CN1296188C - Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor - Google Patents
Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor Download PDFInfo
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- CN1296188C CN1296188C CNB2003101174680A CN200310117468A CN1296188C CN 1296188 C CN1296188 C CN 1296188C CN B2003101174680 A CNB2003101174680 A CN B2003101174680A CN 200310117468 A CN200310117468 A CN 200310117468A CN 1296188 C CN1296188 C CN 1296188C
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- 238000007493 shaping process Methods 0.000 title claims description 32
- 238000004088 simulation Methods 0.000 title description 2
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- 239000002184 metal Substances 0.000 claims description 14
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- 238000000465 moulding Methods 0.000 abstract description 6
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- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
Abstract
The present invention relates to a device used for processing and moulding material filling ceram having artificial natural stone patterns and a producing method thereof. In the device, a blanking pipe forms predetermined powder material entire transitional patterns in a pattern material box, the patterns are arranged on a sealed platform, a duplicated mould core rises to enter a skip mould frame and fill the space, and a movable rack rises; the pattern material box moves forward, the movable rack does arc motion around a supporting-guiding slot along a guide rail and a guide wheel, and the forwardly moving pattern material box stops on the surface of the reconstructed mould core; the duplicated mould core descends, and simultaneously, the powder material entire transitional patterns fill material, and descend to be duplicated in the skip mould frame for a single time; the pattern material box moves backward, and brings the movable rack to descend into the skip mould frame to fix the duplicated powder entire transitional patterns; the skip mould frame moves forward, and pushes the movable rack and the powder patterns into a press machine frame for pressing. In the present invention, the artificial natural stone patterns can be foreseen and controlled, and the entire sections of products have the advantages of good tactile impression, good transitivity, vividness, naturalness and high imitativeness.
Description
Technical field
The present invention relates to ceramic material machine-shaping technical field, the Apparatus and method for of the ceramic machine-shaping of the continuous material of particularly a kind of natural-like stone pattern.
Background technology
The ceramic stone of natural-like stone pattern texture effect has four kinds of processing methods now:
First kind is the surface printing decoration method of ceramic stone, this method comprises xerography, impression, silk screen seal and cylinder seal etc., have imitative native texture effect but the pottery of this processed moulding is the surface, just can disappear after several experience wear, thereby lost former the design's decorative effect.Therefore its section decorative pattern of pottery of this printed decoration does not have entire body texture.
Second kind of imitative native texture effect of ceramic stone is the processing molding method that micro mist and multitube quantitatively freely mix cloth in processing method, this method adopts multiple powder, the secondary material distributing of many material blanking tubes, or the cloth of many material blanking tubes behind inhomogeneous batch mixing, for example on August 30th, 2000 be authorized to announce, Granted publication number discloses a kind of apparatus for distributing of implementing said method for the patent document of CN2393703Y, this equipment has several continuous work feed bins of order from top to bottom, the control belt, secondary and three grades of hoppers reach and the blanking flexible pipe, also has the blender that ceramic powder of all kinds is mixed in proportion, mixed powder is sent in the lattice canopy of shaped form or decorative pattern shape grid bar through cloth bucket, becomes the pottery of imitation lithotome through press compression moulding.
Though the ceramic product of this method machine-shaping can have some entire body texture of lithotome section at some local location after dispatching repeatedly, but because this method is with free randomly cloth after the inhomogeneous mixing of multiple colorant, so that the producer is difficult to prediction and is difficult to certain colorant of control fall into predefined area of cloth exactly, that is to say that this method is difficult to occur imitative natural vein by designing requirement at the assigned address of product, also be difficult to product simultaneously by the identical decorative pattern of designing requirement duplication of production, therefore this method is difficult for the imitative native texture pattern of the also wayward machine-shaping pottery of prediction, simultaneously just because of above-mentioned reason, the ceramic product of this free cloth machine-shaping, with regard to it generally speaking, the entire body effect of the imitative natural vein of its section is remarkable inadequately, and promptly the entire body texture of the imitative natural vein of its product section is not strong.
The third is the processing molding method that the location cloth is produced the ceramic product of natural-like stone, this method adopts every kind of colorant to come cloth by the pattern template blanking in the grid of corresponding pattern, after the pattern of every kind of different colours wants cloth method once to finish whole cloth process, carry out machine-shaping again, for example on October 2nd, 2002 is disclosed, publication number is that the patent application document of CN1371790A discloses a kind of apparatus for distributing of implementing said method, this equipment has feed bin, template, the pattern grid, it is by different templates, the powder of different colours is sent in the pattern corresponding in the pattern grid, be pressed into the pottery of imitation lithotome through press.
