WO2010015129A1 - Curing agent, polymeric compound and method therrof - Google Patents

Curing agent, polymeric compound and method therrof Download PDF

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Publication number
WO2010015129A1
WO2010015129A1 PCT/CN2008/072056 CN2008072056W WO2010015129A1 WO 2010015129 A1 WO2010015129 A1 WO 2010015129A1 CN 2008072056 W CN2008072056 W CN 2008072056W WO 2010015129 A1 WO2010015129 A1 WO 2010015129A1
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Prior art keywords
materials
curing agent
group
various
phosphorus
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PCT/CN2008/072056
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French (fr)
Chinese (zh)
Inventor
胡中波
任颉
黄小康
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北京赛力格科技发展有限公司
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Publication of WO2010015129A1 publication Critical patent/WO2010015129A1/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B12/00Cements not provided for in groups C04B7/00 - C04B11/00
    • C04B12/02Phosphate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/34Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
    • C04B28/342Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders the phosphate binder being present in the starting composition as a mixture of free acid and one or more reactive oxides

Definitions

  • This invention relates to materials polymerization or material bonding techniques, particularly curing agents and polymers and methods. Background technique
  • the material needs to be bonded and cured to form a structural member or a protective layer.
  • the existing adhesive curing technology includes cement concrete technology, stone forming technology, organic rubber bonding technology, etc., it can meet the needs of various engineering constructions, but these technologies are inevitably, directly or indirectly given to the environment. This has caused increasing pollution or damage, or the technology itself has its limitations.
  • the inventors obtained the curing agent of the present invention by testing an inorganic chemical process in which a phosphorus-containing acid or a phosphorus-containing salt is mixed with an oxide or a hydroxide. Summary of the invention
  • the present invention is directed to a defect or deficiency existing in the prior art, and provides a curing agent which is versatile and can be used for material polymerization or adhesive curing of a material to form a structural member or a protective layer.
  • the invention also provides a preparation method of a curing agent, which is advantageous for obtaining a curing agent with good versatility.
  • the present invention also provides a method for curing a polymer, which can promote the process of recycling domestic and industrial waste slag and its recycling, and provide green and environmentally-friendly structural parts for various construction projects.
  • the above-mentioned curing agent can be used to form a road surface by polymerizing sandstone, mud, or the like of a road.
  • the invention also provides polymers.
  • a curing agent comprising: a first group of materials and a second group of materials, the first group of materials comprising one or more than one of the following materials: various oxides, various hydroxides;
  • the material comprises one or more than one of the following: various phosphorus-containing acids, various phosphorus-containing salts.
  • the oxide is a metal oxide.
  • the hydroxide is a metal hydroxide.
  • the phosphorus-containing acid is phosphoric acid, high phosphoric acid or hypophosphorous acid.
  • the phosphorus-containing salt is a phosphate, a high phosphate or a hypophosphite.
  • the first group of materials is in the form of a powder
  • the second group of materials is a phosphorus-containing salt
  • the phosphorus-containing salt is in the form of a powder
  • the two types of powders are mixed into a powder type curing agent.
  • the powder type curing agent initiates a chemical curing reaction by adding water to form a slurry.
  • the first group of materials is mixed with the second group of materials, and the slurry is adjusted by adding water or using moisture contained in the phosphorus-containing acid.
  • the weak acid is boric acid or oxalic acid.
  • the weight ratio of the first group of materials to the second group of materials is 1: (0. 2 ⁇ 9. 5).
  • the weight ratio of the first group of materials to the second group of materials is 1: (0. 5 ⁇ 3. 5).
  • the weight ratio of the first group of materials to the second group of materials is 1: (0. 75 ⁇ 1. 5).
  • the method for preparing a curing agent comprising: a first group of materials and a second group of materials, the first group of materials comprising one or more than one of the following materials: various oxides, various hydroxides;
  • the second group of materials comprises one or more than one of the following: various phosphorus-containing acids, various phosphorus-containing salts; the first group of materials in powder form, and the powder in the second group of materials a phosphorus-containing salt, and mixing the two types of powder into a powder type curing agent; or, mixing the first group of materials with the second group of materials, by adding water or utilizing moisture contained in the phosphorus-containing acid Slurry.
  • a method for curing a polymer characterized in that: the above curing agent is mixed with other substances to form a polymer slurry; after the polymer slurry is cured, a polymer product is obtained.
  • the polymer slurry has a water to weight ratio of 3 to 60%.
  • the other substance includes one or a combination of more than one of the following: various solids.
  • the solids include sand, earth, household waste slag and/or industrial waste slag.
  • the polymer including a curing agent and a material to be cured, is characterized in that: the curing agent is the above curing agent.
  • the curing agent, polymer and method of the present invention solve the practical problem of polymerization curing of various substances.
  • the curing agent is a versatile and environmentally friendly curing agent for material polymerization or material bonding, and its wide application will strongly promote the treatment of domestic and industrial waste slag and its recycling. Process, thus providing green structural components or protective layers for various construction projects.
  • the invention has the characteristics of local resources for the treatment of domestic and industrial waste slag. detailed description
  • the curing agent comprises a first group of materials and a second group of materials, and the first group of materials comprises one or more than one of the following materials: various oxides, various hydroxides; One or more combinations of the following materials: various phosphorus-containing acids, various phosphorus-containing salts.
  • the curing agent may further comprise one or a combination of more than one of the following: various weak acids such as boric acid or oxalic acid. The weak acid forms a mixture with the first group of materials, and the weight ratio of the weak acid in the mixture is from 0 to 10%.
  • the curing agent may further comprise one or more than one of the following materials: various architectural pigments.
  • the curing agent may further comprise one or more than one of the following materials: various fibers.
  • the oxide may be a basic oxide.
  • the oxide may be a metal oxide.
  • the hydroxide may be a metal hydroxide.
  • the phosphorus-containing acid may be phosphoric acid, high phosphoric acid or hypophosphorous acid.
  • the phosphorus-containing salt may be a phosphate, a high phosphate or a hypophosphite.
  • the first group of materials is in the form of a powder
  • the second group of materials is a phosphorus-containing salt
  • the phosphorus-containing salt is in the form of a powder
  • the two types of powders are mixed into a powder type curing agent.
  • the powder type curing agent initiates a chemical curing reaction by adding water to form a slurry.
  • the curing agent can also be directly prepared into a slurry for on-site use, that is, mixing the first group of materials with the second group of materials, and adjusting the slurry by adding water or using water contained in the phosphorus-containing acid. .
  • the weight ratio of the first group of materials to the second group of materials is 1: (0. 2 ⁇ 9. 5), or 1: (0. 5 ⁇ 3. 5), or 1: (0. 75 ⁇ 1. 5), for example: 1 : 1, 1: 0. 8, 1 : 6, 1 : 9, 1: 0. 3, 1 : 3, 1: 1. 3, 1: 5 and so on.
  • the preparation method of the curing agent comprises a first group of materials and a second group of materials, and the first group of materials comprises one or more than one of the following materials: various oxides, various hydroxides;
  • the group material comprises one or more than one of the following materials: various phosphorus-containing acids, various phosphorus-containing salts; the first group of materials in powder form, and the powdered phosphorus in the second group of materials a salt, and mixing the two types of powder into a powder type curing agent; or, the first group
  • the material is mixed with the second group of materials, and the slurry is adjusted by adding water or using water contained in the phosphorus-containing acid.
  • the preparation method of the curing agent further includes one or more combinations of the following materials: various weak acids; the weak acid is mixed with the first group of materials, and then mixed with the second group of materials; or the weak acid After mixing with the second group of materials, it is mixed with the first group of materials.
  • the curing method of the polymer is stirred with other substances to form a polymer slurry; after the polymer slurry is solidified, a polymer product is obtained.
  • the polymer slurry has a water-to-weight ratio of 3 to 60%, and may also be selected from 5 to 40%. The specific selection also includes: 10 to 50%, etc., for example: 5%, 8%, 20%, 30%, 58%, and so on.
  • the other substance includes one or a combination of the following: various solids.
  • the solids include sand, earth, living waste slag or industrial waste slag.
  • industrial waste slag such as fly ash, coal gangue, metallurgical slag, construction waste.
  • the above-mentioned curing agent can be used to form a road surface by polymerizing sandstone, mud, or the like of a road.
  • the invention has the characteristics of in situ resource utilization for the treatment of living and industrial waste slag.
  • the oxide may be an oxide of a metal belonging to the first, second, third, and fourth main groups of the periodic table, and an oxide of a fourth, fifth, and sixth periodic transition metal.
  • the hydroxide may be a hydroxide of the first, second, third, and fourth main metals in the periodic table, and a hydroxide of the fourth, fifth, and sixth periodic transition metals.
  • the powder preparation can be carried out by means of pulverization and/or ball milling.
  • the polymer can be prepared by mixing the above-mentioned curing agent with the material to be cured.
