WO2007144026A1 - Electroless nip adhesion and/or capping layer for copper interconnexion layer - Google Patents

Electroless nip adhesion and/or capping layer for copper interconnexion layer Download PDF

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Publication number
WO2007144026A1
WO2007144026A1 PCT/EP2006/063286 EP2006063286W WO2007144026A1 WO 2007144026 A1 WO2007144026 A1 WO 2007144026A1 EP 2006063286 W EP2006063286 W EP 2006063286W WO 2007144026 A1 WO2007144026 A1 WO 2007144026A1
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WIPO (PCT)
Prior art keywords
layer
substrate
nip
copper
depositing
Prior art date
Application number
PCT/EP2006/063286
Other languages
French (fr)
Inventor
Akinobu Nasu
Yi-Tsung Chen
Shyuan-Fang Chen
Chiung-Sheng Hsiung
Tsu-An Lin
Original Assignee
L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude
Industrial Technology Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude, Industrial Technology Research Institute filed Critical L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude
Priority to CNA200680055001XA priority Critical patent/CN101466869A/en
Priority to PCT/EP2006/063286 priority patent/WO2007144026A1/en
Priority to JP2009514649A priority patent/JP2009540585A/en
Priority to TW096121716A priority patent/TWI417948B/en
Publication of WO2007144026A1 publication Critical patent/WO2007144026A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/38Coating with copper
    • C23C18/40Coating with copper using reducing agents
    • C23C18/405Formaldehyde
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1646Characteristics of the product obtained
    • C23C18/165Multilayered product
    • C23C18/1651Two or more layers only obtained by electroless plating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/1851Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
    • C23C18/1872Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment
    • C23C18/1886Multistep pretreatment
    • C23C18/1889Multistep pretreatment with use of metal first
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/32Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
    • C23C18/34Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
    • C23C18/36Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/28Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
    • H01L21/283Deposition of conductive or insulating materials for electrodes conducting electric current
    • H01L21/288Deposition of conductive or insulating materials for electrodes conducting electric current from a liquid, e.g. electrolytic deposition

Definitions

  • the invention relates to a process for depositing a copper
  • interconnection layer on a substrate such as a glass substrate, for use e.g. in TFT-LCD flat panel interconnection system. It relates more particularly to
  • interconnection buses for electrically connecting each pixel in a pixel matrix
  • TFT thin film transistor
  • TV displays are well known. They are for example disclosed in details in
  • interconnection lines or buses are arranged on one surface of at least one
  • the liquid crystal or the discharge gas is provided.
  • an active matrix LCD system there is provided a
  • each line of the matrix being successively activated in
  • This copper layer is deposited by
  • Interconnection and/or gate structure consisting of Cu/NiP/glass is
  • NiP layer is plated on the glass substrate for adhesion & barrier of Cu, and the Cu layer is plated on
  • NiP as e.g. the gate material.
  • the NiP layer has been found having good
  • NiP is amorphous and has a good thermal stability. This NiP adhesion layer
  • a substrate such as a glass substrate for use e.g. in a TFT-LCD flat panel
  • interconnection system comprises the steps of:
  • step (f) of this process is is carried out by using a silver
  • the Cu layer (105) is deposited by plating using a copper salt such as Cu
  • the invention also relates to a substrate material covered on at least
  • Figure 1 represents a schematic top view of TFT-LCD display panel
  • Figure 2 is a schematic view of the switch matrix organization.
  • FIG. 3 is a detailed view of the interconnection' lines between the
  • Liquid Crystal Display panels are made of a plurality of pixels
  • Each pixel can be viewed as a square electrode system, having a
  • the pixel system is organized similarly
  • each pixel needs a switch driven
  • TFT transistors
  • the drain electrode of each TFT is usually connected to the
  • the source electrode is connected to a signal
  • Figure 1 represents schematically the plurality of pixels arranged in lines
  • Sio, Sii... Si2 respectively S 40 , S 4 i ... S41 we connected through their
  • each TFT is connected to its respective pixel electrode.
  • line l_i, L 2 , L 3 is connected to the gate of the MOS transistor and each signal
  • electrode line Ci, C 2 , C 3 is connected to the source of the transistor
  • Figure 3 is a schematic view of the interconnection system to realize the matrix interconnection system at a location close to the crossing of lines
  • the "scanning" interconnection line L has a small
  • the signal line C is electrically insulated by the insulating layer 60 from the signal (column) line C crossing the interconnection line L.
