WO2009107209A1 - Heater device, measuring device, and method of estimating heat conductivity - Google Patents
Heater device, measuring device, and method of estimating heat conductivity Download PDFInfo
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- WO2009107209A1 WO2009107209A1 PCT/JP2008/053447 JP2008053447W WO2009107209A1 WO 2009107209 A1 WO2009107209 A1 WO 2009107209A1 JP 2008053447 W JP2008053447 W JP 2008053447W WO 2009107209 A1 WO2009107209 A1 WO 2009107209A1
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- heat
- heater
- temperature
- thin film
- heat source
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/18—Investigating or analyzing materials by the use of thermal means by investigating thermal conductivity
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/24—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor being self-supporting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
Definitions
- the present invention relates to a heater device and a measuring device used for performance evaluation of heat transfer equipment.
- a heat pipe is a device that absorbs heat at one end of a container filled with hydraulic fluid, evaporates the hydraulic fluid, condenses the hydraulic fluid at the other end of the container, and dissipates heat, and is used for cooling electronic equipment.
- Patent Documents 1 and 2 in order to thermally connect an electronic component such as an IC chip and a heat pipe, and transport the heat generated in the electronic component to the heat sink by the heat pipe, the heat pipe and the heat sink Has been proposed (in this specification, this will be referred to as a cooler with a heat pipe).
- T 2 is the temperature of the ambient environment of the cooler with heat pipe It is.
- the workpiece thermal resistance Rw may be used in place of the total thermal resistance RT .
- the work thermal resistance Rw is expressed by the following equation.
- T '2 is the temperature of the heat radiating portion with a heat pipe cooler.
- a manufacturer of a cooler with a heat pipe measures the total thermal resistance RT of the cooler with a heat pipe one by one by the following method, and confirms that a predetermined standard is satisfied. .
- T 1 of the heat absorption part of the cooler with a heat pipe heating is performed with an electric heater.
- T 1 is increased slowly, over time the amount of heat generated by the balance between the heat radiation amount, T 1 is constant (steady state).
- T 2 of the surrounding environment when T 1 becomes constant and the power consumption of the electric heater are measured, and the total thermal resistance RT of the cooler with the heat pipe is calculated (in a steady state)
- the heat transport amount W of the cooler with heat pipe is equal to the heat generation amount of the electric heater, and the heat generation amount of the electric heater can be calculated from the power consumption).
- the heat generating part may be unevenly distributed. In other words, this is a case where a specific part of the IC chip becomes hot. It is required to reproduce such a phenomenon and evaluate the performance of the cooler with a heat pipe. In such a case, it is necessary to prepare a dedicated electric heater.
- the present invention has been made to solve these problems, and provides a heater device suitable for measuring the thermal resistance of a cooler with a heat pipe. Moreover, the measuring apparatus suitable for the measurement of the thermal resistance of the cooler with a heat pipe is provided. Moreover, the method of estimating the effective thermal conductivity of the cooler with a heat pipe easily is provided.
- a heater device includes a substrate and a heater device that generates heat by energizing a heater thin film formed on an upper surface of the substrate, each of a plurality of heater thin films and the plurality of heater thin films. And a power supply terminal for supplying power independently.
- the power supply terminal may be formed on the lower surface of the substrate, and a through hole may be provided to electrically connect the power supply terminal and the heater thin film.
- a plurality of sensor thin films may be formed on the lower surface of the substrate.
- a mounting substrate may be provided in which the substrate is placed and held and a wiring pattern for electrically connecting the heater thin film and the sensor thin film to an external device is formed on the upper surface.
- the wiring pattern includes a plurality of power supply paths for each of the power supply terminals that connect a start end in contact with the power supply terminal and an end of the mounting board connected to the external device.
- the lengths of the individual power supply paths may all be equal.
- the measuring device includes the heater device and the control device, and the control device includes power control means for supplying predetermined power to the heater thin film, the sensor thin film, and the heater thin film.
- Sensor control means for measuring the temperature of the substrate, and calculation means for calculating the amount of heat flowing out from the lower surface of the substrate based on the temperature of the sensor thin film and the heater thin film measured by the sensor control means.
- the calculation means may calculate a temperature distribution on the lower surface of the substrate based on the temperature of the sensor thin film measured by the sensor control means.
- the calculation means may calculate the amount of heat generated from the heater thin film based on the power supplied from the power control means to the heater thin film.
- the calculation means may calculate the amount of heat released from the top surface of the heater thin film by subtracting the amount of heat flowing out from the bottom surface of the substrate from the amount of heat generated from the heater thin film.
- an environmental temperature measurement unit that measures the temperature of the environment around the measuring device is provided, and the calculation unit detects a temperature detected by the environmental temperature measurement unit, a temperature of the heater thin film measured by the sensor control unit, Further, the thermal resistance of the specimen placed on the heater thin film may be calculated based on the amount of heat released from the upper surface of the heater thin film.
