WO2007135898A1 - Fully automatic manufacturing system for gravure engraving roll - Google Patents

Fully automatic manufacturing system for gravure engraving roll Download PDF

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Publication number
WO2007135898A1
WO2007135898A1 PCT/JP2007/059954 JP2007059954W WO2007135898A1 WO 2007135898 A1 WO2007135898 A1 WO 2007135898A1 JP 2007059954 W JP2007059954 W JP 2007059954W WO 2007135898 A1 WO2007135898 A1 WO 2007135898A1
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WO
WIPO (PCT)
Prior art keywords
gravure
roll
forming means
hollow roll
forming
Prior art date
Application number
PCT/JP2007/059954
Other languages
French (fr)
Japanese (ja)
Inventor
Tatsuo Shigeta
Kaku Shigeta
Tsutomu Sato
Original Assignee
Think Laboratory Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Think Laboratory Co., Ltd. filed Critical Think Laboratory Co., Ltd.
Priority to JP2008516612A priority Critical patent/JPWO2007135898A1/en
Publication of WO2007135898A1 publication Critical patent/WO2007135898A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/12Printing plates or foils; Materials therefor non-metallic other than stone, e.g. printing plates or foils comprising inorganic materials in an organic matrix
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/18Curved printing formes or printing cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/16Curved printing plates, especially cylinders
    • B41N1/22Curved printing plates, especially cylinders made of other substances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N3/00Preparing for use and conserving printing surfaces
    • B41N3/003Preparing for use and conserving printing surfaces of intaglio formes, e.g. application of a wear-resistant coating, such as chrome, on the already-engraved plate or cylinder; Preparing for reuse, e.g. removing of the Ballard shell; Correction of the engraving

Definitions

  • the present invention relates to a fully automatic production system for a gravure plate roll having a surface-strengthening coating layer having sufficient strength without using chromium plating and having a gravure cell with a very shallow depth, and in particular, a surface replacing a chromium layer.
  • a fully automatic production system for gravure printing rolls which is provided with a diamond-like carbon (DLC) layer as a reinforced coating layer and capable of achieving sufficient printing density (optical density, transmittance density) and concealment in gravure printing.
  • DLC diamond-like carbon
  • a conventional gravure printing roll manufacturing process involves degreasing a hollow roll, attaching a copper sulfate plating, performing precision cylinder processing with a grindstone polishing device, coating and forming a photosensitive film, and then performing image exposure by laser single exposure. Baked, developed, corroded to form cells, resist stripped, chrome plated, and ground to remove by paper polishing. For iron hollow rolls, degrease and attach nickel plating to add copper sulfate plating, and for aluminum hollow rolls, zinc pretreatment with zincate method or Anodal method. When the copper sulfate plating was added, the cocoon treatment process was performed.
  • a conventional gravure plate roll generally has a plate having 175 screen lines per inch and a cell depth of 25 ⁇ m to 30 ⁇ m at the most shadow portion.
  • gravure printing is performed using gravure inks containing inorganic pigments and organic pigments in which particles having a particle size of 2 to 3 m or more account for 90% or more.
  • the basic composition of the ink consists of a pigment that is a substance that colors the ink as the main agent, a resin that is a substance that fixes and uniformly disperses the pigment on the printed material, and the fluidity, transferability, and drying properties of the ink.
  • Solvent which is a substance that adjusts etc .: The four powers of vehicle and additive that add various effects such as foam extinguishing and antistatic as auxiliary agent!
  • Solvents for oil-based inks include toluene, xylene, ethyl acetate, n-propyl acetate, MEK, MIBK, IPA, ethanol, and n-propanol. Ethanol, n -propanol, IPA, water are used.
  • Organic compounds such as solvents that evaporate in the printing process are (1) discharged outside the factory, leading to air pollution and odor problems around the factory. (2) If the product cannot be discharged, the factory fills up and there is a danger of the work environment, such as the danger of ignition and explosion, and the health of workers. (3) Solvent that cannot be evaporated remains on the film and causes the peculiar smell of the printed bag. Especially in the food industry.
  • Residual solvent problem not only lowers the image of products, but in the case of foods, it may impair the flavor or easily absorb odors, and may change the taste! .
  • Water-based inks basically use water and alcohol to solve various problems of oil-based inks.
  • the problem of remaining ethanol remains.
  • ethanol + water does not change the flavor of the contents without a strong pungent odor.
  • the effects of ethanol are much lower than the acceptable range for environmental and health effects.
  • the factory is filled with ethanol, but there is almost no odor.
  • it since it is an alcohol, it is not without danger of ignition, but it is considerably less dangerous than organic solvents.
  • a gravure plate produced by conventional laser plate making generally has 175 screen lines per inch, and the cell depth of the shadow portion is 20 ⁇ m to 30 ⁇ m. A version is used.
  • plate fog is likely to occur because the ink drying speed is slow. Since the drying speed of the ink is slow, it is necessary to lower the printing speed as compared with gravure printing using oil-based ink, and the printing efficiency (production efficiency) deteriorates.
  • a plate used for water-based gravure printing is characterized in that the cells are shallower and the number of screen lines is shallower than oil-based Daravia printing in order to increase the drying speed of the ink. This makes it possible to print with a texture different from oil. In general, the color becomes brighter, the halftone dot reproducibility (fine strength, place) is improved, the highlighting is improved, and the shallow plate is used to reduce the amount of ink used. The effect of the solvent is further reduced by reducing the amount.
  • a gravure printing method using a water gravure ink and a plate with a mesh line strength of 200 to 400 lines and a plate depth of 10 to 17 m has been proposed.
  • a gravure printing roll (gravure cylinder) is formed on a gravure printing roll (gravure cylinder) by forming a minute recess (gravure cell) according to the plate making information, and then the gravure cell is filled with ink. It is transferred to printed matter.
  • a copper plating layer (plate material) for forming a plate surface is provided on the surface of a metal hollow roll such as aluminum or iron, and the copper plating layer is etched in accordance with plate-making information by etching.
  • the applicant of the present application has arranged a large number of plate-making rolls diagonally on a roll pallet so that the surface length direction of the plate-making rolls coincides with a reciprocating industrial robot and a conical surface bus.
  • Turntable-type roll stock device that can lean on the surface and a turf polishing device, and industrial robots pick up the pre-made rolls stocked in the roll stock device and deliver them to the device, copper sulfate plating polishing
  • a coating mill for gravure printing and a gravure plate making factory that perform plate making in a process of film coating laser image printing, development, and etching are proposed (Patent Document 1).
  • the applicant of the present application is equipped with an industrial robot and a roll loading / unloading device that can reciprocate freely and a roll stock device and a grindstone polishing device that can stock a large number of plate-making rolls.
  • the plate making roll stocked in the roll stock machine is taken out and delivered to the machine, and the copper sulfate plating, polishing, photosensitive film coating, laser image printing, plate making is performed by the baking, developing, and etching processes.
  • Patent Document 2 Propose the Tsuki Factory
  • the applicant of the present application is a circular robot in which a large number of plate-making rolls are inclined to the roll pallet so that the surface length direction of the plate-making roll coincides with the industrial robot that can reciprocate and turn and the generatrix line. It is equipped with a turntable type roll stock device and a grindstone polishing device that can lean against the circumferential arrangement, and an industrial robot takes out the plate-making tool stock stored in the roll stock device and delivers it to the device. Copper plating-Polishing Photosensitive film application-Image printing by laser development-Etching Resist stripping Nickel alloy plating-Proposing a Metaki factory for gravure printing rolls and gravure plate making factory that performs plate making by quenching process! / Speak (Patent Document 3).
  • the applicant of the present application handles at least a laser exposure device, a photosensitive film coating device, a roll mounting table, and a plate-making roll at both ends in a room adjacent to the room where the measuring line is installed.
  • the traveling industrial robot is configured to send and receive the plate making tool to / from the equipment in the room and the room where the measuring line is installed by the traveling industrial robot.
  • a gravure plate factory Patent Document 4 has been proposed.
  • Patent Document 2 JP-A-2004-225111
  • Patent Document 3 JP 2004-232028
  • Patent Document 4 JP-A-10-193551
  • Patent Document 5 JP 2002-205369 A
  • Patent Document 6 Japanese Patent Publication No.57-36995
  • the present invention has been made in view of the above-described problems of the prior art.
  • a diamond-like carbon (DLC) film is formed on a copper plating layer of a gravure cylinder, and a surface reinforcing coating layer is formed.
  • the aim is to provide a fully automatic production system for gravure platemaking rolls that can be fully automated and can be operated unattended even at night.
  • a fully automatic gravure printing roll production system of the present invention is a fully automatic gravure printing roll production system for producing a gravure printing roll used for gravure printing, comprising a hollow roll A copper plating forming means for copper plating, a gravure cell forming means for forming a gravure cell in a hollow roll coated with the copper plating, and a DLC coating on the hollow roll formed with the gravure cell A DLC film forming means, a first automatic transfer means for automatically transferring a hollow roll to the copper plating forming means, and a gravure cell forming means for forming a hollow roll copper plated in the copper plating forming means.
  • An automatic transport means for automatically transporting the DLC coating and a hollow roll on which the gravure cell is formed in the gravure cell forming means.
  • Automatically a second automatic transfer means for transferring the forming means characterized in that it comprises a.
  • the gravure cell may be formed by an etching method or an electronic engraving method.
