WO2007140707A1 - Vertical type cycle system of molding plates with hollow patterns for manufacturing decorative slabs and process of the same - Google Patents

Vertical type cycle system of molding plates with hollow patterns for manufacturing decorative slabs and process of the same Download PDF

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Publication number
WO2007140707A1
WO2007140707A1 PCT/CN2007/001715 CN2007001715W WO2007140707A1 WO 2007140707 A1 WO2007140707 A1 WO 2007140707A1 CN 2007001715 W CN2007001715 W CN 2007001715W WO 2007140707 A1 WO2007140707 A1 WO 2007140707A1
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Prior art keywords
pattern
template
hole
color
hole pattern
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PCT/CN2007/001715
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French (fr)
Chinese (zh)
Inventor
Dening Yang
Original Assignee
Dening Yang
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Priority to CNB2006100851697A priority Critical patent/CN100572013C/en
Priority to CN200610085169.7 priority
Application filed by Dening Yang filed Critical Dening Yang
Publication of WO2007140707A1 publication Critical patent/WO2007140707A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/005Devices or processes for obtaining articles having a marble appearance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/022Feeding several successive layers, optionally of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0453Ornamental plaques, e.g. decorative panels, decorative veneers produced by processes involving moulding

Abstract

A vertical type cycle system of molding plates with hollow patterns for manufacturing decorative slabs and the process of the same are disclosed. 2-50 molding plates (M) with hollow patterns through which the material passes are placed on their respective holders (a0) horizontally and arranged orderly in an elevation direction on a holding frame (b) so as to achieve cycle operation.

Description

一种制作装饰板材的空孔图案模板立式循环系统及工艺方法 技术领域  Air hole pattern template vertical circulation system and process method for manufacturing decorative plate
本发明涉及一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法, 涉及一种新的使坯体色陶瓷三维彩色图案工艺、 玻璃和微晶玻璃三维 彩色图案工艺、 表层粉体釉图案工艺、 含树脂的人造石三维彩色图案工艺 和含树脂铺地装饰材料三维图案工艺都能准确、 精细地并且可根据需求设 计出不断循环变化不同图案实施的一种装置和工艺方法, 特别是涉及一种 适用于永久性地面、 墙面及家倶面板的三维彩色坯体图案和仿真天然石自 然色彩图案的图案装饰板材全新的制造方法的装置。 背景技术  The invention relates to a vertical circulation pattern template vertical circulation system and a processing method for manufacturing a decorative plate, relating to a novel three-dimensional color pattern process for making a body color ceramic, a three-dimensional color pattern process for glass and glass ceramics, and a surface powder glaze. The pattern process, the resin-containing artificial stone three-dimensional color pattern process and the three-dimensional pattern process of the resin-containing decorative material can be accurately and finely designed and can be designed according to the requirements of a device and a process for continuously changing the different patterns, in particular The invention relates to a device for applying a three-dimensional colored blank pattern for permanent floor, wall and furniture panels and a novel manufacturing method for patterning decorative plates for simulating natural stone natural color patterns. Background technique
当今随着科技的发展和人们生活水平的提高, 作为地面和墙面的装饰 材料, 人们希望其具有天然石材的表面外观, 例如仿花岗石、 大理石的图 案, 以增加产品的高档感。  Nowadays, with the development of science and technology and the improvement of people's living standards, as the decorative materials for the ground and the wall, it is hoped that it has the surface appearance of natural stone, such as the pattern of granite and marble, to increase the high-grade feeling of the product.
因此, 业界便不断改进仿天然石材的装饰板材结构, 本发明人是在陶 瓷装饰板材领域拥有多项中国及欧、 美、 日等国外专利的研发者, 在陶瓷 领域达十多项专利, 如曾提出一种立体瓷质花岗石、 大理石技术的专利, 其公告号为冊 97/36840 ( 1997年 10月 9日公开), 根据该专利技术所制成 的仿石材料, 其表面形成有清晰分界的图案, 并且在进行表面加工时, 其 图案基本上不会变化, 如此能有效提升其整体结构在使用上的稳固性, 但 每次制作只能选择某一种图案, 不能产生天然石材多姿多彩的丰富图案效 果。  Therefore, the industry has continuously improved the decorative sheet structure of natural stone. The inventor has many Chinese and European, American, Japanese and other foreign patents in the field of ceramic decorative sheet, and has more than ten patents in the field of ceramics, such as A patent for three-dimensional porcelain granite and marble technology has been proposed. The publication number is 97/36840 (published on October 9, 1997). According to the patented technology, the surface of the stone material is formed. The pattern is clearly demarcated, and the pattern does not change substantially when the surface is processed. This can effectively improve the stability of the overall structure in use, but only one pattern can be selected for each production, and natural stone cannot be produced. A rich and colorful pattern effect.
为了满足人们的实用性需求, 本发明人也曾提出了 "瓷盾仿花岗石板 材及其制造方法" 的专利, 其公告号为 mm/mM ( 1999年 6月 10 日公 开 ), 该专利技术可以提供给使用者一更具有实用功效的瓷质仿花岗石板 材, 确实具有进步性, 但是在实际使用时却发现其结构中还存在不足。 根 据该技术的制品只具有其表面的图案, 没有制品在三维空间的图案, 而且 没有如同天然熔岩流动形成多姿多彩的丰富图案的质感, 所以产品不能很 真实地反映天然花岗石由里到外的图案质感, 尤其是边部的中下部没有图 案效果, 如果在用于家具台面和建筑装修的墙或柱的外露边缘必需要对边 部进行磨边抛光时, 由于其中、 下部没有与表层为一体的颗粒图案, 所以 在实用中较天然石材有不真实、 不完全的重大缺陷。 In order to meet the practical needs of people, the inventors have also proposed a patent for "porcelain shield-like granite plate and its manufacturing method", the publication number of which is mm/mM (disclosed on June 10, 1999), the patent The technology can provide the user with a more practical and practical porcelain-like granite plate, which is indeed progressive, but in actual use, it is found that there are still deficiencies in its structure. The product according to this technology only has the pattern of its surface, there is no pattern of the product in three-dimensional space, and there is no texture like the natural lava flowing to form a colorful and rich pattern, so the product can not truly reflect the natural granite from the inside to the The outer pattern texture, especially the middle and lower parts of the edge, has no pattern effect. If the exposed edges of the wall or column used for furniture countertops and architectural decoration must be edged and polished, the bottom and bottom layers are not As a whole grain pattern, so In practice, there are major defects in natural stone that are unreal and incomplete.
• 现有技术中欧洲的皮带式以及在表面空隙漏花的滚筒采用平面安装或 斜坡安装式的布料方式, 通过接料皮带或滚筒的转速不同来变化图案, 但 这种变化是随机的不稳定的, 不能产生如同本发明的有控制地变化克隆顶 级石材和地毯花图案的三维通体图案制品, 所以现有欧洲皮带式和滚筒式 的方法也存在有很大的局限性。  • In the prior art, the belt type in Europe and the roller that leaks in the surface space are flat or slope-mounted, and the pattern is changed by the rotation speed of the belt or the drum, but the change is random and unstable. The three-dimensional body pattern product of the cloning top stone and carpet flower pattern as in the control of the present invention cannot be produced, so the existing European belt type and drum type method also has great limitations.
再有一种文字描述的墙地砖复式布料技术, 假如其运用在实践生产工 艺中实施, 其正面下部有一块重达几百公斤的推料架大平台, 要在陶瓷压 机生产制品的正常工序时间的 2-5 秒之内形成工业化生产的循环变化是绝 对不可能的, 工业化大生产是不可操作的, 因为正常的布料车在陶瓷压机 的安装过程中, 必须要求压机平台、 推料架上的推料平台在同一平面上对 位, 并调好水平面, 否则, 在布料车运载粉料的过程中粉料会从缝隙中漏 掉, 另外, 如果压机平台高于推料架平台, 则推料架就推不过去, 所以不 对位和调平就不能形成正常生产, 而对于 f艮重的布料车而言, 完成安装对 位调试并用水平尺调水平一般都要 20- 30分钟, 所以, 如果把几百公斤重 的推料架平台板作位置不同的变化, 而且要在满足于工业化大生产所要求 的 2-5秒时间内完成, 这是根本不可能实现的。  There is another type of wall and floor tile double-clothing technology described in the text. If its application is carried out in a practical production process, there is a large platform on the front of the front that has a weight of several hundred kilograms. It is necessary to produce the products in the normal process time of the ceramic press. It is absolutely impossible to form a cyclical change of industrial production within 2-5 seconds. Industrialized large-scale production is inoperable, because the normal cloth truck must require the press platform and the pusher frame during the installation process of the ceramic press. The pushing platform is aligned on the same plane, and the horizontal plane is adjusted. Otherwise, the powder will leak from the gap during the process of carrying the powder in the cloth truck. In addition, if the pressing platform is higher than the pushing platform, The pusher frame can't be pushed, so the misalignment and leveling can't form normal production. For the f艮 heavy cloth truck, it takes 20-30 minutes to complete the installation alignment and use the level to adjust the level. If the platform plate of several hundred kilograms of weight is changed in different positions, and it is necessary to meet the requirements of 2-5 seconds of industrialized production. Complete, it is impossible to achieve.
本发明人的图案格栅模具技术为基础上, 先有技术中本发明人也曾采 用管道把各个色区的原材料同时落入、 注入、 装入各自的或叠合后的图案 格栅模具图案区域中, 这也是装载色粉料的方法之一, 因为装载彩色图案 色粉料的格栅模具厚度是已预定的, 所以这种方法装载色粉料时需要控制 管道进入的色粉料的流量, 但同时要使各管道分不同变化装载粉料以产生 多色区的多个小图案组成的制品时, 就需要大量的几十、 几百条粗细不一 的输送管道, 这也是业内共知的常识, 而且就本发明人从事此行业技术研 究的多年经验, 在几十、 几百条这些管道中发生粉料在管道中堵塞是经常 的事, 产生图案严重缺花、 产品缺料的影响, 进行大生产时困难重重, 所 以这对原本就已繁杂的原料输送系统而言, 在实际生产中根本是无法满足 的要求。  Based on the inventor's pattern grid mold technique, the inventors have also used pipes to simultaneously drop, inject, and load the respective raw material of the respective color regions into the pattern patterns of the respective grid patterns. In the area, this is also one of the methods of loading the toner, because the thickness of the grid mold for loading the color pattern toner is predetermined, so this method needs to control the flow of the toner entering the pipeline when loading the toner. However, at the same time, when the pipes are divided into different small load patterns to produce products of a plurality of small patterns in a multi-color area, a large number of tens or hundreds of conveying pipes of different thicknesses are required, which is also known in the industry. Common sense, and for the inventor's many years of experience in the technical research of this industry, it is a common occurrence in many dozens or hundreds of these pipes to block the powder in the pipeline, resulting in severe pattern shortage and product shortage. It is difficult to carry out large-scale production, so this is an unsatisfactory requirement in actual production for the raw material conveying system that is already complicated.
又如申请号为 03113534. X的申请文件中所述的先预定不同彩色图案区 域粉料组成料盒装载粉料 (实际上就是专利号为 96103804. 7的在先专利发 明已提出的预定图案的方式), 接着用分块小模蕊組成整体对应格栅模具空 位填空, 随着小模蕊的下降以承续在先预定好图案的料盒中的粉料, 这种 一次续料的方式所形成的图案是混乱不精细的, 而且料盒中的粉料是通过 几十、 几百条粗细不一的管道接料进入不同图案区域的, 这与本发明人的 先有发明采用多管道入料到预定图案模具区中会同样是困难重重的, 如同 上一个先有技术一样是不能解决几十、 几百条这些管道中发生粉料在管道 中堵塞这一问题的, 所以其在工艺要求上和管道装载粉料一样是不切实际 · 的, 所以也不能产生精细图案的效果, 也就不能产生天然石材自然变化的 丰富多姿的效果。 Further, as described in the application file No. 03113534. X, the predetermined color pattern area is firstly scheduled to be filled with powder material (in fact, the predetermined pattern which has been proposed by the prior patent invention of Patent No. 96103804. Method), and then use the block small mold core to form a whole corresponding grid mold vacancy fill-in, with the small mold core descending to continue the powder in the first predetermined pattern of the box, this one-time refill method The pattern formed is chaotic and not fine, and the powder in the cartridge is passed. Dozens and hundreds of pipes of different thicknesses are fed into different pattern areas, which is also difficult for the inventor's prior invention to use multiple pipes to feed into the predetermined pattern mold area, just like the previous one. The same technology can not solve the problem that tens of hundreds of these pipes are blocked in the pipeline, so it is impractical in the process requirements to load the powder in the pipeline, so it cannot be produced. The effect of fine patterns can not produce the rich and varied effects of natural changes in natural stone.
为了满足人们的实用性需求, 本发明人还曾提出一种 "瓷质粉料烧结 的三维彩色图案板材" 的专利, 其公开号为 CN 1339363A ( 2002年 3月 13 日公开), 上述的瓷质粉料烧结的三维彩色图案板材, 虽提出了其是利用瓷 质彩色原料的粉料, 经压制, 并烧制成的瓷质产品, 其制品具有不同色彩 或同一色彩但具不同色泽深浅度或不同混合色组成的轮廊清晰的 f:盾烧成 图案区, 图案区从制品表层到底部厚度的 70% - 100%区域中都是均匀分布, 而可制成如同天然石材的三维空间的仿石材料; 虽在功效上有很大进步, 能使粉料在不同色区有规定分布, 有三维效果, 但在色区中并没有生产图 案的变化, 所以在产生天然石材多姿多彩的丰富图案的效果上也存在局限。  In order to meet the practical needs of people, the inventors have also proposed a patent for "three-dimensional color pattern plate sintered by porcelain powder", the publication number of which is CN 1339363A (published on March 13, 2002), the above-mentioned porcelain The three-dimensional color pattern plate sintered by the powder material is proposed to be a porcelain product which is made of powdered porcelain colored raw materials, pressed and fired, and the products have different colors or the same color but different shades of color. Or a combination of different mixed colors, the clear f: shield burned pattern area, the pattern area is evenly distributed from the surface layer of the product to the thickness of 70% - 100% of the bottom, and can be made into a three-dimensional space like natural stone. Imitation stone material; Although there is great progress in efficacy, the powder can be distributed in different color zones, and has a three-dimensional effect, but there is no change in the production pattern in the color zone, so the natural stone is colorful. There are also limitations in the effect of rich patterns.
为了满 们的实用性需求, 本发明人又曾提出 "一种制作坯体色图 案制品的图案模具抽板装置及工艺方法" 的专利, 其申请号为 200510033313. 8 , 提供一个对本人先有发明的图案格栅之下的一个紧贴的 可以移动的其上平面部为平板状的托着图案格栅模具上各规定彩色图案粉 料的抽板装置和新的工艺流程方法, 从而实现制品预定的三维坯体色图案 在半成品粉料坯体的下面背底部精确成型, 这在制作方法确实是一重大创 新进步, 但是, 其在每次制作时只能选择某一种图案, 不能产生天然石材 多姿多彩的丰富变化的图案效果, 所以还有待进一步提高。  In order to meet the practical needs of the present inventors, the inventors have also proposed a patent for "a pattern mold pumping device and a process method for producing a green color pattern product", the application number of which is 200510033313. 8 , providing a prior to myself Under the pattern grille of the invention, a close-fitting movable upper flat portion is a flat plate-shaped plate-like device for arranging the color pattern powder on the pattern grid mold, and a new process flow method, thereby realizing the product The predetermined three-dimensional body color pattern is precisely formed on the bottom bottom of the semi-finished powder body, which is indeed a major innovation in the production method. However, it can only select one pattern at a time, and cannot produce natural The variety of colorful and varied patterns of stone, so it needs to be further improved.
为了解决现有的装饰板材制作中存在的缺陷, 相关厂商莫不费尽心思 来谋求解决之道, 但长久以来一直未见适用的设计被发展完成,此显然是相 关业者急欲解决的问题。  In order to solve the defects in the existing decorative sheet making, the relevant manufacturers do not bother to find a solution, but the design that has not been applied for a long time has been developed, which is obviously an issue that the relevant operators are anxious to solve.
有鉴于上述现有采用本人先有发明技术中能根据图案格栅模具产生预 定的三维图案的制品但不能在同一批次生产中产生图案变化的工艺流程存 在的缺陷, 以及现有技术中欧洲皮带式和滚筒式以及现有技术中的墙地砖 复式布料技术存在的缺陷, 本发明人基于从事此类产品设计制造多年的丰 富实务经验及专业知识, 积极加以研究创新, 以期能创设一种能有效制作 仿大理石、 花岗石、 地毯花等各类 ¾案并形成变化的三维图案板材的工艺 制作方法, 使其更具有实用性,经过不断的研究、 设计, 并经反复试作样品 及改进后, 现在终于创设出确具实用价值的一种制作装饰板材的空孔图案 模板立式循环系统及工艺方法。 In view of the above-mentioned existing drawbacks in the prior art process which can produce a predetermined three-dimensional pattern according to the pattern grid mold, but which cannot produce pattern changes in the same batch production, and the prior art European belt The defects of the type and the drum type and the prior art wall and floor double cloth fabric technology, the inventors actively research and innovate based on the rich practical experience and professional knowledge of designing and manufacturing such products, in order to create an effective one. Making a variety of 3⁄4 cases, such as marble, granite, carpet flower, and forming a three-dimensional pattern plate, making it more practical, after continuous research, design, and trial and error samples After the improvement, it has finally created a vertical circulation system and a process method for making a decorative plate with a practical value.
发明内容  Summary of the invention
本发明的主要目的之一在于, 提供一种制作装饰板材的空孔图案模板 立式循环系统, 克服现有的陶瓷、 玻璃、 微晶玻璃、 含树脂的人造石或含 树脂铺地装饰材料等的坯体色或渗花色装饰图案工艺及陶瓷表层粉体图案 工艺中, 每一块都是一样的图案, 人工制造明显痕迹或经过滚筒印刷的渗 花工艺的只能形成人工痕迹十分明显的局部变化, 十分类同的装饰缺陷。 本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方法, 能使 同一批制品, 克隆出 2- 50种或 50-400种不同的不断循环变化的图案。  One of the main objects of the present invention is to provide a vertical circulation pattern template vertical circulation system for manufacturing decorative plates, which overcomes existing ceramics, glass, glass ceramics, resin-containing artificial stone or resin-containing decorative materials, and the like. In the process of blank color or bleed pattern and ceramic surface powder pattern, each piece has the same pattern, and the artificially produced obvious traces or the embossed process through the roller printing can only form a local variation of artificial marks. , ten categories with the same decorative defects. The invention provides a vertical circulation pattern vertical circulation system and a processing method for preparing decorative plates, which can clone 2-50 kinds or 50-400 different continuously cyclic patterns of the same batch.
这在克隆制造高档的天然石材图案时, 可以按设计师的希望或按装饰 主体十分吻合的图案色彩的艺术目标, 来对大理石或花岗石的图案纹理作 出相应的变化图案的搭配生产设计, 从而能最大限度地适应设计师的创意 和用户之需求意愿。 尤其在顶级天然石资源越来越少的今天, 可以使更多 的酒店、 公共设施、 商厦或私人家居在使用本发明制作出的制品时, 享受 到多块不同图案组合的大面积的优于顶级天然石材组合装饰之神韵, 克服 设计后所交货的天然石、 尤其是大理石出现 ¾案及色彩太混乱、 货太不对 板的众多情况, 克服使去全球大的石材矿都选不到批量性对板的与设计主 体格调要求一致的天然石板材的这种经常在装饰工程中出现的困难局面, 因为一些色彩紋理美丽的石材, 并木是每一个天然石矿的一切石山、 石坑 矿里都有的。 所以这一问题的解决, 是一个在建筑装饰陶瓷、 玻璃、 微晶 玻璃、 含树脂的人造石或含树脂铺地装饰材料等的坯体色或本体色的三维 彩色图案工艺制造上的史无前例的功能性重大突破, 加之本发明还能准确 无误地、 经济节约地、 高效地工业化生产二者结合, 是本发明的新颖性、 创造性和实用性多个优势组合提升的创新点之所在, 这是本发明一种制作 装饰板材的空孔图案模板立式循环系统及工艺方法的主要发明点和主要发 明目的。  When cloning and manufacturing high-grade natural stone patterns, the design of the marble or granite pattern texture can be made according to the designer's hope or the artistic goal of the pattern color which is very consistent with the decoration body. This will maximize the designer's creativity and the willingness of the user. Especially in the days when the top natural stone resources are getting less and less, more hotels, public facilities, commercial buildings or private homes can enjoy the large area of different patterns combined with the top level when using the products made by the invention. The charm of natural stone combination decoration, overcoming the natural stone delivered after design, especially the appearance of marble 3⁄4 cases and the color is too confusing, the goods are too wrong for the board, to overcome the large number of stone mines to the world can not choose the batch This kind of natural stone plate with the same design requirements as the design of the main stone plate often appears in the difficult situation of decoration engineering, because some color texture beautiful stone, and wood is the stone rock and stone pit mine of every natural stone mine. . Therefore, the solution to this problem is unprecedented in the manufacture of three-dimensional color patterns of green or body colors in architectural decorative ceramics, glass, glass-ceramics, resin-containing artificial stone or resin-containing decorative materials. A major breakthrough in functionality, combined with the fact that the present invention can also be combined in an accurate, economical, and efficient industrial production, is the innovation of the novelty, creativity, and practicality of the present invention. The invention is a main invention point and a main inventive object of a vertical circulation system and a process method for producing a decorative plate.