Though the ceramic product of this method machine-shaping has the entire body texture of lithotome section, but because this method requires the pattern of different colours to separate cloth, be every kind of color pattern cloth once, so output and pattern color are inversely proportional to, in actual production, the fastest 5 times (with 650 * 650mm specification is example to the brick of two kinds of colors (a kind of pattern) for per minute, down together), the brick of two kinds of patterns, output is that per minute is below 2.5 times, so when with its production multicolor pattern brick, do not have actual use value at all.The pattern of this device fabrication brick is determined by grid, and owing to limited by the logical moving property of powder, powder can plug pattern and can not produce the product of little pattern when pattern is too small, just because of above-mentioned reason, this cloth system can only be produced the imitation natural stone section product of the thick dull coloring of pattern, and owing to yield poorly, then necessary two machines, one line, thus the equipment that increases manufacturer is greatly injected capital into.
The 4th kind is disclosed on June 18th, 2003, publication number is the Apparatus for () and method therefor that the application for a patent for invention file of CN1424190A discloses the ceramic machine-shaping of the continuous material of natural-like stone pattern, this method is to go to be divided into several area of cloth by imitative bag reason pattern and color in the pattern magazine, each above the area of cloth all correspondence be connected to a tremie pipe and a hopper, make and form default powder integral pattern in the pattern magazine naturally, duplicating little mould adopts polylith rectangle small mould core directly to enter in the grid of coupling to fill a vacancy, the pattern magazine is advanced on grid and the small mould core face, the continuous simultaneously material of powder integral pattern under the small mould core in general who has surrendered's pattern magazine descends, form that powder material pattern is disposable to be copied in the grid, pressing plate drop to the grid face with the powder integral pattern add press fit send into press framed in punch forming.
Though the ceramic product of the continuous material of this pattern device, method machine-shaping has and can enter simultaneously by multiple colorant, and disposable reproducible is to the powder integral pattern, the stone texture pattern can multiple color enrich, and entire body texture is strong, but it is transitional poor between the pattern color, naturally sense is not strong, does not have the simulated effect of imitating natural stone texture and pattern.This equipment pattern magazine in process be confined to each above the area of cloth all correspondence be connected to a tremie pipe and a hopper, the material mobility constraints of will being pollinated like this, tremie pipe of large area pattern is difficult to topped, thereby be not suitable for producing the above specification product of 600 * 600mm, and because to duplicate little mould be to adopt the design of polylith rectangle small mould core, need be matched with each the grid hole in the Turbogrid plates, this colorant when the continuous material of powder material pattern is caused by stopping of grid striped the little seal of grid hole on the product pattern of producing, influenced the texture of pattern, and set pressing plate and the pressing plate elevating mechanism of this equipment do not have the practical application meaning, increase the weight of the burden of equipment on the contrary, prolonged the equipment operation time.The continuous material equipment of this pattern lacks pattern transition in producing natural-like stone pattern ceramic product and texture natural imitation texture is poor.
Summary of the invention
Technical problem underlying to be solved by this invention has five:
The one, the Unpredictability and the uncontrollability of machine-shaping ceramics imitation natural stone textured pattern.
The 2nd, the entire body texture of the imitative natural pattern texture of its section of machine-shaping ceramics imitation natural stone pattern is poor.
The 3rd, the transitional texture difference and the natural imitation sense of its imitative natural pattern texture of machine-shaping ceramics imitation natural stone pattern are not strong.
The 4th, processing is sent in the colorant process, can not carry out simultaneously by multiple colorant.
The 5th, processing is sent in the colorant process, is confined to a tremie pipe and need disposes a magazine feed in each area of cloth, is not suitable for producing the ceramic product of the natural-like stone pattern of big specification.
For addressing the above problem, the technology used in the present invention solution is made up of a set of equipment and the method for using this equipment thereof.
