WO2009136557A1 - Polyimide precursor, photosensitive polyimide precursor composition, photosensitive dry film, and flexible printed circuit board using those materials - Google Patents
Polyimide precursor, photosensitive polyimide precursor composition, photosensitive dry film, and flexible printed circuit board using those materials Download PDFInfo
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- WO2009136557A1 WO2009136557A1 PCT/JP2009/058159 JP2009058159W WO2009136557A1 WO 2009136557 A1 WO2009136557 A1 WO 2009136557A1 JP 2009058159 W JP2009058159 W JP 2009058159W WO 2009136557 A1 WO2009136557 A1 WO 2009136557A1
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- polyimide precursor
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- LGRFSURHDFAFJT-UHFFFAOYSA-N O=C(c1c2cccc1)OC2=O Chemical compound O=C(c1c2cccc1)OC2=O LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 3
- 0 CCC(C)(*)NC(*(*)(*)C(N*NC(C)(C)C(*(*)(*)*C)=O)=O)=O Chemical compound CCC(C)(*)NC(*(*)(*)C(N*NC(C)(C)C(*(*)(*)*C)=O)=O)=O 0.000 description 2
- HNHOPCDQHRBETL-UHFFFAOYSA-N CC(C)(C(CC1)CCC1(C(CC1)=CC=C1O)c(cc1)ccc1O)C(CC1)CCC1(c(cc1)ccc1O)c(cc1)ccc1O Chemical compound CC(C)(C(CC1)CCC1(C(CC1)=CC=C1O)c(cc1)ccc1O)C(CC1)CCC1(c(cc1)ccc1O)c(cc1)ccc1O HNHOPCDQHRBETL-UHFFFAOYSA-N 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N c1ccccc1 Chemical compound c1ccccc1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
- C08G73/105—Polyimides containing oxygen in the form of ether bonds in the main chain with oxygen only in the diamino moiety
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
- C08G73/1071—Wholly aromatic polyimides containing oxygen in the form of ether bonds in the main chain
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/16—Polyester-imides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
- G03F7/0233—Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/281—Applying non-metallic protective coatings by means of a preformed insulating foil
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0393—Flexible materials
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/285—Permanent coating compositions
- H05K3/287—Photosensitive compositions
Definitions
- the present invention relates to a polyimide precursor, a photosensitive polyimide precursor composition, a photosensitive dry film, and a flexible printed wiring board using them.
- FPC flexible printed circuit board
- This board has a coverlay made of polyimide film etc. on the processed FCCL (Flexible Copper Clad Laminate) and is mainly used for devices such as mobile phones, laptop computers, digital cameras, etc. It has been. Since FPC maintains its function even when it is bent, it is an indispensable material for reducing the size and weight of equipment.
- electronic devices represented by notebook computers have been reduced in size and weight, and by adopting FPC for such products, the size and weight of the devices can be reduced, the product cost can be reduced, and the design can be reduced. Contributes to simplification.
- the coverlay provided in this FPC is formed by bonding mainly using a polyimide film with an adhesive.
- problems have arisen in the positional accuracy of bonding.
- development of a photosensitive cover lay capable of finely processing only necessary portions with high precision by irradiating with an actinic ray such as ultraviolet rays has begun to be carried out energetically.
- the dry film type photosensitive coverlay exhibits excellent dimensional accuracy and does not require a solvent drying step. Therefore, in the FPC manufacturing, the process can be simplified and is expected as a material with low environmental load.
- Patent Document 1 discloses a heat-resistant adhesive using tetracarboxylic dianhydride and diamine.
- Patent Document 2 discloses a film-forming photosensitive heat-resistant resin composition using a polyimide precursor, and Patent Document 3 discloses a photosensitive cover coat material containing polyamic acid.
- Patent Document 4 discloses an adhesive film made of a specific acid dianhydride.
- the molecular weight of the polyimide precursor is lowered due to the tackiness problem of the photosensitive dry film and the solvent removal accompanying the formation of the photosensitive dry film, and the resulting photosensitive
- the conductive dry film is bent, there may be a problem that the photosensitive layer is broken.
- the pattern is formed by lithography due to a decrease in the molecular weight of the polyimide precursor, the development time is not stable in the development using an alkaline aqueous solution, the pattern film thickness becomes thin, and the pattern shape is distorted. Arise.
- the FPC may be warped due to the stress caused by the solvent removal or the ring closure reaction accompanying the imidization of the polyimide precursor.
- warpage occurs in the FPC, problems such as poor adhesion between the FCCL and the coverlay and an increase in driving power of an electronic device equipped with the FPC arise. Therefore, it is required to improve the warpage of the FPC having a coverlay on the copper wiring.
- the coverlay is required to exhibit flame retardancy in a flame retardancy test represented by the UL standard VTM test.
- halogen compounds have been originally added to coverlays. However, from the viewpoint of environmental protection and biotoxicity, it is desired that non-halogen and flame retardancy be expressed.
- JP 2004-269622 A Japanese Patent Laid-Open No. 04-18450 JP 05-158237 A Japanese Patent Laid-Open No. 10-330723
- the present invention has been made in view of the above points, and when used for FPC, a polyimide precursor, a photosensitive polyimide precursor composition, and a photosensitive dry film that have less bending of FPC after baking and excellent bendability. And it aims at providing the flexible printed wiring board using them.
- the polyimide precursor of this invention is characterized by including the acid dianhydride represented by following General formula (1).
- X is a divalent organic group having an alkylene group having 3 to 30 carbon atoms.
- R 1 represents a hydrogen atom, a monovalent alkyl group having 1 to 10 carbon atoms, an alkoxy group, or a halogen group. .
- the polyimide precursor of the present invention preferably contains a diamine represented by the following general formula (2).
- Y is a divalent organic group having an alkylene group having 2 to 20 carbon atoms.
- R 2 represents a hydrogen atom, a monovalent alkyl group having 1 to 10 carbon atoms, an alkoxy group, or a halogen group. .
- the acid dianhydride represented by following General formula (3) is included.
- A represents an integer of 1 to 20.
- b represents an integer of 3 to 30.
- R 3 represents a hydrogen atom or a monovalent alkyl group having 1 to 10 carbon atoms.
- the diamine represented by following General formula (4) is included.
- Z represents an alkylene group having 2 to 20 carbon atoms.
- R 4 represents a hydrogen atom, a monovalent alkyl group having 1 to 10 carbon atoms, an alkoxy group, or a halogen group.
- C represents 2 to 30 carbon atoms. Represents an integer.
- the acid dianhydride represented by following General formula (3) is included.
- A represents an integer of 1 to 15.
- b represents an integer of 5 to 20.
- R 3 represents a hydrogen atom or a monovalent alkyl group having 1 to 10 carbon atoms.
- the diamine represented by the general formula (4) is preferably 25 mol% to 75 mol% of all diamine components.
- the photosensitive polyimide precursor composition of the present invention contains 100 parts by mass of the polyimide precursor and 5 to 30 parts by mass of a photosensitizer.
- the photosensitive agent preferably contains a quinonediazide structure.
- the photosensitive polyimide precursor composition of the present invention preferably contains a compound having a phenolic hydroxyl group as a dissolution inhibitor.
- the photosensitive dry film of the present invention is characterized in that the above photosensitive polyimide precursor composition is applied to a support film, desolvated, and then a cover film is laminated.
- the flexible printed wiring board of the present invention is formed using the photosensitive dry film.
- the ratio (Mw2 / Mw1) between the weight average molecular weight (Mw1) in the varnish and the weight average molecular weight (Mw2) after desolvation at 120 ° C. or lower is 0.7 or more. It is characterized by that.
- the photosensitive polyimide precursor composition of the present invention uses a polyimide precursor obtained from an acid dianhydride having a specific structure, so that when used for FPC, there is little warping of the FPC after baking and bending. There is an effect that it is excellent in properties.
- (A) Polyimide precursor An acid dianhydride and diamine are used as a monomer of a polyimide precursor. It is known that the molecular weight of the polyimide precursor is reduced by solvent removal with heating. From the viewpoint of reducing the decrease in molecular weight, the acid dianhydride used for the polyimide precursor is represented by the following general formula (1). The acid dianhydride represented is used. Any acid-free dihydrate represented by the structure may be used alone or in combination of two or more. By suppressing the decrease in molecular weight in the solvent removal step, it is possible to prevent cracking during folding when the photosensitive dry film is formed, and to improve the folding property.
- X is a divalent organic group having an alkylene group having 3 to 30 carbon atoms.
- R 1 represents a hydrogen atom, a monovalent alkyl group having 1 to 10 carbon atoms, an alkoxy group, or a halogen group. .
- an acid dianhydride represented by the following general formula (3) from the viewpoint of suppressing a decrease in molecular weight in the solvent removal step.
- A represents an integer of 1 to 20.
- b represents an integer of 3 to 30.
- R 3 represents a hydrogen atom or a monovalent alkyl group having 1 to 10 carbon atoms.
- a is preferably 1 to 15, and b is preferably 5 to 20.
- butanediol-bis-trimellitic anhydride ester pentanediol-bis-trimellitic anhydride ester, heptanediol-bis-trimellitic anhydride ester, decanediol-bis-trimellitic anhydride ester, Examples thereof include sundiol-bis-trimellitic anhydride ester, polypropylenediol-bis-trimellitic anhydride ester, polytetramethylenediol-bis-trimellitic anhydride ester, and the like. These compounds may be used alone or in combination of two or more.
- acid dianhydrides may be used for the polyimide precursor according to the present invention.
- aromatic tetracarboxylic acid pyromellitic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,3,3 ′, 4′-biphenyltetra Carboxylic dianhydride, 2,2 ′, 3,3′-biphenyltetracarboxylic dianhydride, 3,3 ′, 4,4′-benzophenone tetracarboxylic dianhydride, 2,2 ′, 3,3 '-Benzophenonetetracarboxylic dianhydride, 2,2-bis (3,4-dicarboxyphenyl) propane dianhydride, 2,2-bis (2,3-dicarboxyphenyl) propane dianhydride, 1, 1-bis (3,4-dicarboxyphenyl) ethane dianhydride,
- Aliphatic tetracarboxylic dianhydrides include cyclobutane tetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 2,3,5,6-cyclohexanetetracarboxylic dianhydride 5- (2,5-dioxotetrahydro-3-furanyl) -3-methyl-3-cyclohexene-1,2-dicarboxylic dianhydride, bicyclo [2,2,2] oct-7-ene- Examples include 2,3,5,6 tetracarboxylic dianhydride and 1,2,3,4-butanetetracarboxylic dianhydride. These acid dianhydrides are preferably used in the range of 0 mol% to 50 mol% with respect to the total amount of acid dianhydride of the polyimide precursor from the viewpoint of reducing warpage after baking.
- the diamine used for the polyimide precursor is represented by the following general formula (2) from the viewpoint of suppressing a decrease in molecular weight in the solvent removal step and from the viewpoint of improving tackiness when a photosensitive dry film is obtained after the solvent removal. It is preferable to use diamines. Any diamine represented by the structure may be used alone or in combination of two or more.
- R 2 is preferably a hydrogen atom or a monovalent alkyl group having 1 to 10 carbon atoms.
- Y is a divalent organic group having an alkylene group having 2 to 20 carbon atoms.
- R 2 represents a hydrogen atom, a monovalent alkyl group having 1 to 10 carbon atoms, an alkoxy group, or a halogen group. .
- Z represents an alkylene group having 2 to 20 carbon atoms.
- R 4 represents a hydrogen atom, a monovalent alkyl group having 1 to 10 carbon atoms, an alkoxy group, or a halogen group.
- C represents 2 to 30 carbon atoms. Represents an integer.
- polydimethylene oxide-di-o-aminobenzoate polydimethylene oxide-di-o-aminobenzoate
- polydimethylene oxide-di-m-aminobenzoate polydimethylene oxide-di-p-aminobenzoate
- polytrimethylene oxide-di-o-aminobenzoate Polytrimethylene oxide-di-m-aminobenzoate, polytrimethylene oxide-di-p-aminobenzoate, polytetramethylene oxide-di-o-aminobenzoate, polytetramethylene oxide-di-m-aminobenzoate, poly Tetramethylene oxide-di-p-aminobenzoate, poly-3-methyltetramethylene oxide-di-o-aminobenzoate, poly-3-methyltetramethylene oxide-di-m-aminobenzoate, poly-3-methyltetramethylene oxide-di-m-aminobenzoate, poly
- the blending amount of these diamines is such that the diamine represented by the general formula (4) is 25 mol% to 75 mol% in the total diamine components from the viewpoint of reducing warpage after baking. preferable.
- the compound represented by the general formula (2) and the compound represented by the general formula (4) are used at the same time.
- the compounding amount of the compound represented by the general formula (4) is preferably 25 mol% to 75 mol% with respect to the total amount of diamine.
- the end of the polyamide precursor may be sealed with a monofunctional acid anhydride, monofunctional carboxylic acid, or monofunctional amine.
- the polyimide precursor according to the present invention can be made into a photosensitive polyimide precursor composition by blending (B) a photosensitive agent and (C) an organic solvent.
