WO2009124415A1 - 石材锯条 - Google Patents
石材锯条 Download PDFInfo
- Publication number
- WO2009124415A1 WO2009124415A1 PCT/CN2008/000716 CN2008000716W WO2009124415A1 WO 2009124415 A1 WO2009124415 A1 WO 2009124415A1 CN 2008000716 W CN2008000716 W CN 2008000716W WO 2009124415 A1 WO2009124415 A1 WO 2009124415A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- saw blade
- guide
- groove
- lower bottom
- guide groove
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/12—Saw-blades or saw-discs specially adapted for working stone
- B28D1/127—Straight, i.e. flat, saw blades; strap saw blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
- B23D61/12—Straight saw blades; Strap saw blades
- B23D61/123—Details of saw blade body
Definitions
- the invention relates to a stone processing tool. Background technique
- the existing stone saw blade as shown in Fig. 1, has a longitudinally extending rectangular strip shape with two opposite and longitudinally extending sides 1, 1 ', longitudinally extending and opposing upper top surface 2 and lower bottom surface 2', Two opposite end faces 3, 3'.
- Its lower bottom surface 2' is a working surface, a granular hard grinding material is added between the working surface and the stone, the saw blade is longitudinally reciprocated, and the material is ground by grinding; the upper top surface 2 is a non-working surface , will not touch the stone during processing.
- the saw blade has a mounting hole 4 extending through the two sides 1 at both ends of the longitudinal direction.
- the above-mentioned grinding material also causes the wear of the saw blade working surface, so that the working surface changes from the plane of the lower bottom surface 2' to the curved surface 5 shown by the broken line in Fig. 1; As the curvature increases, the resistance of the machining becomes larger and larger; when the curvature of the curved surface 5 reaches the level shown in Fig. 1, the two roots adjacent to the curved surface 5 on the saw blade are cut by a gas cutter. , to reduce the degree of concave on the working surface, reduce the processing resistance; otherwise the saw blade will not continue to use. This method of cutting the two roots 6 on the saw blade with a gas torch is time consuming and labor intensive. Summary of the invention
- the present invention is directed to a stone saw blade that can quickly remove roots left by wear using a simple tool.
- the technical solution of the present invention is: a stone saw blade having a longitudinally extending rectangular strip shape having longitudinally extending and opposite upper and lower bottom surfaces, two opposite and longitudinally extending sides and two opposite end faces; The bottom surface is a working surface, and the upper top surface is a non-working surface; each of the longitudinal ends has a mounting hole penetrating the two side surfaces; at least one side surface is disposed adjacent to the lower bottom surface and is parallel to the lower bottom surface and extends from one end surface to the other end surface
- the guide fold groove By using a guide groove, a simple tool such as a wrench is used to clamp the root portion of the saw blade which is left by the wear and is folded relative to the guide groove, so that the root portion can be broken from the saw blade along the guide groove; Gas cutting gun.
- the two sides are provided with guide fold grooves, and the guide fold grooves on one side are opposite to the guide fold grooves on the other side. Use the opposite guide groove to remove the leftover caused by wear The roots will be more labor-saving.
- the guide fold grooves are staggered along the longitudinal segments on both sides and the ends of each segment on one side overlap with the ends of the corresponding segments on the other side, respectively.
- ⁇ Domain The structure of the guide groove can also be utilized to remove the root left by the wear, thereby achieving the purpose of labor saving.
- An optimized structure is: the two mounting holes are away from the lower bottom surface and close to the upper top surface; the guide fold grooves on the side surfaces are plural and parallel to each other. In this way, the roots left by the wear can be removed in time during the machining, and the degree of the upper face of the working face can be controlled to a small extent, and the machining resistance can be effectively controlled.
- the two mounting holes are away from the lower bottom surface and close to the upper top surface, and can accommodate a plurality of guide fold grooves between the lower bottom surface and the two mounting holes, and the service life of the saw blade for removing the root portion is prolonged.
- Another optimized structure is: a plurality of upright sand guide grooves are arranged between the two mounting holes on the two sides, and the sand guide grooves on one side and the sand guide grooves on the other side are offset from each other. . These sand guides will facilitate the discharge of chips, reduce machining resistance and saw blade wear, and extend the life of the saw blade.
- a further optimized structure is that the two ends of the guide fold groove are respectively provided with an oblique guide groove from the guide groove to the lower bottom surface corresponding to the corresponding mounting holes.
- the oblique guide groove cooperates with the guide fold groove to make the operation of removing the root left by the wear more labor-saving.
- the stone saw blade of the present invention has a guide groove extending parallel to the lower bottom surface and extending from one end to the other end surface on at least one side surface adjacent to the lower bottom surface.
- the operation of removing the roots left by the wear is more complicated. Labor saving.
- the two mounting holes are away from the lower bottom surface and close to the upper top surface, and a plurality of guide folding grooves are accommodated between the lower bottom surface and the two mounting holes, so that the overall concave surface of the working surface is controlled to a small extent, and the processing is effectively controlled.