本发明的主要发明目的之二在于, 本发明创新地提出一种制作装饰板 材的空孔图案模板立式循环系统及工艺方法, 创造性地采用立式排列方式, 可以使仅在空孔图案平面模板占地位置的平面面积的 1. 2- 1. 5 倍的面积中 (例如生产 lm X lm的制品, 仅需 1:, 2m2 1. 5 m2的占地面积), 就可以有效 地安置本发明系统, 从而达到制品出现 2-400种不同图案循环变化的目的。 也就是说, 本发明人基于从事玻璃、 陶瓷、 人造石等领域有十多年专利发 明和生产产品的务实经验, 知道只有创造精确、 紧凑、 实用的发明系统, 才能在现有的建筑陶瓷、 玻璃、 微晶玻璃、 含树脂的人造石或含树脂铺地 装饰材料等产品的工业化生产中, 达到对原有的陶瓷、 玻璃、 微晶玻璃、 含树脂的人造石或含树脂铺地装饰材料的流氷生产线不改变或不作大的改 变的情况下, 对车间、 厂房建筑不作改变的情况下, 就能配合本发明提出 的一种制作装饰板材的空孔图案模板立式循环系统, 达到制品出现 2-400 种图案循环变化的效果才有最大的价值。 工业化生产中新技术应用节省费 用、 节省场地建筑、 节省时间、 提高效率、 变更提高产品功能是互相关联 的, 是十分重要的, 其可以避免应用新发明技术和装置必须新建厂房、 新 建原有的生产线布局的人力、 物力 财力、 时间的浪费。 例如在陶瓷生产 的压机位边上, 绝大多数车间在布局时空位都十分少 , 而采用本发明在压 机边上并且对现有绝大多数陶瓷企业的压机边上, 安装 1-5套每套约 1. 2m2 X 1. 5 m2面积的本发明一种制作装饰板材的空孔图案模板立式循环系统,就 安装空间而言是不成问题的,这样就可以形成陶瓷砖或板材不但可含有 2-5 种色彩区组成的丰富的坯体色图案, 而且还会有 2-400种可以控制的图案 循环变化。 可见, 本发明有极大的新颖性、 创造性和实用性, 这是本发明 一种制作装饰板材的空孔图案模板立式循环舉统及工艺方法的第二个重要 发明点和发明目的。 : ' The second main object of the present invention is that the present invention innovatively proposes a vertical circulation system and a manufacturing method for a hole pattern template for manufacturing a decorative sheet, and creatively adopts a vertical arrangement manner, which can make a plane template only in the hole pattern. In the area of 1. 2 - 1. 5 times the area of the occupied area (for example, the product of lm X lm, only 1 : 2 m 2 1. 5 m 2 ), it can be effectively placed The system of the present invention achieves the purpose of exhibiting 2-400 different pattern cyclic changes in the article. In other words, the inventor has been in the field of glass, ceramics, artificial stone and other fields for more than ten years. Ming and the pragmatic experience of producing products, knowing that only the creation of accurate, compact and practical invention systems can be used in the industrial production of existing building ceramics, glass, glass-ceramics, resin-containing artificial stone or resin-containing decorative materials. In the case where the original ice-making production line of ceramic, glass, glass-ceramic, resin-containing artificial stone or resin-containing decorative materials is not changed or changed greatly, no change is made to the workshop or factory building. The utility model can cooperate with the vertical circulation system of the hole pattern template for preparing the decorative plate proposed by the invention, and achieve the maximum value of the effect of the cycle change of the product of 2 to 400 patterns. The application of new technologies in industrial production to save costs, save on site construction, save time, improve efficiency, and improve product functions are interrelated. It is very important to avoid the application of new invention technologies and installations, new plants and new ones. Manpower, material resources, and waste of time in the production line layout. For example, in the press position of ceramic production, most workshops have very few vacancies in the layout, and the invention is applied on the side of the press and on the side of the press of most existing ceramic enterprises. 5 sets of perforated pattern vertical circulation system for making decorative plates of about 1. 2m 2 X 1. 5 m 2 area, which is not problematic in terms of installation space, so that ceramic tiles can be formed Or the plate can contain not only a rich body color pattern of 2-5 color zones, but also 2 to 400 controllable pattern cycles. It can be seen that the present invention has great novelty, creativity and practicability. This is the second important invention and object of the invention for a vertical circulation pattern and a process method for producing a decorative plate. : '
本发明的主要发明目的之三在于, 本发明创新地提出一种制作装饰板 材的空孔图案模板立式循环系统及工艺方法, 其结构中, 不管总支撑架上 下如何移动, 但都保持了空孔图案乎面模板的出口 A位置和进口 B位置与 具有承载已形成布局的图案原料的功能的载体处于很近而且近似于同一平 面的位置, 而且出口 A位置和进口:B位置也处于很近的位置, 这种紧凑的 设计, 使空孔图案平面模板能在互换时可达到最快的有效率的目的。 这在 一切生产线自动控制追求效率的情况下, 是十分重要的, 尤其在陶瓷、 玻 璃、 微晶玻璃生产线上, 一分钟要完成 5-15块次制品的制作要求, 如果要 作图案变化的工艺, 在完成时间上,. 只能给 0. 5秒- 1. 5秒的时间, 否则将 形成整线燃油的巨大浪费和全线动力、 整线设备、 人力资源的巨大损失。 由于本发明各要素间的环节设计紧凑, 而且, 由于 2-400块不同的空孔图 案平面模板是处于垂直升降状态, 又由于出口 A位置和进口 B位置与具有 承载已形成布局的图案原料的功能的载体处于近似平行的平面上, 所以在 动力装置使其动作、 停位上将十分方便和十分易于精确、 准确和快速, 所 以可以达到 0. 5秒- 1. 5秒内完成空孔图案平面模板的互换。 这是本发明的 新颖性、 创造性和实用性的发明目的又一发明点所在。 The third main objective of the present invention is that the present invention innovatively proposes a vertical circulation pattern template vertical circulation system and a manufacturing method for manufacturing decorative plates, in which the structure is kept empty regardless of how the total support frame moves up and down. The exit A position and the inlet B position of the hole pattern stencil are in close proximity and approximately the same plane position as the carrier having the function of carrying the patterned material of the formed layout, and the outlet A position and the inlet: B position are also very close. The position, this compact design allows the hole pattern flat template to achieve the fastest and most efficient use when interchanged. This is very important in the pursuit of efficiency in the automatic control of all production lines, especially in ceramic, glass, glass-ceramic production lines, the production requirements of 5-15 sub-products must be completed in one minute, if the process of pattern change is to be made. In the completion time, can only give 0. 5 seconds - 1. 5 seconds, otherwise it will form a huge waste of the entire line of fuel and a huge loss of full line power, line equipment, human resources. Since the links between the various elements of the present invention are compact in design, and because the 2-400 different hole pattern flat templates are in a vertical lifting state, and because of the outlet A position and the inlet B position, and having the pattern material carrying the formed layout, The functional carrier is in an approximately parallel plane, so it will be very convenient and very easy to be accurate, accurate and fast in the action of the power device, so that it can reach 0. 5 seconds - 1. 5 seconds to complete the hole pattern Interchange of flat templates. This is the invention A further object of the invention of novelty, inventiveness and practicality lies.
本发明的主要发明目的之四在于, 根据一般现有陶瓷、 玻璃、 微晶玻 璃生产线平面面积的空间小, 而高度空间都有 5-8 米的具体情况, 本发明 所提供的一种制作装饰板材的空孔图案模板立式循环系统,可以作到由 200 块 -400 块空孔图案平面模板组成的組合支撑架和总升降架装置高于地面 2. 5-3米,再把地下挖一个深 1. 2-1. 5米的坑,在循环系统就可以安装总升 降架和在组合支撑架上下移动, 就能有充分容纳所有的 1mm- 3讓厚度的 200- 400块空孔图案平面模板的位置。也就是说, 以空孔图案平面模板循环 互换的出口 A位置或进口 B位置的水平面为中间起始点位置, 当 200-400 块空孔图案平面模板的最上或最下一块到达起始点位置时, 能使整个起始 点位置下部和上部空间满足各个要素间设计要求, 本发明的紧凑、 科学、 加之再结合实际中绝大多数现有生产线的空间有高度可以利用的情况, 向 高度空间和地下空间发展位置 , 从而既可以更进一步提高图案变化种类、 数量、 更能适应天然石材的丰富变化图案的设计和克隆的产品功效要求。 在实施时又不会改变现有工厂的布局或建立新的生产线, 这是本发明之第 四个发明点和发明目的。  The fourth object of the present invention is to provide a decoration according to the present invention by a small space of a plane area of a ceramic, glass, and glass-ceramic production line, and a height of 5-8 meters. The vertical hole circulation pattern of the plate is a vertical circulation system, which can be made into a combination support frame composed of 200-400 pieces of hollow pattern flat template and the total lifting device is 2. 5-3 meters above the ground, and then the ground is dug one. Deep 1. 2-1. 5 m pit, the total lifting frame can be installed in the circulation system and moved up and down in the combined support frame, which can fully accommodate all the 1 mm-3 thickness 200-400 hole pattern plane The location of the template. That is to say, the horizontal plane of the exit A position or the inlet B position that is cyclically interchanged with the hole pattern flat template is the intermediate starting point position, when the uppermost or lowermost piece of the 200-400 hole pattern flat template reaches the starting point position. The lower part of the starting point position and the upper space can meet the design requirements of various elements, and the compact, scientific, and combined with the actual space of most existing production lines in the present invention are highly available, to the height space and underground. The position of space development can not only further improve the variety and quantity of pattern changes, but also adapt to the design of rich patterns of natural stone and the product efficacy requirements of clones. This is the fourth invention and the object of the invention, without changing the layout of the existing factory or establishing a new production line.
本发明的主要发明目的之五在于, 采用 2- 20套空孔图案模板立式循环 系统依次排列, 就可以使每块制品中都具有 2-20种丰富的坯体色彩的顶级 天然石材制品, 并可以有 2-50或 50-400种循环变化的图案, 占车间用地 不大, 可操作性强, 所制出高级的丰富坯体彩色图案和图案循环变化的高 端顶级石材制品, 而又兼有其优于天然石材的抗风化、 抗变色、 抗折、 更 耐磨、 耐腐的无放射性危害的理化性能和环保性能的优势。 这种兼备的本 发明所制产品之功效, 必然会更适应高端市场的竟争性需求和设计师的设 计需求, 为推动建筑和装饰艺术的发展, 创造了更好的新技术条件, 这是 本发明的发明目的和发明点之五。  The fifth object of the main object of the present invention is that the top-level natural stone products having 2-20 kinds of rich body colors can be made in each product by sequentially arranging 2-20 sets of empty hole pattern template vertical circulation systems. It can have 2-50 or 50-400 cyclically changing patterns, which is small in the workshop, and has high operability. It produces high-end green color patterns and high-end top stone products with cyclical changes in patterns. It has the advantages of physical and chemical properties and environmental performance that are superior to natural stone's anti-weathering, anti-tarnishing, anti-folding, more wear-resistant, corrosion-resistant and non-radioactive hazard. The effectiveness of this kind of product made by the invention will inevitably be more suitable for the competitive needs of the high-end market and the design needs of the designers, and create better new technical conditions for promoting the development of architecture and decorative arts. The object of the invention and the fifth aspect of the invention.
综上所述, 本发明一种制作装,板材的空孔图案模板立式循环系统及 工艺方法, 具有上述诸多的优点及 ^用价值, 并在同类产品中未见有类似 的结构设计公开发表或使用, 确属创新, 其不论在结构上或功能上皆有较 大的革新, 在技术上有很大的进步5 并产生了好用及实用的效果, 且较现 有的图案板材的制作方法和工业化大生产具有增进的多项功效, 从而更加 适于实用, 而具有产业的广泛利用价值, 诚为一新颖、 进步、 实用的新设 计发明。 In summary, the present invention provides a vertical circulation system and a method for manufacturing a hole pattern of a plate and a plate, and has the above-mentioned advantages and advantages, and no similar structural design is disclosed in the same product. Or use, it is innovation, it has great innovation in structure or function, and it has made great progress in technology. 5 It has produced useful and practical effects, and it is more than the existing pattern plate. The method and industrialized large-scale production have many advantages, which are more suitable for practical use, and have extensive use value of the industry. It is a novel, progressive and practical new design invention.
本发明的目的及解决其主要技术问题是采用以下的技术方案来实现 的。 依据本发明一种制作装饰板材的空孔图案模板立式循环系统, 其特别 适用于陶瓷、 玻璃、 微晶玻璃、 含树脂的人造石的坯体色三维图案变化工 艺及陶瓷表层粉体图案工艺和含树脂铺地装饰材料三维图案变化工艺的制 作,其由 2 - 50块用于通过图案原料的空孔图案平面才莫板组成,其特征在于: 其一, 每块模板最少有 2-10000个用于通过图案原料的空孔图案平面 模板的模口边沿形状, 规定了对应的 2-10000个制品装饰图案的边沿的形 状; The object of the present invention and solving the main technical problem thereof are to achieve the following technical solutions. of. According to the invention, a vertical hole pattern template vertical circulation system for manufacturing decorative plates is particularly suitable for ceramic, glass, glass ceramics, resin-containing artificial stone, green body three-dimensional pattern changing process and ceramic surface powder pattern process And the production of a three-dimensional pattern changing process of the resin-containing decorative material, which is composed of 2 - 50 pieces of the hole pattern flat plate for the pattern material, wherein: one, each template has at least 2-10000 The shape of the edge of the die for the pattern of the hole pattern through the pattern material, defines the shape of the edge of the corresponding 2-10000 article decorative pattern;
其二,其 2- 50块空孔图案平面模板的每块模板各自之间最少有 1-10000 个空孔图案模口形状是不相同的;  Second, each of the templates of the 2-50 aperture pattern planar template has a shape of at least 1-10000 aperture patterns between the templates;
' 其三, 其 2-50块空孔图案平面模板是平放在各自的支撑架上并且是按 垂直方向有序地排列在组合支撑架上的 , 并且还设有一个总升降架和总升 降动力装置能使组合支撑架上下移动;  ' Third, its 2-50 hole pattern flat templates are laid flat on the respective support frames and are arranged in the vertical direction on the combined support frame, and also have a total lift and total lift The power unit can move the combined support frame up and down;
其四, 其总升降架边上, 设有: ①、 采用空孔图案平面模板布料的布 料区位置; ②、 布料区位置下的具肴承载已形成布局的图案原料的功能的 载体; ③、 空孔图案平面才莫板循环互换的出口 A位置和进口 B位置; ④、 驱动空孔图案平面模板循环通过出口 A位置的动力装置和驱动空孔图案平 面模板循环通过进口 B位置的动力:装置; ⑤、 在空孔图案平面模板立式循 环系统中与进口 B位置对应的一个空孔图案平面模板在组合支撑架中的排 列空位。  Fourthly, on the side of the total lifting frame, there are: 1. The position of the cloth area of the flat template cloth with the hole pattern; 2. The carrier of the function of the pattern material which has formed the layout under the position of the cloth area; The hole pattern plane is only circularly interchangeable for the outlet A position and the inlet B position; 4. The drive hole pattern plane template is circulated through the outlet A position of the power unit and the drive hole pattern plane template is circulated through the inlet B position for power: Device; 5. Arrangement of a hole pattern flat template corresponding to the position of the inlet B in the hole pattern flat template vertical circulation system in the combined support frame.
本发明的目的及解决其技术问题还釆用以下技术方案来实现: 前述的一种制作装饰板材的空孔图案模板立式循环系统, 其特征在于: 其总升降架边上设有的具有承载已 成布局的图案原料的功能的载体是平 板状、 或盒状、 或网格状、 或履带状的。  The object of the present invention and solving the technical problem thereof are also achieved by the following technical solutions: The above-mentioned vertical circulation pattern template vertical circulation system for manufacturing decorative plates, characterized in that: the bearing is provided on the side of the total lifting frame The carrier of the function of the patterned material of the layout is a flat plate, a box shape, a mesh shape, or a crawler shape.
前述的一种制作装饰板材的空扎图案模板立式循环系统, 其特征在于: 其总升降架边上设有的采用空孔图案平面模板布料的布料区位置之下, 设 有用以承托装载 2-20种不同色区图案原料的并可兼有多块不同的空孔图案 平面模板各自的空孔图案形状特征的并能对最少 5-10000块不同的图案区 彩色原料起精细分隔规范作用的格栅模口壁组成的组合图案格栅模具。  The above-mentioned vertical circulatory system for making a decorative sheet material is characterized in that: under the position of the cloth area on the side of the total lifting frame, which is provided with a hole pattern flat stencil cloth, it is provided for supporting loading 2-20 kinds of different color area pattern materials and can have multiple different hole pattern patterns, each of which has the characteristics of the hole pattern shape and can perform fine separation specification on the color materials of at least 5 to 10,000 different pattern areas. A combination pattern grille mold consisting of a grid die wall.
前述的一种制作装饰板材的空孔图案模板立式循环系统, 其特征在于: 其总升降架边上设有的采用空孔图案平面模板布料的布料区位置之下, 设 有用以承托装载 2- 20种不同色区图案原料的并可兼有多块不同的空孔图案 平面模板各自的空孔图案形状特征 ^并能对最少 5-10000块不同的图案区 彩色原料起精细分隔规范作用的格 ¾·模口壁组成的组合图案格栅模具, 并 且在组合图案格栅模具下部有一个具有平行移动功能的抽板装置。 The above-mentioned vertical circulation pattern vertical circulation system for manufacturing decorative plates is characterized in that: under the position of the cloth area on the side of the total lifting frame, which is provided with a hole pattern flat template cloth, it is provided for supporting loading 2 - 20 different color zone pattern materials and can have a plurality of different hole pattern pattern template template respective hole pattern shape features ^ and can play a fine separation specification for a minimum of 5 - 1000 pieces of different pattern area color materials a combination of pattern grid molds composed of lattice walls, and And in the lower part of the combined pattern grid mold, there is a plate device having a parallel moving function.
前述的一种制作装饰板材的空孔图案模板立式循环系统, 其特征在于: 其所述的用于通过图案原料的空孔图案平面模板是采用金属、 或树脂或筛 网材料而制成的, 其厚度为 0. 5fflm- 100m。  The above-mentioned vertical circulation pattern vertical circulation system for manufacturing a decorative sheet is characterized in that: the plane template for the hole pattern for passing the pattern material is made of metal, or resin or mesh material. 5fflm-100米。 The thickness of 0. 5fflm- 100m.
前述的一种制作装饰板材的空孔图案模板立式循环系统 , 其特征在于: 其含有 2-400块用于通过图案原料的空孔图案平面才莫板, 以空孔图案平面 模板循环互换的出口 A位置或进口 B位置的水平面为中间起始点位置, 在 其边上的总升降架的平面位置的上部或下部, 存在一个比上述中间起始点 位置高 2-3米的可供总升降架和组合支撑架上升的空间, 还存在一个比上 述中间起始点位置低 2-3米的并挖:了地坑的可供总升降架和组合支撑架下 降的空间。 '  The above-mentioned vertical circulation pattern template vertical circulation system for manufacturing decorative plates is characterized in that: it comprises 2-400 pieces of holes for passing through the pattern of the raw material of the pattern material, and the hole template is cyclically exchanged with the plane template. The horizontal plane of the outlet A position or the inlet B position is the intermediate starting point position, and the upper or lower part of the plane position of the total lifting frame on the side thereof has a total height of 2-3 meters higher than the position of the intermediate starting point. The raised space of the frame and the combined support frame also has a 2-3 meter lower position than the intermediate starting point position: the space of the pit for the total lifting frame and the combined supporting frame to descend. '
前述的一种制作装饰板材的空孔图案模板立式循环系统, 其工艺方法 的特征在于: :  The above-mentioned vertical circulation pattern vertical circulation system for manufacturing decorative plates, the process method is characterized by:
1 )、 准备好如权利要求 1 所述的空孔图案模板立式循环系统一套和相 应的色料容器并在其中装入各相应色区图案所需的图案原料。  1) A set of the perforated pattern template vertical circulation system according to claim 1 and a corresponding color container are prepared and loaded with pattern materials required for the respective color zone patterns.
2 )、.在空孔图案模板立式循环系统中, 在采用不同空孔图案平面模板 制作变化彩色图案的循环状态时, 首先是使与进口 B位置对应的动力装置, 去把在具有承载已形成布局的图案原料的功能的载体上部的布料区位置的 一块空孔图案平面模板, 经过进口 B位置移动到空孔图案模板立式循环系 统中与进口 B位置对应的排列空位; 同时或者然后, 使与出口 A位置对应 的动力装置把空孔图案模板立式循环系统中另一块不同的空孔图案模板经 过出口 A位置移动到具有承载已形成布局的图案原料的功能的载体上部的 布料区位置。  2). In the vertical circulation system of the hole pattern template, when the cycle state of the changed color pattern is made by using the different hole pattern flat template, firstly, the power device corresponding to the position of the inlet B is placed, and the bearing has been carried a hole pattern flat template at the position of the cloth upper portion of the upper portion of the carrier forming the function of the pattern material of the layout, moving through the position of the inlet B to the arrangement vacancy corresponding to the position of the inlet B in the vertical circulation pattern template; or simultaneously, Having the power unit corresponding to the position of the outlet A move another different hole pattern template in the hole pattern template vertical circulation system through the outlet A position to the position of the cloth area at the upper portion of the carrier having the function of carrying the pattern material of the formed layout .
3 )、 将容器中装有对应空孔图案模板立式循环系统中空孔图案平面模 板空孔图案色区的图案原料通过进入布料区位置的空孔图案平面模板的空 孔图案模口布入到下部的具有承载图案原料功能的载体上, 并形成了由这 一块空孔图案平面模板的空孔图案模口边沿形状所规定的第一色区图案料 的布局。  3), the pattern material in the container with the corresponding hole pattern template vertical circulation system hollow hole pattern flat template hole pattern color area is inserted into the hole pattern die of the hole pattern flat template entering the cloth area position The lower portion has a carrier carrying the function of the pattern material, and forms a layout of the first color region pattern material defined by the shape of the edge pattern of the aperture pattern of the template of the aperture pattern.
4 )、 承载了通过上一步骤中布料区位置的空孔图案平面模板布入的色 区图案原料的载体向制品压制位置方向移动, 或者移动到下一布料位置时, 由另一容器中的另一图案色区的原料在其空白区域填充并刮平, 或者移动 到另一个空孔图案平面模板下布入另一色的图案原料, 以上方式都能形成 有二个色区的完整图案特征的图案原料的第一种图案布局。 5 )、 通过总升降动力装置, 把总升降架上的载有 2 - 50块不同空孔图案 平面模板的组合支撑架向上或向下移动一个空孔图案平面模板的排列序 位, 由于组合支撑架的移位, 使原经过进口 B位置已进入到与进口 B位置 对应的排列空位的空孔图案平面模板随之向上或向下移动一个空孔图案平 面模板的排列序位, 而原出口 A位置对应的空孔图案平面模板因已移出后 成为了空位,但因组合支撑架的一个序位的移位,使其空位就移到了进口 B 位置的对应位置, 即进口 B位置对应的空孔图案平面模板排列空位就随之 空了出来, 这就为转入新的一块不同的空孔图案平面模板的工艺程序提供 了循环条件, 其工艺程序如下: 4), the carrier carrying the color zone pattern material fed by the hole pattern flat template in the position of the cloth zone in the previous step moves toward the pressing position of the product, or moves to the next cloth position, by another container The material of the other pattern color region is filled and scraped in the blank area thereof, or moved to another hole pattern flat template to be patterned into another color pattern material, and the above manner can form a complete pattern feature with two color regions. The first pattern layout of the pattern material. 5), through the total lifting power device, the combined support frame carrying 2 - 50 different hole pattern flat templates on the total lifting frame is moved up or down by a hole pattern pattern template, due to the combined support The displacement of the frame causes the hole pattern planar template which has entered the arrangement vacancy corresponding to the position of the inlet B through the inlet B position to move up or down with an arrangement order of the hole pattern plane template, and the original outlet A The plane template corresponding to the position of the hole pattern becomes a vacancy after being removed, but due to the displacement of one position of the combined support frame, the vacancy is moved to the corresponding position of the position of the inlet B, that is, the hole corresponding to the position of the inlet B The pattern plane template arrangement vacancy is then vacant, which provides a loop condition for the process of transferring a new piece of a different hole pattern plane template. The process is as follows:
①、 使与进口 B位置对应的动力装置, 把在具有承载已形成布局的图 案原料的功能的载体上部的布料区位置的空孔图案平面模板, 经过进口 B 位置移动到空孔图案模板立式循环系统中与进口 B位置对应的已空出来的 排列空位; 同时或者然后, 使与出口 A位置对应的动力装置把空孔图案模 板立式循环系统中不同的一块空孔图案模板经过出口 A位置移动到具有承 载已形成布局的图案原料的功能的载体上部的布料区位置。  1. The power device corresponding to the position of the inlet B is moved to the hole pattern template vertical position at the position of the cloth area at the upper portion of the carrier having the function of carrying the pattern material of the formed layout. a vacant arrangement of vacancies corresponding to the position of the inlet B in the circulatory system; or at the same time or subsequently, the power device corresponding to the position of the outlet A passes the different hole pattern template in the vertical circulation system of the hole pattern template through the outlet A position Move to the position of the cloth area of the upper portion of the carrier having the function of carrying the pattern material of the formed layout.
②、 将容器中装有对应空孔图案模板立式循环系统中空孔图案平面模 板空孔图案色区的图案原料通过进人布料区位置的不同的空孔图案平面模 板的空孔图案模口布入到下部的具有承载图案原料功能的载体上 , 并形成 了由这一块不同的空孔图案平面模板的空孔图案模口边沿形状所规定的第 一色区料不同的图案的布局。  2. Passing the pattern material in the container with the corresponding hole pattern template vertical circulation system hollow hole pattern flat template hole pattern color area through the hole pattern of the different hole pattern flat template entering the position of the cloth area The lower portion of the carrier having the function of carrying the pattern material is formed, and a layout of different patterns of the first color material defined by the shape of the edge pattern of the hole pattern of the different hole pattern flat template is formed.
