WO2009087990A1 - Wear-resistant steel sheet having excellent wear resistant at high temperature and processability upon bending, and method for production thereof - Google Patents
Wear-resistant steel sheet having excellent wear resistant at high temperature and processability upon bending, and method for production thereof Download PDFInfo
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- WO2009087990A1 WO2009087990A1 PCT/JP2009/050024 JP2009050024W WO2009087990A1 WO 2009087990 A1 WO2009087990 A1 WO 2009087990A1 JP 2009050024 W JP2009050024 W JP 2009050024W WO 2009087990 A1 WO2009087990 A1 WO 2009087990A1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/002—Heat treatment of ferrous alloys containing Cr
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
- C21D8/0263—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
Definitions
- the present invention relates to a wear-resistant steel plate excellent in high-temperature wear resistance and bending workability used for construction machinery and industrial machinery, and a method for producing the same.
- wear resistant steel of the HB500 class (with a Brinell hardness of about 450 to 550 at room temperature) is excellent in wear resistance but not very good in bending workability.
- Wear resistant steel of HB400 class (with Brinell hardness of about 360 to 440 at room temperature) with lower hardness can be bent relatively easily, and is applied to many parts that require processing. Abrasion resistance, particularly in high temperature environments, is not sufficient.
- steel sheets for wear-resistant applications do not require a particularly high toughness value, but a certain toughness value is set so that cracks do not occur even if the thickness of the steel sheet decreases during use. It is necessary to have. Even considering use in cold regions, it is considered that Charpy absorbed energy at ⁇ 40 ° C. is 27 J or more.
- Patent Document 1 as a wear-resistant steel for high-temperature applications of Brinell hardness HB500 class.
- the invention described in this document is designed with the highest priority on high temperature wear resistance, and does not take any special measures to improve the bending workability, and is therefore limited to applications where the bending radius is relatively gentle. .
- Patent Document 2 relates to wear resistant steel for medium and normal temperatures used in a region where the temperature is changed from 300 ° C to 400 ° C.
- toughness and workability are not taken into consideration and their characteristics are not shown, but because Si is very high, toughness is not high and workability is not high.
- Patent Document 3 relates to HB400 class wear-resistant steel having excellent bending workability, but no consideration is given to wear resistance in a high-temperature environment.
- the HB400 class wear-resistant steel having good bending workability and the wear-resistant steel plate having high wear resistance even in a high temperature environment from 300 ° C. to 400 ° C. are suitable so far. I can't find it.
- the wear-resistant steel plate is a consumable item, economic efficiency is also an important factor, and it is desirable that the amount of expensive alloy elements added be as low as possible.
- the present invention is a wear-resistant steel that is HB400 class room temperature hardness with good bending workability and has high wear resistance even in a high temperature environment of 300 ° C. to 400 ° C., and is also excellent in economy.
- the purpose is to provide.
- the present invention assumes a high temperature environment of 300 ° C. to 400 ° C., but the typical temperature for characteristic evaluation is set to 350 ° C., and the martensitic steel having various chemical compositions at 350 ° C.
- the wear resistance was investigated.
- the abrasion resistance evaluation was performed as follows. In a pin-on-disk type wear test device compliant with ASTM G99-05, the sample temperature is controlled so that the sample temperature is 350 ° C., and the wear amount of the test sample and the standard sample (SS400) is determined. It was measured. Then, using SS400 as a standard sample, [wear amount of SS400 / wear amount of test sample] was defined as a 350 ° C. wear resistance ratio, and this 350 ° C. wear resistance ratio was determined. It can be said that the larger this value, the better the wear resistance at 350 ° C.
- FIG. 1 shows 0.15% C-0.57% Si-0.41% Mn-1.37% Cr-0.08% Mo-0.012% Ti-0.0011% B-0.0032% This is the relationship between the Nb addition amount and the 350 ° C. wear resistance ratio of martensitic steel with N as the basic composition and the Nb amount varied.
- the Nb addition amount is 0 to 0.03%, the 350 ° C. wear resistance ratio does not change much, but when the Nb addition amount exceeds 0.03%, the 350 ° C. wear resistance ratio is greatly improved.
- Nb carbonitride precipitated during rolling suppresses recrystallization and refines the structure, Nb is usually added in an amount of 0.01 to 0.02% for this purpose.
- Nb carbonitride deposited during rolling does not contribute much to high temperature hardness.
- Nb existing in a solid solution state in the steel sheet remains in a solid solution state at 300 ° C. to 400 ° C. or exists as a very fine carbonitride, and any of them contributes to an improvement in high temperature hardness. Inferred. That is, when the steel sheet is heated to 350 ° C. by adding Nb in an amount that greatly exceeds the amount precipitated during rolling and by increasing the solid solution Nb in the steel sheet by selecting appropriate rolling and cooling conditions. It is considered that the hardness can be increased, and as a result, the 350 ° C. wear resistance can be improved.
- the inventors have analyzed in detail the relationship between the alloying elements and the 350 ° C. wear resistance of a larger number of martensitic steels having an HB in the range of 360 to 440 at 25 ° C. As a result, the following formula (1) for predicting the 350 ° C. wear resistance ratio from the chemical composition was derived.
- FIG. 2 shows the relationship between HI and the 350 ° C. wear resistance ratio of martensitic steel.
- the target value of the high temperature wear resistance in the present invention is set such that the 350 ° C. wear resistance ratio is 3.0 or more, that is, the wear loss is 1/3 or less of SS400.
