WO2007106788A2 - Precursor compositions for atomic layer deposition and chemical vapor deposition of titanate, lanthanate, and tantalate dielectric films - Google Patents

Precursor compositions for atomic layer deposition and chemical vapor deposition of titanate, lanthanate, and tantalate dielectric films Download PDF

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Publication number
WO2007106788A2
WO2007106788A2 PCT/US2007/063825 US2007063825W WO2007106788A2 WO 2007106788 A2 WO2007106788 A2 WO 2007106788A2 US 2007063825 W US2007063825 W US 2007063825W WO 2007106788 A2 WO2007106788 A2 WO 2007106788A2
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Prior art keywords
precursor
alkyl
barium
strontium
independently selected
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PCT/US2007/063825
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French (fr)
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WO2007106788A3 (en
Inventor
Chongying Xu
Tianniu Chen
Thomas M. Cameron
Jeffrey F. Roeder
Thomas H. Baum
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Advanced Technology Materials, Inc.
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Priority to US12/282,511 priority Critical patent/US7638074B2/en
Priority to KR1020147032693A priority patent/KR20140139636A/en
Priority to KR1020087024730A priority patent/KR101488855B1/en
Priority to KR1020167004596A priority patent/KR20160027244A/en
Priority to EP07758380A priority patent/EP1994555A4/en
Priority to JP2009500578A priority patent/JP2009529579A/en
Publication of WO2007106788A2 publication Critical patent/WO2007106788A2/en
Publication of WO2007106788A3 publication Critical patent/WO2007106788A3/en
Priority to US12/619,165 priority patent/US8206784B2/en
Priority to US13/370,072 priority patent/US8784936B2/en
Priority to US14/301,861 priority patent/US9534285B2/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F3/00Compounds containing elements of Groups 2 or 12 of the Periodic System
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F17/00Metallocenes
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08Oxides
    • C23C14/088Oxides of the type ABO3 with A representing alkali, alkaline earth metal or Pb and B representing a refractory or rare earth metal
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/40Oxides
    • C23C16/409Oxides of the type ABO3 with A representing alkali, alkaline earth metal or lead and B representing a refractory metal, nickel, scandium or a lanthanide
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45523Pulsed gas flow or change of composition over time
    • C23C16/45525Atomic layer deposition [ALD]
    • C23C16/45553Atomic layer deposition [ALD] characterized by the use of precursors specially adapted for ALD
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/34Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies not provided for in groups H01L21/0405, H01L21/0445, H01L21/06, H01L21/16 and H01L21/18 with or without impurities, e.g. doping materials
    • H01L21/46Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/428
    • H01L21/461Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/428 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/469Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/428 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After-treatment of these layers

Definitions

  • the present invention relates to precursor compositions having utility for atomic layer deposition and chemical vapor deposition of titanate, lanthanate, and tantalate thin films, e.g., in the manufacture of microelectronic devices, as well as to processes of making and using such precursors, to products formed using such precursor compositions, and to precursor supply systems comprising such precursor compositions in packaged form.
  • Strontium titanate (SrTiO 3 ), barium titanate (BaTiO 3 ) and barium strontium titanates (Ba x Sr ⁇ x TiO 3 where 0 ⁇ x ⁇ 1) are high dielectric constant materials that are potentially useful in future generation flash memories as well as other microelectronic products.
  • Lanthanum oxides (La 2 O 3 ), lanthanum tantalates (La x Ta y O z where x, y, and z denote oxides of varying composition), and lanthanum titanates (e.g. LaTiO 3 ) represent another class of high dielectric constant materials potentially useful on future generation microelectronic devices. Uniform coating involving greater than 90% step coverage on high aspect ratio structures is required for such titanate materials to achieve requisite high capacity in flash memory device applications.
  • Atomic layer deposition is currently being explored as a technique for achieving such step coverage, using strontium ⁇ -diketonates and titanium ⁇ -diketonates as precursors. It is difficult, however, to achieve satisfactory uniform coating of strontium titanate thin films using the ⁇ -diketonate precursors that have been developed to date. Similar deficiencies are encountered when chemical vapor deposition (CVD) is used as a deposition technique to form such titanate films.
  • CVD chemical vapor deposition
  • the present invention relates to barium, strontium, tantalum and lanthanum precursors having utility for atomic layer deposition of titanate films useful in the manufacture of microelectronic devices such as flash memories.
  • the invention further relates to methods of making and using such precursors, to supply systems for selective dispensing of such precursors, and to microelectronic device products fabricated with the use of such precursors.