③、 承载了通过上一步骤中布料区位置的空孔图案平面模板布入的色 区图案原料的载体向制品压制位置方向移动, 或者移动到下一布料位置时, 由另一容器中的另一图案色区的原料在其空白区域填充并刮平, 或者移动 到另一个不同的空孔图案平面模板 T布入另一色的图案原料, 以上方式都 能形成有二个色区的完整图案特征的图案原料的与第一种图案不同的笫二 种图案布局。  3. The carrier carrying the color zone pattern material fed by the hole pattern flat template in the position of the cloth zone in the previous step is moved toward the pressing position of the product, or moved to the next cloth position, by another in another container The material of a pattern color area is filled and smoothed in a blank area thereof, or moved to another different hole pattern flat template T to be spliced into another color pattern material, and the above manner can form a complete pattern feature of two color areas. The layout of the pattern material is different from the first pattern.
④、 通过总升降动力装置, 把总升降架上的载有 2-50块不同空孔图案 平面模板的组合支撑架又向上或向卞移动一个空孔图案平面模板的排列序 位, 由于组合支撑架的移位, 使原经过进口 B位置已进入到与进口 B位置 对应的排列空位的空孔图案平面模板随之向上或向下移动一个空孔图案平 面模板的排列序位, 而原出口 A位置对应的空孔图案平面模板因已移出后 成为了空位,但因组合支撑架的一个序位的移位,使其空位就移到了进口 B 位置的对应位置, 即进口 B位置^应的空孔图案平面模板排列空位就又随 之空了出来, 进一转入新的一块不同的空孔图案平面模板的工艺程序的循 环。 4. Through the total lifting power device, the combined support frame carrying 2-50 different hole pattern flat templates on the total lifting frame is moved upwards or upwards to the arrangement order of a hole pattern flat template, due to the combined support The displacement of the frame causes the hole pattern planar template which has entered the arrangement vacancy corresponding to the position of the inlet B through the inlet B position to move up or down with an arrangement order of the hole pattern plane template, and the original outlet A The plane template corresponding to the position of the hole pattern has become a vacancy since it has been removed, but due to the displacement of one position of the combined support frame, the vacancy position is moved to the corresponding position of the position of the inlet B, that is, the position of the inlet B position is empty. Hole pattern, flat template, vacancy The space is vacant, and a loop of the process program into a new piece of different hole pattern flat template is entered.
6 )、 在工艺流程中, 分别把二次或二次以上布料形成的承载于图案原 料载体中的有各自不同的图案形状特征的二种或二种以上的色彩区组成的 完整图案的彩色原料, 按陶瓷、 或玻璃、 或微晶玻璃、 或含树脂的人造石 或含树脂铺地装饰材料的公知的生产线工艺流程, 送入加压位置, 采用滚 压压延工艺或者使用陶瓷压机压制状态下的平压工艺, 压制成型, 即制成 了本发明的与各自有所不同的相应空孔图案平面模板的空孔图案模口边沿 所规定而形成的色区图案特征一致的三维彩色图案板材坯体; 不断将此类 坯体按自动生产线烧成工艺, 即可得到设计所需之图案有所变化的 2- 50块 为循环的不断产生的亚光的本发明所制出的制品, 烧成后再进行抛光即可 得到本发明所制出的抛光的制品;  6), in the process flow, a complete pattern of color materials composed of two or more color regions of the pattern material carrier and having different pattern shape features formed by the secondary or secondary fabrics respectively , according to the well-known production line process of ceramic, or glass, or glass-ceramic, or resin-containing artificial stone or resin-containing decorative materials, sent to the pressurized position, using the rolling calendering process or using the ceramic press to suppress the state The flat pressing process, the press forming, that is, the three-dimensional color pattern plate having the same color pattern pattern formed by the edge of the die pattern of the corresponding hole pattern flat template of the present invention. The body is continuously subjected to the automatic production line firing process to obtain a product of the present invention in which the design of the desired pattern is changed from 2 to 50 pieces of recycled, continuously produced matt. After polishing, the polished article prepared by the invention can be obtained;
前述的一种制作装饰板材的空孔图案模板立式循环系统及工艺方法, 其特征在于: 按 2-50块不同镂空形状的空孔图案平面模板的多少数量, 重 复相应次数的第 5 )步驟中①、 ②、 ③、 ④的工艺流程, 就能得到一轮总体 依次移动循环的按不同空孔图案平面模板的空孔图案模口形状规定的各自 不同图案形状特征的相应多少块的图案原料布局。 也是说, 在循环过程中, 每次都通过工艺流程②的重复, 能 到相应多少块的一个色区的不同形状 的图案料布局, 再通过工艺流程③的重复, 才可得到相应多少块的有第二 个色区图案料布局的完整图案。 '  The above-mentioned vertical circulation pattern template vertical circulation system and process method for manufacturing decorative plates, characterized in that: according to the number of 2-50 pieces of hollow pattern flat template of different hollow shapes, repeating the corresponding number of steps 5) In the process flow of 1, 2, 3, and 4, a plurality of corresponding pattern materials of respective different pattern shape features defined by the shape of the die pattern of the plane template of different hole pattern patterns can be obtained for a whole round of sequential movement cycles. layout. That is to say, in the process of the cycle, each time through the repetition of the process flow 2, it is possible to reach the layout of the different shapes of the pattern of a plurality of color regions of the corresponding color, and then through the repetition of the process flow 3, the corresponding number of blocks can be obtained. There is a complete pattern of the second color pattern layout. '
前述的一种制作装饰板材的空孔图案模板立式循环系统及工艺方法, 其特征在于: 每当 2- 50块不同的空孔图案平面模板完成一轮向上或向下的 总体依次移动循环, 即总升降架边上的出口 A位置或进口 B位置上的一轮 总体循环中最后一块 孔图案平面模板处于组合支撑架上的其它空孔图案 平面模板最上部或最下部时, 总升降架的动力装置就调整成#支相反方向的 向下或向上移动, 以此方式来进行每一轮完整总循环, 即如果第一轮总体 循环的组合支撐架上的空孔图案平面模板按工艺程序下降了 2-50次, 组合 支撑架上最上层的最后一块空孔图案平面模板到达以空孔图案平面模板循 环互换的出口 A位置或进口 B位置的水平面为中间起始点的位置时, 就完 成了第一轮 2- 50次的全部向下的总体循环; 第二轮总体循环就应使组合支 撑架上的空孔图案平面模板按工艺程序, 从以空孔图案平面模板循环互换 的出口 A位置或进口 B位置的水平面为中间起始点的位置开始向上移动 2-50次, 上升到组合支撑架的最底一块空孔图案平面模板到达以空孔图案 平面模板循环互换的出口 A位置或进口 B位置的水平面为中间起始点的位 置时, 就完成了另一轮的 2- 50次全部向上的总体循环。 在总循环上下方向 变化时, 应对动力装置及的出口 A位置和进口 B位置作相应的调整。 The above-mentioned vertical hole pattern template vertical circulation system and process method for manufacturing decorative plates, characterized in that: whenever 2 - 50 different hole pattern flat templates complete a round up or down overall sequential movement cycle, That is, when the last hole pattern flat template in the overall circle of the exit A position on the side of the total lifting frame or the position of the inlet B is in the uppermost or lowermost part of the other hole pattern flat template on the combined support frame, the total lifting frame The power unit is adjusted to move downward or upward in the opposite direction of the branch, in such a way as to complete the complete total cycle of each round, that is, if the hole pattern flat template on the combined support frame of the first round of the overall cycle is lowered according to the process program 2-50 times, when the last hole pattern flat template of the uppermost layer on the combined support frame reaches the position of the exit A position or the horizontal position of the inlet B position which is cyclically interchanged with the hole pattern flat template, the completion is completed. the first wheel 2 - all 50 cycles generally downwardly; a second round so that in combination the overall cycle should support frame plane pattern of voids according to the process program template Starting from the position of the intermediate starting point of the outlet A position or the inlet B position, which is cyclically interchanged with the hole pattern flat template, starts to move upward 2-50 times, and rises to the bottommost hole pattern of the combined support frame. Empty hole pattern When the plane A of the plane template cyclically interchanges or the horizontal plane of the inlet B position is the intermediate starting point, the overall cycle of the other round of 2-50 times is completed. When the total cycle changes in the up and down direction, the power unit and the outlet A position and the inlet B position should be adjusted accordingly.
前述的一种制作装饰板材的空孔图案模板立式循环系统及工艺方法, 其特征在于: 设立每套由 2- 50块有空孔图案形状模口的空孔图案平面模板 组成的 2- 20套空孔图案平面模板立式循环系统, 并在每套循环系统旁边设 置相应不同色区的图案原料的布料区和具有承载已形成布局的图案原料的 功能的载体, 即可达到有 2-50种各不完全相同的循环变化图案的, 而且每 块制品又有 2- 20个不同的色彩区构成的丰富的图案制品的制作目的。  The above-mentioned vertical hole pattern template vertical circulation system and process method for manufacturing decorative plates, characterized in that: each set of 2- 20 hollow hole pattern flat templates formed by a hole pattern flat template is formed. A set of empty hole pattern flat template vertical circulation system, and a cloth area corresponding to the pattern material of different color areas and a carrier having the function of carrying the pattern material of the formed layout can be set beside each set of circulation system, and then 2-50 can be achieved. Each of the products has a different cyclic pattern, and each article has a purpose of producing a rich pattern of 2-20 different color regions.
前述的一种制作装饰板材的空孔图案模板立式循环系统及工艺方法, 其特征在于: 在抽真空的状态下, 进行滚压筒的滚压压延工艺; 或者为在 抽真空的状态下使用陶瓷压机压制的平压工艺。  The above-mentioned vertical circulation system and method for manufacturing a decorative plate material, characterized in that: in a vacuumed state, a rolling calendering process of the rolling cylinder is performed; or in the state of being vacuumed The flat pressing process of ceramic press pressing.
前述的一种制作装饰板材的空孔图案模板立式循环系统及工艺方法, 其特征在于: 采用陶瓷压机的推料架装置或者履带式送料装置使载体中有 预定图案特征的各色原料进入加压位置。  The above-mentioned vertical circulation pattern template vertical circulation system and process method for manufacturing decorative plate, characterized in that: the pusher frame device or the crawler type feeding device of the ceramic press machine is used to make the raw materials of the carrier having predetermined pattern features enter the addition Pressure position.
上述说明仅是本发明技术方案的概述, 为了能够更清楚了解本发明的 技术手段, 并可依照说明书的内容予以实施, 以下以本发明的较佳实施例 并配合附图详细说明如后。  The above description is only an overview of the technical solutions of the present invention, and the technical means of the present invention can be more clearly understood and implemented in accordance with the contents of the specification. Hereinafter, the preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
本发明的具体实施方式由以下实施例及其附图详细给出。  Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
附图的筒要说明  The barrel of the drawing is to be explained
图 1是本发明一种制作装饰板材的空孔图案模板立式循环系统及就近 位置^ ^素的俯视平面示意图。 '  BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a top plan view showing a vertical circulation system of a hole pattern template for making a decorative sheet and a nearby position. '
图 2本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法的一块空孔图案平面模板在布料区位置时的循环状态中的各要素的垂直 剖面示意图。  Fig. 2 is a vertical cross-sectional view showing the elements in a circulating state of a hole pattern flat circulation system for producing a decorative sheet and a hole pattern flat template of the method in the position of the cloth region.
3本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法的前一块空孔图案平面模板 经过立式循环系统的进口 B位置进入立式 循环系统上一次的排列空位中, 另一块空孔图案平面才莫板 M2经过立式循环 系统的出口 A位置进入布料区位置时的循环状态的^^素的垂直剖面示意 图。 3 is a schematic diagram of a vertical circulation system of a hollow hole pattern template for manufacturing a decorative sheet and a method for the prior art, and the plane template of the previous hole pattern is inserted into the upper arrangement of the vertical circulation system through the inlet B position of the vertical circulation system, Another vertical hole pattern plane is a schematic vertical cross-sectional view of the cycle state of the board M 2 passing through the exit A position of the vertical circulation system into the position of the cloth area.
图 4本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法的另一块空孔图案平面模板 M2经过立式循环系统的出口 A位置进入布料 区位置时, 前一块已进入立式循环系统排列空位中的空孔图案平面模板 Mi 随组合支撑架一起下降了一个排列位的循环系统的状态的各要素的垂直剖 面示意图。 4 is another vertical hole pattern template vertical circulation system for manufacturing a decorative sheet and a hollow hole pattern flat template M 2 of the process method, when the position of the exit hole A of the vertical circulation system enters the position of the cloth area, the former piece has entered Vertical circulation system arranged hole pattern flat template Mi in vacancy A vertical cross-sectional view of the elements of the state of the circulatory system with one of the aligned positions is lowered with the combined support frame.
图 5 本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法的在布料区位的另一块空孔图案平面模板 M2经过立式循环系统的进口 B 位置进入立式循环系统中前一状态組合支撑架下降所空出来的排列空位 中, 再另一块空孔图案平面模板 M3已随着前一状态组合支撑架下降下移了 一个排列位已到达与出口 A位置对应的位置, 并在出口 A位置的动力装置 作用下进入布料区位置时的循环状态的各要素的垂直剖面示意图。 FIG. 5 is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material. Another hollow pattern flat template M 2 in the cloth area enters the vertical circulation system through the inlet B position of the vertical circulation system. In the previous state, the support frame is lowered in the vacancy space, and the other hole pattern plane template M 3 has been lowered with the previous state combination support frame, and an arrangement position has reached the position corresponding to the exit A position. And a vertical cross-sectional view of each element of the cycle state when entering the position of the cloth zone under the action of the power unit at the exit A position.
图 6 本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的采用二套立式循环系统制作三个不同的色区图案制品时的各要 素的俯视平面示意图。  Fig. 6 is a top plan view showing the elements of a vertical circulation system for making a decorative sheet and a method for a method for producing three different color pattern products by using two sets of vertical circulation systems.
图 7本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的第一套立式循环系统中的第一块空孔图案平面模板的平面示意 图。 ; .  Figure 7 is a plan view showing a first hole pattern flat template in a first vertical circulation system of a first embodiment of the present invention. .
图 8本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的通过第一套立式循环系统中的第一块空孔图案平面模板 Mi布入 第一类色区彩色图案原料到具有承载已形成布局的图案原料的功能的载体 中的剖面示意图。  8 is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material according to the first embodiment of the first vertical circulation system A schematic representation of a cross-sectional view of a color pattern material into a carrier having the function of carrying a patterned material that has formed a layout.
图 9 本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的第二套立式循环系统中的第一块空孔图案平面模板的平面示意 图。  Figure 9 is a plan view showing a first hole pattern flat template in a second vertical circulation system of a hollow hole pattern template vertical circulation system for fabricating a decorative sheet and a process method embodiment.
图 10本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的通过第二套立式循环系统中的第一块空孔图案平面模板布入第 二类色区彩色图案原料到具有承载已形成布局的图案原料的功能的载体中 的剖面示意图。  FIG. 10 is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material according to an embodiment of the present invention. The first color pattern flat template in the second vertical circulation system is disposed in the second color area color. A schematic cross-sectional view of the pattern material into a carrier having the function of carrying the patterned material of the formed layout.
图 11是本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 2套立式循环系统中各自第一块空孔图案平面模板布 入第一类色区和笫二类色区彩色图案原料到具有承载已形成布局的图案原 料的功能的载体中后, 空余出来的笫三类色区位置中, 直接用装载了第三 类色区图案原料的容器平刮布入第三类色区图案原料时的剖面示意图。  11 is a schematic diagram of a vertical circulation system and a process method for manufacturing a decorative sheet material according to an embodiment of the present invention, in which a first planar pattern of a first hole pattern is inserted into a first type of color region in two sets of vertical circulation systems; After the color pattern material of the second type of color region is added to the carrier having the function of carrying the pattern material of the formed layout, the container of the third type of color region is used to directly use the container of the third type of color pattern material. Schematic diagram of the cross-section of the third type of color zone pattern material.
图 12是本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 1套立式循环系统中各自第一块空孔图案平面模板布 入第一类色区和第二类色区彩色图案原料及最后直接用装载了第三类色区 图案原料的容器平刮布入第三类色区图案原料到具有承载已形成布局的图 案原料的功能的载体中后所制成的第一块制品的平面结构示意图。 12 is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material according to an embodiment of the present invention, in which a first hollow pattern flat template is inserted into a first type of color region in a vertical circulation system; And the second type of color zone color pattern material and finally directly loaded with the third type of color zone A schematic diagram of the planar structure of the first article produced by the container of the pattern material being flatly scraped into the carrier of the third type of color pattern material into the carrier having the function of carrying the pattern material of the formed layout.
图 13是本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 2套立式循环系统中各自第一块空孔图案平面模板布 入第一类色区和第二类色区彩色图案原料及最后直接用装载了第三类色区 图案原料的容器平刮布入第三类色区图案原料到具有承载已形成布局的图 案原料的功能的载体中后所制成的第一块制品表面朝下的剖面局放大部分 的结构示意图。  13 is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material according to an embodiment of the present invention. In the first vertical circulation system, the first hollow pattern flat template is inserted into the first color region. And the second type of color zone color pattern material and finally directly smeared into the carrier of the third type of color zone pattern material into the carrier having the function of carrying the pattern material of the formed layout. A schematic view of the enlarged portion of the section of the first article produced with the surface facing down.
图 14本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的第一套立式循环系统中的第二块不同图案形状的空孔图案平面 模板的平面示意图。  Figure 14 is a plan view showing a second pattern of a hole pattern of a different pattern shape in the first vertical circulation system of the first embodiment of the embodiment of the present invention.
图 15本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的通过第一套立式循环系统中的第二块不同图案形状的空孔图案 平面模板布入第一类色区彩色图案原料到具有承载已形成布局的图案原料 的功能的载体中的剖面示意图。  15 is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material according to a second embodiment of the first vertical circulation system; A schematic cross-sectional view of a color-like region of a color pattern material into a carrier having the function of carrying a patterned material of a formed layout.
图 16本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的第二套立式循环系统中的第二块不同图案形状的空孔图案平面 模板的平面示意图。  Figure 16 is a plan view showing a second hole pattern pattern vertical template of a hole patterning template for a decorative sheet and a second pattern of a hole pattern of a different pattern shape in the second vertical circulation system of the embodiment of the method.
图 Π本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的通过第二套立式循环系统中的第二块不同图案形状的空孔图案 平面模板布入笫二类色区彩色图案原料到具有承载已形成布局的图案原料 的功能的载体中的剖面示意图。  Illustrated in the present invention, a hollow hole pattern template vertical circulation system for manufacturing a decorative sheet and a method for the method of the second embodiment of the second vertical circulation system are arranged in the second vertical circulation system. A schematic cross-sectional view of a color-like region of a color pattern material into a carrier having the function of carrying a patterned material of a formed layout.
图 18是本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 2套立式循环系统中各自第二块不同图案形状的空孔 图案平面模板布入第一类色区和笫二类色区彩色图案原料到具有承载已形 成布局的图案原料的功能的载体中后空余出来的第三类色区中, 直接用装 载了第三类色区图案原料的容器平刮布入第三类色区图案原料时的剖面示 意图。  18 is a perspective view of a vertical hole circulation system and a method for manufacturing a decorative sheet material according to an embodiment of the present invention, in which a second pattern of different pattern shapes is used in a two-piece vertical circulation system; a type of color region and a second type of color region of the color pattern material into a carrier having a function of carrying the pattern material of the formed layout, and a third type of color region which is left out, directly loaded with the third type of color pattern material Schematic diagram of the cross-section of the container into the third type of color pattern material.
图 19是本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 2套立式循环系统中各自第二块不同图案形状的空孔 图案平面模板布入第一类色区和第二类色区彩色图案原料及最后直接用装 载了第三类色区图案原料的容器平刮布入第三类色区图案原料到具有承载 已形成布局的图案原料的功能的载体中后所制成的与第一块不同图案的第 二块制品的平面结构示意图。 19 is a schematic diagram of a vertical hole circulation template and a process method for fabricating a decorative sheet according to an embodiment of the present invention, in which a second pattern of different pattern shapes is used in two sets of vertical circulation systems; a color pattern material of a type of color region and a second type of color region and finally directly scraping into a third type of color zone pattern material by a container loaded with a third type of color zone pattern material to have a function of carrying a pattern material having a formed layout In the carrier, after the first pattern is different from the first one Schematic diagram of the planar structure of the two products.
图 20是本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 1套立式循环系统中各自第二块不同图案形状的空孔 图案平面模板布入第一类色区和第二类色区彩色图案原料及最后直接用装 载了第三类色区图案原料的容器平刮布入第三类色区图案原料到具有承载 已形成布局的图案原料的功能的载体中后所制成的与第一块不同图案的第 二块制品表面朝下的剖面局放大部分的结构示意图。  20 is a schematic diagram of a vertical hole circulation template and a process method for fabricating a decorative sheet according to an embodiment of the present invention, in which a second pattern of different pattern shapes is used in a vertical circulation system; a color pattern material of a type of color region and a second type of color region and finally directly scraping into a third type of color zone pattern material by a container loaded with a third type of color zone pattern material to have a function of carrying a pattern material having a formed layout The structure of the enlarged portion of the cross-sectional section of the second article having a different pattern from the first one prepared in the carrier.
图 21是本发明一种制作装饰板材的空孔图案才莫板立式循环系统及工艺 方法实施例的在采用 2套立式循环系统中各自二块不同图案形状的空孔图 案平面模板循环布料工艺所制成的二块产生了变化的不同图案的制品的平 面结构示意图的并列比较图 (即图 12和图 19的比较图)。  21 is a schematic diagram of a hollow hole pattern vertical circulation system and a process method for fabricating a decorative sheet according to an embodiment of the present invention, in which two different pattern shapes are used in two sets of vertical circulation systems; The two blocks produced by the process produce a side-by-side comparison of the planar structure schematics of the articles of varying patterns (i.e., the comparison of Figures 12 and 19).