- the resistance and the life of the saw blade that removes the roots described above are extended.
- Sand guide grooves are provided on both sides to reduce the processing resistance and the wear of the saw blade and prolong the service life of the saw blade. Therefore, the stone saw blade of the invention has the advantages of high production efficiency and small consumption, and can bring obvious economic benefits to the stone processor.
- FIG. 1 is a schematic perspective view of a conventional stone saw blade.
- 2 is a schematic perspective view showing an embodiment of a stone saw blade of the present invention.
- 3 is a perspective view showing the second embodiment of the stone saw blade of the present invention.
- 4 is a perspective view showing the third embodiment of the stone saw blade of the present invention.
- Fig. 5 is a schematic view showing the comparison of the front and rear sides of the fourth embodiment of the stone saw blade of the present invention.
- Embodiment 1 A three-dimensional structure of a preferred embodiment of the stone saw blade of the present invention is shown in FIG.
- the stone saw blade has a longitudinally extending rectangular strip shape, and has front and rear longitudinal front side faces 10 and rear side faces 10', longitudinally extending upper and lower opposing upper top faces 20 and lower bottom faces 20', left and right opposite left end faces 30 and right ends Face 30 '.
- Its lower bottom surface 20' located below the bottom of Figure 2 is the working surface, and the upper upper surface 20 is the non-working surface.
- Each of its longitudinal ends has a mounting hole 40 extending through the front and rear sides 10, 10'; the two mounting holes 40 are spaced apart from the lower bottom surface 20' which is the working surface and are adjacent to the upper top surface 20 which is the non-working surface.
- a lower bottom surface 20' as a working surface is spaced apart from the three guide grooves 61, 62, 63 which are parallel to the lower bottom surface 20' and extend from the left end surface 30 to the right end surface 30'.
- the two ends of the guide groove 63 are provided adjacent to the corresponding mounting holes 40, and each of them is provided with an oblique guide groove 90 from the guide groove 63 to the lower bottom surface 20'.
- On the rear side 10' there is a corresponding correspondence with the front side 10', and the guide grooves 61, 62, 63 and the oblique guide grooves (not shown) are disposed at positions.
- a granular hard grinding material is added between the working surface and the stone, and the saw blade is longitudinally reciprocated to drive the grinding material to cut the stone.
- the grinding material also causes the wear surface of the saw blade to wear, so that the working surface gradually becomes concave from the plane to the curved surface 51 shown by the broken line in Fig. 2; as the arc of the curved surface 51 increases, the processing resistance also When the arc of the curved surface 51 reaches the processing difficulty, the two root portions 71 adjacent to the curved surface 51 remaining on the saw blade by the wear can be sequentially clamped along the guide folding groove 61 by using a wrench.
- the oblique guide groove 90 is folded; it is broken from the saw blade; the degree of the upper concave surface of the working surface is controlled to a small extent, and the machining resistance is effectively controlled.
- the working surface gradually becomes upwardly concave and becomes the curved surface 52 shown by the broken line in FIG. 2, the two roots 72 adjacent to the curved surface 52 left by the wear on the saw blade are sequentially clamped on the saw blade along the oblique guide concave and concave.
- the groove 90 and the guide groove 62 are folded, so that the two root portions 72 can be respectively broken from the saw blade; Once again controlled within a small range, the machining resistance is again effectively controlled.
- the two mounting holes 40 are away from the lower bottom surface 20' as the original working surface and close to the upper top surface 20 as the non-working surface, so the present embodiment can be used as the lower bottom surface 20' and the two mounting holes as the original working surface.
- a plurality of guide grooves 61-63 are accommodated on the front side 10
- a plurality of guide grooves 61'-63' are accommodated on the rear side 10', and the roots 71, 72, 73 are removed.
- the service life of the saw blade is extended.
- the oblique guide groove 90 cooperates with each of the guide fold grooves to make the operation of removing the root left by the wear more labor-saving.
- the oblique guide groove 90 can also be opened into a straight groove perpendicular to each of the guide fold grooves.
- Each of the guide fold grooves may be directly formed in the process of hot rolling the saw blade of the present embodiment, or may be formed in a cold state, and the oblique guide groove 90 is stamped out in the cold state. 2.
- Embodiment 2 The three-dimensional structure of the second embodiment of the stone saw blade of the present invention is shown in FIG.
- the stone saw blade has a longitudinally extending rectangular strip shape, and has front and rear longitudinal front side faces 110 and rear side faces 110', upper and lower opposite longitudinal upper top faces 120 and lower bottom faces 120', left and right opposite left end faces 130 and right end faces 130 '.
- the longitudinal lower bottom surface 120' below the stone saw blade is a machined surface, and the upper upper top surface 120 is a non-machined surface.
- the stone saw blade has a mounting hole 140 extending through the front and rear sides 110, 110' at each longitudinal end. The two mounting holes 140 are away from the lower bottom surface 120' and are adjacent to the upper top surface 120.