- HI should be 0.7 or more.
- the wear resistance ratio is 4.0 or more, and a better wear resistance can be obtained.
- the applied plate thickness of wear-resistant steel is often up to 50 mm. If the following Ceq is more than 0.50, it is possible to ensure hardenability sufficient to obtain a martensite structure up to the center of a steel plate having a thickness of 50 mm.
- Ceq [C] + [Si] / 24 + [Mn] / 6 + [Ni] / 40 + [Cr] / 5 + [Mo] / 4 + [V] / 14
- [C], [Si], [Mn], [Ni], [Cr], [Mo], and [V] contain C, Si, Mn, Ni, Cr, Mo, and V, respectively. Amount (% by mass).
- the wear-resistant steel sheet having excellent high-temperature wear resistance and bending workability according to the present invention is in mass%, C: 0.13% or more, 0.18% or less, Si: 0.5% or more, 1.0 %, Mn: 0.2% or more, 0.8% or less, P: 0.020% or less, S: 0.010% or less, Cr: 0.5% or more, 2.0% or less, Mo: 0 0.03% or more, 0.30% or less, Nb: more than 0.03%, 0.10% or less, Al: 0.01% or more, 0.20% or less, B: 0.0005% or more, 0.0030 %, N: 0.010% or less, Fe and unavoidable impurities as the balance, the composition of the following HI is 0.7 or more, and Ceq is more than 0.50 And HB (Brinell hardness) is 360 or more and 440 or less at 25 ° C.
- the method for producing a wear-resistant steel sheet having excellent high-temperature wear resistance and bending workability comprises heating a steel slab or slab having the composition described in (1) or (2) above 1200 ° C.
- the hot rolling is performed at a cumulative reduction ratio of 30% or more and 65% or less at 960 ° C. or lower and 900 ° C. or higher, and the hot rolling is finished at 900 ° C. or higher.
- the present invention has HB400 class room temperature hardness with good bending workability, and has high wear resistance even in a high temperature environment from 300 ° C. to 400 ° C., and is also excellent in economic efficiency.
- a wear-resistant steel plate can be easily manufactured.
- FIG. 1 is a graph showing the relationship between the amount of Nb added and the wear resistance at 350.degree.
- FIG. 2 is a graph showing the relationship between HI and wear resistance at 350 ° C.
- C is an important element that determines the hardness of martensite.
- the C range is 0.13% or more and 0.18% or less in order to set the room temperature HB at the center of the plate thickness up to 50 mm to 360 to 440.
- Si is an element particularly effective for improving the 350 ° C. wear resistance, and the alloy price is also low.
- addition of a large amount of Si reduces toughness and processability.
- the Si addition amount is set to 0.50% or more and less than 1.0%. In the case where workability is more important, the Si addition amount is desirably less than 0.8%.
- Mn is essential in order to avoid a decrease in toughness and bending workability due to segregation of grain boundaries of S by forming MnS, and 0.2% or more is added. Since Mn improves hardenability, it is better to add Mn in order to ensure the normal temperature hardness at the center of the plate thickness up to 50 mm. However, on the other hand, Mn lowers the high-temperature strength, so it rather lowers the 350 ° C. wear resistance. For this reason, the amount of Mn added is desirably less than 0.5%. For the purpose of improving hardenability, the upper limit is made 0.8%. Therefore, the amount of Mn added is 0.2% or more and 0.8% or less, desirably 0.2% or more and less than 0.5%.
- P P is an inevitable impurity and is a harmful element that reduces bending workability and toughness. Therefore, the content is suppressed to 0.020% or less. More desirably, the content is 0.010% or less.
- P is preferably as low as possible for bending workability and toughness, but an increase in refining cost is inevitable in order to reduce it to less than 0.0005%. Therefore, it is necessary to limit P to such a very low level. Absent.
- S is also an inevitable impurity and is a harmful element that reduces bending workability and toughness. Therefore, the content is suppressed to 0.010% or less. More preferably, it is made 0.005% or less. S is preferably as low as possible for bending workability and toughness, but an increase in refining cost is inevitable in order to reduce it to less than 0.0005%, so it is necessary to limit it to such a very low level. Absent.
- Cr is effective in improving hardenability and improving 350 ° C. wear resistance, so is added at least 0.5% or more.
- the addition amount is desirably 1.0% or more.
- the toughness may be lowered, so the content is made 2.0% or less.
- Mo improves the wear resistance at 350 ° C. and, in the presence of Nb, has the effect of greatly increasing the hardenability by adding a small amount. Therefore, addition of 0.03% or more is essential. However, if excessively added, the toughness may be lowered, so the upper limit of the amount of Mo added is 0.30%. Moreover, Mo is very expensive in recent years, and the addition amount is preferably less than 0.10% from the viewpoint of suppressing alloy costs.
- Nb is very effective in improving the 350 ° C. wear resistance because it exists in a solid solution state in the steel sheet.
- the amount of Nb added to ensure sufficient solute Nb is more than 0.03%, and more preferably 0.04% or more.
- Nb (CN) may not be sufficiently dissolved at the time of heating if the amount of Nb is large. Such undissolved Nb does not contribute to improving the high temperature hardness and may cause a decrease in toughness. Therefore, the Nb addition amount is set to 0.10% or less, and more desirably 0.08% or less.
