WO2010018253A2 - Dispositif et procédé d'obtention de conditionnements à partir d'une feuille thermoformée - Google Patents
Dispositif et procédé d'obtention de conditionnements à partir d'une feuille thermoformée Download PDFInfo
- Publication number
- WO2010018253A2 WO2010018253A2 PCT/ES2009/000395 ES2009000395W WO2010018253A2 WO 2010018253 A2 WO2010018253 A2 WO 2010018253A2 ES 2009000395 W ES2009000395 W ES 2009000395W WO 2010018253 A2 WO2010018253 A2 WO 2010018253A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- thermoformed sheet
- welding
- thermoformed
- sheet
- packages
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 22
- 238000003466 welding Methods 0.000 claims abstract description 54
- 238000007789 sealing Methods 0.000 claims abstract description 38
- 238000013016 damping Methods 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims description 60
- 238000001816 cooling Methods 0.000 claims description 24
- 239000002184 metal Substances 0.000 claims description 22
- 238000006073 displacement reaction Methods 0.000 claims description 21
- 239000011324 bead Substances 0.000 claims description 16
- 238000000605 extraction Methods 0.000 claims description 14
- 210000005036 nerve Anatomy 0.000 claims description 13
- 238000004080 punching Methods 0.000 claims description 9
- 210000003127 knee Anatomy 0.000 claims description 8
- 230000008030 elimination Effects 0.000 claims description 7
- 238000003379 elimination reaction Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000002604 ultrasonography Methods 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 5
- 239000012809 cooling fluid Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000011261 inert gas Substances 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims 1
- 239000013013 elastic material Substances 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 description 10
- 238000005265 energy consumption Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 4
- 238000005057 refrigeration Methods 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000010339 dilation Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 238000003856 thermoforming Methods 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/162—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
- B65B7/164—Securing by heat-sealing
-
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
- B29C37/04—Deburring or deflashing of welded articles, e.g. deburring or deflashing in combination with welding
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
- B29C65/305—Electrical means involving the use of cartridge heaters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/745—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
- B29C65/7451—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool the severing tool and the welding tool being movable with respect to one-another
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/745—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
- B29C65/7461—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool for making welds and cuts of other than simple rectilinear form
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/24—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
- B29C66/242—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
- B29C66/2424—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain
- B29C66/24243—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain forming a quadrilateral
- B29C66/24244—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain forming a quadrilateral forming a rectangle
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/349—Cooling the welding zone on the welding spot
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/349—Cooling the welding zone on the welding spot
- B29C66/3494—Cooling the welding zone on the welding spot while keeping the welding zone under pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
- B29C66/5346—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
- B29C66/53461—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81431—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81457—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a block or layer of deformable material, e.g. sponge, foam, rubber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8161—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material
- B29C66/81611—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material by resilient material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
- B29C66/8181—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
- B29C66/81811—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/822—Transmission mechanisms
- B29C66/8221—Scissor or lever mechanisms, i.e. involving a pivot point
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/849—Packaging machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/005—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for removing material by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/14—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for incorporating, or forming and incorporating, handles or suspension means in packages
- B65B61/16—Forming suspension apertures in packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
- B65B9/04—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/034—Thermal after-treatments
- B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81415—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
- B29C66/81417—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled being V-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
- B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/065—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting by punching out
Definitions
- the present invention relates to a device for obtaining packages from a thermoformed sheet containing the product to be packaged inside.
- Said device has been specially designed to optimize and simplify the procedures known in the state of the art, presenting with respect thereto; greater energy efficiency, a reduction in process time, a decrease in raw materials and a high aesthetic finish. Obtained containers.
- the present invention is especially suitable both for the packaging of industrial products and for the packaging of food products.
