WO2009153881A1 - Procédé et dispositif de mesure de contrainte dans une partie de vissage de boulon - Google Patents
Procédé et dispositif de mesure de contrainte dans une partie de vissage de boulon Download PDFInfo
- Publication number
- WO2009153881A1 WO2009153881A1 PCT/JP2008/061321 JP2008061321W WO2009153881A1 WO 2009153881 A1 WO2009153881 A1 WO 2009153881A1 JP 2008061321 W JP2008061321 W JP 2008061321W WO 2009153881 A1 WO2009153881 A1 WO 2009153881A1
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- WO
- WIPO (PCT)
- Prior art keywords
- bolt
- receiving body
- strain sensor
- diameter
- pressure receiving
- Prior art date
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/24—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for determining value of torque or twisting moment for tightening a nut or other member which is similarly stressed
Definitions
- the present invention relates to a method and an apparatus for measuring a stress of a bolt screw part.
- Fastening means using bolts are widely used in many fields such as bridges, steel towers, buildings, and large and small machinery products, and in any case, for any cause, It is necessary that the bolts do not loosen or fall off.
- a display means that the bolt tightening torque is displayed above a certain level, or a strain sensor is embedded inside the bolt to directly display the internal stress when tightening the bolt.
- a strain sensor is embedded inside the bolt to directly display the internal stress when tightening the bolt.
- the present invention displays the stress of the bolt screw part easily and with high accuracy with a simple structure without performing special processing on the bolt. It is an object of the present invention to provide a method and apparatus that can be measured.
- the above problem is solved as follows.
- the male threaded portion provided at the tip of the shaft portion of the bolt is screwed into the female threaded hole provided in the support, and the base end portion of the shaft portion of the bolt is engaged. Tighten the bolt with a thrust rolling bearing and a pressure receiving body with a strain sensor attached to the back of the diameter-enlarging flange in contact with the thrust rolling bearing between the enlarged-diameter head provided and the support. Then, based on the strain of the diameter-enlarged flange of the pressure receiving body detected by the strain sensor at that time, the internal stress of the threaded portion of the bolt is measured.
- the bolt is tightened with the load cell sandwiched between the support and the pressure receiving body, and the detected value of the strain sensor at that time is compared with the detected value of the load cell.
- a taper portion that gradually decreases in diameter in a direction away from the thrust rolling bearing is provided at the central portion of the diameter-enlarging flange of the pressure receiving body.
- a strain sensor is attached to the outer peripheral surface, and the inner surface of the tapered portion is ground to obtain a desired thickness of the tapered portion.
- the detection sensitivity by the strain sensor can be changed to a desired value by setting the thickness of the tapered portion to a desired value. That is, the detection sensitivity by the strain sensor can be increased by reducing the thickness of the tapered portion.
- the shim having a different outer diameter is interposed between the thrust rolling bearing and the diameter-enlarging flange of the pressure-receiving body, thereby increasing the diameter-enlarging flange of the pressure-receiving body.
- the pressure receiving range is changed, and the detection sensitivity of the strain sensor is changed.
- the detection sensitivity by a distortion sensor can be changed easily only by exchanging shims. That is, by increasing the outer diameter of the shim to be interposed, the bending moment of the diameter-enlarged flange of the pressure receiving body when tightening the bolt is increased, and the detection sensitivity by the strain sensor can be increased.
- a male screw portion provided at the tip end portion of the shaft portion having a diameter-expanded head portion at the base end portion of the shaft portion is screwed into a female screw hole provided in the support body.
- a thrust rolling bearing fitted on the shaft of the bolt, and between the thrust rolling bearing and the support body, and between the thrust rolling bearing and the support body.
- a pressure receiving body having a strain sensor attached to a back surface of a diameter-enlarged flange that is fitted to the shaft portion and is in contact with the thrust rolling bearing; and the strain sensor that is connected to the strain sensor and tightens the bolt.
- Signal processing means for processing the detection output is provided.
- a taper portion that gradually decreases in the direction away from the thrust rolling bearing is provided at the center of the diameter-enlarging flange of the pressure receiving body, and a strain sensor is provided on the outer peripheral surface of the taper portion. Adhere.
- a load cell is interposed between the support and the pressure receiving body.
- the detection sensitivity of the strain sensor can be easily changed by simply replacing the shim with one having a different outer diameter, as in the fifth aspect of the invention.