- two guide grooves 161, 162 extending parallel to the lower bottom surface 120' and extending from the left end surface 130 to the right end surface 130' are disposed at intervals from the lower bottom surface 120'.
- a plurality of upright sand guide grooves 170 are disposed between the two mounting holes 140 on the front side surface 110.
- a plurality of upright sand guide grooves 170' are disposed between the two mounting holes 140 on the rear side surface 110'.
- Each of the sand guide grooves 170 on the front side surface 110 and the respective sand guide grooves 170' on the rear side surface 110' are offset from each other.
- the two ends of the guide folding groove 162 on the front side surface 110 are respectively provided with an oblique guiding groove 190 from the guiding groove 160 to the lower bottom surface 120' adjacent to the corresponding mounting hole 140.
- These sand guide grooves 170 will define a guide groove 161 on the saw blade, 162 is divided into multiple segments.
- each section of the root portion of the saw blade which is left by the wear is sequentially clamped by means of a wrench, and is folded by the oblique guide groove 190 with respect to the guide folding groove 161, respectively
- the segments of the root portion are fractured from the saw blade along the guide fold groove 161 and the oblique guide groove 190; the extent to which the entire processed surface is concave upward is controlled to a small extent.
- the segments of the root portion of the saw blade which are left by the wear are sequentially clamped by means of the oblique guiding groove 190 and the guiding concave groove 162.
- the segments of the root portion can be broken from the saw blade along the guide fold groove 162 and the oblique guide groove 190, again reducing the extent to which the entire machined surface is upwardly concave.
- III. Embodiment 3 The three-dimensional structure of the third embodiment of the stone saw blade of the present invention is shown in FIG.
- the stone saw blade has a longitudinally extending rectangular strip shape, and has front and rear longitudinal front side faces 210 and rear side faces 210', upper and lower longitudinal upper top faces 220 and lower bottom faces 220', left and right opposite left end faces 230 and end faces 230 '.
- the longitudinal lower bottom surface 220' below the stone saw blade is a working surface
- the upper upper top surface 220 is a non-working surface.
- the stone saw blade has a mounting hole 240 extending through the front and rear sides 210, 210' at each longitudinal end.
- the two mounting holes 240 are spaced apart from the lower bottom surface 220' and adjacent to the upper top surface 220.
- the front side surface 210 is provided with three guide grooves 261, 262, 263 which are parallel to the lower bottom surface 220' and extend from the left end surface 230 to the right end surface 230'.
- the two ends of the guide groove 263 are respectively provided with a slanting guide groove 290 from the guide groove 263 to the lower bottom surface 220' adjacent to the corresponding mounting hole 240.
- a plurality of upright sand guide grooves 270 are disposed on the front side surface 210 between the two mounting holes 240.
- These sand guide grooves 270 on the front side 210 divide the guide grooves 261, 262, 263 on the saw blade into a plurality of segments.
- the rear side surface 210' is spaced apart from the lower bottom surface 220' to three spaced apart guide grooves 261', 262', 263 ⁇ which are parallel to the lower bottom surface 220' and extend from the left end surface 230 to the right end surface 230'.
- the two ends of each of the two adjacent mounting holes 240 are provided with an oblique guide groove (not shown in FIG. 4) from the guide groove 263' to the lower bottom surface 220'.
- the guide groove 261 on the front side 210 is opposite to the guide groove 26 on the rear side 210'; the guide groove 262 on the front side 210 is opposite to the guide groove 262' on the rear side 210';
- the guide groove 263 on the side surface 210 is opposite to the guide groove 263' on the rear side 210'.
- the two guide fold grooves 290 on the front side surface 210 are opposite to the corresponding oblique guide groove grooves on the rear side surface 210'.
- a plurality of upright sand guide grooves 270' which are offset from the longitudinal sand guide grooves 270 on the front lateral wide end surface 210 are disposed between the two mounting holes 240 on the rear side surface 210'.
- the segments of the root portion of the saw blade which are left by the wear are sequentially folded along the oblique guiding recess 290 and the guiding recess 261 by using a wrench.
- the segments of the root portion are respectively broken from the saw blade along the guide folding groove 261 and the oblique guide groove 290; the extent to which the entire working surface is concave upward is reduced.
- the segments of the root portion of the saw blade which are left by the wear are sequentially folded and folded along the oblique guide groove 290 and the guide folding groove 262, respectively.
- the segments of the root are broken from the saw blade along the guide fold groove 262 and the oblique guide groove 290, again reducing the extent to which the entire machined surface is upwardly concave.
- the segments of the root portion of the saw blade which are left by the wear are sequentially folded and folded along the oblique guide groove 290 and the guide groove 263, respectively.
- the segments of the root portion are broken from the saw blade along the guide fold groove 263 and the oblique guide groove 290, again reducing the extent to which the entire machined surface is upwardly concave.
- Embodiment 4 The comparative structure of the front and rear sides of the fourth embodiment of the stone saw blade of the present invention is as shown in FIG.