- Background of the invention In the industry of packaging products, both industrial and food, are known packaging procedures in which it starts from; a thermoformed sheet that presents a movement along a direction of advancement in which all the stages of the packaging process are followed. Said thermoformed sheet comprises a plurality of cavities in which the product to be packaged has previously been deposited inside. Once said cavities are sealed and separated from the sheet, the container is obtained. Generally, after the filling stage of the cavities of the thermoformed sheet Ie there is a sealing stage thereof and a subsequent cutting stage that separates said cavities from the thermoformed sheet and that deposits the containers obtained on transport means that transfer said packaging towards a later stage of packaging of the same for his expedition.
- the sealing stage is produced by heat welding a closing film, arranged on the thermoformed sheet, which produces the sealing of the cavities.
- Said closure film has a heat sealable coating on at least one of its faces which makes it suitable for being heat welded. Since this welding system is produced by heat, the closing film is heated and tends to have uncontrollable deformations that often displace the cord of welding. This presents an important problem in the next cutting stage. Specifically, when the thermoformed sheet faces this stage, it is found with cutting means in a fixed position, while as explained, the welding bead has suffered an uncontrolled and therefore indefinite displacement.
- the present invention solves in a fully satisfactory manner the problems set forth above, thanks to a device and - to a procedure for obtaining packages that allow a sealing and die cutting stage to be carried out in the same process, with welding wire thicknesses so small They can even be 0.5 millimeters. Description of the invention.
- the device for obtaining packages of the present invention is based on a thermoformed sheet that travels along a direction of advance.
- Said thermoformed sheet is provided with a plurality of cavities containing a product packaged therein, after having previously passed through a filling stage. Additionally, the thermoformed sheet may also have previously passed through a labeling stage in which advertising and / or product identification means have been arranged thereon, such as for example cartons and / or any other type of labels. It is also possible that the thermoformed sheet incorporates said advertising and / or product identification means printed on it.
- Said device comprises a station of. sealed and stamped which in turn comprises a lower body and an upper body confronted with the lower body. The lower body is provided with displacement means configured to move the lower body between a lower feeding position of the thermoformed sheet and an upper working position in which the welding and stamping occurs.
- the upper body is equipped with heating elements suitable for carrying out the thermosoldering.
- Said device also comprises means for supplying a closure film configured to be heat welded to the thermoformed sheet, the closure film being supplied between the thermoformed sheet and the upper body.
- the closing film can also be printed for advertising and / or product identification purposes.
- the lower body comprises a base, an inner body and damping means.
- the base has a rectangular contour of flat surface with the appropriate thickness, although it can have other types of circular or polygonal shapes.
- On the base there is an outer wall provided with die-cutting means arranged perimetrically according to the die cut contour desired for the package.
- the die cutting means are arranged on the inner face of the outer wall.
- the inner body is disposed within the outer wall and comprises housing means of at least one of the cavities of the thermoformed sheet and welding means.
- the damping means are located between the base and the inner body. Said damping means are configured to provide the interior body with a relative movement in a vertical direction with respect to the outer wall and the die-cutting means as the lower body is displaced upwards in the working position, so that said body Interior adopt in the same work cycle; a first welding position of the closing film with the thermoformed sheet and a second stamping position of the thermoformed sheet and the closing film.
- the damping means are selected from elastic or elastomeric materials, mechanical dampers such as springs, pneumatic dampers, hydraulic dampers, oil-hydraulic dampers, gas dampers and combinations thereof.
- the present The invention contemplates the use of gas dampers, due to the fact that they have a low level of fatigue and therefore a long service life.
- the die-cutting means comprise a metal blade disposed along the outer wall with the desired die-cut contour for the package. Being able to adopt said . contour both a rectangular shape, like any other polygonal or circular shape.
- Said metal blade comprises at least one notch in its edge configured to create ribs of union between the cavities and the thermoformed sheet during the die cutting.
- the metal blade comprises at least two facing notches. . .
- the purpose of the connecting ribs is to allow that after the sealing and punching stages, the cavities do not detach from the thermoformed sheet and can remain attached to it to be transported to the following stages.
- the thickness and number of the notches of the metal blade depends mainly on the weight of the product contained in the cavities of the thermoformed sheet. So that for heavy products greater thicknesses of the junction nerves and / or a greater number thereof will be necessary to prevent said weight from causing the breakage of the junction nerves and the consequent detachment of the cavity.