  • the present invention relates to precursors having the formula M(Cp) 2 , wherein M is strontium or barium, precursors having the formula X 3 M(Cp) 2 wherein M is tantalum and X is H or Si(R a ) 3 , wherein each R a can be the same as or different from the other(s), and each is independently selected from among Ci-C 6 alkyl and C 6 -Ci 0 aryl; and precursors having the formula M(Cp) 3 wherein M is lanthanum, and wherein Cp is cyclopentadienyl, of the formula
  • each of Ri-R 5 is the same as or different from one another, with each being independently selected from among hydrogen, C 1 -C 12 alkyl, C 1 -C 12 amino, C 6 -Ci O aryl, C 1 -C 12 alkoxy, C 3 -C 6 alkylsilyl, C 2 -Ci 2 alkenyl (such term being intended to be broadly construed to include substituents containing linear, branched, and/or cyclic moieties containing ethylenic unsaturation, e.g., vinyl, allyl, cyclic -ene species, etc., and substituents containing various types of such moieties therein, e.g., tetramethylpentadienylvinyl), R 1 R 2 R 3 NNR 3 , wherein R 1 , R 2 and R 3 may be the same as or different from one another and each is independently selected from hydrogen and Ci-C 6 alkyl, and pendant ligands including functional group
  • aminoalkyls wherein: the methylene (-CH 2 -) moiety could alternatively be another divalent hydrocarbyl moiety; each of R 1 -R 4 is the same as or different from one another, with each being independently selected from among hydrogen and Ci-C 6 alkyl and C 6 -Ci 0 aryl; each of R 5 and R 6 is the same as or different from the other, with each being independently selected from among Ci-C 6 alkyl; n and m are each selected independently from 0 to 4 with the proviso that m and n cannot be 0 at the same time, and x is selected from 1 to 5;
  • each of R 1 -R 4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C 6 alkyl, and C 6 -Ci 0 aryl;
  • R 5 is selected from among Ci-C 6 alkyl, and C 6 -Ci 0 aryl; and
  • n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
  • each of Ri-R 6 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C 6 alkyl, and C 6 -Ci 0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
  • Ri-R 4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C 6 alkyl, and C 6 -Ci 0 aryl; R 5 is selected from among Ci-C 6 alkyl, and C 6 -Ci 0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time.
  • Ci-C 6 alkyl is intended to include each of the component carbon number moieties within such range. Accordingly, Ci-C 6 alkyl is intended to include methyl, ethyl, propyl, butyl, pentyl and hexyl, including a straight chain as well as branched groups of such types.
  • a carbon number range e.g., Ci-C 6
  • the carbon number range e.g., Ci-C 6 alkyl
  • the carbon number range maybe more restrictively specified, in particular embodiments of the invention, to encompass sub-ranges such as C 1 -C 4 alkyl, C 2 -C 6 alkyl, C 2 -C 4 alkyl, C 3 -C 5 alkyl, or any other sub-range within the broad carbon number range.
  • the invention relates to precursor composition, comprising such precursor in a solvent medium.
  • a further aspect of the invention relates to a method of forming a barium-, lanthanum- and/or strontium-containing material on a substrate, comprising contacting the substrate with a vapor of a precursor as described above, to deposit barium, lanthanum and/or strontium on the substrate from said vapor.
  • a still further aspect of the invention relates to an atomic layer deposition process for forming a barium, lanthanum and/or strontium titanate on a substrate, comprising:
  • step (e) repeating steps (a) through (d) for sufficient number of repetitions to produce a barium, lanthanum and/or strontium titanate film of predetermined thickness.
  • the invention in another aspect, relates to a barium, lanthanum and/or strontium supply package, comprising a vessel enclosing an interior volume holding a barium, lanthanum and/or strontium precursor as described above.
  • a further aspect of the invention relates to an atomic layer deposition process, comprising pulsing of a vapor of a titanium precursor into a deposition reactor, purging the reactor to remove excess titanium precursor, pulsing water vapor into the reactor, optionally with an oxidant, pulsing a barium, lanthanum and/or strontium source into the reactor, purging the reactor to remove excess barium, lanthanum and/or strontium precursor, and pulsing water vapor into the reactor, optionally with an oxidant.
  • Additional aspects of the invention relate to forming strontium-, lanthanum- and/or barium-containing films on substrates using the precursors described above, involving the use of chemical vapor deposition or atomic layer deposition, e.g., contacting of a microelectronic device substrate with a vapor of a precursor of the invention.
  • Figure 1 is a schematic representation of an atomic layer deposition process utilizing a precursor of the present invention.