- Al is added in an amount of 0.01% or more as a deoxidation element or inclusion form control element. Moreover, in order to secure the free B necessary for improving the hardenability, 0.05% or more is added for the purpose of fixing N. In either case, excessive addition may reduce toughness, so the upper limit is made 0.20%, preferably 0.10%.
- B is an essential element that is very effective for improving hardenability. In order to exert the effect, 0.0005% or more is necessary, but if added over 0.0030%, weldability and toughness may be lowered, so the B content is 0.0005% or more, 0 0030% or less.
- N When N is excessively contained, the toughness is reduced, and BN is formed to inhibit the effect of improving the hardenability of B, so the content is suppressed to 0.010% or less. More desirably, it is 0.006% or less. N is preferably as low as possible in order to avoid toughness and BN formation, but in order to reduce it to less than 0.001%, an increase in refining cost is inevitable, so it is necessary to limit to such a very low level. Absent.
- Cu is an element that can improve hardness without reducing toughness, and may be added in an amount of 0.05% or more for that purpose. However, if too much Cu is added, the toughness may be lowered, so the addition amount is 1.5% or less.
- Ni is an effective element for improving toughness, and 0.05% or more may be added for the purpose. However, since Ni is an expensive element, the addition is made 1.0% or less.
- V is an element effective for improving the 350 ° C. wear resistance. For this purpose, 0.01% or more may be added. However, V is also an expensive element, and if added excessively, the toughness may be lowered. Therefore, even when added, the content is made 0.20% or less.
- Ti may be added so as to prevent formation of BN by fixing N as TiN and to secure free B necessary for improving hardenability. For this purpose, 0.003% or more is added. Added. However, the addition of Ti tends to lower the 350 ° C. wear resistance. Therefore, the amount of Ti added is 0.030% or less.
- the component composition is limited so that the HI of formula (1) is 0.7 or more and Ceq is more than 0.50. However, if HI or Ceq is too high, the toughness may be lowered. Therefore, it is desirable that HI is 1.2 or less and Ceq is 0.70 or less.
- the manufacturing method of the wear-resistant steel plate of the present invention will be described.
- hot rolling is performed by heating a steel slab (slab) or slab having the above steel composition.
- the method for producing a steel slab or slab prior to hot rolling is not particularly limited.
- the components are adjusted so that the desired component content is obtained by various secondary scouring, and then, in addition to normal continuous casting, casting by ingot method, thin slab What is necessary is just to cast by methods, such as casting.
- Scrap may be used as a raw material.
- a slab obtained by continuous casting it may be directly sent to a hot rolling mill as it is a high-temperature slab, or may be hot-rolled after being reheated in a heating furnace after being cooled to room temperature.
- the components of the steel slab or slab are the same as the components of the wear-resistant steel plate of the present invention described above.
- the heating temperature of the steel slab or slab is set to 1200 ° C. or higher so that Nb is sufficiently dissolved. However, if the heating temperature is too high, the austenite structure becomes coarse, and therefore the structure after hot rolling may not be sufficiently refined and the toughness may be lowered. Therefore, the heating temperature of the steel slab or slab is 1350 ° C. or less. Is desirable.
- the cumulative rolling reduction is set to 30% to 65% at 960 ° C. or lower and 900 ° C. or higher. In order to minimize the precipitation of Nb carbonitride during rolling, it is limited to this temperature and rolling reduction range. Further, in order to avoid unnecessary Nb carbonitride precipitation and leave a large amount of solid solution Nb, the hot rolling is finished at 900 ° C. or higher. Moreover, the end temperature of hot rolling needs to be 960 degrees C or less.
- accelerated cooling is performed by direct quenching or reheating quenching.
- direct quenching accelerated cooling is performed immediately after the hot rolling to a temperature of 200 ° C. or less at a cooling rate of 5 ° C./s or more (cooling rate at the center of the plate thickness).
- reheating and quenching after completion of hot rolling, it is once cooled to a temperature of 200 ° C. or less (the cooling rate at this time is arbitrary), and then reheated to a temperature not lower than the Ac3 transformation point. Accelerated cooling to 200 ° C. or lower so that the cooling rate at the part is 5 ° C./s or higher.
- the cooling rate in accelerated cooling after completion of hot rolling in the case of direct quenching and in accelerated cooling after reheating in the case of reheating quenching increases as the plate thickness decreases.
- the target plate thickness is mainly assumed to be about 4.5 mm to 50 mm.
- the cooling rate at a plate thickness of 4.5 mm may become very large, there is no particular problem, and no upper limit is set for the cooling rate.
- Tempering heat treatment is not particularly required, but the properties of the steel sheet do not depart from the present invention even if heat treatment is performed at a temperature of 300 ° C. or lower.
- the wear resistance ratio (SS400) is determined by performing a wear test at a sample temperature of 350 ° C. in a pin-on-disk type wear test apparatus compliant with ASTM G99-05 as described above. Wear amount / wear amount of the test sample).
- the target value of wear resistance is an abrasion resistance ratio of 3.0 or more. Evaluation of bending workability was performed as follows.
- the test piece JIS No. 1 was bent 180 degrees in the C direction at a bending radius (4 t) four times the plate thickness, and the outside of the curved portion was observed after the bending test. The test was accepted when no tears or other defects occurred outside the curved portion.