- the base of the lower body further comprises cutting means arranged inside the outer wall configured to form presentation means in the package.
- the cutting means comprise at least a second metal blade for each of the holes, the end of which defines the contour of the hole.
- the inner body comprises at least one through hole configured to be traversed by the cutting means, without said cutting means blocking the relative movement in the vertical direction of the inner body with respect to the outer wall and the die-cutting means.
- the accommodation means comprise one or more holes adapted for housing the cavities of the thermoformed sheet independently of its shape, either polyhedral, spherical or a combination of an ⁇ bas.
- the welding means comprise a perimeter wing arranged on the inner body provided with a welding area configured to create a weld bead on the thermoformed sheet and the closing film during the welding process.
- the contour of the perimeter wing determines the contour of the desired weld bead. This contour may adopt both a rectangular and any other polygonal or circular shape.
- the thickness of the welding area determines the thickness of the desired weld bead, depending on the sealing firmness that is desired to be given to the container and its level of aesthetic finish.
- the thickness of the weld bead has a direct influence on the energy consumption, the processing time, the consumption of raw materials and the aesthetic finish. The smaller the thickness, the lower the energy consumption, the shorter the process time, the lower the consumption of raw materials and the greater the aesthetic finish.
- the present invention can work with weld bead thicknesses so small that they can even be 0.5mm.
- the displacement means also comprise two pneumatic cylinders configured to accompany the displacement of the base, distribute dynamic loads of the displacement means and release load from the knee pad.
- the knee brace is driven by at least one servomotor, as this type of drive has a low energy consumption, high efficiency and high working speed.
- the knee brace can also be operated by other types of hydraulic, pneumatic type drives, pneumatic oil, I entered others: '
- the present invention also comprises a cooling station of the thermoformed sheet after the sealing and stamping station.
- the closing film is welded to the thermoformed sheet closing the cavity. Since this welding is produced by heat, the closure film tends to suffer small dilations that cause ripples in it, because it is solidly welded to the thermoformed sheet.
- the cooling station is available.
- the cooling station comprises a feed module provided with vertical movement and confronted with a cooling module, said feed module comprising means for receiving thermoformed sheet cavities.
- the cooling module comprises a hydraulic circuit inside which circulates a cooling fluid, be it water, alcohol or others.
- the device of the present invention also comprises a container extraction station comprising at least one sonotrode provided with movement configured for the removal of the junction nerves by ultrasound.
- a container extraction station comprising at least one sonotrode provided with movement configured for the removal of the junction nerves by ultrasound.
- junction nerves by ultrasound presents a low energy consumption and a high aesthetic finish in the package, leaving no burr in it.
- a sonotrode is preferably available for each junction nerve confronted with said junction nerve.
- the container extraction station also includes the use of at least one suction cup equipped with movement configured to hold the container during
- rewind means collect the thermoformed sheet and the residual closure film.
- the process for obtaining packages of the present invention is based on a thermoformed sheet that travels along a direction of advancement and is provided with a plurality of cavities with a product packaged therein, for which said sheet has already passed, among others, the stage of filling the product as well as a possible stage of labeling in which advertising and / or identification means of the product have been arranged on it, such as for example cartons and / or any other type of tags.
- the thermoformed sheet under the conditions described above, is fed into the sealing and stamping station. For this, the lower body moves downwards until reaching the lower feeding position so as not to prevent the advance movement of the thermoformed sheet.
- the supply means are responsible for supplying the closing film between the thermoformed sheet and the upper body.
- the lower body With the cavity housed in the housing means, the lower body continues to rise until reaching the upper working position.
- the inner body is supported on the damping means, which are in the resting position, that is, without compressing or absorbing any energy.
- the damping means are calculated so that in the resting position, the welding area of the welding means protrudes above the punching means.
- the upper working position is reached when the welding area is in contact with the lower face of the closing film without exerting any pressure on it, and the upper face of said closing film is in contact in the same way with the metal undercarriage of the upper body.