- the apparatus includes a heat radiating portion temperature measuring means for measuring the surface temperature of the heat radiating portion of the specimen placed on the heater thin film, and the calculating means detects the temperature detected by the heat radiating portion degree measuring means, the sensor The thermal resistance of the specimen may be calculated based on the temperature of the heater thin film measured by the control means and the amount of heat released from the upper surface of the heater thin film.
- the sensor control means includes a temperature monitoring means for monitoring a time change in the temperature of the heater thin film, and the calculation means is configured such that when the time change in the temperature of the heater thin film ceases, The thermal resistance may be calculated.
- a heat dissipating object whose heat conductivity is known is placed on a heat source, and the heat generation amount and the heat dissipation amount of the heat source are balanced and the temperature of the heat source becomes constant.
- Preliminary measurement stage for measuring the temperature distribution of the heat dissipating object in a steady state solving the heat conduction equation for the heat dissipating object and the heat source, the heat generation amount of the heat source and the heat dissipation amount are balanced, and the temperature of the heat source is constant
- the calculation stage for calculating the temperature distribution of the heat dissipating object in the steady state is compared with the temperature distribution obtained in the preliminary measurement stage and the temperature distribution obtained in the calculation stage, so that they match.
- a boundary condition determining step for determining a boundary condition of the heat conduction equation, and solving the heat conduction equation using the boundary condition determined in the boundary condition determining step by changing the thermal conductivity of the heat dissipating object, Heat source heat generation and heat dissipation Is a steady temperature estimation stage for estimating the temperature of the heat source in a steady state where the temperature of the heat source is constant, and the thermal conductivity of the heat dissipating object and the temperature of the heat source obtained in the steady temperature estimation stage.
- the heater may be a heater device according to any one of the above-described configurations.
- the heater device of the present invention can independently control a plurality of heater thin films, a heat source in which heat generation is biased to a specific part can be simulated. Further, since the heater device of the present invention can detect the temperatures of the upper surface and the lower surface of the substrate, the amount of heat flowing out to the lower surface of the substrate can be calculated.
- the measuring apparatus of the present invention can calculate the net amount of heat transferred from the specimen by subtracting the amount of heat flowing out to the lower surface of the substrate from the amount of heat generated in the heater thin film. Moreover, the thermal resistance of the specimen can be automatically measured.
- the thermal conductivity of the specimen is known simply by placing the specimen on the heat source and measuring the temperature when the temperature of the heat source reaches a steady state. be able to.
- FIG. 1 is a side view showing a conceptual configuration of a heater device according to the present invention.
- the heater device 1 is a device that heats a cooler 2 with a heat pipe, and includes a heater substrate 3 and a mounting substrate 4.
- the cooler 2 with a heat pipe includes a heat pipe 5 and a heat sink 6, and is brought into contact with an IC chip (not shown), and heat generated from the IC chip is transported to the heat sink 6 by the heat pipe 5 to dissipate heat. It is.
- the heater substrate 3 is made of ceramic having heat resistance, and a plurality of heater thin films 7 are formed on the upper surface thereof.
- a through hole (not shown) is provided in the heater substrate 3, and the power supply terminal 8 protrudes from the lower surface of the heater substrate 3 through the through hole.
- the power supply terminal 8 is a terminal that supplies power to the heater thin film 7, and the heater thin film 7 is supplied with power from the power supply terminal 8 and generates heat. Further, the temperature of the heater thin film 7 can be known by measuring the electrical resistance between the power supply terminals 8.
- a plurality of sensor thin films 9 are provided on the lower surface of the heater substrate 3. By measuring the electric resistance of the sensor thin film 9, the temperature of the lower surface of the heater substrate 3 can be known.
- the mounting substrate 4 is a quartz substrate on which the heater substrate 3 is placed and fixed, and the heater substrate 3 is fixed at a predetermined position on the mounting substrate 4 by a fastener (not shown).
- a power supply wiring thin film 10 and a sensor wiring thin film 11 are formed on the upper surface of the mounting substrate 4.
- the power supply wiring thin film 10 is a wiring pattern for supplying power to the heater thin film 7 from an external device (not shown)
- the sensor wiring thin film 11 is a wiring pattern for electrically connecting the external device and the sensor thin film 9.
- FIG. 2A and 2B are external views of the heater substrate 3, wherein FIG. 2A is a plan view of the upper surface, FIG. 2B is an enlarged view of a portion including the heater thin film 7, and FIG.
- the heater substrate 3 is a square having a side length of 50 mm, and a square heater surface 12 having a side of 10 mm is formed at the center.
- the heater surface 12 is a portion that simulates an IC chip to be cooled by the cooler 2 with a heat pipe, and includes five heater thin films 7.
- FIG. 2B on the heater surface 12, four L-shaped heater thin films 7 are arranged around a square heater thin film 7 arranged in the center thereof.
- Two heater terminals 8 are provided at the end of the heater thin film 7, and the feeder terminals 8 protrude from the upper surface of the heater substrate 3 to the lower surface of the heater substrate 3 through the through holes 13 penetrating from the upper surface to the lower surface. (See FIG. 2 (c)). Note that the thickness of the heater substrate 3 is about 1 mm.