  • the etching method is a method of forming a gravure cell by applying a photosensitive solution to a plate cylinder surface of a copper-plated hollow roll and baking it directly, followed by etching.
  • the electronic engraving method is a method of engraving a gravure cell on a copper surface of a gravure cylinder (gravure plate making roll) by mechanically operating a diamond engraving needle by a digital signal. Therefore, the gravure cell forming means by the etching method includes a conventionally known photosensitive film coating apparatus and laser exposure apparatus.
  • a gravure cell forming means by the electronic engraving method a conventionally known electronic engraving machine can be mentioned.
  • a method of forming the DLC film a PVD method or a CVD method can be used.
  • the PVD method known methods such as a sputtering method, a vacuum deposition method (electron beam method), an ion plating method, an MBE method (molecular beam epitaxy method), a laser ablation method, and an ion-assisted deposition method can be applied.
  • the APCVD method (Atmospheric Pressure Chemical Vapor Deposition; formed at 0.05 Torr ⁇ s degree of H !)
  • LPCVD method Low Pressure Chemical Vapor Deposition
  • Low 600 SACVD method with pressure of Torr Subatmospheric Pressure Chemical Vapor Deposit
  • UHVCVD method with ultra-high vacuum Ultra-High-Vacuum Chemical Vapor Deposition
  • 600 ⁇ Thermal CVD method with high temperature of L000 ° C
  • RF plasma energy Plasma CVD method (Plasma-Enhanced Chemical Vapor Deposition) to form films at 200-450 ° C
  • photo-CVD method using excitation by ultraviolet rays MOCVD for compound crystal growth using organic metal as source
  • the method Metal Organic Chemical Vapor Deposition
  • any known sputtering apparatus, vacuum deposition apparatus, ion plating apparatus, MBE apparatus, laser ablation apparatus, ion assist may be used as long as the above-described method can be practiced.
  • Examples include film deposition equipment, APCVD equipment, LPCVD equipment, SACVD equipment, UHVCVD equipment, thermal CVD equipment, plasma CVD equipment, photo CVD equipment, MOCVD equipment, and the like.
  • the first automatic transfer means for automatically transferring the hollow roll to the copper plating forming means a conventionally known industrial robot can be used.
  • a conventionally known stagger crane can be used, and a cassette type roll can be used with this stagger crane.
  • a configuration in which the chuck device is conveyed can be used.
  • a conventionally known industrial robot can be used as the second automatic transfer means for automatically transferring the hollow roll on which the gravure cell is formed to the gravure cell forming means to the DLC film forming means.
  • DLC diamond-like carbon
  • FIG. 1 is a schematic plan view of a fully automatic production system for a gravure plate making roll according to the present invention.
  • FIG. 1 is a schematic plan view of a fully automatic production system for a gravure plate making roll according to the present invention.
  • reference numeral 10 denotes a fully automatic production system for gravure printing rolls according to the present invention.
  • the fully automatic production system 10 for gravure printing rolls is composed of robot rooms A1 and A2 and a measuring room B.
  • reference numeral 12a is an industrial robot that acts as a first automatic transfer means, and has a robot arm 14a.
  • Reference numeral 16 denotes a hollow roll (plate base material), and 18a and 18b denote roll stock apparatuses, respectively.
  • roll stock device for example, roll stock devices disclosed in Patent Documents 1 to 3 can be used.
  • Reference numeral 20 denotes an automatic polishing apparatus.
  • a polishing apparatus as disclosed in Patent Document 3 Patent Document 3, polishing apparatus 6 in FIG. 1 can be used.
  • Reference numeral 22 denotes a photosensitive film coating apparatus
  • reference numeral 24 denotes a laser exposure apparatus.
  • the photosensitive film coating device 22 and the laser exposure device 24 function as gravure cell forming means.
  • Conventionally known devices can be applied to these devices, for example, disclosed in Patent Document 1. Such a photosensitive film coating apparatus and a laser exposure apparatus can be used.
  • reference numeral 23 denotes a stagger crane that acts as an automatic carrying means
  • reference numeral 33 denotes a cassette-type roll chuck rotary transport unit that is transported by the stuck crane 23.
  • the stagger crane 23 is configured to lift and convey a force-set type roll chuck device (not shown), and the cassette type roll chuck device chucks chuck holes at both ends of the hollow roll 16 positioned horizontally. It is configured to have a pair of chuck cones that can rotate and energize, and a waterproof cap that seals the outside of each chuck cone.
  • Reference numeral 32 denotes a cassette-type roll chuck rotary transport unit mounting table for mounting a standby cassette-type roll chuck rotary transport unit.
  • the stagger crane 23, the cassette-type roll chuck rotating / conveying unit 33, and the cassette-type chuck chuck rotating / conveying unit mounting table 32 conventionally known ones can be used, for example, those described in Patent Document 2.
  • Reference numeral 26 denotes a desorption unit
  • reference numeral 28 denotes a developing unit
  • reference numeral 30 denotes a water washing and drying unit.
  • the desorption unit 26 for example, one disclosed in Patent Document 6 can be used, and for the developing unit 28, a conventionally known one (for example, Patent Document 1) can be used.
  • the water washing / drying unit 30 is a unit for washing and drying the hollow roll 16 with water.
  • the industrial robot 14a chucks the hollow roll 16 and transfers it onto the four conical rolls of the relay stand device (not shown, see, for example, Patent Document 2), and on the four conical rolls.
  • the mounted hollow roll 16 is received.
  • the stagger crane 23 lifts the cassette-type roll chuck rotary conveyance unit 33 and sets it on the hollow roll 16 mounted on the four conical rolls of the relay stand device. Then, the cassette-type roll chuck rotary conveyance unit 33 chucks both ends of the hollow roll 16, and the stagger crane 23 lifts the cassette-type roll chuck rotary conveyance unit 33 and conveys it between the units.
  • Each unit is in a state where the end plates on both sides of the cassette-type roll chuck rotary transport unit 33 are received in the bay and the cassette-type roll chuck rotary transport unit 33 is received.
  • Detachment, development, cleaning 'drying, degreasing, copper sulfate plating It is the structure which can perform a process and a nickel plating process.
  • Reference numeral 34 denotes a DLC pretreatment unit
  • reference numeral 36 denotes a corrosion unit
  • reference numeral 38 denotes a resist stripping unit
  • reference numeral 40 denotes a copper plating unit (copper plating forming means)
  • reference numeral 42 denotes a nickel plating
  • reference numeral 44 Is an electrolytic degreasing unit.
  • the DLC pretreatment unit 34 is a device for performing degreasing and cleaning of the hollow roll 16 as a pretreatment for forming a DLC film.
  • a conventionally known degreasing device can be used.
  • Other apparatuses used in the plating process are conventionally known.
  • the processing apparatuses described in Patent Documents 1 to 3 may be used.
  • reference numeral 12b is an industrial robot acting as a second automatic transfer means, and has a robot arm 14b.
  • Reference numeral 46 denotes a DLC film forming system (DLC film forming means) for forming a DLC film.
  • the DLC film forming system 46 has a roll mounting table 48 for rotating and mounting the hollow roll 16.
  • the PVD method or CVD method can be used to form the DLC film.
  • a known method such as a sputtering method, a vacuum deposition method (electron beam method), an ion plating method, an MBE method (molecular beam epitaxy method), a laser ablation method, or an ion assist film forming method can be applied. .
  • CVD methods include APCVD (Atmospheric Pressure Chemical Vapor Deposition), which is formed at normal pressure, LPCVD (Low Pressure Chemical Vapor Deposition), which is formed at a reduced pressure of about 0.05 Torr, and a pressure of about 600 Torr, which is slightly lower than normal pressure.
  • APCVD Absolutpheric Pressure Chemical Vapor Deposition
  • LPCVD Low Pressure Chemical Vapor Deposition
  • SACVD method Subatmospheric Pressure Chemical Vapor Deposition
  • ultra-high vacuum UHVCVD method Ultra-High-Vacuum Chemical Vapor Deposition
  • 600 ⁇ Using high-temperature plasma CVD at high temperature of L000 ° C, 200 ⁇ Plasma-enhanced chemical vapor deposition (Plasma-Enhanced Chemical Vapor D osition), film formation at 450 ° C, photo-CVD using ultraviolet excitation, MOCVD method for compound crystal growth using organometallic as the source (Metal Organic Chemical Vapor Deposition) can be applied.
  • the hydrocarbon-based raw material gas used to form the DLC film by the CVD method includes one or more known gas types such as cyclohexane, benzene, acetylene, methane, butylbenzene, toluene, and cyclopentane. Is used.
  • the DLC film forming system 46 is an apparatus capable of practicing the above method.
  • Conventionally known sputtering equipment, vacuum deposition equipment, ion plating equipment, MBE equipment, laser ablation equipment, ion assist deposition equipment, APCVD equipment, LPCVD equipment, SACVD equipment, UHVCVD equipment, thermal CVD equipment, plasma CVD equipment, optical CVD equipment, MOCVD equipment, etc. can be used.
  • a metal layer and a metal carbide layer are formed from the copper plating layer side in order to improve the adhesion between the copper plating layer and the DLC film. It is preferable to provide an inclined layer.
  • the metal in the metal layer is preferably a metal that can be carbonized and has a high affinity for copper. As this metal, tungsten (W), silicon (Si), titanium (Ti), chromium (Cr), tantalum (Ta), zirconium (Zr), or the like can be used.
  • the method for forming the metal layer and the metal carbide layer is not particularly limited, but using the same type of method as the method for forming the DLC film makes it possible to use the same apparatus, which is preferable.
