CN101564868A - Artificial stone device manufactured with preset three-dimensional pattern characteristics and technique thereof - Google Patents

Artificial stone device manufactured with preset three-dimensional pattern characteristics and technique thereof Download PDF

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Publication number
CN101564868A
CN101564868A CNA2008100275070A CN200810027507A CN101564868A CN 101564868 A CN101564868 A CN 101564868A CN A2008100275070 A CNA2008100275070 A CN A2008100275070A CN 200810027507 A CN200810027507 A CN 200810027507A CN 101564868 A CN101564868 A CN 101564868A
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pattern
emptying aperture
raw material
dimensional
template
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杨晓晓
杨德宁
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Abstract

The invention relates to an artificial stone device manufactured with preset three-dimensional pattern characteristics and a technique thereof, which is particularly suitable for the production and the application of a novel artificial stone plate with refined preset three-dimensional patterns containing resin. The artificial stone device is characterized by comprising (1) 1-30 pieces of three-dimensional moulding plates or screen plates, which have preset emptying aperture pattern characteristics and a thickness of 0.1-1000 mm; (2) 1-100 of stirrers which mix and stir resin raw materials and inorganic powder; and (3) 1-1000 pieces of plane platy articles for supporting or carrying the raw material with the three-dimensional pattern characteristics and 1-1000 pieces of quadrilateral frame-shaped articles with four surfaces of the characteristics of frame enclosing box shapes or the articles with four detachable edges, wherein, the mould orifice borders of the emptying aperture pattern moulding plates or the screen plates at least have the shape characteristics of 10 cm to 100 m long so as to specify the shape characteristics of the boarder boundary lines of the pattern color zones which correspond to products.

Description

A kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics
Technical field
The present invention relates to a kind of artificial slabstone, particularly relate to device and process that a kind of three-D pattern artificial slabstone that contains color resin that is applicable to that kitchen, toilet and interior decoration deck plate and commerce or house ornamentation are used is made, promptly a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics.
Background technology
Current raising along with development of science and technology and people's living standard, resinous artificial stone plate as ornament materials such as the deck plate in the kitchen panel in the household, toilet washbowl platen and the numerous public utility and commerce, house ornamentation ground, present product has only the artificial colour table of age spot shape, so, people wish that it has the appearance of lithotome, for example artificial grantie, marmorean pattern are felt with top grade of the visual enjoyment that increases product.
But existing resinous artificial stone, comprise can be bonding with the particulate species of inorganic powder material and mixed with resin artificial stone and the resin a kind of new granular artificial stone that hardness and abrasion resistance are arranged that adds quartz sand, on process unit and method, never adopt the three-dimensional template or the silk screen plate of emptying aperture pattern characteristics, especially added the composite set that to produce quickly and efficiently of the monochromatic area emptying aperture pattern three-dimensional template that monochromatic raw material passes through.So not have ever made the artificial stone product of any preset three-dimensional pattern yet.
Only describe in inventor's invention formerly or disclosed and in artificial stone technology, adopt the die device that free sectional hole patterns is arranged, but the monochromatic area emptying aperture pattern three-dimensional template that does not also adopt monochromatic raw material to pass through makes up with it, can not reach the purpose of the goods that can produce quickly and efficiently, especially do not adopt the Mixing Machine device that resin is fully mixed with inorganic raw material, do not adopt the technology that vacuumizes that air is discharged as early as possible simultaneously yet, more the technology by vibration does not make the stronger resinous raw material of viscosity faster, fall from each process procedure neatly, form the lifting of the process unit that is shaped to the three-D pattern goods at last, especially for space temperature process conditions that influence resin solidification in the technology and resin property condition, the innovation arrangement that does not all have science to be suitable for is not more such as the existing such system of the present invention, improving ground has the development of revolutionary development innovation and process to innovate to the manufacturability of the program of the key element of device and technology.
Because the defective that the artificial stone production of above-mentioned existing natural-like stone exists, the inventor is based on being engaged in this type of product design manufacturing abundant for many years practical experience and professional knowledge, actively studied innovation, in the hope of founding a kind of a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of new structure, can improve the general dalle structure of existing conventional artificial stone natural-like stone on the market, make it have more practicality, through constantly research, design, and after studying sample and improvement repeatedly, Now At Last create the present invention who has practical value.
Summary of the invention
A kind of one of the artificial stone device of preset three-dimensional pattern characteristics and main goal of the invention of process of being manufactured with of the present invention is, because artificial stone production technology in the past, the prior art that comprises me all solves how the sticking chromogen material in the different pattern look district is inserted the problem that concrete device carries out stability and high efficiency production, there is not the guide of operability, and because of the resinous raw material of artificial stone be on the equipment that is easy to be bonded in the technical process, all still to often clean aborning, and the pattern mold of present pattern process, its moulding complexity is easy at the edge of pattern mold and the meticulous hole of pattern, progressively solidified in the slit die tool and be stained with or stop up.In view of this, so the present invention is in the manufacture craft of artificial stone based article, in a creative way the pattern mold device that is easy to most be stained with raw material and agitating device and the tabular object of loading pattern raw material or four frame objects of removable assembly, place among the space of an adjustable room temperature, at the operation stage of laying pattern, adopt the temperature of-10 ℃ to 0 ℃ or-10 ℃ to 10 ℃ or-10 ℃ to 20 ℃ or-10 ℃ to 30 ℃ according to technological requirement, can be thereby ensure in continuous 8-24 hour ordinary production, regularly clean once again, otherwise can will clean in 10-30 minute, this is that the inventor is through several studies, result of experiment repeatedly, and increase vibrator assembly on three-D pattern template or silk screen plate or monochromatic area emptying aperture pattern three-dimensional template, to the strong raw material of whereabouts, clarity ground viscosity, reduce at the pattern mold edge and the surface adhere to also very favourable.This just makes has the big production of artificial stone of three-dimensional pattern characteristics to possess the foundation that exercisable composite set is arranged first, and can carry out the big production in high rate ground continuously.This is novelty, creativeness and the practicality place of topmost inventive point of the present invention, i.e. one of goal of the invention place.
The present invention is a kind of to be manufactured with two being of main goal of the invention of the artificial stone device of preset three-dimensional pattern characteristics and process, in technology to adopting a kind of resin of improved adhesive effect, this resin is can not solidify fully in 3000 hours in the normal temperature at 20 ℃ to 50 ℃ environment, only when being 100 ℃ to 200 ℃, temperature just can solidify fully, adopt this improved resin, have in the artificial stone production of preset three-dimensional pattern characteristics in production, to reducing in the operation before heating cure because of bonding pattern template or the silk screen plate of cleaning, the loading object of raw material of all kinds, containers etc. play an important role, can reduce cleaning, enhance productivity.This is novelty, creativeness and the practicality place of second inventive point of the present invention, i.e. two places of goal of the invention.
The present invention is a kind of to be manufactured with three being of main goal of the invention of the artificial stone device of preset three-dimensional pattern characteristics and process, the operability innovation of revolutionary big production is not only arranged on the apparatus of making the three-D pattern artificial stone, a kind of exquisite pattern that is used to produce 3-30 kind pattern colour district has also been proposed, especially 8-30 kind pattern colour district can make exquisite marble, the reliable apparatus of the carpet pattern in granite even tens look districts and exercisable process, with can be by the predetermined design different pattern, in a collection of goods, produce the device and the exercisable process of 3-50 kind different pattern.And on process, use under what conditions for various devices, what use in order by, it reaches what technology purpose etc. all clear and definite definition and standard, this has also initiated the complete process of making the three-D pattern artificial stone, realize that how continuously big production has rapidly and efficiently had concrete technology operating basis but make, this is novelty, creativeness and the practicality place of the 3rd inventive point of the present invention, i.e. three places of goal of the invention.
The present invention is a kind of to be manufactured with four being of main goal of the invention of the artificial stone device of preset three-dimensional pattern characteristics and process:
1., adopt a tetrahedral frame to surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit, and its degree of depth reaches 50mm-3000mm, be provided with one in its underpart and place the middle liftable plate-like articles that carries the raw material of preset three-dimensional pattern characteristics that plant equipment control is arranged of four frames, make this piece plate-like articles be raised to the position of about 10mm-200mm under four frame upper level edges on the operation, be distributed into the operation of plurality of raw materials then to the raw material in preset three-dimensional pattern space, on the plane tabular object that is free sectional hole patterns patterns of features Die and mould plate to put into to be used to the raw material that carries three-dimensional pattern characteristics that predetermined pattern design is arranged and among the four limit box-shaped body objects, and cover the monochromatic area emptying aperture pattern three-dimensional template that the monochromatic raw material of first make passes through, the raw material carrying case that first kind of chromogen material is housed is moved past on monochromatic area emptying aperture pattern three-dimensional template or silk screen plate abreast, vibrator vibration simultaneously, wherein chromogen material is fallen into through the predetermined pattern emptying aperture of monochromatic area emptying aperture pattern three-dimensional template or silk screen plate among predetermined first kind of look district three-dimensional space position of three-dimensional template of predetermined emptying aperture pattern characteristics, process as above, change different monochromatic area emptying aperture pattern three-dimensional template or silk screen plate, make 2 kinds or the different chromogen material of 3-30 kind enter into 2 kinds of design in advance of three-dimensional template of predetermined emptying aperture pattern characteristics or 3-30 kind not among the predetermined three-dimensional locus in homochromy district; Rise all monochromatic area emptying aperture pattern three-dimensional template or the chromogen material carrying case on silk screen plate and the limit then and the three-dimensional template or the silk screen plate of predetermined emptying aperture pattern characteristics are arranged, 2 kinds of obtaining being scheduled to or 3-30 kind be one deck semi-finished product of the three-dimensional pattern characteristics in homochromy district not; Particularly constantly adopt vibratory process, make the half-dried pulpous state raw material that three-dimensional pattern characteristics is arranged that rule are being kept off in four frames be able to smooth by vibration.Got well after ground floor has the raw material layer of preset three-dimensional pattern characteristics at cloth, elevation and subsidence mechanical makes the plate-like articles of the raw material that carries preset three-dimensional pattern characteristics, the gradation classification descends, every decline once, then repeat one and take turns the technique process that is distributed into the preset three-dimensional pattern locus that plurality of raw materials adorned in the predetermined three-dimensional space, repeat many rounds up to the raw material that the multilayer of being adorned in the shape feature space has preset three-dimensional pattern that surrounds that four limit frames are arranged, its thickness reaches the 50mm-3000mm that requires of technology;
2., adopt vaccum-pumping equipment, the four sides there is the raw material that the predetermined pattern feature is arranged in the frame of the box-like feature that frame surrounds vacuumize, getting rid of bubble, and help the density and the intensity of the goods of next step pressing technology, the time that vacuumizes is between 5 minutes to 4 hours;
3., above when vacuumizing operation, the pressurization of employing pressure apparatus with the density and the intensity of reinforced article, adopts warming-up device to press the temperature heating of technological requirement afterwards, heating then helps the quality and the efficient of resin solidification, and the time of pressurization and pressurize was at 5 minutes to 8 hours;
4., after raw material solidifies, remove and pressurize and heat, take four the box-like lateral frame boards that surround apart, the resinous artificial stone that the whole bulk that thickness is arranged that obtains is had a predetermined three-dimensional multicolour pattern is by the principle that keeps the predetermined pattern feature again, and sawing becomes 5mm-30mm thickness and obtains the goods of the present invention of the preset three-dimensional pattern artificial stone of some hair sides;
5., adopt glossing, can obtain the artificial stone product that preset three-dimensional pattern characteristics is arranged of the present invention's polishing.
More than Fa Ming apparatus characteristics and process is applicable to common artificial stone production, especially to making the production of the three-D pattern artificial stone that contains quartz sand, and is particularly conducive to the flatness that solves goods and can cuts according to the required thick or thin requirement in market.Creatively proposed employing three-D pattern mould clone multicolour pattern technology first, but concrete device how to realize big production rapidly and efficiently continuously is with advanced science and high efficiency initiative operating procedure is invented.This is novelty, creativeness and the practicality place of the 4th inventive point of the present invention, i.e. four places of goal of the invention.
The present invention is a kind of to be manufactured with five being of main goal of the invention of the artificial stone device of preset three-dimensional pattern characteristics and process, initiatively provide a kind of exercisable concrete device and process of producing the resinous artificial stone of three-D pattern in 2-30 kind look district efficiently, having comprised:
(1), be ready to following main device and auxiliary facility:
1., 1-30 piece thickness is in the three-dimensional template of the predetermined emptying aperture pattern characteristics of having of 0.1mm-1000mm, the die orifice of its emptying aperture pattern three-dimensional template has the shape facility at the edge of 10cm-100m length, has stipulated the edge boundary line shape facility in the pattern colour district of goods correspondences;
2. and also have corresponding 1-30 piece to be used for the monochromatic area emptying aperture pattern three-dimensional template that the monochrome type raw material passes through, every monochromatic area emptying aperture pattern three-dimensional template is characterised in that when it covers on the three-dimensional template plate of predetermined emptying aperture pattern characteristics, can reserve one by the corresponding with it of design in advance and can make the pattern emptying aperture position in the look district that the color raw material falls, on each piece monochromatic area emptying aperture pattern three-dimensional template limit, also have a coloured raw material carrying case that opening can parallel mobile bottom be arranged;
3., 1-100 makes resin raw material mix the agitator that stirs with inorganic powder material;
4., 1-1000 plane tabular object and 1-1000 tetrahedral frame that are used to hold in the palm or carry the raw material of existing three-dimensional pattern characteristics surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit;
5., on 1-1000 three-dimensional template limits that are installed in predetermined emptying aperture pattern characteristics or be installed on the plane tabular object limit that is used to hold in the palm the raw material that carries existing three-dimensional pattern characteristics or be installed in vibrator on the tetragonal frame shape object limit.
(2), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material.
(3), the three-D pattern template that free sectional hole patterns feature is arranged that predetermined pattern design is arranged is put on the plane tabular object of the raw material that is used to carry three-dimensional pattern characteristics and among the four limit box-shaped body objects, and cover first the monochromatic area emptying aperture pattern three-dimensional template that monochromatic area class raw material passes through that is used for, the raw material carrying case that first kind of chromogen material is housed is moved past on monochromatic area emptying aperture pattern three-dimensional template abreast, vibrator vibration simultaneously, wherein chromogen material is fallen into through the predetermined pattern emptying aperture of monochromatic area emptying aperture pattern three-dimensional template among the predetermined three dimensions position, first kind of look district of three-dimensional template of predetermined emptying aperture pattern characteristics, process as above, change different monochromatic area emptying aperture pattern three-dimensional template, make 2 kinds or the different chromogen material of 3-30 kind enter into 2 kinds of design in advance of three-dimensional template of predetermined emptying aperture pattern characteristics or 3-30 kind not among the predetermined three-dimensional locus in homochromy district; Rise all monochromatic area emptying aperture pattern three-dimensional template and the chromogen material carrying case on the limit then and the three-dimensional template of predetermined emptying aperture pattern characteristics is arranged, obtain at predetermined 2 kinds or the 3-30 kind semi-finished product of the three-dimensional pattern characteristics in homochromy district not that carry on the raw material plate of three-dimensional pattern characteristics;
Adopt vibratory process again, make the raw material that three-dimensional pattern characteristics is arranged that rule are being kept off in four frames be able to closely knit and smooth by vibration;
Perhaps adopt first kind of process conditions: with the condition of attemperating unit control space temperature, to relate in the process of resin the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence at all for-10 ℃ to 30 ℃;
Perhaps adopt second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(4), heating makes resin solidification, obtains the described resinous artificial stone product that preset three-dimensional pattern characteristics is arranged.
But below also be to make the concrete technology operating basis of realizing having carried out being manufactured with of colored preset three-dimensional pattern artificial stone product quickly and efficiently how continuously.This is novelty, creativeness and the practicality place of the 5th inventive point of the present invention, i.e. five places of goal of the invention.
The present invention is a kind of to be manufactured with six being of main goal of the invention of the artificial stone device of preset three-dimensional pattern characteristics and process, but make a kind of resinous artificial stone that adhesive characteristics arranged produce greatly for may: the semi-finished product base substrate that predetermined three-dimensional multicolour pattern feature is arranged that obtains in the described technology of above-mentioned the 5th goal of the invention, the firing equipment of heating through adorning 50-500 piece goods is heated to 100 ℃ to 200 ℃, will accelerate the hardening time of large-scale production, large-scale production efficient and utilization rate are provided, the semi-finished product that solidify or solidify that obtain are polished on polishing machine, just obtain the goods that polish., this how realizes carrying out quickly and efficiently a kind ofly have the big production of the resinous artificial stone of adhesive characteristics that but concrete technology operating basis has been arranged continuously but making again.This is novelty, creativeness and the practicality place of the 6th inventive point of the present invention, i.e. six places of goal of the invention.
The present invention is a kind of to be manufactured with seven being of main goal of the invention of the artificial stone device of preset three-dimensional pattern characteristics and process, especially in pressing technology, but the three-D pattern artificial stone technology that on process I is had has earlier proposed a kind of brand-new operating procedure respectively initiatively, a kind of is that the monolithic of making the three-D pattern artificial stone that contains quartz sand vacuumizes pressurization, using quartz sand, glass or natural granite particle be inorganic powder material with resin when Mixing Machine fully mixes as the raw material produced, prepare a kind of press equipment, before pressurization, vacuumize earlier and vibrate or vacuumize while pressurizeing with vacuum extractor, by vibrating and vacuumizing the removing bubble, second can improve the effect of pressurization and the density intensity of raising goods first.Make and realize that how continuously big production rapidly and efficiently has the artificial stone product's who contains the quartz sand feature of preset three-dimensional pattern device and process, but concrete operating basis has been arranged first.This is novelty, creativeness and the practicality place of the 7th inventive point of the present invention, i.e. seven places of goal of the invention.
In a word, because the present invention's device and process have formed a brand-new technique platform, contained the meaning of numerous innovations and novelty and practicality.
In sum, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of special construction of the present invention, have above-mentioned many advantages and practical value, and in like product, do not see have similar structural design to publish or use and really genus innovation, no matter it structurally or bigger improvement all arranged on the function, have large improvement technically, and produced handy and practical effect, and more existing artificial slabstone has the multinomial effect of enhancement, thereby be suitable for practicality more, and have the extensive value of industry, really be a novelty, progressive, practical new design.
