WO2010010801A1 - 無方向性電磁鋼鋳片及びその製造方法 - Google Patents
無方向性電磁鋼鋳片及びその製造方法 Download PDFInfo
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- WO2010010801A1 WO2010010801A1 PCT/JP2009/062193 JP2009062193W WO2010010801A1 WO 2010010801 A1 WO2010010801 A1 WO 2010010801A1 JP 2009062193 W JP2009062193 W JP 2009062193W WO 2010010801 A1 WO2010010801 A1 WO 2010010801A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
- B22D11/002—Stainless steels
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0006—Adding metallic additives
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0037—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 by injecting powdered material
- C21C7/0043—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 by injecting powdered material into the falling stream of molten metal
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/06—Deoxidising, e.g. killing
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/34—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/16—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets
Definitions
- the present invention relates to a non-oriented electrical steel slab suitable for a non-oriented electrical steel sheet used in a high frequency range and a method for manufacturing the same.
- the nitrogen solubility of molten steel containing Cr is higher than the nitrogen solubility of molten steel not containing Cr.
- the nitrogen solubility of molten steel containing about 5% by mass of Cr is several tens of percent higher than that of molten steel containing no Cr.
- An object of the present invention is to provide a non-oriented electrical steel slab capable of improving the iron loss and strength in a high frequency region of a non-oriented electrical steel sheet and a method for manufacturing the same.
- the gist of the present invention is as follows.
- non-oriented electrical steel slab according to any one of (1) to (3), which contains at least one element selected from the group consisting of:
- Mn content of the said molten steel is 2.0 mass% or less
- the molten steel is further in mass%, Cu: 1.0% or less, Ca and Mg: 0.05% or less in total amount, Ni: 3.0% or less, and Sn and Sb: 0.3% or less in total amount,
- FIG. 1 is a schematic view showing equipment for producing a non-oriented electrical steel slab.
- FIG. 2 is a graph showing the results of Experiment 1.
- FIG. 1 is a schematic view showing equipment for producing a non-oriented electrical steel slab.
- a ladle 1 a tundish 2, a mold 3, a conveying roller 4, and the like are provided in a non-oriented electrical steel slab manufacturing facility.
- the tundish 2 is provided with an immersion nozzle 2 a that extends to the mold 3.
- a molten steel 11 of non-oriented electrical steel that has been subjected to refining in a converter and degassing treatment in a secondary refining apparatus is poured into a ladle 1.
- the molten steel 11 is discharged
- the molten steel 11 solidifies and the slab 12 of non-oriented electrical steel is discharged
- the slab 12 is conveyed by the conveyance roller 4.
- the surface of the molten steel 11 poured into the ladle 1 is preferably covered with a coating material such as a molten flux.
- the tundish 2 is provided with a lid and the space in the tundish 2 is filled with an inert gas such as Ar gas. This is to suppress contact of the molten steel 11 with the atmosphere.
- the contact of the molten steel 11 with the atmosphere cannot be prevented by these as well, and the molten steel 11 may absorb nitrogen.
- a turbulent flow may occur in the flow of the molten steel 11 and the coating of the surface of the molten steel 11 with the coating material may be insufficient.
- the amount of dissolved nitrogen in the molten steel of non-oriented electrical steel containing Cr is high.
- the present inventors even when using such production equipment, after the degassing treatment, as described later, if the molten steel contains an appropriate amount of rare earth metal (REM) during casting. It was found that an increase in the amount of dissolved nitrogen was suppressed. That is, it has been found that by suppressing the increase in the amount of dissolved nitrogen, precipitation of AlN inclusions can be suppressed and crystal grains can be grown appropriately.
- REM rare earth metal
- the average grain size in the non-oriented electrical steel sheet is preferably about 50 ⁇ m to 200 ⁇ m.
- the number density of fine AlN inclusions Is preferably 10 11 pieces / cm 3 or less.
- the number density of fine AlN inclusions is 10 11. / Cm 3 or less, the amount of dissolved nitrogen in the slab needs to be 0.005% by mass or less.
- the dissolved nitrogen in the slab can be broadly divided into those that existed before the degassing process and those that have been mixed after the degassing process.
- the amount of dissolved nitrogen in the molten steel is 0.001% by mass due to the degassing treatment, the amount of dissolved nitrogen mixed in after the degassing treatment until casting is suppressed to 0.004% by mass or less. If possible, the amount of dissolved nitrogen in the slab becomes 0.005% by mass or less. That is, if the increase in the amount of dissolved nitrogen after degassing treatment can be suppressed to 0.004% by mass or less, the precipitation of AlN inclusions can be suppressed without performing degassing treatment that requires a great deal of cost. Grains can be grown sufficiently.
- the molten steel contains an appropriate amount of REM.
- REM is a generic name for a total of 17 elements including 15 elements from lanthanum having an atomic number of 57 to lutesium having an atomic number of 57 plus scandium having an atomic number of 21 and yttrium having an atomic number of 39.