- the photosensitive polyimide precursor composition according to the present invention is blended with a compound that generates an acid when irradiated with actinic rays as a photosensitive agent.
- the photosensitizer is not particularly limited as long as it generates an acid upon irradiation with actinic rays, but is preferably a compound having a quinonediazide structure, such as a benzoquinonediazide compound or a naphthoquinonediazide compound.
- a compound having a quinonediazide structure such as a benzoquinonediazide compound or a naphthoquinonediazide compound.
- those described in US Pat. No. 2,797,213 and US Pat. No. 3,669,658 can be used.
- ester compounds of a phenol compound and 1,2-naphthoquinone-2-diazide-4-sulfonic acid or 1,2-naphthoquinone-2-diazide-5-sulfonic acid are preferable. These may be used alone or in combination of two or more.
- the blending amount of the photosensitizer according to the present invention is preferably 5 to 35 parts by mass, more preferably 10 to 30 parts by mass with respect to 100 parts by mass of the polyimide precursor.
- the blending amount of the photosensitizer is preferably 5 parts by mass or more from the viewpoint of developing photosensitivity and inhibiting dissolution in a developer composed of an alkaline aqueous solution, and 35 parts by mass or less from the viewpoint of developing sensitivity and cover toughness.
- Organic solvent examples include N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, ⁇ -butyrolactone, and dimethyl sulfoxide. Moreover, the solvent whose boiling point is lower than these solvents can be mix
- the low boiling point solvent examples include ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone, ethyl alcohol, isopropyl alcohol, n-butanol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, and hexylene glycol.
- the blending amount of the organic solvent is preferably 25 to 900 parts by mass, more preferably 100 to 400 parts by mass with respect to 100 parts by mass of the polyimide precursor.
- the blending amount is more than 900 parts by mass, it becomes difficult to maintain the film thickness after coating, and when it is less than 25 parts by mass, the polyimide precursor is not completely dissolved.
- Dissolution inhibitor can be mix
- the dissolution inhibitor according to the present invention refers to a compound that hydrogen bonds with a carboxyl group or a phenolic hydroxyl group of a polyimide precursor. When the carboxyl group or phenolic hydroxyl group of the polyimide precursor is hydrogen-bonded with the dissolution inhibitor, the polyimide precursor is shielded from the developer, and coupled with the hydrophobicity of the compound, it is possible to inhibit the dissolution of the polyimide precursor.
- Examples of the compound having a carboxyl group or a group capable of hydrogen bonding with a phenolic hydroxyl group include a carboxylic acid compound, a carboxylic acid ester compound, an amide compound, and a urea compound. From the viewpoints of the effect of inhibiting dissolution in a developer composed of an alkaline aqueous solution and the storage stability, a compound represented by the following general formula (6) is preferable, and an amide compound and a urea compound are more preferable.
- R 5 and R 6 represent an organic group consisting of all or part of a carbon atom, a nitrogen atom, an oxygen atom, and a sulfur atom. R 5 and R 6 may be the same or different.
- amide compound examples include N, N-diethylacetamide, N, N-diisopropylformamide, N, N-dimethylbutyramide, N, N-dibutylacetamide, N, N-dipropylacetamide, N, N-dibutylformamide N, N-diethylpropionamide, N, N-dimethylpropionamide, N, N′-dimethoxy-N, N′-dimethyloxamide, N-methyl- ⁇ -caprolactam, 4-hydroxyphenylbenzamide, salicylamide, And salicylanilide, acetanilide, 2′-hydroxyacetanilide, 3′-hydroxyacetanilide, 4′-hydroxyacetanilide.
- a phenolic hydroxyl group from the viewpoint of lowering the glass transition point of the photosensitive layer and the film obtained by baking the photosensitive layer, controlling the solubility in a developer composed of an alkaline aqueous solution, and increasing the residual film ratio.
- a compound is preferable, and an amide compound having a phenolic hydroxyl group is more preferable.
- Specific examples include 4-hydroxyphenylbenzamide, 2'-hydroxyacetanilide, 3'-hydroxyacetanilide, and 4'-hydroxyacetanilide. These may be used alone or in combination of two or more.
- the urea compound examples include 1,3-dimethylurea, tetramethylurea, tetraethylurea, 1,3-diphenylurea, and 3-hydroxyphenylurea.
- it contains phenolic hydroxyl groups from the viewpoint of controlling the solubility in a developer composed of an aqueous alkali solution, increasing the residual film ratio, and lowering the glass transition point of the photosensitive layer and the film obtained by baking the photosensitive layer.
- More preferred are urea compounds.
- Specific examples include 3-hydroxyphenylurea. These may be used alone or in combination of two or more.
- the dissolution inhibitor according to the present invention may be blended in an amount of 0.1 mol to 2.0 mol with respect to 1 mol of the carboxyl group and phenolic hydroxyl group of the polyimide precursor from the viewpoint of expression of the dissolution inhibitory effect.
- 0.15 mol to 1.5 mol is blended.
- the dissolution inhibitor according to the present invention is preferably from 0.1 mol to 2.0 mol with respect to 1 mol of the carboxyl group and the phenolic hydroxyl group of the polyimide precursor from the viewpoint of expression of the dissolution inhibitory effect. From the viewpoint of the dissolution inhibiting effect and the toughness of the resin obtained by baking, it is more preferable to add 0.15 mol to 1.5 mol.
- the total amount of the amide compound and the urea compound is from 0.1 mol to 1 mol of the carboxyl group and the phenolic hydroxyl group of the polyimide precursor from the viewpoint of the dissolution inhibiting effect.
- a range of 1.5 mol is preferred.
- Phenol compound A phenol compound can be mix
- the phenol compound includes a compound represented by the following general formula (7) and a structure represented by the following general formula (8) from the viewpoint of reducing warpage of the sheet composed of the film and the substrate after baking and controlling the solubility in an alkaline aqueous solution. It is a phenol compound (assuming that it does not fall under the dissolution inhibitor of the present application).
- R 7 and R 8 each independently represents an organic group having 1 to 50 hydrogen atoms or carbon atoms and 0 to 10 oxygen atoms.
- X is independently a hydrogen atom, hydroxyl group or carbon number 1 to 20; Represents an organic group.
- R 9 and R 11 each independently represents an organic group having 1 to 6 carbon atoms, and R 10 represents a bonding group or an organic group having 1 to 20 carbon atoms.
- the compounding amount of the phenol compound according to the present invention is preferably 1 part by mass to 30 parts by mass, and more preferably 5 parts by mass to 20 parts by mass with respect to 100 parts by mass of the polyimide precursor.
- the blending amount is less than 1 part by mass, it becomes difficult to suppress the solubility in a developer composed of an alkaline aqueous solution, and when it exceeds 30 parts by mass, the photosensitive dry film obtained after the solvent removal step The photosensitive layer becomes brittle.
- (F) Plasticizer In the photosensitive polyimide precursor composition according to the present invention, a compound represented by the following general formula (9) can also be suitably used as a plasticizer.
- R 12 to R 14 are organic groups containing an ethylene glycol chain and / or a propylene glycol chain, and may be the same or different.
- the compounding amount of the plasticizer according to the present invention is preferably 1 part by mass to 30 parts by mass, and more preferably 1 part by mass to 10 parts by mass with respect to 100 parts by mass of the polyimide precursor.
- the blending amount is 1 part by mass or more, a warp reduction effect is exhibited, and when it is 30 parts by mass or less, a desired pattern is obtained without adversely affecting developability.
- crosslinking agent in this invention, can be mix
- a crosslinking agent a tetracarboxylic acid compound or a tetracarboxylic acid ester compound represented by the following general formula (10), a polyimide precursor or a carboxyl group-containing polyimide precursor ester compound represented by the following general formula (11) is preferable.
- R 15 is a tetravalent organic group
- R 16 to R 19 are hydrogen or a monovalent organic group having 1 to 20 carbon atoms, which may be the same or different.
- R 20 , R 22 and R 24 are tetravalent organic groups which may be the same or different.
- R 21 and R 23 are divalent organic groups which may be the same or different.
- R 25 to R 32 are hydrogen or a monovalent organic group having 1 to 20 carbon atoms, and may be the same or different, and g is an integer of 0 to 100.
- the amount of the crosslinking agent according to the present invention is preferably from 0.1 mol to 1.5 mol, preferably from 0.5 mol to 1.1 mol, from the viewpoint of expression of the crosslinking effect, relative to the number of moles of the remaining amino groups of the polyimide precursor. Is more preferable.
- the amount of residual amino groups can be calculated using high performance liquid chromatography.
- thermal base generator is a compound that generates a base by heating.
- a thermal base generator is a compound that generates a base by heating.
- it can be obtained by forming a salt structure with an amino group of a basic compound such as amine and an acid such as sulfonic acid, protecting with a dicarbonate compound, or protecting with an acid chloride compound.
- a thermal base generator that generates a base by deprotection by heating.
- thermal base generator examples include U-CAT (registered trademark) SA810, U-CAT SA831, U-CAT SA841, U-CAT SA851 (above, trade name: San Apro), N- (isopropoxycarbonyl) -2,6-dimethylpiperidine, N- (tert-butoxycarbonyl) -2,6-dimethylpiperidine, N- (benzyloxycarbonyl) -2,6-dimethylpiperidine, amino group of aromatic diamine with dibutyl dicarbonate Examples include protected compounds.
- N- (isopropoxycarbonyl) -2,6-dimethylpiperidine N-, from the viewpoints of storage stability of the photosensitive polyimide precursor composition, molecular weight stability by solvent removal, alkali solubility, and ion migration properties.
- the blending amount of the thermal base generator according to the present invention is preferably 0.5 to 30 parts by mass with respect to 100 parts by mass of the polyimide precursor, from the viewpoint of acceleration of imidization and development performance, and 0.5 parts by mass. To 20 parts by mass is more preferable.
- Phosphate ester compound can be mix
- the phosphoric ester compound at least one compound selected from the group consisting of compounds represented by the following general formula (12), the following general formula (13) or the following general formula (14) is used.
- R 35 from R 33 represents a number 1 or more organic groups carbon, it may be the same or different, respectively.
- R 36 to R 39 each represents an organic group having 1 or more carbon atoms, and may be the same or different.
- R 40 is hydrogen or a monovalent organic group.
- R 33 to R 35 in the general formula (12) or R 36 to R 39 in the general formula (13) are methyl.
- An organic group selected from a group, an ethyl group, a butyl group, a 2-ethylhexyl group, a butoxyethyl group, a phenyl group, a cresyl group, a xylenyl group, and an aminophenyl group is preferable.
- R 40 in the general formula (14) is hydrogen, dihydroxyphenyl group, dibutylhydroxybenzyl group, (meth) acrylate-containing organic group. It is preferable that it is an organic group chosen from these. Further, in consideration of the compatibility with the resin varnish and the effect of improving the warp when the photosensitive dry film is formed, R 40 is preferably hydrogen.
- These phosphate ester compounds can be used alone or in combination of two or more.
- the blending amount of these phosphate ester compounds is preferably 1 part by mass to 30 parts by mass, and more preferably 1 part by mass to 20 parts by mass. When the blending amount is 1 part by mass or more, plasticity is expressed. When the blending amount is 30 parts by mass or less, the portion of the photosensitive polyimide precursor composition that is not irradiated with actinic rays is less likely to be eroded by the developer composed of an alkaline aqueous solution. A good line image can be obtained.
- Organophosphorus Compound An organophosphorus compound represented by the following general formula (15) can be blended with the photosensitive polyimide precursor composition according to the present invention. By mix
- R 41 represents an organic group. H represents an integer of 1 to 50.
- the compounding amount of these organic phosphorus compounds is preferably 1 part by mass to 30 parts by mass, and more preferably 3 parts by mass to 25 parts by mass. If the blending amount is 1 part by mass or more, flame retardancy is exhibited, and if it is 30 parts by mass or less, the resin pattern obtained after baking becomes tough.
- the compounding amount of these compounds is preferably 0.1 to 10 parts by mass, and more preferably 0.1 to 5 parts by mass.
- the blending amount is 0.1 parts by mass or more, an effect of improving adhesiveness is exhibited, and when it is 10 parts by mass or less, a good line image can be obtained without adversely affecting developability.
- alcohols such as ethanol, 2-propanol and ethylene glycol, ethyl lactate, methyl benzoate
- Esters such as ethylene glycol monopropyl ether acetate, ketones such as methyl ethyl ketone and methyl isobutyl ketone, ethers such as n-butyl ether, tetrahydrofuran and dioxane
- glycol ethers such as ethylene glycol monoethyl ether and propylene glycol monoethyl ether Can be blended.
- the photosensitive polyimide precursor composition of the present invention can be used as a coverlay.
- a coverlay refers to a protective film that protects wiring formed on a silicon wafer, a copper clad laminate, an FPC, or the like.
- the photosensitive polyimide precursor composition according to the present invention is prepared by mixing the polyimide precursor and various compounds in a suitable container, and is completely dissolved in a three-rotor motor equipped with a mix rotor, non-bubbling kneader, and stirring blades. It is obtained by stirring until
- a photosensitive dry film can be produced using the photosensitive polyimide precursor composition, and a resin pattern can be formed.