- the toughness was evaluated as follows. A JIS Z 2201 No. 4 Charpy test piece was sampled perpendicularly to the rolling direction from the center of the plate thickness, and subjected to an impact test at -40 ° C. to measure the absorbed energy value. Then, the average value of the absorbed energy values of the impact test at ⁇ 40 ° C. of the three test pieces was determined. The average value of the toughness target value was set to 27 J or more. The obtained results are shown in Tables 5 and 6. In Tables 1 to 6, the underlined numerical values indicate the component values outside the present invention, those having insufficient temperature conditions and characteristics.
- the steel plates Nos. 1 to 17 of the inventive examples in Table 5 all satisfy the above-mentioned normal temperature hardness, wear resistance at 350 ° C., bending workability, and toughness target values.
- the normal temperature hardness is 350 ° C.
- One or more of the wear resistance, bending workability, and toughness of the steel is less than the target value.
- the comparative steel plates Nos. 41 to 44 which are steel components of the present invention but deviate from the production method of the present invention, among the normal temperature hardness, wear resistance at 350 ° C., bending workability, and toughness One or more are rejected.
- a wear-resistant steel sheet having HB400 class room temperature hardness with good bending workability, high wear resistance even in a high temperature environment of 300 ° C. to 400 ° C., and excellent in economic efficiency. Can be easily manufactured. For this reason, it is suitable for components such as bulldozer buckets that generate frictional heat due to strong impacts and sintered coke hoppers that collide with high-temperature objects, such as construction machinery and industrial machinery that require high wear resistance in high-temperature environments. Available.
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Abstract
Description
本願は、2008年1月7日に出願された日本国特許出願第2008-000301号及び2008年10月17日に出願された日本国特許出願第2008-268253号に対し優先権を主張し、その内容をここに援用する。 The present invention relates to a wear-resistant steel plate excellent in high-temperature wear resistance and bending workability used for construction machinery and industrial machinery, and a method for producing the same.
This application claims priority to Japanese Patent Application No. 2008-000301 filed on January 7, 2008 and Japanese Patent Application No. 2008-268253 filed on October 17, 2008. The contents are incorporated here.
加えて、耐摩耗鋼板は消耗品であるので、経済性も重要な要素であり、高価な合金元素の添加量は極力低いことが望ましい。
In addition, since the wear-resistant steel plate is a consumable item, economic efficiency is also an important factor, and it is desirable that the amount of expensive alloy elements added be as low as possible.
HI=[C]+0.59[Si]-0.58[Mn]+0.29[Cr]+0.39[Mo]+2.11([Nb]-0.02)-0.72[Ti]+0.56[V] ・・・・(1)
ここで、[C]、[Si]、[Mn]、[Cr]、[Mo]、[Nb]、[Ti]、及び[V]はそれぞれ、C、Si、Mn、Cr、Mo、Nb、Ti、及びVの含有量(質量%)である。(1)式中、Nbの項において0.02を減じているのは、圧延中に析出する量を考慮したためである。 The inventors have analyzed in detail the relationship between the alloying elements and the 350 ° C. wear resistance of a larger number of martensitic steels having an HB in the range of 360 to 440 at 25 ° C. As a result, the following formula (1) for predicting the 350 ° C. wear resistance ratio from the chemical composition was derived.
HI = [C] +0.59 [Si] −0.58 [Mn] +0.29 [Cr] +0.39 [Mo] +2.11 ([Nb] −0.02) −0.72 [Ti] +0 56 [V] (1)
Here, [C], [Si], [Mn], [Cr], [Mo], [Nb], [Ti], and [V] are C, Si, Mn, Cr, Mo, Nb, It is content (mass%) of Ti and V. In the formula (1), 0.02 is reduced in the Nb term because the amount precipitated during rolling is taken into consideration.
本発明における高温耐摩耗性の目標値は、上記350℃耐摩耗性比が3.0以上、すなわち摩耗減量がSS400の3分の1以下となることと設定する。この目標値を満足するには、図2の関係から、HIを0.7以上とすれば良いことがわかる。さらに、HIを0.8以上とすると、耐摩耗性比は4.0以上となり、さらに良好な耐摩耗性が得られる。 FIG. 2 shows the relationship between HI and the 350 ° C. wear resistance ratio of martensitic steel.
The target value of the high temperature wear resistance in the present invention is set such that the 350 ° C. wear resistance ratio is 3.0 or more, that is, the wear loss is 1/3 or less of SS400. In order to satisfy this target value, it can be seen from the relationship in FIG. 2 that HI should be 0.7 or more. Furthermore, when the HI is 0.8 or more, the wear resistance ratio is 4.0 or more, and a better wear resistance can be obtained.
このうちMo及びVは、従来からも高温用鋼に多く用いられている元素であるが、近年価格が非常に高騰しており、経済性の観点からはその添加量は極力小さくすることが望ましい。
これに対してSi及びCrは、比較的安価な元素であるので、350℃耐摩耗性の向上に有利な元素であるといえる。また、Mnは、むしろ低減するほうが、350℃耐摩耗性には有利である。
一方、板厚の中心までマルテンサイト組織を得るためには、十分な焼入性を確保することが必要である。耐摩耗鋼の適用板厚は、多くが50mmまでである。下記Ceqが0.50超であれば、50mmの厚さの鋼板の中心までマルテンサイト組織を得るだけの焼入性を確保できる。
Ceq=[C]+[Si]/24+[Mn]/6+[Ni]/40+[Cr]/5+[Mo]/4+[V]/14
ここで、[C]、[Si]、[Mn]、[Ni]、[Cr]、[Mo]、及び[V]はそれぞれ、C、Si、Mn、Ni、Cr、Mo、及びVの含有量(質量%)である。 According to the formula (1), it is effective to add a large amount of Si, Cr, Mo, and V in addition to Nb to improve the 350 ° C. wear resistance of the martensitic steel.