- the damping means begin to compress upon increasing the pressure of the inner body on the upper body, providing the inner body with a relative movement in a vertical direction with respect to the outer wall and the die-cutting means.
- the upper body comprises heating elements that begin to heat both the welding area and the closing film and the thermoformed sheet until the first welding position is reached. Position in which the welding of the thermoformed sheet with the closure film takes place.
- the damping means continue to compress until the welding area is at same level as the die cutting means, reaching the second die cutting position. Position in which the stamping of the thermoformed sheet with the closure film takes place.
- the base of the lower body has cutting means configured to form in the package presentation means comprising at least one hole that crosses the thermoformed sheet and the closing film, the formation of said hole also occurs during the second position die cut
- thermoformed sheet can be carried out and of inert gas injection within them.
- the feeding module of the refrigeration station descends so as not to prevent the advance of the thermoformed sheet Once the cavity of the thermoformed lancens is confronted with the body the feeding module, said module ascends, housing the cavity within the means of reception until the thermoformed sheet contacts the m cooling module, cooling the resulting sealing film and Ia own thermoformed sheet.
- the feed module moves upwards to allow the thermoformed sheet to move again to the container extraction station.
- the junction nerves are confronted with a plurality of. .sonotrodes, preferably one for each junction nerve.
- the sonotrodes are equipped with vertical and / or horizontal movement and are configured to eliminate the junction nerves by ultrasound.
- one or more suction cups equipped with vertical and / or horizontal movement are configured to hold the container and deposit it on transport means that will be in charge of transferring said containers to a subsequent packaging stage thereof. your expedition
- rewind means collect the thermoformed sheet and the residual closure film.
- Figure 1 is a front schematic representation of the device of the present invention. •
- Figure 2 is a front view of the sealing and stamping station.
- Figure 3 is a side view of the sealing and stamping station.
- Figure 4 is a perspective view of the sealing and stamping station.
- Figure 5a is a sectional view along the cutting line A-A of Figure 2 for a first preferred embodiment.
- Figure 5b is a sectional view along the line A-A of Figure 2 for a second preferred embodiment.
- Figure 7 is a perspective view of the lower body of the sealing and stamping station in the second stamping position.
- Figure 8a is a perspective view of the base and the outer body of the sealing and stamping station.
- Figure 8b is a perspective view of the inner body of the sealing and stamping station.
- Figure 9 is a perspective view of the lower body of the sealing and stamping station with a container housed therein.
- Figure 10 is a section, perpendicular to the direction of advance of the thermoformed sheet, the power module and the cooling module of the refrigeration station.
- Figure 11 is a schematic representation in perspective of the extraction station. '•
- Figure 1 shows a schematic frontal representation of the device (1) ' of the present invention in which both the main elements and the different process steps are appreciated.
- the device (1) for obtaining packages (2) of the present invention starts from a thermoformed sheet (3) that moves to
- thermoforming sheet (3) is provided with a plurality of cavities (4) containing a packaged product (44),
- Said device (1) comprises a stamping and stamping station (5) which in turn comprises a lower body (6) and an upper body (7) confronted with the lower body (6).
- the lower body (6) is provided with displacement means (8) configured to move the lower body (6) between a lower feeding position of the thermoformed sheet (3) and an upper position of work in which welding occurs and the die cut.
- the upper body (7) is provided with heating elements (9) suitable for carrying out the thermosoldering.
- Said device (1) also comprises supply means (42) of a closure film (10) configured to be heat-welded to the thermoformed sheet (3), the closure film (10) being supplied between the thermoformed sheet (3) and the upper body (7).
- Said device (1) also comprises a cooling station (34) of
- the thermoformed sheet (3) after the sealing and stamping station (5) comprises a power module (35) provided with vertical movement and confronted with a cooling module (36).
- Said device (1) also comprises an extraction station (38) of the containers (2) comprising at least one sonotrode (39) provided with movement configured for the removal of the connecting ribs (20) by ultrasound, Figure 11.