  • the signal line C however is
  • electrode 64 is electrically connected to the pixel electrode 61.
  • the present invention essentially relates to the way of making the copper gate electrodes of the TFT switch and the scanning interconnection
  • Figure 4 exemplifies a cross view of a copper layer deposited on a glass substrate.
  • the glass substrate 100 is a glass substrate according to the invention.
  • the glass substrate 100 is a glass substrate.
  • a catalyzation layer 101 covered by a catalyzation layer 101 , a conditioning layer 102, a NiP layer
  • Ultraviolet light, ozone solution and/or a de-grease solution such as
  • This step is
  • step is preferably carried out for a duration between 30sec and
  • the substrate preferably between 1 min to 5min under 5O 0 C to 9O 0 C.
  • this step is to cause detrimental reactions on the glass surface. Typically, this step
  • HF 0.1 % to 5% by volume of HF, (it may also comprise from 10g/L to
  • SnCI 2 and PdCI 2 solutions may be used to carry out this step to
  • the substrate is immersed into a SnCI 2
  • the PdCI 2 solution is made from an aqueous solution
  • PdCI 2 More preferably the SnCI 2 solution comprising 1 g/L to 2Og/IO
  • solution comprises 0.1 g/L to 2g/L of PdCI 2 dissolved into a 0.05% to
  • This step may reduce the
  • This step is carried out by immersion inot a solution
  • NiSO 4 and NaH 2 PO 2 are used for Ni and P sources.
  • the NaH 2 PO 2 is
  • Complexing agent is selected from
  • alkyl and their mixtures. More typically, it is selected from acetic
  • the solution is adjusted by pH buffer if necessary.
  • a solution comprising 10g/L to 45g/L of NiSO 4 7H 2 O,
  • Lead compounds can be added as stabilizer in the range of O. ⁇ ppm to 10ppm.
  • the temperature and pH of the bath are in the
  • Plating time can be determined by plating rate
  • the glass substrate is immersed into an AgNO 3 in NH 4 OH PdCI 2 in
  • HCI 2 in 0,01 % to 5% HCI is used. More preferably, 0,1 g/l to 2 g/l of PdCI 2
  • a reducing step can be also done if the quality of plated Cu is
  • HCHO solution 0.5% to 3% of HCHO solution is used more typically.
  • the copper plating solution comprises a Cu source, a complexing
  • Complexing agent is selected from
  • Reducing agent is selected from aldehydes, amines,
  • hypophosphites and their mixtures. In one embodiment, 0.05% to 1%
  • Ni compounds i.e., O.1g/L to 10g/L of NiCI 2 ) can be used.
  • Sulfur compounds can be added as stabilizer in the range of 0.1 ppm to 2ppm.
  • Plating time can be determined by plating rate and required
  • a NiP layer can be any suitable material.
  • step (c) repeating step (c) to (e) (with possible cleaning of the copper before step
  • a glass substrate was immersed into a de-greasing solution comprising NaH, Na 2 CO 3 Na 3 PO 4 for 3min at 8O 0 C in order to remove
  • PdCI 2 (solution) comprising 0.3g/L PdCI 2 into a 0.1% HCI solution for 2min in
  • Table 1 shows the bath composition
  • the plated Cu/NiP layers had an excellent adhesion to glass
  • NiP film consisted of 91 wt% Ni
  • a copper layer was plated on the same glass substrate using all the
  • NiP and Cu layers were deposited as in Example 1 in a similar manner.
  • step (a) was not done or the temperature
  • step (a) solution was below 3OC. Plated layers showed poor uniformity
  • NiP layers showed pure adhesion to the substrate.
  • Step (a) and (b) as provided in Example 1 were carried out on a
  • step (d) waseither not done or the concentration of NaH 2 PO 2 solution used was either lower than 5g/L, or of higher than 50g/L.
  • NiP layer was plated on the substrate or if plated such NiP
  • step (e) hereabove Either no NiP layer was plated on the
  • Example 2 Various examples were carried out in a similar way as disclosed in Example 1 , except that the temperature of the NiP plating bath was below
  • the substract or when plated the NiP layer showed a poor uniformity, a poor
  • step (f) in which
  • step (f) Various examples similar to Example 1 were carried out, except that the concentration Of AgNO 3 in step (f) was lower than 0.1 g/L or higher than
  • Example 2 Various examples were carried out in accordance with Example 1 , except PdCI 2 in HCI solution or Pd(NH 3 ) 4 CI 2 in NH 4 OH solution was used instead of AgNO 3 in NH 4 OH solution at step (f).
