WO2009151044A1 - 亜鉛およびコバルトの電解採取用陽極、並びに電解採取方法 - Google Patents
亜鉛およびコバルトの電解採取用陽極、並びに電解採取方法 Download PDFInfo
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- WO2009151044A1 WO2009151044A1 PCT/JP2009/060504 JP2009060504W WO2009151044A1 WO 2009151044 A1 WO2009151044 A1 WO 2009151044A1 JP 2009060504 W JP2009060504 W JP 2009060504W WO 2009151044 A1 WO2009151044 A1 WO 2009151044A1
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- oxide
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/06—Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
- C25C1/08—Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese of nickel or cobalt
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/16—Electrolytic production, recovery or refining of metals by electrolysis of solutions of zinc, cadmium or mercury
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/02—Electrodes; Connections thereof
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- the present invention relates to an anode for electrolytic collection used when collecting zinc and cobalt from an electrolytic solution by electrolysis, and a method for electrolytic collection of zinc and cobalt.
- the electrolyte a solution containing the obtained zinc ions
- This electrolyte is usually an aqueous solution acidified with sulfuric acid, so the main reaction on the anode is oxygen evolution. However, there are reactions that occur on the anode in addition to oxygen generation.
- the reaction is an oxidation of +2 valent manganese ions contained in the electrolyte. This manganese ion is mixed in the electrolytic solution in the zinc ion extraction step.
- zinc ore is oxidized and roasted, and then zinc ions are leached with a sulfuric acid solution.
- zinc ferrite is formed by the reaction between some zinc and iron in the zinc ore. It is formed. Since this zinc ferrite is a compound in which leaching of zinc ions is difficult, manganese ore or manganese dioxide or potassium permanganate is added as an oxidizing agent in the leaching process, and this zinc ferrite is oxidized and removed. Yes. Zinc ferrite can be removed in this way, but +2 valent manganese ions are present in the sulfuric acid acidic electrolyte from which zinc ions are finally extracted.
- Patent Document 1 discloses a copper electrowinning method using an insoluble electrode coated with an active coating containing iridium oxide.
- An insoluble electrode in which titanium serving as a conductive substrate is coated with a catalyst layer containing iridium oxide, particularly a catalyst layer composed of iridium oxide and tantalum oxide, has high catalytic properties and durability against oxygen generation from an acidic aqueous solution.
- it is used as an oxygen generating anode in electrogalvanizing and tinning on steel sheets, and an oxygen generating anode in electrolytic copper foil production.
- Patent Document 2 the present inventor disclosed in Patent Document 2 as an oxygen insoluble anode suitable for copper plating or electrolytic copper foil production that can suppress the generation of lead dioxide on the anode during electrolysis.
- An anode for use is disclosed. In recent years, such insoluble anodes have been studied for application in electrowinning of metals.
- electrolytic solution a solution containing the obtained cobalt ions
- electrolytic solution a solution containing the obtained cobalt ions
- This solution is generally an acidic aqueous solution
- a chloride-based electrolytic solution in which +2 valent cobalt ions are dissolved in an aqueous solution containing chloride ions usually made acidic with hydrochloric acid, or acidic with sulfuric acid.
- lead-based electrodes such as lead or lead alloys are mainly used as the anode, but the potential for the anodic reaction is high, so that the energy consumption required for the anodic reaction is large, and dissolution from the anode There is a demerit such that the purity of cobalt deposited on the cathode is reduced by the lead ions.
- +2 valent cobalt ions contained in the electrolyte are oxidized simultaneously with the generation of chlorine or oxygen, which is the main reaction at the anode, and cobalt oxyhydroxide (CoOOH) is formed on the anode.
- CoOOH cobalt oxyhydroxide
- Non-Patent Document 1 describes electrolytic extraction of cobalt using a chloride electrolyte solution and using an insoluble electrode as an anode.
- JP 2007-162050 A Japanese Patent No. 3914162
- an insoluble electrode coated with a catalyst layer containing iridium oxide can lower the oxygen generation potential compared to conventional lead electrodes and lead alloy electrodes, and has high durability against oxygen generation in an acidic aqueous solution. Therefore, there is a merit such that there is a possibility of providing a stable electrolytic environment for a long period of time by reducing the power consumption associated with electrolysis even when the metal is electrolyzed. However, when this electrode is used for zinc electrowinning, such excellent properties may be lost. This is accompanied by an oxidation reaction of +2 valent manganese ions contained in the electrolytic solution.
- Non-Patent Document 2 when an insoluble anode is electrolyzed in a sulfuric acid aqueous solution used for the electrowinning of zinc, if +2 valent manganese ions are present in the electrolyte, First, oxidation of manganese ions from +2 valence to +3 valence occurs, and +3 valence manganese ions are converted into insoluble manganese oxyhydroxide or manganese dioxide through subsequent chemical reaction or electrochemical reaction, and these Manganese compounds are deposited on the anode.
- an electrolyte containing + 2-valent zinc ions and + 2-valent manganese ions is continuously supplied between the anode and the cathode, and a certain amount of zinc is deposited on the cathode and needs to be recovered. Electrolysis is continuously performed until the concentration of +2 valent manganese ions does not decrease in the vicinity of the anode. On the anode, the precipitation of the manganese compound is continued as oxygen is generated, and the manganese compound accumulates on the anode. It will be.
- Manganese compounds do not have high catalytic properties for oxygen generation as in the catalyst layer of insoluble electrodes, so with the precipitation of manganese compounds, the high catalytic properties inherent to insoluble electrodes cannot be achieved, the oxygen generation potential increases, and the electrolysis voltage increases. Becomes higher. Furthermore, since this manganese compound has low conductivity, the current distribution on the anode becomes non-uniform due to the deposition, and accordingly, the zinc deposition on the cathode becomes non-uniform, and the dendrite-grown zinc becomes the anode. This causes problems such as short circuiting.
- the removal of the manganese compound has a problem that the durability of the insoluble electrode is lowered by damaging a part of the catalyst layer or peeling off the manganese compound and the catalyst layer from the insoluble electrode. Furthermore, the deposited manganese compound makes the current distribution on the anode non-uniform, so that the zinc deposition on the cathode also becomes non-uniform, and the dendrite-grown zinc reaches the anode, thereby shortening the electrolytic cell. There was a problem that it was difficult to continue electrolysis.
- the electrode wears out with electrolysis and its thickness changes, which is the reason for changing the distance between the anode and cathode, whereas insoluble electrodes do not dissolve the catalyst layer
- the change in the distance between the anode and the cathode is smaller, in the case of an insoluble electrode compared to the case where a lead-based electrode is originally used due to the possibility of manganese compound precipitation and the accompanying zinc dendrite growth.
- the distance between the electrodes that can be shortened cannot be shortened, and the electrolytic voltage increases due to the ohmic loss of the electrolytic solution.
- Non-Patent Document 1 even when an insoluble electrode is used as an anode, cobalt oxyhydroxide is generated on the anode, and in this case, cobalt oxyhydroxide is an anode as a simple non-conductive substance. Not only contributes to improving the stability of the anode, but also the high catalytic properties for the chlorine or oxygen inherent in the anode catalyst layer are lost by the cobalt oxyhydroxide and exist in the electrolyte. + Divalent cobalt ions are consumed unnecessarily on the anode.
- an electrolytic solution containing + 2-valent cobalt ions is continuously supplied between the anode and the cathode, and continuously until a certain amount of cobalt is deposited on the cathode and needs to be recovered. Since electrolysis is performed, the concentration of +2 valent cobalt ions does not decrease in the vicinity of the anode, but precipitation of cobalt oxyhydroxide continues with the generation of chlorine or oxygen on the anode, so that cobalt oxyhydroxide is deposited on the anode. accumulate.
- Insoluble electrodes have a lower anode potential and higher durability than lead-based electrodes when only chlorine generation or oxygen generation occurs as an anodic reaction, but cobalt oxyhydroxide is like a catalyst layer for insoluble electrodes.
- the high catalytic properties of insoluble electrodes are not exhibited with the precipitation of cobalt oxyhydroxide, and the generation potential of chlorine or oxygen is increased, and the electrolysis voltage is increased.
- this cobalt oxyhydroxide has low conductivity, the precipitation causes non-uniform current distribution on the anode, and this results in non-uniform cobalt deposition on the cathode, resulting in dendrite-grown cobalt.
- the deposited cobalt oxyhydroxide makes the current distribution on the anode non-uniform, so that the deposition of cobalt on the cathode also becomes non-uniform, and the dendrite-grown cobalt reaches the anode, so that the electrolytic cell There was a problem that it was difficult to continue electrolysis due to a short circuit.
- the present invention is an anode used for electrowinning in which zinc is deposited on a cathode by electrolysis from an aqueous solution containing + 2-valent zinc ions, and has a low oxygen generation potential and is a manganese compound by electrolysis.