- the stone saw blade has a longitudinally extending rectangular strip shape, and has front and rear longitudinal front side faces 310 and rear side faces 310', upper and lower longitudinal upper top faces 320 and lower bottom faces 320', left and right opposite left end faces 330 and right end faces 330.
- the lower bottom surface 320' below the stone saw blade is a working surface
- the upper upper surface 320 is a working surface.
- the stone saw blade has a mounting hole 340 extending through the front and rear sides 310, 310' at each longitudinal end.
- the two mounting holes 340 are away from the lower bottom surface 320' and adjacent to the upper top surface 320.
- a plurality of upright sand guide grooves 370 are disposed on the front side surface 310 between the two mounting holes 340.
- On the rear side 310', between the two mounting holes 340, a plurality of upright sand guiding grooves 370' which are offset from the sand guiding grooves 370 on the front side 310 are disposed.
- Three guide grooves 361, 362, and 363 extending from the left end surface 330 to the right end surface 330' are disposed on the front side surface 310 and the rear side surface 310' from the lower bottom surface.
- the three guide folding grooves 361, 362, and 363 are disposed on the front side surface 310 and the rear side surface 310'.
- the heights of the front and rear sides 310, 310' are equally distributed along the longitudinal segment, and the two ends of each segment L on the front side 310 overlap with the ends of the corresponding segment L' on the rear side 310', respectively.
- Both ends of the guide groove 363 on the front side 310 are provided with an oblique guide groove 390 from the guide groove 363 to the lower bottom surface 320' adjacent to the corresponding mounting hole 340.
- the rear side 310' is close to both ends of the upper folding groove 363
- Corresponding mounting holes 340 are each provided with an oblique guiding recess 390' from the guiding recess 363 to the lower bottom surface 320'.
- the two oblique guide grooves 390 on the front side 310 respectively correspond to the corresponding oblique guide grooves 390' at the position of the rear side 310'.
- the segments of the root portion of the saw blade which are left by the wear are sequentially folded with the wrench, and the segments are folded along the oblique guide groove 390 and the guide groove 361.
- the segments of the root portion are respectively broken from the saw blade along the guide folding groove 361 and the oblique guide groove 390; the extent to which the entire processing surface is concave upward is reduced.
- the segments of the root portion of the saw blade which are left by the wear are sequentially folded with the wrench, and the segments are folded along the oblique guide groove 390 and the guide groove 362, respectively, so that the root portion is respectively
- the segments are broken from the saw blade along the guide fold groove 362 and the oblique guide groove 390, again reducing the extent to which the entire machined surface is upwardly concave.
- the segments of the root portion of the saw blade which are left by the wear are sequentially folded and folded along the oblique guide groove 390 and the guide groove 363, respectively.
- the segments of the root portion are broken from the saw blade along the guide fold groove 263 and the oblique guide groove 390, again reducing the extent to which the entire machined surface is upwardly concave. Since the embodiment adopts the double-sided staggered guide folding grooves 361, 362, 363 and the double-sided matching oblique guide grooves 390, 390', it is also convenient to fold and remove the root.
- the overlapping area C between the ends of each segment L of each of the guide grooves 361, 362, 363 on the front side 310 and the end of the corresponding segment L' on the rear side 310' can facilitate breakage during folding The connection of the lines.
- the stone saw blade of the invention is provided with a guide folding groove on a side surface thereof near the working surface, and the root portion of the saw blade is folded with respect to the longitudinal side by a simple tool such as a wrench when the working surface is worn, so that the root portion can be folded Breaking off the saw blade along the guide fold groove.
- the invention is convenient to use and has good industrial applicability.
