WO2009128358A1 - 被覆粒子、被覆粒子の製造方法および吸着装置 - Google Patents
被覆粒子、被覆粒子の製造方法および吸着装置 Download PDFInfo
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- WO2009128358A1 WO2009128358A1 PCT/JP2009/057082 JP2009057082W WO2009128358A1 WO 2009128358 A1 WO2009128358 A1 WO 2009128358A1 JP 2009057082 W JP2009057082 W JP 2009057082W WO 2009128358 A1 WO2009128358 A1 WO 2009128358A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/04—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium
- B01J20/048—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium containing phosphorus, e.g. phosphates, apatites, hydroxyapatites
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/32—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
- B01J20/3202—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the carrier, support or substrate used for impregnation or coating
- B01J20/3204—Inorganic carriers, supports or substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/32—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
- B01J20/3231—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the coating or impregnating layer
- B01J20/3242—Layers with a functional group, e.g. an affinity material, a ligand, a reactant or a complexing group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/32—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
- B01J20/3231—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the coating or impregnating layer
- B01J20/3242—Layers with a functional group, e.g. an affinity material, a ligand, a reactant or a complexing group
- B01J20/3268—Macromolecular compounds
- B01J20/3272—Polymers obtained by reactions otherwise than involving only carbon to carbon unsaturated bonds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/32—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
- B01J20/3291—Characterised by the shape of the carrier, the coating or the obtained coated product
- B01J20/3293—Coatings on a core, the core being particle or fiber shaped, e.g. encapsulated particles, coated fibers
Definitions
- the present invention relates to coated particles, a method for producing coated particles, and an adsorption device.
- the calcium phosphate-based compound has a structure in which calcium ions and phosphate groups are regularly arranged at high density, and has an adsorbing ability based on electrostatic interaction as an amphoteric ion exchanger. For this reason, particles composed of this calcium phosphate compound (calcium phosphate compound particles) are widely used as adsorbents for separation columns that separate biologically related substances such as proteins, nucleotides, nucleic acids, and cells (for example, (See Patent Document 1).
- the protein when separating proteins, if the protein is an acidic protein, the carboxyl group contained in the structure is coordinated and adsorbed to the calcium ions of the calcium phosphate compound particles, Alternatively, when the protein is a basic protein, the amino group contained in the structure is ion-bonded and adsorbed to the phosphate group of the calcium phosphate compound particle. Therefore, proteins are separated based on the difference in the adsorption capacity of each protein with respect to the calcium phosphate compound particles.
- the calcium phosphate compound has a smaller positive charge due to calcium ions than a negative charge due to a phosphate group, the adsorption ability to adsorb a substance such as an acidic protein having a negative charge is small.
- An object of the present invention is to provide a coated particle capable of obtaining excellent adsorption ability and separation ability regardless of the charged state of the adsorbate, a method for producing the coated particle, and an adsorption device using the coated particle. is there.
- coated particles having excellent adsorption ability and separation ability regardless of the charged state of the adsorbate.
- polyethyleneimine linked linearly There are two types of polyethyleneimine: ethyleneimine linked linearly and branchedly linked. Especially when branched polyethyleneimine is used, the particles are firmly covered with polyethyleneimine. can do.
- Hydroxyapatite is particularly unlikely to cause damage to biological substances, so when biological substances are used as adsorbents adsorbed on coated particles, they can be adsorbed in a state where the biological substances are not altered or deteriorated. .
- a method for producing coated particles in which at least the vicinity of the surface is composed of a calcium phosphate compound and the surface of the particles having an average particle diameter of more than 1 ⁇ m is coated with a polyamine compound, After preparing a preparation liquid containing a liquid containing at least one of water and alcohol, the particles, and the polyamine compound, the polyamine compound is formed on the surface of the particles by heating the preparation liquid.
- a method for producing coated particles characterized in that:
- the polyamine-based compound can be uniformly contacted with the particles.
- Each coated particle can be uniformly coated with a polyamine compound.
- each coated particle obtained can be more uniformly coated with a polyamine compound.
- the calcium phosphate compound and the polyamine compound can be reacted efficiently. That is, the reaction between the phosphate group contained in the calcium phosphate compound and the amino group contained in the polyamine compound can be efficiently advanced. As a result, the coverage with the polyamine compound on the surface of the particles can be improved more reliably.
- the calcium phosphate compound and the polyamine compound can be reacted more efficiently.
- the coverage with the polyamine compound on the surface of the particles can be further improved.
- polyethyleneimines There are two types of polyethyleneimines: ethyleneimine linked in a straight chain and those linked in a branched form. Particularly, by using a branched polyethyleneimine, the polyethyleneimine is firmly attached to the particles. Coated coated particles can be obtained.
- the surface of the particles can be coated with the polyethyleneimine in a desired coating amount while preventing the particles from forming aggregates due to the binding between the polyethyleneimines.
- Hydroxyapatite is particularly unlikely to cause damage to biological materials, so when biological materials are used as adsorbents adsorbed on coated particles, coated particles that adsorb in a state where the biological materials are not altered or deteriorated. Can be manufactured.