- An object of the present invention is to provide a zinc electrowinning anode capable of suppressing the deposition on the anode, and the present invention is a zinc electrowinning method for suppressing the precipitation of manganese compounds on the anode during the electrowinning.
- An object of the present invention is to provide a zinc electrowinning method that can be used.
- the present invention also relates to an anode used for electrowinning in which cobalt is deposited on the cathode by electrolysis from an aqueous solution containing +2 valent cobalt ions, and has a low potential for the generation of chlorine and oxygen at the anode, and the oxy
- An object of the present invention is to provide a cobalt electrowinning anode capable of suppressing the precipitation of cobalt hydroxide on the anode, and the present invention is a cobalt electrowinning method in which cobalt oxyhydroxide is used as an anode during electrowinning. It is an object of the present invention to provide a method for electrolytically collecting cobalt, which can suppress the precipitation thereof.
- the present inventors have suppressed the precipitation of manganese compounds on the electrowinning anode by using a catalyst layer containing amorphous iridium oxide. As a result, the present invention has been achieved.
- the present invention is an anode used for electrowinning zinc, and has a conductive substrate and a catalyst layer formed on the conductive substrate, and the catalyst layer contains amorphous iridium oxide. It is a characteristic anode for zinc electrowinning.
- the conductive substrate is a valve metal such as titanium, tantalum, zirconium, or niobium, or an alloy mainly composed of a valve metal such as titanium-tantalum, titanium-niobium, titanium-palladium, titanium-tantalum-niobium, or the like.
- Diamond for example, diamond doped with boron
- the shape is a three-dimensional porous body in which plate-like, net-like, rod-like, sheet-like, tubular, linear, porous plate-like or true spherical metal particles are bonded.
- Various shapes such as can be taken.
- the above metal, alloy, or conductive diamond may be coated on the surface of a metal other than valve metal such as iron or nickel, or a conductive ceramic.
- Amorphous iridium oxide in the catalyst layer has a higher catalytic ability for oxygen generation than crystalline iridium oxide, and therefore, the oxygen generation overvoltage is small and oxygen is generated at a lower potential.
- the present inventor has found that this action of promoting oxygen generation is effective in suppressing the precipitation of manganese compounds on the anode. That is, when +2 valent manganese ion is oxidized, it becomes +3 valent manganese ion, and then reacts with water to become manganese oxyhydroxide (MnOOH). When this manganese oxyhydroxide is further oxidized, it changes to manganese dioxide (MnO 2 ).
- Both the production of manganese oxyhydroxide and manganese dioxide is accompanied by the production of protons (H + ).
- protons H +
- the chemical reaction in which manganese oxyhydroxide and proton are generated from + trivalent manganese ion and water when the pH in the aqueous solution in which this reaction occurs is low (the proton concentration is high), the reaction is relatively suppressed, and the pH Is high (proton concentration is low).
- oxygen generation is a reaction in which water is oxidized to generate oxygen, but protons are also generated at the same time.
- the current is +3 or +4 valent manganese ions.
- the current is consumed by oxygen generation.
- the oxygen generation is promoted so that more current is consumed for the oxygen generation than the oxidation of the +2 valent manganese ions.
- Generation of a manganese compound can be suppressed by causing an increase in proton concentration at the anode surface, where the generation promotion suppresses the formation of a manganese compound.
- the action mechanism that amorphous iridium oxide suppresses the precipitation of manganese compounds is a novel finding by the present inventor as described below.
- Patent Document 2 discloses that the generation of lead dioxide that occurs at the same time can be suppressed.
- the action mechanism in which the generation of lead dioxide is suppressed by this amorphous iridium oxide is due to the fact that the catalyst layer containing amorphous iridium has a high crystallization overvoltage with respect to the reaction for generating lead dioxide.
- the reaction in which lead dioxide precipitates simultaneously with the generation of oxygen is oxidized to +4 valences by oxidizing the +2 valent lead ions and at the same time reacting with water. It consists of two stages: an electrochemical reaction to produce high quality lead dioxide and a crystallization reaction in which amorphous lead dioxide changes to crystalline lead dioxide.
- an electrochemical reaction to produce high quality lead dioxide and a crystallization reaction in which amorphous lead dioxide changes to crystalline lead dioxide.
- the above crystallization reaction can be easily performed on an insoluble anode on which a catalyst layer containing crystalline iridium oxide is formed. As a result, the crystallized lead dioxide is deposited on the catalyst layer and adheres and accumulates firmly.
- +2 valent manganese ions can be prevented from being precipitated as a manganese compound in a catalyst layer containing amorphous iridium oxide.
- the manganese oxyhydroxide produced earlier is not a crystalline material such as lead dioxide but an amorphous product. That is, the production process of manganese oxyhydroxide does not involve a crystallization reaction. In order to suppress this, it is necessary to slow down the progress of the electrochemical reaction of manganese ions from +2 valence to +3 valence, or to slow down the subsequent chemical reaction between +3 valent manganese ions and water.
- the reactivity of the electrochemical reaction with charge transfer depends strongly on the substance constituting the catalyst layer itself, so when using iridium oxide, depending on whether the structure is crystalline or amorphous It is difficult to control the progress of this electrochemical reaction.
- the chemical reaction following this electrochemical reaction proceeds from the law of equilibrium transfer when the concentration of any chemical species included in the chemical reaction increases, the chemical reaction proceeds in a direction in which the concentration of the chemical species decreases.
- manganese oxyhydroxide and protons are produced from + trivalent manganese ions and water, but if there is a situation in which protons increase due to another reaction, Production of manganese is suppressed.
- the present invention establishes an action mechanism of achieving this increase in protons by a catalyst layer containing amorphous iridium oxide as follows. Compared with the catalyst layer containing crystalline iridium oxide, the catalyst layer containing amorphous iridium oxide increases the effective surface area of the catalyst layer due to the amorphization of iridium oxide. This effective surface area is not a geometric area, but a substantial reaction surface area determined by active sites where oxygen evolution occurs. Amorphization also improves the catalytic properties for oxygen generation on the basis of this active point. Such an increase in effective surface area and improvement in catalytic properties on the basis of active sites promote oxygen generation.
- the generation of protons accompanying the generation of oxygen is also enhanced by the fact that amorphous iridium oxide promotes oxygen generation more than crystalline iridium oxide. More promoted. Since these reactions occur on the surface of the catalyst layer where the catalyst layer and the electrolyte solution are in contact, the proton concentration on the surface of the catalyst layer containing amorphous iridium oxide is greater than that on the surface of the catalyst layer containing crystalline iridium oxide. Become expensive. As the proton concentration on the surface of the catalyst layer increases, the generation of manganese oxyhydroxide is effectively suppressed as the current is consumed by oxygen generation rather than the oxidation of manganese ions from +2 to +3. become.
- This suppression effect is also affected by the concentration of protons in the electrolytic solution and the concentration of +3 valent manganese ions produced, in other words, the concentration of +2 valent manganese ions initially present in the electrolytic solution. It has been found that the production of manganese oxyhydroxide is effectively suppressed even in an electrolytic solution in which a high concentration of +2 valent manganese ions and a high concentration of protons, which are considered to hardly exhibit an inhibitory action, are present. As described above, the present invention is based on a newly discovered mechanism of action for an electrowinning anode in which a catalyst layer containing amorphous iridium oxide is formed on a conductive substrate.
- Patent Document 1 in metal electrowinning, a non-conductive substance is deposited on a part of an insoluble electrode used as an anode when energization is stopped, and a non-conductive substance is not deposited when energization is resumed.
- the target non-conductive substance is antimony
- the prevention method uses an anode in which only the surface below the electrolyte surface when only the anode is immersed in the electrolyte solution is coated with an anode material that serves as a catalyst layer. It is clear that any of the generation mechanism and the solution to prevent this is completely different from the present invention and does not lead to the creation of the present invention from the contents disclosed in Patent Document 1. It is how.
- a precursor solution containing iridium ions is applied on the conductive substrate and then heat-treated at a predetermined temperature.
- Various physical vapor deposition methods such as a sputtering method and a CVD method, a chemical vapor deposition method, and the like can be used.
- a production method by a thermal decomposition method will be further described.
- a catalyst layer containing amorphous iridium oxide is formed on the titanium substrate.
- a butanol solution in which iridium ions and tantalum ions are dissolved is applied on a titanium substrate and thermally decomposed, for example, if the molar ratio of iridium and tantalum in the butanol solution is 80:20, the thermal decomposition temperature is set. When the temperature is set to 420 ° C.
- a catalyst layer composed of iridium oxide containing amorphous iridium oxide and tantalum oxide is formed.
- a catalyst layer made of iridium oxide containing amorphous iridium oxide and tantalum oxide is formed.