  • Figure 2 is a graph of thermal analysis data including thermogravimetric (TG) analysis and differential scanning calorimetry (DSC) data as a function of temperature, for
  • Figure 3 is a graph of thermal analysis data of Sr(Cp*) 2 including TG and DSC data as a function of temperature, wherein Cp* is pentamethylcyclopentadienyl.
  • Figure 4 is a schematic representation of a material storage and dispensing package containing a barium, strontium or lanthanum precursor according to the present invention, in one embodiment thereof.
  • the present invention relates to barium, strontium, tantalum and lanthanum precursors having utility for atomic layer deposition of titanate films useful in the manufacture of microelectronic devices such as flash memories.
  • the invention further relates to methods of making and using such precursors, to supply systems for selective dispensing of such precursors, and to microelectronic device products fabricated with the use of such precursors.
  • the present invention relates to precursors having the formula M(Cp) 2 , wherein M is strontium or barium, precursors having the formula X 3 M(Cp) 2 wherein M is tantalum and X is H or Si(R a ) 3 , wherein each R a can be the same as or different from the other(s), and each is independently selected from among Ci-C 6 alkyl and C 6 -Ci 0 aryl; and precursors having the formula M(Cp) 3 wherein M is lanthanum, and wherein Cp is cyclopentadienyl of the formula
  • each of Ri-R 5 is the same as or different from one another, with each being independently selected from among hydrogen, C 1 -C 12 alkyl, C 1 -C 12 amino, C 6 -Ci O aryl, C 1 -C 12 alkoxy, C 3 -C 6 alkylsilyl, C 2 -Ci 2 alkenyl, R 1 R 2 R 3 NNR 3 , wherein R 1 , R 2 and R 3 may be the same as or different from one another and each is independently selected from hydrogen and Ci-C 6 alkyl, and pendant ligands including functional group(s) providing further coordination to the metal center, such as, for example, aminoalkyl, alkoxyalkyl, aryloxyalkyl, imidoalkyl, and acetylalkyl, wherein suitable groups in these classes may for example include those of the following formulae: aminoalkyls wherein each of R 1 -R 4 is the same as or different from one another, with each being independently selected from among hydrogen and Ci
  • each of Ri-R 4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C 6 alkyl, and C 6 -Ci O aryl; Rs is selected from among Ci-C 6 alkyl, and C 6 -Ci 0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
  • each of Ri-R 6 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C 6 alkyl, and C 6 -Ci 0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
  • Ri-R 4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C 6 alkyl, and C 6 -Ci 0 aryl; R 5 is selected from among Ci-C 6 alkyl, and C 6 -Ci 0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time.
  • the foregoing precursors can be usefully employed with a suitable titanium precursor to form titanate films of barium, strontium, tantalum and/or lanthanum, e.g. by ALD, CVD or other suitable deposition process.
  • the precursor is Ba(Cp) 2
  • the precursor is used in a form that is not coordinated with any Lewis bases or other complexation agents, that is, without complexation with adduct-forming groups such as tetrahydrofuran, dienes, trienes, glymes, diglymes, triglymes, tetraglymes, etc.
  • the R groups on the cyclopentadienyl rings of such Ba(Cp) 2 precursor may in specific embodiments be constituted to exclude the following substituent combinations as being identically present on each of the two cyclopentadienyl rings: (i) wherein R 1 -R 5 are all methyl, (ii) wherein three of such R 1 -R 5 substituents are isopropyl and the remaining two of such substituents are H, (iii) wherein three of such Ri-R 5 substituents are t-butyl and the remaining two of such substituents are H, (iv) wherein four of such R 1 -R 5 substituents are methyl and the remaining substituent is (Me) 2 NCH 2 CH 2 - , and (v) wherein four of such R 1 -R 5 substituents are methyl and the remaining substituent is EtOCH 2 CH 2 - where Et is ethyl.
  • the Sr(Cp) 2 precursor may be selected in specific embodiments wherein at least one of the following criteria are met: (a) the precursor is not coordinated with tetrahydrofuran, and (b) Ri-R 5 are selected to exclude the following substituent combinations as being identically present on each of the two cyclopentadienyl rings: (i) wherein R 1 -R 5 are all methyl, and (ii) wherein three of such Ri-R 5 substituents are isopropyl and the remaining two of such substituents are H.
  • the invention contemplates Sr(Cp) 2 compounds that are uncoordinated with any complexation agents.
  • the precursor compounds of the invention may be stabilized with Lewis base ligands, subject to the exceptions stated in the preceding paragraphs.