  • the curing agent described in the present invention can be used for bonding almost all known materials, and has zero emission, low temperature process, no external energy supply and high bonding efficiency, and will save energy and reduce resources. It plays an important role in rate, emissions disposal and recycling.
  • the present invention will provide a superior and efficient coverage solution for the reuse of all non-hazardous waste or the disposal of all hazardous waste.
  • Table 1 shows the raw material compounds selected for the specific implementation:
  • Calcium oxide calcium hydroxide, metaphosphoric acid, disodium hydrogen phosphate, tartaric acid
  • Iron oxide Iron oxide, iron hydroxide, phosphorous acid, calcium hydrogen phosphate, etc.
  • Vanadium oxide vanadium hydroxide
  • sodium hypophosphite Vanadium hydroxide
  • building structural materials including: high-strength structural materials, large-scale recycling of waste in construction and other industrial fields; construction products; road maintenance (including low temperature environment); sealant; fire insulation material; inorganic binder, etc. .
  • solid waste treatment including: treatment of contaminated solids, liquids and mud; chemical stabilization and physical solidification of any hazardous metals, low-level radioactive waste, nuclear waste; contaminated debris, metal and non-metal equipment Sequestration; Efficient recycling of waste: fly ash, ore waste, metal scrap, wood chips, waste glass, used tires, etc.
  • bioceramics including: ceramic materials for dental use; ceramic materials for artificial bones, etc.
  • Porosity Appearance porosity is about 0, there are a very small amount of pores inside, which can cause pores.
  • Compressive strength up to 85MPa, which can be changed with fillers and additives.
  • Bending strength up to 12MPa, adding fiber can enhance the bending strength.
  • Section toughness 0. 3 ⁇ 1, adding fiber, whisker, etc. can enhance toughness.
  • the curing agent is excellent in flame retardancy and has good flame retardancy even when mixed with wood chips.
  • Thermal stability The thermal stability of the adhesive is excellent, and the thermal stability of the finished product may be affected by the additive.
  • Radiation resistance Resistance to radiation (Beta, Gamma, neutrons, etc.) is strong.
  • the ratio of curing agent to filler 1 : (0. 3 ⁇ 20), the curing agent itself can also be used directly as a coating.
  • Water usage The weight ratio of water in the final product is 3 to 60%, which is sensitive to the additives and their particle size.
  • Molding time From a few minutes to a few hours, a small amount of additives (such as weak acids such as boric acid or oxalic acid) can change the molding speed.
  • Slurry viscosity before molding The viscosity of the polymer slurry is 200 to 1000 cps, and the viscosity can be changed by adding some additives.
  • the exothermic process which can be cured at low temperatures, can control the exotherm by pretreatment of the additives.
  • the ra value range of the slurry From strong acid to neutral, the ra value of the product is about 8.
  • Curing molding process Casting, extrusion, spraying, etc. can be selected, and the composition can be adjusted according to the molding process.
  • the pure curing agent is porcelain white, which can be changed by adding ceramic pigments and the like.
  • Production equipment Concrete production equipment can be utilized, and the curing agent has a tight bond with the material to be cured.
  • This invention relates to materials polymerization or material bonding techniques, particularly curing agents and polymers and methods.
  • the curing agent includes one or more oxides or hydroxides and one or more phosphoric acid or phosphate salts.
  • the method comprises the following main steps: classifying according to the characteristics of the cured product and, if necessary, performing pretreatment such as pulverization and/or ball milling; selecting and preparing a corresponding curing agent according to the characteristics of the cured product; and preparing the curing agent and The cured product is thoroughly mixed; the resulting mixture is mixed with an appropriate amount of water and stirred to prepare a slurry, and the resulting slurry is injected into a mold to be solidified.
  • the present invention has a strong adhesion and curing ability to almost all known materials.
  • the curing agent raw material compound comprises a basic oxide or hydroxide, or a mixture of a plurality of basic oxides and hydroxides.
  • the curing agent raw material compound includes phosphoric acid or phosphate, or a mixture of a plurality of phosphates and phosphoric acid.
  • a basic oxide or hydroxide in a curing agent (which can also be used as a potting agent), or a mixture of a plurality of basic oxides, hydroxides and phosphoric acid or phosphate, or a plurality of phosphates and phosphoric acid
  • the weight ratio of the mixture is 1:0. 2 to 1: 9. 5, and the specific selection also includes: 1 : (0. 5 ⁇ 3. 5), 1 : (0. 75 ⁇ 1. 5), etc.
  • the curing agent can be used for bonding and curing of almost all known materials.
  • the curing agent and the cured product initiate a chemical curing reaction by adding a certain amount of water.
  • the weight ratio of water in the final product is 5% - 40%.
  • the oxides and hydroxides include, but are not limited to: oxides or hydroxides of the first, second, third, and fourth main groups of metals, oxides or hydroxides of the fourth, fifth, and sixth periodic transition metals. Things.
  • the acid or corresponding acid ion or corresponding salt includes all known types of phosphoric acid and the corresponding phosphate ion or phosphate.
  • the phosphate or sulfate salt includes, but is not limited to, various phosphates of sodium and potassium.
  • the small amount of additives includes, but is not limited to, boric acid, oxalic acid, and the like.
  • the oxide of the first, second, third, and fourth main group metals may be Li 2 0, MgO, A1 2 0 3 , GaO, SiO 2 , etc.;
  • the hydroxide may be Mg (0H) 2 , Ca (0H) 2 , Ca (0H) 2 , NaOH, KOH, etc.;
  • the oxide of the fourth, fifth, and sixth-period transition metals may be Ti0 2 , Fe 2 0 3 , Zr0, W0 3 , etc.;
  • the hydroxide may be Mn (0H) 2 , Zr (0H) 2 or the like.
  • the phosphate may be potassium dihydrogen phosphate/sodium phosphate, dipotassium hydrogen phosphate/sodium or the like.
  • the invention greatly expands the applicable ratio range of the raw material compound, and the comprehensive application cost of the technology and its products makes the invention have great economic value.
  • the continuous manufacturing process from the curing agent product to the polymer product includes the following steps:
  • first, second, third and fourth main group metal of the oxide which may, but is not limited to 1 ⁇ 2 0, ⁇ 1 2 0 3, 6 £ 10,8 soil 02, etc.
  • hydrogen Oxide may be, but not limited to, Mg(0H) 2 , Ca (0H) 2 , Ca (0H) 2 , NaOH, KOH, etc.
  • the fourth, fifth, and sixth-period transition metal oxides it is not limited to being Ti0 2 , Fe 2 O 3 , ZrO, W0 3 , etc.
  • a hydroxide may be, but not limited to, Mn (0H) 2 , Zr (OH) 2 , etc.
  • it may be heat treated, i.e., heated to remove small molecule attachments.
  • the slurry obtained in 7) is injected into a plastic mold to be solidified.
  • Other molds such as building formwork molds, can also be used.
  • the pretreatment of the waste in the step 5) refers to pulverizing and grinding large-sized solid waste and measuring the water content of the liquid waste, and the water content of the liquid waste should be included in the total water content.
  • the process of the present invention can be briefly described as follows: pre-treatment according to the characteristics of the adherend and, if necessary, pulverization and/or ball milling; selecting and preparing corresponding viscosities according to the properties of the adherend Mixture; The prepared binder is thoroughly mixed with the adherend; the resulting mixture is mixed with an appropriate amount of water and stirred to prepare a slurry, and the resulting slurry is injected into a mold to be solidified.
  • the invention features: room temperature process, no additional energy; rapid formation of hard, dense quasi-ceramic products; finished product performance and molding process can be controlled; in most cases, the product has a slight expansion during solidification molding, thus forming a good sealing product, compact Very good.
  • Example 2 Steelmaking slag bonding
  • the crushed brick and the crushed concrete are used as the adherend, and the mixture of MgO and K3 ⁇ 4pc is used as the binder, and the hardened and dense product is prepared according to the foregoing ratio of the binder/binder and prepared as described above.
  • the appearance and performance of the product stored in the air for several months does not change. There was no change in appearance and performance after soaking in water for several weeks.
  • the dry sand is used as the adherend, and the above ratio of MgO and K3 ⁇ 4pc is used as the binder, and the hardened and dense product is prepared as described above by following the ratio of the adherend/binder.
  • the appearance and performance of the product stored in air for several months remained unchanged. There was no change in appearance and performance after soaking in water for several weeks.
  • the preparation method of the inorganic binder includes the following main steps:
  • a mixture of one or more oxides or hydroxides in powder form is thoroughly mixed with a small amount of weak acid.
  • the weak acid includes, but is not limited to, boric acid or oxalic acid.
  • the weight ratio of the weak acid in the mixture is from 0% to 10%.
  • additives may be any solid material other than plastic or rubber.
  • Additives include, but are not limited to, fly ash, coal gangue, metallurgical slag, construction waste, and the like.