  • the metal in the metal carbide layer preferably the metal carbide inclined layer
  • the same metal as the metal layer is used.
  • the composition ratio of carbon in the metal carbide gradient layer is set so that the carbon ratio gradually increases from the metal layer side to the DLC coating direction.
  • the film is formed so that the composition ratio of carbon increases from 0% to gradually (stepwise or steplessly), and finally becomes 100%.
  • a known method may be used as a method for adjusting the composition ratio of carbon in the metal carbide layer, preferably the metal carbide inclined layer.
  • a sputtering method using a solid metal target, an argon gas atmosphere
  • the amount of carbon in the metal carbide layer is gradually increased in a stepped or stepless manner by increasing the injection amount of hydrocarbon gas such as methane gas, ethane gas, propane gas, butane gas, and acetylene gas).
  • hydrocarbon gas such as methane gas, ethane gas, propane gas, butane gas, and acetylene gas. It is possible to form a metal carbide layer, that is, a metal carbide gradient layer, in which the thread and composition ratio of both carbon and metal are changed so that the side force gradually increases stepwise or steplessly in the direction of the DLC film. it can.
  • the adhesion of the metal layer and the metal carbide layer to both the copper plating layer and the DLC film can be improved. Further, if the injection amount of the hydrocarbon gas is made constant, a carbonized metal layer having a constant composition ratio of carbon and metal can be obtained, and the same action as that of the metal carbide inclined layer can be performed. [0044] Further, in forming the DLC film by the CVD method, it is preferable to form the DLC film with a force by providing an adhesion layer on the copper plating layer.
  • the adhesion layer is preferably formed of one or more selected from the group force of aluminum (A1), phosphorus (P), titanium (Ti), and silicon (Si) force.
  • the method for forming the adhesion layer is not particularly limited, but using the same type of method as that for forming the DLC film is preferable because the same apparatus can be used.
  • an adhesion layer by CVD trimethylaluminum, titanium tetrisopropoxide, titanium tetraethoxide, tetramethylsilane, trimethyl phosphite, hexamethyldisiloxane group power, one or more selected gases It is preferred to use seeds.
  • Reference numerals 18c and 18d denote roll stock apparatuses.
  • the roll stock device disclosed in Patent Documents 1 to 3 can be used.
  • the hollow roll 16 is stocked in the roll stock devices 18a and 18b, then degreased by the electrolytic degreasing unit 44, and copper sulfate plated by the copper plating unit 40, and precision cylindrical processing is performed by the automatic polishing device 20. Then, a photosensitive film is applied and formed by the photosensitive film coating apparatus 22. Then, an image is printed by laser exposure with the laser exposure device 24, developed with the developing unit 28, washed with water with the washing / drying unit 30, and corroded with the corrosion unit 36 to form cells. Then, the resist stripping unit 38 performs resist stripping, and the DLC pretreatment unit 34 performs DLC pretreatment.
  • the DLC film is formed on the hollow roll 16 by the DLC film forming system 46.
  • the hollow roll 16 on which the gravure cell is formed is stocked in, for example, a roll stock apparatus 18d, and then automatically loaded into the DLC film forming system 46 by the robot arm 14b.
  • the hollow roll 16 on which the DLC film is formed by the DLC film forming system 46 is stocked, for example, to the roll stock apparatus 18c and is carried away. In this way, the gravure plate roll 50 is fully automatic.

Abstract

This invention provides a fully automatic manufacturing system for a gravure engraving roll that can fully automate a technique comprising forming a diamond-like carbon (DLC) on a copper plating layer in a gravure cylinder for use of the diamond-like carbon as a surface reinforcing covering layer and can realize unmanned operation even during night time. The fully automatic manufacturing system comprises copper plating forming means for plating a hollow roll with copper, gravure cell forming means for forming a gravure cell in a hollow roll plated with copper, DLC cover forming means for forming a DLC film on the hollow roll with the gravure cell formed therein, first automatic transfer means for automatically transferring the hollow roll onto the copper plating forming means, automatic carrying means for automatically carrying the hollow roll plated with copper in the copper plating forming means to the gravure cell forming means, and second automatic transfer means for automatically transferring the hollow roll with the gravure cell formed therein in the gravure cell forming means onto the DLC cover forming means.

Description

明 細 書  Specification
グラビア製版ロールの全自動製造システム 技術分野  Fully automatic production system for gravure printing rolls
[0001] 本発明は、クロムメツキを用いることなぐ充分な強度を有する表面強化被覆層を具 備するとともに極めて浅い深度のグラビアセルを有するグラビア製版ロールの全自動 製造システムに関し、特にクロム層に替わる表面強化被覆層としてダイヤモンドライク カーボン (DLC)層を設けるとともにグラビア印刷において充分なる印刷濃度 (光学 濃度、透過率濃度)並びに隠蔽性を達成することができるようにしたグラビア製版ロー ルの全自動製造システムに関する。  [0001] The present invention relates to a fully automatic production system for a gravure plate roll having a surface-strengthening coating layer having sufficient strength without using chromium plating and having a gravure cell with a very shallow depth, and in particular, a surface replacing a chromium layer. A fully automatic production system for gravure printing rolls, which is provided with a diamond-like carbon (DLC) layer as a reinforced coating layer and capable of achieving sufficient printing density (optical density, transmittance density) and concealment in gravure printing. About.
背景技術  Background art
[0002] 従来のグラビア製版ロールの製造工程は、中空ロールを脱脂処理して硫酸銅メツキ を付け、砥石研磨装置で精密円筒加工を行ってから、感光膜を塗布形成し、レーザ 一露光により画像を焼き付け、現像し、腐食してセルを形成し、レジスト剥離し、クロム メツキを付け、ペーパー研磨により砂目を立てて取り出すことが行われていた。鉄の 中空ロールにあっては脱脂処理し、ニッケルメツキを付けてカゝら硫酸銅メツキを付け、 又、アルミの中空ロールにあっては、ジンケート法又はァノダール法のメツキ前処理を 行なってカゝら硫酸銅メツキを付けると!ヽぅ処理工程が行われて 、た。  [0002] A conventional gravure printing roll manufacturing process involves degreasing a hollow roll, attaching a copper sulfate plating, performing precision cylinder processing with a grindstone polishing device, coating and forming a photosensitive film, and then performing image exposure by laser single exposure. Baked, developed, corroded to form cells, resist stripped, chrome plated, and ground to remove by paper polishing. For iron hollow rolls, degrease and attach nickel plating to add copper sulfate plating, and for aluminum hollow rolls, zinc pretreatment with zincate method or Anodal method. When the copper sulfate plating was added, the cocoon treatment process was performed.
[0003] 従来のグラビア製版ロールは、一般的に、 1インチ当たり 175本のスクリーン線を有 し、かつ、最シャドウ部のセルの深さが 25 μ m〜30 μ mである版が用いられ、そして 、 2、 3 m以上の粒子径のものが 90%以上を占めている無機顔料及び有機顔料を 含むグラビアインキを使用してグラビア印刷が行われている。  [0003] A conventional gravure plate roll generally has a plate having 175 screen lines per inch and a cell depth of 25 μm to 30 μm at the most shadow portion. In addition, gravure printing is performed using gravure inks containing inorganic pigments and organic pigments in which particles having a particle size of 2 to 3 m or more account for 90% or more.
[0004] インキの基本組成は、主剤としてインキに色をつける物質である顔料と、顔料を被 印刷物に固着させ均一に分散させる物質である樹脂と、インキの流動性 ·転移性 ·乾 燥性等を調整する物質である溶剤:べヒクルと、助剤として泡消しや静電気防止など の ヽろ 、ろな効果を加える添加剤の四つ力 成り立って!/、る。  [0004] The basic composition of the ink consists of a pigment that is a substance that colors the ink as the main agent, a resin that is a substance that fixes and uniformly disperses the pigment on the printed material, and the fluidity, transferability, and drying properties of the ink. Solvent, which is a substance that adjusts etc .: The four powers of vehicle and additive that add various effects such as foam extinguishing and antistatic as auxiliary agent!
[0005] 油性インキの溶剤は、トルエン、キシレン、酢酸ェチル、酢酸 n—プロピル、 MEK、 MIBK、 IPA、エタノール、 n—プロパノール等が使用されており、水性インキの溶剤 は、エタノール、 n—プロパノール、 IPA、水が使用されている。 [0005] Solvents for oil-based inks include toluene, xylene, ethyl acetate, n-propyl acetate, MEK, MIBK, IPA, ethanol, and n-propanol. Ethanol, n -propanol, IPA, water are used.
[0006] トルエン ·ΜΕΚなど油性インキで使われている化学物質は、(1)刺激臭が強い。 ( 2)引火点が低ぐ揮発性も高い為、充満した際に引火'爆発しやすい。 (3)人体に吸 引されると健康被害を及ぼす。(4)環境にも影響がある。(5)炭酸ガス排出量削減に マイナスである。 [0006] Chemical substances used in oil-based inks such as toluene and cocoon (1) have a strong pungent odor. (2) Because of its low flash point and high volatility, it tends to ignite and explode when full. (3) If it is sucked by the human body, it will cause health damage. (4) The environment is also affected. (5) Negative for reducing carbon dioxide emissions.