Purpose of the present invention and solve its technical problem underlying and realize by the following technical solutions.A kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to the present invention's proposition, it is specially adapted to a kind of production application of the novel resinous artificial slabstone that meticulous preset three-dimensional pattern is arranged, the composition characteristic of its device is: (1), 1-30 piece thickness are at the three-dimensional template or the silk screen plate of the predetermined emptying aperture pattern characteristics of having of 0.1mm-1000mm, the shape facility of the rarest 10cm-100m length in die orifice edge of its emptying aperture pattern three-dimensional template or silk screen plate has been stipulated the edge boundary line shape facility in the pattern colour district of goods correspondences; (2), there be 1-100 to make resin raw material mix the agitator that stirs with inorganic powder material; (3), there are 1-1000 plane tabular object and 1-1000 tetrahedral frame that are used to hold in the palm or carry the raw material of existing three-dimensional pattern characteristics to surround the quadrilateral frame shape object of box-like feature or four limit objects of removable assembly.
The object of the invention to solve the technical problems can also adopt following measure further to realize.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics, it is characterized in that: have in the described device one according to arts demand can control space temperature for or the attemperating unit of-10 ℃ to 0 ℃ or-10 ℃ to 10 ℃ or-10 ℃ to 20 ℃ or-10 ℃ to 30 ℃, to control the adhering and solidifying degree of artificial stone resin in the corresponding technological process.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics is characterized in that: have 1-10000 to be installed on the three-dimensional template of predetermined emptying aperture pattern characteristics or the silk screen edges of boards in the described device or be installed on the plane tabular object limit that is used to hold in the palm the raw material that carries existing three-dimensional pattern characteristics or be installed in vibrator on the tetragonal frame shape object limit.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics is characterized in that: being used to hold in the palm or carrying on the plane tabular object of raw material of existing three-dimensional pattern characteristics and the quadrilateral frame shape object limit or on the agitator limit, vaccum-pumping equipment is installed.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics is characterized in that: the concora crush or the rolling device that have a raw material that is used for the three-dimensional pattern characteristics that forms to pressurize.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics is characterized in that: a half-finished firing equipment of heating of put 50-500 piece goods that is used to accelerate and guarantee the resin solidification of artificial stone is arranged.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics, it is characterized in that: (1), 1-30 piece thickness are at the three-dimensional template or the silk screen plate of the predetermined emptying aperture pattern characteristics of having of 0.1mm-1000mm, the shape facility of the rarest 10cm-100m length in die orifice edge of its emptying aperture pattern three-dimensional template or silk screen plate has been stipulated the edge boundary line shape facility in the pattern colour district of goods correspondences; (2), and also have corresponding 1-30 piece to be used for monochromatic area emptying aperture pattern three-dimensional template or the silk screen plate that the monochrome type raw material passes through, when it covers on the three-dimensional template of predetermined emptying aperture pattern characteristics or the silk screen plate, it is by 1-10000 emptying aperture position designing the same class look district that can making of hollow out pass through with a kind of color raw material in advance, corresponding with 1-10000 the pattern three dimensions emptying aperture position in the default same class look district of three-dimensional template that predetermined emptying aperture pattern characteristics is arranged or silk screen plate, coloured raw material carrying case that opening can parallel mobile bottom be arranged in addition on each piece monochromatic area emptying aperture pattern three-dimensional template or silk screen edges of boards.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics, it is characterized in that: be used to hold in the palm or carrying the plane tabular object of raw material of existing three-dimensional pattern characteristics and the upper and lower of quadrilateral frame shape object, be useful on the press equipment that the raw material to existing three-dimensional pattern characteristics carries out extrusion forming.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics, it is characterized in that: be used for holding in the palm or carry the upper and lower plate face or the four frame shape object plate faces of plane tabular object of the raw material of existing three-dimensional pattern characteristics, have 20-10000 to help improving the pump drainage pore that vacuumizes efficient.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics, it is characterized in that: in the described quadrilateral frame shape object, a flat board that is used to hold in the palm or carry the raw material of existing three-dimensional pattern characteristics is arranged, described flat board, in order to adapt to thickening the purpose of the raw material surface layer of three-dimensional pattern characteristics is arranged, and the multiple batches of raw material technology that enters, be provided with elevation and subsidence mechanical equipment, described flat board can be descended with every batch of thickening of the raw material layer that three-dimensional pattern characteristics is arranged at the cabinet inner that the degree of depth is arranged, and original position can rise back in next round technology again.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics is characterized in that:
One, it has 2 or 3-30 piece to be used for the emptying aperture pattern template or the silk screen plate that have different emptying aperture pattern characteristics separately by the pattern raw material; And, there is the shape facility of 10cm-100m length at every emptying aperture pattern template or the minimum 1-10000 of having of silk screen plate edge that is used for the difform emptying aperture pattern die orifice by the pattern raw material, and be leading and stipulated the edge or the overall shape feature of 1-10000 decorative pattern of corresponding color in the goods;
Its two, the last table portion zone of its each piece emptying aperture pattern template or silk screen plate is raw material position, cloth pattern colour district, and an immovable support flat board is arranged in its vicinity; It is the cloth raw material casing of hollow out that the bottom of loading the multicolour pattern raw material is arranged on the support flat board; These casings and cloth raw material power set link;
Its three, the bottom of its 2 or 3-30 piece emptying aperture pattern template or silk screen plate is provided with 1-500 the carrier that can carry the multicolour pattern raw material that has formed the pattern form feature, it is joining with the power set that can make its displacement.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics, it comprises the vertical circulating burden distribution system that is used for by the 2-50 piece that emptying aperture pattern plane template by the pattern raw material or silk screen plate form, and it is characterized in that:
One, every template or the rarest 2-10000 of silk screen plate die orifice that is used for emptying aperture pattern plane template by the pattern raw material or silk screen plate has the edge shape facility of 10cm-100m length, stipulated the shape facility at the edge of corresponding 2-10000 goods decorative pattern;
Its two, every template of its 2-50 piece emptying aperture pattern plane template or silk screen plate or silk screen plate separately between the rarest 1-10000 emptying aperture pattern die orifice shape be inequality;
They are three years old, its 2-50 piece emptying aperture pattern plane template or silk screen plate are to be arranged in an orderly manner on the combined support frame on the bracing frame that lies in separately and by vertical direction, and are provided with a total crane and total lifting power plant can make the combined support frame move up and down;
Its four, on its total crane limit, be provided with:
1., adopt the cloth zone position of emptying aperture pattern plane template or silk screen plate cloth;
2., has a carrier of function that carrying has formed the pattern raw material of layout under the cloth zone position;
3., the outlet A position and the import B position of emptying aperture pattern plane template or silk screen plate circulation exchange;
4., driving emptying aperture pattern plane template or silk screen plate cycles through the power set of outlet A position and drives emptying aperture pattern plane template or silk screen plate cycles through the power set of import B position;
5., corresponding with an import B position emptying aperture pattern plane template or the arrangement room of silk screen plate in the combined support frame in emptying aperture pattern plane template or silk screen plate vertical circulating system.
Aforesaid a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics, its process is characterised in that: (1), be ready to following main device and auxiliary facility:
1., 1-30 piece predetermined design is used for the emptying aperture pattern three-dimensional template or the silk screen plate that have different emptying aperture pattern characteristics separately by 2 kinds or 3-30 kind monochromatic area class pattern raw material; And, the edge or the overall shape feature of 1-10000 decorative pattern of corresponding color in the goods dominated and stipulated to every emptying aperture pattern three-dimensional template or the minimum 1-10000 of having of silk screen plate edge shape facility that is used for having by the difform emptying aperture pattern die orifice of pattern raw material 10cm-100m length;
2., on each piece monochromatic area emptying aperture pattern three-dimensional template or silk screen edges of boards, also has a coloured raw material carrying case that opening can parallel mobile bottom be arranged;
3., 1-100 makes resin raw material mix the agitator that stirs with inorganic powder material;
4., 1-1000 plane tabular object and 1-1000 tetrahedral frame that are used to hold in the palm or carry the raw material of existing three-dimensional pattern characteristics surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit;
5., on 1-1000 three-dimensional template that place predetermined emptying aperture pattern characteristics or the silk screen edges of boards or be installed on the plane tabular object limit that is used to hold in the palm the raw material that carries existing three-dimensional pattern characteristics or be installed in vibrator on the tetragonal frame shape object limit.
(2), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material.
(3), the emptying aperture pattern three-dimensional template or the silk screen plate that have different emptying aperture pattern characteristics separately of being used for that predetermined design is arranged by 2 kinds or 3-30 kind monochromatic area class pattern raw material, gradation is placed on the box-shaped body object precalculated position, four limits of the plane tabular object of the raw material that is used to carry three-dimensional pattern characteristics:
Select one: the chromogen material carrying case of the lower openings of having loaded corresponding look district pattern raw material is moved past abreast (the object integral translation that last a kind of raw material or the plane tabular object by making carrying and four limit box-shaped bodies are encircled into thereon, the perhaps chromogen material carrying case translation of lower openings, and directly carry out cloth), thereby the gradation chromogen material cloth that the 2-30 kind is different is fallen on the surface plate that carries the three-dimensional pattern characteristics raw material and in four limit box-shaped body objects, forms the not semi-finished product of the three-D pattern look district boundary line feature in homochromy district of be scheduled to 2 kinds of the leading and regulation of the edge shape of die orifice of the different emptying aperture pattern three-dimensional template of press the predetermined pattern design or silk screen plate or 3-30 kind;
Select two: also or the supporting body that carries the plane tabular object of raw material of three-dimensional pattern characteristics and four limit box-shaped body objects thereof under the emptying aperture pattern three-dimensional template of the emptying aperture pattern characteristics that each monochromatic area class pattern raw material passes through or silk screen plate, pass through successively, thereby gradation is fallen into the predetermined different colored raw material of corresponding 2-30 kind by cloth, thereby forms the not semi-finished product of the three-D pattern look district boundary line feature in homochromy district of be scheduled to 2 kinds of the leading and regulation of the edge shape of die orifice of the different emptying aperture pattern three-dimensional template of press the predetermined pattern design or silk screen plate or 3-30 kind;
Select three: perhaps be distributed into the raw material of all kinds that multilayer has three-dimensional pattern characteristics on the tabular supporting body, thereby form the not semi-finished product of the multi-layer three-dimension pattern colour district boundary line feature in homochromy district of be scheduled to 2 kinds of the leading and regulation of the edge shape of die orifice of the different emptying aperture pattern three-dimensional template of press the predetermined pattern design or silk screen plate or 3-30 kind;
Adopt vibratory process again, make the raw material that three-dimensional pattern characteristics is arranged that rule are being kept off in four frames be able to closely knit and smooth by vibration;
Perhaps adopt first kind of process conditions: with the condition of attemperating unit control space temperature, to relate in the process of resin the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence at all for-10 ℃ to 30 ℃;
Perhaps adopt second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(4), heating makes resin solidification, obtains the described resinous artificial stone product that preset three-dimensional pattern characteristics is arranged.
Aforesaid a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics, its process is characterised in that:
(1), be ready to following main device and auxiliary facility:
1. .1-30 piece thickness is in the three-dimensional template of the predetermined emptying aperture pattern characteristics of having of 0.1mm-1000mm, the edge boundary line shape facility in the pattern colour district of goods correspondences is dominated and stipulated to the shape facility of the rarest 10cm-100m length of die orifice of its emptying aperture pattern three-dimensional template;
2.. and also have corresponding 1-30 piece to be used for the monochromatic area emptying aperture pattern three-dimensional template that each monochrome type raw material passes through, every monochromatic area emptying aperture pattern three-dimensional template is characterised in that: when it covers on the three-dimensional template of predetermined emptying aperture pattern characteristics, can reserve one by the corresponding with it of design in advance and can make the pattern emptying aperture position in the look district that the color raw material falls, on each piece monochromatic area emptying aperture pattern three-dimensional template limit, also have a coloured raw material carrying case that opening can parallel mobile bottom be arranged;
3. .1-100 makes resin raw material mix the agitator that stirs with inorganic powder material;
4. .1 piece-1000 piece is used to hold in the palm or plane tabular object and 1-1000 tetrahedral frame of carrying the raw material of existing three-dimensional pattern characteristics surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit;
5. .1-1000 places on the three-dimensional template limit of predetermined emptying aperture pattern characteristics or is installed on the plane tabular object limit that is used to hold in the palm the raw material that carries existing three-dimensional pattern characteristics or is installed in vibrator on the tetragonal frame shape object limit.
(2), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material.
(3), the three-D pattern template that free sectional hole patterns feature is arranged that predetermined pattern design is arranged is put on the plane tabular object of the raw material that is used to carry three-dimensional pattern characteristics and among the four limit box-shaped body objects, and cover first the monochromatic area emptying aperture pattern three-dimensional template that monochromatic area class raw material passes through that is used for, the raw material carrying case that first kind of chromogen material is housed is moved past on monochromatic area emptying aperture pattern three-dimensional template abreast, vibrator vibration simultaneously, make wherein chromogen material among the predetermined pattern emptying aperture of monochromatic area emptying aperture pattern three-dimensional template falls into the three dimensions position, first kind of look district of the predetermined three-dimensional template that predetermined emptying aperture pattern characteristics is arranged, process as above, change different monochromatic area emptying aperture pattern three-dimensional template, 2 kinds or the different chromogen material of 3-30 kind are entered among the three-dimensional space position that 2 kinds of three-dimensional template of predetermined emptying aperture pattern characteristics or 3-30 kind design in advance; Rise all monochromatic area emptying aperture pattern three-dimensional template and the chromogen material carrying case on the limit then and the three-dimensional template of predetermined emptying aperture pattern characteristics is arranged, obtain at predetermined 2 kinds or the 3-30 kind semi-finished product of the three-dimensional pattern characteristics in homochromy district not that carry on the raw material plate of three-dimensional pattern characteristics;
Adopt vibratory process again, make the raw material that three-dimensional pattern characteristics is arranged that rule are being kept off in four frames be able to closely knit and smooth by vibration;
Perhaps adopt first kind of process conditions: with the condition of attemperating unit control space temperature, to relate in the process of resin the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence at all for-10 ℃ to 30 ℃;
Perhaps adopt second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(4), heating makes resin solidification, obtains the described resinous artificial stone product that preset three-dimensional pattern characteristics is arranged.
Aforesaid a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics, its process is characterised in that:
(1), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material; Relate in the process of resin at all, select one as implementation condition by following process conditions:
First kind of process conditions: with attemperating unit control space temperature be-10 ℃ to 30 ℃ condition, the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence;
Perhaps second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(2), adopt a tetrahedral frame to surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit, and its degree of depth reaches 50mm-3000mm, be provided with one in its underpart and place the middle liftable plate-like articles that carries the raw material of preset three-dimensional pattern characteristics that plant equipment control is arranged of four frames, and make this piece plate-like articles be raised to the position of about 10mm-200mm under four frame upper level edges on the operation, be distributed into the operation of plurality of raw materials then to the preset three-dimensional pattern space, the three-dimensional template that free sectional hole patterns feature is arranged that predetermined pattern design is arranged is put on the plane tabular object of the raw material that is used to carry three-dimensional pattern characteristics and among the four limit box-shaped body objects, and cover the monochromatic area emptying aperture pattern three-dimensional template that the monochromatic raw material of first make passes through, the raw material carrying case that first kind of chromogen material is housed is moved past on monochromatic area emptying aperture pattern three-dimensional template abreast, vibrator vibration simultaneously, make wherein chromogen material among the predetermined pattern emptying aperture of monochromatic area emptying aperture pattern three-dimensional template falls into the three dimensions position, first kind of look district of the predetermined three-dimensional template that predetermined emptying aperture pattern characteristics is arranged, process as above, change different monochromatic area emptying aperture pattern three-dimensional template, make 2 kinds or the different chromogen material of 3-30 kind enter into 2 kinds of design in advance of three-dimensional template of predetermined emptying aperture pattern characteristics or 3-30 kind not among the predetermined three-dimensional locus in homochromy district; Rise all monochromatic area emptying aperture pattern three-dimensional template and the chromogen material carrying case on the limit then and the three-dimensional template of predetermined emptying aperture pattern characteristics is arranged, 2 kinds of obtaining being scheduled to or 3-30 kind be the semi-finished product of a layer depth of the three-dimensional pattern characteristics in homochromy district not; Particularly constantly adopt vibratory process, make the half-dried pulpous state raw material that three-dimensional pattern characteristics is arranged that rule are being kept off in four frames be able to smooth by vibration.Got well after ground floor has the raw material layer of preset three-dimensional pattern characteristics at cloth, elevation and subsidence mechanical makes the plate-like articles of the raw material that carries preset three-dimensional pattern characteristics, the gradation classification descends, every decline once, then repeat one and take turns the technique process that is distributed into the preset three-dimensional pattern locus that one deck plurality of raw materials adorned in the predetermined three-dimensional space, repeating many rounds has the raw thickness of preset three-dimensional pattern to reach the 50mm-3000mm that requires of technology up to the multilayer of being adorned in the shape feature space that surrounds that four limit frames are arranged;
(3), adopt vaccum-pumping equipment, the four sides there is the multilayer in the frame of the box-like feature that frame surrounds have the raw material of predetermined pattern feature to vacuumize, getting rid of bubble, and help the density and the intensity of the goods of next step pressing technology, the time that vacuumizes is between 5 minutes to 4 hours;
(4), above when vacuumizing operation, the pressurization of employing pressure apparatus with the density and the intensity of reinforced article, adopts warming-up device to press the temperature heating of technological requirement afterwards, heating then helps the quality and the efficient of resin solidification, and the time of pressurization and pressurize was at 5 minutes to 8 hours;
(5), after raw material solidifies, remove and pressurize and heat, take four the box-like lateral frame boards that surround apart, the resinous artificial stone that the whole bulk that thickness is arranged that obtains is had a predetermined three-dimensional multicolour pattern is by the principle that keeps the predetermined pattern feature again, and sawing becomes 5mm-30mm thickness and obtains the goods of the present invention of the preset three-dimensional pattern artificial stone of some hair sides.