- An adsorption apparatus comprising the coated particles according to any one of (1) to (6) as an adsorbent.
- FIG. 3 is an absorbance curve of an effluent when various proteins are adsorbed on a column using particles (PEI-HAp particles) produced in Example 1.
- FIG. It is an absorbance curve of an effluent when various proteins are made to adsorb about a column using particles (HAp particles) manufactured in a comparative example.
- FIG. 2 is an absorbance curve of an effluent when various nucleotides are adsorbed on a column using particles (PEI-HAp particles) produced in Example 1.
- FIG. FIG. 6 is an absorbance curve of an effluent when various nucleotides are adsorbed on a column using particles (PEI-HAp particles) produced in Example 2.
- FIG. It is an absorbance curve of an effluent when various nucleotides are made to adsorb about a column using particles (HAp particles) manufactured in a comparative example.
- coated particles the method for producing the coated particles, and the adsorption device of the present invention will be described in detail based on preferred embodiments shown in the accompanying drawings.
- coated particles of the present invention function as an adsorbent that adsorbs substances (adsorbents) such as proteins, nucleotides, nucleic acids, and biological substances such as cells on the surface thereof.
- substances adsorbents
- Such coated particles are used, for example, as a packing material (adsorbent) for a separation column that separates a plurality of types of adsorbate contained in a sample liquid in a form packed in a column of an adsorption device.
- each adsorbate contained in the sample liquid is adsorbed on the coated particles by passing the sample liquid containing plural kinds of adsorbate through the column.
- each adsorbate adsorbed on the coated particles is eluted with an elution time based on the difference in the adsorptivity to the coated particles and the difference in the affinity for the eluate. Therefore, each adsorbate is separated by fractionating the eluate that has passed through the column at predetermined time intervals.
- coated particles of the present invention used as such an adsorbent have at least the surface of particles composed of a calcium phosphate compound (hereinafter simply referred to as “particles”) coated with a polyamine compound,
- the average particle size is over 1 ⁇ m.
- the particle is a part constituting the skeleton of the coated particle, and as described above, at least near the surface thereof is mainly composed of a calcium phosphate compound.
- the calcium phosphate compound is represented by Ca 10 (PO 4 ) 3 X 2 and has a Ca / P ratio of 1.0 to 2.0, and calcium ions and phosphate groups are regularly arranged at high density. It has an arrayed structure and has an adsorption ability based on electrostatic interaction as an amphoteric ion exchanger. For this reason, particles at least near the surface mainly composed of calcium phosphate compounds have an excellent adsorbing ability for various substances (especially substances having a positive charge), and the surface is free of bio-related substances and the like. It is suitably used as an adsorbent skeleton for adsorbing various adsorbates.
- Examples of calcium phosphate compounds include hydroxyapatite (Ca 10 (PO 4 ) 6 (OH) 2 ), fluorapatite (Ca 10 (PO 4 ) 6 F 2 ), and chlorapatite (Ca 10 (PO 4 ) 6 Cl 2. ), Fluorinated carbonate apatite (Ca 10 (PO 4 , CO 3 ) 6 F 2 ), carbonated hydroxyapatite (Ca 10 (PO 4 , CO 3 ) 6 (OH) 2 ), etc. Can be mixed and used.
- the calcium phosphate-based compound hydroxyapatite (Ca 10 (PO 4) 6 (OH) 2) as a main component is preferable.
- Hydroxyapatite is widely used as a biomaterial because it has an excellent affinity for biomaterials. Therefore, when a biomaterial is selected as the adsorbent, the adsorbate adsorbs on the coated particles very efficiently. It becomes like this. Further, since hydroxyapatite has a particularly low possibility of damaging the biological substance, the biological substance (adsorbing substance) can be adsorbed in a state where it is not altered or deteriorated.
- These calcium phosphate compounds can be synthesized by a known wet synthesis method, dry synthesis method, or the like.
- the calcium phosphate compound may contain a substance (raw material, etc.) remaining during the synthesis or a secondary reaction product generated during the synthesis.
- the particles may be entirely composed of a calcium phosphate compound, and as shown in FIG. 1, the surface of the particulate substrate 21 composed of a resin material or the like is mainly composed of a calcium phosphate compound.
- covered with the calcium phosphate type compound layer 22 comprised may be sufficient. If the particles are as shown in FIG. 1, the shape, size (average particle size, etc.), physical properties (density, etc.), etc. of the particles can be easily adjusted.
- thermosetting resins and various thermoplastic resins can be used.
- the thermoplastic resin for example, polyamide (for example, nylon 6, nylon 6,. 6, nylon 6,10, nylon 12), polyethylene, polypropylene, polystyrene, polyimide, acrylic resin, thermoplastic polyurethane, etc.
- thermosetting resin for example, epoxy resin, phenol resin, melamine resin, urea resin, unsaturated Examples thereof include polyester, alkyd resin, thermosetting polyurethane, and ebonide, and one or more of these can be used in combination.
