WO2009043492A2 - Procédé et dispositif pour fabriquer des éléments de matériau isolant - Google Patents
Procédé et dispositif pour fabriquer des éléments de matériau isolant Download PDFInfo
- Publication number
- WO2009043492A2 WO2009043492A2 PCT/EP2008/007947 EP2008007947W WO2009043492A2 WO 2009043492 A2 WO2009043492 A2 WO 2009043492A2 EP 2008007947 W EP2008007947 W EP 2008007947W WO 2009043492 A2 WO2009043492 A2 WO 2009043492A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cutting
- insulating material
- material web
- cutting tools
- strip
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 163
- 239000002557 mineral fiber Substances 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000011810 insulating material Substances 0.000 claims description 81
- 238000009413 insulation Methods 0.000 claims description 33
- 230000001737 promoting effect Effects 0.000 claims description 5
- 239000012774 insulation material Substances 0.000 abstract description 3
- 239000011230 binding agent Substances 0.000 description 12
- 239000000835 fiber Substances 0.000 description 6
- 239000011491 glass wool Substances 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000011490 mineral wool Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000446313 Lamella Species 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052810 boron oxide Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- 150000004676 glycans Chemical group 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- MOWNZPNSYMGTMD-UHFFFAOYSA-N oxidoboron Chemical class O=[B] MOWNZPNSYMGTMD-UHFFFAOYSA-N 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 239000003238 silicate melt Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
- D04H1/4218—Glass fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/645—Impregnation followed by a solidification process
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/7654—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings
- E04B1/7658—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B2001/7683—Fibrous blankets or panels characterised by the orientation of the fibres
Definitions
- the invention relates to a method for the production of insulating elements, in particular for the thermal and / or acoustic insulation of building exterior surfaces, preferably of mineral fibers, in which an insulating material web is divided by mechanically executed cuts in strip-shaped sections. Furthermore, the invention relates to a device for the production of insulating elements, in particular for the thermal and / or acoustic insulation of building exterior surfaces, preferably made of mineral fibers, with a device for promoting an insulation web and arranged in the region of the cutting device with which the insulation web by cuts in strip-shaped sections is divisible.
- Insulating elements are made of different materials. For example, insulating elements made of polystyrene foam are known. In addition, insulating elements are made of glassy solidified mineral fibers, which are distinguished by the chemical composition in commercial glass wool and rock wool insulation materials. Both varieties differ in the chemical composition of the mineral fibers.
- the glass wool fibers are made from silicate melts containing high levels of alkali and boron oxides which act as fluxes. These melts have a wide processing range and can be drawn out into relatively smooth and long mineral fibers by means of rotating bowls whose walls have holes, which are at least partially bonded, at least in part, with mixtures of thermosetting phenol-formaldehyde and foam resins.
- the proportion of these binders in the insulating elements of glass wool is about 5 to about 10% by mass and is also limited by the fact that the character of a non-combustible insulating element is to be preserved.
- the binding of the mineral fibers can also be done with thermoplastic binders such as polyacrylates.
- the impregnated with binders and other additives mineral fibers are collected as insulation sheet of mineral fibers on a slow-running device for promoting the insulation web.
- the mineral fibers are oriented in a plane largely directionless and store extremely flat on top of each other.
- the binder contained in the insulation sheet is cured in a hardening furnace by means of hot air, so that the structure of the insulation sheet is fixed.
- the primary nonwoven consists of relatively coarse fiber flakes, in the core areas of which higher binder concentrations may be present, while weaker or even non-bonded mineral fibers predominate in the edge areas.
- the mineral fibers are aligned in the fiber flakes approximately in the transport direction.
- Rock wool insulation elements have binder contents of about 2 to about 4.5% by weight. With this small amount of binders, only part of the mineral fibers are in contact with the binder.
- the binders used are predominantly mixtures of phenol, formaldehyde and / or urea resins. Some of these resins are already substituted by polysaccharides.