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Description
石材锯条
技术领域
本发明涉及一种石材加工工具。 背景技术
现有的石材锯条, 如图 1所示, 呈纵向延伸的矩形长条状, 具有两个相对且 纵向延伸的侧面 1、 1 ', 纵向延伸且相对的上顶面 2和下底面 2', 两个相对的端 面 3、 3'。 它的下底面 2' 为工作面, 在该工作面与石材之间添加颗粒状硬质的 磨削材料,纵向往复拉动该锯条,磨削材料切割石材;它的上顶面 2为非工作面, 在加工过程中不会与石材接触。为便于安装到切割机上,该锯条纵向的两端处各 有一个贯穿两个侧面 1、 的安装孔 4。在切割石材的加工过程中, 上述磨削材 料也会造成锯条工作面的磨损, 使工作面由下底面 2' 的平面变成图 1中用虚线 示出的弧面 5; 随着弧面 5的弧度增大, 加工的阻力也愈来愈大; 当弧面 5的弧 度达到图 1中所示的程度时,就要用气割枪割去锯条上与弧面 5相邻的两个根部 6, 以减小工作面上凹的程度, 降低加工阻力; 否则该锯条将不能继续使用。 这 种用气割枪割去锯条上两个根部 6的方法很费时、 费力。 发明内容
本发明旨在提供一种石材锯条,它可以使用简单的工具快速去除由磨损而遗 留的根部。 本发明的技术方案是: 石材锯条, 呈纵向延伸的矩形长条状, 具有纵向延 伸且相对的上顶面和下底面、两个相对且纵向延伸的侧面和两个相对的端面;它 的下底面为工作面,上顶面为非工作面; 纵向的两端处各有一个贯穿两个侧面的 安装孔;至少一个侧面上靠近下底面设置与下底面平行且从一个端面向另一个端 面延伸的导折凹槽。利用导折凹槽,使用扳手之类的简单工具夹住锯条上由磨损 而遗留的根部相对导折凹槽翻折, 就可使该根部沿导折凹槽从锯条上断裂下来; 而不必使用气割枪。
有些实施例中: 所述的两个侧面上均设有导折凹槽, 且一个侧面上的导折 凹槽与另一个侧面上的导折凹槽相对。利用相对的导折凹槽去除由磨损而遗留的
根部会更省力。
另一些实施例中: 所述的导折凹槽在两个侧面上沿纵向分段错开分布且 一个侧面上的每一分段的两端分别与另一个侧面上对应分段的端头有重叠 ^域。 也可利用这种导折凹槽的结构去除由磨损而遗留的根部, 达到省力的目的。
一种优化的结构是: 所述两个安装孔远离下底面而靠近上顶面; 所述侧面 上的导折凹槽有多条且相互平行。这样,在加工的过程中可及时地去除由磨损而 遗留的根部,使工作面整体向上凹的程度控制在较小的范围内,有效地控制加工 阻力。两个安装孔远离下底面而靠近上顶面,可在下底面与两个安装孔之间容纳 多条导折凹槽, 并使得去除上述根部的锯条的使用寿命得到延长。
另一种优化的结构是: 所述的两个侧面上位于两个安装孔之间各设置多条 竖立的导砂槽且一个侧面上的导砂槽与另一个侧面上的导砂槽相互错开。这些导 砂槽将有利于切屑的排出, 减小加工阻力和锯条的磨损, 延长锯条的使用寿命。
再一种优化的结构是:所述导折凹槽的两端靠近对应的安装孔各设一条从导 折凹槽到下底面的斜导折凹槽。斜导折凹槽与导折凹槽配合,会使去除由磨损而 遗留的根部的操作更省力。 本发明石材锯条,在至少一个侧面上靠近下底面设置与下底面平行且从一个 端面向另一个端面延伸的导折凹槽。利用导折凹槽,使用扳手之类的简单工具夹 住锯条上由磨损而遗留的根部相对导折凹槽翻折,就可使该根部沿该导折凹槽从 锯条上断裂下来;而不必使用气割枪。利用两个侧面上设置相对的导折凹槽或在 两个侧面上沿纵向分段错开分布的导折凹槽以及斜导折凹槽等措施,使去除由磨 损而遗留的根部的操作会更省力。两个安装孔远离下底面而靠近上顶面,在下底 面与两个安装孔之间容纳多条导折凹槽,使工作面整体向上凹的程度控制在较小 的范围内, 有效地控制加工阻力并使得去除上述根部的锯条的使用寿命得到延 长。在两个侧面上设置导砂槽,减小加工阻力和锯条的磨损,延长锯条的使用寿 命。 因此本发明石材锯条, 具有生产效率高, 消耗量小的优点, 可为石材加工者 带来明显的经济效益。 附图说明
图 1为现有石材锯条的立体结构示意图。
图 2为本发明石材锯条一个实施例的立体结构示意图。 图 3为本发明石材锯条第二个实施例的立体结构示意图。 图 4为本发明石材锯条第三个实施例的立体结构示意图。 图 5为本发明石材锯条第四个实施例的前后两个侧面的对比结构示意图。 具体实施方式