附图中各标号的说明:  Description of each label in the drawing:
a: 把各空孔图案平面模板及其各自的支撑架装置连成一体的組合支撑 架; '  a: a combination support frame for each hole pattern flat template and its respective support frame device;
b: 使组合支撑架及使其上承载的所有空孔图案平面模板一起上下移动 的总升降架;  b: a total crane that moves the combined support frame and all the hole pattern flat templates carried thereon to move up and down together;
c: 使組合支撑架及使其上承载的所有空孔图案平面模板一起上下移动 的总升降架的动力装置;  c: a power unit of the total crane that moves the combined support frame and all of the hole pattern flat templates carried thereon up and down;
P: 采用空孔图案平面模板布料的布料区位置;  P: the position of the cloth area of the fabric using the hole pattern flat template;
A: 空孔图案平面模板循环互换的出口位置;  A: the exit position of the hole pattern flat template cyclic interchange;
B: 空孔图案平面模板循环互换的进口位置;  B: the entrance position of the hole pattern flat template cyclic interchange;
Q 使空孔图案平面从出口 A位置移出立式循环系统的动力装置; Q moving the hole pattern plane out of the outlet A position out of the power unit of the vertical circulation system;
Q2: 使空孔图案平面从进口 B位置移进立式循环系统的动力装置;Q 2 : a power unit that moves the hole pattern plane from the inlet B position into the vertical circulation system;
M: 第一套空孔图案模板立式循环系统及其中的 M系列标号的各自不同 图案形状的空孔图案平面模板; M: a first set of hole pattern template vertical circulation system and a hole pattern flat template of different pattern shapes of the M series labels;
N: 笫二套空孔图案模板立式循环系统及其中的 N系标号的各自不同图 案形状的空孔图案平面模板;  N: 套 two sets of hole pattern template vertical circulation system and the N-shaped label of each of the different pattern shapes of the hole pattern flat template;
:与第一套空孔图案模板立式循环系统对应的第一类色区图案原料的 布料区位置和其下部的具有承载已形成布局的图案原料的功能的载体之位 置;  : a position of a cloth area of the first type of color zone pattern material corresponding to the first set of aperture pattern template vertical circulation system and a position of a carrier having a function of carrying the pattern material of the formed layout in a lower portion thereof;
P2:与第二套空孔图案模板立式循环系统对应的第二类色区图案原料的 布料区位置和其下部的具有承载已形成布局的图案原料的功能的载体之位 置; P3:第三类色区图案原料的布料区位置和其下部的具有承载已形成布局 的图案原料的功能的载体之位置; P 2: a position of a cloth zone of the second type of color zone pattern material corresponding to the second set of hole pattern template vertical circulation system and a position of a carrier having a function of carrying the pattern material of the formed layout in the lower portion; P 3 : a position of a cloth region of the third type of color zone pattern material and a position of a carrier having a function of carrying the pattern material of the formed layout;
a。: 单块空孔图案平面模板的支撑架装置;  a. : a support frame device for a single hole pattern flat template;
Z: 具有承载已形成布局的图^原料的功能的载体;  Z: a carrier having the function of carrying a material of the already formed layout;
0: 空孔图案平面模板立式循环系统中与进口 A和出口 B位置对应的一 个空孔图案平面模板的排列空位;  0: empty hole pattern plane template vertical circulation system, the arrangement of a hole pattern flat template corresponding to the position of the inlet A and the outlet B;
M。、 M2、 M3、 M4、 M5: 第一套立式循环系统中的各自不同图案形状的 空孔图案平面模板; M. , M 2 , M 3 , M 4 , M 5 : a hole pattern flat template of each of the different pattern shapes in the first vertical circulation system;
N2: 第二套立式循环系统中的二块不同图案形状的空孔图案平面模 板; N 2 : two planar pattern templates of different pattern shapes in the second vertical circulation system;
1: 大黑点部分表示实施例制品第一类色区的墨绿色图案原料;  1: a large black dot portion indicates a dark green pattern material of the first type of color region of the article of the embodiment;
1- 1: 大黑点部分表示实施例剁品的墨绿色图案原料的图案区; .  1- 1: The large black dot portion indicates the pattern area of the dark green pattern material of the example product;
2: 小交叉线部分表示实施例制品第二类色区的浅绿色图案原料; 2: a small cross-line portion indicates a light green pattern material of the second type of color region of the article of the embodiment;
2- 1: 小交叉线部分表示实施例制品的浅绿色图案原料的图案区; 3: 小麻点部分表示实施例制品第三类色区的黑色图案原料; 2- 1: a small cross-hatched portion indicates a pattern area of a light green pattern raw material of the article of the embodiment; 3: a small punctiform portion indicates a black pattern raw material of a third type of color region of the article of the embodiment;
3- 1: 小麻点部分表示实施例制品的黑色图案原料的图案区;  3- 1: the small pitting portion indicates the pattern area of the black pattern material of the article of the embodiment;
Ro: 用于承托装载了图案原料的容器的不可移动的承托平板;  Ro: an immovable support plate for supporting a container loaded with patterned materials;
:装载了大黑点所示的实施例制品第一类色区的墨绿色图案原料的下 框为空孔的容器框;  : a container frame in which the lower frame of the dark green pattern material of the first type of color region of the embodiment product shown by the large black dot is a void;
R2:装载了小交叉线所示的实施:例制品第二类色区的浅绿色图案原料的 下框为空孔的容器框; : R 2 : The embodiment shown by the small cross line is loaded: the lower frame of the light green pattern material of the second type of color region of the product is an empty container frame;
R3:装载了小麻点所示的实施例 ;制品第三类色区的黑色图案原料的下框 为空孔的容器框; R 3 : the embodiment shown by the small pitting ; the lower frame of the black pattern material of the third type of color region of the product is a container frame of the empty hole;
4: 装载了色区图案原料的下框为空孔的容器框的移动方向;  4: the moving direction of the container frame in which the lower frame of the color zone pattern material is filled;
实施方式  Implementation
下面结合附图及较佳实施例, 对依据本发明提出的一种制作装饰板材 的空孔图案模板立式循环系统及工艺方法, 其具体实施方式、 结构、 特征 及其功效, 详细说明如后。  DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a specific embodiment, structure, characteristics and effects of a hole patterning vertical circulation system and a method for manufacturing a decorative sheet according to the present invention will be described in detail with reference to the accompanying drawings and preferred embodiments. .
请参阅图 1 所示, 是本发明一种制作装饰板材的空孔图案模板立式循 环系统及就近位置^ ^素的俯视平面示意图。 其中, 标号 a表示把各空孔 图案平面模板及其各自的支撑架装置连成一体的组合支撑架; 标号 b表示 使组合支撑架及使其上承载的所有空孔图案平面模板一起上下移动的总升 降架; 标号 c表示使组合支撑架上下运动的总升降架的动力装置; 标号 k 表示空孔图案平面模板循环互换的出口位置; 标号 B表示空孔图案平面模 板循环互换的进口位置; 标号 表示使空孔图案平面从出口 A位置移出立 式循环系统的动力装置; 标号 Q2表示使空孔图案平面从进口 B位置移进立 式循环系统的动力装置; 标号 M表示笫一套空孔图案模板立式循环系统及 其中的 M系列标号的不同空孔图案平面模板; 标号 Pi表示与第一套空孔图 案模板立式循环系统对应的第一类色区图案原料的布料区位置和其下部的 具有承载已形成布局的图案原料的功能的载体的位置; 标号 P2表示第二类 色区图案原料的布料区位置。 Referring to FIG. 1 , it is a plan view of a vertical circulation system of a hole pattern template for making a decorative plate and a plan view of a nearby position. Wherein, the reference numeral a denotes a combined support frame which integrates the hole pattern flat templates and their respective support frame devices; the reference b denotes that the combined support frame and all the hole pattern flat templates carried thereon are moved up and down together Total crane; reference numeral c denotes a power unit of the total crane for moving the combined support frame up and down; An exit position indicating a circular pattern circular template cyclic interchange; a label B indicating an inlet position of the hole pattern plane template cyclic interchange; a label indicating a power device for moving the hole pattern plane from the outlet A position out of the vertical circulation system; 2 denotes a power device for moving the hole pattern plane from the inlet B position into the vertical circulation system; reference numeral M denotes a set of hole pattern template vertical circulation system and different hole pattern flat templates of M series labels therein; Pi indicates the position of the pattern formed has a function of carrier material of the layout of the first set of carrier pores with the template pattern corresponding to a first vertical circulation type region fabric color region pattern position and its lower feed; P 2 represents a numeral The position of the cloth area of the second type of color zone pattern material.
请参阅图 2所示, 是本发明一种制作装饰板材的空孔图案模板立式循 环系统及工艺方法的一块空孔图案平面模板在布料区位置时的循环状态中 的各要素的垂直剖面示意图。 从图可见, 标号 Mi所示的空孔图案平面模板 已在标号 P表示的布料区位置, 在 J¾位置通过空孔图案平面模板 进行第 一类色区图案原料即实施例的墨绿色料的布料(见图 8所示)。 其中, 标号 a 表示把各空孔图案平面模板及其各自的支撑架装置连成一体的组合支撑 架; 标号 b表示使组合支撑架及使其上承载的所有空孔图案平面模板一起 上下移动的总升降架; 标号 c表示使组合支撑架上下运动的总升降架的动 力装置; 标号 A表示空孔图案平面模板循环互换的出口位置; 标号 B表示 空孔图案平面模板循环互换的进口位置; 标号 Qi表示使空孔图案平面从出 口 A位置移出立式循环系统的动力装置; 标号 Q2表示使空孔图案平面从进 口 B位置移进立式循环系统的动力装置; 标号 M。、 Mi、 M2、 M3、 M4、 M5表示第 一套立式循环系统中的不同图案形状的空孔图案平面模板; 标号 a。表示各 单块空孔图案平面模板的支撑架装置; 标号 P表示采用空孔图案平面模板 布料的布料区位置; 标号 Z表示具有承载已形成布局的图案原料的功能的 载体; 标号 0表示空孔图案平面模板立式循环系统中与进口 B位置对应的 一个空孔图案平面模板的排列空位。 Please refer to FIG. 2 , which is a schematic vertical cross-sectional view of each element in a circulating state of a hole pattern flat template in a position of a cloth zone in a vertical circulation system for manufacturing a decorative sheet and a method for manufacturing a decorative method. . As can be seen from the figure, the hole pattern plane template indicated by the symbol Mi has been placed at the cloth zone position indicated by the symbol P, and the first type of color zone pattern material, that is, the cloth of the ink green material of the embodiment, is carried out through the hole pattern plane template at the J3⁄4 position. (See Figure 8). Wherein, the reference numeral a denotes a combined support frame in which the hole pattern flat templates and their respective support frame devices are integrated; the reference b denotes that the combined support frame and all the hole pattern flat templates carried thereon are moved up and down together Total crane; reference numeral c denotes a power unit of the total crane for moving the combined support frame up and down; reference numeral A denotes an exit position of the hole pattern plane template cyclic interchange; and reference numeral B denotes an entrance position of the hole pattern plane template cyclic interchange Reference numeral Qi denotes a power unit that moves the hole pattern plane from the outlet A position out of the vertical circulation system; reference numeral Q 2 denotes a power unit that moves the hole pattern plane from the inlet B position into the vertical circulation system; , Mi, M 2 , M 3 , M 4 , M 5 represent plane pattern templates of different pattern shapes in the first vertical circulation system; A support frame device for each of the single hole pattern flat templates; reference numeral P denotes a cloth zone position using a hole pattern flat template cloth; reference numeral Z denotes a carrier having a function of carrying a pattern material having a formed layout; Arrangement vacancy of a hole pattern flat template corresponding to the position of the inlet B in the pattern plane template vertical circulation system.
请参阅图 3所示, 是本发明一种制作装饰板材的空孔图案模板立式循 环系统及工艺方法的前一块空孔图案平面模板 Mi经过立式循环系统的进口 B位置进入立式循环系统上一次的排列空位中, 另一块空孔图案平面模板 M2经过立式循环系统的出口 A位置进入布料区位置时的循环状态的 ^^素 的垂直剖面示意图。 从图可见, 前一状态的空孔图案平面模板 在动力装 置 Q2作用下经过立式循环系统的进;口 B位置进入立式循环系统上一次排列 空位 0中, 另一块空孔图案平面模板 M2在动力装置 作用下经过立式循环 系统的出口 A位置 标号 Ρ表示的布料区位置, 此状态下, 原有的 M N2007/001715 位置成了新的排列空位 0 ,在此位置^过空孔图案平面模板 M2进行第一类色 区图案原料即实施例的墨绿色料的 ^"料(见图 15 所示), 此时的立式循环 系统中原来支撑空孔图案平面模板 M2的排列位空了出来。 其中, 标号 a表 示把各空孔图案平面模板及其各自的支撑架装置连成一体的组合支撑架; 标号 b表示使组合支撑架及使其上承载的所有空孔图案平面模板一起上下 移动的总升降架; 标号 c表示使组合支撑架上下运动的总升降架的动力装 置; 标号 A表示空孔图案平面模板循环互换的出口位置; 标号 B表示空孔 图案平面模板循环互换的进口位置; 标号 Qi表示使空孔图案平面从出口 A 位置移出立式循环系统的动力装置; 标号 Q2表示使空孔图案平面从进口 B 位置移进立式循环系统的动力装置;;标号 MQ、 Mi、 M2、 M3、 M4、 M5表示第一套 立式循环系统中的不同图案形状的空孔图案平面模板 (在本说明书的实施 例中的第一套立式循环系统中只采角了 、 M2二块同图案形状的空孔图案平 面模板来制作三个色区彩色图案的制品);标号 a。表示各单块空孔图案平面 模板的支撑架装置; 标号 P表示采用空孔图案平面模板布料的布料区位置; 标号 Z表示具有承载已形成布局的图案原料的功能的载体。 Referring to FIG. 3, the first hole pattern flat template Mi of the hollow hole pattern template vertical circulation system and the method for manufacturing the decorative plate of the present invention enters the vertical circulation system through the inlet B position of the vertical circulation system. In the last alignment vacancy, the vertical cross-sectional view of the circulation state of the other aperture pattern planar template M 2 through the exit A position of the vertical circulation system into the position of the distribution zone. It can be seen from the figure that the hole pattern flat template of the previous state passes through the vertical circulation system under the action of the power unit Q 2 ; the position of the port B enters the vertical arrangement of the vertical circulation system 0, and another hole pattern flat template M 2 passes the position of the cloth area indicated by the exit A position of the vertical circulation system under the action of the power unit. In this state, the original M The position of N2007/001715 becomes a new arrangement gap 0, at which position the hole pattern pattern template M 2 is used to perform the first type of color zone pattern material, that is, the ink material of the embodiment (see FIG. 15). At this time, in the vertical circulation system, the arrangement position of the original support hole pattern plane template M 2 is vacated. Wherein, the reference numeral a represents the combined support for connecting the hole pattern flat templates and their respective support frame devices into one body. The reference numeral b denotes a total crane that moves the combined support frame and all the hole pattern flat templates carried thereon up and down; reference numeral c denotes a power unit of the total crane that moves the combined support frame up and down; the position of the outlet hole pattern cycle interchangeable template plane; reference numeral B denotes the position of inlet air hole pattern of plane loop interchange template; Qi numeral denotes that the hole pattern of the power unit out of the vertical plane of the circulatory system from the outlet position a; Q 2 numeral Means a power unit that moves the hole pattern plane from the inlet B position into the vertical circulation system; the numbers M Q , Mi, M 2 , M 3 , M 4 , M 5 represent the first vertical circulation system A hole pattern flat template of different pattern shapes (in the first vertical circulation system in the embodiment of the present specification, only the corners, M 2 two holes pattern pattern template with the same pattern shape are used to make three colors a color pattern of the product); a mark a. A support frame device for each single hole pattern flat template; a reference P indicates a cloth zone position using a hole pattern flat template cloth; and a reference Z indicates a pattern material having a formed layout The function of the carrier.
请参阅图 4所示, 是本发明一种制作装饰板材的空孔图案模板立式循 环系统及工艺方法的另一块空孔图案平面模板 M2经过立式循环系统的出口 A位置进入布料区位置时 ,前一块已进入立式循环系统排列空位中的空孔图 案平面模板 Mi随组合支撑架一起下降了一个排列位的循环系统的状态的各 要素的垂直剖面示意图。 从图可见, 前一块已进入立式循环系统排列空位 中的空孔图案平面模板 Mi随组合支^掌架一起下降了一个排列位,使与进口 B 位置对应的排列空位 0又空了出来 而同时另一块空孔图案平面模板 M3随 组合支撑架一起下降一个排列位后 动到了出口 A位置边上。其中,标号 a 表示把各空孔图案平面模板及其各自的支撑架装置连成一体的組合支撑 架; 标号 b表示使组合支撑架及使其上承载的所有空孔图案平面模板一起 上下移动的总升降架; 标号 c表示使组合支撑架上下运动的总升降架的动 力装置; 标号 A表示空孔图案平面模板循环互换的出口位置; 标号 B表示 空孔图案平面模板循环互换的进口位置; 标号 表示使空孔图案平面从出 口 A位置移出立式循环系统的动力装置; 标号 Q2表示使空孔图案平面从进 口 B位置移进立式循环系统的动力装置; 标号 M。、 ML M2、 M3、 M4、 M5表示第 一套立式循环系统中的不同图案形状的空孔图案平面模板; 标号 a。表示各 单块空孔图案平面模板的支撑架装 _k; 标号 Z表示具有承载已形成布局的 图案原料的功能的载体; 标号 0表示空孔图案平面模板立式循环系统中与 进口 B位置对应的一个空孔图案平面模板的排列空位。 Referring to FIG. 4, another hole pattern flat template M 2 of a hole pattern template vertical circulation system and a manufacturing method for manufacturing a decorative sheet according to the present invention passes through the exit A position of the vertical circulation system to enter the cloth area. At the same time, the previous block has entered the vertical circulation system arrangement vacancy in the vacancy pattern plane template Mi along with the combination support frame with a vertical cross-sectional view of the elements of the state of the circulatory system. It can be seen from the figure that the plane template Mi of the hole pattern which has entered the vacancy of the vertical circulation system has been lowered by an arrangement position with the combination of the palm holders, so that the arrangement gap 0 corresponding to the position of the inlet B is vacated again. At the same time, another hole pattern flat template M 3 is lowered by one arrangement position along with the combined support frame and then moved to the side of the exit A position. Wherein, the reference numeral a denotes a combined support frame which integrates the hole pattern flat templates and their respective support frame devices; the reference b denotes that the combined support frame and all the hole pattern flat templates carried thereon are moved up and down together Total crane; reference numeral c denotes a power unit of the total crane for moving the combined support frame up and down; reference numeral A denotes an exit position of the hole pattern plane template cyclic interchange; and reference numeral B denotes an entrance position of the hole pattern plane template cyclic interchange The reference numeral designates a power unit that moves the hole pattern plane out of the outlet A position out of the vertical circulation system; reference numeral Q 2 denotes a power unit that moves the hole pattern plane from the inlet B position into the vertical circulation system; ML M 2 , M 3 , M 4 , M 5 represent plane pattern templates of different pattern shapes in the first vertical circulation system; reference numeral a. A support frame _k representing each of the single hole pattern flat templates; a symbol Z indicating a carrier having a function of carrying a pattern material having a formed layout; and a reference numeral 0 indicating a hole pattern flat template in a vertical circulation system The arrangement of the empty template of the aperture pattern corresponding to the position of the entrance B is vacant.
请参阅图 5所示, 是本发明一种制作装饰板材的空孔图案模板立式循 环系统及工艺方法的在布料区位的另一块空孔图案平面模板 M2经过立式循 环系统的进口 B位置进入立式循环:系统中前一状态组合支撑架下降所空出 来的排列空位中, 再另一块空孔图案平面模板 M3已随着前一状态組合支撑 架下降下移了一个排列位已到达与出口 A位置对应的位置, 并在出口 A位 置的动力装置 Q 用下进入布料区位置时的循环状态的各要素的垂直剖面 示意图。 从图可见, 标号 M2所示的空孔图案平面模板在动力装置 Q2作用下 经过立式循环系统的进口 B位置进入立式循环系统排列空位 0中, 标号 M3 所示的空孔图案平面模板在动力装置 作用下经过立式循环系统的出口 A 位置进入标号 P表示的布料区位置(在此位置又可以通过这一块空孔图案 平面模板进行色区图案原料的布料), 此时的立式循环系统中组合支撑架上 的原空孔图案平面模板 M3的排列位空了出来。 其中, 标号 a表示把各空孔 图案平面模板及其各自的支撑架装置连成一体的组合支撑架; 标号 b表示 使组合支撑架及使其上承载的所有空孔图案平面模板一起上下移动的总升 降架; 标号 c表示使组合支撑架上下运动的总升降架的动力装置; 标号 A 表示空孔图案平面模板循环互换的出口位置; 标号 B表示空孔图案平面模 板循环互换的进口位置; 标号 表示使空孔图案平面从出口 A位置移出立 式循环系统的动力装置; 标号 Q2表^使空孔图案平面从进口 B位置移进立 式循环系统的动力装置; 标号 MQ、 M2、 M3、 M4、 M5表示第一套立式循环系 统中的不同图案形状的空孔图案平面模板; 标号 a。表示各单块空孔图案平 面模板的支撑架装置; 标号 P表示采用'空孔图案平面模板布料的布料区位 置; 标号 Z表示具有承载已形成布局的图案原料的功能的载体。 Please refer to FIG. 5 , which is a hollow hole pattern template vertical circulation system and a process method for manufacturing a decorative sheet according to the present invention. Another hollow pattern flat template M 2 in the cloth area passes through the inlet B position of the vertical circulation system. Entering the vertical cycle: in the system, the previous state is combined with the vacant space in the support frame, and the other hole pattern plane template M 3 has been lowered with the previous state. A schematic vertical cross-sectional view of each element in a circulating state when the position corresponding to the position of the outlet A is at the position of the power unit Q at the exit A. As can be seen from the figure, the hole pattern plane template indicated by the symbol M 2 passes through the inlet B position of the vertical circulation system under the action of the power unit Q 2 into the vertical circulation system arrangement vacancy 0, and the hole pattern indicated by the symbol M 3 The flat template passes through the outlet A position of the vertical circulation system under the action of the power unit to enter the position of the cloth area indicated by the reference P (in this position, the fabric of the color pattern material can be made through the plane template of the hole pattern), at this time In the vertical circulation system, the arrangement of the original hole pattern flat template M 3 on the combined support frame is vacant. Wherein, the reference numeral a denotes a combined support frame which integrates the hole pattern flat templates and their respective support frame devices; the reference b denotes that the combined support frame and all the hole pattern flat templates carried thereon are moved up and down together Total crane; reference numeral c denotes a power unit of the total crane for moving the combined support frame up and down; reference numeral A denotes an exit position of the hole pattern plane template cyclically interchanged; and reference numeral B denotes an inlet position of the hole pattern plane template cyclic interchange The reference numeral designates the power unit that moves the hole pattern plane out of the outlet A position out of the vertical circulation system; reference numeral Q 2 shows the power unit that moves the hole pattern plane from the inlet B position into the vertical circulation system; reference numerals M Q , M 2 , M 3 , M 4 , M 5 represent plane pattern templates of different pattern shapes in the first vertical circulation system; A support frame device for each of the single hole pattern flat templates; reference numeral P denotes a cloth zone position using a 'hole pattern flat template cloth; and a reference Z denotes a carrier having a function of carrying a pattern material of a formed layout.