- Inorganic binders are used as for the insulation elements made of glass wool only for special applications of insulating elements, as these are much brittle than the largely elastic to plastic plastic reacting organic binder, which accommodates the desired character of the insulating elements made of mineral fibers as elastic-resilient building materials.
- the additives used are mostly high-boiling mineral oils in proportions of 0.2% by mass, in exceptional cases also about 0.4% by mass.
- the primary nonwovens are deposited by means of a pendulum-suspended conveyor across another device for promotion, which allows the production of an existing from a variety of obliquely superimposed individual layers endless insulating material web.
- the insulating material web can be folded more or less intense. From this insulating material webs, namely both the insulating material webs of glass wool, as well as the insulating material webs of rock wool strip-shaped sections are produced, which are referred to as lamellae and are used for example for lamellar plates and lamellar webs.
- Slats are usually 5 mm to 500 mm wide insulation elements, which are separated in the conveying direction or transversely to the conveying direction of the insulating material web.
- the mineral fibers in the slats are aligned at right angles to cut surfaces, which form the large surfaces of the slats, which are applied to large surfaces usually when using such slats in the thermal and / or acoustic insulation of building exterior surfaces at least on the building exterior.
- Slats can have gross densities of about 60 kg / m 3 and are therefore suitable as tensile and pressure resistant insulating elements on building exterior surfaces and can be glued to these building exterior surfaces and then plastered with a proven plaster layer. Such insulation is referred to as a thermal insulation composite system.
- the pressure-resistant lamellae are sufficiently flexible in the longitudinal direction in order to be able to be glued on curved building exterior surfaces.
- the slats are still so compressible at right angles to the side surfaces that deviations from the respective length and width (dimensional tolerances) between the individual slats can be compensated with a small contact pressure. This can be used to produce joint-tight insulation layers.
- Several lamellae can also be assembled into lamella plates or lamellar sheets, wherein the lamellae are either glued together or connected to one another via a lamination.
- insulating elements in the form of slats takes place in different ways. All methods have in common that the lamellae are separated by disc from an insulating material web produced in the usual way. This production of lamellae is technically complex and generally leads to a lower throughput speed of the production equipment used for the production of insulating elements.
- An economical method for the production of insulating elements with the characteristic of lamellae, lamellar plates or lamellar orbits orientation of mineral fibers is described in EP 0 741 827 B1. In this method, a thin primary nonwoven is unfolded by an up and down moving conveyor and placed endlessly and looped on a second conveyor. This creates individual layers that are pressed together in a horizontal direction and compressed.
- the primary fleece is guided between two pressure-resistant bands, which initially limit only the height of the primary fleece.
- the mineral fibers in the arcuately deflected paths of the primary web parallel to Aligned boundary surfaces.
- the primary nonwoven can be actively compressed in the vertical direction.
- This alignment of the mineral fibers in the primary nonwoven can be done in a separate device, but is advantageously made in conjunction with a curing oven in which the endless insulation web between two pressure belts, of which at least one is movable in the vertical direction, is flowed through with hot air in the vertical direction.
- the pressure belts have pressure-resistant elements with holes in which surface regions of the insulating material web press in, whereby the surfaces are profiled. In the two surfaces of the insulation web may lead to a further alignment of the mineral fibers, a further compression compared to the underlying areas and possibly to a slight binder enrichment.
- An insulating material web produced in this way can subsequently be divided into strip-shaped sections in the conveying direction or transversely thereto.
- the quality of the manufactured elements in this process depends heavily on the cutting elements used.
- dusty surfaces in the area of the elements for example, reduce the adhesion of such elements in a Klebemörtelbett.
- elements which have shapes which deviate from the ideal shape of a body which is cuboid in cross section by means of cutting tolerances are formed. During the process, the individual elements are compressed, so that this also affects the advantageous embodiment of an element and thus can not be fully utilized.
- These elements or slats are used as lamellar plates or lamellar sheets, for example in sandwich panels, which have a core of lamellae.