一、 实施例一 本发明石材锯条一个较佳实施例的立体结构, 如图 2所示。 该石材锯条呈 纵向延伸的矩形长条状, 有前后相对的纵向前侧面 10和后侧面 10' , 纵向延伸 且上下相对的上顶面 20和下底面 20' , 左右相对的左端面 30和右端面 30 '。 它 的位于图 2所示下方的下底面 20 ' 为工作面, 上方的上顶面 20为非工作面。 它 的纵向两端处各有一个贯穿前后两个侧面 10、 10' 的安装孔 40; 两个安装孔 40 远离作为工作面的下底面 20 '而靠近作为非工作面的上顶面 20。前侧面 10上靠 近作为工作面的下底面 20' 间隔地设置三条与下底面 20 ' 平行且从左端面 30 向右端面 30 '延伸的导折凹槽 61、 62、 63。导折凹槽 63的两端靠近对应的安装 孔 40各设一条从导折凹槽 63到下底面 20' 的斜导折凹槽 90。后侧面 10 ' 上与 前侧面 10' —一对应, 位置上布置导折凹槽 61、 62、 63和斜导折凹槽(图中未 示出)。
在切割石材的加工过程中, 在工作面与石材之间添加颗粒状硬质的磨削材 料,纵向往复拉动该锯条, 带动磨削材料切割石材。但是磨削材料也同时会造成 锯条工作面的磨损,使工作面由平面逐渐向上凹变成图 2中虚线所示的弧面 51 ; 随着弧面 51的弧线增大,加工的阻力也愈来愈大;当弧面 51的弧线达到引起加 工困难时, 就可使用扳手依次夹住该锯条上由磨损而残留的与弧面 51相邻的两 个根部 71沿导折凹槽 61和斜导折凹槽 90翻折; 使其从锯条上断裂下来; 使加 工面整体向上凹的程度控制在较小的范围内,有效地控制了加工阻力。当工作面 逐渐向上凹变成图 2中虚线所示的弧面 52时, 再次使用扳手依次夹住该锯条上 由磨损而遗留的与弧面 52相邻的两个根部 72沿斜导折凹槽 90和导折凹槽 62 翻折, 就可分别使两个根部 72从锯条上断裂下来; 使工作面整体向上凹的程度
再次控制在较小的范围内,再次有效地控制了加工阻力。当工作面逐渐向上凹变 成图 2中虚线所示的弧面 53; 再使用扳手依次夹住该锯条上由磨损而遗留的与 弧面 53相邻的两个根部 73沿斜导折凹槽 90和导折凹槽 63翻折,分别使该根部
73从锯条上断裂下来; 又一次使加工面整体向上凹的程度控制在较小的范围内, 有效地控制了加工阻力。当工作面逐渐向上凹使锯条最弱横截面抗拉强度趋不安 全, 成图 2中虚线所示的弧面 54时, 则该锯条将不能继续使用。
请注意, 两个安装孔 40远离作为原始工作面的下底面 20' 而靠近作为非 工作面的上顶面 20, 因此本实施例可在作为原始工作面的下底面 20 ' 与两个安 装孔 40之间, 在前侧面 10上容纳多条导折凹槽 61- 63、 在后侧面 10 ' 上容纳 多条导折凹槽 61 ' - 63 ', 并使得去除上述根部 71、 72、 73的锯条的使用寿命 得到延长。
斜导折凹槽 90与各导折凹槽配合, 会使去除由磨损而遗留的根部的操作更 省力。 当然, 斜导折凹槽 90也可开成与各导折凹槽垂直的直槽。 各导折凹槽可 以是在轧机热轧制造本实施例的锯条的过程中直接成型的, 亦可以在冷态下成 型, 斜导折凹槽 90则是冷态下在土冲压出来的。 二、 实施例二 本发明石材锯条第二个实施例的立体结构,如图 3所示。该石材锯条呈纵向 延伸的矩形长条状, 有前后相对的纵向前侧面 110和后侧面 110', 上下相对的 纵向上顶面 120和下底面 120 ', 左右相对的左端面 130和右端面 130 '。 该石材 锯条下方的纵向下底面 120 ' 为加工面, 上方的上顶面 120为非加工面。 该石材 锯条的纵向两端处各有一个贯穿前后两个侧面 110、 110' 的安装孔 140。两个安 装孔 140远离下底面 120 ' 而靠近上顶面 120。 前侧面 110上靠近下底面 120 ' 间隔地设置两条与下底面 120 ' 平行且从左端面 130向右端面 130 ' 延伸的导折 凹槽 161、 162。 前侧面 110上位于两个安装孔 140之间各设置多条竖立的导砂 槽 170。后侧面 110 '上位于两个安装孔 140之间各设置多条竖立的导砂槽 170 '。 前侧面 110上的各导砂槽 170与后侧面 110 ' 上的各导砂槽 170' 相互错开。 前 侧面 110上导折凹槽 162的两端靠近对应的安装孔 140各设一条从导折凹槽 160 到下底面 120 ' 的斜导折凹槽 190。 这些导砂槽 170将锯条上的导折凹槽 161、
162划分成多段。
在切割石材的加工过程中加工面由平面逐渐向上凹后,使用扳手依次夹住锯 条上由磨损而遗留的根部的各段借助于斜导折凹槽 190相对导折凹槽 161翻折, 分别使该根部的各段沿导折凹槽 161和斜导折凹槽 190从锯条上断裂下来;使加 工面整体向上凹的程度控制在较小的范围内。继续加工过程,在加工面再次逐渐 向上凹严重后,再使用扳手依次夹住锯条上由磨损而遗留的根部的各段借助于斜 导折凹槽 190和导折凹槽 162分割导折作用,可使该根部的各段沿导折凹槽 162 和斜导折凹槽 190从锯条上断裂下来, 再次减小加工面整体向上凹的程度。 三、 实施例三 本发明石材锯条第三个实施例的立体结构,如图 4所示。该石材锯条呈纵向 延伸的矩形长条状, 有前后相对的纵向前侧面 210和后侧面 210' , 上下相对的 纵向上顶面 220和下底面 220', 左右相对的左端面 230和有端面 230'。 