  • Lewis bases suitable for such purpose include, without limitation, alkenes, dienes, cycloalkenes, cyclooctatetraenes, alkynes, substituted alkynes (symmetrical or asymmetrical), amines, diamines, triamines, tetraamines, polyamines, ethers, diglymes, triglymes, tetraglymes, tetramethyl sulfides, dialkylsulfides, ethylenediamine, vinyltrimethylsilane, allyltrimethylsilane, and pentamethyl diethylenetriamine.
  • the cyclopentadienyl ligand includes a ligand formed according to the following reaction (wherein the second reactant and final ligand are represented with kappa (K) donor notation):
  • the precursors of the invention may be supplied in any suitable form for volatilization to produce the precursor vapor for deposition contacting with the substrate, e.g., in a liquid form that is vaporized or as a solid that is dissolved or suspended in a solvent medium for flash vaporization, as a sublimable solid, or as a solid having sufficient vapor pressure to render it suitable for vapor delivery to the deposition chamber, or in any other suitable form.
  • any suitable solvent media can be employed in which the precursor can be dissolved or dispersed for delivery.
  • the solvent medium may be a single-component solvent or a multicomponent solvent mixture, including solvent species such as C 3 -Ci 2 alkanes, C 2 -Ci 2 ethers, C ⁇ -Ci 2 aromatics, C 7 -C 16 arylalkanes, Cio-C 25 arylcyloalkanes, and further alkyl- substituted forms of aromatic, arylalkane and arylcyloalkane species, wherein the further alkyl substituents in the case of multiple alkyl substituents may be the same as or different from one another and wherein each is independently selected from Ci-C 8 alkyl.
  • Particularly preferred solvents include alkanes, alkyl-substituted benzene compounds, benzocyclohexane (tetralin), alkyl-substituted benzocyclohexane and ethers, with tetrahydrofuran, xylene, 1,4- tertbutyl toluene, 1,3-diisopropylbenzene, tetralin, dimethyl tetralin, octane and decane being particularly preferred solvent species.
  • liquid delivery is employed in deposition processes of the invention to form deposited metal films
  • high boiling point solvents in order to avoid metal precursor deposits in the delivery system, such as in flow circuitry, and in vaporizers that are utilized to volatilize the metal precursor to form a corresponding precursor vapor, where the system is otherwise susceptible to solids deposition and clogging.
  • low boiling solvents for delivery of the precursor e.g., a strontium precursor for liquid delivery atomic layer deposition
  • residual precursor of solution in the vaporizer and delivery lines will evaporate leaving behind solid precursor. Eventually such precursor builds up and clogs the delivery system.
  • aromatic solvents having a boiling point at 1 atmosphere pressure in a range of from about 140 0 C to about 250 0 C.
  • suitable solvents may include xylene, 1,4-tertbutyltoluene, 1,3-diisopropylbenzene, tetralin, dimethyltetralin and other alkyl-substituted aromatic solvents.
  • compositions of the invention may alternatively comprise, consist, or consist essentially of any of the components and functional moieties discloses herein, in specific embodiments of the invention.
  • the titanium precursors useful with the barium, strontium, tantalum and/or lanthanum precursors of the invention include those of the formula X 2 TiCp 2 , where Cp is the same as described above, and each X is independently selected from among chlorine, bromine, iodine, Ci-C 4 alkyl and Ci-C 4 alkoxy, dialkylamido (such as those of the formula RiR 2 N-, where Ri and R 2 are independently selected from Ci-C 4 alkyls,) and cyclic alkylamido (such as those of the formula (CH 2 ) y N-, where y is an integer selected from among 2, 3, 4, 5 and 6).
  • MCp 2 and X 2 TiCp 2 are highly sensitive to hydroxyl-terminated surfaces, such precursors react readily to form respective self-limiting monolayers on substrate surfaces such as semiconductor wafers having free hydroxyl functionality thereon.
  • MO and TiO 2 can be deposited sequentially from these precursors, and post-annealed to achieve various dielectrics, e.g., strontium titanate (STO) dielectrics, lanthanum titanate (LTO) dielectrics, barium titanate (BTO) dielectrics and barium strontium titanate (BSTO) dielectrics.
  • STO strontium titanate
  • LTO lanthanum titanate
  • BTO barium titanate
  • BSTO barium strontium titanate
  • the cyclopentadienyl precursors of the invention are particularly useful in atomic deposition layer processes, such as the illustrative process schematically represented in Figure 1.
  • a silicon substrate 10 is shown as having a noble metal electrode 12 thereon (Step 1).
