WO2009072846A2 - Composition de résine de polycarbonate ignifuge dotée d'une transmission infrarouge élevée - Google Patents

Composition de résine de polycarbonate ignifuge dotée d'une transmission infrarouge élevée Download PDF

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Publication number
WO2009072846A2
WO2009072846A2 PCT/KR2008/007229 KR2008007229W WO2009072846A2 WO 2009072846 A2 WO2009072846 A2 WO 2009072846A2 KR 2008007229 W KR2008007229 W KR 2008007229W WO 2009072846 A2 WO2009072846 A2 WO 2009072846A2
Authority
WO
WIPO (PCT)
Prior art keywords
weight
composition according
fluoroolefin
aromatic
polycarbonate resin
Prior art date
Application number
PCT/KR2008/007229
Other languages
English (en)
Other versions
WO2009072846A3 (fr
Inventor
Bo Ri Kim
Kyung Mo Park
Sun Woo Hwang
Sung Tae Ahn
Original Assignee
Lg Chem. Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lg Chem. Ltd. filed Critical Lg Chem. Ltd.
Priority to US12/866,440 priority Critical patent/US20110184102A1/en
Priority to CN2008801264512A priority patent/CN101939381A/zh
Priority claimed from KR1020080122868A external-priority patent/KR101020047B1/ko
Publication of WO2009072846A2 publication Critical patent/WO2009072846A2/fr
Publication of WO2009072846A3 publication Critical patent/WO2009072846A3/fr

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/521Esters of phosphoric acids, e.g. of H3PO4
    • C08K5/523Esters of phosphoric acids, e.g. of H3PO4 with hydroxyaryl compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/02Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • C08L101/04Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing halogen atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08L27/18Homopolymers or copolymers or tetrafluoroethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond

Definitions

  • the present invention relates to a non-halogen flame retardant polycarbonate resin composition having excellent infrared transmissivity and non-halogen flame retardancy imparted by incorporating a mixture of aromatic phosphate as a non-halogen flame retardant and fluoroolefin into a polycarbonate resin.
  • a polycarbonate resin per se has high infrared transmissivity.
  • aromatic phosphate and fluoroolefin which are typically used to impart flame retardancy necessary for an external ornament of electric/electronic products, results in rapid deterioration of infrared transmissivity of the product.
  • This approach has low infrared transmissivity, thus suffering from limitations of application thereof to products requiring infrared remote control operation, such as TV front cabinet and the like.
  • the present invention has been made in view of the above problems, and it is an object of the present invention to provide a flame retardant polycarbonate resin composition having excellent infrared transmissivity, by using non-halogen aromatic phosphate having excellent compatibility with a polycarbonate resin and thus causing no deterioration of infrared transmissivity even when a given amount of the non-ha logen aromatic phosphate is mixed with the polycarbonate resin and by using fluoroolefin having excellent dispersibility.
  • a flame retardant thermoplastic resin composition comprising (A) 83 to 93% by weight of a polycarbonate resin, (B) 6 to 17% by weight of aromatic phosphate, and (C) 0.08 to 0.3% by weight of fluoroolefin.
  • the polycarbonate resin is a compound prepared by reacting a divalent phenolic compound with a phosgene or carbonic acid diester and containing no halogen.
  • the aromatic phosphate is a non-halogen flame retardant and is selected from aromatic monophosphate, aromatic diphosphate and a mixture thereof.
  • the aromatic monophosphate is preferably selected from the group consisting of non-halogen substituted triarylphosphate and trialkyl-arylphosphate.
  • the triarylphosphate is selected from the group consisting of triph- enylphosphate, tricresylphosphate, trixylenylphosphate and cresyldiphenylphosphate
  • the trialkyl-arylphosphate is preferably octyldiphenylphosphate.
  • the aromatic diphosphate is preferably a compound represented by Formula 1:
  • Ar to Ar are each independently phenyl or aryl substituted with one to three C -C alkyl, R is phenyl or bisphenol A, and l ⁇ n ⁇ 2.
  • the fluoroolefin is preferably selected from fluorinated polyethylene, and fluoroethylene with attachment of a thermoplastic resin or organic material.
  • the thermoplastic resin or organic material-bound fluoroethylene may include compounds having a core- shell structure where the core is fluoroethylene and the shell is a thermoplastic resin or organic material, and compounds having fluoroethylene with partial branching of a thermoplastic polymer or organic material.
  • the fluoroethylene compound is a compound having partial attachment of a thermoplastic polymer or organic material to fluoroethylene or is a core- shell type compound, superior dispersibility is obtained as compared to use of fluoroethylene alone.
  • To fluoroethylene is largely attached a styrene organic material or a thermoplastic polymer partially containing a styrene-based moiety, or an acrylic organic material or a thermoplastic polymer partially containing an acrylic moiety.
  • the fluoroethylene is preferably polytetrafluorethylene (PTFE).
  • Examples of conventional additives that can be added to the resin composition of the present invention may include an antioxidant, a weathering stabilizer, a lubricant, a silicon supplement, a release agent, a pigment, a dye, an antistatic agent, an antibacterial agent, a processing aid, and antiabrasive. These additives can be used within a proper content.
  • mixing of composition components may be carried out by a conventional method involving dry blending of the components, followed by heating and melt-mixing.
  • the mixing process is carried out typically at a temperature of 24O 0 C to 300 0 C, preferably 26O 0 C to 27O 0 C, such that the individual components can sufficiently maintain physicochemical affinity therebetween.
  • the resulting composition may be subjected to a molding method such as injection molding, extrusion molding, blow molding, or the like, which is conventionally employed in molding of polycarbonate.
  • the present invention provides a polycarbonate resin composition with superior infrared transmissivity and flame retardancy. Therefore, the resin composition of the present invention can be used for applications of non-coated external parts of electric/ electronic appliances to which an infrared controller is applied.
  • MFI was measured at 300 0 C and a load of 1.2 kg, according to ASTM D 1238.
  • PC polycarbonate
  • PC polycarbonate
  • Comparative Example 2 A specimen was prepared and tested in the same manner as in Comparative Example 1, except that 94.8% by weight of PC, 5% by weight of aromatic phosphate, and 0.3% by weight of fluoroolefin were melt-mixed and pelletized at 28O 0 C to obtain a resin composition. The results are given in Table 1 below.
  • Comparative Example 3 A specimen was prepared and tested in the same manner as in Comparative Example 1, except that 87.6% by weight of PC, 12% by weight of aromatic phosphate, and 0.4% by weight of fluoroolefin were used. The results are given in Table 1 below.
  • Aromatic phosphate exhibits flame retardancy. That is, when it is combusted, the aromatic phosphate produces polymetaphosphate by pyrolysis and the resulting poly- metaphosphate forms a protective layer on a resin, thereby providing flame retardancy. Fluoroolefin is added to prevent the occurrence of dripping upon combustion of the resin. Higher contents of the aromatic phosphate and fluoroolefin provide higher flame retardancy.
  • the content of fluoroolefin exhibits the most significant effects on the infrared transmissivity and flame retardancy.
  • the resin composition of the present invention maintain high infrared transmissivity and flame retardancy V-O. It can be seen from Examples 1 to 3 that the resin composition of the present invention exhibiting these effects is a composition containing 6 to 17% by weight of aromatic phosphate and 0.08 to 0.3% by weight of fluoroolefin.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