- the resin pattern can be formed by the following steps.
- the photosensitive dry film is obtained by applying a photosensitive polyimide precursor composition to a support film (film substrate) and drying the solvent to form a photosensitive layer.
- a support film low density polyethylene, high density polyethylene, polypropylene, polyester, polycarbonate, polyarylate, polyacrylonitrile, ethylene / cyclodecene copolymer, and the like can be used.
- These support films can be subjected to surface treatment for the purpose of controlling the wettability of the photosensitive polyimide precursor composition and the peelability of the photosensitive layer obtained from the photosensitive polyimide precursor composition.
- Examples of the surface treatment method include corona treatment, flame treatment, plasma treatment, surface modification using silicone, alkyd resin, olefin resin, and the like.
- the thickness of the carrier film is usually 15 ⁇ m to 100 ⁇ m, preferably 15 ⁇ m to 75 ⁇ m, in consideration of coating properties, adhesion, rollability, toughness, cost, and the like.
- the photosensitive polyimide precursor composition can be applied to the above support film using a known method such as a reverse roll coater, a gravure roll coater, a comma coater, a lip coater, or a slot die coater.
- Solvent removal can be performed by drying the solvent (drying using hot air, far infrared rays, or near infrared rays).
- the drying temperature is preferably from 50 ° C. to 120 ° C. from the viewpoint of suppressing the decrease in molecular weight, and more preferably from 50 ° C. to 110 ° C. from the viewpoint of the stability of the photosensitive agent.
- the film thickness of the photosensitive layer obtained by solvent removal is preferably 5 ⁇ m to 100 ⁇ m, more preferably 5 ⁇ m to 50 ⁇ m.
- the film thickness is preferably 5 ⁇ m or more from the viewpoint of insulation reliability, and preferably 100 ⁇ m or less from the viewpoint of obtaining a good line image.
- the ratio (Mw2 / Mw1) between the weight average molecular weight (Mw1) in the polyimide precursor varnish and the weight average molecular weight (Mw2) after solvent removal at 120 ° C. or lower is 0.7 or more, Even if the photosensitive dry film after solvent removal is folded, the photosensitive layer is not cracked.
- a cover film can be laminated on a photosensitive dry film to form a photosensitive laminated film. By laminating the cover film, adhesion of the photosensitive layer to the support film can be prevented.
- the cover film low density polyethylene, high density polyethylene, polypropylene, polyester, polycarbonate, polyarylate, polyacrylonitrile, ethylene / cyclodecene copolymer can be used.
- a process of forming a photosensitive layer by pressure-bonding a photosensitive dry film on a substrate on which a pattern is arranged A photosensitive dry film is superimposed on a surface on which a circuit such as an FPC is formed (on a substrate on which a pattern is arranged)
- the photosensitive layer is laminated (press-bonded) at a pressure of 0.2 MPa to 5 MPa while being heated at 40 ° C. to 130 ° C., preferably 60 ° C. to 120 ° C., by a known method such as laminating, roll laminating or vacuum pressing. Can be stacked.
- the photosensitive dry film is a photosensitive laminated film in which a cover film is laminated
- the cover film is peeled off before lamination.
- the laminating temperature to 40 ° C. or higher, it is possible to eliminate troublesome work by tacking at the time of alignment before lamination, and by setting it to 130 ° C. or lower, it is possible to laminate without decomposing the photosensitive agent.
- the temperature at which lamination is possible is that there is no problem such as remaining bubbles, and the pattern can be sufficiently embedded in the pattern, and at the same time, the photosensitive layer has a viscosity at which the photosensitive polyimide precursor composition does not flow out of the pattern. It means the temperature that can be controlled.
- the photosensitive dry film can be suitably laminated.
- the support film may or may not be peeled off. If the support film is not peeled after lamination, it is peeled off after the exposure step.
- Step of irradiating the photosensitive layer with actinic rays The photosensitive layer is exposed through a photomask on which an arbitrary pattern is drawn in order to form fine holes and fine width lines. Exposure varies depending on the composition of the photosensitive polyimide precursor composition is usually 100mJ / cm 2 ⁇ 3,000mJ / cm 2. Examples of actinic rays used at this time include X-rays, electron beams, ultraviolet rays, and visible rays. As the active light source, a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a halogen lamp, or the like can be used.
- i-line 365 nm
- h-line 405 nm
- g-line 436 nm
- contact exposure either contact exposure or projection exposure may be used.
- a developing solution After exposure, a developing solution is used, and development is performed by a known method such as an immersion method or a spray method to obtain a line image.
- an aqueous alkali solution such as an aqueous sodium hydroxide solution, an aqueous potassium hydroxide solution, an aqueous sodium carbonate solution, an aqueous potassium carbonate solution, or an aqueous tetramethylammonium hydroxide solution can be used.
- the development temperature is preferably 20 ° C. to 60 ° C., more preferably 25 ° C. to 50 ° C.
- Step of rinsing with at least one solvent selected from the group consisting of water and acidic aqueous solution After development, washing is performed by a known method such as an immersion method or a spray method.
- the rinsing liquid water or a solution obtained by adding an organic solvent to water can be used.
- the temperature of the rinsing liquid is preferably 15 ° C. to 60 ° C., more preferably 20 ° C. to 50 ° C. from the viewpoint of residue removal.
- washing may be performed with an inorganic acid aqueous solution or an organic acid aqueous solution.
- the inorganic acid aqueous solution include a hydrochloric acid aqueous solution, a sulfuric acid aqueous solution, a phosphoric acid aqueous solution, and a boric acid aqueous solution.
- the organic acid aqueous solution include a formic acid aqueous solution, an acetic acid aqueous solution, a citric acid aqueous solution, and a lactic acid aqueous solution.
- the washing time with the inorganic acid aqueous solution or organic acid aqueous solution is preferably 5 seconds to 120 seconds, more preferably 10 seconds to 60 seconds, from the viewpoint of washing efficiency.
- the acidic aqueous solution is preferably washed away with water.
- this process can reduce the residual stress between the photosensitive agent-derived substrate and the photosensitive layer, reduce the warpage of the FPC and multilayer printed wiring board obtained in the resin pattern manufacturing process, and increase the folding resistance.
- Exposure to irradiation in this step varies by the thickness of the type of photosensitive agent used and the photosensitive layer is usually 100 mJ / cm 2 at 3,000 mJ / cm 2.
- the amount is preferably 500 mJ / cm 2 or more from the viewpoint of photodecomposition of the photosensitive agent.
- actinic rays used at this time include X-rays, electron beams, ultraviolet rays, and visible rays.
- the active light source a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a halogen lamp, or the like can be used.
- i-line (365 nm), h-line (405 nm), and g-line (436 nm) of a mercury lamp it is preferable to use i-line (365 nm), h-line (405 nm), and g-line (436 nm) of a mercury lamp.
- the heating temperature is preferably 30 ° C to 130 ° C, more preferably 40 ° C to 100 ° C.
- Baking process at 100 to 400 ° C A resin pattern is formed by baking the line image obtained by the above process. Baking is carried out continuously or stepwise at a temperature of 100 ° C. to 400 ° C. for 5 minutes to 5 hours. And the processed product is completed. In the case of FPC, it is preferable to cure in a temperature range of 100 ° C. to 200 ° C. from the viewpoint of preventing oxidation of the wiring. Examples of the processed product thus obtained include FPC and multilayer printed wiring boards.
- Synthesis Example 2 Synthesis of polyimide precursor (ii) In a three-necked separable flask, 4.8 g of 1,3-bis (3-aminophenoxy) benzene, 6.8 g of polytetramethylene oxide-di-p-aminobenzoate, ⁇ -butyrolactone 82 g was added and stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride was added, and the mixture was stirred for 1 hour while cooling with ice and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 ⁇ m filter to obtain a polyimide precursor (ii). Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (ii), the solid content of the polyimide precursor (ii) solution, and the weight average molecular weight.
- Synthesis Example 3 Synthesis of polyimide precursor (iii) In a three-necked separable flask, 9.7 g of 1,3-bis (3-aminophenoxy) benzene, 13.7 g of polytetramethylene oxide-di-p-aminobenzoate, ⁇ -butyrolactone 168.8 g was added and stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature.
- polyimide precursor (iii) was pressure filtered through a 5 ⁇ m filter to obtain a polyimide precursor (iii).
- Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (iii), the solid content of the polyimide precursor (iii) solution, and the weight average molecular weight.
- Synthesis Example 4 Synthesis of Polyimide Precursor (iv) In a three-necked separable flask, 8.8 g of 1,3-bis (3-aminophenoxy) benzene, 12.4 g of polytetramethylene oxide-di-p-aminobenzoate, ⁇ -butyrolactone 99.7 g was added and stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature.
- Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (iv), the solid content of the polyimide precursor (iv) solution, and the weight average molecular weight.
- Synthesis Example 5 Synthesis of polyimide precursor (v) In a three-necked separable flask, 10.0 g of trimethylene-bis (4-aminobenzoate), 13.1 g of polytetramethylene oxide-di-p-aminobenzoate, 104.1 g of ⁇ -butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature.
- Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (v), the solid content of the polyimide precursor (v) solution, and the weight average molecular weight.
- Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (vi), the solid content of the polyimide precursor (vi) solution, and the weight average molecular weight.
- Synthesis Example 7 Synthesis of polyimide precursor (vii) In a three-necked separable flask, 9.5 g of trimethylene-bis (4-aminobenzoate), 12.4 g of polytetramethylene oxide-di-p-aminobenzoate, 101.0 g of ⁇ -butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature.
- polyimide precursor (vii) was pressure filtered through a 5 ⁇ m filter to obtain a polyimide precursor (vii).
- Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (vii), the solid content of the polyimide precursor (vii) solution, and the weight average molecular weight.
- Synthesis Example 8 Synthesis of polyimide precursor (viii) Trimethylene-bis (4-aminobenzoate) 9.1 g, polytetramethylene oxide-di-p-aminobenzoate 15.4 g, ⁇ -butyrolactone 107.3 g in a three-necked separable flask And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature.
- polyimide precursor (viii) was pressure filtered through a 5 ⁇ m filter to obtain a polyimide precursor (viii).
- Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (viii), the solid content of the polyimide precursor (viii) solution, and the weight average molecular weight.
- Synthesis Example 9 Synthesis of polyimide precursor (ix) In a three-necked separable flask, 9.8 g of trimethylene-bis (3-aminobenzoate), 12.9 g of polytetramethylene oxide-di-p-aminobenzoate, 103.1 g of ⁇ -butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature.
- a polyimide precursor (ix) was obtained by pressure filtration of the product with a 5 ⁇ m filter.
- Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (ix), the solid content of the polyimide precursor (ix) solution, and the weight average molecular weight.
- Synthesis Example 10 Synthesis of polyimide precursor (x) 9.8 g of trimethylene-bis (4-aminobenzoate), poly (tetramethylene / 3-methyltetramethylene ether) glycol bis (4-aminobenzoate) 12 in a three-necked separable flask 9.9 g and ⁇ -butyrolactone 103.1 g were added and stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature.
- polyimide precursor (x) was pressure filtered through a 5 ⁇ m filter to obtain a polyimide precursor (x).
- Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (x), the solid content of the polyimide precursor (x) solution, and the weight average molecular weight.
- Synthesis Example 11 Synthesis of polyimide precursor (xi) In a three-necked separable flask, 10.1 g of trimethylene-bis (4-aminobenzoate), 13.3 g of polytetramethylene oxide-di-p-aminobenzoate, 105.7 g of ⁇ -butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of butanediol-bis-trimellitic anhydride ester and 11.9 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature.
- a polyimide precursor (xi) was obtained by pressure filtration of the product with a 5 ⁇ m filter.
- Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (xi), the solid content of the polyimide precursor (xi) solution, and the weight average molecular weight.
- Synthesis Example 12 Synthesis of Polyimide Precursor (xii) 9.8 g of trimethylene-bis (4-aminobenzoate), 12.9 g of polytetramethylene oxide-di-p-aminobenzoate, 110.4 g of ⁇ -butyrolactone in a three-necked separable flask And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 14.6 g of icosanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour while cooling with ice and then for 6 hours at room temperature.
- a polyimide precursor (xii) was obtained by pressure filtered through a 5 ⁇ m filter to obtain a polyimide precursor (xii).
- Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (xii), the solid content of the polyimide precursor (xii) solution, and the weight average molecular weight.
- Synthesis Example 13 Synthesis of polyimide precursor (xiii) In a three-necked separable flask, 9.8 g of trimethylene-bis (4-aminobenzoate), 12.9 g of polytetramethylene oxide-di-p-aminobenzoate, 123.9 g of ⁇ -butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 20.4 g of polypropylenediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature.
- Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (xiii), the solid content of the polyimide precursor (xiii) solution, and the weight average molecular weight.
- Synthesis Example 14 Synthesis of polyimide precursor (xiv) 9.4 g of 1,3-bis (3-aminophenoxy) benzene and 73 g of ⁇ -butyrolactone were placed in a three-necked separable flask and stirred until a uniform solution was obtained. Next, 10 g of 4,4′-oxydiphthalic dianhydride was added, and the mixture was stirred for 1 hour while cooling with ice and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 ⁇ m filter to obtain a polyimide precursor (xiv). Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (xiv), the solid content of the polyimide precursor (xiv) solution, and the weight average molecular weight.