请参阅图 6所示, 是本发明一种制作装饰板材的空孔图案模板立式循 环系统及工艺方法实施例的采用 2套立式循环系统制作三个不同的色区图 案制品时的各要素的俯视平面示意图。 本图表示标号 M所示的第一套立式 循环系统中空孔图案平面模板, 在动力装置 作用下经过第一套立式循环 系统的出口 A位置进入标号?表示的与第一套空孔图案模板立式循环系统 对应的第一类色区图案原料(本说明书实施例中为墨绿色图案原料) 的布 料区位置进行第一类色区图案原料 ^图案布料工艺, 在完成第一类色区图 案原料的布料工序后, 具有承载已 成布局的图案原料的功能的载体承载 了通过第一套立式循环系统所移进的空孔图案平面模板所布入的有第一类 色区图案形状的图案原料向着制品压制的方向, 移动到标号 P2表示的与第 二套空孔图案模板立式循环系统对应的第二类色区图案原料(本说明书实 施例中为浅绿色图案原料) 的布料区位置进行第二类色区图案原料的图案 布料工艺, 在完成第二类色区图案原料的布料工序后, 具有承载已形成布 局的图案原料的功能的载体承载了分别通过第一套和第二套立式循环系统 所移进的空孔图案平面模板所布入的有第一类和第二类色区图案形状的图 案原料向着制品压制的方向,移动到标号 P3表示的第三类色区图案原料(本 说明书实施例中为黑色图案原料) 的布料区位置进行第三类色区图案原料 的图案布料工艺。 其中, 标号 a表示把各空孔图案平面模板及其各自的支 撑架装置连成一体的组合支撑架; 标号 b表示使组合支撑架及使其上承载 的所有空孔图案平面模板一起上下移动的总升降架; 标号 c表示使组合支 撑架上下运动的总升降架的动力装皇; 标号 A表示空孔图案平面模板循环 互换的出口位置; 标号 B表示空孔图案平面模板循环互换的进口位置; 标 号 表示使空孔图案平面从出口 A ,位置移出立式循环系统的动力装置; 标 号 Q2表示使空孔图案平面从进口 B :位置移进立式循环系统的动力装置; 标 号 M表示笫一套空孔图案模板立式循环系统中的空孔图案平面模板;标号 N 表示第二套空孔图案模板立式循环系统中的空孔图案平面模板; 标号?表 示与第一套空孔图案模板立式循环系统对应的第一类色区图案原料的布料 区位置和其下部的具有承载已形成 局的图案原料的功能的载体的位置; 标号 P2表示与第二套空孔图案模板立式循环系统对应的第二类色区图案原 料的布料区位置; 标号 P3表示第三类色区图案原料的布料区位置。 Please refer to FIG. 6 , which is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material according to an embodiment of the present invention, in which two sets of different color pattern products are produced by using two sets of vertical circulation systems. A schematic plan view of the top. This figure shows the first set of vertical circulation system hollow hole pattern plane template shown by the symbol M. Under the action of the power unit, the position is entered through the exit A position of the first vertical circulation system. The position of the cloth area of the first type of color zone pattern material (the ink green pattern material in the embodiment of the present specification) corresponding to the first set of hole pattern template vertical circulation system is represented by the first type of color zone pattern material ^ pattern cloth The process, after completing the fabricating process of the first type of color zone pattern material, the carrier having the function of carrying the patterned material of the layout is carried by the hole pattern planar template moved by the first vertical circulation system The pattern material having the shape of the first type of color zone pattern is moved toward the direction in which the article is pressed, and moved to the symbol P 2 Two sets of aperture pattern template vertical circulation system corresponding to the second type of color zone pattern material (light green pattern material in the embodiment of the present specification), the position of the cloth area is subjected to the patterning process of the second type of color zone pattern material, After the fabricating process of the second type of color zone pattern material, the carrier having the function of carrying the pattern material which has formed the layout carries the hole pattern flat template which is respectively moved by the first set and the second set of vertical circulation systems. into the first class and the second class of pattern shape pattern color region in the direction of feed of the pressed article, is moved to the third color class P 3 region represented by reference numeral patterned material (in the present embodiment description as a raw material black pattern) fabric The pattern position process of the third type of color zone pattern material is performed. Wherein, the reference numeral a denotes a combined support frame which integrates the hole pattern flat templates and their respective support frame devices; the reference b denotes that the combined support frame and all the hole pattern flat templates carried thereon are moved up and down together The total lifting frame; the symbol c indicates the power of the total lifting frame for moving the combined support frame up and down; the reference A indicates the exit position of the hole pattern plane template cyclic interchange; the reference B indicates the entrance of the hole pattern flat template cyclic interchange Position; the reference numeral indicates the power device that moves the hole pattern plane from the outlet A, out of the vertical circulation system; the symbol Q 2 represents the power unit that moves the hole pattern plane from the inlet B : position into the vertical circulation system;笫 A set of hole pattern flat template in the vertical circulation system of the hole pattern template; the label N indicates the plane pattern template of the hole pattern in the vertical circulation system of the second set of holes pattern; Represents a first set of pores with the template pattern corresponding to a first vertical circulation type region positions fabric material and a color region pattern having its lower position of the carrier carrying a pattern function feedstock Board has been formed; P 2 denotes the numeral fabric pattern template region a second set of pores vertical circulation system corresponding to a second color region pattern type feed position; reference position P 3 represents a third type of zone fabric pattern color region starting material.
图 7 本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的第一套立式循环系统中的第一块空孔图案平面模板的平面示意 图。 从图可见, 实施例中所采用的第一套立式循环系统中的第一块尺寸为 600mm X 600mm的空孔图案平面模板标号为 Ml 5 其中空白区域表示空孔图案 平面模板的第一色区 (即墨绿色图 ¾原料色区) 图案形状镂空的空孔, 灰 色区域表示可以挡住原料通过的封闭的平面板。 7 is a plan view showing a first hole pattern flat template in a first vertical circulation system of a first embodiment of a method for manufacturing a decorative sheet material. As can be seen from the figure, the first block in the first vertical circulation system used in the embodiment has a hole pattern of 600 mm X 600 mm, and the plane template is labeled M l 5 , wherein the blank area represents the first of the hole pattern flat template. The color area (ie, the ink green image 3⁄4 material color area) has a hollow hole in the pattern shape, and the gray area indicates a closed flat plate that can block the passage of the raw material.
图 8本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的通过第一套立式循环系统中的第一块空孔图案平面模板布入第 一类色区彩色图案原料到具有承载已形成布局的图案原料的功能的载体中 的剖面示意图。 本图是处于图 2 所示的循环状态下进行的工艺过程, 标号 !^有断开的直线所示的空孔图案平面模板已从立式循环系统中移动到了如 图 6 中所示的标号 Pi表示的与第一套空孔图案模板立式循环系统对应的第 一类色区 (即墨绿色图案料区) 图案原料的布料区位置进行墨绿色区图案 原料的本图所示的布料工艺, 从图可见, 标号 Z表示具有承载已形成布局 的图案原料的功能的载体; 在标号 z表示的载体的一端, 有用于承托装载 了图案原料的下框为空孔的容器框(标号 所示) 的不可移动的承托平板 (标号 R。所示),装载了大黑点所示的墨绿色图案原料的下框为空孔的容器 框(标号 ^所示), 已从虛线的标号 ^所示的起始位置按箭头 4所示方向在 标号 有断开的直线所示的空孔图案平面模板上移动到了标号 Z表示的载 体的另一端用于承托装载了图案原料的下框为空孔的容器框(标号 所示) 的不可移动的 托平板(标号 R。所示)上, 在此过程中, 装载在标号!^所 示的容器中的大黑点 1所示的墨绿色图案原料通过空孔图案平面模板 的 空孔区域落在了标号 Z所示具有承载已形成布局的图案原料的功能的载体 内并形成了受 空孔形状所规定的堆集状, 完成了第一块制品制作的墨绿 色图案原料色区的布料。 箭头 4表示装载了墨绿色图案原料的容器的移动 方向。 标号 1 大黑点所示为在载体中已形成的有第一类色区图案形状的墨 绿色图案原料和下框为空孔的容器框 ^中的墨绿色图案原料, 标号 有断 开的直线所示为第一色区 (即墨绿色图案原料色区) 图案形状镂空的空孔 图案平面模板。 8 is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material according to the first embodiment of the first vertical circulation system; A schematic cross-sectional view of the pattern material into a carrier having the function of carrying the patterned material of the formed layout. This figure is the process carried out in the cycle state shown in Figure 2, label! ^The hole pattern flat template shown by the broken line has been moved from the vertical circulation system to the first class corresponding to the first set of hole pattern template vertical circulation system indicated by the symbol Pi shown in FIG. Color area (ie, ink green pattern material area) The position of the cloth area of the pattern material is in the dark green area pattern The cloth process shown in the figure of the raw material, as seen from the figure, the reference Z denotes a carrier having a function of carrying the pattern material of the formed layout; at the end of the carrier indicated by the reference z, there is a lower frame for supporting the pattern material. The non-movable support plate (shown by the symbol R) of the container frame (indicated by the label) which is the empty hole, and the container frame in which the lower frame of the dark green pattern material indicated by the large black dot is filled with holes (label ^ (shown) has been moved from the starting position indicated by the symbol ^ of the broken line to the other end of the carrier indicated by the reference Z in the direction indicated by the arrow 4 on the hole pattern plane template indicated by the broken line. On the non-movable pallet (shown by the symbol R) of the container frame (indicated by the label) in which the lower frame of the pattern material is loaded with the pattern material, in the process, it is loaded with the label! ^ The dark green pattern material indicated by the large black dot 1 in the container shown in the container is formed in the carrier having the function of carrying the pattern material of the formed layout by the void region of the plane template of the aperture pattern. The pile-like shape defined by the shape of the hole is completed, and the cloth of the ink-green pattern raw material color region produced by the first product is completed. Arrow 4 indicates the moving direction of the container in which the dark green pattern material is loaded. The large black dot of the reference numeral 1 indicates the dark green pattern material having the first type of color zone pattern shape formed in the carrier and the dark green pattern material in the container frame of the lower frame being the empty hole, which is marked with a broken straight line. A hole pattern flat template in which the pattern shape is hollowed out is shown in the first color zone (ie, the ink green pattern material color zone).
图 9本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的第二套立式循环系统中的第一块空孔图案平面模板的平面示意 图。 从图可见, 实施例中所采用的第二套立式循环系统中的第一块尺寸为 600mm X 600腿的空孔图案平面模板标号为 , 其中空白区域表示空孔图案 平面模板的第二色区 (即浅绿色图案原料色区)镂空图案形状的空孔, 灰 色区域表示可以挡住原料通过的封闭的平面板。  Figure 9 is a plan view showing a first hole pattern flat template in a second vertical circulation system of a hollow hole pattern template vertical circulation system for fabricating a decorative sheet and a process method embodiment. As can be seen from the figure, the first block in the second vertical circulation system used in the embodiment has a hole pattern of 600 mm X 600 legs, and the blank area represents the second color of the hole pattern flat template. The area (ie, the light green pattern material color area) is hollowed out in the shape of the hollow pattern, and the gray area indicates a closed flat board that can block the passage of the raw material.
图 10本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的通过第二套立式循环系统中的第一块空孔图案平面模板布入第 二类色区彩色图案原料到具有承载已形成布局的图案原料的功能的载体中 的剖面示意图。 本图是处于按相同循环方式使标号 有断开的直线所示的 空孔图案平面模板从立式循环系统中移动到了笫二布料区位置, 同时具有 承载已形成布局的图案原料的功能的载体承载了通过空孔图案平面模板 Mi 所布入的有色区图案形状的墨绿色图案原料后, 向着制品压制的方向移动 到了如图 6所示的标号 P2表示的与第二套空孔图案模板立式循环系统对应 的第二类色区图案原料(即浅绿色图案料区) 的布料区位置, 进行浅绿色 图案原料的布料工艺图。 从图可见, 标号 Z表示具有承载已形成布局的图 案原料的功能的载体; 在已承载了通过空孔图案平面模板 所布入的有色 区图案形状的墨绿色图案原料的标号 Z表示的载体的一端, 有用于承托装 载了图案原料的下框为空孔的容器框(标号 R2所示) 的不可移动的承托平 板(标号 R。所示), 装载了小交叉线表示的浅绿色图案原料的下框为空孔的 容器框(标号 R2所示), 已从虚线的标号 R2所示的起始位置按箭头 4所示方 向在标号 有断开的直线所示的空孔图案平面模板上移动到了标号 Z表示 的载体的另一端用于承托装载了图案原料的下框为空孔的容器框(标号 R2 所示)的不可移动的承托平板(标号 R。所示)上, 在此过程中, 装载在标 号 R2所示的下框为空孔的容器框中的小交叉线 1表示的浅绿色图案原料通 过空孔图案平面才莫板 的空孔区域落在了标号 Z所示具有承载已形成布局 的图案原料的功能的载体内墨绿色图案原料区以外的空白位置中并形成了 受 空孔形状所规定的堆集状, 完成了第一块制品制作的浅绿色图案原料 色区的布料。 箭头 4表示装载了浅绿色图案原料的容器 R2的移动方向。 标 号 1 大黑点所示为已形成的有第一类色区图案形状的墨绿色图案原料, 标 号 2 小交叉线所示为在载体中已形成的有第二类色区图案形状的浅绿色图 案原料和下框为空孔的容器框 1 2中的浅绿色图案原料, 标号 有断开的直 线所示为第二色区 (即浅绿色图案原料色区) 图案形状镂空的空孔图案平 面模板。 FIG. 10 is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material according to an embodiment of the present invention. The first color pattern flat template in the second vertical circulation system is disposed in the second color area color. A schematic cross-sectional view of the pattern material into a carrier having the function of carrying the patterned material of the formed layout. The figure is a carrier pattern in which the hole pattern flat template shown by the straight line in the same cycle mode is moved from the vertical circulation system to the position of the second cloth area, and has the function of carrying the pattern material of the formed layout. After the dark green pattern material of the colored area pattern shape is inserted through the hole pattern flat template Mi, it is moved toward the pressing direction of the product to the second set of the hole pattern template as indicated by the symbol P 2 shown in FIG. The position of the cloth area of the second type of color zone pattern material (ie, the light green pattern material area) corresponding to the type of circulation system, and the cloth process diagram of the light green pattern material. As can be seen from the figure, the reference numeral Z denotes a carrier having the function of carrying the pattern material of the formed layout; the colored color which has been carried by the planar template through the aperture pattern has been carried One end of the carrier indicated by the reference sign Z of the dark green pattern material of the area pattern shape, and an unmovable support plate (labeled with reference numeral R 2 ) for supporting the lower frame which is filled with the pattern material. R.)), the container frame (shown by the symbol R 2 ) in which the lower frame of the light green pattern material indicated by the small cross line is filled with an empty hole, has been arrow 4 from the starting position indicated by the dotted line R 2 The direction shown is moved on the aperture pattern plane template indicated by the broken line, to the other end of the carrier indicated by the reference Z for supporting the container frame in which the lower frame of the pattern material is filled (reference numeral R 2 On the non-movable support plate (shown by the symbol R) shown in the figure, in this process, the light green line indicated by the small cross line 1 in the container frame with the lower frame indicated by the reference R 2 is a hole. The pattern material passes through the hole pattern, and the hole area of the plane board falls in a blank position other than the ink green pattern raw material area in the carrier having the function of carrying the pattern material which has formed the layout, and forms a receiving hole. Shape specified by the shape Finished fabric article made of a material pattern of light green color region. Arrow 4 indicates the moving direction of the container R 2 loaded with the light green pattern material. The large black dot of the numeral 1 indicates the formed dark green pattern material having the shape of the first type of color zone pattern, and the small cross line of the reference numeral 2 indicates the light green color of the shape of the second type of color zone pattern formed in the carrier. the pattern material and the lower frame to block the pores of the container 12 in light green pattern material, reference numeral for broken straight line shown in a second color region (i.e. a pale green color region starting material pattern) the pattern shape of hollow voids plane pattern template.
图 11是本发明一种制作装饰 ^材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 2套立式循坏1系统中各自第一块空孔图案平面模板布 入第一类色区和第二类色区彩色图案原料到具有承载已形成布局的图案原 料的功能的载体中后, 空余出来的第三类色区位置中, 直接用装载了第三 类色区图案原料的容器平刮布入第三类色区图案原料时的剖面示意图。 本 图是在具有承载已形成布局的图案原料的功能的载体, 承载了通过空孔图 案平面模板 1^ 和 所布入的有色区图案形状的墨绿色和浅绿色图案原料 后, 向着制品压制的方向移动到了如图 6所示的标号 P3表示的第三类色区 图案原料(即本说明书实施例的黑色图案料区) 的布料区位置进行黑色图 案料的布料工艺图, 从图可见, 标号 Z表示具有承载已形成布局的图案原 料的功能的载体; 在标号 Z表示的已承载了通过空孔图案平面模板 和 所布入的有色区图案形状的墨绿色和浅绿色图案原料的载体的一端, 有用 于承托装载了图案原料的下框为空孔的容器框(标号 R3所示) 的不可移动 的承托平板(标号 R。所示), 装载了小麻点表示的黑色图案原料的下框为空 孔的容器框(标号 R3所示), 已从虚线的标号 R3所示的起始位置按箭头 4所 示方向移动到了标号 Z表示的载体的另一端用于承托装载了图案原料的下 框为空孔的容器框(标号 R3所示) 的不可移动的承托平板(标号 RQ所示) 上, 在此过程中, 装载在标号 R3所示的下框为空孔的容器框中的小麻点 3 表示的黑色图案原料平刮填充落入载体中没有布入墨绿色和浅绿色图案原 料的余下空白的区域中, 完成第一块制品制作的黑色图案原料色区的布料。 至此, 墨绿色、 浅绿色以及黑色图案原料已形成有第一块制品有三个色区 图案形状的布料布局。 箭头 4表示装载了图案原料的下框为空孔的容器框 R3的移动方向。标号 1大黑点所示为已形成的有第一类色区图案形状的墨绿 色图案原料, 标号 2 小交叉线所示为在载体中已形成的有第二类色区图案 形状的浅绿色图案原料, 标号 3 小麻点所示为在载体中已形成的有第三类 色区图案形状的黑色图案原料和下框为空孔的容器框 R3中的黑色图案原 料。 11 is a schematic diagram of a vertical circulation system and a process method for manufacturing a decorative hole material according to an embodiment of the present invention, in which a first vertical hole pattern flat template is inserted into the first system in two sets of vertical circulation 1 systems; After the color-like area and the second-type color-region color pattern material are in the carrier having the function of carrying the pattern material of the formed layout, the third type of color area position is used to directly load the third type color area pattern material. A schematic cross-sectional view of the container when it is scraped into the third type of color zone pattern material. The figure is a carrier having the function of carrying the pattern material of the formed layout, carrying the dark green and light green pattern material through the hole pattern flat template 1 and the colored pattern pattern, and then pressing the product toward the product. direction to the numeral shown in Figure 6. the third color region P 3 represents a pattern material (i.e. black pattern feed zone according to the present embodiment description) cloth fabric process zone position FIG black pattern material, can be seen from FIG. Reference numeral Z denotes a carrier having a function of carrying a pattern material which has formed a layout; a carrier of the ink green and light green pattern material which has been carried by the aperture pattern flat template and the colored pattern pattern of the colored area indicated by the reference Z one end of the supporting plate there is immovable (FIG R. numeral) for supporting patterning material loaded in the container box frame (shown in reference numeral R 3) of the pores, a small load points represented by black pattern Ma The lower frame of the raw material is a container frame (shown by reference numeral R 3 ) of the empty hole, and has been moved from the starting position indicated by the dotted line R 3 in the direction indicated by the arrow 4 to the load indicated by the symbol Z. The other end of the body is used to support the loading of the pattern material. The container frame (3 R numeral shown) to block the pores immovable supporting plate (reference numeral shown in Q R), in this process, the loading in the reference frame R to the container 3 shown pores The black pattern material indicated by the small pitting point 3 in the frame is flatly scraped and filled into the remaining blank area of the carrier which is not disposed in the dark green and light green pattern material, and the cloth of the black pattern material color area of the first product is completed. So far, the dark green, light green, and black pattern materials have been formed with a cloth layout in which the first article has three color zone pattern shapes. Arrow 4 indicates the moving direction of the container frame R 3 in which the lower frame in which the pattern material is loaded is a hole. The large black dot of the numeral 1 indicates the formed dark green pattern material having the shape of the first type of color zone pattern, and the small cross line of the reference numeral 2 indicates the light green color having the shape of the second type of color zone pattern formed in the carrier. Pattern material, reference numeral 3 is shown as a black pattern material having a third type of color pattern pattern formed in the carrier and a black pattern material in the container frame R 3 having a lower frame.
图 12是本发明一种制作装饰板¾材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 2套立式循环系统中各自第一块空孔图案平面模板布 入第一类色区和第二类色区彩色图案原料及最后直接用装载了第三类色区 图案原料的容器平刮布入第三类色区图案原料到具有承载已形成布局的图 案原料的功能的载体中后所制成的第一块制品的平面结构示意图。 从图可 见, 标号 1-1 大黑点部分表示实施例第一块制品的墨绿色图案原料的图案 区; 标号 2-1 小交叉线部分表示实施例第一块制品的浅绿色图案原料的图 案区; 标号 3-1 小麻点部分表示实施例第一块制品的黑色图案原料的图案 区。 FIG 12 is an example of template pattern of pores vertical circulation system and a process for making a decorative sheet material of the present invention ¾ employing two sets of vertical circulation system, each of a hole pattern of a first type into a plane formwork The color region and the second type of color region color pattern material and finally directly smeared into the third type of color region pattern material by the container loaded with the third type of color pattern material to the carrier having the function of carrying the patterned material of the formed layout Schematic diagram of the planar structure of the first article made in the middle. As can be seen from the figure, the large black dot portion of the reference numeral 1-1 indicates the pattern area of the dark green pattern material of the first article of the embodiment; and the small cross line portion of the reference numeral 2-1 indicates the pattern of the light green pattern material of the first article of the embodiment. Section 3-1 The small hemp portion indicates the pattern area of the black pattern material of the first article of the embodiment.
图 13是本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 2套立式循环系统中各自第一块空孔图案平面模板布 入第一类色区和第二类色区彩色图案原料及最后直接用装载了第三类色区 图案原料的容器平刮布入第三类色区图案原料到具有承载已形成布局的图 案原料的功能的载体中后所制成的第一块制品表面朝下的剖面局放大部分 的结构示意图。 从图可见, 标号 1-1 大黑点部分表示实施例第一块制品的 墨绿色图案原料的图案区; 标号 2 1 小交叉线部分表示实施例第一块制品 的浅绿色图案原料的图案区; 标号 3-1 小麻点部分表示实施例第一块制品 的黑色图案原料的图案区。  13 is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material according to an embodiment of the present invention. In the first vertical circulation system, the first hollow pattern flat template is inserted into the first color region. And the second type of color zone color pattern material and finally directly smeared into the carrier of the third type of color zone pattern material into the carrier having the function of carrying the pattern material of the formed layout. A schematic view of the enlarged portion of the section of the first article produced with the surface facing down. As can be seen from the figure, the large black dot portion of the reference numeral 1-1 indicates the pattern area of the dark green pattern material of the first article of the embodiment; the reference numeral 2 1 small cross line portion indicates the pattern area of the light green pattern material of the first article of the embodiment. The reference numeral 3-1 small hemp portion indicates the pattern area of the black pattern material of the first article of the embodiment.
图 14本发明一种制作装飾板材的空孔图案模板立式循环系统及工艺方 法实施例的第一套立式循环系统中的笫二块不同图案形状的空孔图案平面 模板的平面示意图。 从图可见, 实施例中所采用的第一套立式循环系统中 的第二块尺寸为 600腿 X 600腦的空孔图案平面模板标号为 M2, 其中空白区 域表示空孔图案平面模板的第一色区 (即墨绿色图案原料色区) 图案形状 镂空的空孔, 灰色区域表示可以挡住原料通过的封闭的平面板。 FIG. 14 is a plan view showing a two-hole pattern template of a different pattern shape in a first vertical circulation system of a first embodiment of a vertical circulation system for manufacturing a decorative sheet. As can be seen from the figure, the second block in the first vertical circulation system used in the embodiment has a hole pattern of 600 legs X 600 brain, and the plane template is labeled M 2 , wherein the blank area The field indicates the first color zone of the hole pattern flat template (ie, the ink green pattern material color zone). The pattern shape is hollowed out, and the gray area indicates a closed planar plate that can block the passage of the material.