  • the raw material addition order of each of the main steps is variable.
  • the binder can be used to bond almost all known materials.
  • the curing process is initiated by the addition of a quantity of water which is present in the final product in a weight ratio of from 3% to 60%.
  • Adhesive and curing process by adding different colors of architectural pigments, the final product of the corresponding color can be prepared.
  • the binder and curing process improve the mechanical properties of the final product by adding different types of fibers.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention provides a curing agent. The curing agent has excellent versatility, and can be used for polymerizing materials or binding and solidifying materials so as to form structural members or protective layers, which characterized by containing a first group of materials and a second group of materials. The first group of materials comprises one or more of oxides or hydroxides. The second group of materials comprises one or more of acids containing phosphorus or salts containing phosphorus. The present invention further provides a method of producing the curing agent, a method of curing a polymeric compound, and the polymeric compound.

Description

固化剂和聚合物及方法  Curing agent and polymer and method
技术领域 Technical field
本发明涉及物料聚合或物料粘合的技术, 特别是固化剂和聚合物及方法。 背景技术  This invention relates to materials polymerization or material bonding techniques, particularly curing agents and polymers and methods. Background technique
在各种建设工程中, 需要对物料进行粘合固化以形成结构件或防护层。 虽然现有的粘 合固化技术有水泥混凝土技术、 凝石成型技术、 有机胶粘结技术等等, 能够满足各种工程 建设的需求, 但是, 这些技术也不可避免地、 直接或间接地给环境造成了日益严重的污染 或损害, 或者, 这些技术本身也有其局限性。  In various construction projects, the material needs to be bonded and cured to form a structural member or a protective layer. Although the existing adhesive curing technology includes cement concrete technology, stone forming technology, organic rubber bonding technology, etc., it can meet the needs of various engineering constructions, but these technologies are inevitably, directly or indirectly given to the environment. This has caused increasing pollution or damage, or the technology itself has its limitations.
因此, 研发成功一种通用性好、 且有利于环境保护的用于物料聚合或物料粘合的固化 剂是科研与工程技术人员所面临的一个重要课题。 毫无疑问, 这样的固化剂将有力推动生 活、 工业废弃物渣料的处理及其再资源化的进程, 为各种建设工程提供绿色环保的结构件 或防护层。  Therefore, the development of a versatile and environmentally friendly curing agent for material polymerization or material bonding is an important issue for researchers and engineers. Undoubtedly, such a curing agent will strongly promote the process of recycling, recycling and recycling of industrial waste slag, and provide green structural components or protective layers for various construction projects.
鉴于此, 本发明人通过试验含磷的酸或含磷的盐与氧化物或氢氧化物进行混合的无机 化学过程得到了本发明所述的固化剂。 发明内容  In view of this, the inventors obtained the curing agent of the present invention by testing an inorganic chemical process in which a phosphorus-containing acid or a phosphorus-containing salt is mixed with an oxide or a hydroxide. Summary of the invention
本发明针对现有技术中存在的缺陷或不足, 提供固化剂, 所述固化剂通用性好, 能够 用于物料聚合或对物料进行粘合固化以形成结构件或防护层。  The present invention is directed to a defect or deficiency existing in the prior art, and provides a curing agent which is versatile and can be used for material polymerization or adhesive curing of a material to form a structural member or a protective layer.
本发明还提供固化剂的制备方法, 采用所述制备方法, 有利于得到通用性好的固化剂。 本发明还提供聚合物的固化方法, 采用所述固化方法, 能够推动生活、 工业废弃物渣 料的处理及其再资源化的进程, 为各种建设工程提供绿色环保的结构件。 当然, 采用上述 固化剂将修筑道路的砂石、 泥土等聚合起来或者粘合固化就能够形成路面。  The invention also provides a preparation method of a curing agent, which is advantageous for obtaining a curing agent with good versatility. The present invention also provides a method for curing a polymer, which can promote the process of recycling domestic and industrial waste slag and its recycling, and provide green and environmentally-friendly structural parts for various construction projects. Of course, the above-mentioned curing agent can be used to form a road surface by polymerizing sandstone, mud, or the like of a road.
本发明还提供聚合物。  The invention also provides polymers.
本发明的技术方案如下:  The technical solution of the present invention is as follows:
固化剂, 其特征在于: 包括第一组物料和第二组物料, 第一组物料包括以下物料中的 一种或超过一种的组合: 各种氧化物, 各种氢氧化物; 第二组物料包括以下物料中的一种 或超过一种的组合: 各种含磷的酸, 各种含磷的盐。  a curing agent, comprising: a first group of materials and a second group of materials, the first group of materials comprising one or more than one of the following materials: various oxides, various hydroxides; The material comprises one or more than one of the following: various phosphorus-containing acids, various phosphorus-containing salts.
所述氧化物为金属氧化物。 所述氢氧化物为金属氢氧化物。 The oxide is a metal oxide. The hydroxide is a metal hydroxide.
所述含磷的酸为磷酸、 高磷酸或次磷酸。  The phosphorus-containing acid is phosphoric acid, high phosphoric acid or hypophosphorous acid.
所述含磷的盐为磷酸盐、 高磷酸盐或次磷酸盐。  The phosphorus-containing salt is a phosphate, a high phosphate or a hypophosphite.
所述第一组物料为粉末状, 所述第二组物料采用含磷的盐, 所述含磷的盐为粉末状, 并将两类粉末混匀成粉剂型固化剂。  The first group of materials is in the form of a powder, the second group of materials is a phosphorus-containing salt, the phosphorus-containing salt is in the form of a powder, and the two types of powders are mixed into a powder type curing agent.
所述粉剂型固化剂通过加水搅和形成浆料后引发化学固化反应。  The powder type curing agent initiates a chemical curing reaction by adding water to form a slurry.
所述第一组物料与所述第二组物料混合, 通过加水或利用含磷的酸中所具有的水分调 成浆料。  The first group of materials is mixed with the second group of materials, and the slurry is adjusted by adding water or using moisture contained in the phosphorus-containing acid.
还包括以下物料中的一种或超过一种的组合: 各种弱酸。  Also included is one or more combinations of the following materials: Various weak acids.
所述弱酸为硼酸或草酸。  The weak acid is boric acid or oxalic acid.
还包括以下物料中的一种或超过一种的组合: 各种建筑颜料。  Also included is one or more than one of the following materials: Various architectural pigments.
还包括以下物料中的一种或超过一种的组合: 各种纤维。  Also included are one or more combinations of the following materials: Various fibers.
所述第一组物料和第二组物料的重量比为 1: ( 0. 2〜9. 5)。  The weight ratio of the first group of materials to the second group of materials is 1: (0. 2~9. 5).
所述第一组物料和第二组物料的重量比为 1: ( 0. 5〜3. 5)。  The weight ratio of the first group of materials to the second group of materials is 1: (0. 5~3. 5).
所述第一组物料和第二组物料的重量比为 1: ( 0. 75〜1. 5)。 固化剂的制备方法, 其特征在于: 包括第一组物料和第二组物料, 第一组物料包括以 下物料中的一种或超过一种的组合: 各种氧化物, 各种氢氧化物; 第二组物料包括以下物 料中的一种或超过一种的组合: 各种含磷的酸, 各种含磷的盐; 采用粉末状的第一组物料, 以及第二组物料中粉末状的含磷的盐, 并将两类粉末混匀成粉剂型固化剂; 或者, 将所述 第一组物料与所述第二组物料混合, 通过加水或利用含磷的酸中所具有的水分调成浆料。  The weight ratio of the first group of materials to the second group of materials is 1: (0. 75~1. 5). The method for preparing a curing agent, comprising: a first group of materials and a second group of materials, the first group of materials comprising one or more than one of the following materials: various oxides, various hydroxides; The second group of materials comprises one or more than one of the following: various phosphorus-containing acids, various phosphorus-containing salts; the first group of materials in powder form, and the powder in the second group of materials a phosphorus-containing salt, and mixing the two types of powder into a powder type curing agent; or, mixing the first group of materials with the second group of materials, by adding water or utilizing moisture contained in the phosphorus-containing acid Slurry.
还包括以下物料中的一种或超过一种的组合: 各种弱酸。 聚合物的固化方法, 其特征在于: 将上述的固化剂与其他物质搅和形成聚合物浆料; 待聚合物浆料固化后, 得到聚合物产品。  Also included is one or more combinations of the following materials: Various weak acids. A method for curing a polymer, characterized in that: the above curing agent is mixed with other substances to form a polymer slurry; after the polymer slurry is cured, a polymer product is obtained.
所述聚合物浆料中含水重量比 3〜60%。  The polymer slurry has a water to weight ratio of 3 to 60%.
所述其他物质包括以下物质中的一种或超过一种的组合: 各种固体物。  The other substance includes one or a combination of more than one of the following: various solids.