Aforesaid a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics, the artificial stone product that its process is efficiently made polychrome district preset three-dimensional pattern characteristics is characterised in that:
(1), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material; Relate in the process of resin at all, select one as implementation condition by following process conditions:
First kind of process conditions: with attemperating unit control space temperature be-10 ℃ to 30 ℃ condition, the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence;
Perhaps second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(2), prepare and install the efficient emptying aperture pattern mould system of making the artificial stone product of polychrome district preset three-dimensional pattern characteristics of a cover, comprising:
One, it has 2 or 3-30 piece to be used for the emptying aperture pattern template that has different emptying aperture pattern characteristics separately by the pattern raw material; And, the boundary line edge or the overall shape feature of 1-10000 decorative pattern of corresponding color in the goods dominated and stipulated to the every minimum 1-10000 of having of emptying aperture pattern template edge shape that is used for having by the difform emptying aperture pattern die orifice of pattern raw material 10cm-100m length;
Its two, the last table portion zone of its each piece emptying aperture pattern template is raw material position, cloth pattern colour district, and an immovable support flat board is arranged in its vicinity; It is the cloth raw material casing of hollow out that the bottom of loading the multicolour pattern raw material is arranged on the support flat board; These casings and cloth raw material power set link;
Its three, the bottom of its 2 or 3-30 piece emptying aperture pattern template is provided with 1-30 the carrier that can carry the multicolour pattern raw material that has formed the pattern form feature, it is joining with the power set that can make its displacement.
(3), near the position emptying aperture pattern mould system of efficiently making multi-color area pattern article, also be provided with an energy the colored raw material that forms 2 kinds or 3-30 kind colour image look district feature, send into the supporting body device of shaping area, the supporting body device had following several selection:
Select 1: the surface plate that four frames are arranged;
Select 2: plane crawler belt shape supporting body device;
Select 3: surface plate supporting body device capable of circulation;
(4), in the cloth raw material casing of the bottom hollow out on 2 or 3-30 piece are had nothing in common with each other immovable support flat board on emptying aperture pattern template limit of emptying aperture pattern form feature, put into and constantly replenish goods corresponding required 2 kinds or the different colored raw material of 3-30 kind of predetermined design making.
(5), simultaneously the cloth raw material casing that 2 kinds or the different chromogen material of 3-30 kind are housed is dragged translation or promotes translation on 2 of the emptying aperture pattern characteristics of having nothing in common with each other of its underpart or 3-30 piece emptying aperture pattern template respectively, the pattern form that the patterned layer that makes its raw material of all kinds leading by the pattern form at emptying aperture edge and that stipulated drop into edge in the multicolour pattern raw material carrier or ramped shaped is heaped, by the interplanar spacing position between control emptying aperture pattern template and the multicolour pattern raw material carrier, can control the thickness of pattern raw material (being the raw material of powdery or pulpous state).
(6), whenever finish above (5) step, after being the heap of the required raw material of all kinds of the goods pattern form that all in the multicolour pattern raw material carrier, forms patterned layer, power set make these multicolour pattern raw material carriers move to the shaping position direction, and only move to next required cloth pattern raw material position of cycle arrangement, repeat the technological action of (5) again, make in the carrier the colored raw material of another kind of required predetermined pattern on the cloth.
Required pattern is made up of how many kinds of multicolour pattern look district, will carry out the different required painting cloth material of how many times, will make multicolour pattern raw material carrier displacement how many times, that is to say, repeat the technological action of the necessity in above-mentioned (5) step of how many times and (4) step.The technological action number of times that these carry out according to required multicolour pattern look district quantity, each multicolour pattern look district raw material of complete cloth moves small routine exactly.
(7), after a multicolour pattern raw material carrier of close shaping position is to have loaded 2 kinds or 3-30 kind according to designing requirement and formed the not homochromy pattern raw material of pattern layout, finish each multicolour pattern look district raw material of cloth and moved small routine, just begun to become the state of the art that can enter moulding.Send into the raw material that 2 kinds or 3-30 kind chromatic colour pattern layout are arranged that forms design in advance in the bogey this moment, the object that the plane tabular object of this bogey or carrying preset three-dimensional pattern raw material and four limit box-shaped bodies are encircled into, but or the degree of depth of the one-step molded multilayer four sides frame that reaches 50mm-3000mm surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit.
And the different pattern look district of 2 kinds of the back or 3-30 kind different color is in the still just the same repetitive cycling that moves of the cloth of 2 or 3-30 positions, just constantly last piece has been loaded the raw material of complete pattern shape facility of the predetermined design pattern of various predetermined colours each time, be sent in the object of thickness of the plane tabular object of carrying preset three-dimensional pattern raw material and the making monolith articles that four limit box-shaped bodies are encircled into, but or the degree of depth that the is sent to the one-shot forming polylith successively four sides frame that reaches 50mm-3000mm surround in the object of the quadrilateral frame shape object of box-like feature or four removable assemblies in limit.
What pay special attention to is, constantly adopts vibratory process, makes the raw material that three-dimensional pattern characteristics is arranged in shaped device be able to smooth by vibration.
Here the critical process condition that it may be noted that is that above technical process all will be controlled at or-10 ℃ to 0 ℃ its workspace temperature; Or-10 ℃ to 10 ℃; Or-10 ℃ to 20 ℃; Or-10 ℃ carried out under 30 ℃ condition.
(8), moulding:
Select one, to the preset three-dimensional pattern raw material in the plane tabular object of the making monolith articles of shaped device and the object that four limit box-shaped bodies are encircled into, treat promptly to obtain the artificial stone product that the present invention has preset three-dimensional pattern characteristics behind its resin solidification.
The four sides frame of selecting two, but the degree of depth of the one-step molded multilayer pattern raw material layer of shaped device being reached 50mm-3000mm surrounds the preset three-dimensional pattern raw material of the multilayer stack in the object of the quadrilateral frame shape object of box-like feature or four removable assemblies in limit, adopt vaccum-pumping equipment, the raw material that the predetermined pattern feature is arranged in its frame is vacuumized, to get rid of bubble, it helps the density and the intensity of the goods of next step pressing technology, and the time that vacuumizes is between 5 minutes to 4 hours; When vacuumizing or afterwards, adopt density and the intensity of pressure apparatus pressurization with reinforced article; Adopt the warming-up device heating afterwards, help the quality and the efficient of resin solidification; The time of pressurization and pressurize was at 5 minutes to 8 hours; After raw material solidifies, remove and pressurize and heat, take four the box-like lateral frame boards that surround apart, the resinous artificial stone that the whole bulk that thickness is arranged that obtains is had a predetermined three-dimensional multicolour pattern is by the principle that keeps the predetermined pattern feature again, and sawing becomes 5mm-30mm thickness and obtains the goods of the present invention of the preset three-dimensional pattern artificial stone of some hair sides.
(9), constantly repeat the selection one of above (4), (5), (6), (7), (8) or select two necessary operation, the High-efficient Production artificial stone product that preset three-dimensional pattern characteristics is arranged of top grade of pattern that goes out the predetermined design of 2 kinds of predetermined pattern or 3-30 kind rich colors constantly just especially can make the top stone material and the carpet pattern of the fine pattern in 10-30 kind look district.
Aforesaid a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics, its process is characterised in that:
(1), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material; Relate in the process of resin at all, select one as implementation condition by following process conditions:
First kind of process conditions: with attemperating unit control space temperature be-10 ℃ to 30 ℃ condition, the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence;
Perhaps second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(2), be ready to one and be with the 2-50 piece and be used for the emptying aperture pattern template vertical circulating system that the emptying aperture pattern plane template by the pattern raw material is formed, comprising:
One, every the rarest 2-10000 of template die orifice that is used for the emptying aperture pattern plane template by the pattern raw material has the edge shape of 10cm-100m length, stipulated the shape facility at the boundary line edge of corresponding 2-10000 goods decorative pattern;
Its two, every template of its 2-50 piece emptying aperture pattern plane template separately between the rarest 1-10000 emptying aperture pattern die orifice shape be inequality;
Its three, its 2-50 piece emptying aperture pattern plane template is to be arranged in an orderly manner on the combined support frame on the bracing frame that lies in separately and by vertical direction, and is provided with a total crane and total lifting power plant can make the combined support frame move up and down;
Its four, on its total crane limit, be provided with:
1., adopt the cloth zone position of emptying aperture pattern plane template cloth;
2., has a carrier of function that carrying has formed the pattern raw material of layout under the cloth zone position;
3., the outlet A position and the import B position of emptying aperture pattern plane template circulation exchange;
4., driving emptying aperture pattern plane template cycles through the power set of outlet A position and drives the power set that emptying aperture pattern plane template cycles through import B position;
5., emptying aperture pattern plane template an arrangement room in combined support frame corresponding in emptying aperture pattern plane template vertical circulating system with import B position.
(3), in the emptying aperture pattern template vertical circulating system, when adopting different emptying aperture pattern plane templates to make the recurrent state that changes multicolour pattern, at first be to make and the corresponding power set in import B position, go to move to arrangement room corresponding in the emptying aperture pattern template vertical circulating system through import B position with import B position having formed the emptying aperture pattern plane template of cloth zone position on carrier top of function of the pattern raw material of layout having carrying; Simultaneously or then, the power set corresponding with exporting the A position are moved to the different emptying aperture pattern template of another piece in the emptying aperture pattern template vertical circulating system through outlet A position and have the cloth zone position on carrier top of function that carrying has formed the pattern raw material of layout.
(4), the emptying aperture pattern die orifice of pattern raw material that corresponding emptying aperture pattern template vertical circulating system hollow hole pattern plane template emptying aperture pattern colour district is housed in the container emptying aperture pattern plane template by entering the cloth zone position is distributed on the carrier with carrying pattern raw material function of bottom, and formed layout by the first look district pattern material of the emptying aperture pattern die orifice edge shape defined of this part emptying aperture pattern plane template.
(5), carried by previous step rapid in the carrier of the look district pattern raw material that is distributed into of the emptying aperture pattern plane template of cloth zone position move to the product molding locality, when perhaps moving to next cloth position, raw material by another pattern colour district in another container is filled and is wipeed off at its white space, perhaps move to the pattern raw material that is distributed into another look under another emptying aperture pattern plane template, can both be formed with first kind of pattern layout of the complete pattern patterns of features raw material in two look districts with upper type.
(6), by total lifting power plant, the combined support frame that is loaded with the different emptying aperture pattern of 2-50 piece plane template on total crane is moved up or down the arrangement tagmeme of an emptying aperture pattern plane template, because the displacement of combined support frame, the emptying aperture pattern plane template that makes former process import B position enter into the arrangement room corresponding with import B position moves up or down the arrangement tagmeme of an emptying aperture pattern plane template thereupon, and the emptying aperture pattern plane template of former outlet A position correspondence is because of becoming the room after shifting out, but displacement because of a tagmeme of combined support frame, make its room just move on to the correspondence position of import B position, be the emptying aperture pattern plane template of import B position correspondence arrange the room just empty thereupon come out, this just provides cycling condition for the process that changes a new different emptying aperture pattern plane template over to, and its process is as follows:
1., make and the corresponding power set in import B position, having formed the emptying aperture pattern plane template of cloth zone position on carrier top of function of the pattern raw material of layout having carrying, move to the arrangement room that has been available corresponding in the emptying aperture pattern template vertical circulating system with import B position through import B position; Simultaneously or then, the power set corresponding with exporting the A position are moved to different in an emptying aperture pattern template vertical circulating system emptying aperture pattern templates through outlet A position and have the cloth zone position on carrier top of function that carrying has formed the pattern raw material of layout.
2., the emptying aperture pattern die orifice of pattern raw material that corresponding emptying aperture pattern template vertical circulating system hollow hole pattern plane template emptying aperture pattern colour district is housed in the container different emptying aperture pattern plane template by entering the cloth zone position is distributed on the carrier with carrying pattern raw material function of bottom, and formed layout by the different pattern of the first look district material of the emptying aperture pattern die orifice edge shape defined of the different emptying aperture pattern plane template of this part.
3., carried by previous step rapid in the carrier of the look district pattern raw material that is distributed into of the emptying aperture pattern plane template of cloth zone position move to the product molding locality, when perhaps moving to next cloth position, raw material by another pattern colour district in another container is filled and is wipeed off at its white space, perhaps move to the pattern raw material that is distributed into another look under another different emptying aperture pattern plane template, can both be formed with upper type two look districts complete pattern patterns of features raw material with first kind of second kind of pattern layout that pattern is different.
4., by total lifting power plant, the combined support frame that is loaded with the different emptying aperture pattern of 2-50 piece plane template on total crane is moved up or down the arrangement tagmeme of an emptying aperture pattern plane template again, because the displacement of combined support frame, the emptying aperture pattern plane template that makes former process import B position enter into the arrangement room corresponding with import B position moves up or down the arrangement tagmeme of an emptying aperture pattern plane template thereupon, and the emptying aperture pattern plane template of former outlet A position correspondence is because of becoming the room after shifting out, but displacement because of a tagmeme of combined support frame, make its room just move on to the correspondence position of import B position, be the emptying aperture pattern plane template of import B position correspondence arrange the room just empty thereupon again come out, and then change the process circulation of a new different emptying aperture pattern plane template over to.
(7), in technological process, the colored raw material that is carried on the complete pattern that two or more the color zones by different separately pattern form features in the pattern raw material carrier forms that the above cloth of secondary or secondary is formed respectively, be sent to shaped device, the object that the plane tabular object of this bogey or carrying preset three-dimensional pattern raw material and four limit box-shaped bodies are encircled into, but or the degree of depth of the one-step molded multilayer four sides frame that reaches 50mm-3000mm surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit.
What pay special attention to is, constantly adopts vibratory process, makes the raw material that three-dimensional pattern characteristics is arranged in shaped device be able to smooth by vibration.
Here the critical process condition that it may be noted that is that above technical process all will be controlled at or-10 ℃ to 0 ℃ its workspace temperature; Or-10 ℃ to 10 ℃; Or-10 ℃ to 20 ℃; Or-10 ℃ carried out under 30 ℃ condition.
(8), moulding:
Select one, to the preset three-dimensional pattern raw material in the plane tabular object of the making monolith articles of shaped device and the object that four limit box-shaped bodies are encircled into, treat promptly to obtain the artificial stone product that the present invention has different preset three-dimensional pattern characteristics behind its resin solidification.
The four sides frame of selecting two, but the degree of depth of the one-step molded multilayer pattern raw material layer of shaped device being reached 50mm-3000mm surrounds the preset three-dimensional pattern raw material of the multilayer stack in the object of the quadrilateral frame shape object of box-like feature or four removable assemblies in limit, adopt vaccum-pumping equipment, the raw material that the predetermined pattern feature is arranged in its frame is vacuumized, to get rid of bubble, it helps the density and the intensity of the goods of next step pressing technology, and the time that vacuumizes is between 5 minutes to 4 hours; When vacuumizing or afterwards, adopt density and the intensity of pressure apparatus pressurization with reinforced article; Adopt the warming-up device heating afterwards, help the quality and the efficient of resin solidification; The time of pressurization and pressurize was at 5 minutes to 8 hours; After raw material solidifies, remove and pressurize and heat, take four the box-like lateral frame boards that surround apart, the resinous artificial stone that the whole bulk that thickness is arranged that obtains is had predetermined different three-dimensional color patterns is by the principle that keeps various different predetermined pattern features again, and sawing becomes 5mm-30mm thickness and obtains the goods of the present invention of artificial stone of the predetermined different three-D patterns of some hair sides.
(9), through polishing, can obtain 2-50 piece that the pattern of design changes to some extent the artificial stone product that preset three-dimensional pattern characteristics is arranged for the present invention's polishing of the continuous generation of circulation.
Aforesaid a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics, its process is characterised in that: in technology to adopting a kind of resin of improved adhesive effect, this resin can not solidify in 20 ℃ to 50 ℃ environment in 3000 hours fully, only when being 100 ℃ to 200 ℃, temperature just can solidify fully, adopt this improved resin, play an important role to reducing in the operation before heating cure because of the bonding loading object that cleans pattern template, raw material of all kinds, container etc., can reduce cleaning, enhance productivity.
Aforesaid a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics, its process is characterised in that: in the process of vibratory process, adopt vaccum-pumping equipment to vacuumize simultaneously,, improve the quality with the three-dimensional bubble of thorough removing goods.
Aforesaid a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics, its process is characterised in that: the press equipment for preparing a kind of concora crush or roll extrusion, before pressurization, vacuumize or vacuumize with vacuum extractor earlier while pressurizeing, by vacuumizing the removing bubble, second can improve the effect of pressurization and the density intensity of raising goods first.
Aforesaid a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics, its process is characterised in that: the firing equipment that can adorn the semi-finished product warp that predetermined three-dimensional multicolour pattern feature is arranged that is mixed with inorganic powder by resin 50-500 piece goods, heat and be heated to 100 ℃-200 ℃, will accelerate hardening time, enhance productivity.
Aforesaid a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics, its process is characterised in that: solidify or setting time at different raw material processing compounds, and then take out the goods that four frames just obtain preset three-dimensional pattern characteristics.
Aforesaid a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics, its process is characterised in that: the semi-finished product that solidify or solidify that obtain are polished on polishing machine, just obtain the goods that polish.
Above-mentioned explanation only is the general introduction of technical solution of the present invention, for can clearer understanding technological means of the present invention, and can be implemented according to the content of specification, below with preferred embodiment of the present invention and conjunction with figs. describe in detail as after.