Of these, Mo and V are elements that have been widely used in high temperature steels in the past, but the price has soared in recent years, and it is desirable to reduce the addition amount as much as possible from the viewpoint of economy. .
On the other hand, since Si and Cr are relatively inexpensive elements, it can be said that they are advantageous elements for improving the 350 ° C. wear resistance. Moreover, it is more advantageous for 350 ° C. wear resistance to reduce Mn rather.
On the other hand, in order to obtain a martensite structure up to the center of the plate thickness, it is necessary to ensure sufficient hardenability. The applied plate thickness of wear-resistant steel is often up to 50 mm. If the following Ceq is more than 0.50, it is possible to ensure hardenability sufficient to obtain a martensite structure up to the center of a steel plate having a thickness of 50 mm.
Ceq = [C] + [Si] / 24 + [Mn] / 6 + [Ni] / 40 + [Cr] / 5 + [Mo] / 4 + [V] / 14
Here, [C], [Si], [Mn], [Ni], [Cr], [Mo], and [V] contain C, Si, Mn, Ni, Cr, Mo, and V, respectively. Amount (% by mass).
(1)本発明の高温耐摩耗性および曲げ加工性に優れる耐摩耗鋼板は、質量%で、C:0.13%以上、0.18%以下、Si:0.5%以上、1.0%未満、Mn:0.2%以上、0.8%以下、P:0.020%以下、S:0.010%以下、Cr:0.5%以上、2.0%以下、Mo:0.03%以上、0.30%以下、Nb:0.03%超、0.10%以下、Al:0.01%以上、0.20%以下、B:0.0005%以上、0.0030%以下、及びN:0.010%以下を含有し、残部としてFeおよび不可避的不純物を含み、成分組成が、下記HIが0.7以上であり、かつCeqが0.50超であることを満たし、HB(ブリネル硬さ)が25℃において360以上、440以下である。
HI=[C]+0.59[Si]-0.58[Mn]+0.29[Cr]+0.39[Mo]+2.11([Nb]-0.02)-0.72[Ti]+0.56[V]
Ceq=[C]+[Si]/24+[Mn]/6+[Ni]/40+[Cr]/5+[Mo]/4+[V]/14
ここで、[C]、[Si]、[Mn]、[Ni]、[Cr]、[Mo]、[Nb]、[Ti]、及び[V]はそれぞれ、C、Si、Mn、Ni、Cr、Mo、Nb、Ti、及びVの含有量(質量%)である。
(2)前記(1)に記載の本発明の高温耐摩耗性および曲げ加工性に優れる耐摩耗鋼板では、さらに、質量%で、Cu:0.05%以上、1.5%以下、Ni:0.05%以上、1.0%以下、Ti:0.003%以上、0.03%以下、及びV:0.01%以上、0.20%以下のうちの1種または2種以上を含有してもよい。 This invention is made | formed based on these knowledge, The place made into the summary is as follows.
(1) The wear-resistant steel sheet having excellent high-temperature wear resistance and bending workability according to the present invention is in mass%, C: 0.13% or more, 0.18% or less, Si: 0.5% or more, 1.0 %, Mn: 0.2% or more, 0.8% or less, P: 0.020% or less, S: 0.010% or less, Cr: 0.5% or more, 2.0% or less, Mo: 0 0.03% or more, 0.30% or less, Nb: more than 0.03%, 0.10% or less, Al: 0.01% or more, 0.20% or less, B: 0.0005% or more, 0.0030 %, N: 0.010% or less, Fe and unavoidable impurities as the balance, the composition of the following HI is 0.7 or more, and Ceq is more than 0.50 And HB (Brinell hardness) is 360 or more and 440 or less at 25 ° C.
HI = [C] +0.59 [Si] −0.58 [Mn] +0.29 [Cr] +0.39 [Mo] +2.11 ([Nb] −0.02) −0.72 [Ti] +0 .56 [V]
Ceq = [C] + [Si] / 24 + [Mn] / 6 + [Ni] / 40 + [Cr] / 5 + [Mo] / 4 + [V] / 14
Here, [C], [Si], [Mn], [Ni], [Cr], [Mo], [Nb], [Ti], and [V] are C, Si, Mn, Ni, It is content (mass%) of Cr, Mo, Nb, Ti, and V.
(2) In the wear-resistant steel sheet having excellent high-temperature wear resistance and bending workability according to the present invention described in (1), Cu: 0.05% or more, 1.5% or less, Ni: 0.05% or more, 1.0% or less, Ti: 0.003% or more, 0.03% or less, and V: 0.01% or more, 0.20% or less You may contain.
まず、本発明の耐摩耗鋼板の鋼成分の限定理由を述べる。
Cは、マルテンサイトの硬さを決定する重要な元素である。本発明において、板厚50mmまでの板厚中心部における常温HBを360以上、440以下とするために、Cの範囲を0.13%以上0.18%以下とする。
Siは、350℃耐摩耗性を向上させるのに特に有効な元素であり、合金価格も安価である。しかしながら多量のSi添加は靭性を低下させ、加工性も低下させる。こうしたことから、Si添加量は0.50%以上、1.0%未満とする。加工性をより重視する場合には、Si添加量は0.8%未満が望ましい。 Hereinafter, the present invention will be described in detail.