  • the step was done using 0.3g/L PdCI 2 Jn 0.1 % HCI or 0.25g/L Pd(NH 3 J 4 CI 2 in 2 % NH 4 OH for 3min immersion.
  • the plated Cu layers showed comparative thickness uniformity, adhesion, resistivity and reproducibility to those of Example 1.
  • Example 2 Various examples similar to Example 1 were carried out, except that
  • Example 2 Various examples similar to Example 1 were carried out, except that
  • the pH of the Cu plating bath was adjusted either below 9 or higher than 13.
  • the Cu layer showed a poor uniformity, a poor adhesion, a high resistivity

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Abstract

A method of depositing a copper interconnection layer on a substrate such on a glass substrate for use e.g. in TFT-LCD flat panel interconnection system. The method according to the invention comprising the steps of: a) optionally cleaning the substrate, b) optionally micro-etching the substrate, c) depositing a catalyzation layer on the substrate to obtain a catalyzed substrate, d) conditioning the catalyzed substrate with a conditioning solution to obtain a conditioned catalyzed substrate, e) plating the catalyzed substrate with a NiP layer by contacting said substrate or at least a portion thereof with a wet bath mixture comprising precursors of Ni and P, f) depositing a copper catalyst layer onto the plated NiP layer, depositing a Cu layer on said copper catalyst layer.

Description

Electroless NiP adhesion and/or capping layer
for copper interconnection layer
The invention relates to a process for depositing a copper
interconnection layer on a substrate, such as a glass substrate, for use e.g. in TFT-LCD flat panel interconnection system. It relates more particularly to
a process for manufacturing TFT-LCD flat display panels comprising copper
interconnection buses for electrically connecting each pixel in a pixel matrix
through a thin film transistor (TFT) to the signal electrode buses and to the
scanning electrode buses of the liquid crystal display panel (LCD) or a
plasma or similar display panel.
The basic principles of TFT-LCD panels useful as computer screens
or TV displays are well known. They are for example disclosed in details in
Liquid Crystal Television Display : Principles and applications of liquid
crystals" KTK Scientific publishers Tokyo, chap. 7, 1987 by E. Kaneko.
In a typical flat display panel such as a LCD or plasma panel, the
display material itself such as liquid crystals or discharge gas (respectively)
is sandwiched between two electrically insulating glass substrates. Electrical
interconnection lines or buses are arranged on one surface of at least one
glass substrate to apply electrical voltage to the electrodes between which
the liquid crystal or the discharge gas is provided.
For example, in an active matrix LCD system, there is provided a
plurality of signal or data electrode lines or buses and a plurality of gate electrodes or scanning electrode buses in a matrix arrangement provided on
one surface of one of the glass substrates.
Where the data electrodes and the gate electrodes cross each-other,
there is provided at least one thin film transistor acting as a switch (on-off)
and a pixel electrode, each line of the matrix being successively activated in
order to close the TFT switches and to connect each pixel electrode of this
line to its corresponding data line which provides the signal information for
proper color of the related pixel electrodes, similarly to what is done in
traditional CRT systems.
When the size of the display panel increases, the frequency of the
driving signals needs to be increased, thereby generating an increase of the
parasitic capacitance of these lines, which in turn means a delay in the propagation of the driving signals.
In an attempt to reduce these delays, it has been already suggested,
e.g. in the article entitled "Low Resistance Copper Adress line for TFT-LCD"
- Japan Display' 89 - pp. 498-501 , to use copper instead of aluminium , as
the gate electrode material of the thin film transistor and related matrix interconnection lines or buses, as copper resistivity is much more smaller
compared to aluminium resistivity. This copper layer is deposited by
sputtering process, but as its adhesion to the glass surface is poor, an intermediate Tantalum layer is necessary.
It is also known from US-B 6413845 a process for manufacturing
such metal interconnections on the glass surface of TFT-LCD display panels,
using a Ni film which is deposited on said glass surface by electroless plating, then covered by a photoresist film for patterning the metal deposition.