- the calcium phosphate compound layer 22 is one of the microparticles 23 (hereinafter simply referred to as “microparticles 23”) mainly composed of the calcium phosphate compound near the surface of the substrate 21. It is preferable that the portion is formed by penetration. Thereby, the adhesiveness of the calcium-phosphate type compound layer 22 and the base material 21 can be made excellent. For this reason, peeling from the surface of the base material 21 of the calcium-phosphate-type compound layer 22 can be prevented suitably, ie, the intensity
- the calcium phosphate compound layer 22 can be formed, for example, by colliding porous particles mainly composed of the calcium phosphate compound with the surface of the substrate 21. According to this method, the calcium phosphate compound layer 22 can be formed easily and reliably.
- the particles having such a structure are coated with a polyamine compound.
- the amino groups contained in the polyamine compound have a positive charge, so that some of them bind to the phosphate groups exposed on the particle surface. Others will be exposed on the surface of the coated particles. Therefore, since the coated particles have positive charges due to amino groups in addition to positive charges due to calcium ions, the adsorbability to substances (adsorbents) such as acidic proteins and nucleotides having negative charges is improved.
- the charged state of the coated particles can be controlled by changing the coating amount of polyethyleneimine, the coating is performed so that the adsorptivity to the target adsorbate is optimal depending on the charged state of the target adsorbate.
- the charge state of the particles can be adjusted. As a result, it is possible to obtain more excellent adsorption ability and separation ability for various adsorbates having different charge states.
- polyamine compound examples include polyethyleneimine and polylysine. Among these, polyethyleneimine is particularly preferable.
- This polyethyleneimine is a polymer of ethyleneimine represented by the following chemical formula (1).
- the polyethyleneimine having such a structure includes those in which ethyleneimine is linearly linked and those in which the ethyleneimine is linked in a branched form.
- ethyleneimine is linearly linked
- ethyleneimine is linked in a branched form.
- n represents an integer of 1 or more.
- polyethyleneimine in which ethyleneimine is linked in a branched manner has a network structure as shown in chemical formula (3)
- the particles are firmly coated with polyethyleneimine. be able to.
- an amino group is bonded to a phosphate group exposed on the surface of the particle, the calcium ion exposed on the surface of the particle can be exposed from the network structure without being covered.
- the coated particles can more reliably improve the adsorption ability for a negatively charged substance.
- the polyamine compound may be, for example, a polyethyleneimine derivative in which at least a part of hydrogen of polyethyleneimine is replaced by another element or atomic group.
- the average molecular weight of polyethyleneimine is preferably about 800 to 100,000, more preferably about 5000 to 10,000. If the average molecular weight is too small, it is difficult to reliably cover the particles with polyethyleneimine, and it may be difficult to obtain a desired charged state of the coated particles. Moreover, when the average molecular weight exceeds the above upper limit, the particles may form a large agglomerate due to binding between polyethyleneimines, and it may be difficult to obtain coated particles having a large specific surface area.
- the coating amount of polyethyleneimine is preferably about 0.1 to 100 mg, more preferably about 0.5 to 50 mg, and still more preferably about 0.5 to 15 mg per 1 g of particles.
- the coating amount is small, the effect of increasing the positive charge in the coated particles is small, and there is a possibility that the adsorbing ability with respect to an adsorbate having a particularly large negative charge cannot be sufficiently improved.
- there is much coating amount there exists a possibility that it may become difficult for particles to make a big agglomerate by binding of polyethyleneimine and to obtain a covering particle with a large specific surface area.
- the coating amount of polyethyleneimine can be measured as follows, for example.
- the suspension is centrifuged, and the supernatant (stock solution) is collected. And a some dilution liquid is prepared by diluting a part of this stock solution in steps.
- each of the stock solution and each diluted solution and 180 ⁇ m of CBB reagent are mixed and left to stand for 20 minutes. Thereafter, the absorbance at 630 nm is measured for each sample, and a correlation diagram between the dilution factor and the absorbance is obtained.
- CBB staining and absorbance measurement are similarly performed on a polyethyleneimine solution (standard solution) having a known concentration and a plurality of dilutions obtained by serially diluting the polyethyleneimine solution, and the relationship between the dilution ratio and the absorbance is shown. Obtain a calibration curve.
- the ratio between the slope of the calibration curve and the slope of the correlation diagram in the sample is obtained, and based on this, the amount of polyethyleneimine in the stock solution and the amount of polyethyleneimine per gram of the coated particles are calculated.
- the average particle diameter of the particles is more than 1 ⁇ m.
- the average particle size of the particles is more than 1 ⁇ m, the clogging of the filter members 6 and 7 is surely prevented when the coated particles coated with the polyamine compound are applied as an adsorbent provided in the adsorption device 4 described later. can do. Further, the liquid easily flows between the coated particles, and the liquid can be prevented from staying in the adsorption device 4. As a result, the coated particles exhibit excellent separation ability.