所述固体物包括砂石、 泥土、 生活废弃物渣料和 /或工业废弃物渣料。 聚合物, 包括固化剂和待固化的物料, 其特征在于: 所述固化剂是上述的固化剂。 本发明的技术效果如下: The solids include sand, earth, household waste slag and/or industrial waste slag. The polymer, including a curing agent and a material to be cured, is characterized in that: the curing agent is the above curing agent. The technical effects of the present invention are as follows:
本发明的固化剂和聚合物及方法, 解决了对各种物质进行聚合固化的实用化问题。 所 述固化剂是一种通用性好、 且有利于环境保护的用于物料聚合或物料粘合的固化剂, 其广 泛应用将有力推动生活、 工业废弃物渣料的处理及其再资源化的进程, 从而为各种建设工 程提供绿色环保的结构件或防护层。 当然, 采用上述固化剂将修筑道路的砂石、 泥土等聚 合起来或者粘合固化就能够形成路面。  The curing agent, polymer and method of the present invention solve the practical problem of polymerization curing of various substances. The curing agent is a versatile and environmentally friendly curing agent for material polymerization or material bonding, and its wide application will strongly promote the treatment of domestic and industrial waste slag and its recycling. Process, thus providing green structural components or protective layers for various construction projects. Of course, it is possible to form a road surface by using the above-mentioned curing agent to aggregate or solidify the sand or mud of the road.
本发明对于生活、 工业废弃物渣料的处理具有就地资源化的特点。 具体实施方式  The invention has the characteristics of local resources for the treatment of domestic and industrial waste slag. detailed description
本发明涉及物料聚合或物料粘合的技术, 特别是固化剂和聚合物及方法。 所述固化剂, 包括第一组物料和第二组物料, 第一组物料包括以下物料中的一种或超过一种的组合: 各 种氧化物, 各种氢氧化物; 第二组物料包括以下物料中的一种或超过一种的组合: 各种含 磷的酸, 各种含磷的盐。 所述固化剂, 还可以包括以下物料中的一种或超过一种的组合: 各种弱酸, 例如硼酸或草酸。 所述弱酸与第一组物料形成混合物, 所述弱酸在该混合物中 所占重量比为 0〜10%。 所述固化剂, 还可以包括以下物料中的一种或超过一种的组合: 各 种建筑颜料。 所述固化剂, 还可以包括以下物料中的一种或超过一种的组合: 各种纤维。 所述氧化物可以为碱性氧化物。 所述氧化物可以为金属氧化物。 所述氢氧化物可以为金属 氢氧化物。 所述含磷的酸可以为磷酸、 高磷酸或次磷酸。 所述含磷的盐可以为磷酸盐、 高 磷酸盐或次磷酸盐。 所述第一组物料为粉末状, 所述第二组物料采用含磷的盐, 所述含磷 的盐为粉末状, 并将两类粉末混匀成粉剂型固化剂。 所述粉剂型固化剂通过加水搅和形成 浆料后引发化学固化反应。 所述固化剂, 还可以直接制备成浆料现场使用, 即: 将所述第 一组物料与所述第二组物料混合, 通过加水或利用含磷的酸中所具有的水分调成浆料。 所 述第一组物料和第二组物料的重量比为 1: ( 0. 2〜9. 5), 也可以选用 1: ( 0. 5〜3. 5), 也 可以选用 1: ( 0. 75〜1. 5), 例如: 1 : 1, 1: 0. 8, 1 : 6, 1 : 9, 1: 0. 3, 1 : 3, 1: 1. 3, 1: 5等等。  This invention relates to materials polymerization or material bonding techniques, particularly curing agents and polymers and methods. The curing agent comprises a first group of materials and a second group of materials, and the first group of materials comprises one or more than one of the following materials: various oxides, various hydroxides; One or more combinations of the following materials: various phosphorus-containing acids, various phosphorus-containing salts. The curing agent may further comprise one or a combination of more than one of the following: various weak acids such as boric acid or oxalic acid. The weak acid forms a mixture with the first group of materials, and the weight ratio of the weak acid in the mixture is from 0 to 10%. The curing agent may further comprise one or more than one of the following materials: various architectural pigments. The curing agent may further comprise one or more than one of the following materials: various fibers. The oxide may be a basic oxide. The oxide may be a metal oxide. The hydroxide may be a metal hydroxide. The phosphorus-containing acid may be phosphoric acid, high phosphoric acid or hypophosphorous acid. The phosphorus-containing salt may be a phosphate, a high phosphate or a hypophosphite. The first group of materials is in the form of a powder, the second group of materials is a phosphorus-containing salt, the phosphorus-containing salt is in the form of a powder, and the two types of powders are mixed into a powder type curing agent. The powder type curing agent initiates a chemical curing reaction by adding water to form a slurry. The curing agent can also be directly prepared into a slurry for on-site use, that is, mixing the first group of materials with the second group of materials, and adjusting the slurry by adding water or using water contained in the phosphorus-containing acid. . The weight ratio of the first group of materials to the second group of materials is 1: (0. 2~9. 5), or 1: (0. 5~3. 5), or 1: (0. 75~1. 5), for example: 1 : 1, 1: 0. 8, 1 : 6, 1 : 9, 1: 0. 3, 1 : 3, 1: 1. 3, 1: 5 and so on.
所述固化剂的制备方法, 包括第一组物料和第二组物料, 第一组物料包括以下物料中 的一种或超过一种的组合: 各种氧化物, 各种氢氧化物; 第二组物料包括以下物料中的一 种或超过一种的组合: 各种含磷的酸, 各种含磷的盐; 采用粉末状的第一组物料, 以及第 二组物料中粉末状的含磷的盐, 并将两类粉末混匀成粉剂型固化剂; 或者, 将所述第一组 物料与所述第二组物料混合, 通过加水或利用含磷的酸中所具有的水分调成浆料。 所述固 化剂的制备方法, 还包括以下物料中的一种或超过一种的组合: 各种弱酸; 所述弱酸与第 一组物料混合后, 再与第二组物料混合; 或者所述弱酸与第二组物料混合后, 再与第一组 物料混合。 The preparation method of the curing agent comprises a first group of materials and a second group of materials, and the first group of materials comprises one or more than one of the following materials: various oxides, various hydroxides; The group material comprises one or more than one of the following materials: various phosphorus-containing acids, various phosphorus-containing salts; the first group of materials in powder form, and the powdered phosphorus in the second group of materials a salt, and mixing the two types of powder into a powder type curing agent; or, the first group The material is mixed with the second group of materials, and the slurry is adjusted by adding water or using water contained in the phosphorus-containing acid. The preparation method of the curing agent further includes one or more combinations of the following materials: various weak acids; the weak acid is mixed with the first group of materials, and then mixed with the second group of materials; or the weak acid After mixing with the second group of materials, it is mixed with the first group of materials.
所述聚合物的固化方法, 将上述的固化剂与其他物质搅和形成聚合物浆料; 待聚合物 浆料固化后,得到聚合物产品。所述聚合物浆料中含水重量比 3〜60%,也可以选用 5〜40%, 具体选择中还包括: 10〜50%等等, 例如: 5%, 8%, 20%, 30%, 58%, 等等。 所述其他物质 包括以下物质中的一种或超过一种的组合: 各种固体物。 所述固体物包括砂石、 泥土、 生 活废弃物渣料或工业废弃物渣料。 例如: 粉煤灰、 煤矸石、 冶金渣、 建筑垃圾等工业废弃 物渣料。 例如: 矿石废渣, 金属废屑, 木屑, 废玻璃, 废旧轮胎, 等等。 当然, 采用上述 固化剂将修筑道路的砂石、 泥土等聚合起来或者粘合固化就能够形成路面。 本发明对于生 活、 工业废弃物渣料的处理具有就地资源化的特点。  The curing method of the polymer, the above curing agent is stirred with other substances to form a polymer slurry; after the polymer slurry is solidified, a polymer product is obtained. The polymer slurry has a water-to-weight ratio of 3 to 60%, and may also be selected from 5 to 40%. The specific selection also includes: 10 to 50%, etc., for example: 5%, 8%, 20%, 30%, 58%, and so on. The other substance includes one or a combination of the following: various solids. The solids include sand, earth, living waste slag or industrial waste slag. For example: industrial waste slag such as fly ash, coal gangue, metallurgical slag, construction waste. For example: ore waste, metal scrap, wood chips, waste glass, used tires, etc. Of course, the above-mentioned curing agent can be used to form a road surface by polymerizing sandstone, mud, or the like of a road. The invention has the characteristics of in situ resource utilization for the treatment of living and industrial waste slag.