- the metal component contained in the solution applied to the titanium substrate the composition of the metal component, the thermal decomposition temperature, etc.
- the composition ratio of iridium in the solution is low as described above.
- the range of the thermal decomposition temperature at which amorphous iridium oxide is obtained becomes wider.
- the conditions for forming a catalyst layer containing amorphous iridium oxide include the type of solvent used in the solution to be applied and the solution to be applied to promote thermal decomposition. It also varies depending on the type and concentration of the additive that is added. Therefore, the conditions for forming the catalyst layer containing amorphous iridium oxide in the present invention are the use of the butanol solvent in the thermal decomposition method described above, the composition ratio of iridium and tantalum and the thermal decomposition temperature related thereto. It is not limited to the range. Note that the formation of amorphous iridium oxide can be known by the fact that a diffraction peak corresponding to iridium oxide is not observed or broadened by a commonly used X-ray diffraction method.
- the present invention also provides an electrode for electrowinning zinc, wherein the catalyst layer includes amorphous iridium oxide and an oxide of a metal selected from titanium, tantalum, niobium, tungsten, and zirconium. is there.
- the catalyst layer includes amorphous iridium oxide and an oxide of a metal selected from titanium, tantalum, niobium, tungsten, and zirconium. is there.
- iridium oxide is 45 to 99 atomic% in terms of metal, particularly 50 to 95 atomic%, and the metal oxide mixed with iridium oxide is 55 to 1 atomic% in terms of metal. In particular, 50 to 5 atomic% is preferable.
- the present invention is also the electrode for electrowinning zinc characterized in that the catalyst layer contains amorphous iridium oxide and amorphous tantalum oxide.
- the tantalum oxide enhances the dispersibility of iridium oxide in the catalyst layer, and has a function of making iridium oxide fine particles, and iridium oxide.
- amorphous tantalum oxide has an action of promoting the amorphization of iridium oxide.
- the present invention is also the zinc electrowinning anode characterized in that the catalyst layer contains amorphous iridium oxide, crystalline iridium oxide, and amorphous tantalum oxide.
- the catalyst layer contains amorphous iridium oxide, crystalline iridium oxide, and amorphous tantalum oxide.
- amorphous tantalum oxide when amorphous tantalum oxide is mixed together with these, the amorphous tantalum oxide binds between crystalline iridium oxide and amorphous iridium oxide, so that the entire catalyst layer is consumed, peeled off, and dropped.
- -It has the effect
- the present invention is a zinc electrowinning anode characterized by having a corrosion-resistant intermediate layer between a conductive substrate and a catalyst layer.
- the corrosion-resistant intermediate layer tantalum or an alloy thereof is suitable.
- the acidic electrolytic solution that has permeated the catalyst layer By preventing the acidic electrolytic solution that has permeated the catalyst layer from being used for a long period of time from oxidizing and corroding the conductive base, It has the effect that the durability of the collection anode can be improved.
- a method for forming the intermediate layer a sputtering method, an ion plating method, a CVD method, an electroplating method, or the like is used.
- the present invention is also a zinc electrowinning method characterized in that electrolysis is performed using any of the electrowinning anodes described above.
- the present invention is an electrowinning anode and zinc electrowinning method used for electrowinning zinc, and has been described through a process using an electrolyte containing +2 zinc ions extracted from zinc ore.
- High-purity zinc produced in Japan is used for various purposes and applications, and then used zinc is recovered and + 2-valent zinc ions are extracted again to produce high-purity zinc by electrolysis.
- it is also effective in the case of a recycling process or a recovery process.
- the present inventor has obtained an electrowinning of cobalt by using a catalyst layer containing amorphous, that is, low-crystallinity iridium oxide or ruthenium oxide. As a result, the inventors have found that the precipitation of cobalt oxyhydroxide on the anode is suppressed, leading to the present invention.
- the present invention is an anode used for electrolytic extraction of cobalt, which has a conductive substrate and a catalyst layer formed on the conductive substrate, and the catalyst layer is amorphous iridium oxide or amorphous.
- the conductive substrate is a valve metal such as titanium, tantalum, zirconium, or niobium, or an alloy mainly composed of a valve metal such as titanium-tantalum, titanium-niobium, titanium-palladium, titanium-tantalum-niobium, or the like.
- Diamond for example, diamond doped with boron
- the shape is a three-dimensional porous body in which plate-like, net-like, rod-like, sheet-like, tubular, linear, porous plate-like or true spherical metal particles are bonded.
- Various shapes such as can be taken.
- the above metal, alloy, or conductive diamond may be coated on the surface of a metal other than valve metal such as iron or nickel, or a conductive ceramic.
- amorphous iridium oxide when amorphous iridium oxide is contained in the catalyst layer, amorphous iridium oxide has a higher catalytic ability for oxygen generation than crystalline iridium oxide, and therefore, the overvoltage of oxygen generation is smaller. Oxygen is generated at a low potential.
- the present inventor has found that this action of promoting oxygen generation is effective in suppressing the precipitation of cobalt oxyhydroxide on the anode. That is, when +2 valent cobalt ion is oxidized, it becomes +3 valent cobalt ion, and then reacts with water to become cobalt oxyhydroxide.
- This production of cobalt oxyhydroxide is accompanied by the production of protons (H + ).
- the chemical reaction in which cobalt oxyhydroxide and protons are generated from this + trivalent cobalt ion and water is relatively suppressed when the pH in the aqueous solution in which this reaction occurs is low (the proton concentration is high), and the pH is high. (Proton concentration is low).
- oxygen generation is a reaction in which water is oxidized to generate oxygen, but protons are also generated at the same time. That is, the oxygen concentration on the anode is promoted to increase the proton concentration on the anode surface.
- the current is +2 valent cobalt ion +3 valent cobalt ion
- oxygen generation is promoted, current is consumed more for oxygen generation.
- oxygen generation is promoted so that more current is consumed for oxygen generation than cobalt oxyhydroxide, and further this oxygen generation promotion.
- anode formed with a catalyst layer containing amorphous iridium oxide when used for electrolytic extraction of cobalt using a chloride electrolyte, not only chlorine but also oxygen is generated, and crystalline iridium oxide Oxygen generation is further promoted as compared with the above, so that proton generation that does not occur only by the chlorine generation reaction occurs on the anode surface, and the proton concentration on the anode surface is extremely higher than that of crystalline iridium oxide.
- the anode formed with the catalyst layer containing amorphous iridium oxide of the present invention does not produce cobalt oxyhydroxide. Has an inhibitory effect.
- Amorphous ruthenium oxide has a higher catalytic ability for chlorine generation than crystalline ruthenium oxide, and therefore the overvoltage of chlorine generation is small, and chlorine is generated at a lower potential.
- the present inventor has found that this action of promoting the generation of chlorine is effective in suppressing the precipitation of cobalt oxyhydroxide on the anode.
- the action mechanism is different from that of the anode in which the catalyst layer containing amorphous iridium oxide is formed.
- Such an action mechanism is considered to be related to a decrease in the share of the current consumed for the production of cobalt oxyhydroxide. That is, considering the case of performing electrowinning with a constant current, in the generation of chlorine and cobalt oxyhydroxide, which may proceed simultaneously on the same anode, the current is +2 valence cobalt ion +3 valence cobalt ion However, if the generation of chlorine is accelerated, the current is consumed by the generation of chlorine. Thus, on the catalyst layer containing amorphous ruthenium oxide, the generation of chlorine is accelerated so that more current is consumed for the generation of chlorine than the cobalt oxyhydroxide. It is thought that generation is suppressed.
- oxygen generation occurs when an anode formed with a catalyst layer containing amorphous ruthenium oxide is used in a sulfuric acid-based electrolyte, and the same effect as when an anode formed with a catalyst layer containing amorphous iridium oxide is used.
- the mechanism suppresses the precipitation of cobalt oxyhydroxide, but anodes with a catalyst layer that contains amorphous iridium oxide as the main component are more durable than sulfuric acid-based electrolytes than amorphous ruthenium oxide. It is more preferable because of its excellent properties.
- the working mechanism that the anode in which the catalyst layer containing amorphous iridium oxide or amorphous ruthenium oxide is formed on the conductive substrate as described above suppresses the precipitation of cobalt oxyhydroxide is described below. In addition, this is based on a new finding by the present inventor.
- the present inventor has already used an oxygen generating electrode in which a catalyst layer containing amorphous iridium oxide is formed on a conductive substrate as an anode for electrolytic copper plating or electrolytic copper foil production. It was disclosed in patent document 2 that the production
- the action mechanism in which the generation of lead dioxide is suppressed by this amorphous iridium oxide is due to the fact that the catalyst layer containing amorphous iridium has a high crystallization overvoltage with respect to the reaction for generating lead dioxide. That is, in the reaction in which lead dioxide precipitates simultaneously with the generation of oxygen when +2 valent lead ions are present in the electrolyte, the +2 valent lead ions are oxidized to +4 valence and simultaneously react with water to be amorphous. It consists of two stages: an electrochemical reaction to produce high quality lead dioxide and a crystallization reaction in which amorphous lead dioxide changes to crystalline lead dioxide.