- Synthesis Example 15 Synthesis of Polyimide Precursor (xv)
- a three-necked separable flask 7.1 g of 1,3-bis (3-aminophenoxy) benzene and 64.3 g of ⁇ -butyrolactone were added and stirred until a uniform solution was obtained.
- 10 g of ethylenediol-bis-trimellitic acid ester was added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature.
- the product was subjected to pressure filtration with a 5 ⁇ m filter to obtain a polyimide precursor (xv).
- Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (xv), the solid content of the polyimide precursor (xv) solution, and the weight average molecular weight.
- Synthesis Example 16 Synthesis of polyimide precursor (xvi) In a three-necked separable flask, 2.7 g of 1,3-bis (3-aminophenoxy) benzene, 26.3 g of polytetramethylene oxide-di-p-aminobenzoate, ⁇ -butyrolactone 91.0 g was added and stirred until a homogeneous solution was obtained. Next, 10 g of 4,4′-oxydiphthalic dianhydride was added, and the mixture was stirred for 1 hour while cooling with ice and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 ⁇ m filter to obtain a polyimide precursor (xvi). Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (xvi), the solid content of the polyimide precursor (xvi) solution, and the weight average molecular weight.
- Synthesis Example 17 Synthesis of polyimide precursor (xvii) In a three-necked separable flask, 2.0 g of 1,3-bis (3-aminophenoxy) benzene, 19.9 g of polytetramethylene oxide-di-p-aminobenzoate, ⁇ -butyrolactone 74.4 g was added and stirred until a homogeneous solution was obtained. Next, 10 g of ethylenediol-bis-trimellitic acid ester was added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, a polyimide precursor (xvii) was obtained by pressure filtration of the product with a 5 ⁇ m filter. Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (xvii), the solid content of the polyimide precursor (xvii) solution, and the weight average molecular weight.
- a photosensitive polyimide precursor composition First, a predetermined amount of polyimide precursor is subdivided into a container such as a glass bottle. Next, a predetermined amount of additives such as a photosensitizer and a dissolution inhibitor are blended, and the mixture is stirred with a mix rotor until uniform. By these operations, a photosensitive polyimide precursor composition can be obtained.
- additives such as a photosensitizer and a dissolution inhibitor
- Solvent removal was performed with a dryer (SPH-201, manufactured by Espec Corp.) at 95 ° C. for 30 minutes.
- Molecular weight measurement 0.01 g of the photosensitive polyimide precursor composition obtained after solvent removal was measured with a precision balance and dissolved in 10 g of dimethylformamide (Wako Pure Chemical Industries, Ltd.). This solution was filtered through a 10 ⁇ m filter, and the molecular weight was measured by gel permeation chromatography (manufactured by JASCO Corporation) equipped with TSK-GEL SUPER HM-H (trade name, manufactured by Tosoh Corporation).
- Solvent removal was performed with a dryer (SPH-201, manufactured by Espec Corp.) at 95 ° C. for 30 minutes.
- Solvent removal was performed with a dryer (SPH-201, manufactured by Espec Corp.) at 95 ° C. for 30 minutes.
- Vacuum press Using a polyimide film (Kapton EN-100, trade name, manufactured by Toray DuPont) as a base material, the photosensitive dry film obtained in the solvent removal process by a vacuum press (SA-501, manufactured by Tester Sangyo Co., Ltd.) Vacuum pressing was performed under the conditions of a pressing temperature of 100 ° C., a pressing pressure of 0.5 MPa, a degree of vacuum of 15 kPa, and a pressing time of 1 minute.
- SA-501 manufactured by Tester Sangyo Co., Ltd.
- Measurement of warpage The film obtained after baking was cut into a length of 5 cm and a width of 5 cm, static electricity was removed, and the warpage of the film was measured using a ruler.
- Example 2 Evaluation of Photosensitive Polyimide Precursor Composition Using 3′-Hydroxyacetanilide as Dissolution Inhibitor 10 g of the polyimide precursor solution obtained in Synthesis Examples 1 to 3 and 20 parts by mass with respect to the polyimide precursor solid content as a photosensitive agent 0.42 g of the quinonediazide compound (formula 16) and 12.5 parts by mass of 3′-hydroxyacetanilide 0.26 g with respect to the polyimide precursor were mixed in the ratio shown in Table 3, and placed in a 20 cc glass bottle. No. 5 manufactured by ASONE Co., Ltd.) until stirring to obtain a photosensitive polyimide precursor composition (4 to 6). The evaluation results are shown in Table 3.
- the photosensitive polyimide precursor composition When used for a cover film of a flexible printed wiring board, it is necessary to obtain a desired pattern by lithography with a developer composed of an alkaline aqueous solution. In addition to the fact that the molecular weight of the composition does not change over time, it is excellent in tackiness, the laminate in which the cover film is laminated after baking is not warped, and peels off even when bent and cracks occur. There are demands for performance such as lack of heat and the ability of the laminate to burn.
- Solvent removal was performed with a dryer (SPH-201, manufactured by Espec Corp.) at 95 ° C. for 30 minutes.
- Molecular weight measurement 0.01 g of the photosensitive polyimide precursor composition obtained after solvent removal was measured with a precision balance and dissolved in 10 g of dimethylformamide (Wako Pure Chemical Industries, Ltd.). This solution was filtered through a 10 ⁇ m filter, and the molecular weight was measured by gel permeation chromatography (manufactured by JASCO Corporation) equipped with TSK-GEL SUPER HM-H (trade name, manufactured by Tosoh Corporation).
- Lithographic performance evaluation Coating A polyester film (manufactured by Unitika) was placed on a coating table (manufactured by Matsuki Kagaku Co., Ltd.) that can be vacuum-adsorbed and heated, and the polyester film was adhered by vacuum-adsorbing. On the polyester film, the photosensitive polyimide precursor composition was applied using an applicator (manufactured by Matsuki Scientific Co., Ltd.) having a gap of 67.5 ⁇ m.
- Solvent removal was performed with a dryer (SPH-201, manufactured by Espec Corp.) at 95 ° C. for 30 minutes.
- Vacuum press First, FCCL was washed with a 15 wt% sodium persulfate aqueous solution. Next, the photosensitive dry film obtained in the solvent removal step was subjected to a press temperature of 100 ° C., a press pressure of 0.5 MPa, a vacuum degree of 15 kPa, and a press time of 1 minute using a vacuum press machine (SA-501, manufactured by Tester Sangyo Co., Ltd.). A vacuum press was performed.
- SA-501 manufactured by Tester Sangyo Co., Ltd.
- Actinic ray irradiation The support film of the laminate obtained in the vacuum pressing process was peeled off, and irradiated with ultraviolet rays under an exposure amount of 1.5 J / cm 2 using an ultrahigh pressure mercury lamp (manufactured by HMW-201KB Oak).
- Lithography Using a spray-type developing machine, a time until a UV irradiation part is completely dissolved under the conditions of a developing temperature of 30 ° C. and a spray pressure of 0.18 MPa using a 1 wt% sodium carbonate aqueous solution as a developing solution (hereinafter referred to as a breakpoint) To be described). Next, development was performed with a development time 1.2 times the breakpoint. After development, washing was performed for 1/3 of the development time with distilled water in a spray type washer, and further for 30 seconds with a 0.2 wt% aqueous sulfuric acid solution.
- Lithographic performance Lithographic performance was judged by development time, remaining film rate and pattern shape.
- Development time A photosensitive polyimide precursor composition having a development time of 90 seconds or less was indicated by ⁇ , and a photosensitive polyimide precursor composition having a development time exceeding 90 seconds was indicated by ⁇ .
- Pattern shape The pattern after lithography was observed using a light microscope (ECLIPS LV100, manufactured by Nikon Corp.) with a bright field at 100 times the shape of a 100 ⁇ m circle pattern. An object holding the shape of the pattern was indicated as “ ⁇ ”, and an object that collapsed was indicated as “X”.
- Solvent removal was performed with a dryer (SPH-201, manufactured by Espec Corp.) at 95 ° C. for 30 minutes.
- Evaluation of tackiness The presence or absence of tackiness of the photosensitive layer after solvent removal was evaluated by palpation. Those with fingerprints were marked with ⁇ , and those without fingerprints were marked with ⁇ .
- Warpage evaluation Coating A polyester film (manufactured by Unitika Ltd.) was placed on a coating table (manufactured by Matsuki Kagaku Co., Ltd.) that can be vacuum-adsorbed and heated, and the polyester film was adhered by vacuum-adsorbing. On the polyester film, the photosensitive polyimide precursor composition was applied using an applicator (manufactured by Matsuki Scientific Co., Ltd.) having a gap of 67.5 ⁇ m.
- Solvent removal was performed with a dryer (SPH-201, manufactured by Espec Corp.) at 95 ° C. for 30 minutes.
- Vacuum press Using a polyimide film (Kapton EN-100, trade name, manufactured by Toray DuPont) as a base material, the photosensitive dry film obtained in the solvent removal process by a vacuum press (SA-501, manufactured by Tester Sangyo Co., Ltd.) Vacuum pressing was performed under the conditions of a pressing temperature of 100 ° C., a pressing pressure of 0.5 MPa, a degree of vacuum of 15 kPa, and a pressing time of 1 minute.
- SA-501 manufactured by Tester Sangyo Co., Ltd.
- Measurement of warpage The film obtained after baking was cut into a length of 5 cm and a width of 5 cm, static electricity was removed, and the warpage of the film was measured using a ruler.
- Vacuum press Using a polyimide film (Kapton EN-100, trade name, manufactured by Toray DuPont) as a base material, the photosensitive dry film obtained in the solvent removal process was obtained using a vacuum press (SA-501 Tester Sangyo Co., Ltd.). Vacuum pressing was performed on both sides of the polyimide film under the conditions of a pressing temperature of 100 ° C., a pressing pressure of 0.5 MPa, a degree of vacuum of 15 kPa, and a pressing time of 1 minute.
- Examples 1 to 3 using the polyimide precursor according to the present invention show no decrease in molecular weight (M2 / M1). Moreover, the goby folding strength was also good. This result is considered to be because by using the acid dianhydride according to the present invention, decomposition of the polyimide precursor at the time of solvent removal was suppressed and molecular weight reduction was suppressed. On the other hand, in Comparative Examples 1 to 3 using other acid dianhydrides, it can be seen that the molecular weight decreases and the goby folding strength decreases.
- Examples 4 to 22 using the polyimide precursor composition according to the present invention show that the remaining film ratio is good. . In particular, in Example 8, the remaining film ratio is 90% without adding a dissolution inhibitor. These results are considered to be because decomposition of the polyimide precursor in the development process was suppressed by using the acid dianhydride according to the present invention. Examples 4 to 22 show that the tackiness is also good. On the other hand, under any conditions using other acid dianhydrides, the remaining film ratio is reduced, indicating that the tackiness is poor.
- the polyimide precursor of the present invention includes a surface protective film for a semiconductor device, an interlayer insulating film, a rewiring insulating film, a protective film for a device having a bump structure, an interlayer insulating film for a multilayer circuit, a cover coat for a flexible copper-clad plate, Moreover, it can utilize suitably as a liquid crystal aligning film etc.
Abstract
Description
(A)ポリイミド前駆体
ポリイミド前駆体のモノマーとして、酸二無水物、ジアミンが用いられる。ポリイミド前駆体は加熱を伴う脱溶剤により分子量が低下することが知られているが、分子量の低下を低減する観点から、ポリイミド前駆体に用いる酸二無水物としては、下記一般式(1)で表される酸二無水物を用いる。当該構造で表される酸無二水物であれば、単独で用いても、2種以上組み合わせて用いても良い。脱溶剤工程での分子量低下を抑えることで、感光性ドライフィルムとしたときの折り曲げ時の割れを防止でき、折り曲げ性を向上できる。 Hereinafter, the present invention will be specifically described.
(A) Polyimide precursor An acid dianhydride and diamine are used as a monomer of a polyimide precursor. It is known that the molecular weight of the polyimide precursor is reduced by solvent removal with heating. From the viewpoint of reducing the decrease in molecular weight, the acid dianhydride used for the polyimide precursor is represented by the following general formula (1). The acid dianhydride represented is used. Any acid-free dihydrate represented by the structure may be used alone or in combination of two or more. By suppressing the decrease in molecular weight in the solvent removal step, it is possible to prevent cracking during folding when the photosensitive dry film is formed, and to improve the folding property.