The continuous material of the pattern device systems of the ceramic machine-shaping of a continuous material of cover natural-like stone pattern of the present invention, comprise that hydraulic forming machine, press are framed, copy mold, truck are framed, truck driver, sealing platform, pattern magazine, tremie pipe, fixedly storage tank, magazine driver, duplicate core rod, mould elevating mechanism and electric control gear, the framed middle part of described copy mold and truck is equipped with a corresponding empty frame; Be provided with movable grid in truck is framed, above truck is framed the grid expansion bearing is housed, this activity grid one end is connected with the grid expansion bearing, and its other end is equipped with the grid directive wheel; In the framed empty frame of copy mold and truck, be provided with the core rod that duplicates of integral planar; Pattern powder transition net group is equipped with in the bottom in the described pattern magazine, and this pattern magazine one end is provided with the grid guide rail; Above the pattern magazine, be provided with by required colorant species number fixedly storage tank of fixed several, should be fixedly storage tank discharging opening below be provided with the activity box of getting the raw materials ready, between pattern magazine top and described activity are got the raw materials ready bottom the box, some row tremie pipe groups are housed it are connected mutually.Described movable grid one side is connected with the gathering sill of grid expansion bearing, and this activity grid can move up and down or does circular motion around gathering sill along gathering sill.Be provided with in the described movable grid by the metal metaphosphate bar of many equal height and by imitative bag and manage the striped of design.Described grid guide rail is right angle arc guide rail and matches with the grid directive wheel.The whole square inside of described pattern magazine is divided into several colorant zones by imitative bag reason pattern and color category, presses the area size in each colorant zone and inserts at least one with the colorant tremie pipe, also can add another kind of colorant tremie pipe in this colorant zone.Be provided with in the described pattern powder transition net group that imitative bag reason pattern is complementary in the imitative bag reason of multilayer pattern stratum reticulare and the pattern magazine, its textured pattern stratum reticulare sheet metal manufacturing, and misplace through multiple layer metal textured pattern stratum reticulare and to be formed by connecting.The described activity box of getting the raw materials ready is fixedlyed connected with the pattern magazine, and the described activity box of getting the raw materials ready is with sheet metal processing growth cuboid, and makes up uniform placement by the colorant kind, and its base plate is covered with several discharging openings.Described fixedly storage tank is by on the uniform platform that is fixed on hydraulic forming machine of colorant species number, and its discharging opening place extension has metal circular tube and puts in corresponding activity gets the raw materials ready in the box.
In addition, the method for the ceramic machine-shaping of the continuous material of a kind of natural-like stone pattern of application the said equipment of the present invention system, its step comprises:
(1) will make the required multiple class colorant of pottery puts into respectively fixedly in the storage tank, and flow into each activity automatically and get the raw materials ready and get the raw materials ready in the box, automatically flow into again in each bar tremie pipe, in tremie pipe flows into each colorant zone of pattern magazine, form default powder integral pattern, through pattern powder transition net group powder material pattern integral body is placed on the sealing platform again; (2) truck framed with copy mold location, the mould elevating mechanism drives and duplicates core rod and rise and enter truck and fill a vacancy in framed, this duplicates the parallel rising of core rod promotion activity simultaneously grid and maintains an equal level with the framed plane of going up of truck; (3) magazine driver drives pattern magazine and pattern powder transition net group, grid guide rail, tremie pipe, the activity box translation forward together of getting the raw materials ready, this moment, the grid guide rail cooperated with the grid directive wheel, movable grid is upwards rotated around the gathering sill of grid expansion bearing, and the pattern magazine is driven to and duplicate on the core rod plane and the location stops; (4) the mould elevating mechanism drives and to duplicate core rod and descend the powder integral transition in the pattern powder transition net group to duplicating on the core rod on the plane, form the powder integral pattern disposable be copied to truck framed in; (5) magazine driver drives pattern magazine and pattern powder transition net grid guide rail, tremie pipe, the activity box translation backward of getting the raw materials ready, meanwhile, the grid directive wheel along the grid guide rail glide make movable grid go back to horizontal level and by its deadweight insert truck framed in duplicate that the plane joins on the core rod, the powder integral transition pattern that fixedly has been replicated simultaneously, pattern magazine are driven to that on the plane and location stops on the sealing platform; (6) the framed and grid expansion bearing of truck driver drives truck, movable grid, grid directive wheel together natural-like stone pattern powder is sent into press framed in punch forming.
Compared with prior art, the present invention has following beneficial effect:
1, the ceramics imitation natural stone pattern of machine-shaping of the present invention has predictable and controllability.Because the continuous material method of the powder material pattern that adopts, be to form in the pattern magazine by the natural-like stone pattern that designs in advance to divide the colorant zone map, each colorant zone both can be by the one or more tremie pipe blanking with colorant, the tremie pipe blanking that can also add different colorants, reach the colour mixture effect, make product the natural-like stone pattern on appointed positions, occur according to designing requirement, and since the pattern magazine can duplication of production identical patterns decorative pattern product, so the present invention can predict and can control the imitative natural pattern texture of processed moulding ceramic stone.Fundamentally having solved existing free distributing method can't predict and uncontrollable technical problem the imitative natural effects of ceramic stone.The different demands of modern consumer have also successfully been satisfied simultaneously to natural-like stone pattern ceramic product.
2, the ceramics imitation natural stone pattern texture effect entire body texture of machine-shaping of the present invention is strong.Because the continuous material method of the powder material pattern that adopted is that each colorant forms natural-like stone powder integral pattern naturally in each zone of pattern magazine, cooperation is simultaneously duplicated core rod and is descended together, disposable with the powder integral pattern copy to truck framed in.Therefore the present invention has guaranteed the entire body texture effect of ceramics imitation natural stone pattern effectively.Overcome the relatively poor defective of pattern texture entire body texture in the existing ceramics imitation natural stone technology, natural-like stone pattern ceramic product has been pursued the strong requirement of texture entire body texture thereby met modern consumer.