- iridium oxide and lead dioxide belong to the same crystal system and the structures thereof are similar, the above crystallization reaction easily proceeds on the catalyst layer containing crystalline iridium oxide, and thus the crystal The converted lead dioxide is deposited on the catalyst layer and adheres and accumulates firmly. On the other hand, a large amount of energy is required for crystallization of lead dioxide on the catalyst layer containing amorphous iridium oxide, and the above crystallization reaction does not easily proceed.
- cobalt oxyhydroxide is not crystalline like lead dioxide, but is an amorphous product. That is, the production process of cobalt oxyhydroxide does not involve a crystallization reaction. In order to suppress this, it is necessary to slow the progress of the electrochemical reaction of cobalt ions from +2 valence to +3 valence, or to slow the subsequent progress of the chemical reaction between +3 valent cobalt ions and water.
- the reactivity of electrochemical reactions involving charge transfer is strongly dependent on the materials that make up the catalyst layer, so when using iridium oxide, the electrochemical reaction proceeds due to the difference between crystalline and amorphous structures. It is difficult to control.
- the chemical reaction following this electrochemical reaction proceeds from the law of equilibrium transfer when the concentration of any chemical species included in the chemical reaction increases, the chemical reaction proceeds in a direction in which the concentration of the chemical species decreases. That is, in a chemical reaction that generates cobalt oxyhydroxide, cobalt oxyhydroxide and protons are generated from + trivalent cobalt ions and water. If there is a situation where protons increase due to another reaction, Cobalt formation is suppressed.
- the present invention establishes an action mechanism for achieving this increase in protons by amorphous iridium oxide as follows. Compared with the catalyst layer containing crystalline iridium oxide, the catalyst layer containing amorphous iridium oxide increases the effective surface area of the catalyst layer due to the amorphization of iridium oxide. This effective surface area is not a geometric area, but a substantial reaction surface area determined by active sites where oxygen evolution occurs. Amorphization also improves the catalytic properties for oxygen generation on the basis of this active point. Such an increase in effective surface area and improvement in catalytic properties on the basis of active sites promote oxygen generation.
- the generation of protons accompanying the generation of oxygen is also enhanced by the fact that amorphous iridium oxide promotes oxygen generation more than crystalline iridium oxide. More promoted. Since these reactions occur on the surface of the catalyst layer where the catalyst layer and the electrolyte solution are in contact, the proton concentration on the surface of the catalyst layer containing amorphous iridium oxide is greater than that on the surface of the catalyst layer containing crystalline iridium oxide. Become expensive.
- the crystallization overvoltage achieved on the catalyst layer containing amorphous iridium oxide is increased. It was also found that the formation of cobalt oxyhydroxide is effectively suppressed by promoting the generation of chlorine even on a catalyst layer containing amorphous ruthenium oxide without an increase in protons. Also, when an anode having a catalyst layer containing amorphous ruthenium oxide is used with a sulfuric acid electrolyte, the same mechanism of action as that of the anode having a catalyst layer containing amorphous iridium oxide is used.
- the cobalt electrowinning anode of the present invention naturally includes an anode in which a catalyst layer containing both amorphous iridium oxide and amorphous ruthenium oxide is formed on a conductive substrate.
- the present invention is a newly discovered mechanism of action for an electrowinning anode of cobalt in which a catalyst layer containing amorphous iridium oxide or amorphous ruthenium oxide is formed on a conductive substrate. Therefore, it is greatly different from the invention of Patent Document 2 previously disclosed by the present inventor, and it is generally difficult to easily find the suppression of the precipitation of cobalt oxyhydroxide by the action mechanism in the present invention. It is.
- the nonconductive material in the electrowinning of metals, the nonconductive material is deposited on a part of the dimensionally stable electrode used as the anode when the energization is stopped, and the nonconductive material is deposited when the energization is resumed.
- the target non-conductive material is antimony, and this generation occurs when the electrolysis is stopped
- the prevention method is to use an anode in which only the surface located below the electrolyte surface when only the anode is immersed in the electrolyte solution is coated with an anode material serving as a catalyst layer. Any of the substance, its generation mechanism and the solution to prevent it are completely different from the present invention, and the content disclosed in Patent Document 1 does not lead to the creation of the present invention. It is clear from the.
- a precursor solution containing iridium ions or ruthenium ions or a ruthenium-containing compound is applied on the conductive substrate.
- various physical vapor deposition methods and chemical vapor deposition methods such as a sputtering method and a CVD method in addition to a thermal decomposition method in which heat treatment is performed at a predetermined temperature.
- a method for producing by a thermal decomposition method will be further described.
- a butanol solution in which iridium ions are dissolved is applied onto a titanium substrate and thermally decomposed in the range of 400 ° C. to 340 ° C.
- a catalyst layer containing amorphous iridium oxide is formed on the titanium substrate.
- a butanol solution in which iridium ions and tantalum ions are dissolved is applied on a titanium substrate and thermally decomposed, for example, if the molar ratio of iridium and tantalum in the butanol solution is 80:20, the thermal decomposition temperature is set.
- a catalyst layer made of iridium oxide containing amorphous iridium oxide and tantalum oxide is formed.
- the molar ratio of iridium to tantalum in a butanol solution is 50:50
- a catalyst layer made of iridium oxide containing amorphous iridium and tantalum oxide is formed over a wider temperature range such as 470 ° C. to 340 ° C.
- the metal component contained in the solution applied to the titanium substrate, the composition of the metal component, and the thermal decomposition temperature are used. Whether or not amorphous iridium oxide is contained in the catalyst layer varies. At this time, when the components other than the metal components contained in the solution to be applied are the same, and the solution contains two metal components such as iridium and tantalum, the lower the composition ratio of iridium in the solution as described above, The thermal decomposition temperature at which crystalline iridium oxide is obtained is broadened.
- the conditions for forming a catalyst layer containing amorphous iridium oxide include the type of solvent used in the solution to be applied and the solution to be applied to promote thermal decomposition. It also varies depending on the type and concentration of the additive that is added. Therefore, the conditions for forming the catalyst layer containing amorphous iridium oxide in the present invention are the use of the butanol solvent in the thermal decomposition method described above, the composition ratio of iridium and tantalum and the thermal decomposition temperature related thereto. It is not limited to the range. Note that the formation of amorphous iridium oxide can be known by the fact that a diffraction peak corresponding to iridium oxide is not observed or broadened by a commonly used X-ray diffraction method.
- a method for forming a catalyst layer containing amorphous ruthenium oxide on a conductive substrate by a thermal decomposition method in the method for producing an anode for electrowinning of cobalt according to the present invention will be described.
- a butanol solution in which ruthenium ions or a ruthenium-containing compound is dissolved is applied on a titanium substrate and thermally decomposed at 360 ° C., a catalyst layer containing amorphous ruthenium oxide is formed on the titanium substrate.
- the metal component contained in the solution applied to the titanium substrate, the composition of the metal component, and the thermal decomposition temperature are used. Whether or not amorphous ruthenium oxide is contained in the catalyst layer varies. Furthermore, the conditions for forming a catalyst layer containing amorphous ruthenium oxide include the type of solvent used in the coating solution and the type and concentration of additives that are added to the coating solution to promote thermal decomposition. It also changes depending on.
- the conditions for forming the catalyst layer containing amorphous ruthenium oxide in the present invention are the use of the butanol solvent in the thermal decomposition method described above, the composition ratio of ruthenium and titanium, and the thermal decomposition temperature related thereto. It is not limited to the range.
- a diffraction peak corresponding to ruthenium oxide or a diffraction peak corresponding to a solid solution containing ruthenium oxide is not observed or broadened by a commonly used X-ray diffraction method. You can know by doing.
- the present invention also relates to an anode for cobalt electrowinning characterized in that the catalyst layer contains amorphous iridium oxide and an oxide of a metal selected from titanium, tantalum, niobium, tungsten, and zirconium. is there.
- the catalyst layer contains amorphous iridium oxide and an oxide of a metal selected from titanium, tantalum, niobium, tungsten, and zirconium. is there.
- iridium oxide is 45 to 99 atomic% in terms of metal, particularly 50 to 95 atomic%, and the metal oxide mixed with iridium oxide is 55 to 1 atomic% in terms of metal. In particular, 50 to 5 atomic% is preferable.
- the present invention is an anode for cobalt electrowinning characterized in that the catalyst layer contains amorphous iridium oxide and amorphous tantalum oxide.