Being explained as follows of Reference numeral in the accompanying drawing:
101: oblique line is partly represented the ecru blank pattern look district of goods
102: cross hairs is partly represented the lark blank pattern look district of goods
103: pore is partly represented the burgundy blank pattern look district of goods
1: the artificial stone raw materials that the ecru resin mixes with inorganic powder
2: the artificial stone raw materials that the lark resin mixes with inorganic powder
3: the artificial stone raw materials that the burgundy resin mixes with inorganic powder
191: oblique line partly represents to be the loading ecru resin of three-dimensional template of free sectional hole patterns and the space, mould emptying aperture pattern colour district of inorganic powder mixed material
192: cross hairs partly represents to be the loading lark resin of three-dimensional template of free sectional hole patterns and the space, mould emptying aperture pattern colour district of inorganic powder mixed material
193: pore partly represents to be the loading burgundy resin of three-dimensional template of free sectional hole patterns and the space, mould emptying aperture pattern colour district of inorganic powder mixed material
190: the monochromatic area emptying aperture pattern three-dimensional template cloth of expression by separately falls the ecru and the resinous artificial stone raw materials of lark that form and heaps the white space space that the remaining preparation in back is distributed into the resinous artificial stone raw materials of burgundy
4: the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness
A: with the monochromatic area emptying aperture pattern three-dimensional template of being used for of the corresponding hollow out in ecru pattern colour district of goods and three-dimensional template predetermined design by the 0.5mm thickness of ecru raw material
A-0: the ecru pattern colour district emptying aperture die orifice of hollow out
BC: except that predetermined ecru pattern area is the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture
B: with the monochromatic area emptying aperture pattern three-dimensional template of being used for of the corresponding hollow out in lark pattern colour district of goods and three-dimensional template predetermined design by the 0.5mm thickness of lark raw material
B-0: the lark pattern colour district emptying aperture die orifice of hollow out
AC: except that predetermined lark pattern area is the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture
C: with the monochromatic area emptying aperture pattern three-dimensional template of being used for of the corresponding hollow out in burgundy pattern colour district of goods and three-dimensional template predetermined design by the 0.5mm thickness of burgundy raw material
C-0: the burgundy pattern colour district emptying aperture die orifice of hollow out
AB: except that predetermined burgundy pattern area is the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture
A0: with the monochromatic area emptying aperture pattern three-dimensional template of being used for of the corresponding hollow out in ecru pattern colour district of goods predetermined design by the 0.5mm thickness of ecru raw material
A0-0: the ecru pattern colour district emptying aperture die orifice of hollow out
BC0: except that predetermined ecru pattern area is the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture
B0: with the monochromatic area emptying aperture pattern three-dimensional template of being used for of the corresponding hollow out in lark pattern colour district of goods predetermined design by the 0.5mm thickness of lark raw material
B0-0: the lark pattern colour district emptying aperture die orifice of hollow out
AC0: except that predetermined lark pattern area is the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture
C0: with the monochromatic area emptying aperture pattern three-dimensional template of being used for of the corresponding hollow out in burgundy pattern colour district of goods predetermined design by the 0.5mm thickness of burgundy raw material
C0-0: the burgundy pattern colour district emptying aperture die orifice of hollow out
AB0: except that predetermined burgundy pattern area is the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture
5: the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged
6: the surface plate of the resinous artificial stone raw materials of support
7: all around lateral frame board that is used to advise the resinous artificial stone raw materials of support on the flat abutment plate
8: the generous section bar pressure forming machine that alphabetical N represents
9: the bottom of putting on landing slab is the chromogen material carrying case of opening
10: vacuum (-tight) housing
11: the vaccum-pumping equipment that alphabetical P represents
12: the surface plate of going to the bottom of square frame
13: the last surface plate of square frame
19: zed is represented vibrator
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics to foundation the present invention proposition, forms concrete structure, feature and effect thereof and the embodiment of three-dimensional color pattern artificial stone to make as three predetermined pattern colour districts of goods by the resinous artificial stone raw materials of ecru, lark and burgundy, describe in detail as after.
Seeing also shown in Figure 1ly, is the goods plane pattern structural representation that the first and the 3rd embodiment of a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and process is of a size of 1000mm * 1000mm.From scheming as seen, label 101 oblique lines are partly represented ecru blank pattern look district, and label 102 cross hairs are partly represented lark blank pattern look district, and label 103 pores are partly represented burgundy blank pattern look district.
Seeing also shown in Figure 2ly, is the cross-sectional view of the local amplifier section of cross section of the first and the 3rd embodiment of a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and the process goods that are of a size of 1000mm * 1000mm.From scheming as seen, label 101 oblique lines are partly represented ecru blank pattern look district, and label 102 cross hairs are partly represented lark blank pattern look district, and label 103 pores are partly represented burgundy blank pattern look district.
See also shown in Figure 3, it is the of all kinds predetermined colored raw material that is used to load among the first and the 3rd embodiment of a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and process on request, the next door is provided with vibrator, is no less than the plane schematic top plan view of the three-dimensional template of the predetermined emptying aperture pattern characteristics of having of 20mm thickness.From scheming as seen the three-dimensional template integral body that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness of label 4 expression steel matter; Label 191 oblique lines partly represent to load the space, mould emptying aperture pattern colour district of ecru resin and inorganic powder raw materials mixed; Label 192 cross hairs partly represent to load the space, mould emptying aperture pattern colour district of lark resin and inorganic powder raw materials mixed; Label 193 pores partly represent to load the space, mould emptying aperture pattern colour district of burgundy resin and inorganic powder raw materials mixed; Label 19 zeds represent to be installed in the vibrator on three-dimensional template next door.
See also shown in Figure 4, it is the of all kinds predetermined colored raw material that is used to load among the first and the 3rd embodiment of a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and process on request, the next door is provided with vibrator, is no less than the section partial schematic diagram of the three-dimensional template of the predetermined emptying aperture pattern characteristics of having of 20mm thickness.From scheming as seen the three-dimensional template integral body that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness of label 4 expression steel matter; Label 191 oblique lines partly represent to load the space, mould emptying aperture pattern colour district of ecru resin and inorganic powder raw materials mixed; Label 192 cross hairs partly represent to load the space, mould emptying aperture pattern colour district of lark resin and inorganic powder raw materials mixed; Label 193 pores partly represent to load the space, mould emptying aperture pattern colour district of burgundy resin and inorganic powder raw materials mixed; Label 19 zeds are represented vibrator.
See also shown in Figure 5, be a kind of artificial stone device of preset three-dimensional pattern characteristics and the first and the 3rd embodiment of process of being manufactured with of the present invention, the predetermined design that is of a size of 1000mm * 1000mm is for corresponding with the emptying aperture pattern in first look district wherein of three-dimensional template shown in Figure 3, i.e. the 1st first kind pattern colour district pattern form hollow out is used for the floor map of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness by predetermined ecru raw material.From scheming as seen, label A represents and the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of the corresponding hollow out of goods and three-dimensional template predetermined design ecru pattern colour district that label A-0 white space is represented the ecru pattern colour district emptying aperture die orifice of hollow out; Label BC represent except that predetermined ecru pattern area be the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture; Label 19 zeds are represented vibrator.
See also shown in Figure 6, be a kind of artificial stone device of preset three-dimensional pattern characteristics and the first and second and the 3rd embodiment of process of being manufactured with of the present invention, the predetermined design that is of a size of 1000mm * 1000mm is for corresponding with the emptying aperture pattern in second look district wherein of three-dimensional template shown in Figure 3, i.e. the 2nd second kind pattern colour district pattern form hollow out is used for the floor map of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness by predetermined lark raw material.From scheming as seen, label B represents and the monochromatic area emptying aperture pattern three-dimensional template by the 0.5mm thickness of lark raw material of being used for of the corresponding hollow out in lark pattern colour district of goods and three-dimensional template predetermined design that label B-0 white space is represented the lark pattern colour district emptying aperture die orifice of hollow out; Label AC represent except that predetermined lark pattern area be the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture; Label 19 zeds are represented vibrator.
See also shown in Figure 7, be a kind of artificial stone device of preset three-dimensional pattern characteristics and the first and second and the 3rd embodiment of process of being manufactured with of the present invention, the predetermined design that is of a size of 1000mm * 1000mm is for corresponding with the emptying aperture pattern in the 3rd the look district wherein of three-dimensional template shown in Figure 3, i.e. the 3rd the third pattern colour district pattern form hollow out is used for the floor map of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness by predetermined burgundy raw material.From scheming as seen, label C represents and the monochromatic area emptying aperture pattern three-dimensional template by the 0.5mm thickness of burgundy raw material of being used for of the corresponding hollow out in lark pattern colour district of goods and three-dimensional template predetermined design that label C-0 white space is represented the burgundy pattern colour district emptying aperture die orifice of hollow out; Label AB represent except that predetermined burgundy pattern area be the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture; Label 19 zeds are represented vibrator.
See also shown in Figure 8, be a kind of artificial stone device of preset three-dimensional pattern characteristics and first embodiment of process of being manufactured with of the present invention, adopt 3 of predetermined design to amount to the monochromatic area emptying aperture pattern three-dimensional template of 0.5mm thickness of three kinds pattern colour district pattern form hollow out, gradation be distributed into three kinds of multicolour patterns of predetermined design former expect be placed on all around on the lateral frame board and surface plate it, be no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness three-dimensional template it, the profile status schematic diagram in corresponding predetermined pattern Se Qu space.From scheming as seen, the next door is provided with the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 of vibrator (shown in label 19 zeds) and is placed on the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6 and puts all around lateral frame board of advising the resinous artificial stone raw materials of support on the flat abutment plate in being used to shown in the label 7, perhaps adopt the three-dimensional template integral body that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness make on all around lateral frame board and surface plate to move to successively under the monochromatic area emptying aperture pattern three-dimensional template of 0.5mm thickness of each predetermined single pattern colour district pattern form hollow out, or adopt gradation to change the mode of monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of each predetermined single pattern colour district pattern form hollow out under the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of the 20mm thickness situation about not moving, by the bottom on landing slab shown in the label 9 is each corresponding chromogen material carrying case of opening, translation on the monochromatic area emptying aperture pattern three-dimensional template of corresponding 0.5mm thickness, and under the situation that vibration is opened, resiniferous artificial stone raw materials corresponding in the raw material box of all kinds is fallen into the predetermined pattern Se Qu space of the correspondence of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness by its under shed cloth.Be that the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness by as shown in Figure 5 and Figure 6 has been distributed into artificial stone raw materials that the lark resin shown in ecru shown in the label 1 and the label 2 and inorganic powder mix respectively behind the corresponding predetermined pattern Se Qu space of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in this figure; And then make the chromogen material carrying case (shown in the label 9) that has loaded the artificial stone raw materials that last a kind of burgundy resin mixes with inorganic powder, under the situation that vibration is opened, translation on the monochromatic area emptying aperture pattern three-dimensional template of shown in the label C and the 0.5mm thickness corresponding hollow out of goods and three-dimensional template predetermined design burgundy pattern colour district, thereby burgundy pattern colour district emptying aperture die orifice by the hollow out shown in the label C-0, with the artificial stone raw materials that the burgundy resin shown in the label 3 mixes with inorganic powder, cloth is fallen the state in the predetermined pattern Se Qu space shown in the label 193 of correspondence of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness.Label AB represent except that predetermined burgundy pattern area be the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture;
See also shown in Figure 9, be that first embodiment of a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and process takes out after the three-dimensional template that free sectional hole patterns feature is arranged and is formed on the support surface plate, and, enter into vibration and add curing molding state generalized section under the condition of vacuumizing at the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged that the rule of frame are all around being kept off.From scheming as seen, being used to shown in surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6 and the label 7 advised all around lateral frame board of the resinous artificial stone raw materials of support on the flat abutment plate, its next door is provided with the vibrator that label 19 zeds are represented, be no less than the three-dimensional template of the free sectional hole patterns feature of being of 20mm thickness by taking-up after, by ecru shown in the label 1, the artificial stone raw materials that the resin of burgundy mixes with inorganic powder shown in lark shown in the label 2 and the label 3 constitutes base substrate predetermined pattern look district raw material, the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged shown in the label 5, integral body is in the vacuum (-tight) housing shown in the label 10, open vibration at the vibrator that label 19 zeds are represented, make raw material of all kinds smooth, and vacuumize the state of the moulding of getting rid of bubble by the vaccum-pumping equipment shown in the label 11 alphabetical P.
Seeing also shown in Figure 10ly, is that second of a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and process executed the goods plane pattern structural representation that example is of a size of 1000mm * 1000mm.From scheming as seen, label 101 oblique lines are partly represented ecru blank pattern look district, and label 102 cross hairs are partly represented lark blank pattern look district, and label 103 pores are partly represented burgundy blank pattern look district.
Seeing also shown in Figure 11ly, is the cross-sectional view of the local amplifier section of cross section of second embodiment of a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and the process goods that are of a size of 1000mm * 1000mm.From scheming as seen, label 101 oblique lines are partly represented ecru blank pattern look district, label 102 cross hairs are partly represented lark blank pattern look district, and label 103 pores are partly represented burgundy blank pattern look district, and its each pattern area is that the raw material that is the ramped shaped heap forms.
See also shown in Figure 12, be a kind of artificial stone device of preset three-dimensional pattern characteristics and second embodiment of process of being manufactured with of the present invention, the predetermined design that is of a size of 1000mm * 1000mm is that thickness that three pattern colour districts form the goods patterns is the 1st first kind pattern colour district pattern form hollow out of 0.5mm, is used for the floor map by the emptying aperture pattern three-dimensional template of ecru raw material.From scheming as seen, label A0 represents the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of the ecru pattern colour district hollow out corresponding with the goods predetermined design, and label A0-0 white space is represented the ecru pattern colour district emptying aperture die orifice of hollow out; Label BC0 represent except that predetermined ecru pattern area be the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture; Label 19 zeds are represented vibrator.
See also shown in Figure 13, be a kind of artificial stone device of preset three-dimensional pattern characteristics and second embodiment of process of being manufactured with of the present invention, the predetermined design that is of a size of 1000mm * 1000mm is that thickness that three pattern colour districts form the goods patterns is the 2nd second kind pattern colour district pattern form hollow out of 0.5mm, is used for the floor map by the emptying aperture pattern three-dimensional template of lark raw material.From scheming as seen, label B0 represents the monochromatic area emptying aperture pattern three-dimensional template by the 0.5mm thickness of lark raw material of being used for of the lark pattern colour district hollow out corresponding with the goods predetermined design, and label B0-0 white space is represented the lark pattern colour district emptying aperture die orifice of hollow out; Label AC0 represent except that predetermined lark pattern area be the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture; Label 19 zeds are represented vibrator.
See also shown in Figure 14, be a kind of artificial stone device of preset three-dimensional pattern characteristics and second embodiment of process of being manufactured with of the present invention, the predetermined design that is of a size of 1000mm * 1000mm is that thickness that three pattern colour districts form the goods patterns is the 3rd the third pattern colour district pattern form hollow out of 0.5mm, is used for the floor map by the emptying aperture pattern three-dimensional template of burgundy raw material.From scheming as seen, label C0 represents the monochromatic area emptying aperture pattern three-dimensional template by the 0.5mm thickness of burgundy raw material of being used for of the burgundy pattern colour district hollow out corresponding with the goods predetermined design, and label C0-0 white space is represented the burgundy pattern colour district emptying aperture die orifice of hollow out; Label AB0 represent except that predetermined burgundy pattern area be the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture; Label 19 zeds are represented vibrator.
See also shown in Figure 15, be the emptying aperture pattern three-dimensional template of single look district pattern form hollow out of 0.5mm thickness that 3 of employing predetermined design of second embodiment of a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and process amount to three kinds pattern colour district pattern form hollow out, gradation is distributed into the profile status schematic diagram in all around lateral frame board zone on the former surface plate of expecting the resinous artificial stone raw materials of support of three kinds of multicolour patterns of predetermined design.
From scheming as seen, the next door is provided with the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6 of vibrator (shown in label 19 zeds), is provided with being used to shown in the predetermined label 7 to advise all around lateral frame board of the resinous artificial stone raw materials of support on the flat abutment plate.
Select one: perhaps adopt all around lateral frame board and surface plate integral body are moved under the monochromatic area emptying aperture pattern three-dimensional template of 0.5mm thickness of each predetermined single pattern colour district pattern form hollow out successively, by the bottom on landing slab shown in the label 9 is each corresponding chromogen material carrying case of opening, translation on the emptying aperture pattern three-dimensional template of the single look district of corresponding 0.5mm thickness pattern form hollow out, and under the situation that vibration is opened, all around lateral frame board zone on the surface plate that resiniferous artificial stone raw materials corresponding in the raw material box of all kinds is fallen into the resinous artificial stone raw materials of support by its under shed and by the emptying aperture die orifice shape regulation and the leading ground cloth of emptying aperture pattern three-dimensional template forms heaps;
Select two: or under the situation that all around lateral frame board and surface plate do not move, adopt gradation to change the mode of the monochromatic area emptying aperture pattern three-dimensional template of each 0.5mm thickness of being scheduled to single pattern colour district pattern form hollow out, by the bottom on landing slab shown in the label 9 is each corresponding chromogen material carrying case of opening, translation on the emptying aperture pattern three-dimensional template of the single look district of corresponding 0.5mm thickness pattern form hollow out, and under the situation that vibration is opened, all around lateral frame board zone on the surface plate that resiniferous artificial stone raw materials corresponding in the raw material box of all kinds is fallen into the resinous artificial stone raw materials of support by its under shed and by the emptying aperture die orifice shape regulation and the leading ground cloth of emptying aperture pattern three-dimensional template forms heaps.
Shown in this figure be, by emptying aperture pattern three-dimensional template as the single look district pattern form hollow out of Figure 12 and 0.5mm thickness shown in Figure 13, be distributed on artificial stone raw materials that the resin of the lark shown in ecru shown in the predetermined corresponding label 1 and the label 2 mixes with the inorganic powder surface plate in all around lateral frame board shown in the label 6 respectively and form heap after; And then make the chromogen material carrying case (shown in the label 9) that has loaded the artificial stone raw materials that last a kind of burgundy resin mixes with inorganic powder, under the situation that vibration is opened, translation on the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of shown in the label C0 and the corresponding hollow out in the burgundy pattern colour districts predetermined design goods, thereby burgundy pattern colour district emptying aperture die orifice by the hollow out shown in the label C0-0, the artificial stone raw materials that the resin of the burgundy shown in the label 3 is mixed with inorganic powder, the emptying aperture pattern three-dimensional template cloth that cloth is fallen the single look district pattern form hollow out of the 0.5mm thickness by separately falls the ecru that forms and the resinous artificial stone raw materials of lark after heaping, state on the surface plate in the lateral frame board all around in the white space space shown in the remaining label 190, label AB0 represent except that predetermined burgundy pattern area be the closed area of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness the pattern emptying aperture.