3, strong with the transitional texture of the ceramics imitation natural stone pattern texture of machine-shaping of the present invention, simulation of natural degree height.Because adopted the continuous material method of powder material pattern to cooperate the design of pattern powder transition net group, each colorant forms natural-like stone powder integral pattern naturally in each zone of pattern magazine, makes powder material pattern through the transition of integral multi-layered place through pattern powder transition net group again.It is strong to form the transitional texture of pattern texture, cooperating integral plane to duplicate the continuous simultaneously material of core rod again descends, form the integral transition pattern disposable be copied to truck framed in, utilization activity grid descend in truck is framed fixedly the powder integral pattern and be transported to together press framed in moulding, this activity grid striped is to adopt the design of natural-like stone pattern texture, makes pattern texture true to nature more naturally.Thereby met high request and the high-quality needs of modern consumer preferably, also made and answer that the consumer is good to natural-like stone pattern ceramic product texture entire body, strong, true to nature natural, the demand that the imitation degree is high of pattern transition character sense the natural-like stone pattern.
4, the present invention is when processing ceramic natural-like stone pattern, and having changed in the past that cloth is confined to can only several colorants of cloth and long problem of cloth time.The continuous material equipment employing activity of pattern of the present invention get the raw materials ready the box design be applicable to multiple or infinitely plant colorant in the tremie pipe from flowing in each zone of pattern magazine formation powder integral pattern naturally, through pattern powder transition net group, descend various colorants descended simultaneously to duplicating core rod, in truck is framed, form the continuous material of pattern, that is to say in the pattern magazine and duplicate away a pattern, and then it just can continue back same pattern in this pattern magazine, this makes natural-like stone pattern ceramic product reach the pattern texture unanimity basically.The present invention can become unlimited imitative stone material powder integral pattern of planting colorant by duplicating the core rod copy-once, make natural-like stone pattern ceramic color texture abundant, true to nature naturally more, imitate Du Genggao.
5, the present invention has changed in the past in each area of cloth office need dispose a hopper in a tremie pipe way when processing ceramic natural-like stone pattern.For this reason, adopted get the raw materials ready box design of activity, this activity box of getting the raw materials ready is that every kind of colorant is equipped with a zone, its base plate is provided with a lot of discharging openings be used to plug into many tremie pipes and directly putting in the required corresponding colorant of the pattern magazine zone, cooperating the pattern magazine to drive this magazine simultaneously moves back and forth and makes each colorant flow to corresponding activity in the fixing storage tank automatically to get the raw materials ready and get the raw materials ready automatically in the box, and be confined to the way that a tremie pipe need dispose a magazine feed in each area of cloth in the continuous material equipment of the disclosed pattern of contrast CN1424190A, design of the present invention more goes a step further, make the activity box of getting the raw materials ready not limited by pattern magnitude, pattern magazine many colorant tremie pipes of in each colorant zone, can plugging into arbitrarily, thereby can produce big specification (1200 * 1800mm) natural-like stone pattern ceramic products for example, and pattern texture is stronger, and color is enriched nature more.
6, simple, the flexibility and reliability, easy to operate of the continuous material of pattern of the present invention Apparatus for () and method therefor, and productive rate is higher, steady quality, remarkable benefit,, entire body texture good to the natural-like stone pattern transition is strong, the texture imitation is true to nature, feel also corresponding raising naturally, is embodied in following several respects:
(1) the present invention has adopted pattern powder transition net group, this transition net group is to be contained in bottom in the pattern magazine, make powder material pattern through after the transition of integral multi-layered place through pattern powder transition net group when each colorant forms the powder integral pattern naturally in the pattern magazine, it is strong to form the transitional texture of pattern texture, natural, imitation degree height true to nature, and the continuous material equipment of existing pattern does not have this function.
(2) core rod that duplicates of the present invention is whole square planar core rod, is complementary with copy mold inside casing and the framed inside casing of truck, and purpose is to make the powder integral transition pattern powder material pattern when duplicating in the pattern magazine not stopped by grid, keeps pattern complete.And the small mould core that duplicates of the continuous material equipment of existing pattern is to adopt polylith square core rod to form, and need be matched with in each grid hole of Turbogrid plates, and powder material pattern will have the little seal of grid hole in reproduction process like this, causes ceramic product natural-like stone pattern generating defective.