- the extraction station (38) of the containers (2) also includes the use of at least one suction cup (40) equipped with movement configured to hold the container (2) during the elimination of the connecting ribs (20) and deposit said container (2) on means of transport (41) which will be responsible for moving said containers (2) towards a later stage of packaging of the same for his expedition.
- at least one suction cup (40) equipped with movement configured to hold the container (2) during the elimination of the connecting ribs (20) and deposit said container (2) on means of transport (41) which will be responsible for moving said containers (2) towards a later stage of packaging of the same for his expedition.
- Figures 2, 3 and 4 respectively show a front, side and perspective view of the sealing and punching station (5) in which the displacement means (8) of the lower body (6) can be seen in greater detail. .
- Said displacement means (8) comprise a knee brace (31) located under the base (11) configured to drive a displacement of the base (11) along at least one guide (32).
- the present invention employs four guides (23), one in each of the corners of the base (11), to provide a stable movement to the lower body (6).
- the displacement means (8) also comprise two pneumatic cylinders (33) configured to accompany the displacement of the base (11), distribute dynamic loads of the displacement means (8) and release load from the knee pad (31).
- Figure 5a shows a sectional view along the cutting line AA, perpendicular to the direction of advance (D) of the thermoformed sheet (3), the lower body (6) and the upper body (7) of the station sealing and die cutting (5) according to a first preferred embodiment. • .
- Lower (6) comprises a base (11), an inner body (14) and damping means (17).
- On the base (11) an outer wall (12) is provided with die cut means (13) arranged perimetrically according to the die contour that is desired for the package (2).
- the die cutting means are arranged on the inner face of the outer wall (12).
- the inner body (14) is disposed within the outer wall (12) and comprises housing means (15) of at least one of the cavities (4) of the thermoformed sheet (3) and welding means (16). Additionally, the inner body (14) also comprises cooling means (29) comprising a hydraulic circuit inside the inner body (14) through which a cooling fluid circulates, be it water, alcohol or others.
- the damping means (17) are located between the base (11) and the inner body (14). Said damping means (17) are configured to provide the inner body (14) with a relative movement in the vertical direction (V) with respect to the outer wall (12) and the die-cutting means (13) as the lower body ( 6) is displaced upward in the working position, so that said inner body (14) adopt in the same work cycle; a first welding position of the closing film (10) with the thermoformed sheet (3) and a second stamping position of the thermoformed sheet (3) and the closing film (10).
- the damping means (17) consist of gas absorbers. .
- the upper body (7) comprises a metal runner (30) configured to dampen blows of the die cutting means (13) and of the cutting means (21) during the die cutting stage. Additionally, the metal frame (30) comprises a layer of non-stick material to prevent residual material from accumulating on the metal frame (30) after welding and stamping of the thermoformed sheet (3). . . •
- the figure . 5b shows a sectional view along the line of cut AA, perpendicular to the direction of advance (D) of the thermoformed sheet (3), the lower body (6) and the upper body (7) of the sealing and stamping station ( 5) according to a second preferred embodiment.
- Figure 6 shows a perspective view of the lower body (6) of the sealing and stamping station (5) in the first welding position.
- the die-cutting means (13) comprise a metal blade (18) arranged along the outer wall (12) with the desired die-cut contour for the package (2).
- Said metal blade (18) comprises at least one notch (19) in its edge configured to create connecting ribs (20), figure
- the metal blade (18) comprises at least two notches (19)
- the base (11) of the lower body (6) further comprises cutting means (21) arranged inside the outer wall (12) configured to form presentation means (22) in the package, figure 9.
- Said Presentation means (22) allow the package to be displayed at the points of sale in a manner accessible to the consumer.
- the presentation means (22) comprise at least one hole (23) that crosses the thermoformed sheet (3) and the closure film (.10), figure 9.
- the cutting means (21) comprise at least a second metal blade
- the inner body (14) comprises at least one through hole
- The. Housing means (15) comprise one or more holes adapted to accommodate the cavities (4) of the thermoformed sheet (3) regardless of its shape, either polyhedral, spherical or a combination of both.