[0007] 印刷工程で蒸発する溶剤等の有機化合物 (VOC)は、 (1)工場外へ排出して大気 汚染や工場周辺の悪臭問題につながって 、る。(2)排出しきれな 、ものは工場内に 充満して引火'爆発の危険性や作業員の健康被害など、作業環境の危険性がある。 (3)蒸発しきれない溶剤は、フィルムに残り、印刷された袋の特有の臭いの原因とな る。特に食品業界で問題である。  [0007] Organic compounds (VOC) such as solvents that evaporate in the printing process are (1) discharged outside the factory, leading to air pollution and odor problems around the factory. (2) If the product cannot be discharged, the factory fills up and there is a danger of the work environment, such as the danger of ignition and explosion, and the health of workers. (3) Solvent that cannot be evaporated remains on the film and causes the peculiar smell of the printed bag. Especially in the food industry.
[0008] 残留溶剤問題は、商品のイメージを低下するだけでなく、食品の場合、風味を損な つたり、臭 、を吸着しやす 、ものに!/、たっては味が変化する場合がある。  [0008] Residual solvent problem not only lowers the image of products, but in the case of foods, it may impair the flavor or easily absorb odors, and may change the taste! .
[0009] 水性インキは、基本的に水とアルコールを使用することにより、油性インキの諸問題 を解決している力 エタノールが残留する問題は残る。しかし、エタノール +水は、強 い刺激臭もなぐ内容物の風味を変化することはない。エタノールが与える影響は、 環境や健康上影響を与える許容範囲よりもかなり低い。工場内はエタノールで充満し ているが、臭いは殆ど無い。し力し、アルコールであるので引火の危険がない訳では ないが、有機溶剤に比べれば、危険度はかなり低いものとなる。  [0009] Water-based inks basically use water and alcohol to solve various problems of oil-based inks. The problem of remaining ethanol remains. However, ethanol + water does not change the flavor of the contents without a strong pungent odor. The effects of ethanol are much lower than the acceptable range for environmental and health effects. The factory is filled with ethanol, but there is almost no odor. However, since it is an alcohol, it is not without danger of ignition, but it is considerably less dangerous than organic solvents.
[0010] 従来のレーザー製版により作られるグラビア版は、一般的に、 1インチ当たり 175本 のスクリーン線を有し、かつ、最シャドウ部のセルの深さが 20 μ m〜30 μ mである版 が用いられる。この条件で水性グラビア印刷を行うと、インクの乾燥速度が遅いので、 版かぶりが生じ易い。インクの乾燥速度が遅いので、油性インキ使用のグラビア印刷 に比して印刷速度が低くする必要があり、印刷効率 (生産効率)が悪くなる。 [0010] A gravure plate produced by conventional laser plate making generally has 175 screen lines per inch, and the cell depth of the shadow portion is 20 μm to 30 μm. A version is used. When water-based gravure printing is performed under these conditions, plate fog is likely to occur because the ink drying speed is slow. Since the drying speed of the ink is slow, it is necessary to lower the printing speed as compared with gravure printing using oil-based ink, and the printing efficiency (production efficiency) deteriorates.
[0011] 水性グラビア印刷に使用される版は、インクの乾燥速度を速くするために、油性ダラ ビア印刷と比較すると、セルが浅ぐスクリーン線数が多いことが特徴である。これによ つて、油性とは違う風合いの印刷が出来上がる。一般的に、色合いが明るくなり、また 、網点再現性 (細力 、ところ)が良くなり、ハイライト性が良くなり、浅版ィ匕することによ り、インキ使用量が減り、インキ使用量が減ることで更に溶剤による影響は少なくなる o水性グラビアインキを用い、メッシュの線数力 200〜400線、版深が 10〜17 mの 版を用いるグラビア印刷方法も提案されて 、る。 [0011] A plate used for water-based gravure printing is characterized in that the cells are shallower and the number of screen lines is shallower than oil-based Daravia printing in order to increase the drying speed of the ink. This makes it possible to print with a texture different from oil. In general, the color becomes brighter, the halftone dot reproducibility (fine strength, place) is improved, the highlighting is improved, and the shallow plate is used to reduce the amount of ink used. The effect of the solvent is further reduced by reducing the amount. A gravure printing method using a water gravure ink and a plate with a mesh line strength of 200 to 400 lines and a plate depth of 10 to 17 m has been proposed.
[0012] また、グラビア印刷では、グラビア製版ロール (グラビアシリンダー)に対し、製版情 報に応じた微小な凹部 (グラビアセル)を形成して版面を製作し当該グラビアセルに インキを充填して被印刷物に転写するものである。一般的なグラビア製版ロールにお いては、アルミニウムや鉄などの金属製中空ロールの表面に版面形成用の銅メツキ 層(版材)を設け、該銅メツキ層にエッチングによって製版情報に応じ多数の微小な 凹部(グラビアセル)を形成し、次 、でグラビア製版ロールの耐刷カを増すためのクロ ムメツキによって硬質のクロム層を形成して表面強化被覆層とし、製版 (版面の製作) が完了する。しかし、クロムメツキ工程においては毒性の高い六価クロムを用いている ために、作業の安全維持を図るために余分なコストがかかる他、公害発生の問題もあ り、クロム層に替わる表面強化被覆層の出現が待望されているのが現状である。  In gravure printing, a gravure printing roll (gravure cylinder) is formed on a gravure printing roll (gravure cylinder) by forming a minute recess (gravure cell) according to the plate making information, and then the gravure cell is filled with ink. It is transferred to printed matter. In general gravure plate-making rolls, a copper plating layer (plate material) for forming a plate surface is provided on the surface of a metal hollow roll such as aluminum or iron, and the copper plating layer is etched in accordance with plate-making information by etching. Forming a small concave part (gravure cell) and then forming a hard chrome layer by chrome plating to increase the press life of the gravure plate making roll to form a surface-enhanced coating layer, and plate making (plate surface production) is completed To do. However, because the chromium plating process uses highly toxic hexavalent chromium, there is an extra cost to maintain work safety, and there is also a problem of pollution. A surface-enhanced coating layer that replaces the chromium layer. The current situation is that the appearance of
[0013] そこで、本願出願人らは鋭意研究を進めた結果、銅メツキ層にダイヤモンドライク力 一ボン (DLC)被膜を形成し、表面強化被覆層として用いる技術を提案した (特許文 献 7)。  [0013] Therefore, as a result of earnest research, the applicants of the present application proposed a technique for forming a diamond-like force-one bond (DLC) film on a copper plating layer and using it as a surface-enhanced coating layer (Patent Document 7). .
[0014] 一方、本願出願人は、往復旋回自在な産業用ロボット及び円錐面の母線に被製版 ロールの面長方向が一致するように多数本の被製版ロールをロールパレットに斜め に円周配列に立て掛けることができるターンテーブル式のロールストック装置と砲石 研磨装置を備え、産業用ロボットが、ロールストック装置にストックされた被製版ロール を取り出して装置への受け渡しを行い、硫酸銅メッキー研磨 感光膜塗布 レーザ 一による画像焼付け一現像一エッチングの工程により製版を行うグラビア印刷用被 製版ロールのメツキ工場及びグラビア製版工場を提案して 、る (特許文献 1)。  [0014] On the other hand, the applicant of the present application has arranged a large number of plate-making rolls diagonally on a roll pallet so that the surface length direction of the plate-making rolls coincides with a reciprocating industrial robot and a conical surface bus. Turntable-type roll stock device that can lean on the surface and a turf polishing device, and industrial robots pick up the pre-made rolls stocked in the roll stock device and deliver them to the device, copper sulfate plating polishing A coating mill for gravure printing and a gravure plate making factory that perform plate making in a process of film coating laser image printing, development, and etching are proposed (Patent Document 1).
[0015] また、本願出願人は、往復旋回自在な産業用ロボット及びロール入出装置と多数 本の被製版ロールをストックすることができるロールストック装置と砥石研磨装置を備 え、産業用ロボットが、ロールストック装置にストックされた被製版ロールを取り出して 装置への受け渡しを行い、硫酸銅メツキ—研磨 感光膜塗布 レーザーによる画像 焼付け—現像—エッチングの工程により製版を行うグラビア印刷用被製版ロールのメ ツキ工場を提案して ヽる (特許文献 2)。 [0016] さらに、本願出願人は、往復旋回自在な産業用ロボット及び円錐面の母線に被製 版ロールの面長方向が一致するように多数本の被製版ロールをロールパレットに斜 めに円周配列に立て掛けることができるターンテーブル式のロールストック装置と砥 石研磨装置を備え、産業用ロボットが、ロールストック装置にストックされた被製版口 ールを取り出して装置への受け渡しを行い、硫酸銅メッキー研磨 感光膜塗布ーレ 一ザ一による画像焼付け 現像 -エッチング レジスト剥離 ニッケル合金メッキ - 焼入れの工程により製版を行うグラビア印刷用被製版ロールのメツキ工場及びグラビ ァ製版工場を提案して!/ヽる (特許文献 3)。 [0015] Further, the applicant of the present application is equipped with an industrial robot and a roll loading / unloading device that can reciprocate freely and a roll stock device and a grindstone polishing device that can stock a large number of plate-making rolls. The plate making roll stocked in the roll stock machine is taken out and delivered to the machine, and the copper sulfate plating, polishing, photosensitive film coating, laser image printing, plate making is performed by the baking, developing, and etching processes. Propose the Tsuki Factory (Patent Document 2). [0016] Further, the applicant of the present application is a circular robot in which a large number of plate-making rolls are inclined to the roll pallet so that the surface length direction of the plate-making roll coincides with the industrial robot that can reciprocate and turn and the generatrix line. It is equipped with a turntable type roll stock device and a grindstone polishing device that can lean against the circumferential arrangement, and an industrial robot takes out the plate-making tool stock stored in the roll stock device and delivers it to the device. Copper plating-Polishing Photosensitive film application-Image printing by laser development-Etching Resist stripping Nickel alloy plating-Proposing a Metaki factory for gravure printing rolls and gravure plate making factory that performs plate making by quenching process! / Speak (Patent Document 3).