- each of the five heater thin films 7 is provided with the power supply terminal 8
- each of the five heater thin films 7 can be controlled independently. That is, it is possible to energize a part of the five heater thin films 7 and to adjust the amount of heat generated by the specific heater thin film 7, thereby simulating an IC chip in which the heat generating portions are unevenly distributed.
- the material of the heater thin film 7 may be selected from materials that generate heat when energized and the electric resistance changes with temperature change, but platinum is used in this embodiment.
- FIG. 3A and 3B are plan views showing the lower surface of the heater substrate 3, wherein FIG. 3A is an overall view and FIG. 3B is an enlarged view of the sensor thin film 9.
- FIG. 3A is an overall view
- FIG. 3B is an enlarged view of the sensor thin film 9.
- nine sensor thin films 9 are arranged in the horizontal direction and the diagonal (diagonal) direction. As will be described later, such an arrangement is selected in order to estimate the temperature distribution of the entire lower surface of the heater substrate 3 based on the temperature data obtained from the nine sensor thin films 9.
- the sensor thin film 9 is arranged at a position where it does not interfere (overlap) with the power supply terminal 8 of the heater thin film 7.
- the sensor thin film 9 is a square having a side length of about 2.4 mm, and has a pattern as shown in FIG. Further, sensor terminals 14 are provided at both ends of the pattern of the sensor thin film 9, and the temperature of the sensor thin film 9 can be known by measuring the electrical resistance between the sensor terminals 14.
- an appropriate material may be selected from substances whose electric resistance changes with a change in temperature.
- platinum is used as the material of the sensor thin film 9.
- FIG. 4A and 4B are plan views showing the top surface of the mounting substrate 4, where FIG. 4A shows the mounting substrate 4 alone, and FIG. 4B shows a state where the heater substrate 3 is mounted on the mounting substrate 4.
- the mounting substrate 4 is a square quartz substrate having a side length of 150 mm, and has 10 power supply wiring thin films 10 and 18 sensor wiring thin films 11 formed on the upper surface. Yes.
- the power supply wiring thin film 10 is a thin film of a conductor that connects the electrode pad 15 disposed at the edge of the mounting substrate 4 and the connection pad 16 disposed at the center of the mounting substrate 4.
- the electrode pad 15 is a connection part that is electrically connected to an external device (not shown), and the connection pad 16 is a connection part that contacts the power supply terminal 8 protruding from the lower surface of the heater substrate 3. That is, the power supply wiring thin film 10 functions as a wiring for electrically connecting the external device and the heater thin film 7.
- the path is bent according to the relative positional relationship between the electrode pad 15 and the connection pad 16.
- the length of the path from the electrode pad 15 to the connection pad 16 is made equal for all the power supply wiring thin films 10. This is to eliminate measurement errors in the amount of heat generation and temperature caused by the difference in wiring resistance of the power supply wiring thin film 10.
- the sensor wiring thin film 11 is a conductive thin film that connects the electrode pad 17 disposed at the edge of the mounting substrate 4 and the connection pad 18 disposed at the center of the mounting substrate 4.
- the electrode pad 17 is a connection portion that is electrically connected to an external device (not shown)
- the connection pad 18 is a connection portion that contacts the sensor terminal 14 of the sensor thin film 9 disposed on the lower surface of the heater substrate 3. That is, the sensor wiring thin film 11 functions as a wiring for electrically connecting the external device and the sensor thin film 7.
- the sensor wiring thin film 11 is also bent so that the length of the path from the electrode pad 17 to the connection pad 18 is the same for all the sensor wiring thin films 11. It is trying to become.
- FIG. 5 is a schematic diagram for explaining the principle of measuring the total thermal resistance RT of the cooler 2 with a heat pipe using the heater device 1.
- W P is a quantity of heat generated by the heater film 7 in a unit time
- W F is the amount of heat with heat pipe unit time cooler 2 is discharged to the outside environment by absorbing from the heater film 7, i.e. a heat pipe This is the amount of heat transport per unit time of the attached cooler 2.
- W B is the quantity of heat discharged to the external environment through the heater substrate 3 from the back surface of the heater film 7 in a unit time.
- T 1 is the temperature of the heater thin film 7
- T 2 is the temperature of the external environment
- T 3 is the temperature of the lower surface of the heater substrate 3.
- the total thermal resistance RT of the cooler 2 with a heat pipe is given by the following equation.
- T 1 is the temperature of the heater thin film 7, it can be calculated from the electric resistance value of the heater thin film 7. Further, since T 2 is the temperature of the external environment, it can be measured by various known temperature measuring means. Therefore, if it is possible to know the W F, it can be calculated the total thermal resistance R T.
- W P is because it is the amount of heat generated by the heater film 7 in a unit time, it can be determined by multiplying the thermoelectric conversion efficiency on the power consumption of the heater film 7.
- W B is calculated by the following procedure.
- t is smaller than A, so that the heat flowing from the back surface of the heater thin film 7 to the lower surface of the heater substrate 3 is applied to the heater substrate 3.
- k is the thermal conductivity of the heater substrate 3.
- T 1 can be calculated from the value of the electrical resistance of the heater thin film 7.