- tantalum oxide increases the dispersibility of iridium oxide in the catalyst layer and acts like a binder as compared with iridium oxide alone.
- amorphous tantalum oxide has an action of promoting the amorphization of iridium oxide.
- the present invention also provides an electrowinning anode for cobalt, wherein the catalyst layer contains amorphous ruthenium oxide and titanium oxide.
- the catalyst layer contains amorphous ruthenium oxide and titanium oxide.
- the titanium oxide promotes amorphization of ruthenium oxide in the catalyst layer, and the catalyst acts as a binder as compared with the case of ruthenium oxide alone. Suppression, peeling, dropping, generation of cracks, etc. of the entire layer are suppressed, and the overvoltage against generation of chlorine is lowered, and at the same time, the durability is enhanced.
- the present invention is an anode for cobalt electrowinning characterized by having a corrosion-resistant intermediate layer between a conductive substrate and a catalyst layer.
- the corrosion-resistant intermediate layer tantalum or an alloy thereof is suitable, and the electrode prevents the acidic electrolytic solution that has penetrated the catalyst layer from oxidizing and corroding the conductive substrate during long-term use. It has the effect
- a method for forming the intermediate layer a sputtering method, an ion plating method, a CVD method, an electroplating method, or the like is used.
- the present invention is a cobalt electrowinning method characterized in that electrolysis is performed using any of the above-described cobalt electrowinning anodes.
- the present invention is a cobalt electrowinning method as described above, characterized by using a chloride-based electrolytic solution, or performing electrolysis using a cobalt electrowinning method or a sulfuric acid-based electrolytic bath.
- This is a method for electrolytically collecting cobalt.
- both the chloride electrolyte solution and the sulfuric acid electrolyte solution include an electrolyte solution generally used for cobalt electrowinning, and the chloride electrolyte solution contains at least +2 valent cobalt ions and chloride ions, and The pH is adjusted to acidic, and the sulfuric acid electrolyte contains at least +2 valent cobalt ions and sulfate ions, and the pH is adjusted to acidic.
- the present invention uses a positive electrode for electrowinning in which a catalyst layer containing amorphous iridium oxide and amorphous tantalum oxide is formed on a conductive substrate in a sulfuric acid electrolyte. In this method, the effect of suppressing the production of cobalt oxyhydroxide becomes extremely remarkable, and the high durability of the anode for electrolytic collection enables stable electrolytic collection for a long period of time.
- the present invention is an electrowinning anode and cobalt electrowinning method used for cobalt electrowinning, and has been described through a process using an electrolytic solution containing + 2-valent cobalt ions extracted from cobalt ore.
- the high purity cobalt produced in Japan is used for various purposes and applications, and then the used cobalt is recovered, and +2 valent cobalt is extracted again, and high purity cobalt is produced by electrolysis.
- it is also effective in the case of a process or a recovery process.
- the present invention has the following effects. 1) In the electrowinning of zinc, the potential for oxygen generation is low and the increase in potential due to the manganese compound is suppressed, so the electrolysis voltage can be greatly reduced, and the same amount of zinc metal can be taken. This has the effect of significantly reducing the power consumption required for the operation. 2) Further, since the power consumption can be reduced, there is an effect that the electrolysis cost and the zinc production cost can be significantly reduced.
- the manganese compound suppresses the non-uniform and dendrite growth of zinc, the distance between the anode and the cathode can be shortened, and the electrolytic voltage due to the ohmic loss of the electrolytic solution can be reduced. This has the effect of suppressing the increase. 6) Further, since the precipitation of the manganese compound on the anode is suppressed, the work of periodically removing the manganese compound is reduced, and the necessity of suspending the electrolysis for removing the manganese compound is suppressed. This has the effect of enabling more stable electrowinning.
- Example 3 is a cyclic voltammogram obtained in Example 2-1 and Comparative Example 2-1. 3 is a cyclic voltammogram obtained in Example 2-2 and Comparative Example 2-2. It is a cyclic voltammogram obtained in Example 2-4.
- Example 1-1 A commercially available titanium plate (length 5 cm, width 1 cm, thickness 1 mm) was immersed in a 10% oxalic acid solution at 90 ° C. for 60 minutes for etching treatment, washed with water and dried.
- a butanol (nC 4 H 9 OH) solution containing 6 vol% concentrated hydrochloric acid has a molar ratio of chloroiridate hexahydrate (H 2 IrCl 6 ⁇ 6H 2 O) and tantalum chloride (TaCl 5 ) of 80:20.
- the coating solution was prepared so that the total of iridium and tantalum was 70 mg / mL in terms of metal.
- This coating solution was applied to the titanium plate, dried at 120 ° C. for 10 minutes, and then thermally decomposed in an electric furnace maintained at 360 ° C. for 20 minutes.
- the above application, drying and firing were repeated 5 times to produce an electrode having a catalyst layer formed on a titanium plate.
- As a result of structural analysis of this electrode by the X-ray diffraction method no diffraction peak corresponding to IrO 2 was observed in the X-ray diffraction image, and no diffraction peak corresponding to Ta 2 O 5 was observed. It was confirmed that the catalyst layer of the electrode was formed of amorphous iridium oxide and amorphous tantalum oxide.
- a catalyst layer of this electrode was covered with a polytetrafluoroethylene tape and the area was regulated to 1 cm 2 as an anode, a platinum plate as a cathode, and 0.1 mol / L of a 2 mol / L sulfuric acid aqueous solution.
- Constant current electrolysis was performed in a manganese sulfate solution in which manganese sulfate was dissolved at a current density of 10 mA / cm 2 , a temperature of 40 ° C., and an electrolysis time of 20 minutes.
- Example 1-2 An electrode was produced in the same manner as in Example 1-1 except that the pyrolysis temperature was changed from 360 ° C. to 380 ° C. As a result of structural analysis of the obtained electrode by the X-ray diffraction method, the diffraction line corresponding to IrO 2 became broad and weak peaks overlapped, and the diffraction peak corresponding to Ta 2 O 5 was not recognized. It was confirmed that the catalyst layer was formed of amorphous iridium oxide, crystalline iridium oxide, and amorphous tantalum oxide. Next, constant current electrolysis was performed by the method and conditions described in Example 1-1. From the change in weight before and after electrolysis, it was found that 2.3 mg / cm 2 of manganese compound was precipitated by electrolysis.
- Example 1-1 An electrode was produced in the same manner as in Example 1-1 except that the thermal decomposition temperature was changed from 360 ° C. to 470 ° C. As a result of structural analysis of the obtained electrode by the X-ray diffraction method, a sharp diffraction peak corresponding to IrO 2 was observed, but a diffraction peak corresponding to Ta 2 O 5 was not observed. It was confirmed to be formed from crystalline iridium oxide and amorphous tantalum oxide. Next, constant current electrolysis was performed by the method and conditions described in Example 1-1. After electrolysis, precipitates were clearly observed on the catalyst layer, and as a result of examining the change in the weight of the anode before and after electrolysis, it was found that 5 mg / cm 2 of manganese compound was deposited by electrolysis.
- Example 1-1 in which the iridium oxide in the catalyst layer is amorphous, the amount of manganese compound deposited is larger than that in Comparative Example 1-1 in which the amorphous iridium oxide is not included in the catalyst layer. It was found that 82% could be suppressed. Also, it was found that the precipitation amount of the manganese compound in Example 1-2 can be suppressed by 54% as compared with Comparative Example 1-1. On the other hand, from the measurement results of the electric double layer capacity in the sulfuric acid solution, the effective surface area of the electrodes of Example 1-1 and Example 1-2 increased compared to the electrode of Comparative Example 1-1.
- Example 1-1 the effective surface area of the electrode was 6 times or more that in Comparative Example 1-1, and it was also found that oxygen generation was greatly accelerated. Further, as a result of comparing the oxygen generation potential in the sulfuric acid solution, the oxygen generation potential at 50 mA / cm 2 was lower by about 0.2 V in Example 1-1 than in Comparative Example 1-1, and the oxygen generation potential was reduced. It became clear that it could be significantly reduced.
- Example 2-1 A commercially available titanium plate (length 5 cm, width 1 cm, thickness 1 mm) was immersed in a 10% oxalic acid solution at 90 ° C. for 60 minutes for etching treatment, washed with water and dried. A butanol (nC 4 H 9 OH) solution containing 6 vol% concentrated hydrochloric acid was mixed with 80:20 molar ratio of chloroiridate hexahydrate (H 2 IrCl 6 .6H 2 O) and tantalum pentachloride (TaCl 5 ) in a molar ratio.
- the coating solution was prepared so that the total of iridium and tantalum was 70 mg / mL in terms of metal.
- This coating solution was applied to the titanium plate, dried at 120 ° C. for 10 minutes, and then thermally decomposed in an electric furnace maintained at 360 ° C. for 20 minutes. The above application, drying and firing were repeated 5 times to produce an electrode having a catalyst layer formed on a titanium plate.