- REM is a strong deoxidizing element.
- a part of the REM is combined with oxygen in the molten steel to become a REM oxide, and the other part is dissolved REM in the molten steel. Dissolve.
- REM is dissolved in the molten steel at the time when it is easy to come into contact with the atmosphere after the degassing treatment.
- the amount of dissolved oxygen in molten steel containing 0.2% by mass or more of Al is 0.002% by mass or less.
- 0.0005 mass% or more of REM needs to be contained due to the deoxidation equilibrium relationship.
- the amount of dissolved REM is not particularly limited, but 0.0002 mass% or more of dissolved REM is preferably present in the molten steel, and more preferably 0.0005 mass% or more of dissolved REM is present.
- the content of REM is preferably 0.001% by mass or more, and more preferably 0.002% by mass or more. preferable.
- C 0.005% by mass or less C is not only harmful to the magnetic properties, but also magnetic aging due to precipitation of C is remarkable. For this reason, the upper limit of the C content is set to 0.005% by mass. In addition, it is preferable that C content is 0.004 mass% or less, It is more preferable that it is 0.003 mass% or less, It is still more preferable that it is 0.0025 mass% or less. C may not be included at all.
- Si 0.1% by mass to 7.0% by mass Si is an element that reduces iron loss.
- the Si content is preferably 0.3% by mass or more, more preferably 0.7% by mass or more, and 1.0% by mass or more. Further preferred.
- the Si content exceeds 7.0% by mass, the workability is remarkably lowered.
- the upper limit of Si content shall be 7.0 mass%.
- the Si content is preferably 4.0% by mass or less, more preferably 3.0% by mass or less, and further preferably 2.5% by mass or less. preferable.
- Mn 0.1% by mass or more Mn increases the hardness of the non-oriented electrical steel sheet and improves the punchability.
- the upper limit of Mn content shall be 0.1 mass% or more.
- the Mn content is preferably 2.0% by mass or less.
- P 0.2% by mass or less P increases the strength of the non-oriented electrical steel sheet and improves workability. This effect can be obtained even when the P content is very small. On the other hand, when P content exceeds 0.2 mass%, cold-rolling property will fall. For this reason, the upper limit of the P content is 0.2% by mass. There is no particular lower limit.
- S 0.005 mass% or less S combines with Mn which is an essential element to generate MnS inclusions. Moreover, when Ti is contained, it couple
- Al 0.2% by mass to 5.0% by mass
- Al is an element that reduces iron loss.
- the Al content is less than 0.2% by mass, good iron loss cannot be obtained.
- the minimum of Al content shall be 0.2 mass%.
- the Al content is preferably 0.3% by mass or more, more preferably 0.6% by mass or more, and 1.0% by mass or more. Further preferred.
- the Al content exceeds 5.0% by mass, the cost increases remarkably. For this reason, the upper limit of Al content shall be 5.0 mass%.
- the Al content is preferably low.
- the Al content is preferably 4.0% by mass or less, and more preferably 3.0% by mass or less.
- Cr 0.1% by mass to 10% by mass Cr increases the specific resistance to improve the iron loss and increases the strength of the non-oriented electrical steel sheet. If the Cr content is less than 0.1% by mass, these effects cannot be obtained sufficiently. For this reason, the minimum of Cr content shall be 0.1 mass%. In order to obtain higher strength, the Cr content is preferably 0.2% by mass or more, more preferably 0.3% by mass or more, and 0.5% by mass or more. Is more preferable. In addition, since the nitrogen solubility of molten steel increases, so that Cr content is high, the effect which suppresses the absorption of nitrogen by REM becomes remarkable with this.
- the effect becomes remarkable when the Cr content is 0.5% by mass or more, becomes more remarkable when the Cr content is 1.0% by mass, and becomes more remarkable when the Cr content is 2.0% by mass or more.
- the Cr content exceeds 10% by mass, the nitrogen solubility of the molten steel is remarkably increased, and the rate at which nitrogen is absorbed by the molten steel is remarkably increased. For this reason, even if REM is contained, the absorption of nitrogen cannot be sufficiently suppressed, and the nitrogen content in the molten steel tends to increase. A large amount of AlN inclusions precipitate during annealing, and the growth of crystal grains is hindered. For this reason, the upper limit of Cr content shall be 10 mass%.
- the Cr content is 5% by mass or less, the absorption rate of nitrogen is smaller, so that an increase in nitrogen can be suppressed more stably and a decrease in magnetic flux density can be suppressed. For this reason, it is preferable that Cr content is 5 mass% or less, and it is more preferable that it is 3 mass% or less.
- N 0.005 mass% or less N becomes nitrides, such as AlN, and inhibits the growth of the crystal grain at the time of annealing by the pinning effect, and worsens iron loss.