  • This structure then is subjected to contact with titanium precursor of the formula TiR 2 X 2 under suitable deposition conditions to form a structure (Step 2) in which the noble metal electrode 10 is functionalized on its upper surface with titanium moieties.
  • the thus-functionalized structure then is submitted to contact with an oxidant [O] such as oxygen, ozone, etc., or water.
  • an oxidant [O] such as oxygen, ozone, etc., or water.
  • the surface then reacts with the oxidant to form a hydroxylated surface (Step 3).
  • the hydroxylated surface of the device structure next is contacted with the strontium reagent, Sr(Cp) 2, to yield the strontiated (strontium-functionalized) surface (Step 4).
  • strontiated surface then is contacted with oxidant or water to form the hydroxylated surface
  • Step 5 and the hydroxylated surface thereafter is processed by contact with the titanium precursor, with repetition of the above-described steps (Steps 2-5) any suitable number of times to build up a layer 14 of strontium titanate, SrTiC> 3 (Step 6).
  • a dielectric film of strontium titanate is built up over the electrode layer in the device structure, with the deposition process being conducted through multiple steps of titanium functionalization, hydroxylation, strontiation and hydroxylation, to build up the strontium titanate film to a desired thickness.
  • the oxidant is selected from among oxygen, ozone and oxygen plasma.
  • the use of such oxidant may eliminate the need for a final annealing step, such as rapid thermal annealing.
  • the thickness of the titanate layer in the practice of the present invention can be of any suitable value.
  • the thickness of the titanate layer can be in a range of from 5 nm to 500 nm or more.
  • the titanium precursors usefully employed in the broad practice of the invention can be of any suitable type, and include, without limitation, the aforementioned Cp 2 TiX 2 , as well as titanium alkoxides, Ti(OR) 4 , such as Ti(OPr-i) 4 and Ti(OBu-t) 4> and titanium beta- diketonate alkoxides, Ti( ⁇ -diketonate) 2 (OR) 2 , such as Ti(thd) 2 (OPr-i) 2 and Ti(thd) 2 (OBu-t) 2 .
  • FIG. 1 is a graph of thermal analysis data including thermogravimetric (TG) analysis and differential scanning calorimetry (DSC) data, as a function of temperature, for Ba[(n-Pr)Me 4 Cp] 2 , exhibiting a melting endotherm at 85.5°C and a residue of 10.88%.
  • TG thermogravimetric
  • DSC differential scanning calorimetry
  • FIG. 3 is a graph of thermal analysis data including TG and DSC data as a function of temperature, for Sr(Cp*) 2 , wherein Cp* is pentamethylcyclopentadienyl.
  • the strontium, lanthanum, tantalum and barium precursors of the invention may be provided in any suitable packaged form, as appropriate to storage of the precursor and its subsequent delivery in use.
  • the precursor package comprises a vessel defining a closed interior volume holding the precursor, with the vessel having a valve head assembly connected thereto.
  • the valve head assembly may include a manual or automatic valve controller, to modulate the position of a valve element in the value head assembly, between a fully opened and a fully closed position, as required for storage and dispensing use of the package.
  • the precursor may be provided in a form appropriate for delivery and use, e.g., in a form for liquid delivery or alternatively for solid precursor delivery of vapor.
  • Figure 4 is a schematic representation of a material storage and dispensing package
  • the material storage and dispensing package 100 includes a vessel 102 that may for example be of generally cylindrical shape as illustrated, defining an interior volume 104 therein.
  • the barium or strontium precursor is a solid at ambient temperature conditions, and such precursor may be supported on surfaces of the trays 106 disposed in the interior volume 104 of the vessel, with the trays having flow passage conduits
  • the solid precursor can be coated on interior surfaces in the interior volume of the vessel, e.g., on the surfaces of the trays 106 and conduits 108. Such coating may be effected by introduction of the precursor into the vessel in a vapor form from which the solid precursor is condensed in a film on the surfaces in the vessel. Alternatively, the precursor solid may be dissolved or suspended in a solvent medium and deposited on surfaces in the interior volume of the vessel by solvent evaporation.
  • the vessel may contain substrate articles or elements that provide additional surface area in the vessel for support of the precursor film thereon.
  • the solid precursor may be provided in granular or finely divided form, which is poured into the vessel to be retained on the top supporting surfaces of the respective trays 106 therein.
  • the vessel 102 has a neck portion 109 to which is joined the valve head assembly 110.
  • the valve head assembly is equipped with a hand wheel 112 in the embodiment shown.
  • the valve head assembly 110 includes a dispensing port 114, which may be configured for coupling to a fitting or connection element to join flow circuitry to the vessel.