Then a gold film is deposited on the Ni film, and finally a copper film is
deposited on said gold layer by electroless plating (wet deposition process) to finally obtain an appropriate copper interconnection system. The use of a
photoresist, however, increases the cost of such process.
It is also known by the man skilled in the art, that copper tends to
diffuse within the layers of material on which it is deposited and it is
therefore necessary to provide a barrier layer on a substrate before
depositing the copper layer on it. It is disclosed, e.g. in the article of Osaka
et al. entitled "Electroless nickel ternary along deposition on SiO2 for application to diffusion barrier layer in copper interconnect technology" -
Journal of the Electronic Society - 149-11-2002. However, these films
disclosed in this document show a lack of adhesion to the glass substrate
and a poor thickness uniformity under the conditions disclosed in this article.
There is accordingly still today a need to define a process which does not increase the cost of deposition on of the diffusion barrier layer,
which provides good adhesion to the glass substrate and which is preferably also applicable to the capping layer deposition process of the copper layer.
According to the invention, electroless NiP layers deposited under
certain conditions were found to be suitable for making both adhesion and
capping layers with a good Cu barrier capability. The roughness and
thickness uniformity of these layers were also found to be satisfactory.
Interconnection and/or gate structure consisting of Cu/NiP/glass is
fabricated by electroless NiP and Cu platings. The NiP layer is plated on the glass substrate for adhesion & barrier of Cu, and the Cu layer is plated on
the NiP as e.g. the gate material. The NiP layer has been found having good
adhesion properties on a glass substrate along with good barrier properties
to avoid copper diffusion. The roughness and thickness uniformity of the NiP
layer have been found satisfactory as well. X-ray analysis revealed that the
NiP is amorphous and has a good thermal stability. This NiP adhesion layer
is a single layer and it is therefore much simpler to carry it out than the
stacked layers disclosed in US-B-6413845, thereby reducing production cost
compared to other wet/dry processes.
The method of depositing a copper interconnection layer on a
substrate such as a glass substrate for use e.g. in a TFT-LCD flat panel
interconnection system according to the invention comprises the steps of:
a) optionally cleaning the substrate,
b) optionally micro-etching the substrate,
c) depositing a catalyzation layer (101 ) on the substrate (100) to
obtain a catalyzed substrate (100, 101 ),
d) conditioning the catalyzed substrate with a conditioning solution
to obtain a conditioned catalyzed substrate (100, 101 , 102),
e) plating the catalyzed substrate with an electroless NiP layer
(103) by contacting said substrate or at least a portion thereof
with a wetsbath mixture comprising precursors of Ni and of P to
obtain a plated NiP conditioned catalysed substrate (100, 101 ,
102, 103),
f) depositing a copper catalyst layer (104) onto the plated NiP layer, and
g) depositing a Cu layer (105) on said copper catalyst layer (104).
Preferably, step (f) of this process is is carried out by using a silver
or palladium salt to deposit a thin silver layer (104) onto said NiP layer while
the Cu layer (105) is deposited by plating using a copper salt such as Cu
SO4
The invention also relates to a substrate material covered on at least
certain portions of it, successively, by a catalysation layer, a conditioning
layer, a NiP layer, a copper catalyst layer and a copper layer.
The invention will now be described in details, referring to the
following figures which represents, as examples:
Figure 1 represents a schematic top view of TFT-LCD display panel;
Figure 2 is a schematic view of the switch matrix organization.
Figure 3 is a detailed view of the interconnection' lines between the
TFT and the electrodes.
Liquid Crystal Display panels are made of a plurality of pixels
organized as a matrix on a substrate and covered by a thin layer of glass
substrate, covering all pixels together.
Each pixel can be viewed as a square electrode system, having a
bottom and a top transparent electrode between which is located the liquid
crystal layer. Above the transparent electrode, is provided the glass
substrate covered by the polarizing layer.
In order to have a structure similar to the traditional CRT system wherein the shadow mask system is associated with the colors dots and the electron
beams, organized as a matrix with successive horizontal scanning lines from
the top to the bottom of the screen, the pixel system is organized similarly
and each line of pixels successively activated (scanned), each pixel in the
activated line receiving on the top electrode an electric signal proportional to
the color needed for this pixel. Therefore, each pixel needs a switch driven
by the scanning signal (lines) which, when activated, connects the top
electrode of each pixel to the adequate voltage (signal source, usually
through a capacitor).The appropriate switches to day are thin films
transistors (TFT) usually made according to the MOS technology.