First, the reasons for limiting the steel components of the wear-resistant steel sheet of the present invention will be described.
C is an important element that determines the hardness of martensite. In the present invention, the C range is 0.13% or more and 0.18% or less in order to set the room temperature HB at the center of the plate thickness up to 50 mm to 360 to 440.
Si is an element particularly effective for improving the 350 ° C. wear resistance, and the alloy price is also low. However, addition of a large amount of Si reduces toughness and processability. For these reasons, the Si addition amount is set to 0.50% or more and less than 1.0%. In the case where workability is more important, the Si addition amount is desirably less than 0.8%.
Cuは、靭性を低下させないで硬さを向上させ得る元素であり、その目的のために0.05%以上添加してもよい。しかしながら、あまり過剰にCuを添加するとやはり靭性を低下させることがあるため、添加量は1.5%以下とする。
Niは、靭性を向上させるために有効な元素であり、その目的のために0.05%以上添加しても良い。しかし、Niは高価な元素であるので、添加は1.0%以下とする。 The above are the basic components of steel in the present invention. In addition, in the present invention, one or more of Cu, Ni, V and Ti can be added in addition to the above components.
Cu is an element that can improve hardness without reducing toughness, and may be added in an amount of 0.05% or more for that purpose. However, if too much Cu is added, the toughness may be lowered, so the addition amount is 1.5% or less.
Ni is an effective element for improving toughness, and 0.05% or more may be added for the purpose. However, since Ni is an expensive element, the addition is made 1.0% or less.
Tiは、NをTiNとして固定することでBNを形成させないようにして、焼入性向上に必要なフリーBを確保するために添加する場合があり、この目的のためには0.003%以上添加する。しかしながら、Ti添加によって350℃耐摩耗性は低下する傾向がある。したがって、Tiの添加量は0.030%以下とする。 V is an element effective for improving the 350 ° C. wear resistance. For this purpose, 0.01% or more may be added. However, V is also an expensive element, and if added excessively, the toughness may be lowered. Therefore, even when added, the content is made 0.20% or less.
Ti may be added so as to prevent formation of BN by fixing N as TiN and to secure free B necessary for improving hardenability. For this purpose, 0.003% or more is added. Added. However, the addition of Ti tends to lower the 350 ° C. wear resistance. Therefore, the amount of Ti added is 0.030% or less.
まず、上記の鋼成分組成の鋼片(スラブ)または鋳片を加熱して熱間圧延を行う。
本発明において熱間圧延に先行する鋼片または鋳片の製造方法は特に限定するものではない。すなわち、高炉、転炉や電炉等による溶製に引き続き、各種の2次精練で目的の成分含有量になるように成分調整を行い、次いで通常の連続鋳造、インゴット法による鋳造の他、薄スラブ鋳造などの方法で鋳造すればよい。原料にはスクラップを使用しても構わない。連続鋳造によって得たスラブの場合には高温鋳片のまま熱間圧延機に直送してもよいし、室温まで冷却後に加熱炉にて再加熱した後に熱間圧延してもよい。鋼片又は鋳片の成分は、前述した本発明の耐摩耗鋼板の成分と同様である。 Next, the manufacturing method of the wear-resistant steel plate of the present invention will be described.
First, hot rolling is performed by heating a steel slab (slab) or slab having the above steel composition.
In the present invention, the method for producing a steel slab or slab prior to hot rolling is not particularly limited. In other words, following smelting with a blast furnace, converter, electric furnace, etc., the components are adjusted so that the desired component content is obtained by various secondary scouring, and then, in addition to normal continuous casting, casting by ingot method, thin slab What is necessary is just to cast by methods, such as casting. Scrap may be used as a raw material. In the case of a slab obtained by continuous casting, it may be directly sent to a hot rolling mill as it is a high-temperature slab, or may be hot-rolled after being reheated in a heating furnace after being cooled to room temperature. The components of the steel slab or slab are the same as the components of the wear-resistant steel plate of the present invention described above.
熱間圧延においては、960℃以下900℃以上において累積圧下率を30%以上、65%以下とする。圧延中のNb炭窒化物の析出を、組織の微細化に必要な最小限とするために、この温度及び圧下率の範囲に限定する。
また、不必要なNb炭窒化物の析出を回避して固溶Nbを多く残すために、熱間圧延は900℃以上で終了する。また、熱間圧延の終了温度は960℃以下とする必要がある。 The heating temperature of the steel slab or slab is set to 1200 ° C. or higher so that Nb is sufficiently dissolved. However, if the heating temperature is too high, the austenite structure becomes coarse, and therefore the structure after hot rolling may not be sufficiently refined and the toughness may be lowered. Therefore, the heating temperature of the steel slab or slab is 1350 ° C. or less. Is desirable.
In hot rolling, the cumulative rolling reduction is set to 30% to 65% at 960 ° C. or lower and 900 ° C. or higher. In order to minimize the precipitation of Nb carbonitride during rolling, it is limited to this temperature and rolling reduction range.
Further, in order to avoid unnecessary Nb carbonitride precipitation and leave a large amount of solid solution Nb, the hot rolling is finished at 900 ° C. or higher. Moreover, the end temperature of hot rolling needs to be 960 degrees C or less.