本発明に係る感光性ポリイミド前駆体組成物は、感光剤として活性光線を照射することにより酸を発生する化合物が配合される。当該感光剤は活性光線の照射により酸を発生すれば特に限定されるものではないが、中でもベンゾキノンジアジド化合物、ナフトキノンジアジド化合物など、キノンジアジド構造を含む化合物であることが好ましい。例えば米国特許第2797213号明細書、米国特許第3669658号明細書に記載のものを用いることができる。その中でも、フェノール化合物と1,2-ナフトキノン-2-ジアジド-4-スルホン酸又は、1,2-ナフトキノン-2-ジアジド-5-スルホン酸とのエステル化合物が好ましい。これらは単独で用いてもよいし、2種類以上組み合わせて用いてもよい。 (B) Photosensitive agent The photosensitive polyimide precursor composition according to the present invention is blended with a compound that generates an acid when irradiated with actinic rays as a photosensitive agent. The photosensitizer is not particularly limited as long as it generates an acid upon irradiation with actinic rays, but is preferably a compound having a quinonediazide structure, such as a benzoquinonediazide compound or a naphthoquinonediazide compound. For example, those described in US Pat. No. 2,797,213 and US Pat. No. 3,669,658 can be used. Among these, ester compounds of a phenol compound and 1,2-naphthoquinone-2-diazide-4-sulfonic acid or 1,2-naphthoquinone-2-diazide-5-sulfonic acid are preferable. These may be used alone or in combination of two or more.
本発明に用いる有機溶剤には、例えばN-メチル-2-ピロリドン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、γ-ブチロラクトン、ジメチルスルホキシドが挙げられる。また、必要に応じて、これらの溶剤よりも低沸点である溶剤を配合することができる。低沸点溶剤を配合することにより、乾燥時の発泡を抑制することができる。低沸点溶剤としては、具体的には、アセトン、メチルエチルケトン、メチルイソブチルケトンなどのケトン類、エチルアルコール、イソプロピルアルコール、n-ブタノール、エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール又はヘキシレングリコールなどのアルコール類、1,4-ジオキサン、トリオキサン、ジエチルアセタール、1,2-ジオキソラン、ジエチレングリコールジメチルエーテル、テトラヒドロフラン、アニソール、トリエチレングリコールジメチルエーテルなどのエーテル類、酢酸エチル、安息香酸メチル、エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、エチレングリコールモノプロピルエーテルアセテート、エチレングリコールジアセテート、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート、プロピレングリコールモノブチルエーテルアセテート、プロピレングリコールジアセテート、ジエチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコールジアセテートなどのエステル類、n-ヘプタン、n-オクタン、シクロヘキサン、ベンゼン、トルエン、キシレン、エチルベンゼン及びジエチルベンゼンなどの炭化水素類が挙げられる。有機溶剤の配合量は、ポリイミド前駆体100質量部に対して、25質量部から900質量部が好ましく、100質量部から400質量部がさらに好ましい。配合量が900質量部よりも多いと、塗工後に膜厚保持が困難になり、25質量部よりも少ないと、ポリイミド前駆体が完全に溶解しない。 (C) Organic solvent Examples of the organic solvent used in the present invention include N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, γ-butyrolactone, and dimethyl sulfoxide. Moreover, the solvent whose boiling point is lower than these solvents can be mix | blended as needed. By blending the low boiling point solvent, foaming during drying can be suppressed. Specific examples of the low boiling point solvent include ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone, ethyl alcohol, isopropyl alcohol, n-butanol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, and hexylene glycol. Alcohols, 1,4-dioxane, trioxane, diethyl acetal, 1,2-dioxolane, ethers such as diethylene glycol dimethyl ether, tetrahydrofuran, anisole, triethylene glycol dimethyl ether, ethyl acetate, methyl benzoate, ethylene glycol monomethyl ether acetate, ethylene Glycol monoethyl ether acetate, ethylene glycol monopropyl ether acetate, ethyl Glycol diacetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, propylene glycol monobutyl ether acetate, propylene glycol diacetate, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol diacetate And esters such as n-heptane, n-octane, cyclohexane, benzene, toluene, xylene, ethylbenzene and diethylbenzene. The blending amount of the organic solvent is preferably 25 to 900 parts by mass, more preferably 100 to 400 parts by mass with respect to 100 parts by mass of the polyimide precursor. When the blending amount is more than 900 parts by mass, it becomes difficult to maintain the film thickness after coating, and when it is less than 25 parts by mass, the polyimide precursor is not completely dissolved.
本発明に係る感光性ポリイミド前駆体組成物には必要に応じて溶解抑止剤を配合することができる。溶解抑止剤を配合することで、ポリイミド前駆体のアルカリ水溶液からなる現像液への溶解を抑止することができる。本発明に係る溶解抑止剤とは、ポリイミド前駆体のカルボキシル基やフェノール性水酸基と水素結合する化合物をいう。ポリイミド前駆体のカルボキシル基やフェノール性水酸基が溶解抑止剤と水素結合することで現像液から遮蔽され、また、当該化合物の疎水性と相まって、ポリイミド前駆体の溶解を抑止することが可能となる。 (D) Dissolution inhibitor A dissolution inhibitor can be mix | blended with the photosensitive polyimide precursor composition which concerns on this invention as needed. By mix | blending a dissolution inhibitor, melt | dissolution to the developing solution which consists of an alkaline aqueous solution of a polyimide precursor can be suppressed. The dissolution inhibitor according to the present invention refers to a compound that hydrogen bonds with a carboxyl group or a phenolic hydroxyl group of a polyimide precursor. When the carboxyl group or phenolic hydroxyl group of the polyimide precursor is hydrogen-bonded with the dissolution inhibitor, the polyimide precursor is shielded from the developer, and coupled with the hydrophobicity of the compound, it is possible to inhibit the dissolution of the polyimide precursor.
本発明の感光性ポリイミド前駆体組成物には必要に応じてフェノール化合物を配合することが出来る。フェノール化合物は、ベイク後のフィルムと基板から成るシートの反りの低減およびアルカリ水溶液への溶解性制御の観点から、下記一般式(7)で示される化合物および下記一般式(8)の構造を含むフェノール化合物である(本願の溶解抑止剤に該当しない成分とする)。 (E) Phenol compound A phenol compound can be mix | blended with the photosensitive polyimide precursor composition of this invention as needed. The phenol compound includes a compound represented by the following general formula (7) and a structure represented by the following general formula (8) from the viewpoint of reducing warpage of the sheet composed of the film and the substrate after baking and controlling the solubility in an alkaline aqueous solution. It is a phenol compound (assuming that it does not fall under the dissolution inhibitor of the present application).
本発明に係わる感光性ポリイミド前駆体組成物には、可塑剤として、下記一般式(9)で示される化合物も好適に用いることができる。 (F) Plasticizer In the photosensitive polyimide precursor composition according to the present invention, a compound represented by the following general formula (9) can also be suitably used as a plasticizer.
本発明では、ベイク後のフィルムの靭性を向上させる目的で、架橋剤を配合することができる。架橋剤としては下記一般式(10)で表されるテトラカルボン酸化合物又はテトラカルボン酸エステル化合物、下記一般式(11)で表されるポリイミド前駆体又はカルボキシル基含有ポリイミド前駆体エステル化合物が好ましい。 (G) Crosslinking agent In this invention, a crosslinking agent can be mix | blended in order to improve the toughness of the film after baking. As the crosslinking agent, a tetracarboxylic acid compound or a tetracarboxylic acid ester compound represented by the following general formula (10), a polyimide precursor or a carboxyl group-containing polyimide precursor ester compound represented by the following general formula (11) is preferable.
本発明に係る感光性ポリイミド前駆体組成物は、必要に応じて、熱塩基発生剤を含むことができる。熱塩基発生剤とは、加熱することで塩基を発生する化合物のことである。例えば、アミンなどの塩基化合物のアミノ基とスルホン酸などの酸とで塩構造を作る、ジカーボネート化合物により保護する、酸クロライド化合物により保護することにより得られる。それにより、室温では塩基性を発現せず安定であり、加熱により脱保護し、塩基を発生させる熱塩基発生剤とすることができる。また当該熱塩基発生剤を配合することで、ポリイミド前駆体のベイクの温度を比較的低温にすることも可能となる。 (H) Thermal base generator The photosensitive polyimide precursor composition which concerns on this invention can contain a thermal base generator as needed. A thermal base generator is a compound that generates a base by heating. For example, it can be obtained by forming a salt structure with an amino group of a basic compound such as amine and an acid such as sulfonic acid, protecting with a dicarbonate compound, or protecting with an acid chloride compound. Thereby, it is stable without exhibiting basicity at room temperature, and can be a thermal base generator that generates a base by deprotection by heating. Moreover, it becomes possible to make the polyimide precursor baking temperature relatively low by blending the thermal base generator.
本発明に係わる感光性ポリイミド前駆体組成物には、必要に応じてリン酸エステル化合物を配合することができる。これらの化合物は、感光性ポリイミド前駆体組成物に対して難燃剤や溶解助剤や可塑剤として作用する。 (I) Phosphate ester compound A phosphate ester compound can be mix | blended with the photosensitive polyimide precursor composition concerning this invention as needed. These compounds act as a flame retardant, a dissolution aid, and a plasticizer for the photosensitive polyimide precursor composition.
本発明に係わる感光性ポリイミド前駆体組成物には、下記一般式(15)で表される有機リン化合物を配合することができる。当該有機リン化合物を配合することにより、ベイクにより得られた樹脂パターンに難燃性を付与することができる。 (J) Organophosphorus Compound An organophosphorus compound represented by the following general formula (15) can be blended with the photosensitive polyimide precursor composition according to the present invention. By mix | blending the said organophosphorus compound, a flame retardance can be provided to the resin pattern obtained by baking.
本発明に係わる感光性ポリイミド前駆体組成物には、必要に応じてイミダゾール化合物、トリアゾール化合物、テトラゾール化合物、スルフィド化合物を配合することができる。これらの化合物を配合することによって、銅基板との接着性を改善することができる。 (K) Other components An imidazole compound, a triazole compound, a tetrazole compound, and a sulfide compound can be mix | blended with the photosensitive polyimide precursor composition concerning this invention as needed. By blending these compounds, the adhesion to the copper substrate can be improved.
本発明に係わる感光性ポリイミド前駆体組成物は、適当な容器内に、前記ポリイミド前駆体および種々の化合物を配合し、ミックスローター、ノンバブリングニーダー、攪拌羽を具備したスリーワンモーターなどで完全に溶解するまで攪拌することで得られる。 (Preparation of photosensitive polyimide precursor composition)
The photosensitive polyimide precursor composition according to the present invention is prepared by mixing the polyimide precursor and various compounds in a suitable container, and is completely dissolved in a three-rotor motor equipped with a mix rotor, non-bubbling kneader, and stirring blades. It is obtained by stirring until
本発明では、感光性ポリイミド前駆体組成物を用いて感光性ドライフィルムを作製し、樹脂パターンを形成させることができる。当該樹脂パターンは以下の工程で形成することができる。 (Manufacture of resin patterns)
In this invention, a photosensitive dry film can be produced using the photosensitive polyimide precursor composition, and a resin pattern can be formed. The resin pattern can be formed by the following steps.
感光性ドライフィルムをFPCなどの回路形成された面(パターンを配した基板上)に重ね合わせ、平面ラミネートやロールラミネート、真空プレスなどの公知の方法により、40℃から130℃、好ましくは60℃から120℃に加熱しながら、0.2MPaから5MPaの圧力でラミネート(圧着)することで感光層を積層することができる。 (2) A process of forming a photosensitive layer by pressure-bonding a photosensitive dry film on a substrate on which a pattern is arranged. A photosensitive dry film is superimposed on a surface on which a circuit such as an FPC is formed (on a substrate on which a pattern is arranged) The photosensitive layer is laminated (press-bonded) at a pressure of 0.2 MPa to 5 MPa while being heated at 40 ° C. to 130 ° C., preferably 60 ° C. to 120 ° C., by a known method such as laminating, roll laminating or vacuum pressing. Can be stacked.
感光層は、微細孔や微細幅ラインを形成するため、任意のパターンが描かれたフォトマスクを通して露光される。露光量は、感光性ポリイミド前駆体組成物の組成により異なるが、通常100mJ/cm2~3,000mJ/cm2である。この時使用される活性光線としては、例えばX線、電子線、紫外線、可視光線などが挙げられる。活性光線の光源としては低圧水銀灯、高圧水銀灯、超高圧水銀灯、ハロゲンランプなどを使用することができる。本発明では水銀灯のi線(365nm)、h線(405nm)、g線(436nm)を用いるのが好ましい。活性光線を照射する方法としては、密着露光、投影露光のいずれの方法でもよい。 (3) Step of irradiating the photosensitive layer with actinic rays The photosensitive layer is exposed through a photomask on which an arbitrary pattern is drawn in order to form fine holes and fine width lines. Exposure varies depending on the composition of the photosensitive polyimide precursor composition is usually 100mJ / cm 2 ~ 3,000mJ / cm 2. Examples of actinic rays used at this time include X-rays, electron beams, ultraviolet rays, and visible rays. As the active light source, a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a halogen lamp, or the like can be used. In the present invention, it is preferable to use i-line (365 nm), h-line (405 nm), and g-line (436 nm) of a mercury lamp. As a method of irradiating with actinic rays, either contact exposure or projection exposure may be used.