See also shown in Figure 16, be being formed on the support surface plate and, entering into vibration and add curing molding state generalized section under the condition of vacuumizing of second embodiment of a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and process at the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged that frame rule are all around being kept off.From scheming as seen, the all around lateral frame board next door that being used to shown in surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6 and the label 7 advised the resinous artificial stone raw materials of support on the flat abutment plate is provided with the vibrator that label 19 zeds are represented, the emptying aperture pattern formation that three-dimensional template is distributed into of the single look district pattern form hollow out of the 0.5mm thickness by separately by ecru shown in the label 1, the artificial stone raw materials that the resin of burgundy mixes with inorganic powder shown in lark shown in the label 2 and the label 3 is heaped the resinous artificial stone raw materials body of monolithic floor that predetermined three-dimensional multicolour pattern feature layout is arranged shown in the label 5 that constitutes base substrate predetermined pattern look district raw material, integral body is in the vacuum (-tight) housing shown in the label 10, what the vibrator of representing at label 19 zeds was opened vibration makes raw material of all kinds smooth, and vacuumizes the state of getting rid of bubble by the vaccum-pumping equipment shown in the label 11 alphabetical P.
See also shown in Figure 17, be a kind of artificial stone device of preset three-dimensional pattern characteristics and the 3rd embodiment of process of being manufactured with of the present invention, adopt corresponding predetermined a plurality of monochromatic area emptying aperture pattern three-dimensional template respectively in the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness, the resinous artificial stone raw materials in the corresponding district of all kinds of required making is loaded in gradation, and the decline successively by the support surface plate under it again, and with the resinous artificial stone raw materials of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged in the three-dimensional template, cloth is fallen the generalized section of the beginning cloth state first time in the surface plate that can move vertically in the square frame shape object of desired depth.From scheming as seen, square frame shown in the label 12 go to the bottom shown in surface plate and the label 7 have desired depth be used to advise the retaining resinous artificial stone raw materials all around lateral frame board in, the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6 that can move vertically, moved to the frame top, the next door is provided with the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 of vibrator (shown in label 19 zeds), be placed on the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6, adopt gradation to change the mode of the monochromatic area emptying aperture pattern three-dimensional template of each 0.5mm thickness of being scheduled to single pattern colour district pattern form hollow out, by the bottom on landing slab shown in the label 9 is each corresponding chromogen material carrying case of opening, translation on the monochromatic area emptying aperture pattern three-dimensional template of corresponding 0.5mm thickness, and under the situation that vibration is opened, with resiniferous artificial stone raw materials corresponding in the raw material box of all kinds, fall into the predetermined pattern Se Qu space of the correspondence of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 by its under shed cloth.Shown in this figure be, the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness corresponding by as shown in Figure 5 and Figure 6 with goods and three-dimensional template predetermined design look district, the artificial stone raw materials that lark resin shown in ecru shown in the label 1 and the label 2 is mixed with inorganic powder is distributed into behind the corresponding predetermined pattern Se Qu space of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 on the support surface plate shown in the label 6 respectively; And then make the chromogen material carrying case (shown in the label 9) that has loaded the artificial stone raw materials that last a kind of burgundy resin mixes with inorganic powder, under the situation that vibration is opened, translation on the monochromatic area emptying aperture pattern three-dimensional template of shown in the label C and the 0.5mm thickness corresponding hollow out of goods and three-dimensional template predetermined design burgundy pattern colour district, thereby burgundy pattern colour district emptying aperture die orifice by the hollow out shown in the label C-0, the artificial stone raw materials that burgundy resin shown in the label 3 is mixed with inorganic powder, cloth is fallen the correspondence of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 on the support surface plate shown in the label 6, state in the space of predetermined pattern Se Qu shown in the label 193, label 11 alphabetical P are depicted as vaccum-pumping equipment.
See also shown in Figure 180, be a kind of artificial stone device of preset three-dimensional pattern characteristics and the 3rd embodiment of process of being manufactured with of the present invention, adopt the monochromatic area emptying aperture pattern three-dimensional template of corresponding predetermined 0.5mm thickness respectively, in the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness, the resinous artificial stone raw materials in the corresponding district of all kinds of required making is loaded in gradation, and loaded one take turns the raw material in all three look districts after, pass through the decline successively of the support surface plate under it again, and with the resinous artificial stone raw materials of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged in the three-dimensional template, cloth is fallen the surface plate that can move vertically in the square frame shape object of desired depth, and the generalized section of state in the process of the support that descends successively.From scheming as seen, in the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4, fill the predetermined ecru of one deck, behind the resinous artificial stone raw materials of lark and burgundy, under the condition of opening vibration, square frame shown in the label 12 go to the bottom shown in surface plate and the label 7 have desired depth be used to advise the retaining resinous artificial stone raw materials all around lateral frame board in, the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6 that can move vertically, decline one deck and the identical distance of three-dimensional template height that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 under dynamic action immediately, support is on the surface plate shown in the label 6, the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged in the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4, also immediately from its die orifice whereabouts one deck, so just make each the emptying aperture pattern colour district of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 empty again come out, and can continue to load each pattern colour district raw material, so repeat, this figure is depicted as the state in its process, be the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6 descend successively and support die orifice regulation and leading institute's cloth down of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 fall into, the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged shown in the label 5 of multilayer, and the next door of top layer is provided with the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 of vibrator (shown in label 19 zeds), yet continue by adopting the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness corresponding as shown in Figure 5 and Figure 6 with goods and three-dimensional template predetermined design look district, the artificial stone raw materials that lark resin shown in ecru shown in the label 1 and the label 2 is mixed with inorganic powder respectively, cloth drop under it because of the support surface plate shown in the label 6 descends shown in the label 5 form, the corresponding predetermined pattern Se Qu space of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 on the resinous artificial stone raw materials body of the monolithic layer support of predetermined three-dimensional multicolour pattern feature layout is arranged after; And then make the chromogen material carrying case (shown in the label 9) that has loaded the artificial stone raw materials that last a kind of burgundy resin mixes with inorganic powder, under the situation that vibration is opened, translation on the monochromatic area emptying aperture pattern three-dimensional template of shown in the label C and the 0.5mm thickness corresponding hollow out of goods and three-dimensional template predetermined design burgundy pattern colour district, thereby burgundy pattern colour district emptying aperture die orifice by the hollow out shown in the label C-0, the artificial stone raw materials that burgundy resin shown in the label 3 is mixed with inorganic powder, cloth is fallen on the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged shown in the label 5, the correspondence of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4, in the space of predetermined pattern Se Qu shown in the label 193, the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6 then, one deck and the identical distance of three-dimensional template height that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 immediately descend again under dynamic action, make the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged in the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4, one deck immediately also falls, so that each emptying aperture pattern colour district of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 is available again, and can continue to load each pattern colour district raw material, to carry out the process of cloth in the square frame, so repeat, repeatedly descend with the support surface plate shown in the label 6, make the resinous artificial stone raw materials body of a plurality of monolithic layers that predetermined three-dimensional multicolour pattern feature layout is arranged shown in the label 5 of multilayer of progressively packing in the square frame.Label 11 alphabetical P are depicted as vaccum-pumping equipment.
See also shown in Figure 19, be a kind of artificial stone device of preset three-dimensional pattern characteristics and the 3rd embodiment of process of being manufactured with of the present invention, employing is no less than the three-dimensional template of the predetermined emptying aperture pattern characteristics of having of 20mm thickness, be distributed into the predetermined resinous artificial stone raw materials of a plurality of monolithic layers that predetermined three-dimensional multicolour pattern feature layout is arranged repeatedly, after in the square frame shape object of filling desired depth, at pressure forming machine and vacuumize the generalized section of condition compacted under state.From scheming as seen, shown in the label 7 have desired depth be used to advise the retaining resinous artificial stone raw materials all around lateral frame board in, the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6, dropped on the surface plate of going to the bottom of square frame shown in the label 12, on it support shown in the label 5 of multilayer, the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged, the last surface plate of the square frame shown in the label 13, covered on the top layer of the resinous artificial stone raw materials body that predetermined three-dimensional multicolour pattern feature layout is arranged that is pressed in the multilayer shown in the label 5, open under the state that vacuumizes with the eliminating bubble at the vaccum-pumping equipment shown in the label 11 alphabetical P, the generous section bar pressure forming machine that label 8 alphabetical N represent, also begun last surface plate from the square frame shown in the label 13 to the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged shown in all labels 5 in the square frame, pressurize and pressurize, and under warming-up device, heat, up to moulding.
First embodiment
Now with a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and process be equipped with according to predetermined product thickness and with the corresponding three-dimensional template that free sectional hole patterns feature is arranged of the whole looks of default goods district pattern, making a kind of resin and inorganic powder raw materials mixed by ecru, lark and burgundy is the three-dimensional color pattern artificial stone product of main base substrate look structure, further specify as first embodiment, its process comprises following steps:
(1), at first, being ready to the artificial stone raw materials that the resin of the ecru shown in label 1 oblique line mixes with inorganic powder is first group; The artificial stone raw materials that the resin of the lark shown in label 2 cross hairs mixes with inorganic powder is second group, the artificial stone raw materials that burgundy resin shown in label 3 pores mixes with inorganic powder is the 3rd group, and three groups of materials are respectively charged among three chromogen magazines.
(2), then be ready to a common artificial stone and produce auxiliary facilities such as required temperature control device, vaccum-pumping equipment; And prepare a Fig. 3 and the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in Figure 4 (in use can be installed in its housing together with vibrator, also can be installed separately with vibrator, present embodiment is installed separately vibrator aside), the die orifice edge shape facility of its emptying aperture pattern three-dimensional template is, the shape facility of the rarest 10cm-100m length, stipulated the edge boundary line shape facility in the pattern colour district of goods correspondences, the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of three pattern colour district shapes difference hollow outs of corresponding with goods and three-dimensional template predetermined pattern look district in addition predetermined design is (as Fig. 5,6, shown in 7); And the surface plate of the resinous artificial stone raw materials of support and all around lateral frame board that is used to advise the resinous artificial stone raw materials of retaining, vibrator is equipped with on the next door, and be mounted to state as shown in Figure 8, promptly the next door is provided with the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 of vibrator (shown in label 19 zeds), be placed on the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6, and put all around lateral frame board of advising the resinous artificial stone raw materials of support on the flat abutment plate in being used for shown in the label 7.
(3), select one of following process conditions then:
First kind of process conditions: with attemperating unit control space temperature be-10 ℃ to 5 ℃ condition, with the adhering and solidifying degree of artificial stone resin in the technological process of controlling correspondence;
Perhaps
Second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(4), the process of following is, as shown in Figure 8, adopt 3 of predetermined design to amount to three kinds the pattern colour district pattern form monochromatic area emptying aperture pattern three-dimensional template (shown in Fig. 5,6,7) of the 0.5mm thickness of hollow out respectively, gradation is distributed in the former predetermined pattern Se Qu space of expecting the correspondence that is placed on the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness on all around lateral frame board and surface plate of three kinds of multicolour patterns of predetermined design.Concrete mode is:
Select one: perhaps adopt the three-dimensional template integral body that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness that makes on all around lateral frame board and surface plate to move to successively under the monochromatic area emptying aperture pattern three-dimensional template of 0.5mm thickness of each predetermined single pattern colour district pattern form hollow out, by the bottom on landing slab shown in the label 9 is that the correspondence of opening is equipped with ecru, the chromogen material carrying case of lark and the resinous artificial stone raw materials of burgundy, corresponding as Fig. 5,6, translation on the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness shown in 7, and under the situation that vibration is opened, with the ecru shown in the label 1 corresponding in the raw material box of all kinds, the resinous artificial stone raw materials of the burgundy shown in lark shown in the label 2 and the label 3 is by its under shed, from the emptying aperture die orifice of the monochromatic area emptying aperture pattern three-dimensional template of 0.5mm thickness, cloth falls into the predetermined pattern Se Qu space of the correspondence of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness;
Select two: or be no less than the mode of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness that adopts gradation to change each predetermined single pattern colour district pattern form hollow out under the situation that the three-dimensional template of the predetermined emptying aperture pattern characteristics of having of 20mm thickness do not move, by the bottom on landing slab shown in the label 9 is that the correspondence of opening is equipped with ecru, the chromogen material carrying case of lark and the resinous artificial stone raw materials of burgundy, corresponding as Fig. 5,6, translation on the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness shown in 7, and under the situation that vibration is opened, with the ecru shown in the label 1 corresponding in the raw material box of all kinds, the resinous artificial stone raw materials of the burgundy shown in lark shown in the label 2 and the label 3 is by its under shed, from the emptying aperture die orifice of the monochromatic area emptying aperture pattern three-dimensional template of 0.5mm thickness, cloth falls into the predetermined pattern Se Qu space of the correspondence of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness.
(5), again then as shown in Figure 9, after previous step is filled raw material suddenly, take out the three-dimensional template that is no less than the free sectional hole patterns feature of being of 20mm thickness shown in the rapid middle label 4 of previous step, the resinous artificial stone raw materials of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged wherein, promptly reaching the die orifice limit from three-dimensional template all falls into and is integrally formed on the support surface plate shown in the label 6, and block on all around frame shown in the label 7 rule, be transported to then to vacuumize in the vacuum (-tight) housing (shown in the label 10) and get rid of bubble and continue to open vibration so that raw material is smooth and closely knit.
(6), then the semi-finished product on the 100-500 piece support surface plate are sent in the heating cure chamber, temperature heating with 100 ℃ to 200 ℃ was solidified them about 3 hours, after treating its curing molding, take out four frames, promptly obtain the artificial stone product of the three-dimensional pattern characteristics of described ecru, lark and burgundy.
(7), adopt glossing, can obtain the artificial stone product of the three-dimensional pattern characteristics that predetermined ecru, lark and burgundy are arranged of the present invention's polishing as depicted in figs. 1 and 2.
Second embodiment
Now with a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and process with the default goods pattern colour district emptying aperture pattern three-dimensional template of each single look district pattern form hollow out of corresponding 0.5mm thickness respectively, making a kind of three-dimensional color pattern artificial stone product who is main base substrate look structure by the resin and the inorganic powder raw materials mixed of ecru, lark and burgundy is that second embodiment further specifies, and its process comprises following steps:
(1), at first, being ready to the artificial stone raw materials that the resin of the ecru shown in label 1 oblique line mixes with inorganic powder is first group; The artificial stone raw materials that the resin of the lark shown in label 2 cross hairs mixes with inorganic powder is second group, the artificial stone raw materials that burgundy resin shown in label 3 pores mixes with inorganic powder is the 3rd group, and three groups of materials are respectively charged among three chromogen magazines.
(2), then be ready to a common artificial stone and produce auxiliary facilities such as required temperature control device, vaccum-pumping equipment; And the monochromatic area emptying aperture pattern three-dimensional template (shown in Figure 12,13,14) of the 0.5mm thickness of 3 each single look district pattern form hollow outs corresponding preparing predetermined design with the predetermined 3 kinds of pattern colour districts of default goods difference, the die orifice edge shape facility of its emptying aperture pattern is, the edge boundary line shape facility in the pattern colour district of goods correspondences has been stipulated and dominated to the shape facility of the rarest 10cm-100m length; And all around lateral frame board of preparing to be used for the surface plate of the resinous artificial stone raw materials of support and being used to advise the resinous artificial stone raw materials of retaining; Vibrator is equipped with on next door at them; And be used for the surface plate of the resinous artificial stone raw materials of support and be used to advise all around lateral frame board that keeps off raw material.
(3), select one of following process conditions then:
First kind of process conditions: with attemperating unit control space temperature be-10 ℃ to 5 ℃ condition, with the adhering and solidifying degree of artificial stone resin in the technological process of controlling correspondence;
Perhaps
Second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(4), the process of following is, as shown in figure 15,3 of the predetermined design of employing shown in Figure 12,13, the 14 monochromatic area emptying aperture pattern three-dimensional template of 0.5mm thickness that amount to three kinds single pattern look district pattern form hollow out, gradation are distributed in all around lateral frame board zone on the former surface plate of expecting the resinous artificial stone raw materials of support of three kinds of multicolour patterns of predetermined design.The specific embodiment is:
Select one: perhaps adopt under the monochromatic area emptying aperture pattern three-dimensional template that makes the whole 0.5mm thickness that moves to each booking list district of the same colour pattern form hollow out successively on all around lateral frame board and surface plate, by the bottom on landing slab shown in the label 9 is that the correspondence of opening is equipped with ecru, the chromogen material carrying case of lark and the resinous artificial stone raw materials of burgundy, in corresponding as 12,13, translation on the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of the single look district pattern form hollow out shown in 14, and under the situation that vibration is opened, with the ecru shown in the label 1 corresponding in the raw material box of all kinds, the resinous artificial stone raw materials of the burgundy shown in lark shown in the label 2 and the label 3, pass through the under shed of each raw material carrying case respectively, from the emptying aperture die orifice shape regulation and the leading ground of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of single look district pattern form hollow out, cloth falls into all around lateral frame board zone on the surface plate of the resinous artificial stone raw materials of support and forms and heap;
Select two: or under the situation that all around lateral frame board and surface plate do not move, adopt gradation to change the mode of monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of each booking list district of the same colour pattern form hollow out, by the bottom on landing slab shown in the label 9 is that the correspondence of opening is equipped with ecru, the chromogen material carrying case of lark and the resinous artificial stone raw materials of burgundy, in corresponding as 12,13, translation on the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of the single look district pattern form hollow out shown in 14, and under the situation that vibration is opened, with the ecru shown in the label 1 corresponding in the raw material box of all kinds, the resinous artificial stone raw materials of the burgundy shown in lark shown in the label 2 and the label 3, pass through the under shed of each raw material carrying case respectively, from the emptying aperture die orifice shape regulation and the leading ground of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of single look district pattern form hollow out, cloth falls into all around lateral frame board zone on the surface plate of the resinous artificial stone raw materials of support and forms and heap.
(5), more then as shown in figure 16, by previous step suddenly by the die orifice shape regulation of the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness of each single look district pattern form hollow out with dominate cloth and fall, be formed on the support surface plate shown in the label 6 and heap, and keeping off on the rule of all around frame shown in the label 7, the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged shown in the label 5, be transported in the vacuum (-tight) housing (shown in the label 10) and vacuumize the eliminating bubble, and continue to open vibration so that raw material is smooth and closely knit.(, can select a pressue device here, pressurize while vacuumize; Also can select non-pressurized technology.)