- the number density of fine AlN inclusions is preferably 10 11 pieces / cm 3 or less.
- the upper limit of N content shall be 0.005 mass%.
- the N content is preferably 0.003% by mass or less, and more preferably 0.0025% by mass or less. More preferably, it is 0.002 mass% or less. N may not be included at all.
- the dissolved REM reacts with oxygen on the surface of the molten steel to become an oxide and suppresses absorption of nitrogen into the molten steel.
- the minimum of REM content shall be 0.0005 mass%.
- REM content is 0.001 mass% or more, and it is more preferable that it is 0.002 mass% or more.
- the upper limit of the REM content is 0.03% by mass from the viewpoint of casting stability and the like as described above. Moreover, it is preferable that REM content is 0.01 mass% or less, and it is more preferable that it is 0.005 mass% or less.
- REM may be added to molten steel in any form, for example, in the form of an alloy such as misch metal.
- lanthanum and cerium are added as REM.
- the book can obtain a filling effect even if only one element is added or two or more elements are added.
- O 0.005% by mass or less
- the following elements may be contained in the molten steel.
- Ti 0.02 mass% or less Ti is combined with dissolved nitrogen contained slightly to generate TiN inclusions. Moreover, when S is contained, it couple
- Cu 1.0% by mass or less
- Cu improves the corrosion resistance of the non-oriented electrical steel sheet and increases the specific resistance to improve the iron loss. This effect can be obtained even when the Cu content is very small.
- the Cu content exceeds 1.0% by mass, scabs or the like may occur on the surface of the non-oriented electrical steel sheet and the surface quality may deteriorate. For this reason, it is preferable that Cu content is 1.0 mass% or less. There is no particular lower limit.
- Ca and Mg 0.05 mass% or less in total amount
- Ca and Mg are desulfurization elements, react with S in the molten steel to become sulfides, and fix S.
- the greater the content of Ca and Mg the higher the desulfurization effect. This effect can be obtained even when the Ca and Mg contents are very small.
- the total content of Ca and Mg exceeds 0.05% by mass, the number of sulfides may increase and the growth of crystal grains may be inhibited. For this reason, it is preferable that content of Ca and Mg is 0.05 mass% or less in total. There is no particular lower limit.
- Ni 3.0% by mass or less Ni develops a texture that is advantageous for magnetic properties and improves iron loss. This effect can be obtained even when the Ni content is very small. However, if it exceeds 3.0 mass%, the cost increases, while the effect of improving the iron loss starts to saturate. For this reason, it is preferable that Ni content is 3.0 mass% or less. There is no particular lower limit.
- Sn and Sb are segregation elements, which inhibit the (111) plane texture that deteriorates the magnetic properties and improve the magnetic properties. In order to obtain this effect, it is sufficient that at least one of Sn or Sb is included. Further, this effect can be obtained even if the contents of Sn and Sb are very small. On the other hand, when the content of Sn and Sb exceeds 0.3% by mass, the cold rolling property is deteriorated. For this reason, it is preferable that content of Sn and Sb is 0.3 mass% or less in total amount. There is no particular lower limit.
- Zr 0.01% by mass or less Zr inhibits the growth of crystal grains even in a small amount, and worsens the iron loss after strain relief annealing. For this reason, it is preferable that Zr content is as low as possible, and it is especially preferable that it is 0.01 mass% or less. Zr may not be contained at all.
- V 0.01% by mass or less V becomes nitrides and carbides and inhibits domain wall movement and crystal grain growth. For this reason, it is preferable that V content is 0.01 mass% or less. V may not be included at all.
- B 0.005% by mass or less
- B is a grain boundary segregation element and also becomes a nitride.
- B content is as low as possible, and it is especially preferable that it is 0.005 mass% or less. There is no particular lower limit.
- a molten steel 11 containing elements excluding Al and REM from the above components is produced.
- the amount of dissolved nitrogen after the degassing treatment is preferably 0.005% by mass or less, for example, about 0.001% by mass.
- Al is added to the molten steel 11.
- the reason for adding Al as a deoxidizing element after the degassing treatment is to obtain a high yield.
- the amount of Al added is 0.2% by mass to 5.0% by mass as described above.
- the amount of oxygen dissolved in the molten steel 11 becomes 0.002% by mass or less due to the deoxidation equilibrium of Al.
- REM is added to the molten steel 11. As a result, a part of REM becomes an oxide and the other part becomes dissolved REM.
- the molten steel 11 is poured into the ladle 1.
- the molten steel 11 is discharged to the tundish 2.
- the molten steel 11 is supplied into the mold 3 through the immersion nozzle 2a. Then, casting is performed using the mold 3 to form a cast piece 12.
- the amount of dissolved nitrogen in the molten steel 11 at the time of casting is 0.005% by mass or less, and the amount of dissolved nitrogen in the resulting slab 12 is obtained. Is 0.005 mass% or less.