- the calcium ions and phosphate groups exposed on the surface of the particles tend to reduce the exposure amount of calcium ions compared to the exposure amount of phosphate groups. That is, the positive charge due to calcium ions tends to be smaller than the negative charge due to phosphate groups. And such a tendency is recognized by the case where the particle size of particle
- the coated particle if the surface of the particle is coated with a polyamine compound and the coated particle has a positive charge due to an amino group in addition to a positive charge due to calcium ions, a negative charge and a positive charge are caused on the surface of the coated particle. Can be exposed in a balanced manner. As a result, the coated particles exhibit excellent adsorption ability for both a negatively charged substance and a positively charged substance.
- the average particle size of the particles may be more than 1 ⁇ m, preferably about 2 to 200 ⁇ m, more preferably about 2 to 80 ⁇ m.
- coated particles in which the entire surface of particles made of hydroxyapatite is coated with polyethyleneimine are produced. Furthermore, it is assumed that particles composed entirely of hydroxyapatite are produced using a wet synthesis method.
- a phosphoric acid aqueous solution is dropped and mixed while stirring a liquid containing calcium hydroxide.
- a wet synthesis method using phosphoric acid as an aqueous solution is used. This makes it possible to synthesize hydroxyapatite (synthetic product) more easily and efficiently without requiring expensive production equipment.
- At least one of the first raw material and the second raw material may be used as a solution, or both may be used as a solution.
- a spray drying method is preferably used. According to this method, a powder having a desired particle diameter can be obtained more reliably and in a short time.
- hydroxyapatite synthetic granules (hydroxyapatite particles) are obtained.
- the method of adjusting the particle / polyethyleneimine reaction liquid that is, the method of mixing the hydroxyapatite particles, polyethyleneimine, and the solvent is not particularly limited.
- the hydroxyapatite particles and the polyethyleneimine are simultaneously mixed in the solvent.
- the method III) is preferred.
- the hydroxyapatite particles are dispersed in the solvent, so that the polyethyleneimine can be uniformly contacted with the hydroxyapatite particles.
- Each obtained coated particle can be uniformly coated with polyethyleneimine.
- a polyethyleneimine solution is prepared by mixing polyethyleneimine with a solvent containing at least one of water and alcohol (hereinafter simply referred to as “solvent (liquid)”).
- hydroxyapatite particles are added to and mixed with this polyethyleneimine solution, and further, if necessary, a solvent (liquid) is added and mixed to obtain a particle / polyethyleneimine reaction solution (preparation solution).
- the liquid is added after the hydroxyapatite particles are added, dispersibility in the hydroxyapatite particles / polyethyleneimine reaction liquid is further improved. It can be more uniformly coated with imine.
- the solvent (liquid) only needs to contain at least one of water and alcohol, and specifically includes water, alcohol and a mixed solvent thereof.
- alcohol for example, methanol, ethanol, isopropanol etc. are mentioned, For example, 1 type or 2 types or more of these can be used in combination.
- the solvent is particularly preferably composed mainly of methanol.
- a solvent composed mainly of methanol as a solvent, hydroxyapatite and polyethyleneimine can be reacted efficiently. That is, the reaction between the phosphate group contained in hydroxyapatite and the amino group contained in polyethyleneimine can be efficiently advanced. As a result, the coverage with polyethyleneimine on the surface of the particles can be improved more reliably.
- the content of methanol in the solvent is preferably 50 wt% or more, and more preferably about 65 to 85 wt%. .
- the effect obtained when using a solvent composed mainly of methanol as a solvent is more remarkably exhibited.
- the coating amount of polyethyleneimine can be accurately controlled, and the surface of the particles can be reliably coated with the polyethyleneimine with a desired coating amount.
- the amount of polyethyleneimine used to obtain a desired coating amount can be suppressed, the material cost can be reduced.
- the mixing ratio (weight ratio) between the particles and the polyethyleneimine varies slightly depending on the type of solvent, the specific surface area of the particles, and the like. For example, when a solvent composed mainly of methanol is used, 500: 1 It is preferably about ⁇ 10: 1, more preferably about 100: 1 to 50: 1. If the mixing ratio of polyethyleneimine is too small, it may be difficult to coat the surface of the particles with polyethyleneimine with a desired coating amount. Moreover, when there are too many mixing ratios of polyethyleneimine, there exists a possibility that it may become difficult for particles to make a big aggregate by binding of polyethyleneimine and to obtain a covering particle with a large specific surface area.
- the heating temperature of the reaction solution varies depending on the type of the solvent.
- a solvent composed mainly of methanol it is preferably about 40 to 100 ° C., and about 55 to 95 ° C. It is more preferable that If the heating temperature is too low, the reaction between hydroxyapatite and polyethyleneimine becomes insufficient, and it may be difficult to coat the surface of the particles with polyethyleneimine with a desired coating amount. On the other hand, if the heating temperature is too high, there is a risk that the reaction solution may bump, which is dangerous.