(6), withdraw from vacuum plant then, semi-finished product on the 100-500 piece support surface plate are sent in the heating cure chamber, temperature heating with 100 ℃ to 200 ℃ was solidified them about 3 hours, after treating its curing molding, take out four frames, promptly obtain the artificial stone product of the three-dimensional pattern characteristics of described ecru, lark and burgundy.
(7), adopt glossing, can obtain the artificial stone product of the three-dimensional pattern characteristics that predetermined ecru, lark and burgundy are arranged of the present invention's polishing as shown in Figure 10 and Figure 11.
The 3rd embodiment
Now with a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics of the present invention and process in the square frame of desired depth is arranged, make a kind of multilayer build-up, it by ecru, lark and burgundy resin and inorganic powder raw materials mixed the method for laminate more than the three-dimensional color pattern artificial stone of main base substrate look structure, further specify as the 3rd embodiment, its process comprises following steps:
(1), at first, being ready to the artificial stone raw materials that the resin of the ecru shown in label 1 oblique line mixes with inorganic powder is first group; The artificial stone raw materials that the resin of the lark shown in label 2 cross hairs mixes with inorganic powder is second group, the artificial stone raw materials that burgundy resin shown in label 3 pores mixes with inorganic powder is the 3rd group, and three groups of materials are respectively charged among three chromogen magazines.
(2), then be ready to an artificial stone and produce auxiliary facilities such as required production line, generous section bar pressure forming machine and temperature control device, vaccum-pumping equipment; And preparation next door as shown in Figure 3 and Figure 4 is provided with the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness of vibrator, the die orifice edge shape facility of its emptying aperture pattern three-dimensional template is, the shape facility of the rarest 10cm-100m length, stipulated the edge boundary line shape facility in the pattern colour district of goods correspondences, three pattern colour district shapes of corresponding with goods and three-dimensional template predetermined pattern look district in addition predetermined design are the monochromatic area emptying aperture pattern three-dimensional template (shown in Fig. 5,6,7) of the 0.5mm thickness of hollow outs respectively; Also have the next door that a plurality of all around rule rib deckle boards that the predetermined 50mm-300mm degree of depth is arranged of the production requirement of vibrator are housed, the baseplane plate, last surface plate, the square frame shape object of the inner removable assembly that can be formed by the support surface plate that dynamic action control moves up and down, and be mounted to state as shown in figure 17, be square frame shown in the label 12 go to the bottom shown in surface plate and the label 7 have desired depth be used to advise the retaining resinous artificial stone raw materials all around lateral frame board in, the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6 that can move vertically, moved to the frame top, the next door is provided with the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 of vibrator (shown in label 19 zeds), is placed on the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6.
(3), select one of following process conditions then:
First kind of process conditions: with attemperating unit control space temperature be-10 ℃ to 5 ℃ condition, with the adhering and solidifying degree of artificial stone resin in the technological process of controlling correspondence; Perhaps
Second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(4), process then is, as shown in figure 17, adopt gradation to change the mode of the monochromatic area emptying aperture pattern three-dimensional template of each 0.5mm thickness of being scheduled to single pattern colour district pattern form hollow out, by the bottom on landing slab shown in the label 9 is each corresponding chromogen material carrying case of opening, translation on the monochromatic area emptying aperture pattern three-dimensional template of corresponding 0.5mm thickness, and under the situation that vibration is opened, resiniferous artificial stone raw materials corresponding in the raw material box of all kinds is fallen into the predetermined pattern Se Qu space of the correspondence of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 by its under shed cloth.As shown in figure 17, the monochromatic area emptying aperture pattern three-dimensional template of the 0.5mm thickness corresponding by as shown in Figure 5 and Figure 6 with goods and three-dimensional template predetermined design look district, after the artificial stone raw materials that lark resin shown in ecru shown in the label 1 and the label 2 is mixed with inorganic powder respectively, cloth drop on the corresponding predetermined pattern Se Qu space of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 on the support surface plate shown in the label 6; And then make the chromogen material carrying case (shown in the label 9) that has loaded the artificial stone raw materials that last a kind of burgundy resin mixes with inorganic powder, under the situation that vibration is opened, translation on the monochromatic area emptying aperture pattern three-dimensional template of shown in the label C and the 0.5mm thickness corresponding hollow out of goods and three-dimensional template predetermined design burgundy pattern colour district, thereby burgundy pattern colour district emptying aperture die orifice by the hollow out shown in label C-0 among Fig. 7, the artificial stone raw materials that the resin of the burgundy shown in the label 3 is mixed with inorganic powder, cloth is fallen shown in the label 193 of correspondence of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 on the support surface plate shown in the label 6 in the predetermined pattern Se Qu space, thereby finish in each predetermined pattern Se Qu space of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4, load predetermined required cream colour, the resinous artificial stone raw materials of sallow and burgundy.
(5), again then as shown in figure 18, in the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4, fill predetermined ecru, behind the resinous artificial stone raw materials of lark and burgundy, opening vibration so that under the smooth and closely knit condition of raw material, square frame shown in the label 12 go to the bottom shown in surface plate and the label 7 have desired depth be used to advise the retaining resinous artificial stone raw materials all around lateral frame board in, the surface plate that is used for the resinous artificial stone raw materials of support shown in the label 6 that can move vertically, decline one deck and the identical distance of three-dimensional template height that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 under dynamic action immediately, in the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 of support on the surface plate shown in the label 6, the resinous artificial stone raw materials of monolithic layer of the predetermined three-dimensional multicolour pattern feature layout one deck that also falls from its die orifice is immediately arranged, so just make each the emptying aperture pattern colour district of the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness shown in the label 4 empty again come out, and can continue to load as shown in figure 17 each pattern colour district raw material, so repeat, promptly form the state in the technical process as shown in figure 18, promptly constantly pass through monochromatic area emptying aperture pattern three-dimensional template as the 0.5mm thickness corresponding of Fig. 5 and Figure 6 and Figure 7 with goods and three-dimensional template predetermined design look district, be distributed into the artificial stone raw materials that the resin of the burgundy shown in lark shown in ecru shown in the label 1 and the label 2 and the label 3 mixes with inorganic powder respectively, corresponding predetermined pattern Se Qu space to the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness, and the support surface plate shown in the label 6 constantly descends successively, thereby constantly forms the resinous artificial stone raw materials body of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged shown in the label 5; So repeat, repeatedly descend, and make the resinous artificial stone raw materials body of a plurality of monolithic layers that predetermined three-dimensional multicolour pattern feature layout is arranged shown in the label 5 of the multilayer of progressively packing in the square frame up to the support surface plate shown in the label 6.
(6), enter the pressure molding under the state of vacuumizing then as shown in figure 19, but to the rapid multilayer stack that forms of previous step in the square box shape object of the removable assembly of the one-shot forming polylith of shaped device, the resinous artificial stone raw materials body of multilayer monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged shown in the label 5, adopt the vaccum-pumping equipment shown in the label 11 alphabetical P, the raw material body that the predetermined pattern feature is arranged to the multilayer in its frame vacuumizes, to get rid of bubble, and helping the density and the intensity of the goods of next step pressing technology, the time that vacuumizes is between 5 minutes to 4 hours; When vacuumizing or afterwards, the generous section bar pressure forming machine that employing label 8 alphabetical N represent is from the last surface plate of the square frame shown in the label 13, the resinous artificial stone raw materials body of monolithic layer that multilayer shown in all labels 5 in the square frame is had predetermined three-dimensional multicolour pattern feature layout, pressurize and pressurize, the time of pressurization and pressurize, the purpose of pressurization was the density and the intensity of reinforced article at 10 minutes to 3 hours; Adopt warming-up device to carry out 100 ℃ to 200 ℃ the heating of heating, after raw material solidifies, remove and pressurize and heat, take four the box-like lateral frame boards that surround apart, the resinous artificial stone of three-dimensional color pattern that the whole bulk that thickness is arranged that obtains is had predetermined ecru, lark and burgundy is by the principle that keeps the predetermined pattern feature again, and sawing becomes 5mm-30mm thickness and obtains the goods of the present invention of three-D pattern artificial stone of predetermined ecru, lark and the burgundy of some hair sides.
(7), adopt glossing, can obtain the artificial stone product of the three-dimensional pattern characteristics that predetermined ecru, lark and burgundy are arranged of the present invention's polishing as depicted in figs. 1 and 2.
The above, only be for preferable preferred embodiment of the present invention is described, yet it is not to be limitation of the present invention, any personnel that are familiar with this technology may utilize the technology contents of above-mentioned prompting to be changed or be modified to the equivalent embodiment of equivalent variations, can implement to make a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics by the pattern and the performance of difference requirement.As seen, the content of the every content that does not break away from technical solution of the present invention, especially claim, to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solution of the present invention according to technical spirit of the present invention.
The brief description of Figure of description
Fig. 1 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention The first and the 3rd embodiment be of a size of the goods plane pattern structural representation of 1000mm * 1000mm.
Fig. 2 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention The first and the 3rd embodiment be of a size of the local enlarging section of cross section of the goods of 1000mm * 1000mm The cross-sectional view of dividing.
Fig. 3 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention The first and the 3rd embodiment in be used for to load on request predetermined colored raw material of all kinds, the next door is provided with Vibrator, the plane that is no less than the three-dimensional template of the predetermined emptying aperture pattern characteristics of having of 20mm thickness is overlooked Schematic diagram.
Fig. 4 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention The first and the 3rd embodiment in be used for to load on request predetermined colored raw material of all kinds, the next door is provided with Vibrator, be no less than the section part of the three-dimensional template of the predetermined emptying aperture pattern characteristics of having of 20mm thickness Schematic diagram.
Fig. 5 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention The first and the 3rd embodiment, the predetermined design that is of a size of 1000mm * 1000mm is for shown in Figure 3 The emptying aperture pattern in first look district wherein of three-dimensional template is corresponding, i.e. the 1st first kind of pattern colour District's pattern form hollow out, be used for the monochromatic area emptying aperture by the 0.5mm thickness of predetermined ecru raw material The floor map of pattern three-dimensional template.
Fig. 6 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention The first and second and the 3rd embodiment, the predetermined design that is of a size of 1000mm * 1000mm for and figure The emptying aperture pattern in second look district wherein of three-dimensional template shown in 3 is corresponding, i.e. the 2nd second figure Case look district pattern form hollow out, be used for the monochromatic area by the 0.5mm thickness of predetermined lark raw material The floor map of emptying aperture pattern three-dimensional template.
Fig. 7 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention The first and second and the 3rd embodiment, the predetermined design that is of a size of 1000mm * 1000mm for and figure The emptying aperture pattern in the 3rd the look district wherein of three-dimensional template shown in 3 is corresponding, i.e. the 3rd the third figure Case look district pattern form hollow out, be used for the monochromatic area by the 0.5mm thickness of predetermined burgundy raw material The floor map of emptying aperture pattern three-dimensional template.
Fig. 8 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention First embodiment, adopt 3 pattern colour district pattern form hollow outs that amount to three kinds of predetermined design The monochromatic area emptying aperture pattern three-dimensional template of 0.5mm thickness, gradation is distributed into three kinds of colours of predetermined design Pattern is former to be expected and is placed on all around on the lateral frame board and surface plate it, and it is predetermined to be no less than having of 20mm thickness The three-dimensional template of emptying aperture pattern characteristics it, the profile status schematic diagram in corresponding predetermined pattern Se Qu space.
Fig. 9 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention First embodiment take out after the three-dimensional template that free sectional hole patterns feature is arranged and be formed on the support surface plate, And the monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged that is keeping off the rule of frame all around is resinous artificial Stone raw material body enters into vibration and adds curing molding state generalized section under the condition of vacuumizing.
Figure 10 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention Second execute example and be of a size of the goods plane pattern structural representation of 1000mm * 1000mm.
Figure 11 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention Second embodiment be of a size of the cuing open of the local amplifier section of cross section of the goods of 1000mm * 1000mm The face structural representation.
Figure 12 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention Second embodiment, the predetermined design that is of a size of 1000mm * 1000mm is that three pattern colour districts form The thickness of goods pattern is the 1st first kind pattern colour district pattern form hollow out of 0.5mm, is used for The floor map of the emptying aperture pattern three-dimensional template by the ecru raw material.
Figure 13 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention Second embodiment, the predetermined design that is of a size of 1000mm * 1000mm is that three pattern colour districts form The thickness of goods pattern is the 2nd second pattern colour district pattern form hollow out of 0.5mm, is used for The floor map of the emptying aperture pattern three-dimensional template by the lark raw material.
Figure 14 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention Second embodiment, the predetermined design that is of a size of 1000mm * 1000mm is that three pattern colour districts form The thickness of goods pattern is the 3rd the third pattern colour district pattern form hollow out of 0.5mm, is used for The floor map of the emptying aperture pattern three-dimensional template by the burgundy raw material.
Figure 15 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention 3 of the employing predetermined design of second embodiment amount to three kinds pattern colour district pattern form hollow out 0.5mm the emptying aperture pattern three-dimensional template of the single look district pattern form hollow out of thickness, gradation are distributed into predetermined establishing All around lateral frame board on the former surface plate of expecting the resinous artificial stone raw materials of support of three kinds of multicolour patterns of meter Profile status schematic diagram in the zone.
Figure 16 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention Being formed on the support surface plate and what frame rule were all around being kept off the predetermined three-dimensional coloured silk being arranged of second embodiment The resinous artificial stone raw materials body of the monolithic layer of colored pattern feature layout enters into vibration and adds and vacuumize bar Curing molding state generalized section under the part.
Figure 17 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention The 3rd embodiment, adopt respectively corresponding predetermined a plurality of monochromatic area emptying aperture pattern three-dimensional template to much In the three-dimensional template of the predetermined emptying aperture pattern characteristics of having of 20mm thickness, the right of required making loaded in gradation Answer the resinous artificial stone raw materials in district of all kinds, and pass through again the successively decline of the support surface plate under it, And the resinous artificial stone of monolithic layer that predetermined three-dimensional multicolour pattern feature layout is arranged in the three-dimensional template is former Material, cloth are fallen in the surface plate that can move vertically in the square frame shape object of desired depth Beginning is the generalized section of cloth state for the first time.
Figure 18 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention The 3rd embodiment, adopt respectively the three-dimensional mould of monochromatic area emptying aperture pattern of corresponding predetermined 0.5mm thickness Plate, in the three-dimensional template that is no less than the predetermined emptying aperture pattern characteristics of having of 20mm thickness, institute is loaded in gradation The resinous artificial stone raw materials in the corresponding district of all kinds that need to make, and take turns all three look districts having loaded one Raw material after, the more successively decline by its lower support surface plate, and with having in advance in the three-dimensional template Decide the resinous artificial stone raw materials of monolithic layer of three-dimensional color pattern feature layout, cloth has been fallen desired depth Square frame shape object in the surface plate that can move vertically, and in the process of the support that descends successively The generalized section of state.
Figure 19 is a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics of the present invention The 3rd embodiment, adopt the three-dimensional template that is no less than having of 20mm thickness predetermined emptying aperture pattern characteristics, Be distributed into the predetermined resinous artificial stone of a plurality of monolithic layers that predetermined three-dimensional multicolour pattern feature layout is arranged repeatedly Raw material is until after filling in the square frame shape object of desired depth, at pressure forming machine and vacuumize bar The generalized section of part compacted under state.

Claims (23)

1, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics, it is specially adapted to a kind of production application of the novel resinous artificial slabstone that meticulous preset three-dimensional pattern is arranged, the composition characteristic of its device is: (1), 1-30 piece thickness are at the three-dimensional template or the silk screen plate of the predetermined emptying aperture pattern characteristics of having of 0.1mm-1000mm, the shape facility of the rarest 10cm-100m length in die orifice edge of its emptying aperture pattern three-dimensional template or silk screen plate has been stipulated the edge boundary line shape facility in the pattern colour district of goods correspondences; (2), there be 1-100 to make resin raw material mix the agitator that stirs with inorganic powder material; (3), there are 1-1000 plane tabular object and 1-1000 tetrahedral frame that are used to hold in the palm or carry the raw material of existing three-dimensional pattern characteristics to surround the quadrilateral frame shape object of box-like feature or four limit objects of removable assembly.
2, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1, it is characterized in that: have in the described device one according to arts demand can control space temperature for or the attemperating unit of-10 ℃ to 0 ℃ or-10 ℃ to 10 ℃ or-10 ℃ to 20 ℃ or-10 ℃ to 30 ℃, to control the adhering and solidifying degree of artificial stone resin in the corresponding technological process.
3, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1 is characterized in that: have 1-10000 to be installed on the three-dimensional template of predetermined emptying aperture pattern characteristics or the silk screen edges of boards in the described device or be installed on the plane tabular object limit that is used to hold in the palm the raw material that carries existing three-dimensional pattern characteristics or be installed in vibrator on the tetragonal frame shape object limit.
4, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1, it is characterized in that:, vaccum-pumping equipment is installed being used to hold in the palm or carrying on the plane tabular object of raw material of existing three-dimensional pattern characteristics and the quadrilateral frame shape object limit or on the agitator limit.
5, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1 is characterized in that: the concora crush or the rolling device that have a raw material that is used for the three-dimensional pattern characteristics that forms to pressurize.
6, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1 is characterized in that: a half-finished firing equipment of heating of put 50-500 piece goods that is used to accelerate and guarantee the resin solidification of artificial stone is arranged.
7, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1, it is characterized in that: (1), 1-30 piece thickness are at the three-dimensional template or the silk screen plate of the predetermined emptying aperture pattern characteristics of having of 0.1mm-1000mm, the shape facility of the rarest 10cm-100m length in die orifice edge of its emptying aperture pattern three-dimensional template or silk screen plate has been stipulated the edge boundary line shape facility in the pattern colour district of goods correspondences; (2), and also have corresponding 1-30 piece to be used for monochromatic area emptying aperture pattern three-dimensional template or the silk screen plate that the monochrome type raw material passes through, when it covers on the three-dimensional template of predetermined emptying aperture pattern characteristics or the silk screen plate, it is by 1-10000 emptying aperture position designing the same class look district that can making of hollow out pass through with a kind of color raw material in advance, corresponding with 1-10000 the pattern three dimensions emptying aperture position in the default same class look district of three-dimensional template that predetermined emptying aperture pattern characteristics is arranged or silk screen plate, coloured raw material carrying case that opening can parallel mobile bottom be arranged in addition on each piece monochromatic area emptying aperture pattern three-dimensional template or silk screen edges of boards.
8, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1, it is characterized in that: be used to hold in the palm or carrying the plane tabular object of raw material of existing three-dimensional pattern characteristics and the upper and lower of quadrilateral frame shape object, be useful on the press equipment that the raw material to existing three-dimensional pattern characteristics carries out extrusion forming.
9, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1, it is characterized in that: be used for holding in the palm or carry the upper and lower plate face or the four frame shape object plate faces of plane tabular object of the raw material of existing three-dimensional pattern characteristics, have 20-10000 to help improving the pump drainage pore that vacuumizes efficient.
10, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1, it is characterized in that: in the described quadrilateral frame shape object, a flat board that is used to hold in the palm or carry the raw material of existing three-dimensional pattern characteristics is arranged, described flat board, in order to adapt to thickening the purpose of the raw material surface layer of three-dimensional pattern characteristics is arranged, and the multiple batches of raw material technology that enters, be provided with elevation and subsidence mechanical equipment, described flat board can be descended with every batch of thickening of the raw material layer that three-dimensional pattern characteristics is arranged at the cabinet inner that the degree of depth is arranged, and original position can rise back in next round technology again.
11, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1 is characterized in that:
One, it has 2 or 3-30 piece to be used for the emptying aperture pattern template or the silk screen plate that have different emptying aperture pattern characteristics separately by the pattern raw material; And, there is the shape facility of 10cm-100m length at every emptying aperture pattern template or the minimum 1-10000 of having of silk screen plate edge that is used for the difform emptying aperture pattern die orifice by the pattern raw material, and be leading and stipulated the edge or the overall shape feature of 1-10000 decorative pattern of corresponding color in the goods;
Its two, the last table portion zone of its each piece emptying aperture pattern template or silk screen plate is raw material position, cloth pattern colour district, and an immovable support flat board is arranged in its vicinity; It is the cloth raw material casing of hollow out that the bottom of loading the multicolour pattern raw material is arranged on the support flat board; These casings and cloth raw material power set link;
Its three, the bottom of its 2 or 3-30 piece emptying aperture pattern template or silk screen plate is provided with 1-500 the carrier that can carry the multicolour pattern raw material that has formed the pattern form feature, it is joining with the power set that can make its displacement.
12, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1, it comprises the vertical circulating burden distribution system that is used for by the 2-50 piece that emptying aperture pattern plane template by the pattern raw material or silk screen plate form, and it is characterized in that:
One, every template or the rarest 2-10000 of silk screen plate die orifice that is used for emptying aperture pattern plane template by the pattern raw material or silk screen plate has the edge shape facility of 10cm-100m length, stipulated the shape facility at the edge of corresponding 2-10000 goods decorative pattern;
Its two, every template of its 2-50 piece emptying aperture pattern plane template or silk screen plate or silk screen plate separately between the rarest 1-10000 emptying aperture pattern die orifice shape be inequality;
They are three years old, its 2-50 piece emptying aperture pattern plane template or silk screen plate are to be arranged in an orderly manner on the combined support frame on the bracing frame that lies in separately and by vertical direction, and are provided with a total crane and total lifting power plant can make the combined support frame move up and down;
Its four, on its total crane limit, be provided with:
1., adopt the cloth zone position of emptying aperture pattern plane template or silk screen plate cloth;
2., has a carrier of function that carrying has formed the pattern raw material of layout under the cloth zone position;
3., the outlet A position and the import B position of emptying aperture pattern plane template or silk screen plate circulation exchange;
4., driving emptying aperture pattern plane template or silk screen plate cycles through the power set of outlet A position and drives emptying aperture pattern plane template or silk screen plate cycles through the power set of import B position;
5., corresponding with an import B position emptying aperture pattern plane template or the arrangement room of silk screen plate in the combined support frame in emptying aperture pattern plane template or silk screen plate vertical circulating system.
13, a kind of artificial stone device that is manufactured with preset three-dimensional pattern characteristics according to claim 1, its process is characterised in that:
(1), be ready to following main device and auxiliary facility:
1., 1-30 piece predetermined design is used for the emptying aperture pattern three-dimensional template or the silk screen plate that have different emptying aperture pattern characteristics separately by 2 kinds or 3-30 kind monochromatic area class pattern raw material; And, the edge or the overall shape feature of 1-10000 decorative pattern of corresponding color in the goods dominated and stipulated to every emptying aperture pattern three-dimensional template or the minimum 1-10000 of having of silk screen plate edge shape facility that is used for having by the difform emptying aperture pattern die orifice of pattern raw material 10cm-100m length;
2., on each piece monochromatic area emptying aperture pattern three-dimensional template or silk screen edges of boards, also has a coloured raw material carrying case that opening can parallel mobile bottom be arranged;
3., 1-100 makes resin raw material mix the agitator that stirs with inorganic powder material;
4., 1-1000 plane tabular object and 1-1000 tetrahedral frame that are used to hold in the palm or carry the raw material of existing three-dimensional pattern characteristics surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit;
5., on 1-1000 three-dimensional template that place predetermined emptying aperture pattern characteristics or the silk screen edges of boards or be installed on the plane tabular object limit that is used to hold in the palm the raw material that carries existing three-dimensional pattern characteristics or be installed in vibrator on the tetragonal frame shape object limit.
(2), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material.
(3), the emptying aperture pattern three-dimensional template or the silk screen plate that have different emptying aperture pattern characteristics separately of being used for that predetermined design is arranged by 2 kinds or 3-30 kind monochromatic area class pattern raw material, gradation is placed on the box-shaped body object precalculated position, four limits of the plane tabular object of the raw material that is used to carry three-dimensional pattern characteristics:
Select one: the chromogen material carrying case of the lower openings of having loaded corresponding look district pattern raw material is moved past abreast (the object integral translation that last a kind of raw material or the plane tabular object by making carrying and four limit box-shaped bodies are encircled into thereon, the perhaps chromogen material carrying case translation of lower openings, and directly carry out cloth), thereby the gradation chromogen material cloth that the 2-30 kind is different is fallen on the surface plate that carries the three-dimensional pattern characteristics raw material and in four limit box-shaped body objects, forms the not semi-finished product of the three-D pattern look district boundary line feature in homochromy district of be scheduled to 2 kinds of the leading and regulation of the edge shape of die orifice of the different emptying aperture pattern three-dimensional template of press the predetermined pattern design or silk screen plate or 3-30 kind;
Select two: also or the supporting body that carries the plane tabular object of raw material of three-dimensional pattern characteristics and four limit box-shaped body objects thereof under the emptying aperture pattern three-dimensional template of the emptying aperture pattern characteristics that each monochromatic area class pattern raw material passes through or silk screen plate, pass through successively, thereby gradation is fallen into the predetermined different colored raw material of corresponding 2-30 kind by cloth, thereby forms the not semi-finished product of the three-D pattern look district boundary line feature in homochromy district of be scheduled to 2 kinds of the leading and regulation of the edge shape of die orifice of the different emptying aperture pattern three-dimensional template of press the predetermined pattern design or silk screen plate or 3-30 kind;
Select three: perhaps be distributed into the raw material of all kinds that multilayer has three-dimensional pattern characteristics on the tabular supporting body, thereby form the not semi-finished product of the multi-layer three-dimension pattern colour district boundary line feature in homochromy district of be scheduled to 2 kinds of the leading and regulation of the edge shape of die orifice of the different emptying aperture pattern three-dimensional template of press the predetermined pattern design or silk screen plate or 3-30 kind;
Adopt vibratory process again, make the raw material that three-dimensional pattern characteristics is arranged that rule are being kept off in four frames be able to closely knit and smooth by vibration;
Perhaps adopt first kind of process conditions: with the condition of attemperating unit control space temperature, to relate in the process of resin the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence at all for-10 ℃ to 30 ℃;
Perhaps adopt second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(4), heating makes resin solidification, obtains the described resinous artificial stone product that preset three-dimensional pattern characteristics is arranged.
14, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to claim 13, its process is characterised in that:
(1), be ready to following main device and auxiliary facility:
1. .1-30 piece thickness is in the three-dimensional template of the predetermined emptying aperture pattern characteristics of having of 0.1mm-1000mm, the edge boundary line shape facility in the pattern colour district of goods correspondences is dominated and stipulated to the shape facility of the rarest 10cm-100m length of die orifice of its emptying aperture pattern three-dimensional template;
2.. and also have corresponding 1-30 piece to be used for the monochromatic area emptying aperture pattern three-dimensional template that each monochrome type raw material passes through, every monochromatic area emptying aperture pattern three-dimensional template is characterised in that: when it covers on the three-dimensional template of predetermined emptying aperture pattern characteristics, can reserve one by the corresponding with it of design in advance and can make the pattern emptying aperture position in the look district that the color raw material falls, on each piece monochromatic area emptying aperture pattern three-dimensional template limit, also have a coloured raw material carrying case that opening can parallel mobile bottom be arranged;
3. .1-100 makes resin raw material mix the agitator that stirs with inorganic powder material;
4. .1 piece-1000 piece is used to hold in the palm or plane tabular object and 1-1000 tetrahedral frame of carrying the raw material of existing three-dimensional pattern characteristics surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit;
5. .1-1000 places on the three-dimensional template limit of predetermined emptying aperture pattern characteristics or is installed on the plane tabular object limit that is used to hold in the palm the raw material that carries existing three-dimensional pattern characteristics or is installed in vibrator on the tetragonal frame shape object limit.
(2), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material.
(3), the three-D pattern template that free sectional hole patterns feature is arranged that predetermined pattern design is arranged is put on the plane tabular object of the raw material that is used to carry three-dimensional pattern characteristics and among the four limit box-shaped body objects, and cover first the monochromatic area emptying aperture pattern three-dimensional template that monochromatic area class raw material passes through that is used for, the raw material carrying case that first kind of chromogen material is housed is moved past on monochromatic area emptying aperture pattern three-dimensional template abreast, vibrator vibration simultaneously, make wherein chromogen material among the predetermined pattern emptying aperture of monochromatic area emptying aperture pattern three-dimensional template falls into the three dimensions position, first kind of look district of the predetermined three-dimensional template that predetermined emptying aperture pattern characteristics is arranged, process as above, change different monochromatic area emptying aperture pattern three-dimensional template, 2 kinds or the different chromogen material of 3-30 kind are entered among the three-dimensional space position that 2 kinds of three-dimensional template of predetermined emptying aperture pattern characteristics or 3-30 kind design in advance; Rise all monochromatic area emptying aperture pattern three-dimensional template and the chromogen material carrying case on the limit then and the three-dimensional template of predetermined emptying aperture pattern characteristics is arranged, obtain at predetermined 2 kinds or the 3-30 kind semi-finished product of the three-dimensional pattern characteristics in homochromy district not that carry on the raw material plate of three-dimensional pattern characteristics;
Adopt vibratory process again, make the raw material that three-dimensional pattern characteristics is arranged that rule are being kept off in four frames be able to closely knit and smooth by vibration;
Perhaps adopt first kind of process conditions: with the condition of attemperating unit control space temperature, to relate in the process of resin the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence at all for-10 ℃ to 30 ℃;
Perhaps adopt second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(4), heating makes resin solidification, obtains the described resinous artificial stone product that preset three-dimensional pattern characteristics is arranged.
15, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to claim 13, its process is characterised in that:
(1), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material; Relate in the process of resin at all, select one as implementation condition by following process conditions:
First kind of process conditions: with attemperating unit control space temperature be-10 ℃ to 30 ℃ condition, the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence;
Perhaps second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(2), adopt a tetrahedral frame to surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit, and its degree of depth reaches 50mm-3000mm, be provided with one in its underpart and place the middle liftable plate-like articles that carries the raw material of preset three-dimensional pattern characteristics that plant equipment control is arranged of four frames, and make this piece plate-like articles be raised to the position of about 10mm-200mm under four frame upper level edges on the operation, be distributed into the operation of plurality of raw materials then to the preset three-dimensional pattern space, the three-dimensional template that free sectional hole patterns feature is arranged that predetermined pattern design is arranged is put on the plane tabular object of the raw material that is used to carry three-dimensional pattern characteristics and among the four limit box-shaped body objects, and cover the monochromatic area emptying aperture pattern three-dimensional template that the monochromatic raw material of first make passes through, the raw material carrying case that first kind of chromogen material is housed is moved past on monochromatic area emptying aperture pattern three-dimensional template abreast, vibrator vibration simultaneously, make wherein chromogen material among the predetermined pattern emptying aperture of monochromatic area emptying aperture pattern three-dimensional template falls into the three dimensions position, first kind of look district of the predetermined three-dimensional template that predetermined emptying aperture pattern characteristics is arranged, process as above, change different monochromatic area emptying aperture pattern three-dimensional template, make 2 kinds or the different chromogen material of 3-30 kind enter into 2 kinds of design in advance of three-dimensional template of predetermined emptying aperture pattern characteristics or 3-30 kind not among the predetermined three-dimensional locus in homochromy district; Rise all monochromatic area emptying aperture pattern three-dimensional template and the chromogen material carrying case on the limit then and the three-dimensional template of predetermined emptying aperture pattern characteristics is arranged, 2 kinds of obtaining being scheduled to or 3-30 kind be the semi-finished product of a layer depth of the three-dimensional pattern characteristics in homochromy district not; Particularly constantly adopt vibratory process, make the half-dried pulpous state raw material that three-dimensional pattern characteristics is arranged that rule are being kept off in four frames be able to smooth by vibration.Got well after ground floor has the raw material layer of preset three-dimensional pattern characteristics at cloth, elevation and subsidence mechanical makes the plate-like articles of the raw material that carries preset three-dimensional pattern characteristics, the gradation classification descends, every decline once, then repeat one and take turns the technique process that is distributed into the preset three-dimensional pattern locus that one deck plurality of raw materials adorned in the predetermined three-dimensional space, repeating many rounds has the raw thickness of preset three-dimensional pattern to reach the 50mm-3000mm that requires of technology up to the multilayer of being adorned in the shape feature space that surrounds that four limit frames are arranged;
(3), adopt vaccum-pumping equipment, the four sides there is the multilayer in the frame of the box-like feature that frame surrounds have the raw material of predetermined pattern feature to vacuumize, getting rid of bubble, and help the density and the intensity of the goods of next step pressing technology, the time that vacuumizes is between 5 minutes to 4 hours;
(4), above when vacuumizing operation, the pressurization of employing pressure apparatus with the density and the intensity of reinforced article, adopts warming-up device to press the temperature heating of technological requirement afterwards, heating then helps the quality and the efficient of resin solidification, and the time of pressurization and pressurize was at 5 minutes to 8 hours;
(5), after raw material solidifies, remove and pressurize and heat, take four the box-like lateral frame boards that surround apart, the resinous artificial stone that the whole bulk that thickness is arranged that obtains is had a predetermined three-dimensional multicolour pattern is by the principle that keeps the predetermined pattern feature again, and sawing becomes 5mm-30mm thickness and obtains the goods of the present invention of the preset three-dimensional pattern artificial stone of some hair sides.
16, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to claim 13, the artificial stone product that its process is efficiently made polychrome district preset three-dimensional pattern characteristics is characterised in that:
(1), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material; Relate in the process of resin at all, select one as implementation condition by following process conditions:
First kind of process conditions: with attemperating unit control space temperature be-10 ℃ to 30 ℃ condition, the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence;
Perhaps second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(2), prepare and install the efficient emptying aperture pattern mould system of making the artificial stone product of polychrome district preset three-dimensional pattern characteristics of a cover, comprising:
One, it has 2 or 3-30 piece to be used for the emptying aperture pattern template that has different emptying aperture pattern characteristics separately by the pattern raw material; And, the boundary line edge or the overall shape feature of 1-10000 decorative pattern of corresponding color in the goods dominated and stipulated to the every minimum 1-10000 of having of emptying aperture pattern template edge shape that is used for having by the difform emptying aperture pattern die orifice of pattern raw material 10cm-100m length;
Its two, the last table portion zone of its each piece emptying aperture pattern template is raw material position, cloth pattern colour district, and an immovable support flat board is arranged in its vicinity; It is the cloth raw material casing of hollow out that the bottom of loading the multicolour pattern raw material is arranged on the support flat board; These casings and cloth raw material power set link;
Its three, the bottom of its 2 or 3-30 piece emptying aperture pattern template is provided with 1-30 the carrier that can carry the multicolour pattern raw material that has formed the pattern form feature, it is joining with the power set that can make its displacement.
(3), near the position emptying aperture pattern mould system of efficiently making multi-color area pattern article, also be provided with an energy the colored raw material that forms 2 kinds or 3-30 kind colour image look district feature, send into the supporting body device of shaping area, the supporting body device had following several selection:
Select 1: the surface plate that four frames are arranged;
Select 2: plane crawler belt shape supporting body device;
Select 3: surface plate supporting body device capable of circulation;
(4), in the cloth raw material casing of the bottom hollow out on 2 or 3-30 piece are had nothing in common with each other immovable support flat board on emptying aperture pattern template limit of emptying aperture pattern form feature, put into and constantly replenish goods corresponding required 2 kinds or the different colored raw material of 3-30 kind of predetermined design making.
(5), simultaneously the cloth raw material casing that 2 kinds or the different chromogen material of 3-30 kind are housed is dragged translation or promotes translation on 2 of the emptying aperture pattern characteristics of having nothing in common with each other of its underpart or 3-30 piece emptying aperture pattern template respectively, the pattern form that the patterned layer that makes its raw material of all kinds leading by the pattern form at emptying aperture edge and that stipulated drop into edge in the multicolour pattern raw material carrier or ramped shaped is heaped, by the interplanar spacing position between control emptying aperture pattern template and the multicolour pattern raw material carrier, can control the thickness of pattern raw material (being the raw material of powdery or pulpous state).
(6), whenever finish above (5) step, after being the heap of the required raw material of all kinds of the goods pattern form that all in the multicolour pattern raw material carrier, forms patterned layer, power set make these multicolour pattern raw material carriers move to the shaping position direction, and only move to next required cloth pattern raw material position of cycle arrangement, repeat the technological action of (5) again, make in the carrier the colored raw material of another kind of required predetermined pattern on the cloth.