图 15本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的通过第一套立式循环系统中的第二块不同图案形状的空孔图案 平面模板布入第一类色区彩色图案原料到具有承载已形成布局的图案原料 的功能的载体中的剖面示意图。 本图是处于图 3和图 4所示的循环状态下 进行的工艺过程, 标号 M2有断开的直线所示的空孔图案平面模板已从立式 循环系统中移动到了如图 6 中所示的标号 表示的与第一套空孔图案模板 立式循环系统对应的第一类色区 (即墨绿色图案料区) 图案原料的布料区 位置进行墨绿色区图案原料的本图 示的布料工艺, 从图可见, 标号 Z表 示具有承载已形成布局的图案原料的功能的载体; 在标号 Z表示的载体的 一端, 有用于承托装载了图案原料的下框为空孔的容器框(标号 所示) 的不可移动的承托平板(标号 R。所示), 装载了大黑点所示的墨绿色图案原 料的下框为空孔的容器框(标号 所示), 已从虚线的标号 所示的起始位 置按箭头 4所示方向在标号 M2有断开的直线所示的空孔图案平面模板上移 动到了标号 1表示的载体的另一端用于承托装载了图案原料的下框为空孔 的容器框(标号 所示)的不可移动的承托平板 (标号 R。所示)上, 在此 过程中, 装载在标号 所示的容器中的大黑点 1所示的墨绿色图案原料通 过空孔图案平面模板 M2的空孔区域落在了标号 Z所示具有承载已形成布局 的图案原料的功能的载体内并形成亇与 空孔形状不同的受 M2空孔形状所 规定的堆集状, 完成了第二块制品制作的墨绿色图案原料色区的布料。 箭 头 4表示装载了墨绿色图案原料的下框为空孔的容器框的移动方向。标号 1 大黑点所示为在载体中已形成的有 —类色区图案形状的墨绿色图案原料 和下框为空孔的容器框 ^中的墨绿色图案原料, 标号 M2有断开的直线所示 为第一色区 (即墨绿色图案原料色区) 图案形状镂空的与 Mi空孔形状不同 的空孔图案平面模板。 ^ 15 is a schematic diagram of a vertical circulation system and a method for manufacturing a decorative sheet material according to a second embodiment of the first vertical circulation system; A schematic cross-sectional view of a color-like region of a color pattern material into a carrier having the function of carrying a patterned material of a formed layout. This figure is a process carried out in the cycle state shown in Figs. 3 and 4, and the hole pattern pattern template shown by the broken line of the symbol M 2 has been moved from the vertical circulation system to as shown in Fig. 6. The label indicates the first type of color zone corresponding to the first set of aperture pattern template vertical circulation system (ie, the ink green pattern material area). The position of the cloth area of the pattern material is used to perform the cloth printing process of the ink green area pattern material. As can be seen from the figure, the reference numeral Z denotes a carrier having a function of carrying the pattern material of the formed layout; at one end of the carrier indicated by the reference Z, there is a container frame for supporting the lower frame in which the pattern material is loaded as an empty hole (indicated by the numeral The non-movable support plate (shown by the symbol R), the container frame (shown by the label) with the hollow frame filled with the dark green dot material shown by the large black dot, as indicated by the dotted line The starting position of the carrier is moved in the direction indicated by the arrow 4 on the aperture pattern plane template indicated by the broken line of the label M 2 to the other end of the carrier indicated by the reference numeral 1 for supporting the lower frame on which the pattern material is loaded. air On the non-movable support plate (shown by the symbol R) of the container frame (indicated by the label), in this process, the dark green pattern material indicated by the large black dot 1 loaded in the container indicated by the label passes The hole pattern of the hole pattern plane template M 2 falls within the carrier having the function of carrying the pattern material which has formed the layout shown by the reference Z, and forms a stack defined by the M 2 hole shape different from the shape of the hole. In the shape, the fabric of the dark green pattern raw material color area produced by the second product is completed. Arrow 4 indicates the moving direction of the container frame in which the lower frame in which the dark green pattern material is loaded is a hole. The large black dots are shown as the dark green pattern material in the shape of the color-like pattern formed in the carrier and the dark green pattern material in the container frame in which the lower frame is void, and the label M 2 is broken. The straight line shows the first color zone (ie, the ink green pattern material color zone). The pattern shape is hollow and the hole pattern flat template is different from the shape of the Mi hole. ^
图 16本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的第二套立式循环系统中的第二块不同图案形状的空孔图案平面 模板的平面示意图。 从图可见, 实施例中所采用的第二套立式循环系统中 的第二块尺寸为 600腿 X 600麵的空孔图案平面模板标号为 N2, 其中空白区 域表示空孔图案平面模板的笫二色区 (即浅绿色图案原料色区)镂空图案 形状的空孔, 灰色区域表示可以挡住原料通过的封闭的平面板。 16 is a plan view showing a second pattern of a hole pattern of a different pattern shape in a second vertical circulation system of a second embodiment of the embodiment of the present invention. As can be seen from the figure, in the second vertical circulation system used in the embodiment, the second block having a size of 600 legs x 600 faces is designated as N 2 , wherein the blank area represents the plane template of the hole pattern. The 笫 two-color area (ie, the light green pattern material color area) is hollowed out in the shape of the hollow pattern, and the gray area indicates a closed flat board that can block the passage of the raw material.
图 17本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺方 法实施例的通过第二套立式循环系统中的第二块不同图案形状的空孔图案 平面模板布入第二类色区彩色图案原料到具有承载已形成布局的图案原料 的功能的载体中的剖面示意图。 本图是处于按相同循环方式使标号 N2有断 开的直线所示的空孔图案平面模板从立式循环系统中移动到了第二布料区 位置, 同时具有承载已形成布局的图案原料的功能的载体^^载了通过空孔 图案平面模板 M2所布入的有色区图案形状的墨绿色图案原料后, 向着制品 压制的方向移动到了如图 6所示的标号 P2表示的与第二套空孔图案模板立 式循环系统对应的第二类色区图案原料(即浅绿色图案料区) 的布料区位 置, 进行浅绿色图案原料的布料工艺图。 从图可见, 标号 Z表示具有承载 已形成布局的图案原料的功能的载体; 在已承载了通过空孔图案平面模板 M2所布入的有色区图案形状的墨绿色图案原料的标号 Z表示的载体的一端, 有用于承托装载了图案原料的下框为空孔的容器框(标号 R2所示) 的不可 移动的承托平板(标号 RQ所示), 装载了小交叉线表示的浅绿色图案原料的 下框为空孔的容器框(标号 R2所示), 已从虚线的标号 R2所示的起始位置按 箭头 4所示方向在标号 N2有断开的直线所示的空孔图案平面模板上移动到 了标号 Z表示的载体的另一端用于承托装载了图案原料的下框为空孔的容 器框(标号 R2所示) 的不可移动的承托平板(标号 R。所示)上, 在此过程 中, 装载在标号 R2所示的容器中的 交叉线 2表示的浅绿色图案原料通过 空孔图案平面模板 N2的空孔区域落在了标号 Z所示具有承载已形成布局的 图案原料的功能的载体内墨绿色图案原料区以外的空白位置中并形成了与 空孔形状不同的受 N2空孔形状所 定的堆集状, 完成了第二块制品制作 的浅绿色图案原料色区的布料。 箭头 4表示装载了浅绿色图案原料的下框 为空孔的容器框 R2的移动方向。 标号 1大黑点所示为已形成的有第一类色 区图案形状的墨绿色图案原料, 标号 2 小交叉线所示为在载体中已形成的 有笫二类色区图案形状的浅绿色图案原料和下框为空孔的容器框 R2中的浅 绿色图案原料, 标号 N2有断开的直线所示为第二色区 (即浅绿色图案原料 色区) 图案形状镂空的空孔图案平面模板。 Figure 17 is a vertical circulation system of a hole pattern template for making a decorative plate and a craft side thereof The second embodiment of the second embodiment of the second embodiment of the second embodiment of the second embodiment of the second embodiment of the pattern of the pattern of the pattern of the aperture pattern into the second color region of the color pattern material into the carrier having the function of carrying the patterned material Schematic diagram of the section. The figure is a hole pattern flat template which is shown by a straight line in which the label N 2 is broken in the same cycle manner, and moves from the vertical circulation system to the position of the second cloth zone, and has the function of carrying the pattern material of the already formed layout. The carrier is loaded with the dark green pattern material of the colored area pattern shape disposed by the hole pattern flat template M 2 , and then moved to the direction in which the product is pressed to the second set indicated by the symbol P 2 as shown in FIG. 6 . The position of the cloth area of the second type of color zone pattern material (ie, the light green pattern material area) corresponding to the vertical hole pattern template vertical circulation system is used to perform the cloth process drawing of the light green pattern material. As can be seen from the figure, the reference numeral Z denotes a carrier having a function of carrying the pattern material of the formed layout; and is denoted by the reference numeral Z of the ink-green pattern material which has been carried by the pattern of the colored area pattern in which the pattern template M 2 is embossed. One end of the carrier has an unmovable support plate (shown by reference numeral R Q ) for supporting a container frame (shown by reference numeral R 2 ) in which the lower frame is filled with the pattern material, and is filled with a small cross line. The lower frame of the light green pattern material is a hollow container frame (shown by reference numeral R 2 ), and has a broken line from the starting position indicated by the dotted line R 2 in the direction indicated by the arrow 4 at the number N 2 . The other end of the carrier, which is moved to the vector indicated by the reference Z, is used to support the non-movable supporting plate of the container frame (shown by reference numeral R 2 ) in which the lower frame is filled with the pattern material ( In the process of the label R, shown, the light green pattern material indicated by the cross line 2 loaded in the container indicated by the reference numeral R 2 passes through the hole pattern of the hole pattern plane template N 2 at the label Z. The bearing has formed a cloth In the blank position other than the ink green pattern material region in the carrier of the pattern material, a pile shape which is different from the shape of the hole and formed by the N 2 hole shape is formed, and the light green pattern of the second product is completed. The fabric of the raw material color area. Arrow 4 indicates the moving direction of the container frame R 2 in which the lower frame in which the light green pattern material is loaded is a hole. The large black dot of the numeral 1 indicates the formed dark green pattern material having the shape of the first type of color zone pattern, and the small cross line of the reference numeral 2 indicates the light green color of the second type of color zone pattern formed in the carrier. The pattern material and the light green pattern material in the container frame R 2 with the lower frame being the empty hole, the line N 2 having the broken line is the second color area (ie, the light green pattern material color area), and the pattern shape is hollowed out. Pattern flat template.
图 18是本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 2套立式循环系统中各自第二块不同图案形状的空孔 图案平面模板布入第一类色区和第二类色区彩色图案原料到具有承载已形 成布局的图案原料的功能的载体中^空余出来的第三类色区中, 直接用装 载了第三类色区图案原料的容器平刮布入第三类色区图案原料时的剖面示 意图。 本图是在具有承载已形成布局的图案原料的功能的载体承载了通过 空孔图案平面模板 M2和 N2所布入的有色区图案形状的墨绿色和浅绿色图案 原料后, 向着制品压制的方向移动到了如图 6所示的标号 P3表示的第三类 色区图案原料(即本说明书实施例的黑色图案料区) 的布料区位置进行黑 色图案料的布料工艺图', 从图可见, 标号 Z表示具有承载已形成布局的图 案原料的功能的载体;在标号 Z表示的已承载了通过空孔图案平面模板 M2和 N2所布入的有色区图案形状的墨绿色和浅綠色图案原料的载体的一端,有用 于 7|托装载了图案原料的下框为空孔的容器框 (标号 R3所示) 的不可移动 的承托平板(标号 Rfl所示), 装载了小麻点表示的黒色图案原料的下框为空 孔的容器框(标号 R3所示), 已从虚线的标号 所示的起始位置按箭头 4所 示方向移动到了标号 1表示的载体的另一端用于承托装载了图案原料的下 框为空孔的容器框(标号 R3所示) '的不可移动的承托平板(标号 R。所示) 上, 在此过程中, 装载在标号 R3所示的下框为空孔的容器框中的小麻点 3 表示的黑色图案原料平刮填充落入载体中没有布入墨绿色和浅绿色图案原 料的余下空白的区域中, 完成第二块制品制作的黑色图案原料色区的布料。 至此, 墨绿色、 浅绿色以及黑色图 原料已形成有与第一块制品有不同图 案的第二块制品色区图案形状的布 布局。 箭头 4表示装载了图案原料的 下框为空孔的容器框 R3的移动方向。 标号 1大黑点所示为已形成的有第一 类色区图案形状的墨绿色图案原料, 标号 2 小交叉线所示为在载体中已形 成的有第二类色区图案形状的浅绿色图案原料, 标号 3 小麻点所示为在载 体中已形成的有第三类色区图案形状的黑色图案原料和下框为空孔的容器 框 R3中的黑色图案原料。 18 is a perspective view of a vertical hole circulation system and a method for manufacturing a decorative sheet material according to an embodiment of the present invention, in which a second pattern of different pattern shapes is used in a two-piece vertical circulation system; a type of color region and a second type of color region color pattern raw material into a third type of color region having a function of carrying a pattern material having a formed layout, and directly loading a third type of color region pattern material Schematic diagram of the cross-section of the container into the third type of color pattern material. This figure is carried by a carrier having the function of carrying the patterned material of the formed layout. The hollow pattern and the dark green pattern material of the colored area pattern shape in which the plane pattern M 2 and N 2 are disposed are moved toward the pressing direction of the product to the third type of color indicated by the symbol P 3 shown in FIG. The cloth pattern area of the area pattern material (ie, the black pattern material area of the embodiment of the present specification) is subjected to a cloth pattern of the black pattern material, and it can be seen from the figure that the label Z indicates a carrier having a function of carrying the pattern material of the formed layout; One end of the carrier of the dark green and light green pattern material which has been carried by the colored area pattern pattern which is carried by the aperture pattern plane templates M 2 and N 2 is indicated by the reference Z, and is used for the carrier of the pattern material loaded with the 7 | container box (shown in reference numeral R 3) of the box is empty pores immovable supporting plate (reference numeral shown Rfl), loaded with the lower frame pattern black color material represented by small pits of a container frame (reference numeral R voids 3 ), has moved from the starting position indicated by the dotted line in the direction indicated by the arrow 4 to the other end of the carrier indicated by the reference numeral 1 for supporting the container frame in which the lower frame in which the pattern material is loaded is an empty hole ( Reference R 3 As shown in the 'immovable support plate (labeled R.), in this process, the black indicated by the small pitting point 3 in the container frame with the lower frame shown in the lower frame shown by the reference R 3 The pattern material is flat-scraped and filled into the remaining blank area of the carrier which is not disposed in the dark green and light green pattern material, and the cloth of the black pattern material color area of the second product is completed. To this end, the dark green, light green, and black pattern materials have been formed with a cloth layout of a second article color zone pattern shape having a different pattern from the first article. Arrow 4 indicates the moving direction of the container frame R 3 in which the lower frame in which the pattern material is loaded is a hole. The large black dot of the numeral 1 indicates the formed dark green pattern material having the shape of the first type of color zone pattern, and the small cross line of the reference numeral 2 indicates the light green color having the shape of the second type of color zone pattern formed in the carrier. Pattern material, reference numeral 3 is shown as a black pattern material having a third type of color pattern pattern formed in the carrier and a black pattern material in the container frame R 3 having a lower frame.
图 19是本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 2 套立式循环'系统中各自第二块不同图案形状的空孔 图案平面模板布入第一类色区和第二类色区彩色图案原料及最后直接用装 载了第三类色区图案原料的容器平刮布入第三类色区图案原料到具有承载 已形成布局的图案原料的功能的载体中后所制成的与第一块不同图案的第 二块制品的平面结构示意图。 从图可见, 标号 1-1 大黑点部分表示实施例 第二块制品的墨绿色图案原料的图案区; 标号 2-1 小交叉线部分表示实施 例第二块制品的浅绿色图案原料的图案区; 标号 3-1 小麻点部分表示实施 例第二块制品的黑色图案原料的图案区。  19 is a plan view of a vertical hole circulation system and a method for manufacturing a decorative plate material according to an embodiment of the present invention, in which a second hole pattern of each of the two different pattern shapes is used in a two-piece vertical circulation system. The first type of color zone and the second type of color zone color pattern material are finally directly scraped into the third type of color zone pattern material by using a container loaded with the third type of color zone pattern material to the pattern material having the formed layout. A schematic diagram of the planar structure of a second article of a functionally patterned carrier having a different pattern than the first one. As can be seen from the figure, the large black dot portion of the reference numeral 1-1 indicates the pattern area of the dark green pattern material of the second article of the embodiment; and the small cross line portion of the reference numeral 2-1 indicates the pattern of the light green pattern material of the second article of the embodiment. Section 3-1 The small pitting portion indicates the pattern area of the black pattern material of the second article of the embodiment.
图 20是本发明一种制作装饰板材的空孔 案模板立式循环系统及工艺 方法实施例的在采用 2套立式循环系统中各自第二块不同图案形状的空孔 图案平面模板布入第一类色区和第二类色区彩色图案原料及最后直接用装 载了第三类色区图案原料的容器平刮布入第三类色区图案原料到具有承载 已形成布局的图案原料的功能的载体中后所制成的与第一块不同图案的第 二块制品表面朝下的剖面局放大部分的结构示意图。 从图可见, 标号 1 - 1 大黑点部分表示实施例第二块制品的墨绿色图案原料的图案区; 标号 2-1 小交叉线部分表示实施例第二块制品的浅绿色图案原料的图案区;标号 3 - 1 小麻点部分表示实施例第二块制品的黑色图案原料的图案区。 20 is a perspective view of a hollow hole template vertical circulation system and a process method for fabricating a decorative sheet according to an embodiment of the present invention, in which a second pattern of different pattern shapes is used in two sets of vertical circulation systems; One type of color zone and the second type of color zone color pattern raw materials and the final direct use The container carrying the third type of color zone pattern material is flatly scraped into the third type of color zone pattern material to the carrier having the function of carrying the patterned material of the formed layout, and the second pattern is different from the first block. A schematic view of the enlarged portion of the section of the block product facing downward. As can be seen from the figure, the large black dot portion of the reference numeral 1-1 indicates the pattern area of the dark green pattern material of the second article of the embodiment; the reference numeral 2-1 small cross line portion indicates the pattern of the light green pattern material of the second article of the embodiment. Zone; numeral 3 - 1 The small hemp dot portion represents the pattern area of the black pattern material of the second article of the embodiment.
图 21是本发明一种制作装饰板材的空孔图案模板立式循环系统及工艺 方法实施例的在采用 2套立式循环系统中各自二块不同图案形状的空孔图 案平面模板榍环布料工艺所制成的二块产生了变化的不同图案的制品的平 面结构示意图的并列比较图 (即图 12和图 19的比较图)。 从图可见, 其二 块制品的色区图案是不相同的。  21 is a hollow hole pattern template vertical circulation system and a method for manufacturing a decorative sheet according to an embodiment of the present invention, in which two different pattern shapes are used in two sets of vertical circulation systems; The resulting two pieces produced a side-by-side comparison of the planar structure schematics of the articles of varying patterns (i.e., the comparison of Figures 12 and 19). As can be seen from the figure, the color pattern of the two products is different.
实施例:  Example:
现将本发明一种制作装饰板材^空孔图案模板立式循环系统及工艺方 法的以制作仿大花绿大理石为实施例产品的制作方法及其制作过程具体说 明如下:  The production method and the manufacturing process of the product for producing the imitation large flower green marble as an embodiment of the present invention for producing a decorative plate and a hole pattern template vertical circulation system and a method thereof are as follows:
1 )、 准备好墨绿色、 浅绿色和黑色三种色彩的瓷质原料, 并分别装入 三个容器中。  1) Prepare porcelain materials in three colors: dark green, light green and black, and put them into three containers.
2 )、 准备好二套分别由 1块不同空孔图案形状的空孔图案平面模板组 成的如图 2 所示的空孔图案模板立式循环系统及相关的设备要素并采取如 图 6所示的位置安装好, 其中第一套立式循环系统中的 2块不同空孔图案 形状的空孔图案平面模板以标号 和 表示, 第二套立式循环系统中的 2 块不同空孔图案形状的空孔图案平^模板以标号 和 N2表示。 其中各设备 要素包括标号 a。表示的单块空孔图棄平面模板的支撑架装置; 标号 a表示 的把各空孔图案平面模板及其各自的支撑架装置连成一体的支撑架;标号 b 表示的使支撑架上下运动的总升降架; 标号 c表示的使支撑架上下运动的 总升降架的动力装置; 标号 A表示的空孔图案平面模板循环互换的出口位 置; 标号 B表示的空孔图案平面模反循环互换的进口位置; 标号 表示的 使空孔图案平面从出口 A位置移出立式循环系统的动力装置; 标号 Q2表示 的使空孔图案平面从进口 B位置移进立式循环系统的动力装置; 标号?表 示的与第一套空孔图案模板立式循环系统对应的墨绿色区图案原料的布料 区位置; 标号 P2表示的浅色区图案^料的布料区位置; 标号 P3表示的黑色 区图案原料的布料区位置; 以及标号 Z表示的具有承载已形成布局的图案 原料的功能的载体。 3 )、 启动立式循环系统进入到如图 2所示的循环状态, 使以标号 所 示的空孔图案平面模板处在布料区位置, 再如图 8 所示, 在此位置通过空 孔图案平面模板 进行制作第一块制品时的墨绿色料的布料。 在以标号 Z 表示的具有承载已形成了的图案原料的功能的载体的一端, 有用于承托装 载了图案原料的下框为空孔的容器框(标号 所示) 的不可移动的承托平 板(标号 R。所示), 装载了大黑点所示的墨绿 图案原料的下框为空孔的容 器框(标号 所示),从虚线的标号 所示的起始位置按箭头 4所示方向在 标号 有断开的直线所示的空孔图案平面模板上移动到了标号 Z表示的载 体的另一端用于承托装载了图案原料的下框为空孔的容器框(标号 所示) 的不可移动的承托平板(标号 R。所示)上, 在此过程中, 装载在标号!^所 示的容器中的大黑点 1所示的墨绿色图案原料通过空孔图案平面模板 的 空孔区域落在了标号 Z所示具有承载已形成布局的图案原料的功能的载体 内并形成了受 Mi空孔形状所规定的堆集状, 完成了第一块制品制作的墨绿 色瓷质图案原料色区的布料。。 2), prepare two sets of hole pattern template vertical circulation system and related equipment elements as shown in Fig. 2, which are respectively composed of a hole pattern flat template with different hole pattern shapes, and take the device elements as shown in Fig. 6. The position is installed, wherein the two sets of different hole patterns in the first vertical circulation system are in the form of labels and representations, and the two sets of vertical circulation systems have two different hole pattern shapes. The hole pattern flat template is indicated by the reference numeral and N 2 . Each device element includes the label a. The single-hole figure shown is a support frame device for abandoning the planar template; the reference a indicates the support frame for connecting the hole pattern flat templates and their respective support frame devices; the reference b indicates the up-and-down movement of the support frame. The total lifting frame; the power device of the total lifting frame for moving the support frame up and down; the outlet position of the hole pattern plane template circularly interchanged by the symbol A; the hole pattern of the plane pattern reverse cycle interchange indicated by the reference B the inlet position; power means that the pattern of pores out of the vertical plane indicated by reference numeral circulation system from the outlet position a; hole pattern making reference plane Q 2 is moved into a vertical position from the inlet of the circulation system power unit B; reference numeral ? The position of the cloth area of the dark green area pattern material corresponding to the first set of hole pattern template vertical circulation system; the position of the cloth area of the light color area pattern indicated by the symbol P 2 ; the black area pattern indicated by the reference P 3 The position of the cloth area of the raw material; and the carrier indicated by the symbol Z having the function of carrying the pattern material of the formed layout. 3), start the vertical circulation system to enter the cycle state as shown in FIG. 2, so that the plane pattern template of the hole pattern indicated by the label is located at the cloth area, and as shown in FIG. 8, the hole pattern is adopted at this position. The flat template is used to make the cloth of the dark green material when the first product is produced. At one end of the carrier having the function of carrying the formed pattern material indicated by the symbol Z, there is an immovable supporting plate for supporting the container frame (indicated by the label) in which the lower frame is filled with the pattern material. (indicated by the symbol R), the container frame (indicated by the label) in which the lower frame of the dark green pattern material indicated by the large black dot is a hole, and the direction indicated by the arrow 4 is indicated from the starting position indicated by the dotted line. Moved to the other end of the carrier indicated by the reference sign Z on the hole pattern flat template indicated by the broken line, for the support of the container frame (shown by the label) in which the lower frame of the pattern material is filled. Move the support plate (labeled R.) on it, during this process, load the label! ^ The dark green pattern material indicated by the large black dot 1 in the container shown in the container is formed in the carrier having the function of carrying the pattern material of the formed layout by the void region of the plane template of the aperture pattern. The piled shape defined by the shape of the Mi hole was completed, and the cloth of the dark green porcelain pattern raw material color region produced by the first product was completed. .