[0017] その他にも、本願出願人は、メツキラインが設置された部屋と隣接する部屋に、少な くとも、レーザー露光装置と感光膜塗布装置とロール載置台と被製版ロールを両端 チャックしてハンドリングする走行形産業用ロボットを備え、走行形産業用ロボットによ り部屋内の装置との間で、並びに、メツキラインが設置された部屋との間で被製版口 ールの授受を行うように構成されて 、るグラビア製版工場 (特許文献 4)なども提案し ている。 [0017] In addition, the applicant of the present application handles at least a laser exposure device, a photosensitive film coating device, a roll mounting table, and a plate-making roll at both ends in a room adjacent to the room where the measuring line is installed. The traveling industrial robot is configured to send and receive the plate making tool to / from the equipment in the room and the room where the measuring line is installed by the traveling industrial robot. Also, a gravure plate factory (Patent Document 4) has been proposed.
[0018] し力しながら、グラビアシリンダーの銅メツキ層にダイヤモンドライクカーボン (DLC) を形成し、表面強化被覆層として用いる技術を全自動化し、夜間であっても無人操 業が可能なグラビア製版ロールの全自動製造システムは 、まだ開発されて 、な 、。 特許文献 1 :特開 2004— 223751  [0018] Gravure engraving that enables diamond-like carbon (DLC) to be formed on the copper plating layer of the gravure cylinder and fully automates the technology used as a surface-enhanced coating layer. A fully automatic production system for rolls is still being developed. Patent Document 1: JP 2004-223751
特許文献 2:特開 2004 - 225111  Patent Document 2: JP-A-2004-225111
特許文献 3:特開 2004 - 232028  Patent Document 3: JP 2004-232028
特許文献 4:特開平 10— 193551  Patent Document 4: JP-A-10-193551
特許文献 5:特開 2002— 205369  Patent Document 5: JP 2002-205369 A
特許文献 6:特公昭 57— 36995 Patent Document 6: Japanese Patent Publication No.57-36995
j¾7 :WO2006/132085  j¾7: WO2006 / 132085
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0019] 本発明は、上記した従来技術の問題点に鑑みなされたもので、グラビアシリンダー の銅メツキ層にダイヤモンドライクカーボン (DLC)被膜を形成し、表面強化被覆層と して用いる技術を全自動化し、夜間であっても無人操業が可能なグラビア製版ロー ルの全自動製造システムを提供することを目的とする。 [0019] The present invention has been made in view of the above-described problems of the prior art. A diamond-like carbon (DLC) film is formed on a copper plating layer of a gravure cylinder, and a surface reinforcing coating layer is formed. The aim is to provide a fully automatic production system for gravure platemaking rolls that can be fully automated and can be operated unattended even at night.
課題を解決するための手段  Means for solving the problem
[0020] 上記課題を解決するために、本発明のグラビア製版ロールの全自動製造システム は、グラビア印刷に用いられるグラビア製版ロールを製造するための全自動グラビア 製版ロール製造システムであって、中空ロールに銅メツキをするための銅メツキ形成 手段と、前記銅メツキがされた中空ロールにグラビアセルを形成するためのグラビア セル形成手段と、前記グラビアセルが形成された中空ロールに DLC被膜を形成する ための DLC被膜形成手段と、前記銅メツキ形成手段に中空ロールを自動的に移載 する第一自動移載手段と、前記銅メツキ形成手段において銅メツキされた中空ロー ルを前記グラビアセル形成手段に自動的に搬送する自動搬送手段と、前記グラビア セル形成手段においてグラビアセルが形成された中空ロールを前記 DLC被膜形成 手段に自動的に移載するための第二自動移載手段と、を含むことを特徴とする。  [0020] In order to solve the above problems, a fully automatic gravure printing roll production system of the present invention is a fully automatic gravure printing roll production system for producing a gravure printing roll used for gravure printing, comprising a hollow roll A copper plating forming means for copper plating, a gravure cell forming means for forming a gravure cell in a hollow roll coated with the copper plating, and a DLC coating on the hollow roll formed with the gravure cell A DLC film forming means, a first automatic transfer means for automatically transferring a hollow roll to the copper plating forming means, and a gravure cell forming means for forming a hollow roll copper plated in the copper plating forming means. An automatic transport means for automatically transporting the DLC coating and a hollow roll on which the gravure cell is formed in the gravure cell forming means. Automatically a second automatic transfer means for transferring the forming means, characterized in that it comprises a.
[0021] 中空ロール (版母材)の銅メツキ形成手段としては、従来公知の銅メツキ層が使用で きる(例えば、特許文献 1〜6)。グラビアセルの形成は、エッチング法又は電子彫刻 法によって行えばよい。ここでエッチング法は、銅メツキされた中空ロールの版胴面に 感光液を塗布して直接焼き付けた後、エッチングしてグラビアセルを形成する方法で ある。電子彫刻法は、デジタル信号によりダイヤモンド彫刻針を機械的に作動させグ ラビアシリンダー (グラビア製版ロール)の銅表面にグラビアセルを彫刻する方法であ る。したがって、エッチング法によるグラビアセル形成手段としては、従来公知の感光 膜塗布装置及びレーザー露光装置が挙げられる。電子彫刻法によるグラビアセル形 成手段としては、従来公知の電子彫刻機が挙げられる。  [0021] As a copper plating forming means of the hollow roll (plate base material), a conventionally known copper plating layer can be used (for example, Patent Documents 1 to 6). The gravure cell may be formed by an etching method or an electronic engraving method. Here, the etching method is a method of forming a gravure cell by applying a photosensitive solution to a plate cylinder surface of a copper-plated hollow roll and baking it directly, followed by etching. The electronic engraving method is a method of engraving a gravure cell on a copper surface of a gravure cylinder (gravure plate making roll) by mechanically operating a diamond engraving needle by a digital signal. Therefore, the gravure cell forming means by the etching method includes a conventionally known photosensitive film coating apparatus and laser exposure apparatus. As a gravure cell forming means by the electronic engraving method, a conventionally known electronic engraving machine can be mentioned.
[0022] DLC被膜の形成方法としては、 PVD法又は CVD法を用いることができる。 PVD法 としてはスパッタリング法、真空蒸着法 (エレクトロンビーム法)、イオンプレーティング 法、 MBE法(分子線エピタキシー法)、レーザーアブレーシヨン法、イオンアシスト成 膜法等の公知の方法を適用できる。 CVD法としては、常圧で成膜する APCVD法( Atmospheric Pressure Chemical Vapor Deposition;、 0. 05Torr^s度の減 Hで成!"旲 する LPCVD法(Low Pressure Chemical Vapor Deposition)ゝ常圧よりやや低い 600 Torr程度の圧力の SACVD法 (Subatmospheric Pressure Chemical Vapor Depositio n)、超高真空の UHVCVD法(Ultra- High- Vacuum Chemical Vapor Deposition)、 6 00〜: L000°Cの高温の熱 CVD法、高周波プラズマエネルギーを用い 200〜450°C で成膜するプラズマ CVD法(Plasma- Enhanced Chemical Vapor Deposition)、紫外 線による励起を利用した光 CVD法、ソースに有機金属を用いたィ匕合物結晶成長用 の MOCVD法(Metal Organic Chemical Vapor Deposition)等が適用できる。したが つて、 DLC被膜形成手段としては、上記した方法が実践できる装置であればよぐ従 来公知のスパッタリング装置、真空蒸着装置、イオンプレーティング装置、 MBE装置 、レーザーアブレーシヨン装置、イオンアシスト成膜装置、 APCVD装置、 LPCVD装 置、 SACVD装置、 UHVCVD装置、熱 CVD装置、プラズマ CVD装置、光 CVD装 置、 MOCVD装置等が挙げられる。 [0022] As a method of forming the DLC film, a PVD method or a CVD method can be used. As the PVD method, known methods such as a sputtering method, a vacuum deposition method (electron beam method), an ion plating method, an MBE method (molecular beam epitaxy method), a laser ablation method, and an ion-assisted deposition method can be applied. As the CVD method, the APCVD method (Atmospheric Pressure Chemical Vapor Deposition; formed at 0.05 Torr ^ s degree of H !!) LPCVD method (Low Pressure Chemical Vapor Deposition) Low 600 SACVD method with pressure of Torr (Subatmospheric Pressure Chemical Vapor Deposit), UHVCVD method with ultra-high vacuum (Ultra-High-Vacuum Chemical Vapor Deposition), 600 ~: Thermal CVD method with high temperature of L000 ° C, RF plasma energy Plasma CVD method (Plasma-Enhanced Chemical Vapor Deposition) to form films at 200-450 ° C, photo-CVD method using excitation by ultraviolet rays, MOCVD for compound crystal growth using organic metal as source The method (Metal Organic Chemical Vapor Deposition) can be applied. Therefore, as the DLC film forming means, any known sputtering apparatus, vacuum deposition apparatus, ion plating apparatus, MBE apparatus, laser ablation apparatus, ion assist may be used as long as the above-described method can be practiced. Examples include film deposition equipment, APCVD equipment, LPCVD equipment, SACVD equipment, UHVCVD equipment, thermal CVD equipment, plasma CVD equipment, photo CVD equipment, MOCVD equipment, and the like.