To manufacture those TFT-FDP screens, there is accordingly a need to make at regular spaces, thin film transistor (MOS type) having a drain
electrode, a source electrode and a gate electrode.
The drain electrode of each TFT is usually connected to the
transparent pixel electrode, the source electrode is connected to a signal
electrode bus, to be made now in copper, while the gate electrode is
connected to the scanning electrode bus.
Figure 1 represents schematically the plurality of pixels arranged in lines,
respectively 10, 11 ,... 12; 20, 21 ,... 22; 30, 31 ,...32; 40, 41 ,... 42. Switches
Sio, Sii... Si2 respectively S40, S4i ... S41 we connected through their
respective gates to the scanning lines l_i, L2, L3, ... L4 while the respective
source of the switches are connected to the signal column Ci, C2, ... C4,
while the drain of each TFT is connected to its respective pixel electrode.
On Figure 2 is schematically explained the fundamentals of the switch matrix circuits (same numbers designating the same references).
On figure 2a is represented a basic TFT switch matrix wherein each
line l_i, L2, L3 is connected to the gate of the MOS transistor and each signal
electrode line Ci, C2, C3 is connected to the source of the transistor, the
drain of said transistor being connected to the liquid crystal pixel electrode,
which other electrode is ground to earth.
On figure 2b is described the same matrix organization with the
exception of a capacitor Fi, F2, F3 connected in parallel to the electrodes of a
pixel 10, 11 , 12... This system allows to always apply a voltage between the
electrodes of a pixel and to vary this voltage (i.e. color of the dot) at each line scanning.
Figure 3 is a schematic view of the interconnection system to realize the matrix interconnection system at a location close to the crossing of lines
L and columns C. The "scanning" interconnection line L has a small
extension 62 connected to the gate 63 of the TFT 66, both lines L and TFT
being deposited on a transparent glass substrate. The interconnection line L
is electrically insulated by the insulating layer 60 from the signal (column) line C crossing the interconnection line L. The signal line C however is
electrically connected to the source electrode 65 of the TFT while the drain
electrode 64 is electrically connected to the pixel electrode 61.
The present invention essentially relates to the way of making the copper gate electrodes of the TFT switch and the scanning interconnection
lines L (but also the signal interconnection lines C) when they are made of
copper and deposited on a glass substrate. Figure 4 exemplifies a cross view of a copper layer deposited on a
glass substrate according to the invention. The glass substrate 100 is
covered by a catalyzation layer 101 , a conditioning layer 102, a NiP layer
103, a copper catalyst layer 104, and a copper layer 105.
The process to obtain such sandwiched layers is explained
hereinafter, by way of examples.
The various steps referred to hereabove are hereafter disclosed
according to preferred embodiments.
Step (a): Cleaning of the glass surface:
Ultraviolet light, ozone solution and/or a de-grease solution such as
mixture of NaOH, Na2CO3 Na3PO4 are used, to remove organic
contaminants on the surface. It is possible to skip this step when the
surface is clean enough or if such treatment may damage the
substrate or cause unexpected chemical reactions. This step is
carried out for a duration which is preferably between 10sec and
10min for UV and/or ozone treatment, more preferably between
30sec and 3min. When a degreasing solution is used, such cleaning
step is preferably carried out for a duration between 30sec and
10min at a temperature comprised between 3O0C to 1000C, more
preferably between 1 min to 5min under 5O0C to 9O0C. The substrate
is then washed with deionized pure water.
Step (b): Micro-etching of the glass surface: The aim of this step is to create micro roughness on the glass
surface, to enhance the adhesion of the NiP layer to the substrate. It
is possible to skip this step if the glass surface has already a
roughness sufficient to provide adhesion or if such treatment may
cause detrimental reactions on the glass surface. Typically, this step
is carried out by immersion into an aqueous solution comprising
0.1 % to 5% by volume of HF, (it may also comprise from 10g/L to
100 g/L of NH4F) for 10sec to 5min, or typically with an aqueous
solution comprising 0.3% to 3% volume HF and 30g/L to 60g/L of
NH4F, for 30sec to 3min.