- the welding means (16) comprise a perimeter wing (26) disposed on the inner body (14) provided with a welding area (27) configured to create a welding bead (28), figure 11, on the thermoformed sheet ( 3) and the closing film (10) during the welding process.
- the contour of the perimeter wing (26) determines the contour of the desired weld bead (28). It can be seen that in the first welding position the welding area (27) of the welding means (16) protrudes above the punching means (13).
- Figure 7 shows a perspective view of the lower body (6) of the sealing and stamping station (5) in the second stamping position.
- Figure 8a shows a perspective view of the base (11) and the outer body (12) of the sealing and stamping station (5).
- Figure 9 shows a perspective view of the lower body (6) of the sealing and stamping station (5) with a container (2) housed inside. It can be seen that the package (2) has under the closing film (10) advertising means (45) consisting of a cardboard sheet.- In this figure, the thermoformed sheet (3) that surrounds the container (2) and the junction ribs (20) has not been represented. However, in said figure it can be seen how said container (2) is housed in the inner body (14), and how it corresponds to the die cutting means (13) and the welding area (27).
- the presentation means (22) and the welding bead (28) of the package (2) can also be appreciated.
- the presentation means (22) comprise at least one hole (23) that passes through the thermoformed sheet (3) and the closure film (10).
- FIG. 10 shows a section, perpendicular to the direction of advance (D) of the thermoformed sheet (3), the power module (35) and the cooling module (36) of the cooling station (34). ' ,. •
- the cooling station (34) comprises a power module (35) provided with vertical movement and confronted with a cooling module (36), said power module (35) comprising receiving means (37) of the cavities (4) thermoformed sheet (3), '
- Figure 11 shows a schematic perspective representation of the extraction station (38).
- the extraction station (38) of the containers (2) comprises at least one sonotrode (39) provided with movement configured for the removal of the junction ribs (20) by ultrasound.
- a sonotrode (39) is available for each junction nerve (20) confronted with said junction ribs (20).
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Fluid Mechanics (AREA)
- Closing Of Containers (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
La présente invention concerne un dispositif (1) utilisé pour obtenir des conditionnements (2) à partir d'une feuille thermoformée (3) qui comprend une unité de scellage et d'estampage (5) pourvue d'un corps inférieur (6) et d'un corps supérieur (7), un film de fermeture (10) étant alimenté entre la feuille thermoformée (3) et le corps supérieur (7) pour être thermosoudé. Le corps inférieur (6) comprend une base (11), un corps intérieur (14) et des moyens d'amortissement (17) qui sont eux-mêmes conçus pour que, au cours d'un seul et même cycle de travail, le corps intérieur (14) adopte une première position de soudage du film de fermeture (10) avec la feuille thermoformée (3) et une seconde position de d'estampage de la feuille thermoformée (3) et du film de fermeture (10).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200802287A ES2315208B1 (es) | 2008-07-31 | 2008-07-31 | Dispositivo y procedimiento para obtencion de envases a partir de una lamina termoconformada. |
ESP200802287 | 2008-07-31 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2010018253A2 true WO2010018253A2 (fr) | 2010-02-18 |
WO2010018253A3 WO2010018253A3 (fr) | 2010-05-14 |
Family
ID=40410172
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/ES2009/000395 WO2010018253A2 (fr) | 2008-07-31 | 2009-07-27 | Dispositif et procédé d'obtention de conditionnements à partir d'une feuille thermoformée |