  • flow circuitry is schematically represented by arrow A in Figure 4, and the flow circuitry may be coupled to a downstream ALD or chemical vapor deposition chamber (not shown in Figure 4).
  • the vessel 102 is heated, such input of heat being schematically shown by the reference arrow Q, so that solid precursor in the vessel is at least partially volatilized to provide precursor vapor.
  • the precursor vapor is discharged from the vessel through the valve passages in the valve head assembly 110 when the hand wheel 112 is translated to an open valve position, whereupon vapor deriving from the precursor is dispensed into the flow circuitry schematically indicated by arrow A.
  • the precursor may be provided in a solvent medium, forming a solution or suspension. Such precursor-containing solvent composition then may be delivered by liquid delivery and flash vaporized to produce a precursor vapor.
  • the precursor vapor is contacted with a substrate under deposition conditions, to deposit the metal, e.g., strontium, barium, tantalum and/or lanthanum, on the substrate as a film thereon.
  • the precursor is dissolved in an ionic liquid medium, from which precursor vapor is withdrawn from the ionic liquid solution under dispensing conditions.
  • the precursor may be stored in an adsorbed state on a suitable solid-phase physical adsorbent storage medium in the interior volume of the vessel.
  • the precursor vapor is dispensed from the vessel under dispensing conditions involving desorption of the adsorbed precursor from the solid-phase physical adsorbent storage medium.
  • Supply vessels for precursor delivery may be of widely varying type, and may employ vessels such as those commercially available from ATMI, Inc. (Danbury, Connecticut) under the trademarks SDS, SAGE, VAC, VACSorb, and ProE-Vap, as may be appropriate in a given storage and dispensing application for a particular precursor of the invention.
  • the precursors of the invention thus may be employed to form precursor vapor for contacting with a substrate to deposit a thin film of barium, strontium, tantalum or lanthanum thereon, in connection with concurrent or sequential deposition of titanium from a suitable titanium source reagent, to produce titanate films as barium titanate, lanthanum titanate, tantalum titanate, strontium titanate, and barium strontium titanate.
  • the invention utilizes the barium, strontium, tantalum and/or lanthanum precursors to conduct atomic layer deposition in connection with the use of a suitable titanium source reagent, yielding ALD films of superior high dielectric character that are uniformly coated on the substrate with high step coverage even on high aspect ratio structures.
  • the barium, strontium, tantalum and lanthanum precursors of the present invention enable a wide variety of microelectronic devices, e.g., semiconductor products, flat panel displays, etc., to be fabricated with high dielectric constant titanate films of superior quality.
  • Example 1 In the synthesis of bis(pentamethylcyclopentadienyl)strontium ((Cp*) 2 Sr), potassium pentamethylcyclopentadiene (KCp*, 5.11 grams, 29.29 mmol) was added to a stirred suspension of strontium diiodide (SrI 2 , 5.00 grams, 14.64 mmol) in 300 ml of diethyl ether. The mixture was stirred for 48 hours, filtered, and concentrated in vacuo giving 4.10 grams of the bis(pentamethylcyclopentadienyl)strontium diethyl ether adduct ((Cp*) 2 Sr(OEt 2 )).
  • KCp* potassium pentamethylcyclopentadiene
  • the coordinated diethyl ether was removed by a toluene reflux process.
  • 3.00 grams of (Cp*) 2 Sr(OEt 2 ) were dissolved in 150 ml of toluene.
  • the toluene solution was heated to 110 0 C and the toluene/diethyl ether removed slowly in vacuo giving an off yellow solid. This process was repeated three more times to give the ether free (Cp*) 2 Sr.
  • High purity (Cp*) 2 Sr can be obtained by sublimation at 120-130 0 C.
  • An atomic layer deposition process is carried out as generally schematically shown in Figure 1, in which the process involves pulsing of a titanium source into the deposition reactor, purging the reactor to remove excess titanium precursor, then pulsing water vapor into the reactor, with or without oxidant (such as O 2 , O 3 or N 2 O,) followed by pulsing the strontium source into the reactor and then purging, followed by introduction of water vapor with or without oxidant. This process is repeated until a desired film thickness of the strontium titanate layer is reached.
  • Deposition temperature is advantageously in a range of from 250 0 C to 500 0 C. Pulse rates can be on the order from 10 milliseconds to 30 seconds or more.
  • the film may require rapid thermal annealing (RTA) to obtain a crystalline SrTiO 3 film, by RTA treatment at temperature in a range of from 500 0 C to 900 0 C, for an annealing period of from a few seconds to 30 minutes or more.