Required pattern is made up of how many kinds of multicolour pattern look district, will carry out the different required painting cloth material of how many times, will make multicolour pattern raw material carrier displacement how many times, that is to say, repeat the technological action of the necessity in above-mentioned (5) step of how many times and (4) step.The technological action number of times that these carry out according to required multicolour pattern look district quantity, each multicolour pattern look district raw material of complete cloth moves small routine exactly.
(7), after a multicolour pattern raw material carrier of close shaping position is to have loaded 2 kinds or 3-30 kind according to designing requirement and formed the not homochromy pattern raw material of pattern layout, finish each multicolour pattern look district raw material of cloth and moved small routine, just begun to become the state of the art that can enter moulding.Send into the raw material that 2 kinds or 3-30 kind chromatic colour pattern layout are arranged that forms design in advance in the bogey this moment, the object that the plane tabular object of this bogey or carrying preset three-dimensional pattern raw material and four limit box-shaped bodies are encircled into, but or the degree of depth of the one-step molded multilayer four sides frame that reaches 50mm-3000mm surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit.
And the different pattern look district of 2 kinds of the back or 3-30 kind different color is in the still just the same repetitive cycling that moves of the cloth of 2 or 3-30 positions, just constantly last piece has been loaded the raw material of complete pattern shape facility of the predetermined design pattern of various predetermined colours each time, be sent in the object of thickness of the plane tabular object of carrying preset three-dimensional pattern raw material and the making monolith articles that four limit box-shaped bodies are encircled into, but or the degree of depth that the is sent to the one-shot forming polylith successively four sides frame that reaches 50mm-3000mm surround in the object of the quadrilateral frame shape object of box-like feature or four removable assemblies in limit.
What pay special attention to is, constantly adopts vibratory process, makes the raw material that three-dimensional pattern characteristics is arranged in shaped device be able to smooth by vibration.
Here the critical process condition that it may be noted that is that above technical process all will be controlled at or-10 ℃ to 0 ℃ its workspace temperature; Or-10 ℃ to 10 ℃; Or-10 ℃ to 20 ℃; Or-10 ℃ carried out under 30 ℃ condition.
(8), moulding:
Select one, to the preset three-dimensional pattern raw material in the plane tabular object of the making monolith articles of shaped device and the object that four limit box-shaped bodies are encircled into, treat promptly to obtain the artificial stone product that the present invention has preset three-dimensional pattern characteristics behind its resin solidification.
The four sides frame of selecting two, but the degree of depth of the one-step molded multilayer pattern raw material layer of shaped device being reached 50mm-3000mm surrounds the preset three-dimensional pattern raw material of the multilayer stack in the object of the quadrilateral frame shape object of box-like feature or four removable assemblies in limit, adopt vaccum-pumping equipment, the raw material that the predetermined pattern feature is arranged in its frame is vacuumized, to get rid of bubble, it helps the density and the intensity of the goods of next step pressing technology, and the time that vacuumizes is between 5 minutes to 4 hours; When vacuumizing or afterwards, adopt density and the intensity of pressure apparatus pressurization with reinforced article; Adopt the warming-up device heating afterwards, help the quality and the efficient of resin solidification; The time of pressurization and pressurize was at 5 minutes to 8 hours; After raw material solidifies, remove and pressurize and heat, take four the box-like lateral frame boards that surround apart, the resinous artificial stone that the whole bulk that thickness is arranged that obtains is had a predetermined three-dimensional multicolour pattern is by the principle that keeps the predetermined pattern feature again, and sawing becomes 5mm-30mm thickness and obtains the goods of the present invention of the preset three-dimensional pattern artificial stone of some hair sides.
(9), constantly repeat the selection one of above (4), (5), (6), (7), (8) or select two necessary operation, the High-efficient Production artificial stone product that preset three-dimensional pattern characteristics is arranged of top grade of pattern that goes out the predetermined design of 2 kinds of predetermined pattern or 3-30 kind rich colors constantly just especially can make the top stone material and the carpet pattern of the fine pattern in 10-30 kind look district.
17, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to claim 13, its process is characterised in that:
(1), prepare 2 kinds or 3-30 kind different colored resin and inorganic powder material, make its in agitator fully mixing obtain making required raw material; Relate in the process of resin at all, select one as implementation condition by following process conditions:
First kind of process conditions: with attemperating unit control space temperature be-10 ℃ to 30 ℃ condition, the adhering and solidifying degree of artificial stone resin in the technological process of control correspondence;
Perhaps second kind of process conditions: adopt and a kind ofly in 20 ℃ to 50 ℃ environment, can not solidify fully in 3000 hours, only just can completely crued improved resin when temperature is 100 ℃ to 200 ℃, as manufacturing conditions.
(2), be ready to one and be with the 2-50 piece and be used for the emptying aperture pattern template vertical circulating system that the emptying aperture pattern plane template by the pattern raw material is formed, comprising:
One, every the rarest 2-10000 of template die orifice that is used for the emptying aperture pattern plane template by the pattern raw material has the edge shape of 10cm-100m length, stipulated the shape facility at the boundary line edge of corresponding 2-10000 goods decorative pattern;
Its two, every template of its 2-50 piece emptying aperture pattern plane template separately between the rarest 1-10000 emptying aperture pattern die orifice shape be inequality;
Its three, its 2-50 piece emptying aperture pattern plane template is to be arranged in an orderly manner on the combined support frame on the bracing frame that lies in separately and by vertical direction, and is provided with a total crane and total lifting power plant can make the combined support frame move up and down;
Its four, on its total crane limit, be provided with:
1., adopt the cloth zone position of emptying aperture pattern plane template cloth;
2., has a carrier of function that carrying has formed the pattern raw material of layout under the cloth zone position;
3., the outlet A position and the import B position of emptying aperture pattern plane template circulation exchange;
4., driving emptying aperture pattern plane template cycles through the power set of outlet A position and drives the power set that emptying aperture pattern plane template cycles through import B position;
5., emptying aperture pattern plane template an arrangement room in combined support frame corresponding in emptying aperture pattern plane template vertical circulating system with import B position.
(3), in the emptying aperture pattern template vertical circulating system, when adopting different emptying aperture pattern plane templates to make the recurrent state that changes multicolour pattern, at first be to make and the corresponding power set in import B position, go to move to arrangement room corresponding in the emptying aperture pattern template vertical circulating system through import B position with import B position having formed the emptying aperture pattern plane template of cloth zone position on carrier top of function of the pattern raw material of layout having carrying; Simultaneously or then, the power set corresponding with exporting the A position are moved to the different emptying aperture pattern template of another piece in the emptying aperture pattern template vertical circulating system through outlet A position and have the cloth zone position on carrier top of function that carrying has formed the pattern raw material of layout.
(4), the emptying aperture pattern die orifice of pattern raw material that corresponding emptying aperture pattern template vertical circulating system hollow hole pattern plane template emptying aperture pattern colour district is housed in the container emptying aperture pattern plane template by entering the cloth zone position is distributed on the carrier with carrying pattern raw material function of bottom, and formed layout by the first look district pattern material of the emptying aperture pattern die orifice edge shape defined of this part emptying aperture pattern plane template.
(5), carried by previous step rapid in the carrier of the look district pattern raw material that is distributed into of the emptying aperture pattern plane template of cloth zone position move to the product molding locality, when perhaps moving to next cloth position, raw material by another pattern colour district in another container is filled and is wipeed off at its white space, perhaps move to the pattern raw material that is distributed into another look under another emptying aperture pattern plane template, can both be formed with first kind of pattern layout of the complete pattern patterns of features raw material in two look districts with upper type.
(6), by total lifting power plant, the combined support frame that is loaded with the different emptying aperture pattern of 2-50 piece plane template on total crane is moved up or down the arrangement tagmeme of an emptying aperture pattern plane template, because the displacement of combined support frame, the emptying aperture pattern plane template that makes former process import B position enter into the arrangement room corresponding with import B position moves up or down the arrangement tagmeme of an emptying aperture pattern plane template thereupon, and the emptying aperture pattern plane template of former outlet A position correspondence is because of becoming the room after shifting out, but displacement because of a tagmeme of combined support frame, make its room just move on to the correspondence position of import B position, be the emptying aperture pattern plane template of import B position correspondence arrange the room just empty thereupon come out, this just provides cycling condition for the process that changes a new different emptying aperture pattern plane template over to, and its process is as follows:
1., make and the corresponding power set in import B position, having formed the emptying aperture pattern plane template of cloth zone position on carrier top of function of the pattern raw material of layout having carrying, move to the arrangement room that has been available corresponding in the emptying aperture pattern template vertical circulating system with import B position through import B position; Simultaneously or then, the power set corresponding with exporting the A position are moved to different in an emptying aperture pattern template vertical circulating system emptying aperture pattern templates through outlet A position and have the cloth zone position on carrier top of function that carrying has formed the pattern raw material of layout.
2., the emptying aperture pattern die orifice of pattern raw material that corresponding emptying aperture pattern template vertical circulating system hollow hole pattern plane template emptying aperture pattern colour district is housed in the container different emptying aperture pattern plane template by entering the cloth zone position is distributed on the carrier with carrying pattern raw material function of bottom, and formed layout by the different pattern of the first look district material of the emptying aperture pattern die orifice edge shape defined of the different emptying aperture pattern plane template of this part.
3., carried by previous step rapid in the carrier of the look district pattern raw material that is distributed into of the emptying aperture pattern plane template of cloth zone position move to the product molding locality, when perhaps moving to next cloth position, raw material by another pattern colour district in another container is filled and is wipeed off at its white space, perhaps move to the pattern raw material that is distributed into another look under another different emptying aperture pattern plane template, can both be formed with upper type two look districts complete pattern patterns of features raw material with first kind of second kind of pattern layout that pattern is different.
4., by total lifting power plant, the combined support frame that is loaded with the different emptying aperture pattern of 2-50 piece plane template on total crane is moved up or down the arrangement tagmeme of an emptying aperture pattern plane template again, because the displacement of combined support frame, the emptying aperture pattern plane template that makes former process import B position enter into the arrangement room corresponding with import B position moves up or down the arrangement tagmeme of an emptying aperture pattern plane template thereupon, and the emptying aperture pattern plane template of former outlet A position correspondence is because of becoming the room after shifting out, but displacement because of a tagmeme of combined support frame, make its room just move on to the correspondence position of import B position, be the emptying aperture pattern plane template of import B position correspondence arrange the room just empty thereupon again come out, and then change the process circulation of a new different emptying aperture pattern plane template over to.
(7), in technological process, the colored raw material that is carried on the complete pattern that two or more the color zones by different separately pattern form features in the pattern raw material carrier forms that the above cloth of secondary or secondary is formed respectively, be sent to shaped device, the object that the plane tabular object of this bogey or carrying preset three-dimensional pattern raw material and four limit box-shaped bodies are encircled into, but or the degree of depth of the one-step molded multilayer four sides frame that reaches 50mm-3000mm surround the quadrilateral frame shape object of box-like feature or the object of four removable assemblies in limit.
What pay special attention to is, constantly adopts vibratory process, makes the raw material that three-dimensional pattern characteristics is arranged in shaped device be able to smooth by vibration.
Here the critical process condition that it may be noted that is that above technical process all will be controlled at or-10 ℃ to 0 ℃ its workspace temperature; Or-10 ℃ to 10 ℃; Or-10 ℃ to 20 ℃; Or-10 ℃ carried out under 30 ℃ condition.
(8), moulding:
Select one, to the preset three-dimensional pattern raw material in the plane tabular object of the making monolith articles of shaped device and the object that four limit box-shaped bodies are encircled into, treat promptly to obtain the artificial stone product that the present invention has different preset three-dimensional pattern characteristics behind its resin solidification.
The four sides frame of selecting two, but the degree of depth of the one-step molded multilayer pattern raw material layer of shaped device being reached 50mm-3000mm surrounds the preset three-dimensional pattern raw material of the multilayer stack in the object of the quadrilateral frame shape object of box-like feature or four removable assemblies in limit, adopt vaccum-pumping equipment, the raw material that the predetermined pattern feature is arranged in its frame is vacuumized, to get rid of bubble, it helps the density and the intensity of the goods of next step pressing technology, and the time that vacuumizes is between 5 minutes to 4 hours; When vacuumizing or afterwards, adopt density and the intensity of pressure apparatus pressurization with reinforced article; Adopt the warming-up device heating afterwards, help the quality and the efficient of resin solidification; The time of pressurization and pressurize was at 5 minutes to 8 hours; After raw material solidifies, remove and pressurize and heat, take four the box-like lateral frame boards that surround apart, the resinous artificial stone that the whole bulk that thickness is arranged that obtains is had predetermined different three-dimensional color patterns is by the principle that keeps various different predetermined pattern features again, and sawing becomes 5mm-30mm thickness and obtains the goods of the present invention of artificial stone of the predetermined different three-D patterns of some hair sides.
(9), through polishing, can obtain 2-50 piece that the pattern of design changes to some extent the artificial stone product that preset three-dimensional pattern characteristics is arranged for the present invention's polishing of the continuous generation of circulation.
18, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to claim 13, its process is characterised in that: in technology to adopting a kind of resin of improved adhesive effect, this resin can not solidify in 20 ℃ to 50 ℃ environment in 3000 hours fully, only when being 100 ℃ to 200 ℃, temperature just can solidify fully, adopt this improved resin, to reducing in the operation before heating cure because of the bonding pattern template that cleans, the loading object of raw material of all kinds, containers etc. play an important role, can reduce cleaning, enhance productivity.
19, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to claim 13, its process is characterised in that: in the process of vibratory process, adopt vaccum-pumping equipment to vacuumize simultaneously, with the three-dimensional bubble of thorough removing goods, improve the quality.
20, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to claim 13, its process is characterised in that: the press equipment for preparing a kind of concora crush or roll extrusion, before pressurization, vacuumize or vacuumize with vacuum extractor earlier while pressurizeing, by vacuumizing the removing bubble, second can improve the effect of pressurization and the density intensity of raising goods first.
21, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to claim 13, its process is characterised in that: the firing equipment that can adorn the semi-finished product warp that predetermined three-dimensional multicolour pattern feature is arranged that is mixed with inorganic powder by resin 50-500 piece goods, heat and be heated to 100 ℃-200 ℃, will accelerate hardening time, enhance productivity.
22, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to claim 13, its process is characterised in that: solidify or setting time at different raw material processing compounds, and then take out the goods that four frames just obtain preset three-dimensional pattern characteristics.
23, a kind of artificial stone device and process that is manufactured with preset three-dimensional pattern characteristics according to claim 13, its process is characterised in that: the semi-finished product that solidify or solidify that obtain are polished on polishing machine, just obtain the goods that polish.
CNA2008100275070A 2008-04-21 2008-04-21 Artificial stone device manufactured with preset three-dimensional pattern characteristics and technique thereof Pending CN101564868A (en)

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CN102862220A (en) * 2011-07-08 2013-01-09 陈章武 Device system for manufacturing stone-imitated sheet material with variable three-dimensional green body pattern and application method
CN103072181A (en) * 2012-12-14 2013-05-01 叶香菲 Asbestos tile forming method
CN103568113A (en) * 2012-07-23 2014-02-12 陈章武 Device system and method for manufacturing high-fidelity multi-color-zone variation blank pattern plate
CN107628767A (en) * 2017-10-26 2018-01-26 石家庄多邦晶岗石有限公司 A kind of method for preparing artificial quartz in lump and its manufactured artificial quartz in lump
EP3297969B1 (en) 2015-05-22 2020-08-26 Silicalia, Sl Artificial stone slab comprising veins and method of manufacturing same
CN111655438A (en) * 2017-11-22 2020-09-11 科森蒂诺研究与开发有限公司 Method and system for producing slabs, tiles or sheets of artificial stone with a wide-grain effect
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Publication number Priority date Publication date Assignee Title
CN102862220A (en) * 2011-07-08 2013-01-09 陈章武 Device system for manufacturing stone-imitated sheet material with variable three-dimensional green body pattern and application method
CN102862220B (en) * 2011-07-08 2017-10-24 陈章武 A kind of apparatus system and application method for making change 3-D billet pattern immitation stone plate
CN103568113A (en) * 2012-07-23 2014-02-12 陈章武 Device system and method for manufacturing high-fidelity multi-color-zone variation blank pattern plate
CN103568113B (en) * 2012-07-23 2017-05-10 陈章武 Device system and using method for manufacturing high-fidelity multi-color-zone variation blank pattern plate
CN103072181A (en) * 2012-12-14 2013-05-01 叶香菲 Asbestos tile forming method
CN103072181B (en) * 2012-12-14 2015-03-25 叶香菲 Asbestos tile forming method
US11498298B2 (en) 2014-08-19 2022-11-15 Cambria Company Llc Synthetic molded slabs, and systems and methods related thereto
US10981346B2 (en) 2014-08-19 2021-04-20 Cambria Company Llc Processed slabs, and systems and methods related thereto
US11845235B2 (en) 2014-08-19 2023-12-19 Cambria Company Llc Synthetic molded slabs, and systems and methods related thereto
US10981293B2 (en) 2015-01-30 2021-04-20 Cambria Company Llc Processed slabs, and systems and methods related thereto
CN113043616A (en) * 2015-01-30 2021-06-29 坎布里亚有限公司 Synthetic molded plate, and systems and methods involving same
US11529752B2 (en) 2015-01-30 2022-12-20 Cambria Company Llc Processed slabs, and systems and methods related thereto
US11845198B2 (en) 2015-01-30 2023-12-19 Cambria Company Llc Processed slabs, and systems and methods related thereto
EP3297969B1 (en) 2015-05-22 2020-08-26 Silicalia, Sl Artificial stone slab comprising veins and method of manufacturing same
CN107628767A (en) * 2017-10-26 2018-01-26 石家庄多邦晶岗石有限公司 A kind of method for preparing artificial quartz in lump and its manufactured artificial quartz in lump
CN111655438A (en) * 2017-11-22 2020-09-11 科森蒂诺研究与开发有限公司 Method and system for producing slabs, tiles or sheets of artificial stone with a wide-grain effect

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Open date: 20091028