- T 3 cannot use the measured value of the sensor thin film 9 as it is. This is because the sensor thin film 9 is not directly below the heater thin film 7 (in order to avoid interference between the power supply terminal 8 of the heater thin film 7 and the sensor thin film 9).
- the temperature distribution of the lower surface of the heater substrate 3 is estimated based on the measured values of the nine sensor thin films 9 arranged on the lower surface of the heater substrate 3, and the temperature of the lower surface of the heater substrate 3 immediately below the heater thin film 7, that is, determine the T 3.
- the temperature at a point between the adjacent sensor thin films 9 changes linearly with respect to the distance from one sensor thin film 9. Good.
- the sensor thin film 9 is not evenly distributed with respect to the heater substrate 3, the accuracy in estimating the temperature at a part away from the sensor thin film 9 becomes a problem. Therefore, it can be considered that the temperature of the lower surface of the heater substrate 3 is distributed symmetrically with respect to the center of the heater substrate 3. Accordingly, as shown in FIG. 6, it is possible to create an isotherm diagram on the assumption that the temperatures of the parts A to D are equal to the measured values by the sensor thin film 9 disposed in the parts A ′ to D ′.
- FIG. 7 is a configuration diagram showing a conceptual configuration of the measuring device 21.
- the measuring device 21 includes a heater device 1, a control device 22, a power control device 23, a sensor control device 24, and temperature sensors 25 and 26.
- the control device 22 is a computer that dominates all of the measurement device 21, and the power control device 23 and the sensor control device 24 function in response to a command from the control device 22.
- the power control device 23 is a device that supplies predetermined power to the heater thin film 7 of the heater device 1 in accordance with a command from the control device 22.
- the sensor control device 24 is a device that calculates the temperature of the sensor thin film 9 by measuring the electrical resistance between the sensor terminals 14 of the sensor thin film 9 in accordance with a command from the control device 22. Further, the sensor control device 24 calculates the temperature of the heater thin film 7 by measuring the electrical resistance between the power supply terminals 8 of the heater thin film 7 in accordance with a command from the control device 22.
- the temperature sensor 25 is a sensor that detects the temperature of the external environment (the space where the cooler 2 with a heat pipe dissipates heat). Moreover, the temperature sensor 26 is a sensor which detects the surface temperature of the thermal radiation part (heat sink 6) of the cooler 2 with a heat pipe.
- Control program A control program is installed in the control device 22, and the control device 22 operates the power control device 23 and the like according to the control program to perform automatic measurement.
- FIG. 8 is a flowchart illustrating an example of a control program executed by the control device 22. Hereinafter, this control program will be described with reference to the step numbers attached to the figure.
- Step 1 The power control device 23 supplies predetermined power to the heater thin film 7 to start heating. As described above, for example, it is also possible to simulate an IC chip in which heat generation portions are unevenly distributed by supplying power to a part of the five heater thin films 7.
- Step 2 After starting heating, the sensor control unit 24 monitors the change in temperature T 1 of the heater film 7 by measuring the electrical resistance between the power supply terminal 8 of the heater film 7, until the change disappears (steady state Wait until it reaches). If there is no change, go to Step 3.
- Step 3 The sensor control device 24 calculates the temperature of the sensor thin film 9, estimates the temperature distribution of the lower surface of the heater substrate 3 based on the result, and lowers the temperature T 3 of the heater substrate 3 immediately below the heater thin film 7. Ask for. (Step 4) The amount of heat W B flowing out from the lower surface of the heater substrate 3 per unit time is obtained based on T 1 and T 3 .
- Step 5 The power unit 23 based on the power supplied to the heater film 7, determine the amount of heat W P generated by the heater film 7 in a unit time. (Step 6) on the basis of W B and W P, determining the amount of heat W F of condenser 2 with heat pipe unit time transport (heat radiation).
- Step 7 based on the temperature T 2 and T 1, W F of the external environment the temperature sensor 25 detects, determine the total thermal R T resistor with heat pipe cooler 2.
- step 7 in place of T 2, Using the surface temperature T '2 of the heat radiating portion of the heat pipe condenser with 2 (sink 6) the temperature sensor 26 detects, of the cooler 2 with heat pipes work
- the thermal resistance Rw can be calculated.
- the inventors have considered estimating the effective heat conductivity of the heat transfer device using the measuring device 21 and evaluating the heat transfer performance of the heat transfer device alone using the effective heat conductivity.
- the heat transfer device is placed on the heat source, and the effective heat conduction of the heat transfer device is calculated from the temperature of the heat source when the heat source heat output and the heat transfer amount by the heat transfer device are balanced and the temperature of the heat source becomes steady.
- the method for estimating the rate and that the effective thermal conductivity is excellent as an evaluation index using the heat transfer performance of the cooler 2 with a heat pipe alone.
- a heat dissipating object for example, a copper plate
- the temperature distribution of the heat dissipating object when the temperature of the heat source becomes steady for example, using an infrared thermography. Measure).
- (2) Establish a three-dimensional heat conduction equation for the heat dissipating object and the heat source and solve it using a finite volume method.