(3) in the movable grid that the present invention adopts, every stripe is formed by the pattern texture design, the powder integral transition pattern is disposable be copied to the framed inside casing of truck after, movable grid by deadweight decline skewer charging car framed in, fixing powder integral pattern, its objective is at the powder integral transition pattern not stopped by grid, keep pattern complete, adding the grid striped designs by pattern texture, this has just enriched the pattern texture nature vivid effect of natural-like stone pattern ceramic, and movable grid has also shortened the equipment operation time.
(4) the activity of the present invention box of getting the raw materials ready is combination shape design, every kind of colorant is equipped with a zone, its each base plate is provided with a lot of discharging openings, many the tremie pipes that are used to plug into are directly put in the required corresponding colorant of the pattern magazine zone, cooperate the pattern magazine to move back and forth simultaneously, make each colorant from fixedly flowing to each colorant zone automatically in the storage tank, implement to get the raw materials ready.When the box stop motion was got the raw materials ready in activity, it can play the effect that automatic-diversion closure stops fixing interior each colorant of storage tank to enter.
(5) the present invention cooperates with the framed activity of truck owing to employing activity grid, thereby turn round more naturally, simpler, the flexibility and reliability of method, more convenient operation, and can produce better that pattern transition is good, entire body texture is strong, texture natural natural-like stone pattern ceramic product true to nature.
Description of drawings
The ceramic machine-shaping device structural representation of the continuous material of Fig. 1 natural-like stone pattern of the present invention.
Fig. 2 is that the press of present device embodiment is framed, copy mold, truck are framed, grid expansion bearing, grid directive wheel, movable grid, duplicate the horizontal layout schematic diagram of core rod, sealing platform, grid guide rail, pattern magazine, tremie pipe.
Fig. 3 is get the raw materials ready box and a fixing storage tank structural representation of the activity of present device embodiment.
Fig. 4 is the activity of the present device embodiment box plate planar structure schematic diagram of getting the raw materials ready.
Among the figure: 1, press is framed; 2, copy mold; 3, truck is framed; 4, truck driver; 5, grid expansion bearing; 6, movable grid; 7, grid directive wheel; 8, sealing platform; 9, pattern magazine; 10, pattern powder transition net group; 11, grid guide rail; 12, tremie pipe; 13, the activity box of getting the raw materials ready; 14, fixing storage tank; 15, magazine driver; 16, duplicate core rod; 17, mould elevating mechanism.
The specific embodiment
Elaborate to realizing methods preferred for this invention below in conjunction with accompanying drawing:
The technical solution adopted in the present invention is made up of a set of equipment and the method for using this equipment thereof.
Figure 1 shows that the device structure schematic diagram of the ceramic machine-shaping of the continuous material of natural-like stone pattern of the present invention, this complete equipment removes and comprises known hydraulic forming machine and framed 1 part of press thereof, it is connected with copy mold 2 at described press framed 1 especially, on copy mold 2, be provided with truck framed 3, at framed 3 one ends of truck truck driver 4 is housed, on truck framed 3, grid expansion bearing 5 is housed, be provided with movable grid 6 in this truck framed 3, be connected with the gathering sill of grid expansion bearing 5 at movable grid 6 one ends, at movable grid 6 other ends grid directive wheel 7 is housed, be connected with sealing platform 8 at framed 3 other ends of truck, be provided with pattern magazine 9 above the sealing platform 8, pattern powder transition net group 10 is equipped with in the bottom in pattern magazine 9, at pattern magazine 9 one ends grid guide rail 11 is set, this is equipped with many tremie pipes 12 above pattern magazine 9, these tremie pipes 12 are connecting the top activity box 13 of getting the raw materials ready, fixedly storage tank 14 above getting the raw materials ready box 13, is housed in activity, be provided with magazine driver 15 at pattern magazine 9 other ends, be equipped with at copy mold 2 inside casings and duplicate core rod 16, this duplicates, and devices have mould elevating mechanism 17 below the core rod 16; The continuous material of this cover pattern device systems also comprises oil cylinder and the electric control gear that is used to control above-mentioned each concrete equipment.
The press that Figure 2 shows that present device embodiment is framed, copy mold, truck are framed, grid expansion bearing, grid directive wheel, movable grid, duplicate the horizontal layout schematic diagram of core rod, sealing platform, grid guide rail, pattern magazine, tremie pipe.Wherein the critical piece function is as follows:
(1) duplicate core rod 10, its function is disposable powder integral transition pattern in the pattern magazine 9 to be copied to and forms continuous material in the truck framed 3, and can the 6 parallel liftings of promotion activity grid when rising.