Step (c): Catalyzation layer for NiP:
SnCI2 and PdCI2 solutions may be used to carry out this step to
create an ultra thin Palladium layer onto the surface of the glass
substrate. For that purpose, the substrate is immersed into a SnCI2
solution, then rinsed with Dl water, then immersed into a PdCI2
solution. Preferably, 0.1 g/L to 50g/L of SnCI2 in an aqueous solution
comprising 0.1 % to 10% vol. HCI with between 0,1 g/L to 50g/L of
SnCI2. The PdCI2 solution is made from an aqueous solution
comprising 0.01 % to 5% vol. HCI and between 0,01 g/L to 5g/L of
PdCI2. More preferably the SnCI2 solution comprising 1 g/L to 2Og/IO
of SnCI2 dissolved into a 0.5% to 5% solution of HCI and the PdCI2
solution comprises 0.1 g/L to 2g/L of PdCI2 dissolved into a 0.05% to
1 % HCI solutions. It is anticipated that the following chemical reaction may occur on the glass surface: Sn2+ + Pd2+ => Sn4+ + Pd.
Step (d): Conditioning:
An aquaous solution containing a reducing agent is usually used to
carry out this step. It was found that this step was an essential step
to obtain a uniform NiP platied layer. This step may reduce the
oxidative Sn4+ on the surface and promote a reductive NiP plating
chemistry. This step is carried out by immersion inot a solution
having a similar composition to the solution used in step (e) below,
except that it contains no Ni salt.A solution containing from 5g/L to
50g/L NaH2PO2 is used. This process is usually carried out between
for IOsec to 3min.
Step (e): NiP plating:
NiSO4 and NaH2PO2 are used for Ni and P sources. The NaH2PO2 is
also worked as reducing agent. Complexing agent is selected from
organic compounds having carboxylic group (-COOX: X is H, metals,
alkyl) and their mixtures. More typically, it is selected from acetic
acid, tartaric acid, glycolic acid, lactic acid and their mixtures. pH of
the solution is adjusted by pH buffer if necessary. In one
embodiment, a solution comprising 10g/L to 45g/L of NiSO4 7H2O,
3g/L to 50g/L of NaH2PO2 H2O, 5ml_/L to 5OmIJL of glycolic acid
(70%) and 3g/L of tartaric acid is used and the substrate is immersed
in it. Lead compounds can be added as stabilizer in the range of O.δppm to 10ppm. The temperature and pH of the bath are in the
range of 5O0C to 9O0C and 2 to 9, respectively, more typically, 7O0C
to 9O0C and 2 to 6. Plating time can be determined by plating rate
and required thickness, typically, 30sec to 1 min in case of NiP layers.
Finally, the substrate is washed with D.I. water.
Step (f): Catalyzation for Cu:
The glass substrate is immersed into an AgNO3 in NH4OH PdCI2 in
HCI or Pd (NH3)4 CI2 in NH4OH solution to make ultra thin silver or
palladium layer on NiP surface. 0.1 g/L to 10g/L Of AgNO3 in 0.01 %
to 1% NH4OH solution is used more typically. The step is carried out
for 10sec to 5min typically, for 30sec to 1 min more preferably.
For a palladium layer, a solution containing 0,01 g/l to 5 g/l of PdCI2
in 0,01 % to 5% HCI is used. More preferably, 0,1 g/l to 2 g/l of PdCI2
is dissolved into a 0,05% to 1 % HCI solution. In other embodiments,
0,1 g/l to 10 g/l of Pd (NH3)4CI in 0,1 % to 5% NH4OH is used.
Then, a reducing step can be also done if the quality of plated Cu is
not satisfactory. 0.1 % to 5% of HCHO solution for 10sec to 5min is
used typically, 0.5% to 3% of HCHO solution is used more typically.
Instead of the HCHO solution, 0.1 g/L to 5g/L of DMAB
(DiMethylAmineBorane) solution for 30sec to 5min is used typically,
0.5g/L to 3g/L of DMAB solution for 1 min to 3min is used more
typically. Step (g): Cu plating:
The copper plating solution comprises a Cu source, a complexing
agent, a reducing agent and pH buffets. 2g/L to 15g/L of CuSO4 is
typically used for Cu source. Complexing agent is selected from
EDTAS, tartrates, citrates, diamines, sugar alcohols and their
mixtures. In one embodiment, 20 g/L to 60g/L of potassium sodium
tartrate is used. Reducing agent is selected from aldehydes, amines,
hydrazines, amine boranes, glyoxylic acid, ascorbic acid,
hypophosphites and their mixtures. In one embodiment, 0.05% to 1%
of HCHO is used. Ni compounds (i.e., O.1g/L to 10g/L of NiCI2) can
be added to promote the Cu plating if necessary. Sulfur compounds can be added as stabilizer in the range of 0.1 ppm to 2ppm. The pH
of the solution is adjusted in the range of 9 to 13 with e.g. NaOH.