- (3) The measured value of (1) and the calculated value of (2) are compared, and the boundary condition of the three-dimensional heat conduction equation (the thickness of the thermogrease between the heat dissipating object and the heat source) is the same.
- the heat transfer coefficient of the upper surface of the heat dissipating object is determined.
- the inventors determine the boundary condition of the heat conduction equation for the heat source 1 and the heat source 2 by the method described above, calculate the relationship between the heat conductivity and the steady temperature, and calculate the heat conductivity of the heat dissipating object. Taking the horizontal axis and plotting the steady temperature of the heat source 1 and the heat source 2 on the vertical axis, a result as shown in FIG. 9 was obtained.
- the curve shown in FIG. 9 is a curve obtained by substituting the value shown in Equation 8 or Equation 9 into Equation 7. [Estimation of effective thermal conductivity of heat transfer equipment] Now, from Equation 7, the following equation is obtained.
- the effective thermal conductivity X is an index of heat transfer performance inherent to the cooler 2 with a heat pipe that is not affected by the size and dimensions of the heat source.
- the present invention is useful as an apparatus and method used for measuring heat transfer characteristics of various heat transfer devices.
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Abstract
Description
(2)時間の経過にしたがって、T1はゆっくり上昇するが、やがて放熱量と発熱量がバランスして、T1は一定(定常状態)になる。
(3)T1が一定になった時の、周囲環境の温度T2、及び電熱ヒータの消費電力を測定して、ヒートパイプ付き冷却器の総熱抵抗RTを算出する(定常状態になったときのヒートパイプ付き冷却器の熱輸送量Wは、電熱ヒータの発熱量に等しく、電熱ヒータの発熱量は消費電力から算出できる)。 (1) While measuring the temperature (= surface temperature of the object to be cooled) T 1 of the heat absorption part of the cooler with a heat pipe, heating is performed with an electric heater.
(2) with the lapse of time, T 1 is increased slowly, over time the amount of heat generated by the balance between the heat radiation amount, T 1 is constant (steady state).
(3) The temperature T 2 of the surrounding environment when T 1 becomes constant and the power consumption of the electric heater are measured, and the total thermal resistance RT of the cooler with the heat pipe is calculated (in a steady state) The heat transport amount W of the cooler with heat pipe is equal to the heat generation amount of the electric heater, and the heat generation amount of the electric heater can be calculated from the power consumption).
2 ヒートパイプ付き冷却器
3 ヒータ基板
4 実装基板
5 ヒートパイプ
6 ヒートシンク
7 ヒータ薄膜
8 給電端子
9 センサ薄膜
10 給電用配線薄膜
11 センサ用配線薄膜
12 ヒータ面
13 スルーホール
14 センサ端子
15 電極パッド
16 接続パッド
17 電極パッド
18 接続パッド
21 計測装置
22 制御装置
23 電力制御装置
24 センサ制御装置
25 温度センサ
26 温度センサ DESCRIPTION OF
図1は、本発明に係るヒータ装置の概念的な構成を示す側面図である。図1に示すように、ヒータ装置1は、ヒートパイプ付き冷却器2を加熱する装置であり、ヒータ基板3と実装基板4から構成される。 [Overall configuration of heater device]
FIG. 1 is a side view showing a conceptual configuration of a heater device according to the present invention. As shown in FIG. 1, the
図2は、ヒータ基板3の外形図であり、(a)は上面の平面図、(b)はヒータ薄膜7を備えた部位の拡大図、(c)は部分断面図である。 [Upper surface of heater substrate]
2A and 2B are external views of the
図3は、ヒータ基板3の下面を示す平面図であり、(a)は全体図、(b)はセンサ薄膜9の拡大図である。 [Lower surface of heater substrate]
3A and 3B are plan views showing the lower surface of the
図4は、実装基板4の上面を示す平面図であり、(a)は実装基板4単体、(b)は実装基板4上にヒータ基板3を搭載した状態を示している。 [Mounting board]
4A and 4B are plan views showing the top surface of the mounting
図5は、ヒータ装置1を使って、ヒートパイプ付き冷却器2の総熱抵抗RTを測定する原理を説明する模式図である。 [Measurement method of thermal resistance]
FIG. 5 is a schematic diagram for explaining the principle of measuring the total thermal resistance RT of the