(2) movable grid 6, its grid frame intra-striate is formed by the metal metaphosphate bar of many equal height and by the processing of imitative bag reason design, its grid housing is matched with in framed 3 frames of truck, and link into an integrated entity with grid expansion bearing 5 and grid directive wheel 7, its function is that this grid can be up and down in grid expansion bearing 5 gathering sills and do 90 ° of circular arcs rotations, and the skewer of reliably conducting oneself with dignity is gone into the powder integral pattern that fixedly is replicated in framed 3 frames of truck.
(3) sealing platform 8, its effect is the various colorants in the seal pattern magazine 9.
(4) grid guide rail 11 cooperates activity with grid directive wheel 7, makes movable grid 6 make circular arc around grid expansion bearing 5 gathering sills and rotates.
(5) the pattern magazine 9, be whole square, inner chamber is pressed the stone imitation pattern grain design, be divided into several colorants zone as 1 ', 2 ', 3 ', 4 ', 1 ' wait a plurality of discharging areas, 1. 4. 3. 2. 1. each zone inserted respectively in the zone by many tremie pipes 12 of corresponding colorant separately, also can in the colorant zone, add another kind of colorant and make to mix colorant by tremie pipe, (this need decide by the pattern requirement), pattern powder transition net group 10 is equipped with in the bottom in pattern magazine 9, the candy strip of this transition net group 10 is and the pattern magazine 9 interior corresponding couplings of stone imitation pattern texture that transition net group 10 is to connect to form with the dislocation of sheet metal multilayer candy strip.In the present embodiment, when colorant forms the powder integral pattern naturally in the pattern magazine 9, make powder material pattern through integral multi-layered transition by pattern powder transition net group 10, and core rod 16 declines are duplicated in cooperation, powder integral transition pattern copy-once in the pattern magazine 9 in framed 3 frames of truck, is played the continuous material effect of pattern.
The activity that Figure 3 shows that present device embodiment the get the raw materials ready box 13 and the fixing structural representation of storage tank 14, wherein the critical piece function is as follows:
(1) the activity box 13 of getting the raw materials ready, be to be fixed on pattern magazine 9 tops and reciprocating motion simultaneously, this activity box of getting the raw materials ready is with sheet metal processing growth rectangular box, can fixed uniform several combinations be provided with by the colorant kind, its each box bottom is provided with a lot of discharging openings, and many tremie pipes 12 are used to plug into.
(2) fixing storage tank 14 is fixed on the platform above the hydraulic forming machine, presses the colorant kind and fixed uniform N.Should be fixedly storage tank 14 each exit be connected with metal circular tube and put in corresponding activity respectively and get the raw materials ready and locate in the box 13, play the automatic-diversion closure effect.In the present embodiment, get the raw materials ready when the 9 drive activities of pattern magazine and make each colorant flow automatically to corresponding activity from fixing storage tank 14 when box 13 moves back and forth to get the raw materials ready and get the raw materials ready automatically in the box 13, make tremie pipe 12 have sufficient colorant to fill a vacancy.When box 13 transfixions were got the raw materials ready in activity, fixedly the discharging opening of storage tank 14 played the automatic-diversion closure effect.
In addition, the present invention uses the method that the continuous material of above-mentioned pattern device systems carries out machine-shaping to the natural-like stone pattern, and its concrete steps comprise:
(1) will make the required multiple class colorant of ceramic product puts into respectively fixedly in the storage tank 14, and flow into each activity automatically and get the raw materials ready and get the raw materials ready in the box 13, automatically flow into again in each bar tremie pipe 12, in tremie pipe 12 flows into pattern magazine 9 each pigment zone, form the whole pattern of default powder, make the powder material pattern integral transition to sealing platform 8 through pattern powder transition net group 10 again.
(2) truck framed 3 and copy mold 2 location, mould elevating mechanism 17 drive and duplicate core rod 16 and rise to enter in the truck framed 3 and fill a vacancy, this duplicate that core rod 16 promotion activity simultaneously grid 6 balances rise and with truck framed 3 on the plane maintain an equal level.
(3) magazine driver 4 drives pattern magazines 9 and pattern powder transition net group 10, grid guide rail 11, tremie pipe 12, activity box 13 translation forward together of getting the raw materials ready, this moment, grid guide rail 11 cooperated with grid directive wheel 7, made movable grid 6 become 90 ° of circular arcs to rise around the supporting-point of grid expansion bearing 5.Then pattern magazine 9 is driven to duplicate to locate on core rod 16 planes and stops.
(4) mould elevating mechanism 17 drives the continuous simultaneously material decline of the powder integral transition pattern that duplicates in 16 times general who has surrendered's patterns of core rod powder transition net 10, form disposable being copied in the truck framed 3 of powder integral pattern, then the colorant in each pigment zone is also along with decline.