- As a result of structural analysis of this electrode by the X-ray diffraction method no diffraction peak corresponding to IrO 2 was observed in the X-ray diffraction image, and no diffraction peak corresponding to Ta 2 O 5 was observed.
- the catalyst layer of the electrode was formed of amorphous iridium oxide and amorphous tantalum oxide.
- the catalyst layer of this electrode is covered with a polytetrafluoroethylene tape and the area is regulated to 1 cm 2 , and 0.3 mol / L CoCl 2 is dissolved in distilled water using a platinum plate as a counter electrode.
- cyclic voltammograms were measured using a chloride electrolyte having a pH of 2.4 by adding hydrochloric acid under the conditions of a liquid temperature of 60 ° C. and a scanning speed of 5 mV / s.
- an Ag / AgCl electrode immersed in a KCl saturated solution was used as a reference electrode.
- Example 2-1 In the electrode manufacturing method in Example 2-1, an electrode was manufactured by the same method except that the thermal decomposition temperature was changed from 360 ° C. to 470 ° C. As a result of structural analysis of the obtained electrode by the X-ray diffraction method, a diffraction peak corresponding to IrO 2 was observed, but a diffraction peak corresponding to Ta 2 O 5 was not observed. Iridium oxide and amorphous tantalum oxide were confirmed. Next, cyclic voltammograms were measured under the conditions and methods described in Example 2-1.
- Example 2-1 The cyclic voltammograms obtained in Example 2-1 and Comparative Example 2-1 are shown in FIG. 1. From FIG. 1, a large oxidation current and a large reduction current with a peak were observed in Comparative Example 2-1, whereas in Example 2-1, the oxidation current was much smaller than that of Comparative Example 2-1, and No reduction current was seen.
- the oxidation current observed in Comparative Example 2-1 is the formation of cobalt oxyhydroxide, and the large reduction current with a peak is the reduction of cobalt oxyhydroxide attached on the electrode.
- an oxidation current was observed in Example 2-1, but no reduction current was observed, the oxidation reaction was not generation of cobalt oxyhydroxide but generation of oxygen and chlorine. That is, in Example 2-1, the production of cobalt oxyhydroxide was significantly suppressed as compared with Comparative Example 2-1.
- Example 2-2 A commercially available titanium plate (length 5 cm, width 1 cm, thickness 1 mm) was immersed in a 10% oxalic acid solution at 90 ° C. for 60 minutes for etching treatment, washed with water and dried. Next, butanol (nC 4 H 9 OH) and ruthenium chloride trihydrate (RuCl 3 .3H 2 O) and titanium-n-butoxide (Ti (C 4 H 9 O) 4 ) in a molar ratio of 30:70 The coating solution was prepared so that the total of ruthenium and titanium was 70 mg / mL in terms of metal. This coating solution was applied to the titanium plate, dried at 120 ° C.
- 0.9 mol / L CoCl 2 was dissolved in distilled water using the electrode layer coated with polytetrafluoroethylene tape and the area restricted to 1 cm 2 as the working electrode and the platinum plate as the counter electrode. Further, cyclic voltammograms were measured using a chloride electrolyte having a pH of 1.6 by adding hydrochloric acid under the conditions of a liquid temperature of 60 ° C. and a scanning speed of 25 mV / s. At this time, an Ag / AgCl electrode immersed in a KCl saturated solution was used as a reference electrode.
- Example 2-2 In the electrode manufacturing method in Example 2-2, an electrode was manufactured by the same method except that the thermal decomposition temperature was changed from 360 ° C. to 500 ° C. Results The obtained electrode was structurally analyzed by X-ray diffraction method, since the X-ray diffraction pattern RuO 2, and distinct diffraction peaks corresponding to RuO 2 and TiO 2 solid solution was observed, the catalyst of the electrode It was confirmed that the layer had crystalline ruthenium oxide but no amorphous ruthenium oxide. Next, cyclic voltammograms were measured under the conditions and methods described in Example 2-2.
- Example 2-2 Cyclic voltammograms obtained in Example 2-2 and Comparative Example 2-2 are shown in FIG. From FIG. 2, a large oxidation current and a large reduction current with a peak were observed in Comparative Example 2-2, whereas in Example 2-2, the oxidation current was smaller than that of Comparative Example 2-2 and the reduction current was Also decreased significantly.
- the oxidation current observed in Comparative Example 2-2 is the formation of cobalt oxyhydroxide, and the large reduction current with a peak is the reduction of cobalt oxyhydroxide deposited on the electrode.
- Example 2-2 both the oxidation current and the reduction current were smaller than those in Comparative Example 2-2.
- Example 2-2 the production of cobalt oxyhydroxide was significantly suppressed as compared with Comparative Example 2-2. It was done.
- Example 2-3 An electrode was produced in the same manner as in Example 2-2.
- the electrode catalyst layer was covered with a polytetrafluoroethylene tape and the area restricted to 1 cm 2 was used as the anode, the platinum plate as the cathode, 0.9 mol / L CoCl 2 was dissolved in distilled water, and hydrochloric acid was added.
- a chloride electrolyte having a pH of 1.6 and a liquid temperature of 60 ° C., a current density of 10 mA / cm 2 , and an electrolysis time of 40 minutes.
- the mass of the anode before electrolysis and after electrolysis was measured.
- Comparative Example 2-3 An electrode was produced in the same manner as in Comparative Example 2-2. Next, constant current electrolysis was performed under the conditions and methods described in Example 2-3, and the mass of the anode before and after electrolysis was measured.
- Example 2-3 and Comparative Example 2-3 precipitates were observed on the anode of Comparative Example 2-3 after electrolysis, and 6.9 mg / cm 2 of cobalt oxyhydroxide was precipitated from the mass change before and after electrolysis.
- the amount of cobalt oxyhydroxide deposited on the anode of Example 2-3 was 1.2 mg / cm 2 , which was greatly reduced to 17% of the deposited amount of Comparative Example 2-3.
- Example 2-4 An electrode was produced in the same manner as in the electrode production method in Example 2-1, except that the thermal decomposition temperature was changed from 360 ° C to 340 ° C. As a result of structural analysis of this electrode by the X-ray diffraction method, no diffraction peak corresponding to IrO 2 was observed in the X-ray diffraction image, and no diffraction peak corresponding to Ta 2 O 5 was observed. It was confirmed that the catalyst layer of the electrode was formed of amorphous iridium oxide and amorphous tantalum oxide.
- a catalyst layer of this electrode is covered with a polytetrafluoroethylene tape and the area is regulated to 1 cm 2 , and a platinum plate is used as a counter electrode, and 0.3 mol / L CoSO 4 .7H 2 O is added.
- a cyclic voltammogram was measured under conditions of a liquid temperature of 60 ° C. and a scanning speed of 5 mV / s by using a sulfuric acid electrolyte solution dissolved in distilled water and further added with sulfuric acid to a pH of 2.4. At this time, an Ag / AgCl electrode immersed in a KCl saturated solution was used as a reference electrode. From the cyclic voltammogram shown in FIG. 3, an oxidation current flows through this electrode, but no reduction current was observed. That is, the production of cobalt oxyhydroxide was completely suppressed.
- the present invention relates to the electrowinning of zinc in which high-purity zinc is collected by electrolysis using a solution obtained by extracting + 2-valent zinc ions from zinc ore, and + 2-valent zinc ions from zinc-containing materials recovered for recycling. It can be used for zinc electrowinning, such as recovering zinc metal by electrolysis using a solution in which is dissolved.
- the present invention provides an electrowinning of cobalt in which high purity cobalt is collected by electrolysis using a solution obtained by extracting +2 valent cobalt ions from cobalt ore, and a +2 valent from a cobalt-containing material recovered for recycling. It can be used for electrolytic extraction of cobalt, such as recovering cobalt metal by electrolysis using a solution in which cobalt ions are dissolved.