氧化物可以是元素周期表中属第一、 二、 三、 四主族金属的氧化物, 以及第四、 五、 六周期过渡金属的氧化物。 氢氧化物可以是元素周期表中是第一、 二、 三、 四主族金属的 氢氧化物, 以及第四、 五、 六周期过渡金属的氢氧化物。  The oxide may be an oxide of a metal belonging to the first, second, third, and fourth main groups of the periodic table, and an oxide of a fourth, fifth, and sixth periodic transition metal. The hydroxide may be a hydroxide of the first, second, third, and fourth main metals in the periodic table, and a hydroxide of the fourth, fifth, and sixth periodic transition metals.
粉末制备可以采用粉碎和 /或球磨处理的方式。  The powder preparation can be carried out by means of pulverization and/or ball milling.
聚合物可以通过将上述括固化剂和待固化的物料混合制成。  The polymer can be prepared by mixing the above-mentioned curing agent with the material to be cured.
本发明所描述的固化剂可用于粘合几乎所有已知的材料, 而且其零排放、 低温过程、 无须外界提供额外能量及极高的粘合效率等特征, 将在节能减排、 提高资源利用率、 排放 物处理和再资源化方面发挥重要作用。 例如, 本发明将为对所有无害废弃物的再利用或对 所有有害废弃物的处理提供优质高效的覆盖性方案。  The curing agent described in the present invention can be used for bonding almost all known materials, and has zero emission, low temperature process, no external energy supply and high bonding efficiency, and will save energy and reduce resources. It plays an important role in rate, emissions disposal and recycling. For example, the present invention will provide a superior and efficient coverage solution for the reuse of all non-hazardous waste or the disposal of all hazardous waste.
表 1为具体实施时选用的原料化合物:  Table 1 shows the raw material compounds selected for the specific implementation:
表 1 :原料化合物列表  Table 1: List of raw materials
氧化物 氢氧化物 含磷的酸 含磷的盐 弱酸  Oxide hydroxide phosphorus-containing acid phosphorus-containing salt weak acid
氧化锂 氢氧化锂 磷酸 磷酸二氢钾 硼酸  Lithium oxide lithium hydroxide phosphoric acid potassium dihydrogen phosphate boric acid
氧化镁 氢氧化镁 高磷酸 磷酸二氢钠 草酸  Magnesium oxide magnesium hydroxide high phosphoric acid sodium dihydrogen phosphate oxalic acid
氧化铝 氢氧化铝 次磷酸 磷酸氢二钾 水杨酸  Alumina, aluminum hydroxide, hypophosphorous acid, dipotassium hydrogen phosphate, salicylic acid
氧化钙 氢氧化钙 偏磷酸 磷酸氢二钠 酒石酸  Calcium oxide, calcium hydroxide, metaphosphoric acid, disodium hydrogen phosphate, tartaric acid
氧化铁 氢氧化铁 亚磷酸 磷酸氢钙 等  Iron oxide, iron hydroxide, phosphorous acid, calcium hydrogen phosphate, etc.
氧化铟 氢氧化铟 等 憐酸二氢锌 氧化锆 氢氧化锆 焦磷酸钾 Pour acid dihydrogen zinc such as indium hydroxide Zirconia zirconium hydroxide potassium pyrophosphate
氧化钛 氢氧化钛 磷酸二氢铵  Titanium oxide, titanium hydroxide, ammonium dihydrogen phosphate
氧化钒 氢氧化钒 次磷酸钠  Vanadium oxide, vanadium hydroxide, sodium hypophosphite
等 等 等 本发明的应用范围:  Etc. etc. The scope of application of the invention:
1.在建筑结构材料方面包括: 高强结构材料, 在建筑及其它工业领域大量回收使用废弃 物; 建筑产品; 道路维修 (包括低温环境下); 密封剂; 防火隔离材料; 无机粘合剂等等。  1. In terms of building structural materials, including: high-strength structural materials, large-scale recycling of waste in construction and other industrial fields; construction products; road maintenance (including low temperature environment); sealant; fire insulation material; inorganic binder, etc. .
2.在固体废弃物处理方面包括: 污染的固体、 液体及泥浆的处理; 任何有害金属、 低放 射性废弃物、 核废料的化学稳定化及物理固封; 受污染的碎片, 金属及非金属设备的封存; 高效回收利用废弃物: 粉煤灰, 矿石废渣, 金属废屑, 木屑, 废玻璃, 废旧轮胎等等。  2. In solid waste treatment, including: treatment of contaminated solids, liquids and mud; chemical stabilization and physical solidification of any hazardous metals, low-level radioactive waste, nuclear waste; contaminated debris, metal and non-metal equipment Sequestration; Efficient recycling of waste: fly ash, ore waste, metal scrap, wood chips, waste glass, used tires, etc.
3.在石油及天然气钻井方面包括: 超级固封剂; 带状隔离层; 钻探孔的稳 /固定; 横向 钻井用高强水泥; 碎片、 岩屑的固定等等。  3. In oil and gas drilling, including: super-sealing agent; strip isolation layer; stability/fixation of drilling hole; transverse high-strength cement for drilling; debris, cuttings and so on.
4.在生物陶瓷方面包括: 牙科用陶瓷材料; 人造骨用陶瓷材料等等。  4. In terms of bioceramics, including: ceramic materials for dental use; ceramic materials for artificial bones, etc.
5.在耐火材料方面包括: 可注塑成型的防火, 阻燃材料; 铸造大尺寸坩锅及组件等等。 使用本发明的某些聚合物产品的性能参数:  5. In terms of refractory materials: fire-retardant, flame-retardant materials that can be injection molded; cast large-size crucibles and components, etc. Performance parameters of certain polymer products using the invention:
I.密度: 1. 7〜2. 0g/cc, 可随填料和添加剂而改变。  I. Density: 1. 7~2. 0g/cc, which may vary with fillers and additives.
2.孔隙度: 外观孔隙度约为 0, 内部有极少量孔隙, 可人为引起孔隙。  2. Porosity: Appearance porosity is about 0, there are a very small amount of pores inside, which can cause pores.
3.抗压强度: 最高可达 85MPa, 可随填料及添加剂而改变。  3. Compressive strength: up to 85MPa, which can be changed with fillers and additives.
4.抗弯强度: 最高可达 12MPa, 添加纤维等可增强抗弯强度。  4. Bending strength: up to 12MPa, adding fiber can enhance the bending strength.
5.断面韧性: 0. 3〜1, 添加纤维、 晶须等可增强韧性。  5. Section toughness: 0. 3~1, adding fiber, whisker, etc. can enhance toughness.
6.水稳定性: 在 5〜 11范围内稳定。  6. Water stability: Stable in the range of 5 to 11.
7.热膨胀系数: 约 10— °C, 随添加物而变化。  7. Thermal expansion coefficient: about 10 ° ° C, depending on the additives.
8.阻燃性: 固化剂阻燃性极好, 即使与木屑混合也具很好的阻燃性。  8. Flame retardancy: The curing agent is excellent in flame retardancy and has good flame retardancy even when mixed with wood chips.
9.热稳定性: 粘合剂热稳定性极好, 成品热稳定性可能受添加物影响。  9. Thermal stability: The thermal stability of the adhesive is excellent, and the thermal stability of the finished product may be affected by the additive.
10.抗幅射性: 抗幅射性 (Beta, Gamma,中子等射线)强。  10. Radiation resistance: Resistance to radiation (Beta, Gamma, neutrons, etc.) is strong.
I I.填充物类型: 任何固体物,包括矿渣或其它工业 /生活废弃物。  I I. Filler type: Any solid matter, including slag or other industrial/living waste.
12.固化剂与填充物比例: 1 : ( 0. 3〜20), 固化剂本身也可以直接做涂料使用。  12. The ratio of curing agent to filler: 1 : (0. 3~20), the curing agent itself can also be used directly as a coating.
13.水用量: 水在最终产物中所占的重量比为 3〜60%, 对添加物及其粒度很敏感。 14.成型时间: 几分钟到几小时, 少量添加物 (例如硼酸或草酸等弱酸) 可改变成型速 度。 13. Water usage: The weight ratio of water in the final product is 3 to 60%, which is sensitive to the additives and their particle size. 14. Molding time: From a few minutes to a few hours, a small amount of additives (such as weak acids such as boric acid or oxalic acid) can change the molding speed.
15.成型前的浆料粘度: 聚合物浆料粘度 200〜 1000厘泊, 可通过加入某些添加物改变 粘度。  15. Slurry viscosity before molding: The viscosity of the polymer slurry is 200 to 1000 cps, and the viscosity can be changed by adding some additives.
16.产热: 放热过程, 可在低温下固化, 可通过对添加物的预处理控制放热量。  16. Heat production: The exothermic process, which can be cured at low temperatures, can control the exotherm by pretreatment of the additives.
17.浆料的 ra值范围: 由强酸性到中性液, 产品的 ra值约为 8。  17. The ra value range of the slurry: From strong acid to neutral, the ra value of the product is about 8.