∴ WF=WP-WB (式5) W P = W F + W B ( Equation 4)
∴ W F = W P -W B (Formula 5)
次に、ヒータ装置1を使って、ヒートパイプ付き冷却器2の総熱抵抗RTあるいはワーク熱抵抗Rwを自動計測する計測装置21について説明する。 [Measurement equipment]
Then use the
制御装置22には、制御プログラムがインストールされ、制御装置22は制御プログラムに従って、電力制御装置23等を運転して、自動計測を行う。図8は、制御装置22で実行される制御プログラムの例を示すフローチャートである。以下、この制御プログラムを図に付したステップ番号を追いながら説明する。 [Control program]
A control program is installed in the
(ステップ2)加熱を開始したら、センサ制御装置24は、ヒータ薄膜7の給電端子8間の電気抵抗を測定してヒータ薄膜7の温度T1の変化を監視し、変化がなくなるまで(定常状態に達するまで)待つ。変化がなくなったらステップ3に進む。 (Step 1) The
(Step 2) After starting heating, the
(ステップ4)T1及びT3に基づいて単位時間にヒータ基板3の下面から流出する熱量WBを求める。 (Step 3) The
(Step 4) The amount of heat W B flowing out from the lower surface of the
(ステップ6)WB及びWPに基づいて、単位時間にヒートパイプ付き冷却器2が輸送(放熱)する熱量WFを求める。 (Step 5) The
(Step 6) on the basis of W B and W P, determining the amount of heat W F of
以上、ヒータ装置1を備えた計測装置21を使って、ヒートパイプ付き冷却器2の熱抵抗を計測する手順を説明した。熱抵抗は伝熱機器を特定の熱源に実装したときの伝熱性能を評価する指標として有効である。 [Performance evaluation of single heat transfer device]
The procedure for measuring the thermal resistance of the
熱伝導率が分かっている物体を熱源の上に伝熱機器を置いて、熱源の発熱量と伝熱機器による伝熱量がバランスするときの温度(定常温度)を計算するために、次のような手順で熱伝導方程式の境界条件を決定する。 [Determination of boundary condition of heat conduction equation]
In order to calculate the temperature (steady temperature) when a heat transfer device is placed on a heat source with a known heat conductivity and the heat generation amount of the heat source and the heat transfer amount by the heat transfer device are balanced, The boundary condition of the heat conduction equation is determined by a simple procedure.
(2)前記放熱物体と前記熱源について3次元熱伝導方程式を立てて、有限体積法を用いてこれを解く。
(3)(1)の計測値と(2)の計算値を比較して、両者が一致するような3次元熱伝導方程式の境界条件(前記放熱物体と前記熱源の間のサーモグリスの厚さ、前記放熱物体の上面の熱伝達係数)を決定する。 (1) A heat dissipating object (for example, a copper plate) whose thermal conductivity is known is placed on a heat source, and the temperature distribution of the heat dissipating object when the temperature of the heat source becomes steady (for example, using an infrared thermography). Measure).
(2) Establish a three-dimensional heat conduction equation for the heat dissipating object and the heat source and solve it using a finite volume method.
(3) The measured value of (1) and the calculated value of (2) are compared, and the boundary condition of the three-dimensional heat conduction equation (the thickness of the thermogrease between the heat dissipating object and the heat source) is the same. The heat transfer coefficient of the upper surface of the heat dissipating object is determined.
前述の方法で決定した境界条件を用いるとともに、前記放熱物体の熱伝導率を様々に変えて、前記3次元熱伝導方程式を解いて、前記放熱物体の熱伝導率に対する前記熱源の定常温度を計算する。 [Determination of relational equation between thermal conductivity and steady temperature of heat source]
Using the boundary conditions determined by the above method, changing the thermal conductivity of the heat dissipating object in various ways, solving the three-dimensional heat conduction equation, and calculating the steady temperature of the heat source relative to the heat conductivity of the heat dissipating object To do.
Y0=345.8,P=32.51,Q=580.4 (式8)
前記熱源2については、
Y0=347.2,P=26.18,Q=580.6 (式9)
の値が得られる。 That is, for the
Y 0 = 345.8, P = 32.51, Q = 580.4 (Formula 8)
For the
Y 0 = 347.2, P = 26.18, Q = 580.6 (formula 9)
The value of is obtained.
[伝熱機器の有効熱伝導率の推定]
さて、式7から次式が得られる。 The curve shown in FIG. 9 is a curve obtained by substituting the value shown in
[Estimation of effective thermal conductivity of heat transfer equipment]
Now, from
X=1270(W・m-1・K-1) (式11)
前記熱源2については、
X=1177(W・m-1・K-1) (式12)
の値が得られる。 That is, for the
X = 1270 (W · m −1 · K −1 ) (Formula 11)
For the
X = 1177 (W · m −1 · K −1 ) (Formula 12)
The value of is obtained.