Abstract
Description
1)亜鉛の電解採取において、酸素発生の電位が低く、かつマンガン化合物による電位の上昇が抑制されることから、電解電圧を大幅に低減することが可能となり、同量の亜鉛金属を採取するのに必要な消費電力を大幅に低減することができるという効果を有する。
2)また、消費電力を低減できることによって、電解コストおよび亜鉛の製造コストを大幅に削減することが可能になるという効果を有する。
3)また、陽極上へのマンガン化合物の析出が抑制されることから、これが起こる場合にマンガン化合物によって陽極上の有効表面積が制限され、または陽極上での電解可能な面積が不均一となり、陰極上に亜鉛が不均一に析出して回収が容易でなくなったり、平滑性の乏しい亜鉛が生成して、採取される亜鉛金属の品質が低下するのを抑制することができるという効果を有する。
4)また、上記のような理由で陰極上に不均一に成長した亜鉛が、陽極に達してショートし、電解採取ができなくなることを防止することができるという効果を有する。
5)また、上記のようにマンガン化合物によって亜鉛が不均一にかつデンドライト成長することが抑制されるため、陽極と陰極の極間距離を短くすることができ、電解液のオーム損による電解電圧の増加を抑制できるという効果を有する。
6)また、陽極上へのマンガン化合物の析出が抑制されることから、定期的にこれを取り除く作業が低減され、かつマンガン化合物の除去のために電解を休止する必要性が抑えられるため、連続的により安定した電解採取が可能になるという効果を有する。
7)また、マンガン化合物の析出による陽極の劣化や、強固に密着したマンガン化合物を除去する際に、陽極の触媒層が剥離するといった除去作業に伴う陽極の劣化が抑制されるため、陽極の寿命が長くなるという効果を有する。
8)また、電解採取に用いられる溶液中の+2価のマンガンは、電解中に陽極上で消費される反応が抑制されるため、電解後には+2価のマンガンが濃縮されてマンガンの採取・回収に利用可能な溶液が得られるという効果を有する。
9)また、上記のようにマンガン化合物の陽極への析出による様々な問題が解消されることによって、安定で連続的な電解採取が可能になり、電解採取における保守・管理作業を低減することができるとともに、得られる亜鉛金属の製品管理が容易になるという効果を有する。
1)コバルトの電解採取において、酸素発生または塩素発生の電位が低く、かつオキシ水酸化コバルトによる電位の上昇が抑制されることから、電解電圧を大幅に低減することが可能となり、同量のコバルト金属を採取するのに必要な使用電力を大幅に低減することができるという効果を有する。
2)また、使用電力を低減できることによって、電解コストおよびコバルトの製造コストを大幅に削減することが可能になるという効果を有する。
3)また、陽極上へのオキシ水酸化コバルトの析出が抑制されることから、これらが起こる場合にオキシ水酸化コバルトによって陽極上の有効表面積が制限され、または陽極上での電解可能な面積が不均一となり、陰極上にコバルトが不均一に析出して回収が容易でなくなったり、平滑性の乏しいコバルトが生成して、採取されるコバルト金属の品質が低下するのを抑制することができるという効果を有する。
4)また、上記のような理由で陰極上に不均一に成長したコバルトが、陽極に達してショートし、電解採取ができなくなることを防止することができるという効果を有する。
5)また、上記のようにオキシ水酸化コバルトによってコバルトが不均一にかつデンドライト成長することが抑制されるため、陽極と陰極の極間距離を短くすることができ、電解液のオーム損による電解電圧の増加を抑制できるという効果を有する。
6)また、陽極上へのオキシ水酸化コバルトの析出が抑制されることから、定期的にこれを取り除く作業が低減され、かつオキシ水酸化コバルトの除去のために電解を休止する必要性が抑えられるため、連続的により安定した電解採取作業が可能になるという効果を有する。
7)また、オキシ水酸化コバルトの析出による陽極の劣化や、強固に密着したオキシ水酸化コバルトを除去する際に、陽極の触媒層が剥離するといった除去作業に伴う陽極の劣化が抑制されるため、陽極の寿命が長くなるという効果を有する。
8)また、電解採取に用いられる電解液中の+2価のコバルトイオンが電解中に陽極上で消費されることが少なくなるため、電解液からの+2価のコバルトイオンの無駄な消費を抑制することができるという効果を有する。
9)また、上記のようにオキシ水酸化コバルトの陽極への析出による様々な問題が解消されることによって、安定で連続的な電解採取が可能になり、コバルトの電解採取における保守・管理作業を低減することができるとともに、得られるコバルト金属の製品管理が容易になるという効果を有する。
(実施例1-1)
市販のチタン板(長さ5cm、幅1cm、厚さ1mm)を10%のシュウ酸溶液中に90℃で60分間浸漬してエッチング処理した後、水洗し、乾燥した。6vol%の濃塩酸を含むブタノール(n-C4H9OH)溶液に、塩化イリジウム酸六水和物(H2IrCl6・6H2O)と塩化タンタル(TaCl5)がモル比で80:20となるように、かつイリジウムとタンタルの合計が金属換算で70mg/mLとして塗布液を調製した。この塗布液を上記チタン板に塗布した後、120℃で10分間乾燥し、次いで360℃に保持した電気炉内で20分間熱分解した。上記の塗布、乾燥、焼成を5回繰り返して、チタン板上に触媒層を形成した電極を作製した。この電極をX線回折法により構造解析した結果、X線回折像にはIrO2に相当する回折ピークは認められず、またTa2O5に相当する回折ピークも認められなかったことから、この電極の触媒層が非晶質の酸化イリジウムと非晶質の酸化タンタルから形成されていることを確認した。次に、この電極の触媒層をポリテトラフルオロエチレン製テープで被覆して面積を1cm2に規制したものを陽極に、白金板を陰極として、2mol/Lの硫酸水溶液に0.1mol/Lの硫酸マンガンを溶解した硫酸マンガン溶液中で、電流密度10mA/cm2、温度40℃、電解時間20分として、定電流電解した。電解前後における陽極表面の状態には大きな変化は見られなかったが、電解前後の重量変化を測定した結果から、電解によって0.9mg/cm2のマンガン化合物が析出していることが判った。なお、電解によって100%の電流効率でマンガン化合物が析出すると仮定した重量増加の計算値は11mg/cm2であり、したがって上記の析出量はこの計算値の8%となった。
実施例1-1における電極の作製方法において、熱分解温度を360℃から380℃に変えた以外は同じ方法で電極を作製した。得られた電極をX線回折法により構造解析した結果、IrO2に相当する回折線がブロードになるとともに弱いピークが重なり、またTa2O5に相当する回折ピークは認められなかったことから、触媒層が非晶質の酸化イリジウムと結晶質の酸化イリジウムと非晶質の酸化タンタルから形成されていることを確認した。次に、実施例1-1に記した方法・条件で定電流電解を行った。電解前後の重量変化から、電解によって2.3mg/cm2のマンガン化合物が析出していることが判った。
実施例1-1における電極の作製方法において、熱分解温度を360℃から470℃に変えた以外は同じ方法で電極を作製した。得られた電極をX線回折法により構造解析した結果、IrO2に相当するシャープな回折ピークは認められたが、Ta2O5に相当する回折ピークは認められなかったことから、触媒層が結晶質の酸化イリジウムと非晶質の酸化タンタルから形成されていることを確認した。次に、実施例1-1に記した方法・条件で定電流電解を行った。電解後には、触媒層上に明らかに析出物が観察され、電解前後の陽極の重量変化を調べた結果、電解によって5mg/cm2のマンガン化合物が析出していることが判った。
(実施例2-1)
市販のチタン板(長さ5cm、幅1cm、厚さ1mm)を10%のシュウ酸溶液中に90℃で60分間浸漬してエッチング処理した後、水洗し、乾燥した。6vol%の濃塩酸を含むブタノール(n-C4H9OH)溶液に、塩化イリジウム酸六水和物(H2IrCl6・6H2O)と五塩化タンタル(TaCl5)がモル比で80:20となるように、かつイリジウムとタンタルの合計が金属換算で70mg/mLとして塗布液を調製した。この塗布液を上記チタン板に塗布した後、120℃で10分間乾燥し、次いで360℃に保持した電気炉内で20分間熱分解した。上記の塗布、乾燥、焼成を5回繰り返して、チタン板上に触媒層を形成した電極を作製した。この電極をX線回折法により構造解析した結果、X線回折像にはIrO2に相当する回折ピークは認められず、またTa2O5に相当する回折ピークも認められなかったことから、この電極の触媒層が非晶質の酸化イリジウムと非晶質の酸化タンタルから形成されていることを確認した。次に、この電極の触媒層をポリテトラフルオロエチレン製テープで被覆して面積を1cm2に規制したものを作用極、白金板を対極として、0.3mol/LのCoCl2を蒸留水に溶解し、さらに塩酸を加えてpHを2.4とした塩化物系電解液を用いて、液温60℃、走査速度5mV/sの条件でサイクリックボルタモグラムを測定した。この際、参照電極にはKCl飽和溶液に浸漬したAg/AgCl電極を用いた。
実施例2-1における電極の作製方法において、熱分解温度を360℃から470℃に変えた以外は同じ方法で電極を作製した。得られた電極をX線回折法により構造解析した結果、IrO2に相当する回折ピークは認められたが、Ta2O5に相当する回折ピークは認められなかったことから、触媒層が結晶質の酸化イリジウムと非晶質の酸化タンタルから形成されていることを確認した。次に、実施例2-1に記した条件・方法でサイクリックボルタモグラムを測定した。