18.固化成型工艺过程: 可以选择浇铸、 挤压、 喷涂等, 可依成型过程调节组成。 18. Curing molding process: Casting, extrusion, spraying, etc. can be selected, and the composition can be adjusted according to the molding process.
19.表面质地: 从光滑到粗糙, 取决于模具。 19. Surface texture: From smooth to rough, depending on the mold.
20.颜色: 纯固化剂为瓷白色, 可通过加入陶瓷用颜料等改变其颜色。  20. Color: The pure curing agent is porcelain white, which can be changed by adding ceramic pigments and the like.
21.固化成型时的尺寸变化: 略微膨胀, 可依复杂的模具形状成型。  21. Dimensional change during solidification molding: Slightly expands and can be molded in a complex mold shape.
22.生产设备: 可以利用混凝土生产设备, 固化剂与被固化材料间具有紧密键合。 本发明是关于物料聚合或物料粘合的技术, 特别是固化剂和聚合物及方法。 所述固化 剂包括一种或多种氧化物或氢氧化物以及一种或多种磷酸或磷酸盐。 所述方法包括以下主 要步骤: 根据被固化物特性分类并在必要情况下进行粉碎及 /或球磨等预处理; 根据被固化 物特性选定并制备相应的固化剂; 将所制备的固化剂与被固化物充分混合; 将所得混合物 与适量的水混合并搅拌制成浆料并将所得浆料注入模具固化成型。 本发明对几乎所有已知 的材料都具有很强的粘合、 固化能力。 其中, 所述的固化剂原料化合物包括了碱性氧化物 或氢氧化物, 或多种碱性氧化物、 氢氧化物的混合物。 并且, 所述的固化剂原料化合物包 括了磷酸或磷酸盐, 或多种磷酸盐及磷酸的混合物。 并且, 固化剂 (也可以做封装剂使用) 中的碱性氧化物或氢氧化物, 或多种碱性氧化物、 氢氧化物的混合物与磷酸或磷酸盐, 或 多种磷酸盐及磷酸的混合物的重量比为 1 : 0. 2 至 1 : 9. 5, 具体选择中还包括: 1 : ( 0. 5〜 3. 5), 1 : ( 0. 75〜1. 5 ) 等, 并且, 所述固化剂可用于几乎所有已知材料的粘合与固化。 并且, 所述固化剂与被固化物通过加入一定量的水而引发化学固化反应。 并且, 水在最终 产物中所占的重量比为 5% - 40%。 并且, 通过加入不同颜色的建筑颜料, 可制备出相应颜 色的最终产物。 并且, 通过加入不同种类的纤维, 可改善最终产物的力学性能。 并且, 所 述的氧化物和氢氧化物包括但不限于: 第一、二、三、四主族金属的氧化物或氢氧化物, 第 四、 五、 六周期过渡金属的氧化物或氢氧化物。 并且, 所述的酸或相应的酸根离子或相应 的盐包括已知的所有种类的磷酸及相应的磷酸根离子或磷酸盐。 所述的磷酸盐或硫酸盐包 括但不限于钠,钾的各种磷酸盐。 并且, 所述的少量添加剂包括但不限于: 硼酸, 草酸等。 并且, 所述的第一、 二、 三、 四主族金属的氧化物可以是 Li20, MgO, A1203, GaO,Si02等; 所述的氢氧化物可以是 Mg (0H) 2, Ca (0H) 2, Ca (0H) 2, NaOH, KOH等; 所述的第四、 五、 六周 期过渡金属的氧化物可以是 Ti02, Fe203, Zr0, W03等;所述的氢氧化物可以是 Mn (0H) 2, Zr (0H) 2 等。 并且, 所述的磷酸盐可以是磷酸二氢钾 /钠, 磷酸氢二钾 /钠等。 相比已有发明, 本发 明极大地扩大了原料化合物的适用配比范围, 本技术及其产品的综合应用成本使本发明具 有重大经济价值。 从固化剂产品到聚合物产品的连续制造工艺, 包括以下步骤: 22. Production equipment: Concrete production equipment can be utilized, and the curing agent has a tight bond with the material to be cured. This invention relates to materials polymerization or material bonding techniques, particularly curing agents and polymers and methods. The curing agent includes one or more oxides or hydroxides and one or more phosphoric acid or phosphate salts. The method comprises the following main steps: classifying according to the characteristics of the cured product and, if necessary, performing pretreatment such as pulverization and/or ball milling; selecting and preparing a corresponding curing agent according to the characteristics of the cured product; and preparing the curing agent and The cured product is thoroughly mixed; the resulting mixture is mixed with an appropriate amount of water and stirred to prepare a slurry, and the resulting slurry is injected into a mold to be solidified. The present invention has a strong adhesion and curing ability to almost all known materials. Wherein, the curing agent raw material compound comprises a basic oxide or hydroxide, or a mixture of a plurality of basic oxides and hydroxides. Further, the curing agent raw material compound includes phosphoric acid or phosphate, or a mixture of a plurality of phosphates and phosphoric acid. Also, a basic oxide or hydroxide in a curing agent (which can also be used as a potting agent), or a mixture of a plurality of basic oxides, hydroxides and phosphoric acid or phosphate, or a plurality of phosphates and phosphoric acid The weight ratio of the mixture is 1:0. 2 to 1: 9. 5, and the specific selection also includes: 1 : (0. 5~ 3. 5), 1 : (0. 75~1. 5), etc., and The curing agent can be used for bonding and curing of almost all known materials. Further, the curing agent and the cured product initiate a chemical curing reaction by adding a certain amount of water. Also, the weight ratio of water in the final product is 5% - 40%. Also, by adding architectural pigments of different colors, a final product of the corresponding color can be prepared. Also, the mechanical properties of the final product can be improved by adding different types of fibers. Moreover, the oxides and hydroxides include, but are not limited to: oxides or hydroxides of the first, second, third, and fourth main groups of metals, oxides or hydroxides of the fourth, fifth, and sixth periodic transition metals. Things. Also, the acid or corresponding acid ion or corresponding salt includes all known types of phosphoric acid and the corresponding phosphate ion or phosphate. The phosphate or sulfate salt includes, but is not limited to, various phosphates of sodium and potassium. Also, the small amount of additives includes, but is not limited to, boric acid, oxalic acid, and the like. And, the oxide of the first, second, third, and fourth main group metals may be Li 2 0, MgO, A1 2 0 3 , GaO, SiO 2 , etc.; the hydroxide may be Mg (0H) 2 , Ca (0H) 2 , Ca (0H) 2 , NaOH, KOH, etc.; the oxide of the fourth, fifth, and sixth-period transition metals may be Ti0 2 , Fe 2 0 3 , Zr0, W0 3 , etc.; The hydroxide may be Mn (0H) 2 , Zr (0H) 2 or the like. Further, the phosphate may be potassium dihydrogen phosphate/sodium phosphate, dipotassium hydrogen phosphate/sodium or the like. Compared with the prior invention, the invention greatly expands the applicable ratio range of the raw material compound, and the comprehensive application cost of the technology and its products makes the invention have great economic value. The continuous manufacturing process from the curing agent product to the polymer product includes the following steps:
1 )对所述的第一、二、三、四主族金属的氧化物(可以但不限于是1^20, ^^1203,6£10,8土02 等)或氢氧化物(可以但不限于是 Mg (0H) 2, Ca (0H) 2, Ca (0H) 2, NaOH, KOH等); 或所述的第四、 五、 六周期过渡金属的氧化物 (可以但不限于是 Ti02, Fe203, ZrO, W03等)或氢氧化物(可以但 不限于是 Mn (0H) 2, Zr (OH) 2等)进行预处理使之成为粉末状; 需要时, 可对其进行热处理, 即 加热以除去小分子附着物。 1) first, second, third and fourth main group metal of the oxide (which may, but is not limited to 1 ^ 2 0, ^^ 1 2 0 3, 6 £ 10,8 soil 02, etc.) or hydrogen Oxide (may be, but not limited to, Mg(0H) 2 , Ca (0H) 2 , Ca (0H) 2 , NaOH, KOH, etc.); or the fourth, fifth, and sixth-period transition metal oxides However, it is not limited to being Ti0 2 , Fe 2 O 3 , ZrO, W0 3 , etc.) or a hydroxide (may be, but not limited to, Mn (0H) 2 , Zr (OH) 2 , etc.) is pretreated to be in a powder form; If necessary, it may be heat treated, i.e., heated to remove small molecule attachments.
2)对经 1) 所得的粉末状物料加入一定量的硼酸或草酸,以调控固化反应的速度,加入的 硼酸或草酸在与被加入粉末状物料所形成的混合物中所占的重量比为 0%_10%, 对所得的第一 混合物进行均匀混合。  2) adding a certain amount of boric acid or oxalic acid to the powdery material obtained by 1) to adjust the speed of the curing reaction, and the weight ratio of boric acid or oxalic acid added to the mixture formed by adding the powdery material is 0. %_10%, the resulting first mixture was uniformly mixed.