露光後、現像液を用い、浸漬法、スプレー法などの公知の方法にて現像を行い、線像を得ることができる。現像液としては、水酸化ナトリウム水溶液、水酸化カリウム水溶液、炭酸ナトリウム水溶液、炭酸カリウム水溶液、テトラメチルアンモニウムヒドロキシド水溶液などのアルカリ水溶液が使用できる。また本工程では、現像液を加熱しながら現像を行うことが好ましい。現像温度を管理することで、現像時間をコントロールでき、得られる線像の形状を保持できる。これらの観点より現像液の温度は、20℃~60℃が好ましく、25℃~50℃がさらに好ましい。 (4) Step of developing with aqueous alkali solution After exposure, a developing solution is used, and development is performed by a known method such as an immersion method or a spray method to obtain a line image. As the developer, an aqueous alkali solution such as an aqueous sodium hydroxide solution, an aqueous potassium hydroxide solution, an aqueous sodium carbonate solution, an aqueous potassium carbonate solution, or an aqueous tetramethylammonium hydroxide solution can be used. In this step, it is preferable to perform development while heating the developer. By managing the development temperature, the development time can be controlled and the shape of the obtained line image can be maintained. From these viewpoints, the temperature of the developer is preferably 20 ° C. to 60 ° C., more preferably 25 ° C. to 50 ° C.
現像後は、浸漬法、スプレー法などの公知の方法にて洗浄を行う。リンス液としては、水や水に有機溶剤を添加したものを用いることができる。本工程では、リンス液を適切な温度に保持することが好ましい。これにより現像後に基板や樹脂上の残渣を取り除くことが可能である。リンス液の温度としては残渣除去の観点から15℃~60℃が好ましく、20℃~50℃がさらに好ましい。リンス液での洗浄後、無機酸水溶液または有機酸水溶液により洗浄を行っても良い。無機酸水溶液としては、具体的には塩酸水溶液、硫酸水溶液、リン酸水溶液、ホウ酸水溶液が挙げられる。有機酸水溶液としては、具体的にはギ酸水溶液、酢酸水溶液、クエン酸水溶液、乳酸水溶液などが挙げられる。無機酸水溶液または有機酸水溶液での洗浄時間は、洗浄効率の観点から、5秒から120秒が好ましく、10秒から60秒がさらに好ましい。酸性水溶液でリンスを行う場合、その後、水により酸性水溶液を洗い流すことが好ましい。 (5) Step of rinsing with at least one solvent selected from the group consisting of water and acidic aqueous solution After development, washing is performed by a known method such as an immersion method or a spray method. As the rinsing liquid, water or a solution obtained by adding an organic solvent to water can be used. In this step, it is preferable to maintain the rinse liquid at an appropriate temperature. Thereby, it is possible to remove residues on the substrate and the resin after development. The temperature of the rinsing liquid is preferably 15 ° C. to 60 ° C., more preferably 20 ° C. to 50 ° C. from the viewpoint of residue removal. After washing with a rinsing liquid, washing may be performed with an inorganic acid aqueous solution or an organic acid aqueous solution. Specific examples of the inorganic acid aqueous solution include a hydrochloric acid aqueous solution, a sulfuric acid aqueous solution, a phosphoric acid aqueous solution, and a boric acid aqueous solution. Specific examples of the organic acid aqueous solution include a formic acid aqueous solution, an acetic acid aqueous solution, a citric acid aqueous solution, and a lactic acid aqueous solution. The washing time with the inorganic acid aqueous solution or organic acid aqueous solution is preferably 5 seconds to 120 seconds, more preferably 10 seconds to 60 seconds, from the viewpoint of washing efficiency. When rinsing with an acidic aqueous solution, the acidic aqueous solution is preferably washed away with water.
リンス工程後、得られた線像の全面に活性光線を照射しても良い。本工程により感光剤を分解させることで、その後のキュア工程にかかる時間を短縮化することができる。さらにキュア工程後に得られる樹脂パターンの光線透過率を高めることが可能となる。 (6) A process of irradiating the entire photosensitive layer with actinic rays After the rinsing process, the entire surface of the obtained line image may be irradiated with actinic rays. By decomposing the photosensitizer in this step, the time required for the subsequent curing step can be shortened. Furthermore, the light transmittance of the resin pattern obtained after the curing process can be increased.
前記工程によって得られた線像に、ベイクを行うことにより樹脂パターンが形成される。ベイクは、100℃から400℃の温度で5分から5時間、連続的又は段階的に行われる。そして、加工品が出来上がる。FPCの場合、配線の酸化防止の観点より100℃から200℃の温度範囲でキュアすることが好ましい。このようにして得られる加工品としては、FPC、多層プリント配線板などが挙げられる。 (7) Baking process at 100 to 400 ° C. A resin pattern is formed by baking the line image obtained by the above process. Baking is carried out continuously or stepwise at a temperature of 100 ° C. to 400 ° C. for 5 minutes to 5 hours. And the processed product is completed. In the case of FPC, it is preferable to cure in a temperature range of 100 ° C. to 200 ° C. from the viewpoint of preventing oxidation of the wiring. Examples of the processed product thus obtained include FPC and multilayer printed wiring boards.
合成例1 ポリイミド前駆体(i)の合成
三口セパラブルフラスコに1,3-ビス(3-アミノフェノキシ)ベンゼン6.4g、γ-ブチロラクトン62gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(i)を得た。得られたポリイミド前駆体(i)の酸二無水物とジアミンのモル比、ポリイミド前駆体(i)溶液の固形分及び重量平均分子量を表1に示す。 (Synthesis of polyimide precursor)
Synthesis Example 1 Synthesis of Polyimide Precursor (i) 6.4 g of 1,3-bis (3-aminophenoxy) benzene and 62 g of γ-butyrolactone were placed in a three-necked separable flask and stirred until a uniform solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride was added, and the mixture was stirred for 1 hour while cooling with ice and then for 6 hours at room temperature. Next, the polyimide precursor (i) was obtained by carrying out pressure filtration of the product with a 5-micrometer filter. Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (i), the solid content of the polyimide precursor (i) solution, and the weight average molecular weight.
三口セパラブルフラスコに1,3-ビス(3-アミノフェノキシ)ベンゼン4.8g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート6.8g、γ-ブチロラクトン82gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(ii)を得た。得られたポリイミド前駆体(ii)の酸二無水物とジアミンのモル比、ポリイミド前駆体(ii)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 2 Synthesis of polyimide precursor (ii) In a three-necked separable flask, 4.8 g of 1,3-bis (3-aminophenoxy) benzene, 6.8 g of polytetramethylene oxide-di-p-aminobenzoate, γ-butyrolactone 82 g was added and stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride was added, and the mixture was stirred for 1 hour while cooling with ice and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (ii). Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (ii), the solid content of the polyimide precursor (ii) solution, and the weight average molecular weight.
三口セパラブルフラスコに1,3-ビス(3-アミノフェノキシ)ベンゼン9.7g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート13.7g、γ-ブチロラクトン168.8gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10g、デカンジオール-ビス-無水トリメリット酸エステル11.5gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(iii)を得た。得られたポリイミド前駆体(iii)の酸二無水物とジアミンのモル比、ポリイミド前駆体(iii)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 3 Synthesis of polyimide precursor (iii) In a three-necked separable flask, 9.7 g of 1,3-bis (3-aminophenoxy) benzene, 13.7 g of polytetramethylene oxide-di-p-aminobenzoate, γ-butyrolactone 168.8 g was added and stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (iii). Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (iii), the solid content of the polyimide precursor (iii) solution, and the weight average molecular weight.
三口セパラブルフラスコに1,3-ビス(3-アミノフェノキシ)ベンゼン8.8g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート12.4g、γ-ブチロラクトン99.7gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10g、デカンジオール-ビス-無水トリメリット酸エステル11.5gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(iv)を得た。得られたポリイミド前駆体(iv)の酸二無水物とジアミンのモル比、ポリイミド前駆体(iv)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 4 Synthesis of Polyimide Precursor (iv) In a three-necked separable flask, 8.8 g of 1,3-bis (3-aminophenoxy) benzene, 12.4 g of polytetramethylene oxide-di-p-aminobenzoate, γ-butyrolactone 99.7 g was added and stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (iv). Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (iv), the solid content of the polyimide precursor (iv) solution, and the weight average molecular weight.
三口セパラブルフラスコにトリメチレン-ビス(4-アミノベンゾエート)10.0g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート13.1g、γ-ブチロラクトン104.1gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10g、デカンジオール-ビス-無水トリメリット酸エステル11.5gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(v)を得た。得られたポリイミド前駆体(v)の酸二無水物とジアミンのモル比、ポリイミド前駆体(v)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 5 Synthesis of polyimide precursor (v) In a three-necked separable flask, 10.0 g of trimethylene-bis (4-aminobenzoate), 13.1 g of polytetramethylene oxide-di-p-aminobenzoate, 104.1 g of γ-butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (v). Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (v), the solid content of the polyimide precursor (v) solution, and the weight average molecular weight.
三口セパラブルフラスコにトリメチレン-ビス(4-アミノベンゾエート)9.8g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート12.9g、γ-ブチロラクトン103.1gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10g、デカンジオール-ビス-無水トリメリット酸エステル11.5gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(vi)を得た。得られたポリイミド前駆体(vi)の酸二無水物とジアミンのモル比、ポリイミド前駆体(vi)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 6 Synthesis of Polyimide Precursor (vi) In a three-necked separable flask, 9.8 g of trimethylene-bis (4-aminobenzoate), 12.9 g of polytetramethylene oxide-di-p-aminobenzoate, 103.1 g of γ-butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (vi). Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (vi), the solid content of the polyimide precursor (vi) solution, and the weight average molecular weight.
三口セパラブルフラスコにトリメチレン-ビス(4-アミノベンゾエート)9.5g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート12.4g、γ-ブチロラクトン101.0gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10g、デカンジオール-ビス-無水トリメリット酸エステル11.5gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(vii)を得た。得られたポリイミド前駆体(vii)の酸二無水物とジアミンのモル比、ポリイミド前駆体(vii)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 7 Synthesis of polyimide precursor (vii) In a three-necked separable flask, 9.5 g of trimethylene-bis (4-aminobenzoate), 12.4 g of polytetramethylene oxide-di-p-aminobenzoate, 101.0 g of γ-butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (vii). Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (vii), the solid content of the polyimide precursor (vii) solution, and the weight average molecular weight.
三口セパラブルフラスコにトリメチレン-ビス(4-アミノベンゾエート)9.1g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート15.4g、γ-ブチロラクトン107.3gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10g、デカンジオール-ビス-無水トリメリット酸エステル11.5gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(viii)を得た。得られたポリイミド前駆体(viii)の酸二無水物とジアミンのモル比、ポリイミド前駆体(viii)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 8 Synthesis of polyimide precursor (viii) Trimethylene-bis (4-aminobenzoate) 9.1 g, polytetramethylene oxide-di-p-aminobenzoate 15.4 g, γ-butyrolactone 107.3 g in a three-necked separable flask And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (viii). Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (viii), the solid content of the polyimide precursor (viii) solution, and the weight average molecular weight.
三口セパラブルフラスコにトリメチレン-ビス(3-アミノベンゾエート)9.8g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート12.9g、γ-ブチロラクトン103.1gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10g、デカンジオール-ビス-無水トリメリット酸エステル11.5gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(ix)を得た。得られたポリイミド前駆体(ix)の酸二無水物とジアミンのモル比、ポリイミド前駆体(ix)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 9 Synthesis of polyimide precursor (ix) In a three-necked separable flask, 9.8 g of trimethylene-bis (3-aminobenzoate), 12.9 g of polytetramethylene oxide-di-p-aminobenzoate, 103.1 g of γ-butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, a polyimide precursor (ix) was obtained by pressure filtration of the product with a 5 μm filter. Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (ix), the solid content of the polyimide precursor (ix) solution, and the weight average molecular weight.
三口セパラブルフラスコにトリメチレン-ビス(4-アミノベンゾエート)9.8g、ポリ(テトラメチレン/3-メチルテトラメチレンエーテル)グリコールビス(4-アミノベンゾエート)12.9g、γ-ブチロラクトン103.1gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10g、デカンジオール-ビス-無水トリメリット酸エステル11.5gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(x)を得た。得られたポリイミド前駆体(x)の酸二無水物とジアミンのモル比、ポリイミド前駆体(x)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 10 Synthesis of polyimide precursor (x) 9.8 g of trimethylene-bis (4-aminobenzoate), poly (tetramethylene / 3-methyltetramethylene ether) glycol bis (4-aminobenzoate) 12 in a three-necked separable flask 9.9 g and γ-butyrolactone 103.1 g were added and stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 11.5 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (x). Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (x), the solid content of the polyimide precursor (x) solution, and the weight average molecular weight.
三口セパラブルフラスコにトリメチレン-ビス(4-アミノベンゾエート)10.1g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート13.3g、γ-ブチロラクトン105.7gを入れ、均一溶液になるまで攪拌した。次に、ブタンジオール-ビス-無水トリメリット酸エステル10g、デカンジオール-ビス-無水トリメリット酸エステル11.9gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(xi)を得た。得られたポリイミド前駆体(xi)の酸二無水物とジアミンのモル比、ポリイミド前駆体(xi)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 11 Synthesis of polyimide precursor (xi) In a three-necked separable flask, 10.1 g of trimethylene-bis (4-aminobenzoate), 13.3 g of polytetramethylene oxide-di-p-aminobenzoate, 105.7 g of γ-butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of butanediol-bis-trimellitic anhydride ester and 11.9 g of decanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, a polyimide precursor (xi) was obtained by pressure filtration of the product with a 5 μm filter. Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (xi), the solid content of the polyimide precursor (xi) solution, and the weight average molecular weight.