L'invention concerne une composition de résine polycarbonate thermoplastique. La composition de résine contient (A) 83 à 93% en poids d'une résine de polycarbonate, (B) 6 à 17% en poids de phosphate aromatique, et (C) 0,08 à 0,3% en poids de fluorooléfine. La composition de résine présente d'excellentes propriétés de transmissivité infrarouge et ignifuges.
PCT/KR2008/007229 2007-12-05 2008-12-05 Composition de résine de polycarbonate ignifuge dotée d'une transmission infrarouge élevée WO2009072846A2 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US12/866,440 US20110184102A1 (en) 2007-12-05 2008-12-05 Flame retardant polycarbonate resin composition having high infrared transmission
CN2008801264512A CN101939381A (zh) 2007-12-05 2008-12-05 具有高红外透过性的阻燃的聚碳酸酯树脂组合物

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
KR20070125402 2007-12-05
KR10-2007-0125402 2007-12-05
KR1020080122868A KR101020047B1 (ko) 2007-12-05 2008-12-05 난연 열가소성 수지 조성물
KR10-2008-0122868 2008-12-05

Publications (2)

Publication Number Publication Date
WO2009072846A2 true WO2009072846A2 (fr) 2009-06-11
WO2009072846A3 WO2009072846A3 (fr) 2009-07-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2008/007229 WO2009072846A2 (fr) 2007-12-05 2008-12-05 Composition de résine de polycarbonate ignifuge dotée d'une transmission infrarouge élevée

Country Status (1)

Country Link
WO (1) WO2009072846A2 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105924926A (zh) * 2016-07-01 2016-09-07 东莞市海越塑化有限公司 一种抗老化可红外穿透的新型复合材料及其制备方法

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19980079379A (ko) * 1997-03-27 1998-11-25 김윤 열변형 온도 특성 및 기계적 특성이 향상된 난연성 고분자 수지조성물
KR19990033150A (ko) * 1997-10-23 1999-05-15 유현식 난연성을 갖는 폴리카보네이트계 열가소성 수지 조성물
KR19990033149A (ko) * 1997-10-23 1999-05-15 유현식 난연성을 갖는 폴리카보네이트계 열가소성 수지 조성물
KR100488864B1 (ko) * 1995-11-01 2006-07-06 제너럴 일렉트릭 캄파니 가열노화안정성을나타내는난연성폴리카보네이트/그라프트블렌드

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100488864B1 (ko) * 1995-11-01 2006-07-06 제너럴 일렉트릭 캄파니 가열노화안정성을나타내는난연성폴리카보네이트/그라프트블렌드
KR19980079379A (ko) * 1997-03-27 1998-11-25 김윤 열변형 온도 특성 및 기계적 특성이 향상된 난연성 고분자 수지조성물
KR19990033150A (ko) * 1997-10-23 1999-05-15 유현식 난연성을 갖는 폴리카보네이트계 열가소성 수지 조성물
KR19990033149A (ko) * 1997-10-23 1999-05-15 유현식 난연성을 갖는 폴리카보네이트계 열가소성 수지 조성물

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105924926A (zh) * 2016-07-01 2016-09-07 东莞市海越塑化有限公司 一种抗老化可红外穿透的新型复合材料及其制备方法

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