- the time for heating the reaction solution is preferably about 5 to 120 minutes, more preferably about 15 to 60 minutes. If the heating time is too short, the reaction between hydroxyapatite and polyethyleneimine becomes insufficient, and it may be difficult to coat the surface of the particles with polyethyleneimine with a desired coating amount. On the other hand, if the heating time is too long, not only the effect is not recognized, but also the polyethyleneimine coated with the particles may be deteriorated and deteriorated.
- the reaction liquid is heated after the reaction liquid 10 is accommodated in a sealed container (reaction container) 20, the gas generated by heating from the reaction liquid 10 is sucked out of the container, and then again. It is preferable to carry out by forming a circulation path 30 for supplying the reaction liquid. Thereby, when gas is supplied to the reaction liquid 10, the reaction liquid 10 is stirred and reaction of a hydroxyapatite and polyethyleneimine can be accelerated
- a stirring bar may be housed in the reaction vessel, and the reaction liquid may be heated while stirring the reaction liquid with the stirring bar.
- reaction liquid 10 is preferably heated by using the water tank 40 having a heating means and immersing the reaction container 20 in the hot water 50 in the water tank 40 heated to a predetermined reaction temperature. Thereby, the reaction liquid 10 can be accurately heated to the above-mentioned temperature range with a simple apparatus.
- reaction liquid in the step [S3] is heated using the sealed container (reaction container) 20
- the reaction liquid 10 is contained in the reaction container 20 and the circulation path 30 is included.
- the path for supplying gas to the reaction solution 10 is closed.
- the gas (vaporized solvent) generated from the reaction liquid 10 is sucked and discharged while heating the reaction liquid 10. Then, the heating is stopped when the solvent in the reaction vessel 20 is almost completely removed.
- the heating temperature varies depending on the type of solvent. For example, when methanol is used as the solvent, the heating temperature is preferably about 40 to 100 ° C., more preferably about 55 to 95 ° C. If the heating temperature is too low, it takes a long time to remove the solvent, resulting in a decrease in production efficiency. On the other hand, if the heating temperature is too high, the reaction solution 10 may bump, which is dangerous.
- the coated particles in the reaction vessel 20 are placed on the filter, and the coated particles are washed by passing distilled water through the coated particles and the filter. Thereafter, the coated particles are collected from the filter and dried using a desiccator or the like.
- the washing of the coated particles is preferably performed until the colored reaction is not confirmed when the coated water and distilled water after passing through the filter react with the ninhydrin reagent.
- the unreacted polyethyleneimine adhering to the coated particles can be surely removed.
- the coated particles are applied to an adsorbent provided in an adsorbing device described later, it is possible to reliably prevent polyethyleneimine from leaking into the eluate.
- coated particles in which the surface of hydroxyapatite particles is coated with polyethyleneimine can be produced.
- hydroxyapatite particles are produced by a conventional method, and the surface of the particles is coated with polyethyleneimine to obtain coated particles, and then collected.
- the particles can be coated with polyethyleneimine by a simple process of mixing particles, polyethyleneimine and a solvent to prepare a reaction solution and heating the reaction solution. Furthermore, the reaction solution is heated at a low temperature of about 40 to 100 ° C. and can be performed using a simple heating device.
- FIG. 3 is a longitudinal sectional view showing an example of an adsorption device to which the coated particles of the present invention are applied.
- the upper side in FIG. 3 is referred to as “inflow side” and the lower side is referred to as “outflow side”.
- the inflow side refers to, for example, liquid such as sample liquid (liquid containing adsorbate), elution buffer (eluate), etc.
- the outflow side refers to the side opposite to the inflow side, that is, the side from which the liquid flows out from the adsorption device.
- the column 5 includes a column main body 51 and caps (lid bodies) 52 and 53 attached to the inflow side end portion and the outflow side end portion of the column main body 51, respectively.
- the column main body 51 is made of, for example, a cylindrical member.
- Examples of the constituent material of each part (each member) constituting the column 5 including the column main body 51 include various glass materials, various resin materials, various metal materials, various ceramic materials, and the like.
- caps 52 and 53 are screwed into the inflow side end and the outflow side end, respectively. It is attached by the match.
- an adsorbent filling space 56 is defined by the column main body 51 and the filter members 6 and 7. Then, at least a part of the adsorbent filling space 56 (almost full in this embodiment) is filled with the coated particles of the present invention as the adsorbent 1.
- the volume of the adsorbent filling space 56 is appropriately set according to the volume of the sample liquid and is not particularly limited, but is preferably about 0.05 to 10 mL, more preferably about 0.5 to 2 mL with respect to 1 mL of the sample liquid. .
- a plurality of types of adsorbents can be separated from each other reliably.
- the inflow pipe 54 and the outflow pipe 55 are fixed (fixed) in a liquid-tight manner at the approximate center of the caps 52 and 53, respectively.
- the liquid is supplied to the coated particles through the inflow pipe 54 and the filter member 6.
- the liquid supplied to the coated particles passes between the coated particles (gap) and flows out of the column 5 through the filter member 7 and the outflow pipe 55.