- a method and an apparatus capable of displaying or measuring a stress of a bolt screw part easily and with high accuracy with a simple structure without performing special processing on the bolt. Can do.
- FIG. 1 shows a first embodiment of the device of the present invention.
- Reference numeral 1 denotes a support body provided with a female screw hole 2
- 3 denotes a body to be fastened to the support body 1 with bolts 4.
- the support body 1 includes, for example, a case main body and a pedestal of a mechanical device, and any other body to which the tightened body 3 is fastened and fixed with a bolt 4.
- the to-be-tightened body 3 includes, for example, a lid body fastened to a case main body of a mechanical device as the support body 1, and other things to be fastened to the support body 1 with bolts 4.
- the tightened body 3 is provided with a bolt insertion hole 5 into which the shaft portion 4a of the bolt 4 can be fitted.
- the bolt 4 has a diameter-enlarged head portion 4b at the base end portion of the shaft portion 4a, and the tip portion of the shaft portion 4a is a male screw portion 4c that can be screwed into the female screw hole 2 of the support 1.
- the diameter-enlarging flange 6b is provided, and a rising edge 6d facing the proximal end is provided on the periphery of the diameter-enlarging flange 6b.
- the tapered portion 6c is gradually enlarged in the proximal direction with an inclination angle of about 45 degrees from the cylindrical portion 6a.
- a plurality of plate-like strain sensors 7 are attached to the outer peripheral surface of the tapered portion 6c of the pressure receiving body 6 at equal intervals in the circumferential direction.
- Each strain sensor 7 detects a minute strain of the tapered portion 6c of the pressure receiving body 6 as an electric signal, and a known strain gauge can be used.
- Each strain sensor 7 is connected to a signal processing device 9 via a lead wire 8.
- the signal processing device 9 amplifies or A / D-converts an electrical signal that is an output signal from each strain sensor 7 and converts it into a signal that can be easily processed by the personal computer or other information processing device 10. .
- the information processing device 10 Based on the input signal from the signal processing device 9, the information processing device 10 displays the distortion of the tapered portion 6c of the pressure receiving body 6 detected by each strain sensor 7 on the display device 10a or in a memory (not shown). It has a function to record.
- the thrust rolling bearing 11 is a thrust rolling bearing fitted to the shaft portion 4a of the bolt 4, and is preferably a ball bearing or a roller bearing.
- the outer diameter of the thrust rolling bearing 11 can be fitted into the rising edge 6 d of the pressure receiving body 6.
- the to-be-tightened body 3 when measuring the stress of the bolt screw part itself, the to-be-tightened body 3 may be removed. Further, when the thickness of the tightened body 3 is close to the sum of the thickness of the thrust rolling bearing 11 and the thickness of the pressure receiving body 6, the bolt 4 that has been fastened until then is once removed from the support body 1, The to-be-tightened body 3 is removed from the shaft portion of the bolt, and the bolt 4 is again screwed into the female screw hole 2 of the support body 1 with the thrust rolling bearing 11 and the pressure receiving body 6 fitted to the shaft portion. You may make it do.
- the distortion of the taper portion 6c of the pressure receiving body 6 measured at this time corresponds to the internal stress of the threaded portion between the male threaded portion 4c of the bolt 4 and the female threaded hole 2 of the support 1, the inside of the threaded portion. Know the magnitude of the stress.
- the thrust rolling bearing 11 is interposed between the diameter-enlarged head 4b of the bolt 4 and the pressure receiving body 6, and the bolt 4 is tightened, so that the torque of the bolt 4 is prevented from acting on the pressure receiving body 6. Therefore, the accuracy of the strain sensor 7 can be increased.
- the relationship between the tightening torque and the bolt screw portion stress For example, when the bolt 4 is tightened with a required torque and the stress of the bolt threaded portion does not reach a predetermined value, for example, deformation of the female screw hole 2 of the support 1, It is possible to know that there is some abnormality such as contamination.
- the state of the bolt tightening portion can be monitored over time. If the bolt 4 is loosened or dropped out, it can be immediately known. it can.
- the inner surface of the tapered portion 6c of the pressure receiving body 6 shown in FIG. 1 is ground in advance before the pressure receiving body 6 is fitted to the shaft portion 4a of the bolt 4, as shown in FIG.
- the thickness of the tapered portion 6c is reduced.