(5) magazine driver 15 drives pattern magazine 9 and pattern powder transition net group 10, grid guide rail 11, tremie pipe 12, activity box 13 translation backward of getting the raw materials ready, meanwhile, grid directive wheel 7 glides along grid guide rail 11, make movable grid 6 become 90 ° of circular arcs to descend around the supporting-point of grid expansion bearing 5, when grid directive wheel 7 breaks away from grid guide rail 11, movable grid 6 relies on deadweight to fill in the truck framed 3 and duplicates plane contact on the core rod 16, the powder integral transition pattern that fixedly has been replicated simultaneously, afterwards, pattern magazine 9 is driven to 8 on platform of sealing and goes up the location and stop.
(6) truck driver 4 driving trucks framed 3 and grid expansion bearing 5, movable grid 6, grid directive wheel 7 are sent into natural-like stone pattern powder punch forming in the press framed 1 together.
Claims (10)
1, the equipment of the ceramic machine-shaping of the continuous material of a kind of natural-like stone pattern, comprise that hydraulic forming machine, press are framed, copy mold, truck are framed, truck driver, sealing platform, pattern magazine, tremie pipe, fixedly storage tank, magazine driver, duplicate core rod, mould elevating mechanism and electric control gear, it is characterized in that: the framed middle part of described copy mold and truck is equipped with a corresponding empty frame; Be provided with movable grid in truck is framed, above truck is framed the grid expansion bearing is housed, this activity grid one end is connected with the grid expansion bearing, and its other end is equipped with the grid directive wheel; In the framed empty frame of copy mold and truck, be provided with the core rod that duplicates of integral planar; Pattern powder transition net group is equipped with in the bottom in the described pattern magazine, and this pattern magazine one end is provided with the grid guide rail; Above the pattern magazine, be provided with by required colorant species number fixedly storage tank of fixed several, should be fixedly storage tank discharging opening below be provided with the activity box of getting the raw materials ready, between pattern magazine top and described activity are got the raw materials ready bottom the box, some row tremie pipe groups are housed it are connected mutually.
2, the ceramic machine-shaping device of the continuous material of pattern according to claim 1, it is characterized in that: described movable grid one side is connected with the gathering sill of grid expansion bearing, and this activity grid can move up and down or does circular motion around gathering sill along gathering sill.
3, the ceramic machine-shaping device of the continuous material of pattern according to claim 2 is characterized in that: be provided with in the described movable grid by the metal metaphosphate bar of many equal height and by imitative bag and manage the striped of design.
4, the ceramic machine-shaping device of the continuous material of pattern according to claim 1 is characterized in that: described grid guide rail is right angle arc guide rail and matches with the grid directive wheel.
5, the ceramic machine-shaping device of the continuous material of pattern according to claim 1, it is characterized in that: the whole square inside of described pattern magazine is divided into several colorant zones by imitative bag reason pattern and color category, press the area size in each colorant zone and insert at least one, or in this colorant zone, add another kind of colorant tremie pipe with the colorant tremie pipe.
6, the ceramic machine-shaping device of the continuous material of pattern according to claim 5 is characterized in that: also add another kind of colorant tremie pipe in described colorant zone.
7, the ceramic machine-shaping device of the continuous material of pattern according to claim 1, it is characterized in that: be provided with the interior imitative bag reason pattern of imitative bag reason pattern stratum reticulare of multilayer and pattern magazine in the described pattern powder transition net group and be complementary, its textured pattern stratum reticulare sheet metal manufacturing, and be formed by connecting through multiple layer metal textured pattern stratum reticulare dislocation.
8, the ceramic machine-shaping device of the continuous material of pattern according to claim 1, it is characterized in that: the described activity box of getting the raw materials ready is fixedlyed connected with the pattern magazine, the described activity box of getting the raw materials ready is with sheet metal processing growth cuboid, and making up uniform placement by the colorant kind, its base plate is covered with several discharging openings.
9, the ceramic machine-shaping device of the continuous material of pattern according to claim 1, it is characterized in that: described fixedly storage tank is fixed on the platform of hydraulic forming machine by the uniform N of colorant species number, and its discharging opening place extension has metal circular tube and puts in corresponding activity gets the raw materials ready in the box.