三口セパラブルフラスコにトリメチレン-ビス(4-アミノベンゾエート)9.8g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート12.9g、γ-ブチロラクトン110.4gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10g、イコサンジオール-ビス-無水トリメリット酸エステル14.6gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(xii)を得た。得られたポリイミド前駆体(xii)の酸二無水物とジアミンのモル比、ポリイミド前駆体(xii)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 12 Synthesis of Polyimide Precursor (xii) 9.8 g of trimethylene-bis (4-aminobenzoate), 12.9 g of polytetramethylene oxide-di-p-aminobenzoate, 110.4 g of γ-butyrolactone in a three-necked separable flask And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 14.6 g of icosanediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour while cooling with ice and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (xii). Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (xii), the solid content of the polyimide precursor (xii) solution, and the weight average molecular weight.
三口セパラブルフラスコにトリメチレン-ビス(4-アミノベンゾエート)9.8g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート12.9g、γ-ブチロラクトン123.9gを入れ、均一溶液になるまで攪拌した。次に、ペンタンジオール-ビス-無水トリメリット酸エステル10g、ポリプロピレンジオール-ビス-無水トリメリット酸エステル20.4gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(xiii)を得た。得られたポリイミド前駆体(xiii)の酸二無水物とジアミンのモル比、ポリイミド前駆体(xiii)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 13 Synthesis of polyimide precursor (xiii) In a three-necked separable flask, 9.8 g of trimethylene-bis (4-aminobenzoate), 12.9 g of polytetramethylene oxide-di-p-aminobenzoate, 123.9 g of γ-butyrolactone And stirred until a homogeneous solution was obtained. Next, 10 g of pentanediol-bis-trimellitic anhydride ester and 20.4 g of polypropylenediol-bis-trimellitic anhydride ester were added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (xiii). Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (xiii), the solid content of the polyimide precursor (xiii) solution, and the weight average molecular weight.
三口セパラブルフラスコに1,3-ビス(3-アミノフェノキシ)ベンゼン9.4g、γ-ブチロラクトン73gを入れ、均一溶液になるまで攪拌した。次に、4,4’-オキシジフタル酸二無水物10gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(xiv)を得た。得られたポリイミド前駆体(xiv)の酸二無水物とジアミンのモル比、ポリイミド前駆体(xiv)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 14 Synthesis of polyimide precursor (xiv) 9.4 g of 1,3-bis (3-aminophenoxy) benzene and 73 g of γ-butyrolactone were placed in a three-necked separable flask and stirred until a uniform solution was obtained. Next, 10 g of 4,4′-oxydiphthalic dianhydride was added, and the mixture was stirred for 1 hour while cooling with ice and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (xiv). Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (xiv), the solid content of the polyimide precursor (xiv) solution, and the weight average molecular weight.
三口セパラブルフラスコに1,3-ビス(3-アミノフェノキシ)ベンゼン7.1g、γ-ブチロラクトン64.3gを入れ、均一溶液になるまで攪拌した。次に、エチレンジオール-ビス-トリメリット酸エステル10gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(xv)を得た。得られたポリイミド前駆体(xv)の酸二無水物とジアミンのモル比、ポリイミド前駆体(xv)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 15 Synthesis of Polyimide Precursor (xv) In a three-necked separable flask, 7.1 g of 1,3-bis (3-aminophenoxy) benzene and 64.3 g of γ-butyrolactone were added and stirred until a uniform solution was obtained. Next, 10 g of ethylenediol-bis-trimellitic acid ester was added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, the product was subjected to pressure filtration with a 5 μm filter to obtain a polyimide precursor (xv). Table 1 shows the molar ratio of the acid dianhydride and diamine of the obtained polyimide precursor (xv), the solid content of the polyimide precursor (xv) solution, and the weight average molecular weight.
三口セパラブルフラスコに1,3-ビス(3-アミノフェノキシ)ベンゼン2.7g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート26.3g、γ-ブチロラクトン91.0gを入れ、均一溶液になるまで攪拌した。次に、4,4’-オキシジフタル酸二無水物10gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(xvi)を得た。得られたポリイミド前駆体(xvi)の酸二無水物とジアミンのモル比、ポリイミド前駆体(xvi)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 16 Synthesis of polyimide precursor (xvi) In a three-necked separable flask, 2.7 g of 1,3-bis (3-aminophenoxy) benzene, 26.3 g of polytetramethylene oxide-di-p-aminobenzoate, γ-butyrolactone 91.0 g was added and stirred until a homogeneous solution was obtained. Next, 10 g of 4,4′-oxydiphthalic dianhydride was added, and the mixture was stirred for 1 hour while cooling with ice and then for 6 hours at room temperature. Next, the product was pressure filtered through a 5 μm filter to obtain a polyimide precursor (xvi). Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (xvi), the solid content of the polyimide precursor (xvi) solution, and the weight average molecular weight.
三口セパラブルフラスコに1,3-ビス(3-アミノフェノキシ)ベンゼン2.0g、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート19.9g、γ-ブチロラクトン74.4gを入れ、均一溶液になるまで攪拌した。次に、エチレンジオール-ビス-トリメリット酸エステル10gを加え、氷冷しながら1時間、その後室温で6時間攪拌した。次に生成物を5μmのフィルターで加圧ろ過することでポリイミド前駆体(xvii)を得た。得られたポリイミド前駆体(xvii)の酸二無水物とジアミンのモル比、ポリイミド前駆体(xvii)溶液の固形分、及び重量平均分子量を表1に示す。 Synthesis Example 17 Synthesis of polyimide precursor (xvii) In a three-necked separable flask, 2.0 g of 1,3-bis (3-aminophenoxy) benzene, 19.9 g of polytetramethylene oxide-di-p-aminobenzoate, γ-butyrolactone 74.4 g was added and stirred until a homogeneous solution was obtained. Next, 10 g of ethylenediol-bis-trimellitic acid ester was added, and the mixture was stirred for 1 hour with ice cooling and then for 6 hours at room temperature. Next, a polyimide precursor (xvii) was obtained by pressure filtration of the product with a 5 μm filter. Table 1 shows the molar ratio between the acid dianhydride and diamine of the obtained polyimide precursor (xvii), the solid content of the polyimide precursor (xvii) solution, and the weight average molecular weight.
はじめに所定量のポリイミド前駆体をガラス瓶などの容器に小分けする。次に、感光剤や溶解抑止剤などの添加剤を所定量配合し、ミックスローターなどにより均一になるまで攪拌する。これらの操作により感光性ポリイミド前駆体組成物を得ることが出来る。 (Preparation of photosensitive polyimide precursor composition)
First, a predetermined amount of polyimide precursor is subdivided into a container such as a glass bottle. Next, a predetermined amount of additives such as a photosensitizer and a dissolution inhibitor are blended, and the mixture is stirred with a mix rotor until uniform. By these operations, a photosensitive polyimide precursor composition can be obtained.
1:ポリイミド前駆体の重量平均分子量測定
合成したポリイミド前駆体0.01gを精密天秤により計測し、10gのジメチルホルムアミド(和光純薬工業社製)に溶解させた。この溶液を10μmのフィルターを通してろ過し、TSK-GEL SUPER HM-H(商品名 東ソー社製)を備えたゲルパーミエーションクロマトグラフィー(日本分光社製)により分子量を測定した。 (Measurement of weight average molecular weight)
1: Weight average molecular weight measurement of polyimide precursor 0.01 g of the synthesized polyimide precursor was measured with a precision balance and dissolved in 10 g of dimethylformamide (Wako Pure Chemical Industries, Ltd.). This solution was filtered through a 10 μm filter, and the molecular weight was measured by gel permeation chromatography (manufactured by JASCO Corporation) equipped with TSK-GEL SUPER HM-H (trade name, manufactured by Tosoh Corporation).
塗工:真空吸着及び加熱できる塗工台(マツキ科学社製)にポリエステルフィルム(ユニチカ社製)を置き、真空吸着させることで該ポリエステルフィルムを貼り付けた。該ポリエステルフィルム上に、ギャップが67.5μmのアプリケーター(マツキ科学社製)を用いて感光性ポリイミド前駆体組成物を塗布した。 2: Weight average molecular weight measurement of photosensitive polyimide precursor composition Coating: A polyester film (manufactured by Unitika) placed on a coating table (manufactured by MATSUKI SCIENCE CO., LTD.) That can be vacuum-adsorbed and heated, and vacuum-adsorbed to form the polyester film. Was pasted. On the polyester film, the photosensitive polyimide precursor composition was applied using an applicator (manufactured by Matsuki Scientific Co., Ltd.) having a gap of 67.5 μm.
分子量比 = M2/M1 Calculation of molecular weight ratio: When the weight average molecular weight M1 of the photosensitive polyimide precursor composition varnish and the weight average molecular weight M2 of the photosensitive polyimide precursor composition after solvent removal are set, the molecular weight ratio was calculated by the following formula 1. .
Molecular weight ratio = M2 / M1
塗工:真空吸着及び加熱できる塗工台(マツキ科学社製)にポリエステルフィルム(ユニチカ社製)を置き、真空吸着させることで該ポリエステルフィルムを貼り付けた。該ポリエステルフィルム上に、ギャップが100μmのアプリケーター(マツキ科学社製)を用いて感光性ポリイミド前駆体組成物を塗布した。 (Bending test)
Coating: A polyester film (manufactured by Unitika Co., Ltd.) was placed on a coating table (manufactured by Matsuki Kagaku Co., Ltd.) capable of vacuum adsorption and heating, and the polyester film was adhered by vacuum adsorption. On the polyester film, a photosensitive polyimide precursor composition was applied using an applicator (manufactured by Matsuki Scientific Co., Ltd.) having a gap of 100 μm.
塗工:真空吸着及び加熱できる塗工台(マツキ科学社製)にポリエステルフィルム(ユニチカ社製)を置き、真空吸着させることで該ポリエステルフィルムを貼り付けた。該ポリエステルフィルム上に、ギャップが67.5μmのアプリケーター(マツキ科学社製)を用いて感光性ポリイミド前駆体組成物を塗布した。 (Warp evaluation)
Coating: A polyester film (manufactured by Unitika Co., Ltd.) was placed on a coating table (manufactured by Matsuki Kagaku Co., Ltd.) capable of vacuum adsorption and heating, and the polyester film was adhered by vacuum adsorption. On the polyester film, the photosensitive polyimide precursor composition was applied using an applicator (manufactured by Matsuki Scientific Co., Ltd.) having a gap of 67.5 μm.
ポリイミド前駆体と感光剤からなる感光性ポリイミド前駆体組成物の評価
合成例1から3で得たポリイミド前駆体溶液10g、感光剤としてポリイミド前駆体固形分に対して20質量部のキノンジアジド化合物(式16)0.42gを表2で示す割合で混合し、20ccガラス瓶に入れ、ミックスローター(MR-5 アズワン社製)により均一になるまで攪拌し感光性ポリイミド前駆体組成物(1から3)を得た。評価結果を表2に示す。 Example 1
Evaluation of Photosensitive Polyimide Precursor Composition Comprising Polyimide Precursor and Photosensitizer 10 g of the polyimide precursor solution obtained in Synthesis Examples 1 to 3, and 20 parts by mass of a quinonediazide compound (formula) based on the polyimide precursor solid content as a photosensitizer 16) 0.42 g was mixed in the ratio shown in Table 2, put into a 20 cc glass bottle, stirred with a mix rotor (MR-5, manufactured by ASONE) until uniform, and a photosensitive polyimide precursor composition (1 to 3) was prepared. Obtained. The evaluation results are shown in Table 2.
溶解抑止剤に3’-ヒドロキシアセトアニリドを用いた感光性ポリイミド前駆体組成物の評価
合成例1から3で得たポリイミド前駆体溶液10g、感光剤としてポリイミド前駆体固形分に対して20質量部のキノンジアジド化合物(式16)0.42g、ポリイミド前駆体に対して12.5質量部の3’-ヒドロキシアセトアニリド0.26gを表3で示す割合で混合し、20ccガラス瓶に入れ、ミックスローター(MR-5 アズワン社製)により均一になるまで攪拌し感光性ポリイミド前駆体組成物(4から6)を得た。評価結果を表3に示す。 (Example 2)
Evaluation of Photosensitive Polyimide Precursor Composition Using 3′-Hydroxyacetanilide as Dissolution Inhibitor 10 g of the polyimide precursor solution obtained in Synthesis Examples 1 to 3 and 20 parts by mass with respect to the polyimide precursor solid content as a photosensitive agent 0.42 g of the quinonediazide compound (formula 16) and 12.5 parts by mass of 3′-hydroxyacetanilide 0.26 g with respect to the polyimide precursor were mixed in the ratio shown in Table 3, and placed in a 20 cc glass bottle. No. 5 manufactured by ASONE Co., Ltd.) until stirring to obtain a photosensitive polyimide precursor composition (4 to 6). The evaluation results are shown in Table 3.