- the content of other components remains unchanged before and after casting. Therefore, the Al content, the Si content, the Cr content, the REM content, and the like of the manufactured slab 12 are the same as those of the molten steel 11.
- the tundish 2 is provided with a lid and the space in the tundish 2 is filled with an inert gas such as Ar gas.
- the nitrogen concentration in the tundish 2 is preferably 1% by volume or less.
- the amount of dissolved nitrogen in the molten steel 11 after the degassing treatment is 0.005 mass% or less.
- the REM content in the molten steel may be adjusted as follows. First, the relationship between the REM content in the molten steel and the increased amount of dissolved nitrogen in the molten steel is determined by experiments or the like. And in the production of the slab, measure the amount of dissolved nitrogen in the molten steel after degassing using a secondary smelting furnace, etc., determine the amount of increase in dissolved nitrogen allowed before casting, The content of REM is adjusted based on this. By adjusting in this way, it is possible to avoid consuming expensive REM more than necessary.
- the slab is hot-rolled and annealed as necessary. And cold rolling. Cold rolling may be performed only once, or may be performed twice or more while interposing intermediate annealing. And after cold rolling, finish annealing is performed and an insulating film is formed. According to such a method, crystal grains having a desired size can be obtained without being affected by dissolved nitrogen, and a non-oriented electrical steel sheet having a good iron loss can be manufactured.
- the investigation method of the inclusion (precipitate) and the crystal grain size in the non-oriented electrical steel slab and the non-oriented electrical steel sheet is not particularly limited.
- An example is as follows. In the investigation of precipitates, first, samples (non-oriented electrical steel slabs and non-oriented electrical steel sheets) were mirror-polished, and the method of Kurosawa et al. 1979), p.1068), the sample is electrolytically corroded in a non-aqueous solvent solution. As a result, only the base material is dissolved and AlN inclusions are extracted. Then, the extracted AlN inclusions are investigated using SEM (scanning electron microscope) -EDX (energy dispersive X-ray fluorescence analyzer). In addition, a replica is collected, and the inclusions transferred to the replica are examined by a field emission type transmission electron microscope. In the investigation of the crystal grain size, a mirror-polished sample is etched using nital and observed using an optical microscope.
- Example 1 In Experiment 1, first, molten steel was produced using a converter and a vacuum degassing apparatus, and poured into a ladle. As molten steel, C: 0.002%, Si: 2.0%, Mn: 0.3%, P: 0.05%, S: 0.0019%, Al: 2.0% in mass%. A material containing Cr: 2.0% and O: 0.001%, further containing various amounts of REM, and the balance consisting of Fe and inevitable impurities was prepared. As REM, lanthanum and cerium were used. Table 1 shows the amount of REM in the molten steel. The nitrogen content of the molten steel in the ladle was 0.002% by mass.
- molten steel was poured into the tundish where the atmospheric nitrogen concentration was 0.5 vol% by Ar gas purge. Thereafter, molten steel was supplied from the tundish into the mold using an immersion nozzle, and a slab was produced by a continuous casting method. Subsequently, the slab was hot-rolled, annealed, and cold-rolled to a thickness of 0.3 mm. Then, finish annealing was performed at 1000 ° C. for 30 seconds, and an insulating film was applied. In this way, a non-oriented electrical steel sheet was produced.
- Example No. in which the REM content of molten steel is within the scope of the present invention Example No. in which the REM content of molten steel is within the scope of the present invention.
- the nitrogen content of the non-oriented electrical steel sheet was 0.0028 mass% to 0.0044 mass%, which was 0.005 mass% or less.
- the average grain size of the non-oriented electrical steel sheet was 120 ⁇ m to 160 ⁇ m, and the iron loss W 10/800 was sufficiently low, 38.7 W / kg to 39.5 W / kg.
- continuous casting could be performed stably.
- the nitrogen content of the non-oriented electrical steel sheet was as high as 0.0063 mass% and 0.0069 mass%.
- many AlN inclusions having an equivalent circle diameter of 0.1 ⁇ m to 10 ⁇ m were observed, the crystal grain size was remarkably reduced, and the iron loss W 10/800 was remarkably increased. This is because the growth of crystal grains is inhibited by the pinning effect.
- Example 2 In Experiment 2, first, molten steel was produced using a converter and a vacuum degassing apparatus, and poured into a ladle. As the molten steel, C: 0.002%, Si: 2.2%, Mn: 0.2%, P: 0.1%, S: 0.002%, Al: 2.0% in mass%. Further, various amounts of Cr and REM were contained, and the balance was made of Fe and inevitable impurities. As REM, lanthanum and cerium were used. Table 2 shows the amounts of Cr and REM in the molten steel. The nitrogen content of the molten steel in the ladle was 0.002% by mass.