Claims (14)
- 基板と、
前記基板の上面に形成されたヒータ薄膜に通電して発熱するヒータ装置において、
複数のヒータ薄膜と、
前記複数のヒータ薄膜のそれぞれに独立して給電する給電端子を有することを特徴とするヒータ装置。 A substrate,
In the heater device that generates heat by energizing the heater thin film formed on the upper surface of the substrate,
A plurality of heater thin films;
A heater device comprising a power supply terminal for supplying power independently to each of the plurality of heater thin films. - 前記給電端子を前記基板の下面に形成するとともに、
前記給電端子と前記ヒータ薄膜を電気的に連絡するスルーホールを備える
ことを特徴とする請求項1に記載のヒータ装置。 While forming the power supply terminal on the lower surface of the substrate,
The heater device according to claim 1, further comprising a through hole that electrically connects the power supply terminal and the heater thin film. - 前記基板の下面に形成された複数のセンサ薄膜を有する
ことを特徴する請求項2に記載のヒータ装置。 The heater device according to claim 2, comprising a plurality of sensor thin films formed on a lower surface of the substrate. - 前記基板を載置保持するとともに、
前記ヒータ薄膜及び前記センサ薄膜と外部機器を電気的に接続する配線パターンを上面に形成した実装基板を有する
ことを特徴とする請求項3に記載のヒータ装置。 While placing and holding the substrate,
The heater device according to claim 3, further comprising: a mounting substrate on which a wiring pattern for electrically connecting the heater thin film and the sensor thin film to an external device is formed. - 前記配線パターンは、
前記給電端子に接触する始端と前記実装基板の縁部にあって前記外部機器に接続される終端を結ぶ給電路を、前記給電端子毎に複数個備えるともに、
前記複数個の給電路の長さが全て等しい
ことを特徴とする請求項4に記載のヒータ装置。 The wiring pattern is
While providing a plurality of power supply paths for each of the power supply terminals, connecting the power supply terminal to the end connected to the external device at the edge of the mounting board and contacting the power supply terminal,
The heater device according to claim 4, wherein the lengths of the plurality of power supply paths are all equal. - 請求項3に記載のヒータ装置と、
制御装置から構成されるとともに、
前記制御装置は、
前記ヒータ薄膜に所定の電力を供給する電力制御手段と、
前記センサ薄膜と前記ヒータ薄膜の温度を計測するセンサ制御手段と、
前記センサ制御手段が計測する、前記センサ薄膜と前記ヒータ薄膜の温度に基づいて、前記基板の下面から流出する流出熱量を算出する演算手段を備える
ことを特徴とする測定装置。 A heater device according to claim 3,
Consists of a control device,
The controller is
Power control means for supplying predetermined power to the heater thin film;
Sensor control means for measuring temperatures of the sensor thin film and the heater thin film;
A measuring apparatus comprising: calculating means for calculating the amount of heat flowing out from the lower surface of the substrate based on the temperature of the sensor thin film and the heater thin film measured by the sensor control means. - 前記演算手段は、
前記センサ制御手段が計測する前記センサ薄膜の温度に基づいて、前記基板の下面の温度分布を算出する
ことを特徴とする請求項6に記載の測定装置。 The computing means is
The measurement apparatus according to claim 6, wherein the temperature distribution of the lower surface of the substrate is calculated based on the temperature of the sensor thin film measured by the sensor control unit. - 前記演算手段は、
前記電力制御手段が前記ヒータ薄膜に供給する電力に基づいて、前記ヒータ薄膜から発生する発生熱量を算出する
ことを特徴とする請求項6に記載の測定装置。 The computing means is
The measuring apparatus according to claim 6, wherein the amount of heat generated from the heater thin film is calculated based on electric power supplied to the heater thin film by the power control unit. - 前記演算手段は、
前記ヒータ薄膜から発生する発生熱量から前記基板の下面から流出する流出熱量を減じて、前記ヒータ薄膜の上面から放出される放出熱量を算出する
ことを特徴とする請求項8に記載の測定装置。 The computing means is
The measurement apparatus according to claim 8, wherein the amount of heat released from the lower surface of the substrate is subtracted from the amount of heat generated from the heater thin film to calculate the amount of heat released from the upper surface of the heater thin film. - 前記測定装置の周囲の環境の温度を測定する環境温度測定手段を備えるとともに、
前記演算手段は、
前記環境温度測定手段が検出する温度、前記センサ制御手段が計測する前記ヒータ薄膜の温度、及び前記ヒータ薄膜の上面から放出される放出熱量に基づいて、前記ヒータ薄膜の上に載置される供試体の熱抵抗を算出する
ことを特徴とする請求項9に記載の測定装置。 With environmental temperature measuring means for measuring the temperature of the environment around the measuring device,
The computing means is
Based on the temperature detected by the environmental temperature measuring means, the temperature of the heater thin film measured by the sensor control means, and the amount of heat released from the upper surface of the heater thin film, the heater is placed on the heater thin film. The measuring apparatus according to claim 9, wherein the thermal resistance of the specimen is calculated. - 前記ヒータ薄膜の上に載置される供試体の放熱部の表面温度を測定する放熱部温度測定手段を備えるとともに、
前記演算手段は、
前記放熱部度測定手段が検出する温度、前記センサ制御手段が計測する前記ヒータ薄膜の温度、及び前記ヒータ薄膜の上面から放出される放出熱量に基づいて、前記供試体の熱抵抗を算出する
ことを特徴とする請求項9に記載の測定装置。 While comprising a heat radiating portion temperature measuring means for measuring the surface temperature of the heat radiating portion of the specimen placed on the heater thin film,
The computing means is