3)对经 2) 所得的第一混合物中加入磷酸或磷酸盐, 或多种磷酸盐及磷酸的混合物, 第 一混合物与磷酸或磷酸盐, 或多种磷酸盐及磷酸的混合物的重量比为 1 : 0. 2 至 19. 5。  3) adding a phosphoric acid or a phosphate, or a mixture of a plurality of phosphates and phosphoric acid to the first mixture obtained in 2), the weight ratio of the first mixture to the phosphoric acid or phosphate, or a mixture of the plurality of phosphates and phosphoric acid is 1 : 0. 2 to 19. 5
4)对经 3) 所得的第二混合物进行均匀混合,  4) uniformly mixing the second mixture obtained by 3),
5)对经 4) 所得的第二混合物中加入经过予处理的废弃物, 废弃物在最终产物中所占的 重量比为 15% 至 95%。  5) Adding pretreated waste to the second mixture obtained in 4), the weight of the waste in the final product is 15% to 95%.
6)对经 5) 所得的第三混合物进行均匀混合。  6) The third mixture obtained by 5) is uniformly mixed.
7)对经 6) 所得的第三混合物中加入一定量的水并均匀混合, 形成浆料; 水在最终产物 中所占的重量比为 5% - 40%; 如果前述的步骤 3)使用了磷酸, 则酸中所含水份应计入总的水 含量中。  7) adding a certain amount of water to the third mixture obtained in 6) and uniformly mixing to form a slurry; the weight ratio of water in the final product is 5% - 40%; if the aforementioned step 3) is used For phosphoric acid, the water content in the acid should be included in the total water content.
8) 将经 7) 所得的浆料注入塑料模具中固化成型。也可以采用其他模具, 例如建筑模板 模具等。 步骤 5)所述的废弃物的预处理是指对大尺寸的固体废弃物进行粉碎研磨及对液态废弃物 进行水含量测定, 液态废弃物的含水量应计入总的水含量中。 综上所述, 本发明的工艺过程可简述为: 根据被粘合物特性分类并在必要情况下进行粉 碎及 /或球磨等预处理; 根据被粘合物特性选定并制备相应的粘合剂; 将所制备的粘合剂与被 粘合物充分混合; 将所得混合物与适量的水混合并搅拌制成浆料并将所得浆料注入模具固化 成型。 8) The slurry obtained in 7) is injected into a plastic mold to be solidified. Other molds, such as building formwork molds, can also be used. The pretreatment of the waste in the step 5) refers to pulverizing and grinding large-sized solid waste and measuring the water content of the liquid waste, and the water content of the liquid waste should be included in the total water content. In summary, the process of the present invention can be briefly described as follows: pre-treatment according to the characteristics of the adherend and, if necessary, pulverization and/or ball milling; selecting and preparing corresponding viscosities according to the properties of the adherend Mixture; The prepared binder is thoroughly mixed with the adherend; the resulting mixture is mixed with an appropriate amount of water and stirred to prepare a slurry, and the resulting slurry is injected into a mold to be solidified.
本发明特征: 室温过程, 无需额外能量; 快速形成坚硬、 致密的准陶瓷成品; 成品性能 及成型过程可调控; 多数情况下, 产品固化成型时有微小膨胀, 因而可形成良好的密封产 品, 致密性极好。  The invention features: room temperature process, no additional energy; rapid formation of hard, dense quasi-ceramic products; finished product performance and molding process can be controlled; in most cases, the product has a slight expansion during solidification molding, thus forming a good sealing product, compact Very good.
本技术 /产品所具有的独特优异的性能使其可广泛应用于: 1, 利用无害废弃物生产建筑 产品 (如砖块、 瓦片、 瓷砖、 防火墙隔离板 等等); 高抗压强结构材料; 可喷涂的超级防 火隔离层; 钻井用水泥及密封材料; 密封涂层。 2, 对有害废弃物进行安全封装; 放射性污 染物的无泄露密封处理; 有害混合物及放射性材料 (液态或固态) 的安全封存。 实施例一: 粉煤灰粘合  The unique and superior properties of this technology/product make it suitable for: 1. Production of building products (such as bricks, tiles, tiles, firewall insulation panels, etc.) using non-hazardous waste; High pressure resistant structure Materials; super fire barriers that can be sprayed; cement and sealing materials for drilling; seal coatings. 2, safe packaging of hazardous waste; leak-free sealing treatment of radioactive contaminants; safe storage of hazardous mixtures and radioactive materials (liquid or solid). Example 1: Fly ash bonding
以粉煤灰作被粘合物, 以 MgO和 K¾pc 前述配比混合作为粘合剂, 遵循前述被粘合物 / 粘合剂之配比并按前述方法制备出坚硬、 密实的产品。 产品在空气中存放数月外观及性能 无变化。 在水中浸泡数周外观及性能亦无变化。  Fly ash is used as the adherend, and the above ratio of MgO and K3⁄4pc is used as the binder, and the above-mentioned binder/binder ratio is followed and a hard and dense product is prepared as described above. The appearance and performance of the product stored in air for several months remained unchanged. There was no change in appearance and performance after soaking in water for several weeks.
实施例二: 炼钢厂废渣粘合  Example 2: Steelmaking slag bonding
以炼钢厂废渣作被粘合物, 以 MgO和 KH2P0 前述配比混合作为粘合剂, 遵循前述被粘合 物 /粘合剂之配比并按前述方法制备出坚硬、 密实的产品。 产品在空气中存放数月外观及性 能无变化。 在水中浸泡数周外观及性能亦无变化。 Using steelmaking waste as binder, mixing the above ratio of MgO and KH 2 P0 as a binder, following the above-mentioned ratio of binder/binder and preparing a hard and dense product as described above. . The appearance and performance of the product stored in the air for several months does not change. There was no change in appearance and performance after soaking in water for several weeks.
实施例三: 碎砖及碎混凝土粘合  Example 3: Bonding of broken bricks and broken concrete
以碎砖及碎混凝土作被粘合物, 以 MgO和 K¾pc 前述配比混合作为粘合剂, 遵循前述被 粘合物 /粘合剂之配比并按前述方法制备出坚硬、 密实的产品。 产品在空气中存放数月外观 及性能无变化。 在水中浸泡数周外观及性能亦无变化。  The crushed brick and the crushed concrete are used as the adherend, and the mixture of MgO and K3⁄4pc is used as the binder, and the hardened and dense product is prepared according to the foregoing ratio of the binder/binder and prepared as described above. The appearance and performance of the product stored in the air for several months does not change. There was no change in appearance and performance after soaking in water for several weeks.
实施例四: 河沙粘合  Example 4: River sand bonding
以干河沙作被粘合物, 以 MgO和 K¾pc 前述配比混合作为粘合剂, 遵循前述被粘合物 / 粘合剂之配比并按前述方法制备出坚硬、 密实的产品。 产品在空气中存放数月外观及性能 无变化。 在水中浸泡数周外观及性能亦无变化。  The dry sand is used as the adherend, and the above ratio of MgO and K3⁄4pc is used as the binder, and the hardened and dense product is prepared as described above by following the ratio of the adherend/binder. The appearance and performance of the product stored in air for several months remained unchanged. There was no change in appearance and performance after soaking in water for several weeks.
实施例五: 泥土粘合  Example 5: Soil bonding
以干泥土作被粘合物, 以 MgO和 ΚΗ2Ρ(^ 前述配比混合作为粘合剂, 遵循前述被粘合物 / 粘合剂之配比并按前述方法制备出坚硬、 密实的产品。 产品在空气中存放数月外观及性能 无变化。 在水中浸泡数周外观及性能亦无变化。 无机粘合剂的制备方法包括以下主要步骤: Dry soil is used as the adherend, and MgO and ΚΗ 2 Ρ (^ the above ratio is mixed as the binder, following the above-mentioned adherend / The ratio of binders was prepared and a hard, dense product was prepared as previously described. The appearance and performance of the product stored in the air for several months does not change. There was no change in appearance and performance after soaking in water for several weeks. The preparation method of the inorganic binder includes the following main steps:
a)将粉末状的一种或多种氧化物或氢氧化物的混和物与少量的弱酸充分混和。所述弱酸 包括但不限于硼酸或草酸。 所述弱酸在混和物中所占重量比为 0% - 10%。  a) A mixture of one or more oxides or hydroxides in powder form is thoroughly mixed with a small amount of weak acid. The weak acid includes, but is not limited to, boric acid or oxalic acid. The weight ratio of the weak acid in the mixture is from 0% to 10%.
b ) 往 a) 所得之第一混和物中按一定比例加入一种或多种磷酸或磷酸盐。  b) adding one or more phosphoric acid or phosphate to a certain proportion of the first mixture obtained in a).
c ) 将 b ) 所得之第二混和物均匀混和。  c) uniformly mixing the second mixture obtained in b).
d)往 c ) 所得之第二混和物中按一定比例加入一种或多种添加物。 添加物可以是塑料或 橡胶以外的任何固体物质。 添加物包括但不限于粉煤灰、 煤矸石、 冶金渣、 建筑垃圾等。  d) adding one or more additives to the second mixture obtained in c) in a certain ratio. The additive may be any solid material other than plastic or rubber. Additives include, but are not limited to, fly ash, coal gangue, metallurgical slag, construction waste, and the like.
e)将 b ) 所得之第三混和物均匀混和。  e) uniformly mixing the third mixture obtained in b).