- molten steel was poured into the tundish where the atmospheric nitrogen concentration was 0.5 vol% by Ar gas purge. Thereafter, molten steel was supplied from the tundish into the mold using an immersion nozzle, and a slab was produced by a continuous casting method.
- the slab was hot-rolled, annealed, and cold-rolled to a thickness of 0.3 mm. Then, finish annealing was performed at 1000 ° C. for 30 seconds, and an insulating film was applied. In this way, a non-oriented electrical steel sheet was produced. Then, as in Experiment 1, the crystal grain size, iron loss W 10/800, and N content were measured. The results are shown in Table 2.
- Comparative Example No. in which the Cr content and / or the REM content of the molten steel depart from the scope of the present invention. 15-No. In No. 20, the nitrogen content of the non-oriented electrical steel sheet exceeded 0.005 mass%. For this reason, the average crystal grain size was reduced, and the iron loss W 10/800 was significantly increased.
- the present invention can be used, for example, for the production of non-oriented electrical steel sheets used in a high frequency range such as motors.
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Abstract
Description
質量%で、
Si:0.1%以上7.0%以下、
Mn:0.1%以上、
Al:0.2%以上5.0%以下、
Cr:0.1%以上10%以下、及び
REM:0.0005%以上0.03%以下、
を含有し、
Cの含有量が0.005%以下、
Pの含有量が0.2%以下、
Sの含有量が0.005%以下、
Nの含有量が0.005%以下、
Oの含有量が0.005%以下、
であり、
残部がFe及び不可避的不純物からなることを特徴とする無方向性電磁鋼鋳片。
Mn含有量が2.0質量%以下であることを特徴とする(1)に記載の無方向性電磁鋼鋳片。
REMの含有量が0.001質量%以上であることを特徴とする(1)又は(2)に記載の無方向性電磁鋼鋳片。
REMの含有量が0.002質量%以上であることを特徴とする(1)又は(2)に記載の無方向性電磁鋼鋳片。
更に、質量%で、
Cu:1.0%以下、
Ca及びMg:総量で0.05%以下、
Ni:3.0%以下、及び
Sn及びSb:総量で0.3%以下、
からなる群から選択される少なくとも1種の元素を含有することを特徴とする(1)乃至(3)のいずれか一つに記載の無方向性電磁鋼鋳片。
質量%で、
Si:0.1%以上7.0%以下、
Mn:0.1%以上、
Al:0.2%以上5.0%以下、及び
Cr:0.1%以上10%以下、
を含有し、
Cの含有量が0.005%以下、
Pの含有量が0.2%以下、
Sの含有量が0.005%以下、
Nの含有量が0.005%以下、
Oの含有量が0.005%以下、
であり、
残部がFe及び不可避的不純物からなる溶鋼を作製する工程と、
前記溶鋼に、REM:0.0005%以上0.03%以下を添加する工程と、
前記REMが添加された溶鋼の鋳造を行う工程と、
を有することを特徴とする無方向性電磁鋼鋳片の製造方法。
前記溶鋼にREMを添加する工程と前記溶鋼の鋳造を行う工程との間に、前記REMが添加された溶鋼を取鍋からタンディッシュに移動させる工程を有することを特徴とする(6)に記載の無方向性電磁鋼鋳片の製造方法。
前記REMが添加された溶鋼を移動させる工程の前に、前記タンディッシュ内の窒素濃度を1体積%以下にしておくことを特徴とする(7)に記載の無方向性電磁鋼鋳片の製造方法。
前記溶鋼のMn含有量が2.0質量%以下であることを特徴とする(7)又は(8)に記載の無方向性電磁鋼鋳片の製造方法。
前記REMの添加量が0.001質量%以上であることを特徴とする(7)乃至(9)のいずれか一つに記載の無方向性電磁鋼鋳片の製造方法。
前記REMの添加量が0.002質量%以上であることを特徴とする(7)乃至(9)のいずれか一つに記載の無方向性電磁鋼鋳片の製造方法。