- the taper portion 6c is easily elastically bent when the bolt 4 is tightened, and the detection sensitivity of the strain sensor 7 can be increased.
- the second method is such that shims 12 and 13 having different outer diameters are interposed between the thrust rolling bearing 11 and the diameter-enlarging flange 6 b of the pressure receiving body 6.
- This is a method of changing the detection sensitivity of the strain sensor 7 by changing the pressure receiving range in the enlarged diameter flange 6b.
- the detection sensitivity of the strain sensor 7 can be easily changed by simply replacing the shims 12 and 13.
- a method for inspecting whether or not the strain sensor 7 is operating normally will be described.
- a load cell 14 is sandwiched between the support 1 and the pressure receiving body 6, the load cell 14 and the signal processing device 9 are connected with a lead wire 15, and the bolt 4 is attached in this state.
- the detected value of the strain sensor 7 at that time and the detected value of the load cell 14 are compared.
- the to-be-tightened body 3 may be interposed between the support body 1 and the load cell 14.
- the strain sensor 7 When the detection value of the strain sensor 7 and the detection value of the load cell 14 are always the same, or when the increase / decrease ratio is the same, the strain sensor 7 is operating normally and the detection accuracy is maintained. If there is a difference between them, know that there is an abnormality in the strain sensor 7, or the pressure receiving body 6 to which it is attached, or the entire device. Can do.
- strain sensor 7 can also be referred to as a strain sensor 7 and an inspection apparatus for the entire apparatus.
- the stress of the bolt threaded portion of the present invention can be easily and easily made with a simple structure without applying special processing to the bolt. It can be measured with high accuracy.
- this invention is not limited only to the said embodiment, The implementation in many modified aspects is possible.
- a strain sensor is attached to the outer peripheral surface of the shaft portion 4 a of the bolt 4, and the enlarged diameter head portion 4 b of the bolt 4 is rotated with a torque wrench, and the torque generated in the shaft portion 4 a of the bolt 4 at that time And the stress of the bolt screw portion detected by the strain sensor 7 (and the load cell 14) may be measured.
- the inclination angle of the outer peripheral surface of the tapered portion 6c of the pressure receiving body 6 is not limited to 45 degrees, and can be, for example, 60 degrees or another angle with respect to the central axis. Further, a stud bolt and a nut can be used instead of the bolt 4.
- the present invention can be applied to anything that fastens a member to be fastened to a support with a bolt.
- the durability can be confirmed by monitoring the detection value of the strain sensor provided in this part over a long period of time. It is possible to detect abnormalities such as fluctuations in the stress of the threaded portion and broken bolts based on the fluctuation.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Force Measurement Appropriate To Specific Purposes (AREA)
Abstract
L'invention porte sur un procédé et sur un dispositif pour mesurer facilement et avec une précision élevée une contrainte dans une partie de vissage de boulon, avec une structure simple et sans effectuer de travail spécial sur un boulon. Une partie de vis externe (4c) disposée au sommet d'une partie d'axe (4a) d'un boulon (4) est vissée dans un trou de vis femelle (2) installé dans un corps de support (1). Un palier à butée (11) et un corps de réception de pression (6) dans lequel un capteur de déformation (7) est collé sur une face arrière d'une bride d'expansion de diamètre (6b) en butée sur le palier à butée (11), sont insérés entre une tête d'expansion de diamètre (4b) disposée sur une partie d'extrémité de base de la partie d'axe (4a) dans le boulon (4) et le corps de support (1), et le boulon (4) est fixé. Une contrainte interne de la partie de vissage du boulon (4) est mesurée en fonction de la déformation de la bride d'expansion de diamètre (6b) du corps de réception de pression (6), que détecte le capteur de déformation (7).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2008/061321 WO2009153881A1 (fr) | 2008-06-20 | 2008-06-20 | Procédé et dispositif de mesure de contrainte dans une partie de vissage de boulon |