该石材 锯条下方的纵向下底面 220' 为工作面, 上方的上顶面 220为非工作面。该石材 锯条的纵向两端处各有一个贯穿前后两个侧面 210、 210' 的安装孔 240。两个安 装孔 240远离下底面 220' 而靠近上顶面 220。 前侧面 210上靠近下底面 220' 设置三条与下底面 220'平行且从左端面 230向右端面 230'延伸的导折凹槽 261、 262、 263。导折凹槽 263的两端靠近对应的安装孔 240各设一条从导折凹槽 263 到下底面 220' 的斜导折凹槽 290。 前侧面 210上位于两个安装孔 240之间设置 多条竖立的导砂槽 270。前侧面 210上这些导砂槽 270将锯条上的导折凹槽 261、 262、 263划分成多段。 后侧面 210' 上靠近下底面 220' 间隔地设置三条与下底 面 220'平行且从左端面 230向右端面 230'延伸的导折凹槽 261 '、 262'、 263 Ό 其中导折凹槽 263' 的两端靠近对应的安装孔 240各设一条从导折凹槽 263' 到 下底面 220' 的斜导折凹槽(图 4中未示出)。 前侧面 210上的导折凹槽 261与 后侧面 210' 上的导折凹槽 26 相对; 前侧面 210上的导折凹槽 262与后侧面 210'上的导折凹槽 262' 相对; 前侧面 210上的导折凹槽 263与后侧面 210' 上 的导折凹槽 263' 相对。 前侧面 210上的两个导折凹槽 290分别与后侧面 210 ' 上对应的斜导折凹槽相对。 后侧面 210' 上位于两个安装孔 240之间设置多条与 前横向宽端面 210上各纵向导砂槽 270相互错开的竖立的导砂槽 270'。 这些导
砂槽 270' 将锯条上的导折凹槽 26 、 262 '、 263 ' 划分成多段。
在切割石材的加工过程中工作面由平面逐渐向上凹后,使用扳手依次夹住锯 条上由磨损而遗留的根部的各段沿斜导折凹槽 290和导折凹槽 261翻折,就可分 别使该根部的各段沿导折凹槽 261和斜导折凹槽 290从锯条上断裂下来;减小工 作面整体向上凹的程度。继续加工生产,在加工面逐渐向上凹严重后,使用扳手 依次夹住鋸条上由磨损而遗留的根部的各段沿斜导折凹槽 290和导折凹槽 262 翻折,就可分别使该根部的各段沿导折凹槽 262和斜导折凹槽 290从锯条上断裂 下来,再次减小了加工面整体向上凹的程度。继续加工生产,在加工面逐渐向上 凹严重后,再使用扳手依次夹住锯条上由磨损而遗留的根部的各段沿斜导折凹槽 290和导折凹槽 263翻折,就可分别使该根部的各段沿导折凹槽 263和斜导折凹 槽 290从锯条上断裂下来,再次减小了加工面整体向上凹的程度。由于本实施例 采用了双面配合的导折凹槽 261 - 263、 261 ' - 263 ' 和双面配合的各斜导折凹 槽, 非常便于翻折去除根部。 四、 实施例四 本发明石材锯条第四个实施例的前后两个侧面的对比结构, 如图 5所示。 该石材锯条呈纵向延伸的矩形长条状, 有前后相对的纵向前侧面 310和后侧面 310', 上下相对的纵向上顶面 320和下底面 320' , 左右相对的左端面 330和右 端面 330'。 该石材锯条下方的下底面 320' 为工作面, 上方的上顶面 320为工 作面。 该石材锯条的纵向两端处各有一个贯穿前后两个侧面 310、 310' 的安装 孔 340。 两个安装孔 340远离下底面 320' 而靠近上顶面 320。 前侧面 310上位 于两个安装孔 340之间设置多条竖立的导砂槽 370。后侧面 310'上位于两个安 装孔 340之间设置多条与前侧面 310上各导砂槽 370相互错开的竖立的导砂槽 370'。在前侧面 310和后侧面 310'上从靠近下底面开始设置三条从左端面 330 向右端面 330' 延伸的导折凹槽 361、 362、 363, 这三条导折凹槽 361、 362、 363在前后两个侧面 310、 310'上高度相同沿纵向分段错开分布且在前侧面 310 上的每一分段 L的两端分别与后侧面 310'上对应分段 L'的端头有重叠区域 C。 前侧面 310上导折凹槽 363的两端靠近对应的安装孔 340各设一条从导折凹槽 363到下底面 320' 的斜导折凹槽 390。后侧面 310 '上导折凹槽 363的两端靠近
对应的安装孔 340各设一条从导折凹槽 363到下底面 320' 的斜导折凹槽 390'。 前侧面 310上的两个斜导折凹槽 390分别和后侧面 310'位置上对应的斜导折凹 槽 390' 相对应。