- tolerances in thickness, angularity and moreover dusty surfaces lead to adhesion problems, to a reduction in the load-bearing capacity of the sandwich panel and to irregular surfaces of the sandwich panel, so that they can not be used in the desired manner.
- German patent application DE 44 19 044 A1 discloses a method and apparatus for producing an insulation structure wherein a plurality of mineral fibers are moved along a conveyor belt system after being cut to a desired size. A larger side portion is moved in a direction that is generally perpendicular to that of the subsequent portions, while the larger side remains in a plane that is parallel to the plane of the larger side of the succeeding portion. A large number of individual sections are covered by a Encapsulation assembly in which they are assembled and covered to form an insulation structure.
- European Patent Application EP 0 044 550 A1 discloses an apparatus and a method for dividing a panel of chipboard material.
- a plate for immediately separating plate pieces or initiating the separation with subsequent completion elsewhere in the splitting direction relative to at least one thin-walled, smooth-edged, circular, rotating metal blade is moved, the metal blade without cutting until a predetermined penetration depth in the Plate material is pressed without accumulating chips or other particulate waste.
- the plate passes in pairs simultaneously attacking at its top and bottom metal blades, which are each arranged on shafts.
- the invention is based on the object to provide a method and an apparatus for producing insulating elements, with or with the economical production of high-quality lamellae, in particular of mineral fibers while avoiding the disadvantages of the prior art described above the technology is possible.
- the solution of this problem provides, in a method according to the invention, for a plurality of cuts in the cutting direction to be made locally offset in the insulating material web at the same time.
- this cutting object is provided with the cutting device having at least two cutting elements which are arranged locally offset in the conveying direction of the insulating material web above and / or below the device for conveying the insulating material web.
- an insulation web is divided with several cuts in the cutting direction in strip-shaped sections, wherein the cuts are performed locally offset in the insulating material web.
- the method according to the invention thus provides that several cuts with a plurality of cutting tools arranged at a spacing from one another in the cutting direction are executed temporally simultaneously but offset locally in the insulating material web in the cutting direction.
- the cuts can be arranged such that they are simultaneously executed over a length of insulating material extending in the longitudinal direction, wherein the insulating material web is at least partially, but in particular completely divided into sections with the cutting tools, which already match their dimensions with fins , so that in the end only one cut has to be made transversely to the conveying direction in order to subdivide the strip-shaped sections into products ready for sale, namely lamellae.
- the insulating material web is moved relative to fixed in the conveying direction cutting tools.
- the cutting device movable with the cutting tools, so that the cutting device is moved relative to a fixed insulating material web.
- the production of such insulating elements is usually a continuous process in which, for example, in the case of mineral fibers, a mineral melt is formed and defibered and the resulting fibers are continuously deposited on a conveyor, it has proven to be advantageous, the insulating material formed therefrom continuously conveyed, so that the cutting tools and thus the cutting device can be arranged stationary in the conveying path.
- the cuts are in this case carried out after passing through the insulating material web by a curing oven, since the insulating material web is fixed in this curing oven in terms of their outer contour.
- this method can be adapted to the corresponding insulating material web, so that a continuous separation of the insulating material web into strip-shaped sections takes place according to the invention.
- a further development of this embodiment of the invention provides that two strip-shaped sections arranged at opposite edges in the insulating material web are simultaneously cut off simultaneously with the first cutting device, whereupon the strip-shaped sections arranged adjacent to the two strip-shaped sections are simultaneously cut off simultaneously with the second cutting device.
- outer regions are separated simultaneously by two cutting tools of a cutting device before having a second cutting device, which in turn has two cutting tools, which then after the separation of the originally outer regions forming the outer areas after separating these areas Separates areas.
- the cutting of the insulation web takes place without material discharge.
- the cuts are made with saw blades which are driven in a rotary manner, knives which are driven in a translatory manner and / or saw blade gates which are driven in a translatory manner.