所述各主要步骤之原材料添加顺序可变。  The raw material addition order of each of the main steps is variable.
所述粘合剂可以用于粘合几乎所有的已知的材料。固化过程通过加入一定量的水而引发, 水在最终产物中所占的重量比为 3% - 60%。  The binder can be used to bond almost all known materials. The curing process is initiated by the addition of a quantity of water which is present in the final product in a weight ratio of from 3% to 60%.
粘合剂及固化过程, 通过加入不同颜色的建筑颜料, 可制备出相应颜色的最终产物。 粘合剂及固化过程, 通过加入不同种类的纤维, 可改善最终产物的力学性能。 应当指出, 以上所述实施方式可以使本领域的技术人员更全面地理解本发明, 但不以 任何方式限制本发明。  Adhesive and curing process, by adding different colors of architectural pigments, the final product of the corresponding color can be prepared. The binder and curing process improve the mechanical properties of the final product by adding different types of fibers. It should be noted that the above-described embodiments may enable those skilled in the art to more fully understand the present invention, but do not limit the invention in any way.

Claims

权利要求书 Claim
1.固化剂, 其特征在于: 包括第一组物料和第二组物料, 第一组物料包括以下物料中 的一种或超过一种的组合: 各种氧化物, 各种氢氧化物; 第二组物料包括以下物料中的一 种或超过一种的组合: 各种含磷的酸, 各种含磷的盐。 A curing agent, comprising: a first group of materials and a second group of materials, the first group of materials comprising one or more than one of the following materials: various oxides, various hydroxides; The two groups of materials include one or more than one of the following materials: various phosphorus-containing acids, various phosphorus-containing salts.
2.根据权利要求 1所述的固化剂, 其特征在于: 所述氧化物为金属氧化物。  The curing agent according to claim 1, wherein the oxide is a metal oxide.
3.根据权利要求 1所述的固化剂, 其特征在于: 所述氢氧化物为金属氢氧化物。 The curing agent according to claim 1, wherein the hydroxide is a metal hydroxide.
4.根据权利要求 1 所述的固化剂, 其特征在于: 所述含磷的酸为磷酸、 高磷酸或次磷 The curing agent according to claim 1, wherein the phosphorus-containing acid is phosphoric acid, high phosphoric acid or phosphorous
5.根据权利要求 1 所述的固化剂, 其特征在于: 所述含磷的盐为磷酸盐、 高磷酸盐或 次磷酸盐。 The curing agent according to claim 1, wherein the phosphorus-containing salt is a phosphate, a high phosphate or a hypophosphite.
6.根据权利要求 1 所述的固化剂, 其特征在于: 所述第一组物料为粉末状, 所述第二 组物料采用含磷的盐, 所述含磷的盐为粉末状, 并将两类粉末混匀成粉剂型固化剂。  The curing agent according to claim 1, wherein: the first group of materials is in the form of a powder, the second group of materials is a phosphorus-containing salt, and the phosphorus-containing salt is in the form of a powder, and The two types of powders are mixed into a powder type curing agent.
7.根据权利要求 6所述的固化剂, 其特征在于: 所述粉剂型固化剂通过加水搅和形成 浆料后引发化学固化反应。  The curing agent according to claim 6, wherein the powder type curing agent initiates a chemical curing reaction by adding water to form a slurry.
8.根据权利要求 1 所述的固化剂, 其特征在于: 所述第一组物料与所述第二组物料混 合, 通过加水或利用含磷的酸中所具有的水分调成浆料。  The curing agent according to claim 1, wherein the first group of materials is mixed with the second group of materials, and the slurry is adjusted by adding water or using water contained in the phosphorus-containing acid.
9.根据权利要求 1 所述的固化剂, 其特征在于: 还包括以下物料中的一种或超过一种 的组合: 各种弱酸。  The curing agent according to claim 1, further comprising a combination of one or more of the following materials: various weak acids.
10.根据权利要求 9所述的固化剂, 其特征在于: 所述弱酸为硼酸或草酸。  The curing agent according to claim 9, wherein the weak acid is boric acid or oxalic acid.
11.根据权利要求 1所述的固化剂, 其特征在于: 还包括以下物料中的一种或超过一种 的组合: 各种建筑颜料。  The curing agent according to claim 1, further comprising one or more than one of the following materials: various architectural pigments.
12.根据权利要求 1所述的固化剂, 其特征在于: 还包括以下物料中的一种或超过一种 的组合: 各种纤维。  The curing agent according to claim 1, further comprising a combination of one or more of the following materials: various fibers.
13.根据权利要求 1所述的固化剂, 其特征在于: 所述第一组物料和第二组物料的重量 比为 1: (0. 2〜9. 5)。  The weight ratio of the first group of materials to the second group of materials is 1: (0. 2~9. 5).
14.根据权利要求 1所述的固化剂, 其特征在于: 所述第一组物料和第二组物料的重量 比为 1: (0· 5〜3· 5)。  The curing agent according to claim 1, wherein the weight ratio of the first group of materials to the second group of materials is 1: (0.5 5 to 3.5).
15.根据权利要求 1所述的固化剂, 其特征在于: 所述第一组物料和第二组物料的重量 比为 1: (0· 75〜1· 5)。 The curing agent according to claim 1, wherein the weight ratio of the first group of materials to the second group of materials is 1: (0·75~1·5).
16.固化剂的制备方法, 其特征在于: 包括第一组物料和第二组物料, 第一组物料包括 以下物料中的一种或超过一种的组合: 各种氧化物, 各种氢氧化物; 第二组物料包括以下 物料中的一种或超过一种的组合: 各种含磷的酸, 各种含磷的盐; 采用粉末状的第一组物 料, 以及第二组物料中粉末状的含磷的盐, 并将两类粉末混匀成粉剂型固化剂; 或者, 将 所述第一组物料与所述第二组物料混合, 通过加水或利用含磷的酸中所具有的水分调成浆 料。 16. A method of preparing a curing agent, comprising: a first group of materials and a second group of materials, the first group of materials comprising one or more than one of the following: various oxides, various hydroxides The second group of materials includes one or more than one of the following materials: various phosphorus-containing acids, various phosphorus-containing salts; the first group of materials in powder form, and the powder in the second group of materials a phosphorus-containing salt, and mixing the two types of powder into a powder type curing agent; or, mixing the first group of materials with the second group of materials, by adding water or using phosphorus-containing acid The water is adjusted into a slurry.
17.根据权利要求 16所述的固化剂的制备方法, 其特征在于: 还包括以下物料中的一 种或超过一种的组合: 各种弱酸。  The method of preparing a curing agent according to claim 16, further comprising: a combination of one or more of the following materials: various weak acids.
18.聚合物的固化方法, 其特征在于: 将权利要求 1-15之一所述的固化剂与其他物质 搅和形成聚合物浆料; 待聚合物浆料固化后, 得到聚合物产品。 A method of curing a polymer, characterized by: agitating the curing agent according to any one of claims 1 to 15 with another substance to form a polymer slurry; and after the polymer slurry is solidified, a polymer product is obtained.
19.根据权利要求 18所述的聚合物的固化方法, 其特征在于: 所述聚合物浆料中含水 重量比 3〜60%。  The method of curing a polymer according to claim 18, wherein the polymer slurry has a water-containing weight ratio of from 3 to 60%.
20.根据权利要求 18所述的聚合物的固化方法, 其特征在于: 所述其他物质包括以下 物质中的一种或超过一种的组合: 各种固体物。  The method of curing a polymer according to claim 18, wherein the other substance comprises one or more than one of the following: various solid materials.
21.根据权利要求 20所述的聚合物的固化方法, 其特征在于: 所述固体物包括砂石、 泥土、 生活废弃物渣料和 /或工业废弃物渣料。  The method of curing a polymer according to claim 20, wherein the solid matter comprises sand, earth, domestic waste slag, and/or industrial waste slag.
22.聚合物, 包括固化剂和待固化的物料, 其特征在于: 所述固化剂是权利要求 1-15 所述的固化剂。 22. A polymer comprising a curing agent and a material to be cured, characterized in that: the curing agent is the curing agent according to claims 1-15.
PCT/CN2008/072056 2008-08-04 2008-08-20 Curing agent, polymeric compound and method therrof WO2010015129A1 (en)

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