直接焼入れの場合、熱間圧延終了後、直ちに5℃/s以上の冷却速度(板厚中心部における冷却速度)で200℃以下の温度まで加速冷却を行う。
再加熱焼入れの場合、熱間圧延終了後、200℃以下の温度まで一旦冷却し(この際の冷却速度は任意である)、その後、Ac3変態点以上の温度に再加熱して、板厚中心部における冷却速度が5℃/s以上となるように200℃以下まで加速冷却する。
直接焼入れの場合の熱間圧延終了後の加速冷却および再加熱焼入れの場合の再加熱後の加速冷却における冷却速度は、板厚が薄くなるほど大きくなる。本願では対象とする板厚は主に4.5mmから50mm程度を想定している。板厚4.5mmでの冷却速度は非常に大きくなることがあるが、それによる問題は特になく、冷却速度の上限は規定しない。
焼戻し熱処理は特に必要ないが、300℃以下の温度で熱処理しても鋼板の諸特性は本発明を逸脱しない。 In order to obtain a martensite structure after hot rolling, accelerated cooling is performed by direct quenching or reheating quenching.
In the case of direct quenching, accelerated cooling is performed immediately after the hot rolling to a temperature of 200 ° C. or less at a cooling rate of 5 ° C./s or more (cooling rate at the center of the plate thickness).
In the case of reheating and quenching, after completion of hot rolling, it is once cooled to a temperature of 200 ° C. or less (the cooling rate at this time is arbitrary), and then reheated to a temperature not lower than the Ac3 transformation point. Accelerated cooling to 200 ° C. or lower so that the cooling rate at the part is 5 ° C./s or higher.
The cooling rate in accelerated cooling after completion of hot rolling in the case of direct quenching and in accelerated cooling after reheating in the case of reheating quenching increases as the plate thickness decreases. In the present application, the target plate thickness is mainly assumed to be about 4.5 mm to 50 mm. Although the cooling rate at a plate thickness of 4.5 mm may become very large, there is no particular problem, and no upper limit is set for the cooling rate.
Tempering heat treatment is not particularly required, but the properties of the steel sheet do not depart from the present invention even if heat treatment is performed at a temperature of 300 ° C. or lower.
常温硬さについては、ブリネル硬さ試験方法(JIS Z 2243)により、25℃で測定した。常温硬さの目標値はHB360以上、HB440以下である。
耐摩耗性は、上述したようにASTMG99-05に準拠したピン・オン・ディスクタイプ摩耗試験装置においてサンプルの温度を350℃とした摩耗試験を行い、SS400を標準サンプルとして、耐摩耗性比(SS400の摩耗量/試験サンプルの摩耗量)を求めた。耐摩耗性の目標値は、耐摩耗性比3.0以上である。
曲げ加工性の評価は以下のように行った。JIS Z 2248に規定の方法で、試験片JIS1号により板厚の4倍の曲げ半径(4t)でのC方向 180度曲げを行い、曲げ試験後に湾曲部の外側を観察した。湾曲部の外側に裂け傷やその他の欠陥が生じない場合に合格とした。
靱性の評価は以下のように行った。JIS Z 2201 4号シャルピー試験片を板厚中心部から圧延方向に直角に採取し、-40℃における衝撃試験を行い吸収エネルギー値を測定した。そして3本の試験片の-40℃における衝撃試験の吸収エネルギー値の平均値を求めた。靭性の目標値は、この平均値が27J以上とした。
得られた結果を表5,6に示す。
なお、表1~6において、下線を付した数値は、本発明外の成分値や、温度条件および特性が不十分なものを示す。 About these steel plates, normal temperature hardness, the abrasion resistance in 350 degreeC, bending workability, and toughness were evaluated.
About room temperature hardness, it measured at 25 degreeC with the Brinell hardness test method (JISZ2243). The target value of the normal temperature hardness is HB360 or more and HB440 or less.
As described above, the wear resistance ratio (SS400) is determined by performing a wear test at a sample temperature of 350 ° C. in a pin-on-disk type wear test apparatus compliant with ASTM G99-05 as described above. Wear amount / wear amount of the test sample). The target value of wear resistance is an abrasion resistance ratio of 3.0 or more.
Evaluation of bending workability was performed as follows. By the method prescribed in JIS Z 2248, the test piece JIS No. 1 was bent 180 degrees in the C direction at a bending radius (4 t) four times the plate thickness, and the outside of the curved portion was observed after the bending test. The test was accepted when no tears or other defects occurred outside the curved portion.
The toughness was evaluated as follows. A JIS Z 2201 No. 4 Charpy test piece was sampled perpendicularly to the rolling direction from the center of the plate thickness, and subjected to an impact test at -40 ° C. to measure the absorbed energy value. Then, the average value of the absorbed energy values of the impact test at −40 ° C. of the three test pieces was determined. The average value of the toughness target value was set to 27 J or more.
The obtained results are shown in Tables 5 and 6.
In Tables 1 to 6, the underlined numerical values indicate the component values outside the present invention, those having insufficient temperature conditions and characteristics.