- the cutting tools used here it has proven to be advantageous to form the cutting tools used here with the lowest possible material thickness, so that on the one hand only very narrow cuts are formed and on the other hand, the perpendicularity of the slats are not affected. This is also associated with a lower dust load due to, for example, torn out fibers.
- the cutting device is designed to be adjustable at right angles to the cutting line.
- the device according to the invention is preferably further developed in that the cutting elements are designed as saw blades driven in rotation, blades driven in a translatory manner and / or saw blade gates driven in translation. Furthermore, it is provided according to a further feature of the invention that a plurality of cutting devices successive in the conveying direction are arranged above and / or below the device for conveying the insulating material web, wherein the cutting tools of successive cutting devices in the conveying direction have a reduced distance from one another.
- This embodiment of the invention is preferably further developed in that the distance between the cutting tools of successive cutting devices is reduced in accordance with the double width of the strip-shaped sections to be separated with the cutting tools. This device cuts with everyone Cutting device two outer strip-shaped sections of the insulating material from.
- these sections are then usually divided by sections perpendicular to the longitudinal axis into individual lamellae and these lamellae are formed equal during a production cycle, the distance between the cutting tools of successive cutting devices corresponding to twice the width of the separated with the cutting elements strip-shaped sections.
- n-1 cutting elements are provided, wherein with "n" the number of sections to be separated from the insulating material web is predetermined. If thus the insulating web is divided into five strip-shaped sections, four cutting tools are provided for this purpose
- the four cutting tools are connected to four mutually parallel drive shafts with the drive shafts spaced equidistant from one another in the conveying direction
- the cutting tools arranged on the drive shafts are the first starting from the insulating material web in the conveying direction reached cutting tool each offset by a width of the separated strip-shaped portion.
- each drive shaft has two spaced-apart cutting tools. Adjacent drive shafts in this case have the cutting tools at a reduced distance from each other.
- a drive shaft is provided with a single cutting tool, which preferably cuts the insulating material in the middle.
- the cutting tools are arranged adjustable in the longitudinal direction of the drive shafts, so that different cutting widths of the sections to be separated are adjustable.
- the locally offset in the conveying direction of the insulating material cutting elements are arranged offset so that notch portions of the cutting elements in the conveying direction of the insulating material during cutting not overlapping, preferably at least slightly spaced, for example, with a distance of 5 cm to 50 cm are formed.
- FIG. 1 shows a first embodiment of an apparatus for producing insulating elements in a plan view.
- FIG. 2 shows the embodiment of the device according to FIG. 1 in a view
- FIG. 3 shows a second embodiment of a device for producing insulation elements in a plan view
- Fig. 4 shows the second embodiment of the device according to FIG. 3 in a view
- Fig. 5 shows the device according to Figure 4 with an alternative embodiment of the cutting tools.
- Figure 1 shows an insulating material web 1 in a plan view, which is moved in a conveying direction according to arrow 2.
- a cutting device 3 Above the insulating web 1, a cutting device 3 is arranged, which consists of four drive shafts 4, which are aligned at right angles to the conveying direction and to each of which a cutting tool 5 is rotatably attached.
- the cutting tools 5 are formed as thin circular saw blades and are driven by the drive shafts 4 at high speed.
- the insulating material web 1 is divided into sections 6, which are then subdivided by a not-shown cutting tool transversely to the conveying direction according to arrow 2.
- the insulating material web 1 is divided into five sections 6, and that four cutting tools 5 are provided for this purpose.
- These cutting tools 5 are arranged locally offset from one another both in the conveying direction according to arrow 2 and transversely to the conveying direction according to arrow 2.
- the cutting tools are arranged locally offset from one another that incision regions 7 of the cutting tools 5 are spaced apart in the conveying direction of the insulating material web 1, wherein between the incision regions 7 arranged on adjacent drive shafts 4 cutting tools 5, a distance is maintained substantially the diameter of a cutting tool 5 matches.