- the average particle diameter of the coated particles is more than 1 ⁇ m, a gap sufficient for the liquid to flow is formed between the coated particles. For this reason, it is possible to prevent the liquid from easily flowing between the coated particles and staying in the column main body 51.
- the coated particles In the course of the liquid passing through the column main body 51 in this way, the coated particles have an excellent adsorbing ability for both the negatively charged substance and the positively charged substance.
- the multiple types of adsorbate contained in the are surely separated based on the difference in adsorptivity to the coated particles and the difference in affinity to the buffer solution.
- Each of the filter members 6 and 7 has a function of preventing the coated particles from flowing out from the adsorbent filling space 56.
- These filter members 6 and 7 are made of, for example, a nonwoven fabric made of a synthetic resin such as polyurethane, polyvinyl alcohol, polypropylene, polyether polyamide, polyethylene terephthalate, polybutylene terephthalate, or a foam (a sponge-like porous body having communication holes). ), Woven fabric, mesh or the like.
- the average pore diameter of the filter members 6 and 7 may be 1 ⁇ m or less because the average particle diameter of the coated particles of the present invention is more than 1 ⁇ m, but is preferably set to about 0.2 to 0.8 ⁇ m. Therefore, in the adsorption device 4 provided with the coated particles as the adsorbent 1, the coated particles enter the hole portions of the filter members 6 and 7 to cause clogging, or the coated particles flow out through the filter members 6 and 7. Is reliably prevented.
- the coated particles have excellent adsorption ability for both negatively charged substances and positively charged substances, various substances are coated mainly by electrostatic interaction. Based on the difference in the adsorptivity to the adsorbent 1 and the difference in the affinity to the buffer, the particles can be separated from each other. In other words, both the negatively charged substance and the positively charged substance contained in the sample liquid can be reliably separated and recovered.
- the coated particles When the coated particles are almost fully filled in the adsorbent filling space 56 as in the present embodiment, the coated particles have almost the same composition in each part of the adsorbent filled space 56. preferable. Thereby, the adsorption
- a part of the adsorbent filling space 56 may be filled with coated particles, and the other part may be filled with another adsorbent.
- a sample solution is prepared by mixing a sample containing a plurality of types of adsorbate and a buffer solution.
- the buffer used for preparing the sample solution preferably has a salt concentration equal to or lower than the salt concentration of the elution buffer described later. Thereby, the adsorbate can be reliably adsorbed to the coated particles filled as the adsorbent 1.
- the amount of the buffer solution used for preparing the sample solution is not particularly limited, but is preferably about 5 to 300 times, more preferably about 50 to 150 times the mass of the adsorbate.
- the pH of this buffer solution varies depending on the type of adsorbate contained in the sample.
- the adsorbate is a biological substance such as protein, nucleotide, and nucleic acid, it is preferably about 6 to 8, It is more preferably about 6.5 to 7.5.
- the temperature of the buffer solution is not particularly limited, but is preferably about 20 to 50 ° C., more preferably about 25 to 45 ° C.
- the method for removing the solid matter is not particularly limited. For example, after centrifuging the sample solution, the supernatant solution is recovered, and the solid matter remaining from the supernatant solution is filtered off using a filter. It is done.
- the salt concentration of the elution buffer is changed continuously or stepwise.
- the elution buffer the same type as the buffer used in the preparation step is preferably used.
- the adsorbent having a low adsorbing ability with respect to the coated particles is detached from the coated particles, and the outflow pipe 55. Spill from. Thereafter, the other adsorbates adsorbed on the coated particles are separated from the coated particles according to the salt concentration of the elution buffer, from those having a low adsorbability for the coated particles. Then, it is mixed in the elution buffer and recovered in the effluent flowing out of the effluent pipe 55. Therefore, if the effluent flowing out from the outflow pipe 55 is fractionated by a predetermined amount, the specific adsorbate can be separated from the sample liquid containing plural kinds of adsorbents.
- the coated particles can control the charge state, that is, the adsorption ability to each adsorbate by changing the coating amount of the polyamine compound. For this reason, for example, when the coating amount of the polyamine compound is set by giving priority to the adsorption ability for the adsorbate to be collected, the recovery rate of the adsorbate can be improved.
- the elution time of the adsorbate to be collected is set. And the elution time of other adsorbents can be made longer, and a specific adsorbate can be separated from the sample liquid containing a plurality of types of adsorbates with high resolution.
- the flow rate of the buffer solution is not particularly limited, but is preferably about 1 to 10 mL / min, and more preferably about 1 to 5 mL / min.
- the passing time of the buffer solution is not particularly limited, but is preferably about 5 to 60 minutes, more preferably about 10 to 30 minutes.
- the coated particles, the method for producing the coated particles, and the adsorption device of the present invention have been described, but the present invention is not limited thereto.
- each part of the coated particle and the adsorption device of the present invention can be replaced with an arbitrary one that can exhibit the same function, or an arbitrary configuration can be added.
- the method for producing coated particles of the present invention can add one or more steps for an arbitrary purpose.