4 )、 在图 2 的循环状态下完成了第一块制品制作的墨绿色瓷质原料色 区的布料后, 与进口 B位置对应的动力装置, 把在已承载了墨绿色图案原 料的载体上部的布料区位置的空孔图案平面模板 Ml 5 经过进口 B位置移动 到空孔图案模板立式循环系统中与进口 B位置对应的排列空位; 同时或者 然后, 与出口 A位置对应的动力装置使空孔图案模板立式循环系统中另一 块不同的空孔图案模板 M2经过出口 A位置进入到具有承载已形成布局的图 案原料的功能的载体上部的布料区位置。 进入如图 3和图 4所示状态。 4), after completing the fabric of the dark green porcelain material color area produced by the first product in the cycle state of Fig. 2, the power device corresponding to the position of the inlet B is placed on the upper part of the carrier which has carried the ink green pattern material The hole pattern plane template M l 5 at the position of the cloth area is moved to the arrangement vacancy corresponding to the position of the inlet B in the vertical circulation system of the hole pattern template through the inlet B position; or, at the same time, or the power device corresponding to the position of the outlet A In the hole pattern template vertical circulation system, another different hole pattern template M 2 is passed through the outlet A position into the cloth zone position of the upper portion of the carrier having the function of carrying the pattern material of the formed layout. Enter the state shown in Figures 3 and 4.
5 )、 再如图 10所示, 具有承载已形成布局的图案原料的功能的载体承 载了通过空孔图案平面模板 Mi所布入的有色区图案形状的墨绿色瓷质原料 后, 向着制品压制的方向移动到了如图 6所示的标号 P2表示的与第二套空 孔图案模板立式循环系统对应的第二类色区图案原料(即浅绿色图案料区) 的布料区位置, 处于按相同循环方式使标号 有断开的直线所示的空孔图 案平面模板从立式循环系统中移动到了第二布料区位置, 进行浅绿色图案 原料的布料工艺。 在已承载了通过空孔图案平面模板 Mi所布入的有色区图 案形状的墨绿色图案原料的标号 Z表示的载体的一端, 有用于承托装载了 图案原料的下框为空孔的容器框(标号 R2所示)的不可移动的承托平板(标 号 R。所示),装载了小交叉线表示的浅绿色图案原料的下框为空孔的容器框5), as shown in FIG. 10, the carrier having the function of carrying the pattern material of the formed layout carries the dark green ceramic material in the shape of the colored area pattern which is disposed through the aperture pattern flat template Mi, and then is pressed toward the product. The direction is moved to the position of the cloth area of the second type of color pattern material (ie, the light green pattern material area) corresponding to the second set of hole pattern template vertical circulation system indicated by the symbol P 2 shown in FIG. In the same cycle mode, the hole pattern flat template indicated by the broken line is moved from the vertical circulation system to the second cloth zone position, and the cloth process of the light green pattern material is performed. At one end of the carrier indicated by the reference sign Z of the dark green pattern material having the colored area pattern shape embedded in the hole pattern flat template Mi, there is a container frame for supporting the lower frame in which the pattern material is loaded A non-movable support plate (shown by reference numeral R 2 ), a container frame in which the lower frame of the light green pattern material indicated by the small cross line is filled with holes
(标号 R2所示),从虚线的标号 R2所示的起始位置按箭头 4所示方向在标号 有断开的直线所示的空孔图案平 模板上移动到了标号 Z表示的载体的 另一端用于承托装载了图案原料的下框为空孔的容器框(标号 R2所示) 的 不可移动的承托平板(标号 R。所示)上, 在此过程中, 装载在标号 R2所示 的下框为空孔的容器框中的小交叉线 2表示的浅绿色图案原料通过空孔图 案平面模板 的空孔区域落在了标号 Z所示具有承载已形成布局的图案原 料的功能的载体内墨绿色图案原料区以外的空白位置中并形成了受 空孔 形状所规定的堆集状, 完成了第一块制品制作的浅绿色图案瓷质原料色区 的布料。 The hole pattern of flat panels (reference numeral R in FIG. 2), from the starting position shown in broken line in the direction shown by reference numeral R in the reference numeral 4 there is indicated by line arrow is moved to the OFF carrier represented by reference numeral Z The other end is used to support the non-movable support plate (shown by the symbol R) of the container frame (shown by reference numeral R 2 ) in which the lower frame is filled with the pattern material, and in the process, the label is loaded. The light green pattern material indicated by the small cross line 2 in the container frame with the lower frame indicated by R 2 in the empty hole is passed through the hole area of the hole pattern flat template and has the pattern material bearing the formed layout as indicated by the reference Z. The functional carrier has a stacking shape defined by the shape of the hole in a blank position other than the ink-green pattern material region, and the fabric of the light green pattern porcelain material color region of the first product is completed.
6 )、 如图 11所示, 承载了上一步骤的由空孔图案平面模板 和 ^所 规定形成的墨绿色和浅绿色图案瓷质原料的载体向着制品压制的方向移动 到如图 6所示的标号 P3表示的布料区位置进行黑色图案瓷质料的布料工艺 , 从图可见, 在标号 Z表示的已承载了通过空孔图案平面模板 和 所布入 的有色区图案形状的墨绿色和浅绿 '色瓷质原料的载体的一端, 有用于承托 装载了图案原料 下框为空孔的容器框(标号 R3所示) 的不可移动的承托 平板(标号 R。所示), 装载了小麻点表示的黑色图案原料的下框为空孔的容 器框(标号 R3所示),从虚线的标号 R3所示的起始位置按箭头 4所示方向移 动到了标号 Z表示的载体的另一端用于承托装载了图案原料的下框为空孔 的容器框(标号 R3所示) 的不可移动的承托平板(标号 RQ所示)上, 在此 过程中, 装载在标号 R3所示的下框为空孔的容器框中的小麻点 3表示的黑 色图案原料平刮填充落入载体中没有布入墨绿色和浅绿色图案原料的余下 空白的区域中, 完成第一块制品制作的黑色图案原料色区的布料。 至此, 墨绿色、 浅绿色以及黑色图案原料已形成有第一块制品有三个色区图案形 状的布料布局。 6), as shown in FIG. 11, the carrier carrying the ink-green pattern flat template and the ink green and light green pattern porcelain material which are formed in the previous step is moved toward the product pressing direction as shown in FIG. The position of the cloth area indicated by the reference numeral P 3 is a cloth printing process of the black pattern porcelain material. As can be seen from the figure, the ink green and light which have been carried by the plane pattern of the hole pattern and the pattern of the colored area pattern which is disposed are indicated by the reference Z. One end of the carrier of the green 'color porcelain material is a non-movable support plate (shown by reference numeral R) for supporting a container frame (shown by reference numeral R 3 ) in which the lower frame of the pattern material is loaded, and is loaded. container box lower frame black pattern of small pits material represented by pores (reference R in FIG. 3), moved from the home position of the broken line shown in reference numerals 3 R 4 in the direction shown by arrow Z indicated to reference numeral The other end of the carrier is used to support the non-movable support plate (shown by reference numeral R Q ) of the container frame (shown by reference numeral R 3 ) in which the lower frame is filled with the pattern material, in the process, loading in the block indicated at R 3 is empty The black pattern material indicated by the small pitting point 3 in the container frame is flatly scraped and filled into the remaining blank area of the carrier which is not disposed in the dark green and light green pattern material, and the black pattern raw material color area of the first product is completed. Cloth. So far, the dark green, light green, and black pattern materials have been formed with a cloth layout in which the first article has three color zone pattern shapes.
7 )、 将由墨绿色、 浅绿色以及黑色瓷质原料形成的有第一块制品色区 图案形状布局的瓷质料送入压制位置,压制成型,即制成了本发明的与 Mi和 空孔图案平面模板的空孔图案模口边沿所规定形成的色区图案特征一致 的第一块三维彩色仿大花绿大理石 材坯体; 将此坯体烧成即可得到亚光 的制品, 烧成后再进行抛光即可得到抛光的第一块图案形状的仿大花绿大 理石制品(如图 12所示)。  7), the porcelain material formed by the dark green, light green and black porcelain raw materials having the first product color zone pattern shape layout is sent to the pressing position, and is press-formed, thereby preparing the Mi and the hole pattern of the present invention. The first three-dimensional color imitation large green marble material body having the same pattern of color pattern formed by the edge of the die pattern of the plane template; the body is fired to obtain a matt article, after firing Polishing is then carried out to obtain a polished first-patterned imitation large green marble product (as shown in Fig. 12).
8 )、 在上述第 4 )步骤后, 第一套立式循环系统的第二块空孔图案平面 模板 M2已如图 3、 图 4所示, 互换到达了墨绿色区的布料区位置, 就进行如 图 15所示的布料工艺, 即在标号 Z表示的载体的一端, 有用于承托装载了 图案原料的下框为空孔的容 框(标号 所示)的不可移动的承托平板(标 号 R。所示), 装载了大黑点所示的墨绿色图案原料的下框为空孔的容器框 (标号 所示),从虚线的标号!^所示的起始位置按箭头 4所示方向在标号 M2有断开的直线所示的空孔图案平面模板上移动到了标号 Z表示的载体的 另一端用于承托装载了图案原料的下框为空孔的容器框(标号 所示) 的 不可移动的承托平板(标号 R。所示)上, 在此过程中, 装载在标号 所示 的容器中的大黑点 1所示的墨绿色图案原料通过空孔图案平面模板 M2的空 孔区域落在了标号 Z所示具有承载已形成布局的图案原料的功能的载体内 并形成了与 Mi空孔形状不同的受 M2空孔形状所规定的堆集状, 完成了第二 块制品制作的墨绿色图案原料色区的布料。 8), after the step 4) above, the second hole pattern flat template M 2 of the first vertical circulation system has been interchanged to reach the position of the cloth area in the dark green area as shown in FIG. 3 and FIG. Then, the fabric process shown in FIG. 15 is performed, that is, at one end of the carrier indicated by the reference numeral Z, there is an immovable support for supporting the frame (indicated by the bottom) in which the lower frame of the pattern material is loaded. A flat plate (indicated by R), a container frame in which the lower frame of the dark green pattern material indicated by the large black dots is filled with holes (marked by the label), the label from the dotted line! The starting position shown by ^ is moved in the direction indicated by the arrow 4 on the hole pattern plane template indicated by the broken line of the symbol M 2 to the other end of the carrier indicated by the reference Z for supporting the pattern material. The lower frame is the non-movable support plate (shown by the symbol R) of the container frame (shown by the number) of the hole, in the process, the large black dot 1 shown in the container indicated by the label is shown. The dark green pattern material passes through the void pattern. The void region of the planar template M 2 falls within the carrier having the function of carrying the patterned material of the formed layout as indicated by the label Z and forms an M 2 space different from the shape of the Mi hole. The stacking shape defined by the shape of the hole completes the fabric of the dark green pattern material area of the second product.
9 )、 再如图 17所示, 具有承载已形成布局的图案原料的功能的载体承 载了通过空孔图案平面模板 M2所布入的有色区图案形状的墨绿色瓷质原料 后, 向着制品压制的方向移动到了如图 6所示的标号 P2表示的与第二套空 孔图案模板立式循环系统对应的第二类色区图案原料(即浅绿色图案料区) 的布料区位置, 处于按相同循环方式使标号 N2有断开的直线所示的空孔图 案平面模板从立式循环系统中移动到了第二布料区位置, 进行浅绿色图案 原料的布料工艺。 在已承载了通过空孔图案平面模板 M2所布入的有色区图 案形状的墨绿色图案原料的标号 Z表示的载体的一端, 有用于承托装载了 图案原料的下框为空孔的容器框(标号 R2所示 )的不可移动的承托平板 (标 号 R。所示),装载了小交叉线表示的浅绿色图案原料的下框为空孔的容器框9), as shown in FIG. 17, the carrier having the function of carrying the pattern material of the formed layout carries the dark green ceramic material in the shape of the colored area pattern which is disposed through the aperture pattern flat template M 2 , and then faces the product. The direction of pressing is moved to the position of the cloth area of the second type of color pattern material (ie, the light green pattern material area) corresponding to the second set of hole pattern template vertical circulation system indicated by reference numeral P 2 as shown in FIG. The hole pattern flat template shown by the straight line in which the label N 2 is broken in the same circulation manner is moved from the vertical circulation system to the position of the second cloth area, and the cloth process of the light green pattern material is performed. At one end of the carrier indicated by the reference sign Z of the dark green pattern material which has been carried by the colored pattern pattern M 2 which is embedded in the aperture pattern flat template M 2 , there is a container for supporting the lower frame in which the pattern material is loaded light green lower frame pattern block starting material (shown in reference numeral R 2) immovable supporting plate (reference numeral R. below), loaded with intersecting lines represented by small pores container frame
(标号 R2所示),从虚线的标号 112所示的起始位置按箭头 4所示方向在标号 N2有断开的直线所示的空孔图案平面模板上移动到了标号 Z表示的载体的 另一端用于承托装载了图案原料的下框为空孔的容器框(标号 R2所示) 的 不可移动的承托平板(标号 R。所示 ;)上, 在此过程中, 装载在标号 R2所示 的容器中的小交叉线 2表示的浅绿 图案原料通过空孔图案平面模板 N2的 空孔区域落在了标号 Z所示具有 载已形成布局的图案原料的功能的载体 内墨绿色图案原料区以外的空白位置中并形成了与 空孔形状不同的受 N2 空孔形状所规定的堆集状, 完成了第二块制品制作的浅绿色图案原料色区 的布料。 (indicated by the reference numeral R 2 ), the starting position indicated by the reference numeral 11 2 of the broken line is moved to the direction indicated by the arrow Z in the direction indicated by the arrow 4 on the hole pattern plane template indicated by the broken line of the symbol N 2 . immovable supporting plate for supporting the other end of the carrier material loaded with a pattern of the lower frame of the container box (shown in reference numeral R 2) of the pores (shown in reference R.;) on, in the process, The light green pattern material indicated by the small cross line 2 loaded in the container indicated by the reference numeral R 2 passes through the hole pattern of the hole pattern plane template N 2 and falls on the function of the pattern material having the layout formed by the label Z. In the blank position other than the ink-green pattern material region in the carrier, a pile shape which is different from the shape of the hole and which is defined by the shape of the N 2 hole is formed, and the cloth of the light green pattern material color region of the second product is completed. .
10 )、 如图 18 所示, 承载了上一步骤的由空孔图案平面模板 M2 和 N2 所规定形成的墨绿色和浅绿色图案瓷质原料的载体向着制品压制的方向移 动到如图 6所示的标号 P3表示的布料区位置进行黑色图案瓷质料的布料工 艺, 从图可见, 在标号 Z表示的已承载了通过空孔图案平面模板 M2和 N2 所布入的有色区图案形状的墨绿色和浅绿色瓷质原料的载体的一端, 有用 于承托装载了图案原料的下框为空孔的容器框(标号 R3所示) 的不可移动 的承托平板(标号 R。所示), 装载了小麻点表示的黑色图案原料的下框为空 孔的容器框(标号 R3所示),从虚线的标号 R3所示的起始位置按箭头 4所示 方向移动到了标号 Z表示的载体的,另一端用于承托装载了图案原料的下框 为空孔的容器框(标号 R3所示)的不可移动的承托平板(标号 R。所示)上, 在此过程中, 装载在标号 R3所示的下框为空孔的容器框中的小麻点 3表示 的黑色图案原料平刮填充落入载体中没有布入墨绿色和浅绿色图案原料的 余下空白的区域中, 完成第二块制品制作的黑色图案原料色区的布料。 至 此, 墨绿色、 浅绿色以及黑色图案原料已形成有与第一块制品有不同图案 的第二块制品色区图案形状的布料布局。 10), as shown in FIG. 18, the carrier carrying the dark green and light green pattern porcelain raw materials defined by the aperture pattern planar templates M 2 and N 2 of the previous step is moved toward the direction in which the product is pressed, as shown in FIG. process cloth fabric area P shown in the position reference numeral 63 represents a pattern of a black ceramic material, can be seen from the figure, reference numeral Z represents N and the carrier has a colored fabric into two regions by a plane pattern of pores template M 2 One end of the carrier of the pattern-shaped dark green and light green porcelain raw material, and the container frame (shown by reference numeral R 3 ) for supporting the bottom frame in which the pattern material is loaded is not movable. Container frame plate supporting the lower frame (indicated by reference numeral R.), loaded with small pits black pattern indicates the raw material for the pores (shown in reference numeral R 3), starting from the broken line of FIG. 3 reference numeral R The position is moved to the carrier indicated by the symbol Z in the direction indicated by the arrow 4, and the other end is used to support the non-movable supporting plate of the container frame (indicated by the symbol R 3 ) in which the lower frame of the pattern material is filled ( black pattern on the reference level R. raw shown), in this process, the loading in the reference frame R 3 is shown a container box pores small pits 3 shows a wiper cloth without filler falls into the ink carrier In the remaining blank area of the green and light green pattern material, the fabric of the black pattern raw material color area of the second product is completed. To this end, the dark green, light green, and black pattern materials have been formed with a cloth layout of a second article color zone pattern shape having a different pattern from the first article.
11 )、 将由墨绿色、 浅绿色以及黑色瓷质原料形成的有第二块制品色区 图案形状布局的瓷质料送入压制位置,压制成型,即制成了本发明的与 M2和 N2空孔图案平面模板的空孔图案模口边沿所规定形成的色区图案特征一致 的第二块三维彩色仿大花绿大理石板材坯体; 将此坯体烧成即可得到亚光 的制品, 烧成后再进行抛光即可得到抛光的笫二块图案形状的仿大花绿大 理石制品(如图 19所示)。 11), the porcelain material formed by the dark green, light green and black porcelain raw materials having the layout pattern shape of the second product is fed into the pressing position, and is press-formed, thereby preparing the M 2 and N 2 of the present invention. The second three-dimensional color imitation large green-green marble plate blank with the characteristics of the color zone pattern defined by the edge of the die pattern of the hole pattern flat template; the blank is fired to obtain a matt article. After firing, polishing can be carried out to obtain a polished imitation large green marble product (as shown in Fig. 19).
在此要说明的是, 本实施例是介绍的本发明系统处于循环状态下的二 种不同的图案变化的实施例。 而要说明 3- 50或 50种以上的图案变化的情 况, 有必要讲述于下后, 从图 2 可见, 在组合支撑架上的一块不同的空孔 图案平面模板 Mo, 已经在组合支撑架之最下层, 这即是说, 在本实施例描 述之前, 编号 M。的空孔图案平面模板完成布料后, 经过进口 B位置, 已进 入了组合支撑架原本应有的空位, 而 ^的空孔图案平面模板, 经由出口 A 位置, 到达了布料位的具有承载已形成布局的图案原料功能的载体之上, 并且, 组合支撑架在总升降架中, 向下移动了一个序位, 以上工艺程序之 后, 才出现了如图 2所表示的 Mi M。、 0的位置及对应的出口 A位置、 进口 B 位置与组合支撑架的位置间的变化。  It is to be noted that this embodiment is an embodiment of the two different pattern variations of the system of the present invention in a circulating state. To illustrate the case of 3-50 or more than 50 kinds of pattern changes, it is necessary to describe the following. As can be seen from Fig. 2, a different hole pattern flat template Mo on the combined support frame is already in the combined support frame. The lowermost layer, that is to say, before the description of this embodiment, the number M. After the completion of the cloth, the plane template of the hole pattern has entered the vacancy position of the combined support frame through the position of the inlet B, and the plane template of the hole pattern of the ^, through the position of the outlet A, has reached the position of the cloth. The layout of the pattern material function is carried on the carrier, and the combined support frame is moved down in the total lifting frame by a sequence. After the above process, the Mi M as shown in Fig. 2 appears. The position of 0, the corresponding exit A position, the change between the position of the inlet B and the position of the combined support frame.
同一个道理, 如果要把本实施例中只限于制作 2块不同变化图案, 变 成制作 3块以上不同图案时,就要如同图 2、 图 3、 图 4一样逐步不断变化, 尤其按图 4所示, 在本实施例之 10、 11步骤后, 必须再使总升降架上的组 合支撑架下降一个序位, 即 M。和 已下降一个序位, 原 0位也下降, 此时 M2通过进口 B位置进入组合支撑架; 使 M3通过出口 A位置到达布料区位置 (如图 5 ), 即可开始重复一、 二 ^产生有完整色区彩色图案每次所需的相 应工艺流程来进行第三块及以后的 同图案的制作, 就能得到如 M3、 M4、 M5 等等空孔图案平面模板规定的其它不同图案的制品。 有关工艺循环可以再 参照说明书和权利要求书内容来实施。 In the same way, if you want to make only two different patterns in this embodiment and make more than three different patterns, it will change gradually as shown in Figure 2, Figure 3 and Figure 4, especially according to Figure 4. It is shown that after the steps 10 and 11 of the embodiment, the combined support frame on the total crane must be lowered by one order, that is, M. And has dropped a sequence, the original 0 position also drops, at this time M 2 enters the combined support frame through the inlet B position; makes M 3 through the exit A position to reach the cloth area position (as shown in Figure 5), you can start repeating one or two ^ Produce a corresponding process flow for the complete color zone color pattern each time to make the same pattern of the third block and later, to obtain the template of the hole pattern such as M 3 , M 4 , M 5 , etc. Other different patterns of products. About the process cycle can be It is implemented with reference to the contents of the specification and claims.
. 由于如果要实施更多的图案变化, 在文字表迷上会太过冗长, 而实际 上不管多少变化, 都是基于本实施例之基础上的基本工艺流程的重复, 所 以可以在表述上, 优选本实施例。  Because if you want to implement more pattern changes, it will be too long in the text table, but in fact, no matter how many changes, it is based on the repetition of the basic process flow based on this embodiment, so it can be expressed in the expression. This embodiment is preferred.
以上所述, 仅是为了说明本发明的较佳优选实施例而已, 然而其并非 是对本发明尤其本发明的权利要求的内容的限制, 任何熟悉本项技术的人 员可能利用上述提示的技术内容和发明权利要求中的结构要素和工艺方法 的要求加以执行或变更或修饰为等同变化的等效实施例, 凡是未脱离本发 明技术方案的内容, 依据本发明的技术实质对以上实施例所作的任何简单 修改, 等同变化与修饰, 均仍属本发明技术方案的范围内。  The above description is only for the purpose of illustrating the preferred embodiments of the present invention, but it is not intended to limit the scope of the present invention, particularly the claims of the present invention, and anyone skilled in the art may utilize the technical content of the above-mentioned tips and The equivalents of the structural elements and the method of the invention are to be construed as being modified or modified as equivalents to the equivalents of the embodiments of the present invention. Simple modifications, equivalent changes and modifications are still within the scope of the technical solutions of the present invention.
工业应用性  Industrial applicability
本发明在制作 化图案的图案装饰板材的工艺过程中, 具有更好的工 业化可操作性, 能有效地、 准确地、 快速并且节省场地、 节约投入费用地 生产出丰富的变化图案的彩色制品: 这是对本人的原有工艺发明的进一步 提升和发展。 此工艺可以有利于陶瓷、 玻璃、 微晶玻璃、 含树脂的人造石 的坯体色三维图案变化工艺及陶瓷表层粉体图案变化工艺和含树脂铺地装 饰材料三维图案变化工艺的变化图案的制作, 能有效地工业化生产, 使得 制造成本相对减少, 效率大大提高, 符合经济效益, 而相当具有产业的广 泛利用价值。  The invention has better industrial operability in the process of making the patterned pattern decorative sheet, and can produce a rich and varied pattern of color products effectively, accurately, quickly, and saves the space and saves the input cost: This is a further improvement and development of my original process invention. The process can be beneficial to ceramic, glass, glass-ceramic, resin-containing artificial stone, three-dimensional color change process of ceramic body color, ceramic surface layer powder pattern change process and three-dimensional pattern change process of resin-containing decorative material. It can effectively industrialize production, which makes the manufacturing cost relatively reduced, the efficiency is greatly improved, and it is in line with economic benefits, and it has considerable industrial use value.