Plating time can be determined by plating rate and required
thickness; 1 min to 60min typically, 5min to 40min more typically for
several hundreds nm Cu layers.
According to another embodiment of the invention, a NiP layer can
be deposited as a capping or protection layer on the Cu layer, by preferably
repeating step (c) to (e) (with possible cleaning of the copper before step
(C)).
The invention will be now better understood with the following
examples and comparative examples. Example 1
A glass substrate was immersed into a de-greasing solution comprising NaH, Na2CO3 Na3PO4 for 3min at 8O0C in order to remove
organic contaminants on it. After rinsing with de-ionized water, it was dipped
into diluted HF/NH4HF solution for 1 min to make micro roughness at the
surface. After rinsing with D.I. water, it was immersed into a SnCI2 solution comprising 10g/L of SnCI2 in a 1% HCI solution, and then immersed into a
PdCI2 (solution) comprising 0.3g/L PdCI2 into a 0.1% HCI solution for 2min in
each solution. After rinsing the sustrate with D.I. water, it was immersed into
a conditioning solution containing a reducing agent for 30sec. Then, it was
immersed into a NiP plating solution. Table 1 shows the bath composition
and the plating conditions.
Table 1
Figure imgf000014_0001
After rinsing with D.I. water, the substrate was immersed for 45sec in
AgNO3 solution containing 1.5g/L AgNO3 in to 0.3% NH4OH solution. After rinsing the substrate with D.I. mater, it was dipped into the Cu plating
described in Table 2, with the corresponding plating conditions:
Table 2
Figure imgf000015_0001
The plated Cu/NiP layers had an excellent adhesion to glass
substrate, as demonstrated by using a "tape" test (no peeling). The
roughness and thickness uniformity of both layers were satisfactory (less
than 5nm and within 5%, respectively). The NiP film consisted of 91 wt% Ni
and 9wt% P. X-ray analysis revealed the NiP was amorphous. The Cu layer
plated on the NiP layer had a low resistivity (2.6μΩcm). The x-ray analysis
also revealed that these two layers of NiP and Cu had good thermal
resistance 40O0C for 1 hour and the diffusion of copper into the NiP was
negligible after thin thermal heating step. Comparative Example 1
A copper layer was plated on the same glass substrate using all the
steps used in example 1 without the step of deposition of the NiP layer. The
copper layer obtained showed a poor adhesion onto the substrate and it was
pealed off easily.
Comparative Example 2
NiP and Cu layers were deposited as in Example 1 in a similar
manner to Example 1 , except that step (a) was not done or the temperature
of the step (a) solution was below 3OC. Plated layers showed poor uniformity
and lack of reproducibility, as surface was not clean enough.
Comparative Example 3
All the steps of Example 1 were carried out except step (b). Many
NiP layers showed pure adhesion to the substrate.
Comparative Example 4
Step (a) and (b) as provided in Example 1 were carried out on a
glass substrate. Step (c) was skipped, then steps (d) and (e) were tentatively
carried out, as explained in Example 1. However, no NiP layer was
deposited on the glass substrate.
Comparative Example 5
Various comparative examples were carried out according to Example 1 , except that the concentration of SnCI2 in step (c) was either lower than 0.1 g/L or higher than 50g/L, or the concentration of PdCI2 was
either lower than 0.01 g/L or higher than 5g/L. In all these examples, no NiP
layer was plated on the substrate or when plated the NiP layer showed a
poor uniformity, a poor adhesion and/or a lack of reproducibility.
Comparative Example 6
All the steps of Examples 1 were carried out on a glass substrate,
except that step (d) waseither not done or the concentration of NaH2PO2 solution used was either lower than 5g/L, or of higher than 50g/L. In all these
different cases no NiP layer was plated on the substrate or if plated such NiP
layer showed a poor thickness uniformity, a poor adhesion and/or a lack of
reproducibility.