Claims (3)
- 質量%で、
C:0.13%以上、0.18%以下、
Si:0.5%以上、1.0%未満、
Mn:0.2%以上、0.8%以下、
P:0.020%以下、
S:0.010%以下、
Cr:0.5%以上、2.0%以下、
Mo:0.03%以上、0.30%以下、
Nb:0.03%超、0.10%以下、
Al:0.01%以上、0.20%以下、
B:0.0005%以上、0.0030%以下、及び
N:0.010%以下を含有し、
残部としてFeおよび不可避的不純物を含み、
成分組成が、下記HIが0.7以上であり、かつCeqが0.50超であることを満たし、
HB(ブリネル硬さ)が25℃において360以上、440以下であることを特徴とする高温耐摩耗性および曲げ加工性に優れる耐摩耗鋼板。
HI=[C]+0.59[Si]-0.58[Mn]+0.29[Cr]+0.39[Mo]+2.11([Nb]-0.02)-0.72[Ti]+0.56[V]
Ceq=[C]+[Si]/24+[Mn]/6+[Ni]/40+[Cr]/5+[Mo]/4+[V]/14
ここで、[C]、[Si]、[Mn]、[Ni]、[Cr]、[Mo]、[Nb]、[Ti]、及び[V]はそれぞれ、C、Si、Mn、Ni、Cr、Mo、Nb、Ti、及びVの含有量(質量%)である。 % By mass
C: 0.13% or more, 0.18% or less,
Si: 0.5% or more and less than 1.0%,
Mn: 0.2% or more, 0.8% or less,
P: 0.020% or less,
S: 0.010% or less,
Cr: 0.5% or more, 2.0% or less,
Mo: 0.03% or more, 0.30% or less,
Nb: more than 0.03%, 0.10% or less,
Al: 0.01% or more, 0.20% or less,
B: 0.0005% or more, 0.0030% or less, and N: 0.010% or less,
Containing Fe and inevitable impurities as the balance,
The component composition satisfies that the following HI is 0.7 or more and Ceq is more than 0.50,
A wear-resistant steel sheet having excellent high-temperature wear resistance and bending workability, characterized in that HB (Brinell hardness) is 360 or more and 440 or less at 25 ° C.
HI = [C] +0.59 [Si] −0.58 [Mn] +0.29 [Cr] +0.39 [Mo] +2.11 ([Nb] −0.02) −0.72 [Ti] +0 .56 [V]
Ceq = [C] + [Si] / 24 + [Mn] / 6 + [Ni] / 40 + [Cr] / 5 + [Mo] / 4 + [V] / 14
Here, [C], [Si], [Mn], [Ni], [Cr], [Mo], [Nb], [Ti], and [V] are C, Si, Mn, Ni, It is content (mass%) of Cr, Mo, Nb, Ti, and V. - さらに、質量%で、Cu:0.05%以上、1.5%以下、Ni:0.05%以上、1.0%以下、Ti:0.003%以上、0.03%以下、及びV:0.01%以上、0.20%以下のうちの1種または2種以上を含有することを特徴とする請求項1に記載の高温耐摩耗性および曲げ加工性に優れる耐摩耗鋼板。 Further, by mass, Cu: 0.05% or more, 1.5% or less, Ni: 0.05% or more, 1.0% or less, Ti: 0.003% or more, 0.03% or less, and V The wear-resistant steel sheet having excellent high-temperature wear resistance and bending workability according to claim 1, characterized by containing one or more of 0.01% or more and 0.20% or less.
- 請求項1または請求項2に記載の組成を有する鋼片または鋳片を1200℃以上に加熱し、960℃以下900℃以上において累積圧下率が30%以上65%以下の熱間圧延を行い、900℃以上で熱間圧延を終了し、
熱間圧延終了後そのまま板厚中心部における冷却速度が5℃/s以上となるように200℃以下まで加速冷却するか、あるいは熱間圧延終了後200℃以下まで冷却した後にAc3変態点以上の温度に再加熱し、板厚中心部における冷却速度が5℃/s以上となるように200℃以下まで加速冷却することを特徴とする高温耐摩耗性および曲げ加工性に優れる耐摩耗鋼板の製造方法。
A steel slab or slab having the composition according to claim 1 or 2 is heated to 1200 ° C or higher, and hot rolling is performed at a cumulative reduction of 30% to 65% at 960 ° C or lower and 900 ° C or higher, Finish hot rolling at 900 ° C or higher,
After completion of hot rolling, it is accelerated to 200 ° C. or less so that the cooling rate at the center of the sheet thickness is 5 ° C./s or more, or after cooling to 200 ° C. or less after completion of hot rolling, the Ac3 transformation point or more. Reheating to temperature, accelerated cooling to 200 ° C. or lower so that the cooling rate at the center of the plate thickness is 5 ° C./s or higher, producing a wear-resistant steel plate with excellent high temperature wear resistance and bending workability Method.
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Also Published As
Publication number | Publication date |
---|---|
JPWO2009087990A1 (en) | 2011-05-26 |
BRPI0901014A2 (en) | 2015-06-23 |
EP2180076A1 (en) | 2010-04-28 |
TW200940725A (en) | 2009-10-01 |
CN101680071A (en) | 2010-03-24 |
KR20090102791A (en) | 2009-09-30 |
US20100139820A1 (en) | 2010-06-10 |
AU2009203476B2 (en) | 2010-10-07 |
KR101033711B1 (en) | 2011-05-09 |
TWI341332B (en) | 2011-05-01 |
AU2009203476A1 (en) | 2009-07-16 |
EP2180076B1 (en) | 2016-03-30 |
JP4590012B2 (en) | 2010-12-01 |
CN101680071B (en) | 2012-12-26 |
EP2180076A4 (en) | 2013-10-23 |
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