- the insulating material web 1 reaches the second, adjacent to the first cutting tool 5 arranged cutting tool 5, whose distance from the first cutting tool 5 corresponds to the distance between the first cutting tool 5 and a side edge 9 of the insulating material 1, so that with the second cutting tool 5, a second section 6 is separated, the width of which coincides with the width of the first separated portion 6.
- the insulating material web 1 reaches with its front end region 8 a third cutting tool 5, whose arrangement in relation to the second cutting tool 5 corresponds to the relation between the first and the second cutting tool 5.
- the cutting tools 5 along the drive shafts 4 are adjustable. This is shown in FIG. 1 by an arrow 10.
- the connection between the drive shafts 4 and the cutting tools 5 may be formed positively and / or frictionally engaged.
- the drive shaft 4 may have a profiling, not shown, in the form of a projection, whereas the cutting tool 5 has a central bore with the diameter of the drive shaft 4, which bore at the appropriate location has a recess for the projection of the drive shaft 4.
- the drive shaft 4 has a recess and the cutting tool 5 in the region of its bore has a projection which is formed corresponding to the recess of the drive shaft 4.
- FIG. 2 which shows the device according to FIG. 1 in an enlarged view
- the cutting tools 5 are each below the insulating material web 1 in a guide
- the essential advantage is that the sections 6 are movable transversely to the conveying direction according to arrow 2 immediately after the separating cut, so that no compression is exerted on the sections 6 by subsequently penetrating cutting tools 5 , what compression in terms of the cutting result is disadvantageous.
- FIGS. 3 and 4 This advantage also applies to the embodiment of the apparatus according to FIGS. 3 and 4 described below.
- FIGS. 3 and 4 the construction elements corresponding to the construction elements of the embodiment according to FIGS. 1 and 2 are provided with identical reference numbers.
- the cutting tools 5 of the drive shafts 4 are arranged at different distances to the side edges 9 and 12, wherein the distances of the two cutting tools 5 are each a drive shaft 4 to the side edges 9 and 12 identical.
- the insulating material web 1 is divided into the sections 6, wherein the first of the insulating material 1 cutting tools 5 on the first drive shaft 4 on the outside, that is to the side edges 9 and 12 next to a respective portion. 6 is separated, whereupon the insulating web 1 then reaches the cutting tools 5 of the second drive shaft 4 and then with these cutting tools 5, the next two outer sections 6 are separated. This procedure then continues until the insulating material web 1 finally reaches the last drive shaft 4, which has only one cutting tool 5, with which the remaining region of the insulating web 1 is finally subdivided into two sections 6.
- FIG. 5 shows an alternative embodiment of the cutting tools 5 of the cutting device 3 according to FIG.
- the cutting tools 5 according to FIG. 5 differ from the cutting tools 5 according to FIG. 4 in that they have chamfered cutting surfaces 13.
- the chamfered cutting surfaces 13 of the cutting tools 5, which are arranged on the right of a central cutting tool have a bevel, which are aligned with the side edge 9, whereas the cutting tools 5, which are arranged on the left of a central cutting tool 5, have a chamfer , which are aligned to the side edge 12.
- the chamfered cutting surfaces 13 are limited to the outer circumferential surface region of the cutting tools 5.