- Example 1 First, 140 g of calcium hydroxide was dispersed in 1200 mL of pure water to prepare a dispersion, and 700 mL of an aqueous phosphoric acid solution (phosphoric acid concentration: 10 wt%) was added dropwise to this dispersion while stirring. Thus, calcium hydroxide and phosphoric acid were reacted to synthesize hydroxyapatite, and a slurry containing hydroxyapatite aggregates was obtained.
- hydroxyapatite granules (HAp particles having an average particle size of 40 ⁇ m).
- the reaction solution was accommodated in a reaction vessel having a circulation path, and heated for 15 minutes by immersing the reaction vessel in 70 ° C. hot water.
- the hydroxyapatite which comprises particle
- the gas generated from the reaction solution was sucked out of the container through the circulation path, and then supplied to the reaction solution again.
- the path for supplying gas to the reaction liquid in the circulation path is closed, and the gas (vaporized solvent) generated from the reaction liquid is sucked and discharged while the reaction vessel is immersed in hot water at 70 ° C. . Then, heating was stopped when the solvent in the reaction vessel was almost removed.
- the particles in the reaction vessel were placed on a filter, and the particles were washed by passing distilled water through the particles and the filter. The particles were washed until the colored reaction was not confirmed when the particles and distilled water that had passed through the filter reacted with the ninhydrin reagent.
- particles having hydroxyapatite particles coated with polyethyleneimine coated particles: PEI-HAp particles
- this particle grain, it was 5.99 mg / g when the coating amount of the polyethyleneimine was measured by the method using the above-mentioned CBB reagent.
- Example 2 Particles (Coated particles: PEI-HAp particles) were obtained in the same manner as in Example 1 except that water was used instead of methanol as a solvent for preparing the particles / polyethyleneimine reaction solution.
- the amount of polyethyleneimine covered was measured by the method using the CBB reagent described above, and found to be 5.29 mg / g.
- a sodium phosphate buffer solution (pH 6.8) was supplied into each column for 15 minutes while continuously changing its concentration from 10 mM to 400 mM, and then a 400 mM sodium phosphate buffer solution (pH 6.8). was fed for 5 minutes.
- nucleotide solution prepared by dissolving 5 mg / mL of AMP, ADP, and ATP in 10 mM sodium phosphate buffer (pH 6.8) was prepared.
- a sodium phosphate buffer solution (pH 6.8) was supplied into each column for 15 minutes while continuously changing its concentration from 10 mM to 400 mM, and then a 400 mM sodium phosphate buffer solution (pH 6.8). was fed for 5 minutes.
- the hydroxyapatite particles were coated with polyethyleneimine to improve the separation ability of the nucleotide in the column using this as an adsorbent. Further, in comparison with the column using the particles of Example 2 (using water as the solvent for the reaction solution), the column using the particles of Example 1 (using methanol as the solvent for the reaction solution) each nucleotide. From the fact that the distance between the peaks corresponding to is broader, it was found that particles with better separation performance can be obtained by using methanol as the solvent of the reaction solution.