Calculating the thermal resistance of the specimen based on the temperature detected by the heat radiation part degree measuring means, the temperature of the heater thin film measured by the sensor control means, and the amount of heat released from the upper surface of the heater thin film. The measuring apparatus according to claim 9. - 前記センサ制御手段が計測する前記ヒータ薄膜の温度の時間変化を監視する温度監視手段を備えるとともに、
前記演算手段は、
前記ヒータ薄膜の温度の時間変化がなくなったときに、前記供試体の熱抵抗を算出する
ことを特徴とする請求項10又は請求項11に記載の測定装置。 The temperature control means for monitoring the time change of the temperature of the heater thin film measured by the sensor control means,
The computing means is
The measuring apparatus according to claim 10 or 11, wherein a thermal resistance of the specimen is calculated when a time change in temperature of the heater thin film disappears. - 熱伝導率が分かっている放熱物体を熱源の上に載置して、前記熱源の発熱量と放熱量が均衡して前記熱源の温度が一定になった定常状態における前記放熱物体の温度分布を計測する予備計測段階と、
前記放熱物体と前記熱源についての熱伝導方程式を解いて、前記熱源の発熱量と放熱量が均衡して前記熱源の温度が一定になった定常状態における前記放熱物体の温度分布を計算する計算段階と、
前記予備計測段階で得られた温度分布と前記計算段階で得られた温度分布を比較して、両者が一致するような前記熱伝導方程式の境界条件を決定する境界条件決定段階と、
前記境界条件決定段階で決定された境界条件を用いた前記熱伝導方程式を前記放熱物体の熱伝導率を変えて解いて、前記熱源の発熱量と放熱量が均衡して前記熱源の温度が一定になった定常状態における前記熱源の温度を推定する定常温度推定段階と、
前記定常温度推定段階で得られた前記放熱物体の熱伝導率と前記熱源の温度の関係に基づいて両者の関係を示す近似式を決定する近似式決定段階と、
供試体を前記熱源の上に載置して、前記熱源の発熱量と放熱量が均衡して前記熱源の温度が一定になったときの前記熱源の温度を計測する供試体計測段階と、
前記供試体計測段階で得られた前記熱源の温度と前記近似式決定段階で得られた近似式に基づいて、前記供試体の熱伝導率を求める熱伝導率推定段階を有する
ことを特徴とする熱伝導率推定方法。 The temperature distribution of the heat dissipating object in a steady state in which the heat source having a known heat conductivity is placed on the heat source and the heat generation amount and the heat dissipating amount of the heat source are balanced and the temperature of the heat source is constant. A preliminary measurement stage to measure,
A calculation step of solving a heat conduction equation for the heat radiating object and the heat source, and calculating a temperature distribution of the heat radiating object in a steady state in which the heat generation amount and the heat radiation amount of the heat source are balanced and the temperature of the heat source is constant. When,
Comparing the temperature distribution obtained in the preliminary measurement step with the temperature distribution obtained in the calculation step, and determining the boundary condition of the heat conduction equation so that they match,
Solving the heat conduction equation using the boundary condition determined in the boundary condition determination step by changing the thermal conductivity of the heat dissipating object, the heat generation amount of the heat source and the heat dissipation amount are balanced and the temperature of the heat source is constant. A steady temperature estimation step for estimating the temperature of the heat source in a steady state
An approximate expression determining step for determining an approximate expression indicating the relationship between the thermal conductivity of the heat dissipating object and the temperature of the heat source obtained in the steady temperature estimating step;
Specimen measurement step of placing the specimen on the heat source and measuring the temperature of the heat source when the heat generation amount and the heat dissipation amount of the heat source are balanced and the temperature of the heat source becomes constant,
A thermal conductivity estimation step of obtaining a thermal conductivity of the specimen based on the temperature of the heat source obtained in the specimen measurement stage and the approximate expression obtained in the approximate expression determination stage. Thermal conductivity estimation method. - 前記熱源は請求項1ないし請求項5のいずれか1項に記載のヒータ装置であることを特徴とする請求項13に記載の熱伝導率推定方法。 The thermal conductivity estimation method according to claim 13, wherein the heat source is the heater device according to any one of claims 1 to 5.
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WO2021116431A1 (en) * | 2019-12-13 | 2021-06-17 | Phoenix Contact Gmbh & Co. Kg | Device for thermal loading |
BE1027857B1 (en) * | 2019-12-13 | 2021-07-14 | Phoenix Contact Gmbh & Co | DEVICE FOR THERMAL LOAD |
CN111239181A (en) * | 2020-01-20 | 2020-06-05 | 中国计量大学 | Method for testing heat conductivity of irregular sample |
CN113225858A (en) * | 2021-02-02 | 2021-08-06 | 深圳兴奇宏科技有限公司 | Heat source simulation structure |
CN114720017A (en) * | 2022-03-29 | 2022-07-08 | 孚泽(成都)科技有限公司 | Temperature measuring method, device and system based on heat conduction and terminal |
CN114720017B (en) * | 2022-03-29 | 2024-10-08 | 孚泽(成都)科技有限公司 | Temperature measurement method, device, system and terminal based on heat conduction |
Also Published As
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CN102217414A (en) | 2011-10-12 |
TW200937595A (en) | 2009-09-01 |
JPWO2009107209A1 (en) | 2011-06-30 |
CN102217414B (en) | 2014-04-30 |
TWI434381B (en) | 2014-04-11 |
JP5509443B2 (en) | 2014-06-04 |
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