Country Status (2)
Country | Link |
---|---|
ES (1) | ES2315208B1 (fr) |
WO (1) | WO2010018253A2 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2590804A1 (fr) * | 2010-07-07 | 2013-05-15 | Torus Pak Research And Development S.À.R.L. | Machine à sceller |
DE102022115714A1 (de) | 2022-06-23 | 2023-12-28 | Multivac Sepp Haggenmüller Se & Co. Kg | Siegelvorrichtung mit Kühleinrichtung sowie Verfahren zum Kühlen eines Trays |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4736568A (en) * | 1986-09-29 | 1988-04-12 | Rutherford Research, Inc. | Machine for sealing cups |
EP0559293A1 (fr) * | 1992-03-06 | 1993-09-08 | Shikoku Kakoki Co., Ltd. | Dispositif pour sceller des récipients |
EP1038778A1 (fr) * | 1999-03-23 | 2000-09-27 | SIATE-SOLUZIONI INDUSTRIALI APPLICAZIONI TECNOLOGIE ELETTROMECCANICHE S.r.l. | Dispositif pour l'emballage automatique de marchandises dans des récipients tels que des godets et analogues |
US6308494B1 (en) * | 1996-05-03 | 2001-10-30 | Kabushiki Kaisha Yuyama Seisakusho | Drug filling packaging and labeling machine |
DE10031356A1 (de) * | 2000-06-28 | 2002-01-17 | A L X Metall Verpackungstechni | Vorrichtung zum Verschließen eines Gegenstandes mittels einer heißsiegelbaren Verpackungsbahn |
EP1510459A1 (fr) * | 2002-06-05 | 2005-03-02 | Xavier Miret Gayet | Dispositif de fermeture de conditionnements en plastique |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19640562C2 (de) * | 1996-10-01 | 2002-12-19 | Bosch Gmbh Robert | Vorrichtung zum Formen, Füllen, Verschließen und Vereinzeln von Behältern |
DE102004024358A1 (de) * | 2004-05-17 | 2005-12-15 | Multivac Sepp Haggenmüller Gmbh & Co. Kg | Verpackungsmaschine und Verfahren zum Schneiden von Packungen |
DE102005039690A1 (de) * | 2005-04-20 | 2006-11-02 | Gerhard Schubert Gmbh | Stanz- und Siegelverfahren |
DE102006045191B4 (de) * | 2006-09-25 | 2010-11-25 | Gerhard Schubert Gmbh | Schrägstellbare Tiefziehmaschine |
-
2008
- 2008-07-31 ES ES200802287A patent/ES2315208B1/es not_active Expired - Fee Related
-
2009
- 2009-07-27 WO PCT/ES2009/000395 patent/WO2010018253A2/fr active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4736568A (en) * | 1986-09-29 | 1988-04-12 | Rutherford Research, Inc. | Machine for sealing cups |
EP0559293A1 (fr) * | 1992-03-06 | 1993-09-08 | Shikoku Kakoki Co., Ltd. | Dispositif pour sceller des récipients |
US6308494B1 (en) * | 1996-05-03 | 2001-10-30 | Kabushiki Kaisha Yuyama Seisakusho | Drug filling packaging and labeling machine |
EP1038778A1 (fr) * | 1999-03-23 | 2000-09-27 | SIATE-SOLUZIONI INDUSTRIALI APPLICAZIONI TECNOLOGIE ELETTROMECCANICHE S.r.l. | Dispositif pour l'emballage automatique de marchandises dans des récipients tels que des godets et analogues |
DE10031356A1 (de) * | 2000-06-28 | 2002-01-17 | A L X Metall Verpackungstechni | Vorrichtung zum Verschließen eines Gegenstandes mittels einer heißsiegelbaren Verpackungsbahn |
EP1510459A1 (fr) * | 2002-06-05 | 2005-03-02 | Xavier Miret Gayet | Dispositif de fermeture de conditionnements en plastique |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2590804A1 (fr) * | 2010-07-07 | 2013-05-15 | Torus Pak Research And Development S.À.R.L. | Machine à sceller |
EP2590804A4 (fr) * | 2010-07-07 | 2016-11-23 | Torus Pak Res And Dev S À R L | Machine à sceller |
DE102022115714A1 (de) | 2022-06-23 | 2023-12-28 | Multivac Sepp Haggenmüller Se & Co. Kg | Siegelvorrichtung mit Kühleinrichtung sowie Verfahren zum Kühlen eines Trays |
Also Published As
Publication number | Publication date |
---|---|
ES2315208A1 (es) | 2009-03-16 |
WO2010018253A3 (fr) | 2010-05-14 |
ES2315208B1 (es) | 2010-03-17 |
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