- the calcium phosphate compound and the polyamine compound can be reacted efficiently, and as a result, at least the vicinity of the surface is the calcium phosphate compound.
- the coverage with the polyamine-based compound on the surface of the particles composed of can be more reliably improved. Therefore, it has industrial applicability.
Abstract
Description
(1) 少なくとも表面付近がリン酸カルシウム系化合物で構成され、かつ平均粒径が1μm超である粒子の表面が、ポリアミン系化合物で被覆されていることを特徴とする被覆粒子。
これにより、本発明の被覆粒子を吸着装置が備える吸着剤に適用した際に、吸着装置が有するフィルタ部材の目詰まりや吸着装置内での液体の滞留を確実に防止しつつ、吸着剤が吸着物を吸着するのに十分な表面積を確保することができる。
水およびアルコールのうちの少なくとも一方を含む液体と、前記粒子と、前記ポリアミン系化合物とを含有する調製液を調製した後、該調製液を加熱することにより、前記粒子の表面に前記ポリアミン系化合物を被覆することを特徴とする被覆粒子の製造方法。
まず、本発明の被覆粒子について説明する。
このように粒子の表面をポリアミン系化合物で被覆すると、ポリアミン系化合物に含まれるアミノ基は、正電荷を有しているため、その一部が粒子表面で露出しているリン酸基に結合し、それ以外のものが被覆粒子の表面で露出することとなる。そのため、被覆粒子は、カルシウムイオンによる正電荷の他に、アミノ基による正荷電を有するものとなるため、負電荷を有する酸性タンパク質やヌクレオチドのような物質(吸着物)に対する吸着能が向上する。
次に、上述した被覆粒子を製造する本発明の被覆粒子の製造方法を説明する。
この工程では、水酸化カルシウム(第1の原料)とリン酸(第2の原料)とを、攪拌しつつ反応させ、ハイドロキシアパタイトの凝集体を含むスラリーを得る。
この工程では、前記工程[S1]で得られたスラリーを乾燥させ、粉体を得る。
この工程では、前記工程[S2]で得られたハイドロキシアパタイト粒子と、ポリエチレンイミンと、溶媒(液体)とを混合することにより粒子・ポリエチレンイミン反応液(調製液)を調製した後、この反応液を加熱することにより、ハイドロキシアパタイト粒子の表面をポリエチレンイミンで被覆する。
まず、ポリエチレンイミンと、水およびアルコールのうちの少なくとも一方を含む溶媒(以下、単に「溶媒(液体)」という。)とを混合してポリエチレンイミン溶液を調製する。
この工程では、前記工程[S3]で反応を行った反応液から溶媒および未反応のポリエチレンイミンを除去し、ハイドロキシアパタイト粒子がポリエチレンイミンで被覆された被覆粒子を回収する。
次に、本発明の被覆粒子が吸着剤として適用された吸着装置(本発明の吸着装置)について説明する。
[1] 調製工程
まず、複数種の吸着物を含む試料と、緩衝液とを混合して、試料液を調製する。
次に、この試料液を、流入管54およびフィルタ部材6を介して被覆粒子に供給して、カラム5(吸着装置4)内を通過させて、吸着剤(被覆粒子)1に接触させる。
次に、流入管54からカラム5内に、吸着物を溶出させるための溶出用緩衝液(溶出液)を供給して、カラム5内から流出管55を介して流出する流出液を、所定量ずつ分画(採取)する。
1.粒子の製造
まず、水酸化カルシウム140gを純水1200mLに分散させて分散液を調製し、この分散液を攪拌しつつ、これにリン酸水溶液(リン酸濃度10wt%)700mLを滴下した。これにより、水酸化カルシウムとリン酸とを反応させてハイドロキシアパタイトを合成し、ハイドロキシアパタイトの凝集体を含有するスラリーを得た。
粒子・ポリエチレンイミン反応液を調製する溶媒として、メタノールの代わりに水を用いた以外は、前記実施例1と同様にして、粒子(被覆粒子:PEI-HAp粒子)を得た。
ポリエチレンイミンによる粒子の被覆を省略した以外は、実施例1と同様にして、粒子(HAp粒子)を得た。
2-1.タンパク質の溶出パターンの検討
実施例1および比較例で製造された粒子を、それぞれ、カラム(40×100mm)内に充填した。
各実施例および比較例で製造された粒子を、それぞれ、カラム(40×100mm)内に充填した。
Claims (16)
- 少なくとも表面付近がリン酸カルシウム系化合物で構成され、かつ平均粒径が1μm超である粒子の表面が、ポリアミン系化合物で被覆されていることを特徴とする被覆粒子。
- 前記粒子の平均粒径は、2~200μmである請求項1に記載の被覆粒子。
- 前記ポリアミン系化合物は、ポリエチレンイミンである請求項1に記載の被覆粒子。
- 前記ポリエチレンイミンの平均分子量は、800~100000である請求項3に記載の被覆粒子。
- 前記粒子1gに対する前記ポリエチレンイミンの被覆量は、0.1~100mgである請求項3に記載の被覆粒子。
- 前記リン酸カルシウム系化合物は、ハイドロキシアパタイトである請求項1に記載の被覆粒子。
- 少なくとも表面付近がリン酸カルシウム系化合物で構成され、かつ平均粒径が1μm超である粒子の表面が、ポリアミン系化合物で被覆されている被覆粒子の製造方法であって、
水およびアルコールのうちの少なくとも一方を含む液体と、前記粒子と、前記ポリアミン系化合物とを含有する調製液を調製した後、該調製液を加熱することにより、前記粒子の表面に前記ポリアミン系化合物を被覆することを特徴とする被覆粒子の製造方法。 - 前記調製液は、前記液体に前記ポリアミン系化合物を混合した後に、前記粒子を分散することにより得られる請求項7に記載の被覆粒子の製造方法。
- 前記調製液は、前記粒子を分散した後、さらに前記液体を添加することにより得られる請求項8に記載の被覆粒子の製造方法。
- 前記液体は、メタノールを主成分とする請求項7に記載の被覆粒子の製造方法。
- 前記液体中における前記メタノールの含有率は、50wt%以上である請求項10に記載の被覆粒子の製造方法。
- 前記ポリアミン系化合物は、ポリエチレンイミンである請求項7に記載の被覆粒子の製造方法。
- 前記調製液中における前記粒子と前記ポリエチレンイミンとの重量比は、500:1~10:1である請求項12に記載の被覆粒子の製造方法。
- 前記リン酸カルシウム系化合物は、ハイドロキシアパタイトである請求項7に記載の被覆粒子の製造方法。
- 前記調製液を加熱する際の前記調製液の温度は、40~100℃である請求項7に記載の被覆粒子の製造方法。
- 請求項1に記載の被覆粒子を吸着剤として備えることを特徴とする吸着装置。
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CN2009801133313A CN102006927B (zh) | 2008-04-18 | 2009-04-06 | 涂布粒子、涂布粒子的制造方法和吸附装置 |
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