  • RTA rapid thermal annealing
  • An oxygen plasma may be used in the reactant step, in addition to or in lieu of the forgoing annealing treatment.
  • Corresponding synthesis can be carried out to form other cyclopentadienyl compounds of the invention, e.g., tantalum compounds.

Abstract

Barium, strontium, tantalum and lanthanum precursor compositions useful for atomic layer deposition (ALD) and chemical vapor deposition (CVD) of titanate thin films. The precursors have the formula M(Cp)2, wherein M is strontium, barium, tantalum or lanthanum, and Cp is cyclopentadienyl, of the formula (I), wherein each of R1-R5 is the same as or different from one another, with each being independently selected from among hydrogen, C1-C12 alkyl, C1-C12 amino, C6-C10 aryl, C1-C12 alkoxy, C3-C6 alkylsilyl, C2-C12 alkenyl, R1R2R3NNR3, wherein R1, R2 and R3 may be the same as or different from one another and each is independently selected from hydrogen and C1-C6 alkyl, and pendant ligands including functional group(s) providing further coordination to the metal center M. The precursors of the above formula are useful to achieve uniform coating of high dielectric constant materials in the manufacture of flash memory and other microelectronic devices.

Description

PRECURSOR COMPOSITIONS FOR ATOMIC LAYER DEPOSITION AND
CHEMICAL VAPOR DEPOSITION OF TITANATE, LANTHANATE, AND
TANTALATE DIELECTRIC FILMS
BACKGROUND OF THE INVENTION Field of the Invention
[0001] The present invention relates to precursor compositions having utility for atomic layer deposition and chemical vapor deposition of titanate, lanthanate, and tantalate thin films, e.g., in the manufacture of microelectronic devices, as well as to processes of making and using such precursors, to products formed using such precursor compositions, and to precursor supply systems comprising such precursor compositions in packaged form.
Description of the Related Art
[0002] Strontium titanate (SrTiO3), barium titanate (BaTiO3) and barium strontium titanates (BaxSr^xTiO3 where 0 < x < 1) are high dielectric constant materials that are potentially useful in future generation flash memories as well as other microelectronic products. Lanthanum oxides (La2O3), lanthanum tantalates (LaxTayOz where x, y, and z denote oxides of varying composition), and lanthanum titanates (e.g. LaTiO3) represent another class of high dielectric constant materials potentially useful on future generation microelectronic devices. Uniform coating involving greater than 90% step coverage on high aspect ratio structures is required for such titanate materials to achieve requisite high capacity in flash memory device applications.
[0003] Atomic layer deposition (ALD) is currently being explored as a technique for achieving such step coverage, using strontium β-diketonates and titanium β-diketonates as precursors. It is difficult, however, to achieve satisfactory uniform coating of strontium titanate thin films using the β-diketonate precursors that have been developed to date. Similar deficiencies are encountered when chemical vapor deposition (CVD) is used as a deposition technique to form such titanate films. [0004] The art continues to seek new precursors for deposition of thin film titanates, lanthanates and tantalates such as strontium titanate, barium titanate, barium strontium titanate, lanthanum oxide, lanthanum tantalate, and lanthanum titanate.