前記溶鋼は、更に、質量%で、
Cu:1.0%以下、
Ca及びMg:総量で0.05%以下、
Ni:3.0%以下、及び
Sn及びSb:総量で0.3%以下、
からなる群から選択される少なくとも1種の元素を含有することを特徴とする(7)乃至(11)のいずれか一つに記載の無方向性電磁鋼鋳片の製造方法。
Cは、磁気特性に有害となるばかりか、Cの析出による磁気時効が著しい。このため、C含有量の上限は0.005質量%とする。なお、C含有量は、0.004質量%以下であることが好ましく、0.003質量%以下であることがより好ましく、0.0025質量%以下であることが更に好ましい。Cが全く含まれていなくともよい。
Siは、鉄損を減少させる元素であり、Si含有量が0.1質量%未満であると、良好な鉄損が得られない。このため、Si含有量の下限は0.1質量%とする。鉄損を更に減少させるためには、Si含有量は、0.3質量%以上であることが好ましく、0.7質量%以上であることがより好ましく、1.0質量%以上であることが更に好ましい。一方、Si含有量が7.0質量%を超えると、加工性が著しく低下する。このため、Si含有量の上限は7.0質量%とする。特に冷間圧延性を考慮すると、Si含有量は、4.0質量%以下であることが好ましく、3.0質量%以下であることがより好ましく、2.5質量%以下であることが更に好ましい。
Mnは、無方向性電磁鋼板の硬度を増加させ、打抜性を改善する。この効果を得るため、Mn含有量の上限は0.1質量%以上とする。なお、コストを考慮して、Mn含有量は2.0質量%以下であることが好ましい。
Pは、無方向性電磁鋼板の強度を高め、加工性を改善する。この効果は、P含有量が微量でも得られる。一方、P含有量が0.2質量%を超えると、冷間圧延性が低下する。このため、P含有量の上限は0.2質量%とする。下限については、特に定めるものではない。
Sは、必須元素であるMnと結合してMnS介在物を生成する。また、Tiが含まれている場合、Tiと結合してTiS介在物を生成する。また、他の金属元素と結合して硫化物介在物を生成することもある。この結果、焼鈍時の結晶粒の成長が阻害され、鉄損が大きくなる。このため、S含有量の上限は、0.005質量%とする。また、S含有量は、0.003質量%以下であることが好ましい。Sが全く含まれていなくともよい。
Alは、Si同様に、鉄損を減少させる元素であり、Al含有量が0.2質量%未満であると、良好な鉄損が得られない。このため、Al含有量の下限は0.2質量%とする。鉄損を更に低減させるためには、Al含有量は、0.3質量%以上であることが好ましく、0.6質量%以上であることがより好ましく、1.0質量%以上であることが更に好ましい。一方、Al含有量が5.0質量%を超えると、コストの増加が著しい。このため、Al含有量の上限は5.0質量%とする。また、AlN介在物の析出を抑制するためには、Al含有量は低いことが好ましい。例えば、Al含有量は4.0質量%以下であることが好ましく、3.0質量%以下であることがより好ましい。
Crは、固有抵抗を高めて鉄損を改善し、また、無方向性電磁鋼板の強度を増加させる。Cr含有量が0.1質量%未満であると、これらの効果を十分に得られない。このため、Cr含有量の下限は0.1質量%とする。また、より高い強度を得るためには、Cr含有量は、0.2質量%以上であることが好ましく、0.3質量%以上であることがより好ましく、0.5質量%以上であることが更に好ましい。なお、Cr含有量が高いほど溶鋼の窒素溶解度が増加するため、これに伴ってREMによる窒素の吸収を抑制する効果が顕著になる。特に、Cr含有量が0.5質量%以上の場合に効果が顕著になり、1.0質量%の場合により顕著になり、2.0質量%以上の場合に更に顕著になる。一方、Cr含有量が10質量%を超えると、溶鋼の窒素溶解度が著しく増加して、溶鋼に窒素が吸収される速度が著しく増加する。このため、REMが含有されていても、窒素の吸収を十分に抑制することができなくなり、溶鋼中の窒素含有量が増加しやすくなる。そして、焼鈍時にAlN介在物が大量に析出して結晶粒の成長が阻害される。このため、Cr含有量の上限は10質量%とする。また、Cr含有量が5質量%以下であれば、窒素の吸収速度がより小さいため、窒素増加をより安定して抑制でき、かつ、磁束密度の低下を抑制することができる。このため、Cr含有量は5質量%以下であることが好ましく、3質量%以下であることがより好ましい。
Nは、AlN等の窒化物となってピン止め効果により焼鈍時の結晶粒の成長を阻害し、鉄損を悪化させる。また、前述のように、微細なAlN介在物の個数密度は1011個/cm3以下にすることが好ましい。このため、N含有量の上限は0.005質量%とする。また、AlN介在物の個数をより低減して結晶粒の成長を促進するために、N含有量は0.003質量%以下であることが好ましく、0.0025質量%以下であることがより好ましく、0.002質量%以下であることが更に好ましい。Nが全く含まれていなくともよい。
溶存REMは、前述のように、溶鋼の表面で酸素と反応して酸化物となり、溶鋼への窒素の吸収を抑制する。このため、前述のように、REM含有量の下限は0.0005質量%とする。また、REM含有量は、0.001質量%以上であることが好ましく、0.002質量%以上であることがより好ましい。また、溶鋼中に0.0002質量%以上の溶存REMが存在することが望ましく、0.0005質量%以上の溶存REMが存在することが更に望ましい。一方、REM含有量の上限は、前述のように、鋳造の安定性等の観点から、0.03質量%とする。また、REM含有量は、0.01質量%以下であることが好ましく、0.005質量%以下であることがより好ましい。