10, application rights requires the method for the ceramic machine-shaping of the continuous material of a kind of natural-like stone pattern of 1 described equipment, and its step comprises:
(1) will make the required multiple class colorant of ceramic product puts into respectively fixedly in the storage tank, and flow into each activity automatically and get the raw materials ready and get the raw materials ready in the box, automatically flow into again in each bar tremie pipe, in tremie pipe flows into each colorant zone of pattern magazine, form default powder integral pattern, through pattern powder transition net group powder material pattern integral body is placed on the sealing platform again; (2) truck framed with copy mold location, the mould elevating mechanism drives and duplicates core rod and rise and enter truck and fill a vacancy in framed, this duplicates the parallel rising of core rod promotion activity simultaneously grid and maintains an equal level with the framed plane of going up of truck; (3) magazine driver drives pattern magazine and pattern powder transition net group, grid guide rail, tremie pipe, the activity box translation forward together of getting the raw materials ready, this moment, the grid guide rail cooperated with the grid directive wheel, movable grid is upwards rotated around the gathering sill of grid expansion bearing, and the pattern magazine is driven to and duplicate on the core rod plane and the location stops; (4) the mould elevating mechanism drives and to duplicate core rod and descend the powder integral transition in the pattern powder transition net group to duplicating on the core rod on the plane, form the powder integral pattern disposable be copied to truck framed in; (5) magazine driver drives pattern magazine and pattern powder transition net group, grid guide rail, tremie pipe, the activity box translation backward of getting the raw materials ready, meanwhile, the grid directive wheel along the grid guide rail glide make movable grid go back to horizontal level and by its deadweight insert truck framed in duplicate that the plane joins on the core rod, the powder integral transition pattern that fixedly has been replicated simultaneously, pattern magazine are driven to that on the plane and location stops on the sealing platform; (6) the framed and grid expansion bearing of truck driver drives truck, movable grid, grid directive wheel together natural-like stone pattern powder is sent into press framed in punch forming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2003101174680A CN1296188C (en) | 2003-12-16 | 2003-12-16 | Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor |
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2003101174680A CN1296188C (en) | 2003-12-16 | 2003-12-16 | Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor |
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| CN1546294A CN1546294A (en) | 2004-11-17 |
| CN1296188C true CN1296188C (en) | 2007-01-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2003101174680A Expired - Lifetime CN1296188C (en) | 2003-12-16 | 2003-12-16 | Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104908146A (en) * | 2015-06-30 | 2015-09-16 | 瓮安县新发建材有限责任公司 | Brick forming device |
| CN105417213B (en) * | 2015-12-09 | 2017-07-25 | 河北省机电一体化中试基地 | A kind of energy-saving heavily loaded charge car high-accuracy position system and its control method |
| CN105729626B (en) * | 2016-03-30 | 2018-11-30 | 佛山市东鹏陶瓷有限公司 | A kind of preparation method of the natural stone texture imitating ceramic tile of halftone transition slurry |
| IT201800006678A1 (en) * | 2018-06-26 | 2019-12-26 | METHOD AND PLANT FOR THE REALIZATION OF CERAMIC PRODUCTS | |
| CN111203963B (en) * | 2020-01-09 | 2022-08-16 | 佛山慧谷科技股份有限公司 | Equipment and method for manufacturing texture pattern |
| CN113119290B (en) * | 2021-04-19 | 2022-07-12 | 广西益班科技有限公司 | Cement leak board processing equipment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2393703Y (en) * | 1999-11-04 | 2000-08-30 | 北京德然陶瓷技术有限公司 | Multi-pipe free distributor for ceramic bricks |
| CN1371790A (en) * | 2002-04-03 | 2002-10-02 | 广东东鹏陶瓷股份有限公司 | Positioning and material-distributing equipment for working and forming and method thereof |
| CN1424190A (en) * | 2003-01-06 | 2003-06-18 | 广东东鹏陶瓷股份有限公司 | Apparatus and method for moulding porcelain with artificial natural stone patterns |
-
2003
- 2003-12-16 CN CNB2003101174680A patent/CN1296188C/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2393703Y (en) * | 1999-11-04 | 2000-08-30 | 北京德然陶瓷技术有限公司 | Multi-pipe free distributor for ceramic bricks |
| CN1371790A (en) * | 2002-04-03 | 2002-10-02 | 广东东鹏陶瓷股份有限公司 | Positioning and material-distributing equipment for working and forming and method thereof |
| CN1424190A (en) * | 2003-01-06 | 2003-06-18 | 广东东鹏陶瓷股份有限公司 | Apparatus and method for moulding porcelain with artificial natural stone patterns |
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| CN1546294A (en) | 2004-11-17 |
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Assignee: Qingyuan Nafuna Ceramics Co.,Ltd. Assignor: Guangdong Dongpeng Ceramic Co.,Ltd. Contract record no.: 2012440000002 Denomination of invention: Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor Granted publication date: 20070124 License type: Exclusive License Open date: 20041117 Record date: 20120113 |
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Effective date of registration: 20170413 Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Co-patentee after: GUANGDONG DONGPENG HOLDINGS Co.,Ltd. Patentee after: FOSHAN DONGPENG CERAMIC Co.,Ltd. Address before: 528031 Shiwan Town, Foshan, Baota Road, Guangdong Patentee before: Guangdong Dongpeng Ceramic Co.,Ltd. |
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