Claims

权利要求书 Claim
1、 一种制作装饰板材的空孔图案模板立式循环系统, 其特别适用于陶 瓷、 玻璃、 微晶玻璃、 含树脂的人造石的坯体色三维图案变化工艺及陶瓷 表层粉体图案工艺和含树脂铺地装饰材料三维图案变化工艺的制作, 其由 2 - 50块用于通过图案原料的空孔图案平面模板組成, 其特征在于: 1. A vertical circulation system for making a decorative plate, which is particularly suitable for ceramic, glass, glass-ceramic, resin-containing artificial stone, three-dimensional pattern change process of ceramic body color and ceramic surface powder pattern process and The three-dimensional pattern changing process of the resin-containing decorative material is composed of 2 - 50 pieces of a flat pattern template for the pattern material, which is characterized by:
其一, 每块模板最少有 2-10000个用于通过图案原料的空孔图案平面 模板的模口边沿形状, 规定了对应的 2-10000个制品装饰图案的边沿的形 状;  First, each template has at least 2-10000 die edge shapes for the hole pattern flat template passing through the pattern material, and defines the shape of the edge of the corresponding 2-10000 product decorative pattern;
其二,其 2-50块空孔图案平面 板的每块模板各自之间最少有 1-10000 个空孔图案模口形状是不相同的;  Second, each of the templates of the 2-50 hole pattern flat plates has a minimum of 1-10000 holes pattern die shape between them;
其三, 其 2-50块空孔图案平面模板是平放在各自的支撑架上并且是按 垂直方向有序地排列在组合支撑架上的, 并且还设有一个总升降架和总升 降动力装置能使组合支撑架上下移动;  Third, its 2-50 hole pattern flat templates are laid flat on the respective support frames and are arranged in the vertical direction on the combined support frame, and also have a total lift and total lifting power. The device can move the combined support frame up and down;
其四, 其总升降架边上, 设有:'  Fourth, on the side of the total crane, there are: '
①、 采用空孔图案平面模板布 的布料区位置;  1. The position of the cloth area of the plane template cloth with the hole pattern;
②、 布料区位置下的具有承载^形成布局的图案原料的功能的载体; 2. a carrier having the function of carrying the pattern material forming the layout under the position of the cloth area;
③、 空孔图案平面模板循环互换的出口 A位置和进口 B位置;3, the hole pattern flat template cyclic interchange outlet A position and import B position;
④、 驱动空孔图案平面模板循环通过出口 A位置的动力装置和驱动空 孔图案平面模板循环通过进口 B位置的动力装置; 4. The driving hole pattern plane template is circulated through the power device at the exit A position and the driving hole pattern flat template is circulated through the power device at the inlet B position;
⑤、 在空孔图案平面模板立式循环系统中与进口 B位置对应的一个空 孔图案平面模板在组合支撑架中的排列空位。  5. A vacancy in the combined support frame of a hole pattern flat template corresponding to the position of the inlet B in the hole pattern flat template vertical circulation system.
2、根据权利要求 1所述的一种制作装饰板材的空孔图案模板立式循环 系统, 其特征在于: 其总升降架边上设有的具有承载已形成布局的图案原 料的功能的载体是平板状、 或盒状、 或网格状、 或履带状的。  2. A vertical circulation pattern template vertical circulation system for manufacturing a decorative sheet according to claim 1, wherein: a carrier having a function of carrying a patterned material for forming a layout on the side of the total lifting frame is Flat, or box-shaped, or grid-like, or crawler-shaped.
3、根据权利要求 1所述的一种制作装饰板材的空孔图案模板立式循环 系统, 其特征在于: 其总升降架边上设有的采用空孔图案平面模板布料的 布料区位置之下, 设有用以承托装载 2-20种不同色区图案原料的并可兼有 多块不同的空孔图案平面模板各:自的空孔图案形状特征的并能对最少 5-10000 块不同的图案区彩色原料起精细分隔规范作用的格栅模口壁组成 的组合图案格栅模具。  3. A vertical hole pattern template vertical circulation system for manufacturing a decorative sheet according to claim 1, wherein: the position of the cloth area on the side of the total lifting frame is provided by a plane pattern cloth having a hole pattern. , which is provided with a plurality of different hole pattern flat templates for supporting 2-20 different color zone pattern materials, each of which has a shape characteristic of the hole pattern and can be different for a minimum of 5 to 10,000 pieces. The pattern area color material is a combined pattern grid mold composed of a grid die wall functioning as a fine separation specification.
4、根据权利要求 1所述的一种制作装饰板材的空孔图案模板立式循环 系统, 其特征在于: 其总升降架边上设有的采用空孔图案平面模板布料的 布料区位置之下, 设有用以承托装载 2-20种不同色区图案原料的并可兼有 多块不同的空孔图案平面模板各自的空孔图案形状特征的并能对最少 5-10000 块不同的图案区彩色原料起精细分隔规范作用的格栅模口壁组成 的组合图案格栅模具, 并且在组合图案格栅模具下部有一个具有平行移动 功能的抽板装置。 4. A vertical hole pattern template vertical circulation system for manufacturing a decorative sheet according to claim 1, wherein: a flat template cloth having a hole pattern is provided on the side of the total lifting frame. Under the position of the cloth area, there is a hole pattern shape feature for supporting 2-20 different color pattern materials and can have a plurality of different hole pattern flat templates. The different pattern area color raw materials are combined pattern grid molds composed of the grid die walls of the fine separation specification, and there is a pumping device having a parallel moving function in the lower part of the combined pattern grid mold.
5、根据权利要求 1所述的一种制作装饰板材的空孔图案模板立式循环 系统, 其特征在于: 其所迷的用于通过图案原料的空孔图案平面模板是采 用金属、 或树脂或筛网材料而制成的, 其厚度为 0. 5mm-100m。  5. A void pattern template vertical circulation system for making decorative panels according to claim 1, wherein: the planar template for the aperture pattern for passing the pattern material is made of metal, or resin or 5毫米-100米。 The thickness of the material is 0. 5mm-100m.
6、根据权利要求 1所述的一种制作装饰板材的空孔图案模板立式循环 系统, 其特征在于: 其含有 2-400块用于通过图案原料的空孔图案平面模 板, 以空孔图案平面模板循环互换的出口 A位置或进口 B位置的水平面为 中间起始点位置, 在其边上的总升 架的平面位置的上部或下部, 存在一 个比上迷中间起始点位置高 2-3米'的可供总升降架和组合支撑架上升的空 间, 还存在一个比上述中间起始点位置低 2-3米的并挖了地坑的可供总升 降架和组合支撑架下降的空间。  6 . The vertical circulation pattern template vertical circulation system for manufacturing a decorative board according to claim 1 , wherein: the method comprises: 2-400 pieces of a hole pattern flat template for passing the pattern material, and the hole pattern. The horizontal plane of the exit A position or the inlet B position of the plane template cyclic exchange is the intermediate starting point position, and the upper or lower part of the plane position of the total lifting frame on the side thereof has a position higher than the upper starting point position 2-3 In the space where the total lifting frame and the combined support frame can be raised, there is also a space which is 2-3 meters lower than the above-mentioned intermediate starting point position and which has been dug for the total lifting frame and the combined supporting frame.
7、根据权利要求 1所述的一种制作装饰板材的空孔图案模板立式循环 系统, 其工艺方法的特征在于: .: 7. A void pattern formwork vertical circulation system for making decorative panels according to claim 1, the method of which is characterized by :
1 )、 准备好如权利要求 1 所述的空孔图案模板立式循环系统一套和相 应的色料容器并在其中装入各相应色区图案所需的图案原料。  1) A set of the perforated pattern template vertical circulation system according to claim 1 and a corresponding color container are prepared and loaded with pattern materials required for the respective color zone patterns.
2 )、 在空孔图案模板立式循环系统中, 在采用不同空孔图案平面模板 制作变化彩色图案的循环状态时, 首先是使与进口 B位置对应的动力装置, 去把在具有承载已形成布局的图案原料的功能的载体上部的布料区位置的 一块空孔图案平面模板, 经过进口 B位置移动到空孔图案模板立式循环系 统中与进口 B位置对应的排列空位; 同时或者然后, 使与出口 A位置对应 的动力装置把空孔图案模板立式循环系统中另一块不同的空孔图案模板经 过出口 A位置移动到具有承载已形成布局的图案原料的功能的载体上部的 布料区位置。  2) In the vertical circulation system of the hole pattern template, when the circulation state of the color pattern is changed by using the plane template of different hole patterns, the power device corresponding to the position of the inlet B is firstly set, and the bearing has been formed. Layout of the pattern material as a function of the upper part of the carrier in the position of the cloth area of the plane pattern, moving through the inlet B position to the empty hole pattern template vertical circulation system corresponding to the position of the inlet B position; or or, The power unit corresponding to the position of the outlet A moves another different aperture pattern template in the aperture pattern template vertical circulation system through the outlet A position to the position of the cloth area of the upper portion of the carrier having the function of carrying the pattern material of the formed layout.
3 )、 将容器中装有对应空孔图案模板立式循环系统中空孔图案平面模 板空孔图案色区的图案原料通过进入布料区位置的空孔图案平面模板的空 孔图案模口布入到下部的具有承载图案原料功能的载体上, 并形成了由这 —块空孔图案平面模板的空孔图案模口边沿形状所规定的第一色区图案料 的布局。  3), the pattern material in the container with the corresponding hole pattern template vertical circulation system hollow hole pattern flat template hole pattern color area is inserted into the hole pattern die of the hole pattern flat template entering the cloth area position The lower portion has a carrier carrying the function of the pattern material, and forms a layout of the first color zone pattern material defined by the shape of the edge pattern of the aperture pattern of the planar template of the aperture pattern.
4 )、 承载了通过上一步骤中布料区位置的空孔图案平面模板布入的色 区图案原料的载体向制品压制位置方向移动, 或者移动到下一布料位置时, 由另一容器中的另一图案色区的原料在其空白区域填充并刮平, 或者移动 到另一个空孔图案平面模板下布入另一色的图案原料, 以上方式都能形成 有二个色区的完整图案特征的图案原料的第一种图案布局。 4), carrying the color of the plane template of the hole pattern through the position of the cloth area in the previous step When the carrier of the zone pattern material moves toward the pressing position of the product, or moves to the next cloth position, the material of another pattern color zone in the other container is filled and scraped in the blank area thereof, or moved to another hole. The pattern pattern template is placed under the pattern material of another color, and the above manner can form the first pattern layout of the pattern material having the complete pattern features of the two color regions.
5 )、 通过总升降动力装置, 把总升降架上的载有 2-50块不同空孔图案 平面模板的組合支撑架向上或向下移动一个空孔图案平面模板的排列序 位, 由于组合支撑架的移位, 使原经过进口 B位置已进入到与进口 B位置 对应的排列空位的空孔图案平面模板随之向上或向下移动一个空孔图案平 面模板的排列序位, 而原出口 A位置对应的空孔图案平面模板因已移出后 成为了空位,但因组合支撑架的一个序位的移位,使其空位就移到了进口 B 位置的对应位置, 即进口 B位置对应的空孔图案平面才莫板排列空位就随之 空了出来, 这就为转入新的一块不同的空孔图案平面模板的工艺程序提供 了循环条件, 其工艺程序如下:  5), through the total lifting power device, the combination support frame carrying 2-50 different hole pattern flat templates on the total lifting frame is moved up or down by a hole pattern pattern template, due to the combined support The displacement of the frame causes the hole pattern planar template which has entered the arrangement vacancy corresponding to the position of the inlet B through the inlet B position to move up or down with an arrangement order of the hole pattern plane template, and the original outlet A The plane template corresponding to the position of the hole pattern becomes a vacancy after being removed, but due to the displacement of one position of the combined support frame, the vacancy is moved to the corresponding position of the position of the inlet B, that is, the hole corresponding to the position of the inlet B The arrangement of the pattern planes is then vacant, which provides a loop condition for the process of transferring a new flat pattern template with different holes pattern. The process is as follows:
①、 使与进口 B位置对应的动力装置, 把在具有承载已形成布局的图 案原料的功能的载体上部的布料区拉置的空孔图案平面模板, 经过进口 B 位置移动到空孔图案模板立式循环系统中与进口 B位置对应的已空出来的 排列空位; 同时或者然后, 使与出口 A位置对应的动力装置把空孔图案模 板立式循环系统中不同的一块空孔图案模板经过出口 A位置移动到具有承 载已形成布局的图案原料的功能的载体上部的布料区位置。  1. The power device corresponding to the position of the inlet B is moved to the hole pattern template by the position of the hole pattern in the upper portion of the carrier having the function of carrying the pattern material of the formed layout. a vacant arrangement vacancy corresponding to the position of the inlet B in the circulatory system; or at the same time or then, the power device corresponding to the position of the outlet A passes a different hole pattern template in the vertical circulation system of the hole pattern template through the outlet A The position is moved to a cloth zone position having an upper portion of the carrier that carries the function of the pattern material that has formed the layout.
②、 将容器中装有对应空孔图 模板立式循环系统中空孔图案平面模 板空孔图案色区的图案原料通过进 k布料区位置的不同的空孔图案平面模 板的空孔图案模口布入到下部的具有承载图案原料功能的载体上, 并形成 了由这一块不同的空孔图案平面模板的空孔图案模口边沿形状所规定的第 一色区料不同的图案的布局。  2. The pattern material in the container with the corresponding hole pattern template vertical circulation system hollow hole pattern flat template hole pattern color area is passed through the hole pattern of the different hole pattern flat template in the position of the k cloth area. The lower portion of the carrier having the function of carrying the pattern material is formed, and a layout of different patterns of the first color material defined by the shape of the edge pattern of the hole pattern of the different hole pattern flat template is formed.
③、 承载了通过上一步骤中布料区位置的空孔图案平面模板布入的色 区图案原料的载体向制品压制位置方向移动, 或者移动到下一布料位置时, 由另一容器中的另一图案色区的原料在其空白区域填充并刮平, 或者移动 到另一个不同的空孔图案平面模板卞布入另一色的图案原料, 以上方式都 能形成有二个色区的完整图案特征的图案原料的与笫一种图案不同的第二 种图案布局。  3. The carrier carrying the color zone pattern material fed by the hole pattern flat template in the position of the cloth zone in the previous step is moved toward the pressing position of the product, or moved to the next cloth position, by another in another container The material of a pattern color area is filled and smoothed in a blank area thereof, or moved to another different hole pattern flat template to be spliced into another color pattern material, and the above manner can form a complete pattern feature of two color areas. The second pattern layout of the pattern material is different from the pattern of the enamel.
④、 通过总升降动力装置, 把总升降架上的载有 '2- 50块不同空孔图案 平面模板的组合支撑架又向上或向下移动一个空孔图案平面模板的排列序 位, 由于组合支撑架的移位, 使原经过进口 B位置已进入到与进口 B位置 对应的排列空位的空孔图案平面模板随之向上或向下移动一个空孔图案平 面模板的排列序位, 而原出口 A位置对应的空孔图案平面模板因已移出后 成为了空位,但因组合支撑架的一个序位的移位,使其空位就移到了进口 B 位置的对应位置, 即进口 B位置对应的空孔图案平面模板排列空位就又随 之空了出来, 进一转入新的一块不同的空孔图案平面模板的工艺程序的循 环。 4. Through the total lifting power device, the combined support frame carrying the '2-50 different hole pattern flat template on the total lifting frame is moved up or down again by a hole pattern flat template. The displacement of the support frame, so that the original position of the inlet B has entered the position of the inlet B The corresponding hole pattern flat template of the vacancy position moves up or down with an arrangement order of the hole pattern plane template, and the hole pattern flat template corresponding to the original exit A position becomes a vacancy after being removed, but The displacement of a sequence of the combined support frame moves the vacancy position to the corresponding position of the inlet B position, that is, the vacancy position of the plane template corresponding to the entrance B position of the inlet B position is then vacated, and then transferred into a new one. A loop of a different piece of hole pattern flat template of the craft.
6 )、 在工艺流程中, 分别把二次或二次以上布料形成的承载于图案原 料载体中的有各自不同的图案形状特征的二种或二种以上的色彩区组成的 完整图案的彩色原料, 按陶瓷、 或玻璃、 或微晶玻璃、 或含树脂的人造石 或含树脂铺地装饰材料的公知的生产线工艺流程, 送入加压位置, 采用滚 压压延工艺或者使用陶瓷压机压制状态下的平压工艺, 压制成型, 即制成 了本发明的与各自有所不同的相应空孔图案平面模板的空孔图案模口边沿 所规定而形成的色区图案特征一致的三维彩色图案板材坯体; 不断将此类 坯体按自动生产线烧成工艺, 即可得到设计所需之图案有所变化的 2-50块 为循环的不断产生的亚光的本发明所制出的制品, 烧成后再进行抛光即可 得到本发明所制出的抛光的制品; '  6), in the process flow, a complete pattern of color materials composed of two or more color regions of the pattern material carrier and having different pattern shape features formed by the secondary or secondary fabrics respectively , according to the well-known production line process of ceramic, or glass, or glass-ceramic, or resin-containing artificial stone or resin-containing decorative materials, sent to the pressurized position, using the rolling calendering process or using the ceramic press to suppress the state The flat pressing process, the press forming, that is, the three-dimensional color pattern plate having the same color pattern pattern formed by the edge of the die pattern of the corresponding hole pattern flat template of the present invention. The body is continuously subjected to the automatic production line firing process, and 2-50 pieces of the pattern required for the design are obtained, which are cyclically produced by the present invention. After polishing, the polished product prepared by the invention can be obtained;
8、根据权利要求 7所述的一种'制作装饰板材的空孔图案模板立式循环 系统及工艺方法, 其特征在于: 按 -50块不同镂空形状的空孔图案平面模 板的多少数量, 重复相应次数的权利要求 7的第 5 )步骤中①、 ②、 ③、 ④ 的工艺流程, 就能得到一轮总体依次移动循环的按不同空孔图案平面模板 的空孔图案模口形状规定的各自不 ί司图案形状特征的相应多少块的图案原 料布局。 也是说, 在循环过程中, 次都通过工艺流程②的重复, 能得到 相应多少块的一个色区的不同形状的图案料布局, 再通过工艺流程③的重 复, 才可得到相应多少块的有第二个色区图案料布局的完整图案。  8. A vertical circulation system vertical circulation system and method for manufacturing a decorative sheet according to claim 7, characterized in that: the number of the hollow hole pattern flat templates of -50 different hollow shapes is repeated Corresponding to the process flow of 1, 2, 3, 4 in the 5th step of claim 7 correspondingly, it is possible to obtain a round of the overall shape of the die pattern of the hole pattern of the different hole patterns in the overall sequential movement cycle. The number of pattern material layouts corresponding to the corresponding pattern shape features. That is to say, in the process of the cycle, the repetition of the process flow 2 can obtain the layout of the different shapes of the pattern of the corresponding color of a plurality of blocks, and then the repetition of the process flow 3 can obtain the corresponding number of blocks. The complete pattern of the second color zone pattern layout.
9、根据权利要求 7所述的一种制作装饰板材的空孔图案模板立式循环 系统及工艺方法, 其特征在于: 每当 2-50块不同的空孔图案平面才莫板完成 一轮向上或向下的总体依次移动循环, 即总升降架边上的出口 Α位置或进 口 B位置上的一轮总体循环中最后一块空孔图案平面模板处于组合支撑架 上的其它空孔图案平面模板最上部或最下部时, 总升降架的动力装置就调 整成做相反方向的向下或向上移动 i 以此方式来进行每一轮完整总循环, 即如果第一轮总体循环的组合支撑架上的空孔图案平面模板按工艺程序下 降了 2- 50次, 组.合支撑架上最上层的最后一块空孔图案平面模板到达以空 孔图案平面模板循环互换的出口 A位置或进口 B位置的水平面为中间起始 点的位置时, 就完成了第一轮 2-50次的全部向下的总体循环; 第二轮总体 循环就应使组合支撑架上的空孔图案平面模板按工艺,程序, 从以空孔图案 平面模板循环互换的出口 A位置或进口 B位置的水平面为中间起始点的位 置开始向上移动 2- 50次, 上升到组合支撑架的最底一块空孔图案平面模板 到达以空孔图案平面模板循环互换的出口 A位置或进口 B位置的水平面为 中间起始点的位置时, 就完成了另一轮的 2-50次全部向上的总体循环。 在 总循环上下方向变化时, 应对动力装置及的出口 A位置和进口 B位置作相 应的调整。 9. The vertical circulation pattern vertical circulation system and method for manufacturing a decorative sheet according to claim 7, wherein: whenever 2-50 different hole pattern planes are completed, the board completes a round upward Or the overall downward movement cycle, that is, the outlet Α position on the side of the total hoist or the other hole pattern flat template on the combined support frame in the last cycle of the overall cycle in the inlet B position. In the upper or lowermost part, the power unit of the total crane is adjusted to move downward or upward in the opposite direction. In this way, the complete total cycle of each round is performed, that is, if the first round of the overall cycle is on the combined support frame The hole pattern flat template is lowered by the process program by 2-50 times, and the last hole pattern flat template of the uppermost layer on the group support frame reaches the exit A position or the inlet B position which is cyclically interchanged with the hole pattern flat template. The horizontal plane is the middle start When the position of the point is completed, the overall downward cycle of 2-50 times of the first round is completed; the second round of the overall cycle should be such that the hole pattern on the combined support frame is templated by the process, the program, from the hole The position of the exit plane A of the pattern plane template cyclically interchanged or the position of the inlet B position starts to move upwards 2-50 times to the position of the intermediate starting point, and rises to the bottommost hole pattern of the combined support frame. The planar template reaches the plane of the hole pattern. When the exit level of the template cycle interchange or the horizontal plane of the inlet B position is the intermediate starting point, the entire cycle of 2-50 times all upwards is completed. When the total cycle changes in the up and down direction, the power unit and the outlet A position and the inlet B position should be adjusted accordingly.
10、 根据权利要求 7 所述的一种制作装饰板材的空孔图案模板立式循 环系统及工艺方法, 其特征在于: 设立每套由 2- 50块有空孔图案形状模口 的空孔图案平面模板组成的 2- 20套空孔图案平面模板立式循环系统, 并在 每套循环系统旁边设置相应不同色区的图案原料的布料区和具有承载已形 成布局的图案原料的功能的载体, 即可达到有 2- 50种各不完全相同的循环 变化图案的, 而且每块制品又有 2-20个不同的色彩区构成的丰富的图案制 品的制作目的。  10. The vertical circulation pattern vertical circulation system and method for manufacturing a decorative sheet according to claim 7, wherein: each set of pore patterns of 2-50 pieces having a hole pattern shape is established. A flat template consisting of 2-20 sets of hollow pattern flat template vertical circulation system, and a cloth area corresponding to the pattern material of different color areas and a carrier having the function of carrying the patterned material of the formed layout are arranged next to each set of circulation system. It is possible to achieve a production of a rich pattern of 2 to 50 different cyclical patterns, and each article has 2-20 different color regions.
11、 根据权利要求 7所述的一'种制作装饰板材的空孔图案模板立式循 环系统及工艺方法, 其特征在于: 在抽真空的状态下, 进行滚压筒的滚压 压延工艺; 或者为在抽真空的状态 γ使用陶瓷压机压制的平压工艺。  11. The vertical circulation pattern vertical circulation system and method for manufacturing a decorative panel according to claim 7, wherein: the rolling calendering process of the rolling cylinder is performed under vacuum; or A flat pressing process in which a ceramic press is used in a vacuumed state γ.
12、 根据权利要求 7 所述的一'种制作装饰板材的空孔图案模板立式循 环系统及工艺方法, 其特征在于: 采用陶瓷压机的推料架装置或者履带式 送料装置使载体中有预定图案特征的各色原料进入加压位置。  12. A vertical circulation pattern template vertical circulation system and method for manufacturing a decorative sheet according to claim 7, wherein: the pusher frame device or the crawler type feeding device of the ceramic press has a carrier The raw materials of the respective colors of the predetermined pattern feature enter the pressurized position.
PCT/CN2007/001715 2005-06-03 2007-05-29 Vertical type cycle system of molding plates with hollow patterns for manufacturing decorative slabs and process of the same WO2007140707A1 (en)

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