Comparative Example 7
Various examples were conducted according to Example 1 , except
that the concentrations of NiSO4 7H2O, NAH2PO2 H2O, lactic acid, glycolic
acid, tartaric acid and lead compounds were out of the respective ranges
defined in step (e) hereabove. Either no NiP layer was plated on the
susbstrate or if plated the NiP layer showed a poor uniformity, a poor
adhesion and/or a lack of reproducibility.
Comparative Example 8
Various examples were carried out in a similar way as disclosed in Example 1 , except that the temperature of the NiP plating bath was below
5O0C or higher than 9O0C. It is some case, no NiP layer was plated on the
substrate or when plated such NiP layer showed a poor thickness uniformity
and/or a lack of reproducibility.
Comparative Example 9
Various examples were carried out in accordance with Example 1 ,
except that this pH of the NiP plating bath was adjusted either below 2 or
higher than 9. In all these various examples, no NiP layer was plated onto
the substract or when plated the NiP layer showed a poor uniformity, a poor
adhesion and/or a lack of reproducibility.
Comparative Example 10
The various steps of Example 1 were carried out except step (f), in which
case, no Cu layer was plated on the NiP layer.
Comparative Example 11
Various examples similar to Example 1 were carried out, except that the concentration Of AgNO3 in step (f) was lower than 0.1 g/L or higher than
10g/L. Either no Cu layer was plated or the plated Cu layer showed a poor
thickness uniformity, a poor adhesion, a resistivity and/or a lack of
reproducibility. Comparative Example 12
Various examples were carried out in accordance with Example 1 , except PdCI2 in HCI solution or Pd(NH3)4CI2 in NH4OH solution was used instead of AgNO3 in NH4OH solution at step (f). The step was done using 0.3g/L PdCI2 Jn 0.1 % HCI or 0.25g/L Pd(NH3J4CI2 in 2 % NH4OH for 3min immersion. The plated Cu layers showed comparative thickness uniformity, adhesion, resistivity and reproducibility to those of Example 1.
Comparative Example 13
Various examples similar to Example 1 were carried out, except that
the concentrations of respectively CuSO4 5H2O, C4H4KNNaO6 5H2O, Ni
compounds, HCHO, and/or sulfur compounds were out of the respective
ranges defined in the step (g) above. No Cu layer was plated onto the
substrate or when plated, showed a poor uniformity, a poor adhesion, a high
resistivity and/or a lack of reproductibility.
Comparative Example 14
Various examples similar to Example 1 were carried out, except that
the pH of the Cu plating bath was adjusted either below 9 or higher than 13.
Either no Cu layer was plated onto the substrate or when plated, or
the Cu layer showed a poor uniformity, a poor adhesion, a high resistivity
and/or a lack of reproducibility.

Claims

1. A method of depositing a copper interconnection layer on a
substrate such as a glass substrate for use e.g. in a TFT-LCD flat panel interconnection system, comprising the steps:
a) optionally cleaning the substrate,
b) optionally micro-etching the substrate, c) depositing a catalyzation layer (101 ) on the substrate (100)
to obtain a catalyzed substrate (100, 101 ), d) conditioning the catalyzed substrate with a conditioning
solution to obtain a conditioned catalyzed substrate (100, 101 , 102),
e) plating the catalyzed substrate with an electroless NiP layer
(103) by contacting said substrate or at least a portion thereof with a
wet bath mixture comprising precursors of Ni and of P to obtain a
plated NiP conditioned catalysed substrate (100, 101 , 102, 103), f) depositing a copper catalyst layer (104) onto the plated NiP
layer, and
g) depositing a Cu layer (105) on said copper catalyst layer
(104).
2. A method according to claim 1 , wherein said step f) is carried out by using a silver salt to deposit a thin silver layer (104) onto said NiP layer.
3. A method according to claim 1 or 2 wherein said Cu layer (105) is
deposited by plating using a copper salt such as Cu SO4.
4. A substrate material (100) covered on at least certain portions of it successively by a catalysation layer (101 ), a conditioning layer (102), a NiP
layer (103), a copper catalyst layer (104) and a copper layer (105).
PCT/EP2006/063286 2006-06-16 2006-06-16 Electroless nip adhesion and/or capping layer for copper interconnexion layer WO2007144026A1 (en)

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JP2009514649A JP2009540585A (en) 2006-06-16 2006-06-16 Electroless NiP adhesion and / or cap layer for copper interconnect layers
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