市販のチタン板(長さ5cm、幅1cm、厚さ1mm)を10%のシュウ酸溶液中に90℃で60分間浸漬してエッチング処理した後、水洗し、乾燥した。次に、ブタノール(n-C4H9OH)に塩化ルテニウム三水和物(RuCl3・3H2O)とチタニウム-n-ブトキシド(Ti(C4H9O)4)がモル比で30:70となるように、かつルテニウムとチタンの合計が金属換算で70mg/mLとして塗布液を調製した。この塗布液を上記チタン板に塗布した後、120℃で10分間乾燥し、次いで360℃に保持した電気炉内で20分間熱分解した。上記の塗布、乾燥、焼成を5回繰り返して、チタン板上に触媒層を形成した電極を作製した。この電極をX線回折法により構造解析した結果、X線回折像にはRuO2に相当する回折角にピークは見られず、RuO2とTiO2の固溶体に相当する弱くブロードな回折線が見られたことから、この電極の触媒層に非晶質の酸化ルテニウムが含まれていることを確認した。次に、この電極の触媒層をポリテトラフルオロエチレン製テープで被覆して面積を1cm2に規制したものを作用極、白金板を対極として、0.9mol/LのCoCl2を蒸留水に溶解し、さらに塩酸を加えてpHを1.6とした塩化物系電解液を用いて、液温60℃、走査速度25mV/sの条件でサイクリックボルタモグラムを測定した。この際、参照電極にはKCl飽和溶液に浸漬したAg/AgCl電極を用いた。
実施例2-2における電極の作製方法において、熱分解温度を360℃から500℃に変えた以外は同じ方法で電極を作製した。得られた電極をX線回折法により構造解析した結果、X線回折像にはRuO2、およびRuO2とTiO2の固溶体に相当する明確な回折ピークが見られたことから、この電極の触媒層には結晶質の酸化ルテニウムはあるが、非晶質の酸化ルテニウムは含まれていないことを確認した。次に、実施例2-2に記した条件・方法でサイクリックボルタモグラムを測定した。
実施例2-2と同じ方法で電極を作製した。この電極の触媒層をポリテトラフルオロエチレン製テープで被覆して面積を1cm2に規制したものを陽極、白金板を陰極として、0.9mol/LのCoCl2を蒸留水に溶解し、さらに塩酸を加えてpHを1.6とした塩化物系電解液を用いて、液温60℃、電流密度10mA/cm2、電解時間40分として定電流電解した。また、電解前と電解後の陽極の質量を測定した。
比較例2-2と同じ方法で電極を作製した。次に、実施例2-3に記した条件・方法で定電流電解し、また電解前と電解後の陽極の質量を測定した。
実施例2-1における電極の作製方法において、熱分解温度を360℃から340℃に変えた以外は同じ方法で電極を作製した。この電極をX線回折法により構造解析した結果、X線回折像にはIrO2に相当する回折ピークは認められず、またTa2O5に相当する回折ピークも認められなかったことから、この電極の触媒層が非晶質の酸化イリジウムと非晶質の酸化タンタルから形成されていることを確認した。次に、この電極の触媒層をポリテトラフルオロエチレン製テープで被覆して面積を1cm2に規制したものを作用極、白金板を対極として、0.3mol/LのCoSO4・7H2Oを蒸留水に溶解し、さらに硫酸を加えてpHを2.4とした硫酸系電解液を用いて、液温60℃、走査速度5mV/sの条件でサイクリックボルタモグラムを測定した。この際、参照電極にはKCl飽和溶液に浸漬したAg/AgCl電極を用いた。図3に示したサイクリックボルタモグラムから、この電極では酸化電流は流れるが、還元電流は見られなかった。すなわち、オキシ水酸化コバルトの生成は完全に抑止された。
Claims (14)
- 亜鉛の電解採取に用いられる陽極であって、導電性基体と、該導電性基体上に形成された触媒層を有し、該触媒層が非晶質の酸化イリジウムを含むことを特徴とする亜鉛の電解採取用陽極。
- 該触媒層が非晶質の酸化イリジウムと、チタン、タンタル、ニオブ、タングステン、およびジルコニウムから選ばれた金属の酸化物とを含むことを特徴とする請求項1に記載の亜鉛の電解採取用陽極。
- 該触媒層が非晶質の酸化イリジウムおよび非晶質の酸化タンタルを含むことを特徴とする請求項1または2に記載の亜鉛の電解採取用陽極。
- 該触媒層が非晶質の酸化イリジウム、結晶質の酸化イリジウム、および非晶質の酸化タンタルを含むことを特徴とする請求項1から3のいずれかに記載の亜鉛の電解採取用陽極。
- 該触媒層と該導電性基体の間に中間層を有していることを特徴とする請求項1から4のいずれかに記載の亜鉛の電解採取用陽極。
- コバルトの電解採取に用いられる陽極であって、導電性基体と、該導電性基体上に形成された触媒層を有し、該触媒層が非晶質の酸化イリジウムまたは非晶質の酸化ルテニウムを含むことを特徴とするコバルトの電解採取用陽極。
- 該触媒層が非晶質の酸化イリジウムと、チタン、タンタル、ニオブ、タングステン、およびジルコニウムから選ばれた金属の酸化物とを含むことを特徴とする請求項6に記載のコバルトの電解採取用陽極。
- 該触媒層が非晶質の酸化イリジウムおよび非晶質の酸化タンタルを含むことを特徴とする請求項6または7に記載のコバルトの電解採取用陽極。
- 該触媒層が非晶質の酸化ルテニウムと酸化チタンを含むことを特徴とする請求項6に記載のコバルトの電解採取用陽極。
- 該触媒層と該導電性基体の間に中間層を有していることを特徴とする請求項6から9のいずれかに記載のコバルトの電解採取用陽極。
- 亜鉛の電解採取法であって、陽極に請求項1から5のいずれかに記載の電解採取用陽極を用いて電解することを特徴とする亜鉛の電解採取法。
- コバルトの電解採取法であって、陽極に請求項6から10のいずれかに記載のコバルトの電解採取用陽極を用いて電解することを特徴とするコバルトの電解採取法。
- コバルトの電解採取法であって、塩化物系電解液を用いて電解することを特徴とする請求項12に記載のコバルトの電解採取法。
- コバルトの電解採取法であって、硫酸系電解液を用いて電解することを特徴とする請求項12に記載のコバルトの電解採取法。
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CN103476970A (zh) * | 2011-03-25 | 2013-12-25 | 学校法人同志社 | 电解提取用阳极以及使用该阳极的电解提取法 |
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US10081650B2 (en) | 2013-07-03 | 2018-09-25 | Yale University | Metal oxide-organic hybrid materials for heterogeneous catalysis and methods of making and using thereof |
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S. NIJJER; J. THONSTAD; G. M. HAARBERG, ELECTROCHIMICA ACTA, vol. 46, no. 23, 2001, pages 3503 - 3508 |
See also references of EP2287364A4 |
T. AKRE; G. M. HAARBERG; S. HAARBERG; J. THONSTAD; O. M. DOTTERUD, ECS PROCEEDINGS, PV 2004-18, 2005, pages 276 - 287 |
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EP2535443A4 (en) * | 2009-12-08 | 2015-05-20 | Doshisha | ELECTROLYTIC METAL GENERATION SYSTEM AND METHOD OF ELECTROLYTIC METAL PRODUCTION METHOD |
EP3088569A1 (en) * | 2009-12-08 | 2016-11-02 | The Doshisha | Nickel electrowinning method |
CN103476970A (zh) * | 2011-03-25 | 2013-12-25 | 学校法人同志社 | 电解提取用阳极以及使用该阳极的电解提取法 |
WO2013038927A1 (ja) * | 2011-09-13 | 2013-03-21 | 学校法人同志社 | 塩素発生用陽極 |
WO2013038928A1 (ja) * | 2011-09-13 | 2013-03-21 | 学校法人同志社 | 電解めっき用陽極および該陽極を用いる電解めっき法 |
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Also Published As
Publication number | Publication date |
---|---|
ES2428006T3 (es) | 2013-11-05 |
CA2755820A1 (en) | 2009-12-17 |
EP2287364A4 (en) | 2011-07-06 |
US20110079518A1 (en) | 2011-04-07 |
AU2009258626A1 (en) | 2009-12-17 |
CN102912385A (zh) | 2013-02-06 |
CN102057081B (zh) | 2013-04-03 |
CN102057081A (zh) | 2011-05-11 |
ES2536832T3 (es) | 2015-05-29 |
CN102912385B (zh) | 2015-06-10 |
CA2755820C (en) | 2014-02-04 |
US8357271B2 (en) | 2013-01-22 |
EP2287364B1 (en) | 2013-07-10 |
EP2508651B1 (en) | 2015-02-25 |
EP2508651A1 (en) | 2012-10-10 |
EP2287364A1 (en) | 2011-02-23 |
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