フェノール化合物を用いた感光性ポリイミド前駆体組成物の評価
合成例1から3で得たポリイミド前駆体溶液10g、感光剤としてポリイミド前駆体固形分に対して20質量部の上記一般式(16)で表されるキノンジアジド化合物0.42g、ポリイミド前駆体に対して20質量部の下記一般式(17)で表されるフェノール化合物0.42gを表4で示す割合で混合し、20ccガラス瓶に入れ、ミックスローター(MR-5 アズワン社製)により均一になるまで攪拌し感光性ポリイミド前駆体組成物(7から9)を得た。評価結果を表4に示す。 (Example 3)
Evaluation of Photosensitive Polyimide Precursor Composition Using Phenol Compound 10 g of the polyimide precursor solution obtained in Synthesis Examples 1 to 3, and 20 parts by mass of the general formula (16) based on the polyimide precursor solid content as a photosensitizer 0.42 g of the quinonediazide compound represented, and 0.42 g of the phenol compound represented by the following general formula (17) with respect to the polyimide precursor are mixed at a ratio shown in Table 4, and the mixture is put into a 20 cc glass bottle and mixed. The mixture was stirred until it became uniform with a rotor (MR-5, manufactured by ASONE) to obtain a photosensitive polyimide precursor composition (7 to 9). The evaluation results are shown in Table 4.
合成例14から15で得たポリイミド前駆体溶液10gを用いる以外は実施例1と同様にして表2に示す感光性ポリイミド前駆体組成物(10から11)を得た。評価結果を表2に示す。 (Comparative Example 1)
A photosensitive polyimide precursor composition (10 to 11) shown in Table 2 was obtained in the same manner as in Example 1 except that 10 g of the polyimide precursor solution obtained in Synthesis Examples 14 to 15 was used. The evaluation results are shown in Table 2.
合成例14から15で得たポリイミド前駆体溶液10gを用いる以外は実施例2と同様にして表3に示す感光性ポリイミド前駆体組成物(12から13)を得た。評価結果を表3に示す。 (Comparative Example 2)
A photosensitive polyimide precursor composition (12 to 13) shown in Table 3 was obtained in the same manner as in Example 2 except that 10 g of the polyimide precursor solution obtained in Synthesis Examples 14 to 15 was used. The evaluation results are shown in Table 3.
合成例14から15で得たポリイミド前駆体溶液10gを用いる以外は実施例3と同様にして表4に示す感光性ポリイミド前駆体組成物(14から15)を得た。評価結果を表4に示す。 (Comparative Example 3)
A photosensitive polyimide precursor composition (14 to 15) shown in Table 4 was obtained in the same manner as in Example 3 except that 10 g of the polyimide precursor solution obtained in Synthesis Examples 14 to 15 was used. The evaluation results are shown in Table 4.
1)材料安定性の評価
塗工:真空吸着及び加熱できる塗工台(マツキ科学社製)にポリエステルフィルム(ユニチカ社製)を置き、真空吸着させることで該ポリエステルフィルムを貼り付けた。該ポリエステルフィルム上に、ギャップが67.5μmのアプリケーター(マツキ科学社製)を用いて感光性ポリイミド前駆体組成物を塗布した。 (Performance evaluation of photosensitive polyimide precursor composition)
1) Evaluation of material stability Coating: A polyester film (manufactured by Unitika Co., Ltd.) was placed on a coating table (manufactured by Matsuki Kagaku Co., Ltd.) that can be vacuum-adsorbed and heated, and the polyester film was adhered by vacuum adsorption. On the polyester film, the photosensitive polyimide precursor composition was applied using an applicator (manufactured by Matsuki Scientific Co., Ltd.) having a gap of 67.5 μm.
分子量比 = M2/M1 Calculation of molecular weight ratio: When the weight average molecular weight M1 of the photosensitive polyimide precursor composition varnish and the weight average molecular weight M2 of the photosensitive polyimide precursor composition after solvent removal are set, the molecular weight ratio was calculated by the following formula 1. .
Molecular weight ratio = M2 / M1
塗工:真空吸着及び加熱できる塗工台(マツキ科学社製)にポリエステルフィルム(ユニチカ社製)を置き、真空吸着させることで該ポリエステルフィルムを貼り付けた。該ポリエステルフィルム上に、ギャップが67.5μmのアプリケーター(マツキ科学社製)を用いて感光性ポリイミド前駆体組成物を塗布した。 2: Lithographic performance evaluation Coating: A polyester film (manufactured by Unitika) was placed on a coating table (manufactured by Matsuki Kagaku Co., Ltd.) that can be vacuum-adsorbed and heated, and the polyester film was adhered by vacuum-adsorbing. On the polyester film, the photosensitive polyimide precursor composition was applied using an applicator (manufactured by Matsuki Scientific Co., Ltd.) having a gap of 67.5 μm.
残膜率 = T2/T1×100(%) Residual film ratio measurement: The film thickness of the photosensitive layer before development was T1, and the film thickness of the photosensitive layer after development was T2.
Remaining film ratio = T2 / T1 x 100 (%)
塗工:真空吸着及び加熱できる塗工台(マツキ科学社製)にポリエステルフィルム(ユニチカ社製)を置き、真空吸着させることで該ポリエステルフィルムを貼り付けた。該ポリエステルフィルム上に、ギャップが67.5μmのアプリケーター(マツキ科学社製)を用いて感光性ポリイミド前駆体組成物を塗布した。 3: Evaluation of tackiness of photosensitive dry film Coating: A polyester film (manufactured by Unitika) was placed on a coating table (manufactured by Matsuki Kagaku) that can be vacuum-adsorbed and heated, and the polyester film was adhered by vacuum-adsorbing. . On the polyester film, the photosensitive polyimide precursor composition was applied using an applicator (manufactured by Matsuki Scientific Co., Ltd.) having a gap of 67.5 μm.
キュア:リソグラフィー後に、乾燥機(SPH-201 エスペック社製)を用いて表5に示す条件でキュアを行った。 4: Evaluation of folding resistance Cure: After lithography, curing was performed under the conditions shown in Table 5 using a dryer (SPH-201 manufactured by Espec).
塗工:真空吸着及び加熱できる塗工台(マツキ科学社製)にポリエステルフィルム(ユニチカ社製)を置き、真空吸着させることで該ポリエステルフィルムを貼り付けた。該ポリエステルフィルム上に、ギャップが67.5μmのアプリケーター(マツキ科学社製)を用いて感光性ポリイミド前駆体組成物を塗布した。 5: Warpage evaluation Coating: A polyester film (manufactured by Unitika Ltd.) was placed on a coating table (manufactured by Matsuki Kagaku Co., Ltd.) that can be vacuum-adsorbed and heated, and the polyester film was adhered by vacuum-adsorbing. On the polyester film, the photosensitive polyimide precursor composition was applied using an applicator (manufactured by Matsuki Scientific Co., Ltd.) having a gap of 67.5 μm.
塗工、脱溶剤までは反りの評価と同様に実施した。
真空プレス:基材にポリイミドフィルム(Kapton EN-100 商品名 東レ・デュポン社製)を用い、真空プレス機(SA-501 テスター産業社製)により、脱溶剤工程で得られた感光性ドライフィルムをプレス温度100℃、プレス圧力0.5MPa、真空度15kPa、プレス時間1分の条件で、ポリイミドフィルムの両面に真空プレスを行った。 6: Flame retardancy evaluation The coating and solvent removal were performed in the same manner as the warpage evaluation.
Vacuum press: Using a polyimide film (Kapton EN-100, trade name, manufactured by Toray DuPont) as a base material, the photosensitive dry film obtained in the solvent removal process was obtained using a vacuum press (SA-501 Tester Sangyo Co., Ltd.). Vacuum pressing was performed on both sides of the polyimide film under the conditions of a pressing temperature of 100 ° C., a pressing pressure of 0.5 MPa, a degree of vacuum of 15 kPa, and a pressing time of 1 minute.
合成例2から合成例13で得たポリイミド前駆体溶液10gに対して、種々の添加剤を表6-1に示す割合で混合し、20ccガラス瓶に入れ、ミックスローター(MR-5 アズワン社製)により均一になるまで攪拌し、感光性ポリイミド前駆体組成物(16から34)を得た。これらの感光性ポリイミド前駆体組成物の評価結果を表7-1に示す。 (Examples 4 to 22)
To 10 g of the polyimide precursor solution obtained in Synthesis Example 2 to Synthesis Example 13, various additives were mixed in the proportions shown in Table 6-1 and placed in a 20 cc glass bottle, and a mix rotor (manufactured by MR-5 ASONE) To obtain a photosensitive polyimide precursor composition (16 to 34). Table 7-1 shows the evaluation results of these photosensitive polyimide precursor compositions.
合成例16から合成例17で得たポリイミド前駆体溶液10gに対して、種々の添加剤を表6-2に示す割合で混合し、20ccガラス瓶に入れ、ミックスローター(MR-5 アズワン社製)により均一になるまで攪拌し、感光性ポリイミド前駆体組成物(35から38)を得た。これらの感光性ポリイミド前駆体組成物の評価結果を表7-2に示す。 (Comparative Examples 4 to 7)
Various additives were mixed in the proportions shown in Table 6-2 with 10 g of the polyimide precursor solution obtained in Synthesis Example 16 to Synthesis Example 17, and placed in a 20 cc glass bottle. Mix rotor (manufactured by MR-5 ASONE) To obtain a photosensitive polyimide precursor composition (35 to 38). The evaluation results of these photosensitive polyimide precursor compositions are shown in Table 7-2.
Claims (12)
- 下記一般式(1)で表される酸二無水物を含むことを特徴とするポリイミド前駆体。
- 前記ポリイミド前駆体が、下記一般式(2)で表されるジアミンを含むことを特徴とする請求項1に記載のポリイミド前駆体。
- 前記ポリイミド前駆体が、下記一般式(3)で表される酸二無水物を含むことを特徴とする請求項1または請求項2に記載のポリイミド前駆体。
- 前記ポリイミド前駆体が、下記一般式(4)で表されるジアミンを含むことを特徴とする請求項1または請求項2に記載のポリイミド前駆体。
- 前記ポリイミド前駆体が、下記一般式(3)で表される酸二無水物を含むことを特徴とする請求項2に記載のポリイミド前駆体。
- 上記一般式(4)で表されるジアミンが全ジアミン成分のうち、25モル%から75モル%であることを特徴とする請求項4に記載のポリイミド前駆体。 The polyimide precursor according to claim 4, wherein the diamine represented by the general formula (4) is 25 mol% to 75 mol% of all diamine components.
- 請求項1または請求項2若しくは請求項5のいずれかに記載のポリイミド前駆体100質量部と、感光剤5質量部~35質量部と、含有してなることを特徴とする感光性ポリイミド前駆体組成物。 A photosensitive polyimide precursor comprising 100 parts by weight of the polyimide precursor according to claim 1, 2 or 5, and 5 to 35 parts by weight of a photosensitive agent. Composition.
- 前記感光剤が、キノンジアジド構造を含むことを特徴とする請求項7に記載の感光性ポリイミド前駆体組成物。 The photosensitive polyimide precursor composition according to claim 7, wherein the photosensitive agent contains a quinonediazide structure.
- フェノール性水酸基を有する溶解抑止剤を含むことを特徴とする請求項7に記載の感光性ポリイミド前駆体組成物。 The photosensitive polyimide precursor composition according to claim 7, comprising a dissolution inhibitor having a phenolic hydroxyl group.
- 請求項7から請求項9のいずれかに記載の感光性ポリイミド前駆体組成物を支持フィルムに塗布、脱溶剤し、次いでカバーフィルムを積層することで得られることを特徴とする感光性ドライフィルム。 A photosensitive dry film obtained by coating the photosensitive polyimide precursor composition according to any one of claims 7 to 9 on a support film, removing the solvent, and then laminating a cover film.
- 請求項10に記載の感光性ドライフィルムを用いて形成されたことを特徴とするフレキシブルプリント配線基板。 A flexible printed wiring board formed using the photosensitive dry film according to claim 10.
- ワニスでの重量平均分子量(Mw1)と120℃以下での脱溶媒後の重量平均分子量(Mw2)との間の比(Mw2/Mw1)が0.7以上であることを特徴とするポリイミド前駆体。 A polyimide precursor characterized in that the ratio (Mw2 / Mw1) between the weight average molecular weight (Mw1) in the varnish and the weight average molecular weight (Mw2) after desolvation at 120 ° C. or lower is 0.7 or more .
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KR1020107024194A KR101308811B1 (en) | 2008-05-09 | 2009-04-24 | Polyimide precursor, photosensitive polyimide precursor composition, photosensitive dry film, and flexible printed circuit board using those materials |
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CN102015835A (en) | 2011-04-13 |
TWI384015B (en) | 2013-02-01 |
TW201006867A (en) | 2010-02-16 |
JP5603977B2 (en) | 2014-10-08 |
JP5417323B2 (en) | 2014-02-12 |
KR20100125467A (en) | 2010-11-30 |
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