Oが溶鋼中に0.005質量%より多く含有されていると、多数の酸化物が生成し、この酸化物によって、磁壁の移動及び結晶粒の成長が阻害される。このため、O含有量の上限は0.005質量%とする。Oが全く含まれていなくともよい。
Tiは、僅かながら含まれる溶存窒素と結合してTiN介在物を生成する。また、Sが含まれている場合、Sと結合してTiS介在物を生成する。また、他の元素と結合して化合物介在物を生成することもある。この結果、焼鈍時の結晶粒の成長が阻害され、鉄損が大きくなることがある。このため、Ti含有量は0.02質量%以下であることが好ましく、0.01質量%であることがより好ましく、0.005質量%以下であることが更に好ましい。Tiが全く含まれていなくともよい。
Cuは、無方向性電磁鋼板の耐食性を向上させ、また、固有抵抗を高めて鉄損を改善する。この効果は、Cu含有量が微量でも得られる。一方、Cu含有量が1.0質量%を超えると、無方向性電磁鋼板の表面にヘゲ疵等が発生して表面品位が低下することがある。このため、Cu含有量は1.0質量%以下であることが好ましい。下限については、特に定めるものではない。
Ca及びMgは、脱硫元素であり、溶鋼中のSと反応して硫化物となり、Sを固定する。Ca及びMgの含有量が多いほど脱硫効果が高くなる。この効果は、Ca及びMgの含有量が微量でも得られる。一方、Ca及びMgの総含有量が0.05質量%を超えると、硫化物の数が多くなって、結晶粒の成長が阻害されることがある。このため、Ca及びMgの含有量は総量で0.05質量%以下であることが好ましい。下限については、特に定めるものではない。
Niは、磁気特性に有利な集合組織を発達させ、鉄損を改善する。この効果は、Ni含有量が微量でも得られる。但し、3.0質量%を超えると、コストが上昇する一方で、鉄損の改善の効果が飽和し始める。このため、Ni含有量は3.0質量%以下であることが好ましい。下限については、特に定めるものではない。
Sn及びSbは、偏析元素であり、磁気特性を悪化させる(111)面の集合組織を阻害し、磁気特性を改善する。この効果を得るためには、Sn又はSbの少なくとも一方が含まれていればよい。また、この効果は、Sn及びSbの含有量が微量でも得られる。一方、Sn及びSbの含有量が総量で0.3質量%を超えると、冷間圧延性が低下する。このため、Sn及びSbの含有量は総量で0.3質量%以下であることが好ましい。下限については、特に定めるものではない。
Zrは、微量でも結晶粒の成長を阻害し、歪取り焼鈍後の鉄損を悪化させる。このため、Zr含有量はできるだけ低いことが好ましく、特に0.01質量%以下であることが好ましい。Zrが全く含まれていなくともよい。
Vは、窒化物及び炭化物となり、磁壁の移動及び結晶粒の成長を阻害する。このため、V含有量は0.01質量%以下であることが好ましい。Vが全く含まれていなくともよい。
Bは、粒界偏析元素であり、また、窒化物となる。窒化物が生じると、粒界の移動が妨げられ、鉄損が悪化する。このため、B含有量はできるだけ低いことが好ましく、特に0.005質量%以下であることが好ましい。下限については、特に定めるものではない。
実験1では、先ず、転炉及び真空脱ガス装置を用いて溶鋼を作製し、取鍋に注入した。溶鋼としては、質量%で、C:0.002%、Si:2.0%、Mn:0.3%、P:0.05%、S:0.0019%、Al:2.0%、Cr:2.0%、及びO:0.001%を含有し、更に種々の量のREMを含有し、残部がFe及び不可避的不純物からなるものを作製した。なお、REMとしては、ランタン及びセリウムを用いた。溶鋼中のREMの量を表1に示す。取鍋内の溶鋼の窒素含有量は0.002質量%であった。
実験2では、先ず、転炉及び真空脱ガス装置を用いて溶鋼を作製し、取鍋に注入した。溶鋼としては、質量%で、C:0.002%、Si:2.2%、Mn:0.2%、P:0.1%、S:0.002%、Al:2.0%を含有し、更に種々の量のCr及びREMを含有し、残部がFe及び不可避的不純物からなるものを作製した。なお、REMとしては、ランタン及びセリウムを用いた。溶鋼中のCr及びREMの量を表2に示す。取鍋内の溶鋼の窒素含有量は0.002質量%であった。
Claims (12)
- 質量%で、
Si:0.1%以上7.0%以下、
Mn:0.1%以上、
Al:0.2%以上5.0%以下、
Cr:0.1%以上10%以下、及び
REM:0.0005%以上0.03%以下、
を含有し、
Cの含有量が0.005%以下、
Pの含有量が0.2%以下、
Sの含有量が0.005%以下、
Nの含有量が0.005%以下、
Oの含有量が0.005%以下、
であり、
残部がFe及び不可避的不純物からなることを特徴とする無方向性電磁鋼鋳片。 - Mn含有量が2.0質量%以下であることを特徴とする請求項1に記載の無方向性電磁鋼鋳片。
- REMの含有量が0.001質量%以上であることを特徴とする請求項1に記載の無方向性電磁鋼鋳片。
- REMの含有量が0.002質量%以上であることを特徴とする請求項1に記載の無方向性電磁鋼鋳片。
- 更に、質量%で、
Cu:1.0%以下、
Ca及びMg:総量で0.05%以下、
Ni:3.0%以下、及び
Sn及びSb:総量で0.3%以下、