[0023] 前記銅メツキ形成手段に中空ロールを自動的に移載する第一自動移載手段として は、従来公知の産業用ロボットが使用できる。前記銅メツキ形成手段において銅メッ キされた中空ロールを前記グラビアセル形成手段に自動的に搬送する自動搬送手 段としては、従来公知のスタツカクレーンが使用でき、このスタツカクレーンでカセット 型ロールチャック装置が搬送される構成が使用できる。前記グラビアセル形成手段に ぉ 、てグラビアセルが形成された中空ロールを前記 DLC被膜形成手段に自動的に 移載するための第二自動移載手段としては、従来公知の産業用ロボットが使用でき る。 [0023] As the first automatic transfer means for automatically transferring the hollow roll to the copper plating forming means, a conventionally known industrial robot can be used. As an automatic transporting means for automatically transporting the copper-plated hollow roll in the copper plating forming means to the gravure cell forming means, a conventionally known stagger crane can be used, and a cassette type roll can be used with this stagger crane. A configuration in which the chuck device is conveyed can be used. As the second automatic transfer means for automatically transferring the hollow roll on which the gravure cell is formed to the gravure cell forming means to the DLC film forming means, a conventionally known industrial robot can be used. The
発明の効果  The invention's effect
[0024] 本発明によれば、グラビアシリンダーの銅メツキ層にダイヤモンドライクカーボン (D LC)を形成し、表面強化被覆層として用いる技術を全自動化し、夜間であっても無 人操業が可能なグラビア製版ロールの全自動製造システムを提供することができると V、う著大な効果を奏するものである。  [0024] According to the present invention, diamond-like carbon (DLC) is formed on the copper plating layer of the gravure cylinder, and the technology used as the surface reinforcing coating layer is fully automated, enabling unattended operation even at night. V, which can provide a fully automatic production system for gravure printing rolls, has a great effect.
図面の簡単な説明  Brief Description of Drawings
[0025] [図 1]本発明に係るグラビア製版ロールの全自動製造システムの概略平面図である。  FIG. 1 is a schematic plan view of a fully automatic production system for a gravure plate making roll according to the present invention.
符号の説明  Explanation of symbols
[0026] 10 :本発明に係るグラビア製版ロールの全自動製造システム、 12a, 12b :産業用口 ボット、 14a, 14b :ロボットアーム、 16 :中空ロール、 18a, 18b, 18c, 18d:ロールス トツク装置、 20 :自動研磨装置、 22 :感光膜塗布装置、 23 :スタツカクレーン、 24 :レ 一ザ一露光装置、 26 :脱着ユニット、 28 :現像ユニット、 30 :水洗乾燥ユニット、 32 : カセット形ロールチャック回転搬送ユニット載置台、 33 :カセット形ロールチャック回転 搬送ユニット、 34 : DLC前処理ユニット、 36 :腐食ユニット、 38 :レジスト剥離ユニット 、 40 :銅メツキユニット、 42 :ニッケルメツキユニット、 44 :電解脱脂処理ユニット、 46 : DLC被膜形成システム、 48 :ロール載置台、 50 :グラビア製版ロール、 Al, A2 :ロボ ッ卜室、 B :メツキ室。 [0026] 10: Fully automatic production system for gravure printing roll according to the present invention, 12a, 12b: Industrial port Bot, 14a, 14b: robot arm, 16: hollow roll, 18a, 18b, 18c, 18d: roll stock device, 20: automatic polishing device, 22: photosensitive film coating device, 23: stagger crane, 24: laser Single exposure device, 26: Desorption unit, 28: Development unit, 30: Washing and drying unit, 32: Cassette type roll chuck rotary transfer unit mounting table, 33: Cassette type roll chuck rotary transfer unit, 34: DLC pretreatment unit, 36 : Corrosion unit, 38: Resist stripping unit, 40: Copper plating unit, 42: Nickel plating unit, 44: Electrolytic degreasing unit, 46: DLC film forming system, 48: Roll mounting table, 50: Gravure plate making roll, Al, A2: Robot room, B: Mecha room.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0027] 以下に本発明の実施の形態を説明するが、これら実施の形態は例示的に示される もので、本発明の技術思想力も逸脱しない限り種々の変形が可能なことはいうまでも ない。 Embodiments of the present invention will be described below, but these embodiments are exemplarily shown, and it goes without saying that various modifications are possible without departing from the technical idea of the present invention. .
[0028] 図 1は、本発明に係るグラビア製版ロールの全自動製造システムの概略平面図で ある。  FIG. 1 is a schematic plan view of a fully automatic production system for a gravure plate making roll according to the present invention.
[0029] 本発明に係るグラビア製版ロールの全自動製造システムを添付図面を用いて説明 する。図 1において、符号 10は本発明に係るグラビア製版ロールの全自動製造シス テムを示す。グラビア製版ロールの全自動製造システム 10は、ロボット室 A1及び A2 と、メツキ室 Bと力ら構成されている。  [0029] A fully automatic production system for a gravure printing roll according to the present invention will be described with reference to the accompanying drawings. In FIG. 1, reference numeral 10 denotes a fully automatic production system for gravure printing rolls according to the present invention. The fully automatic production system 10 for gravure printing rolls is composed of robot rooms A1 and A2 and a measuring room B.
[0030] ロボット室 A1の構成について説明する。ロボット室 A1において、符号 12aは第一 自動移載手段として作用する産業用ロボットであり、ロボットアーム 14aを有している。  [0030] The configuration of the robot chamber A1 will be described. In the robot room A1, reference numeral 12a is an industrial robot that acts as a first automatic transfer means, and has a robot arm 14a.
[0031] 符号 16は中空ロール (版母材)であり、 18a, 18bはそれぞれロールストック装置で ある。このロールストック装置については例えば特許文献 1〜3に開示されたロールス トツク装置を用いることが可能である。なお、符号 20は自動研磨装置であり、例えば 特許文献 3に開示されているような研磨装置 (特許文献 3、図 1の研磨装置 6)を用い ることが可能である。  [0031] Reference numeral 16 denotes a hollow roll (plate base material), and 18a and 18b denote roll stock apparatuses, respectively. For this roll stock device, for example, roll stock devices disclosed in Patent Documents 1 to 3 can be used. Reference numeral 20 denotes an automatic polishing apparatus. For example, a polishing apparatus as disclosed in Patent Document 3 (Patent Document 3, polishing apparatus 6 in FIG. 1) can be used.
[0032] 符号 22は感光膜塗布装置であり、符号 24はレーザー露光装置である。感光膜塗 布装置 22及びレーザー露光装置 24はグラビアセル形成手段として作用する。これら の装置には従来公知の装置を適用することができ、例えば特許文献 1に開示された ような感光膜塗布装置及びレーザー露光装置を用いることができる。 Reference numeral 22 denotes a photosensitive film coating apparatus, and reference numeral 24 denotes a laser exposure apparatus. The photosensitive film coating device 22 and the laser exposure device 24 function as gravure cell forming means. Conventionally known devices can be applied to these devices, for example, disclosed in Patent Document 1. Such a photosensitive film coating apparatus and a laser exposure apparatus can be used.
[0033] 次に、メツキ室 Bの構成について説明する。メツキ室 Bにおいて、符号 23は自動搬 送手段として作用するスタツカクレーンであり、符号 33はスタツカクレーン 23で搬送さ れるカセット形ロールチャック回転搬送ユニットである。前記スタツカクレーン 23は力 セット型ロールチャック装置(図示省略)を吊り上げて搬送する構成であり、前記カセ ット型ロールチャック装置は、水平に位置される中空ロール 16の両端のチャック孔を チャック回転し通電し得る一対のチャックコーン及び各チャックコーンの外側を密封 する防水キャップを有する構成とされて 、る。これらスタツカクレーンの構造及びカセ ット型ロールチャック装置の構造にっ 、ては、例えば特許文献 2など力 公知である ため詳細な説明は省略する。符号 32は待機用のカセット形ロールチャック回転搬送 ユニットを載置するためのカセット形ロールチャック回転搬送ユニット載置台である。 スタツカクレーン 23、カセット形ロールチャック回転搬送ユニット 33及びカセット形口 ールチャック回転搬送ユニット載置台 32は従来公知のものを使用することができ、例 えば特許文献 2に記載のものが使用できる。  [0033] Next, the configuration of the measurement chamber B will be described. In the measuring chamber B, reference numeral 23 denotes a stagger crane that acts as an automatic carrying means, and reference numeral 33 denotes a cassette-type roll chuck rotary transport unit that is transported by the stuck crane 23. The stagger crane 23 is configured to lift and convey a force-set type roll chuck device (not shown), and the cassette type roll chuck device chucks chuck holes at both ends of the hollow roll 16 positioned horizontally. It is configured to have a pair of chuck cones that can rotate and energize, and a waterproof cap that seals the outside of each chuck cone. Since the structure of the stagger crane and the structure of the cassette type roll chuck device are well known, for example, Patent Document 2 will not be described in detail. Reference numeral 32 denotes a cassette-type roll chuck rotary transport unit mounting table for mounting a standby cassette-type roll chuck rotary transport unit. As the stagger crane 23, the cassette-type roll chuck rotating / conveying unit 33, and the cassette-type chuck chuck rotating / conveying unit mounting table 32, conventionally known ones can be used, for example, those described in Patent Document 2.