在切割石材的加工过程中加工面由平面逐渐向上凹后,使用扳手依次夹住锯 条上由磨损而遗留的根部的各段沿斜导折凹槽 390和导折凹槽 361翻折,就可分 别使该根部的各段沿导折凹槽 361和斜导折凹槽 390从锯条上断裂下来;减小加 工面整体向上凹的程度。继续加工生产,在加工面逐渐向上凹严重后,使用扳手 依次夹住锯条上由磨损而遗留的根部的各段沿斜导折凹槽 390和导折凹槽 362 翻折,分别使该根部的各段沿导折凹槽 362和斜导折凹槽 390从锯条上断裂下来, 再次减小了加工面整体向上凹的程度。继续加工生产,在加工面逐渐向上凹严重 后,再次使用扳手依次夹住锯条上由磨损而遗留的根部的各段沿斜导折凹槽 390 和导折凹槽 363翻折, 就可分别使该根部的各段沿导折凹槽 263和斜导折凹槽 390从锯条上断裂下来, 再次减小了加工面整体向上凹的程度。 由于本实施例采 用了双面交错配合的导折凹槽 361、362、363和双面配合的斜导折凹槽 390、390' , 也便于翻折去除根部。前侧面 310上各条导折凹槽 361、 362、 363的每一分段 L 的两端与后侧面 310' 上对应分段 L' 的端头之间的重叠区域 C可利于翻折时断 裂线的衔接。 以上所述,仅为本发明较佳实施例, 不以此限定本发明实施的范围,依本发 明的技术方案及说明书内容所作的等效变化与修饰, 皆应属于本发明涵盖的范 围。 工业实用性
本发明石材锯条, 其侧面上靠近工作面设置导折凹槽, 在工作面磨损时使用 扳手之类的简单工具夹住锯条上由磨损而残留的根部相对纵向侧面翻折,就可使 该根部沿导折凹槽从锯条上断裂下来。本发明使用方便、具有良好的工业实用性。
Claims
1.石材锯条, 呈纵向延伸的矩形长条状, 具有纵向延伸且相对的上顶面和 下底面、 两个相对且纵向延伸的侧面和两个相对的端面; 它的下底面为工作面, 上顶面为非工作面;纵向的两端处各有一个贯穿两个侧面的安装孔;其特征在于: 至少一个侧面上靠近下底面设置与下底面平行且从一个端面向另一个端面延伸 的导折凹槽。
2.根据权利要求 1所述的石材锯条, 其特征在于: 所述的两个侧面上均设 有导折凹槽, 且一个侧面上的导折凹槽与另一个侧面上的导折凹槽相对。
3.根据权利要求 1或 2所述的石材锯条, 其特征在于: 所述的导折凹槽为 通槽, 由一个端面连通至另一个端面。
4. 根据权利要求 1所述的石材锯条, 其特征在于: 所述的导折凹槽在两 个侧面上沿纵向等高分段错开分布且在一个侧面上的每一分段的两端分别与另 一个侧面上对应分段的端头有重叠区域。
5.根据权利要求 1或 2或 4所述的石材锯条, 其特征在于: 所述两个安装 孔远离下底面而靠近上顶面; 所述侧面上的导折凹槽有多条且相互平行。
6.根据权利要求 1或 2或 4所述的石材锯条, 其特征在于: 所述的两个侧 面上位于两个安装孔之间各设置多条竖立的导砂槽且一个侧面上的导砂槽与另 一个侧面上的导砂槽相互错开。
7、根据权利要求 1或 2或 4所述的石材锯条, 其特征在于: 所述导折凹槽 的两端靠近对应的安装孔各设一条与导折凹槽交叉到下底面的斜导折凹槽。
8、 根据权利要求 1或 2或 4所述的石材锯条, 其特征在于: 所述导折凹槽 断面形状为方形、 或圆弧形。
9、 根据权利要求 1或 2或 4所述的石材锯条, 其特征在于: 所述导折凹槽 断面形状为三角形。
10、 石材锯条, 呈纵向延伸的矩形长条状, 具有纵向延伸且相对的上顶面 和下底面、两个相对且纵向延伸的侧面和两个相对的端面;它的下底面为工作面, 上顶面为非工作面;纵向的两端处各有一个贯穿两个侧面的安装孔;其特征在于: 至少一个侧面上靠近下底面设置与下底面平行且从一个端面向另一个端面延伸 的导折凹槽,在工作面磨损时,可将两端残留部根沿导折凹槽翻折,使其与本体
分离。
11、根据权利要求 1所述的石材锯条, 其特征在于:所述侧面上的导折凹槽 有多条且相互平行,在使用中根据工作面磨损情况,依次可将两端残留部根沿导 折凹槽翻折, 使其与本体分离。
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CN2269949Y (zh) * | 1996-07-16 | 1997-12-10 | 张崛发 | 钻石条锯片 |
CN2476403Y (zh) * | 2000-06-28 | 2002-02-13 | 费里拉·迪·奇塔代拉公开有限公司 | 线性切刀 |
CN201044971Y (zh) * | 2007-04-02 | 2008-04-09 | 王友宽 | 石材锯条 |
CN101279485A (zh) * | 2007-04-02 | 2008-10-08 | 王友宽 | 石材锯条 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102049645A (zh) * | 2010-11-25 | 2011-05-11 | 项大清 | 一种金刚石排锯焊接机的支架 |
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