JP2009514292A JP4323568B1 (ja) | 2008-06-20 | 2008-06-20 | ボルト螺合部の応力測定方法および装置 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2008/061321 WO2009153881A1 (fr) | 2008-06-20 | 2008-06-20 | Procédé et dispositif de mesure de contrainte dans une partie de vissage de boulon |
Publications (1)
Publication Number | Publication Date |
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WO2009153881A1 true WO2009153881A1 (fr) | 2009-12-23 |
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PCT/JP2008/061321 WO2009153881A1 (fr) | 2008-06-20 | 2008-06-20 | Procédé et dispositif de mesure de contrainte dans une partie de vissage de boulon |
Country Status (2)
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JP (1) | JP4323568B1 (fr) |
WO (1) | WO2009153881A1 (fr) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011149812A (ja) * | 2010-01-21 | 2011-08-04 | Nitto Seiko Co Ltd | ワッシャ型ロードセルおよびスラスト荷重検出機構 |
JP2012021865A (ja) * | 2010-07-14 | 2012-02-02 | Tokyo Electric Power Co Inc:The | 応力解放法による鉄塔部材の応力測定方法及びその装置 |
CN102466531A (zh) * | 2010-11-10 | 2012-05-23 | 三一电气有限责任公司 | 一种螺栓故障监测系统和监测方法 |
JP2017211376A (ja) * | 2016-05-23 | 2017-11-30 | ミネベア インテック アーヘン ゲーエムベーハー ウント ツェーオー カーゲー | 地震が起きやすい地域におけるボルトセンサの長期ドリフトおよびクリープ現象を補正する方法 |
CN116929624A (zh) * | 2023-09-19 | 2023-10-24 | 广州市市政工程试验检测有限公司 | 一种螺栓轴力监测装置、方法、设备及介质 |
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JP2015131364A (ja) * | 2014-01-10 | 2015-07-23 | 三菱重工業株式会社 | ボルト軸力試験装置およびボルト軸力試験方法 |
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CN113479234B (zh) * | 2021-08-25 | 2022-07-22 | 嘉兴爱的科技有限公司 | 一种轨道固定组件的健康状态监测装置及系统 |
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DE4324878A1 (de) * | 1993-07-25 | 1994-12-08 | Berwald Werner | Schraubensicherung mit optischer Funktionsanzeige |
JP2005297133A (ja) * | 2004-04-13 | 2005-10-27 | Isuzu Motors Ltd | 締付け工具およびボルト軸力の測定方法 |
JP2006162394A (ja) * | 2004-12-06 | 2006-06-22 | Foa-Saito:Kk | 応力測定用ワッシャー |
-
2008
- 2008-06-20 WO PCT/JP2008/061321 patent/WO2009153881A1/fr active Application Filing
- 2008-06-20 JP JP2009514292A patent/JP4323568B1/ja active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE4324878A1 (de) * | 1993-07-25 | 1994-12-08 | Berwald Werner | Schraubensicherung mit optischer Funktionsanzeige |
JP2005297133A (ja) * | 2004-04-13 | 2005-10-27 | Isuzu Motors Ltd | 締付け工具およびボルト軸力の測定方法 |
JP2006162394A (ja) * | 2004-12-06 | 2006-06-22 | Foa-Saito:Kk | 応力測定用ワッシャー |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011149812A (ja) * | 2010-01-21 | 2011-08-04 | Nitto Seiko Co Ltd | ワッシャ型ロードセルおよびスラスト荷重検出機構 |
JP2012021865A (ja) * | 2010-07-14 | 2012-02-02 | Tokyo Electric Power Co Inc:The | 応力解放法による鉄塔部材の応力測定方法及びその装置 |
CN102466531A (zh) * | 2010-11-10 | 2012-05-23 | 三一电气有限责任公司 | 一种螺栓故障监测系统和监测方法 |
JP2017211376A (ja) * | 2016-05-23 | 2017-11-30 | ミネベア インテック アーヘン ゲーエムベーハー ウント ツェーオー カーゲー | 地震が起きやすい地域におけるボルトセンサの長期ドリフトおよびクリープ現象を補正する方法 |
JP7002859B2 (ja) | 2016-05-23 | 2022-01-20 | ミネベア インテック ゲーエムベーハー | 地震が起きやすい地域におけるボルトセンサの長期ドリフトおよびクリープ現象を補正する方法 |
CN116929624A (zh) * | 2023-09-19 | 2023-10-24 | 广州市市政工程试验检测有限公司 | 一种螺栓轴力监测装置、方法、设备及介质 |
CN116929624B (zh) * | 2023-09-19 | 2024-01-19 | 广州市市政工程试验检测有限公司 | 一种螺栓轴力监测装置、方法、设备及介质 |
Also Published As
Publication number | Publication date |
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JPWO2009153881A1 (ja) | 2011-11-24 |
JP4323568B1 (ja) | 2009-09-02 |
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