- the central cutting tool 5 is designed in accordance with the cutting tools according to FIG. 4, so that chamfered cutting surfaces 13 are provided on both sides.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Inorganic Chemistry (AREA)
- Architecture (AREA)
- General Chemical & Material Sciences (AREA)
- Acoustics & Sound (AREA)
- Dispersion Chemistry (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nonwoven Fabrics (AREA)
- Insulating Bodies (AREA)
Abstract
La présente invention a pour objet un procédé pour fabriquer des éléments de matériau isolant, dans lequel une bande de matériau isolant (1) est subdivisée en segments (6) en forme de rubans par le biais de coupes réalisées mécaniquement. L'invention vise à créer un procédé pour fabriquer des éléments de matériau isolant, grâce auquel il est possible de fabriquer, de façon économique, des lamelles de grande qualité, en particulier à partir de fibres minérales, en évitant la déformation et les tolérances associées concernant l'épaisseur du matériau, l'angularité et l'état de surface. A cet effet, il est prévu de réaliser simultanément, dans la direction de coupe, plusieurs coupes localement décalées dans la bande de matériau isolant (1).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200710046100 DE102007046100A1 (de) | 2007-09-27 | 2007-09-27 | Verfahren und Vorrichtung zur Herstellung von Dämmstoffelementen |
DE102007046100.5 | 2007-09-27 |
Publications (2)
Publication Number | Publication Date |
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WO2009043492A2 true WO2009043492A2 (fr) | 2009-04-09 |
WO2009043492A3 WO2009043492A3 (fr) | 2009-05-28 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/EP2008/007947 WO2009043492A2 (fr) | 2007-09-27 | 2008-09-20 | Procédé et dispositif pour fabriquer des éléments de matériau isolant |
Country Status (2)
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DE (1) | DE102007046100A1 (fr) |
WO (1) | WO2009043492A2 (fr) |
Families Citing this family (2)
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WO2016196288A1 (fr) * | 2015-06-02 | 2016-12-08 | Capital Hardware Supply, Inc. | Procédé et appareil pour préparation de rouleaux de papier anti-adhérent pour matériau d'isolation adhésif et rouleaux de papier anti-adhérent pour matériau d'isolation adhésif qui peuvent être empilés et non-adhérents entre eux |
CN112548645A (zh) * | 2020-12-25 | 2021-03-26 | 宁夏银得利科技发展有限公司 | 一种防火门加工用切割装置的自动换刀刀架 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1901999A1 (de) * | 1969-01-16 | 1970-08-27 | Eduard Muschal | Kreismesserschere |
EP0044550A1 (fr) * | 1980-07-19 | 1982-01-27 | Fritz Flötotto | Procédé et dispositif de débitage d'une plaque en contre-plaqué |
DE19611834A1 (de) * | 1995-03-28 | 1996-10-24 | Rainer Triem | Dämm- bzw. Isolierschicht |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5318644A (en) * | 1993-06-02 | 1994-06-07 | Owens-Corning Fiberglas Technology Inc. | Method and apparatus for making an insulation assembly |
CZ293826B6 (cs) | 1994-01-28 | 2004-08-18 | Rockwooláinternationaláa@S | Způsob výroby vytvrzeného netkaného rouna z minerálních vlákenŹ zařízení pro jeho výrobuŹ deska z minerálních vláken a trubkovitý izolační prvek |
US6484463B1 (en) * | 2001-05-07 | 2002-11-26 | Johns Manville International, Inc. | Pre-cut fibrous insulation batt and method of making the batt |
ES2289606T3 (es) * | 2004-01-31 | 2008-02-01 | DEUTSCHE ROCKWOOL MINERALWOLL GMBH & CO. OHG | Procedimiento de fabricacion de un elemento de material aislante y elemento de material aislante. |
-
2007
- 2007-09-27 DE DE200710046100 patent/DE102007046100A1/de not_active Withdrawn
-
2008
- 2008-09-20 WO PCT/EP2008/007947 patent/WO2009043492A2/fr active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1901999A1 (de) * | 1969-01-16 | 1970-08-27 | Eduard Muschal | Kreismesserschere |
EP0044550A1 (fr) * | 1980-07-19 | 1982-01-27 | Fritz Flötotto | Procédé et dispositif de débitage d'une plaque en contre-plaqué |
DE19611834A1 (de) * | 1995-03-28 | 1996-10-24 | Rainer Triem | Dämm- bzw. Isolierschicht |
Also Published As
Publication number | Publication date |
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WO2009043492A3 (fr) | 2009-05-28 |
DE102007046100A1 (de) | 2009-04-09 |
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