からなる群から選択される少なくとも1種の元素を含有することを特徴とする請求項1に記載の無方向性電磁鋼鋳片。 - 質量%で、
Si:0.1%以上7.0%以下、
Mn:0.1%以上、
Al:0.2%以上5.0%以下、及び
Cr:0.1%以上10%以下、
を含有し、
Cの含有量が0.005%以下、
Pの含有量が0.2%以下、
Sの含有量が0.005%以下、
Nの含有量が0.005%以下、
Oの含有量が0.005%以下、
であり、
残部がFe及び不可避的不純物からなる溶鋼を作製する工程と、
前記溶鋼に、REM:0.0005%以上0.03%以下を添加する工程と、
前記REMが添加された溶鋼の鋳造を行う工程と、
を有することを特徴とする無方向性電磁鋼鋳片の製造方法。 - 前記溶鋼にREMを添加する工程と前記溶鋼の鋳造を行う工程との間に、前記REMが添加された溶鋼を取鍋からタンディッシュに移動させる工程を有することを特徴とする請求項6に記載の無方向性電磁鋼鋳片の製造方法。
- 前記REMが添加された溶鋼を移動させる工程の前に、前記タンディッシュ内の窒素濃度を1体積%以下にしておくことを特徴とする請求項7に記載の無方向性電磁鋼鋳片の製造方法。
- 前記溶鋼のMn含有量が2.0質量%以下であることを特徴とする請求項7に記載の無方向性電磁鋼鋳片の製造方法。
- 前記REMの添加量が0.001質量%以上であることを特徴とする請求項7に記載の無方向性電磁鋼鋳片の製造方法。
- 前記REMの添加量が0.002質量%以上であることを特徴とする請求項7に記載の無方向性電磁鋼鋳片の製造方法。
- 前記溶鋼は、更に、質量%で、
Cu:1.0%以下、
Ca及びMg:総量で0.05%以下、
Ni:3.0%以下、及び
Sn及びSb:総量で0.3%以下、
からなる群から選択される少なくとも1種の元素を含有することを特徴とする請求項7に記載の無方向性電磁鋼鋳片の製造方法。
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MX2021003795A (es) * | 2018-10-02 | 2021-05-27 | Jfe Steel Corp | Chapa de acero electrico no orientado y metodo para fabricar una plancha usada como material para la misma. |
KR102176347B1 (ko) * | 2018-11-30 | 2020-11-09 | 주식회사 포스코 | 무방향성 전기강판 및 그 제조방법 |
EP4066961A4 (en) | 2019-11-29 | 2023-05-31 | JFE Steel Corporation | MOLTEN STEEL CASTING METHOD, CONTINUOUS CAST SLAB PRODUCTION METHOD, AND BEARING STEEL PRODUCTION METHOD |
KR20240048585A (ko) | 2022-10-06 | 2024-04-16 | 현대제철 주식회사 | 무방향성 전기강판 및 그 제조방법 |
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EP2540853A4 (en) * | 2010-02-25 | 2013-10-30 | Nippon Steel & Sumitomo Metal Corp | NON-ORIENTED MAGNETIC STEEL SHEET |
US8591671B2 (en) | 2010-02-25 | 2013-11-26 | Nippon Steel & Sumitomo Metal Corporation | Non-oriented electrical steel sheet |
Also Published As
Publication number | Publication date |
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EP2316978B1 (en) | 2016-03-30 |
BRPI0916956B1 (pt) | 2017-12-26 |
EP2316978A1 (en) | 2011-05-04 |
RU2467826C2 (ru) | 2012-11-27 |
KR20110023890A (ko) | 2011-03-08 |
RU2011106761A (ru) | 2012-08-27 |
CN102105615B (zh) | 2013-05-08 |
US8210231B2 (en) | 2012-07-03 |
KR101266606B1 (ko) | 2013-05-22 |
EP2316978A4 (en) | 2014-04-30 |
BRPI0916956A2 (pt) | 2015-11-24 |
TWI394183B (zh) | 2013-04-21 |
JP4510911B2 (ja) | 2010-07-28 |
JP2010024531A (ja) | 2010-02-04 |
CN102105615A (zh) | 2011-06-22 |
US20110094699A1 (en) | 2011-04-28 |
TW201009861A (en) | 2010-03-01 |
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