[0034] 符号 26は脱着ユニット、符号 28は現像ユニット、符号 30は水洗乾燥ユニットを示 す。脱着ユニット 26は例えば特許文献 6に開示されたものが使用でき、現像ユニット 28についても従来公知のもの(例えば特許文献 1)を使用できる。水洗乾燥ユニット 3 0は、中空ロール 16を水洗乾燥するためのユニットである。  [0034] Reference numeral 26 denotes a desorption unit, reference numeral 28 denotes a developing unit, and reference numeral 30 denotes a water washing and drying unit. As the desorption unit 26, for example, one disclosed in Patent Document 6 can be used, and for the developing unit 28, a conventionally known one (for example, Patent Document 1) can be used. The water washing / drying unit 30 is a unit for washing and drying the hollow roll 16 with water.
[0035] 産業用ロボット 14aは、中空ロール 16をチャックして中継台装置(図示省略、例えば 特許文献 2参照)の四本の円錐ロールの上に受け渡し、又、四本の円錐ロールの上 に載置された中空ロール 16を受け取る。スタツカクレーン 23は、カセット形ロールチ ャック回転搬送ユニット 33を吊り上げて中継台装置の四本の円錐ロールの上に載せ られた中空ロール 16の上にセットする。すると、カセット形ロールチャック回転搬送ュ ニット 33が中空ロール 16の両端をチャックし、スタツカクレーン 23は、カセット形ロー ルチャック回転搬送ユニット 33を吊り上げて各ユニット間を搬送する。各ユニットは、 カセット形ロールチャック回転搬送ユニット 33の装置フレームの両側の端板を湾部に 受け入れて該カセット形ロールチャック回転搬送ユニット 33を受け入れた状態となり、 この状態で中空ロール 16に対して着脱、現像、洗浄'乾燥、脱脂処理、硫酸銅メツキ 処理、ニッケルメツキ処理ができる構成である。 [0035] The industrial robot 14a chucks the hollow roll 16 and transfers it onto the four conical rolls of the relay stand device (not shown, see, for example, Patent Document 2), and on the four conical rolls. The mounted hollow roll 16 is received. The stagger crane 23 lifts the cassette-type roll chuck rotary conveyance unit 33 and sets it on the hollow roll 16 mounted on the four conical rolls of the relay stand device. Then, the cassette-type roll chuck rotary conveyance unit 33 chucks both ends of the hollow roll 16, and the stagger crane 23 lifts the cassette-type roll chuck rotary conveyance unit 33 and conveys it between the units. Each unit is in a state where the end plates on both sides of the cassette-type roll chuck rotary transport unit 33 are received in the bay and the cassette-type roll chuck rotary transport unit 33 is received. Detachment, development, cleaning 'drying, degreasing, copper sulfate plating It is the structure which can perform a process and a nickel plating process.
[0036] 符号 34は DLC前処理ユニット、符号 36は腐食ユニット、符号 38はレジスト剥離ュ ニット、符号 40は銅メツキユニット (銅メツキ形成手段)、符号 42はニッケルメツキュ- ット、符号 44は電解脱脂ユニットである。 DLC前処理ユニット 34は、 DLC被膜形成 の前処理として、中空ロール 16の脱脂'洗浄を行うための装置であり、例えば従来公 知の脱脂装置が使用できる。メツキ工程に用いられるその他の装置については、従 来公知であり、例えば特許文献 1〜3に記載された処理装置を使用すればよい。  [0036] Reference numeral 34 denotes a DLC pretreatment unit, reference numeral 36 denotes a corrosion unit, reference numeral 38 denotes a resist stripping unit, reference numeral 40 denotes a copper plating unit (copper plating forming means), reference numeral 42 denotes a nickel plating, reference numeral 44 Is an electrolytic degreasing unit. The DLC pretreatment unit 34 is a device for performing degreasing and cleaning of the hollow roll 16 as a pretreatment for forming a DLC film. For example, a conventionally known degreasing device can be used. Other apparatuses used in the plating process are conventionally known. For example, the processing apparatuses described in Patent Documents 1 to 3 may be used.
[0037] 次に、ロボット室 A2の構成について説明する。ロボット室 A2において、符号 12bは 第二自動移載手段として作用する産業用ロボットであり、ロボットアーム 14bを有して いる。  [0037] Next, the configuration of the robot chamber A2 will be described. In the robot room A2, reference numeral 12b is an industrial robot acting as a second automatic transfer means, and has a robot arm 14b.
[0038] 符号 46は、 DLCの被膜形成を行うための DLC被膜形成システム (DLC被膜形成 手段)である。 DLC被膜形成システム 46は、中空ロール 16を回転載置させるための ロール載置台 48を有している。 DLCの被膜形成は、 PVD法又は CVD法を用いるこ とができる。 PVD法としては、スパッタリング法、真空蒸着法 (エレクトロンビーム法)、 イオンプレーティング法、 MBE法(分子線エピタキシー法)、レーザーアブレーシヨン 法、イオンアシスト成膜法等の公知の方法を適用できる。 CVD法としては、常圧で成 膜する APCVD法 (Atmospheric Pressure Chemical Vapor Deposition)、 0. 05Torr 程度の減圧で成膜する LPCVD法(Low Pressure Chemical Vapor Deposition)、常 圧よりやや低い 600Torr程度の圧力の SACVD法(Subatmospheric Pressure Chemi cal Vapor Deposition)、超高真空の UHVCVD法(Ultra- High- Vacuum Chemical Va por Deposition)、 600〜: L000°Cの高温の熱 CVD法、高周波プラズマエネルギーを 用い 200〜450°Cで成膜するプラズマ CVD法(Plasma- Enhanced Chemical Vapor D印 osition)、紫外線による励起を利用した光 CVD法、ソースに有機金属を用いたィ匕 合物結晶成長用の MOCVD法(Metal Organic Chemical Vapor Deposition)等が適 用できる。 CVD法によって DLC被膜を形成するために用いられる炭化水素系原料 ガスとしては、シクロへキサン、ベンゼン、アセチレン、メタン、ブチルベンゼン、トルェ ン、シクロペンタン等の公知のガス種の一種又は二種以上が用いられる。  Reference numeral 46 denotes a DLC film forming system (DLC film forming means) for forming a DLC film. The DLC film forming system 46 has a roll mounting table 48 for rotating and mounting the hollow roll 16. The PVD method or CVD method can be used to form the DLC film. As the PVD method, a known method such as a sputtering method, a vacuum deposition method (electron beam method), an ion plating method, an MBE method (molecular beam epitaxy method), a laser ablation method, or an ion assist film forming method can be applied. . CVD methods include APCVD (Atmospheric Pressure Chemical Vapor Deposition), which is formed at normal pressure, LPCVD (Low Pressure Chemical Vapor Deposition), which is formed at a reduced pressure of about 0.05 Torr, and a pressure of about 600 Torr, which is slightly lower than normal pressure. SACVD method (Subatmospheric Pressure Chemical Vapor Deposition), ultra-high vacuum UHVCVD method (Ultra-High-Vacuum Chemical Vapor Deposition), 600 ~: Using high-temperature plasma CVD at high temperature of L000 ° C, 200 ~ Plasma-enhanced chemical vapor deposition (Plasma-Enhanced Chemical Vapor D osition), film formation at 450 ° C, photo-CVD using ultraviolet excitation, MOCVD method for compound crystal growth using organometallic as the source (Metal Organic Chemical Vapor Deposition) can be applied. The hydrocarbon-based raw material gas used to form the DLC film by the CVD method includes one or more known gas types such as cyclohexane, benzene, acetylene, methane, butylbenzene, toluene, and cyclopentane. Is used.
[0039] したがって、 DLC被膜形成システム 46は、上記した方法が実践できる装置であれ ばよぐ従来公知のスパッタリング装置、真空蒸着装置、イオンプレーティング装置、 MBE装置、レーザーアブレーシヨン装置、イオンアシスト成膜装置、 APCVD装置、 LPCVD装置、 SACVD装置、 UHVCVD装置、熱 CVD装置、プラズマ CVD装置、 光 CVD装置、 MOCVD装置等が使用できる。 [0039] Therefore, the DLC film forming system 46 is an apparatus capable of practicing the above method. Conventionally known sputtering equipment, vacuum deposition equipment, ion plating equipment, MBE equipment, laser ablation equipment, ion assist deposition equipment, APCVD equipment, LPCVD equipment, SACVD equipment, UHVCVD equipment, thermal CVD equipment, plasma CVD equipment, optical CVD equipment, MOCVD equipment, etc. can be used.
[0040] PVD法で DLC被膜を形成する場合には、銅メツキ層と DLC被膜との間には両者 の密着性を高めるために銅メツキ層側から金属層及び炭化金属層、好ましくは炭化 金属傾斜層を設けるのが好ましい。前記金属層における金属としては、炭化可能で ありかつ銅と親和力の高い金属が好ましい。この金属としては、タングステン (W)、珪 素(Si)、チタン (Ti)、クロム(Cr)、タンタル (Ta)、及びジルコニウム(Zr)等を用いる ことができる。金属層及び炭化金属層の形成方法は特に限定されないが、 DLC被膜 の形成方法と同種の方法を用いることにより、同一の装置が使用可能となり、好適で ある。 [0040] When a DLC film is formed by the PVD method, a metal layer and a metal carbide layer, preferably a metal carbide layer, are formed from the copper plating layer side in order to improve the adhesion between the copper plating layer and the DLC film. It is preferable to provide an inclined layer. The metal in the metal layer is preferably a metal that can be carbonized and has a high affinity for copper. As this metal, tungsten (W), silicon (Si), titanium (Ti), chromium (Cr), tantalum (Ta), zirconium (Zr), or the like can be used. The method for forming the metal layer and the metal carbide layer is not particularly limited, but using the same type of method as the method for forming the DLC film makes it possible to use the same apparatus, which is preferable.
[0041] 前記炭化金属層、好ましくは炭化金属傾斜層における金属は前記金属層と同一の 金属を用いる。炭化金属傾斜層における炭素の組成比は金属層側から DLC被膜方 向に対して炭素の比率が徐々に増大するように設定する。つまり、炭素の組成比は 0 %〜徐々に(階段状もしくは無段階状に)比率を増し、最後はほぼ 100%となるように 成膜を行う。  [0041] As the metal in the metal carbide layer, preferably the metal carbide inclined layer, the same metal as the metal layer is used. The composition ratio of carbon in the metal carbide gradient layer is set so that the carbon ratio gradually increases from the metal layer side to the DLC coating direction. In other words, the film is formed so that the composition ratio of carbon increases from 0% to gradually (stepwise or steplessly), and finally becomes 100%.
[0042] この場合、炭化金属層、好ましくは炭化金属傾斜層中の炭素の組成比の調整方法 は公知の方法を用いればよいが、例えば、スパッタリング法(固体金属ターゲットを用 い、アルゴンガス雰囲気で炭化水素ガス、例えば、メタンガス、ェタンガス、プロパン ガス、ブタンガス、アセチレンガス等の注入量を階段状又は無段階状に徐々に増大 する)によって、炭化金属層中の炭素の割合が銅メツキ層の側力も DLC被膜方向に 対して階段状又は無段階状に徐々に増大するように炭素及び金属の両者の糸且成割 合を変化させた炭化金属層、即ち炭化金属傾斜層を形成することができる。  [0042] In this case, a known method may be used as a method for adjusting the composition ratio of carbon in the metal carbide layer, preferably the metal carbide inclined layer. For example, a sputtering method (using a solid metal target, an argon gas atmosphere The amount of carbon in the metal carbide layer is gradually increased in a stepped or stepless manner by increasing the injection amount of hydrocarbon gas such as methane gas, ethane gas, propane gas, butane gas, and acetylene gas). It is possible to form a metal carbide layer, that is, a metal carbide gradient layer, in which the thread and composition ratio of both carbon and metal are changed so that the side force gradually increases stepwise or steplessly in the direction of the DLC film. it can.
[0043] このように炭化金属層の炭素の割合を調整することによって銅メツキ層及び DLC被 膜の双方に対する金属層及び炭化金属層の密着度を向上させることができる。また 、炭化水素ガスの注入量を一定とすれば、炭素及び金属の組成割合を一定とした炭 化金属層とすることができ、炭化金属傾斜層と同様の作用を行わせることができる。 [0044] また、 CVD法によって DLC被膜を形成するにあたっては、銅メツキ層の上に密着 層を設けて力も DLC被膜を形成するのが好ましい。前記密着層は、アルミニウム (A1 )、リン (P)、チタン (Ti)及び珪素(Si)力 なる群力 選ばれる一種又は二種以上か ら形成されるのが好ましい。密着層の形成方法は特に限定されないが、 DLC被膜の 形成方法と同種の方法を用いることにより、同一の装置が使用可能となり、好適であ る。 CVD法により密着層を形成する場合、トリメチルアルミニウム、チタニウムテトライ ソプロポキシド、チタニウムテトラエトキシド、テトラメチルシラン、亜リン酸トリメチル、へ キサメチルジシロキサン力もなる群力 選ばれる一種又は二種以上のガス種を用いる のが好適である。 [0043] By adjusting the carbon ratio of the metal carbide layer in this manner, the adhesion of the metal layer and the metal carbide layer to both the copper plating layer and the DLC film can be improved. Further, if the injection amount of the hydrocarbon gas is made constant, a carbonized metal layer having a constant composition ratio of carbon and metal can be obtained, and the same action as that of the metal carbide inclined layer can be performed. [0044] Further, in forming the DLC film by the CVD method, it is preferable to form the DLC film with a force by providing an adhesion layer on the copper plating layer. The adhesion layer is preferably formed of one or more selected from the group force of aluminum (A1), phosphorus (P), titanium (Ti), and silicon (Si) force. The method for forming the adhesion layer is not particularly limited, but using the same type of method as that for forming the DLC film is preferable because the same apparatus can be used. When forming an adhesion layer by CVD, trimethylaluminum, titanium tetrisopropoxide, titanium tetraethoxide, tetramethylsilane, trimethyl phosphite, hexamethyldisiloxane group power, one or more selected gases It is preferred to use seeds.
[0045] 符号 18c, 18dはそれぞれロールストック装置である。このロールストック装置につい ては例えば特許文献 1〜3に開示されたロールストック装置を用いることが可能である  [0045] Reference numerals 18c and 18d denote roll stock apparatuses. For this roll stock device, for example, the roll stock device disclosed in Patent Documents 1 to 3 can be used.
[0046] 次に、グラビア製版ロールの全自動製造システム 10の作用を説明する。中空ロー ル 16は、ロールストック装置 18a, 18bにストックされた後、電解脱脂処理ユニット 4 4で脱脂処理されて銅メツキユニット 40で硫酸銅メツキを付けられ、自動研磨装置 20 で精密円筒加工を行ってから、感光膜塗布装置 22で感光膜を塗布形成される。そし て、レーザー露光装置 24でレーザー露光により画像を焼き付けられ、現像ユニット 2 8で現像され、水洗乾燥ユニット 30で水洗いされ、腐食ユニット 36にて腐食されてセ ルが形成される。そして、レジスト剥離ユニット 38にてレジスト剥離が行われ、 DLC前 処理ユニット 34にて DLC前処理が行われる。 Next, the operation of the fully automatic production system 10 for a gravure printing roll will be described. The hollow roll 16 is stocked in the roll stock devices 18a and 18b, then degreased by the electrolytic degreasing unit 44, and copper sulfate plated by the copper plating unit 40, and precision cylindrical processing is performed by the automatic polishing device 20. Then, a photosensitive film is applied and formed by the photosensitive film coating apparatus 22. Then, an image is printed by laser exposure with the laser exposure device 24, developed with the developing unit 28, washed with water with the washing / drying unit 30, and corroded with the corrosion unit 36 to form cells. Then, the resist stripping unit 38 performs resist stripping, and the DLC pretreatment unit 34 performs DLC pretreatment.
[0047] その後、中空ロール 16は DLC被膜形成システム 46にて DLC被膜が形成される。  Thereafter, the DLC film is formed on the hollow roll 16 by the DLC film forming system 46.
グラビアセルが形成された中空ロール 16は、例えばロールストック装置 18dにストック され、その後 DLC被膜形成システム 46へロボットアーム 14bによって自動的に搬入 される。 DLC被膜形成システム 46で DLC被膜が形成された中空ロール 16は例えば ロールストック装置 18cへとストックされ、運び出される。このようにして、グラビア製版 ロール 50が全自動で出来上がる。  The hollow roll 16 on which the gravure cell is formed is stocked in, for example, a roll stock apparatus 18d, and then automatically loaded into the DLC film forming system 46 by the robot arm 14b. The hollow roll 16 on which the DLC film is formed by the DLC film forming system 46 is stocked, for example, to the roll stock apparatus 18c and is carried away. In this way, the gravure plate roll 50 is fully automatic.

Claims

請求の範囲  The scope of the claims
グラビア印刷に用いられるグラビア製版ロールを製造するための全自動製造システ ムであって、  A fully automatic production system for producing gravure printing rolls used for gravure printing,
中空ロールに銅メツキをするための銅メツキ形成手段と、  A copper plating forming means for copper plating on the hollow roll;
前記銅メツキがされた中空ロールにグラビアセルを形成するためのグラビアセル形 成手段と、  A gravure cell forming means for forming a gravure cell in the copper-plated hollow roll;
前記グラビアセルが形成された中空ロールに DLC被膜を形成するための DLC被 膜形成手段と、  DLC film forming means for forming a DLC film on the hollow roll on which the gravure cell is formed;
前記銅メツキ形成手段に中空ロールを自動的に移載する第一自動移載手段と、 前記銅メツキ形成手段において銅メツキされた中空ロールを前記グラビアセル形成 手段に自動的に搬送する自動搬送手段と、  A first automatic transfer means for automatically transferring a hollow roll to the copper plating forming means; and an automatic transfer means for automatically transferring the hollow roll plated with copper in the copper plating forming means to the gravure cell forming means. When,
前記グラビアセル形成手段においてグラビアセルが形成された中空ロールを前記 DLC被膜形成手段に自動的に移載するための第二自動移載手段と、  A second automatic transfer means for automatically transferring the hollow roll in which the gravure cell is formed in the gravure cell forming means to the DLC film forming means;
を含むことを特徴とするグラビア製版ロールの全自動製造システム。 A fully automatic production system for gravure plate making rolls.
PCT/JP2007/059954 2006-05-24 2007-05-15 Fully automatic manufacturing system for gravure engraving roll WO2007135898A1 (en)

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