SUMMARY OF THE INVENTION
[0005] The present invention relates to barium, strontium, tantalum and lanthanum precursors having utility for atomic layer deposition of titanate films useful in the manufacture of microelectronic devices such as flash memories. The invention further relates to methods of making and using such precursors, to supply systems for selective dispensing of such precursors, and to microelectronic device products fabricated with the use of such precursors. [0006] In one aspect, the present invention relates to precursors having the formula M(Cp)2, wherein M is strontium or barium, precursors having the formula X3M(Cp)2 wherein M is tantalum and X is H or Si(Ra)3, wherein each Ra can be the same as or different from the other(s), and each is independently selected from among Ci-C6 alkyl and C6-Ci0 aryl; and precursors having the formula M(Cp)3 wherein M is lanthanum, and wherein Cp is cyclopentadienyl, of the formula
Figure imgf000004_0001
wherein each of Ri-R5 is the same as or different from one another, with each being independently selected from among hydrogen, C1-C12 alkyl, C1-C12 amino, C6-CiO aryl, C1-C12 alkoxy, C3-C6 alkylsilyl, C2-Ci2 alkenyl (such term being intended to be broadly construed to include substituents containing linear, branched, and/or cyclic moieties containing ethylenic unsaturation, e.g., vinyl, allyl, cyclic -ene species, etc., and substituents containing various types of such moieties therein, e.g., tetramethylpentadienylvinyl), R1R2R3NNR3, wherein R1, R2 and R3 may be the same as or different from one another and each is independently selected from hydrogen and Ci-C6 alkyl, and pendant ligands including functional group(s) providing further coordination to the metal center, such as, for example, alkoxyalkyl, aryloxyalkyl, imidoalkyl, and acetylalkyl, wherein suitable groups in these classes include those of the following formulae:
Figure imgf000005_0001
aminoalkyls wherein: the methylene (-CH2-) moiety could alternatively be another divalent hydrocarbyl moiety; each of R1-R4 is the same as or different from one another, with each being independently selected from among hydrogen and Ci-C6 alkyl and C6-Ci0 aryl; each of R5and R6 is the same as or different from the other, with each being independently selected from among Ci-C6 alkyl; n and m are each selected independently from 0 to 4 with the proviso that m and n cannot be 0 at the same time, and x is selected from 1 to 5;
Figure imgf000005_0002
alkoxyalkyls and aryloxyalkyls wherein each of R1-R4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C6 alkyl, and C6-Ci0 aryl; R5 is selected from among Ci-C6 alkyl, and C6-Ci0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
Figure imgf000006_0001
imidoalkyl wherein each of Ri-R6 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C6 alkyl, and C6-Ci0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
Figure imgf000006_0002
acetylalkyls wherein each of Ri-R4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C6 alkyl, and C6-Ci0 aryl; R5 is selected from among Ci-C6 alkyl, and C6-Ci0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time.
[0007] As used herein, the identification of a carbon number range, e.g., in Ci-C6 alkyl or C6-Ci0 aryl, is intended to include each of the component carbon number moieties within such range. Accordingly, Ci-C6 alkyl is intended to include methyl, ethyl, propyl, butyl, pentyl and hexyl, including a straight chain as well as branched groups of such types. It therefore is to be appreciated that identification of a carbon number range, e.g., Ci-C6, as broadly applicable to a substituent moiety, enables, in specific embodiments of the invention, the carbon number range to be further restricted, as a sub-group of moieties having a carbon number range within the broader specification of the substituent moiety. By way of example, the carbon number range e.g., Ci-C6 alkyl, maybe more restrictively specified, in particular embodiments of the invention, to encompass sub-ranges such as C1-C4 alkyl, C2-C6 alkyl, C2-C4 alkyl, C3-C5 alkyl, or any other sub-range within the broad carbon number range.
[0008] In another aspect, the invention relates to precursor composition, comprising such precursor in a solvent medium.
[0009] A further aspect of the invention relates to a method of forming a barium-, lanthanum- and/or strontium-containing material on a substrate, comprising contacting the substrate with a vapor of a precursor as described above, to deposit barium, lanthanum and/or strontium on the substrate from said vapor.
[0010] A still further aspect of the invention relates to an atomic layer deposition process for forming a barium, lanthanum and/or strontium titanate on a substrate, comprising:
(a) contacting the substrate with a titanium source under conditions producing a coating of titanium on the substrate;
(b) contacting the titanium-coated substrate with an oxidant or water to form a hydroxylated surface;
(c) contacting the hydroxylated surface with a barium, lanthanum and/or strontium precursor of the present invention, under conditions producing a coating of barium and/or strontium thereon;
(d) contacting the barium, lanthanum and/or strontium-coated substrate with an oxidant or water to form a hydroxylated surface; and
(e) repeating steps (a) through (d) for sufficient number of repetitions to produce a barium, lanthanum and/or strontium titanate film of predetermined thickness.
[0011] In another aspect, the invention relates to a barium, lanthanum and/or strontium supply package, comprising a vessel enclosing an interior volume holding a barium, lanthanum and/or strontium precursor as described above. [0012] A further aspect of the invention relates to an atomic layer deposition process, comprising pulsing of a vapor of a titanium precursor into a deposition reactor, purging the reactor to remove excess titanium precursor, pulsing water vapor into the reactor, optionally with an oxidant, pulsing a barium, lanthanum and/or strontium source into the reactor, purging the reactor to remove excess barium, lanthanum and/or strontium precursor, and pulsing water vapor into the reactor, optionally with an oxidant.
[0013] Additional aspects of the invention relate to forming strontium-, lanthanum- and/or barium-containing films on substrates using the precursors described above, involving the use of chemical vapor deposition or atomic layer deposition, e.g., contacting of a microelectronic device substrate with a vapor of a precursor of the invention.
[0014] Other aspects, features and embodiments of the invention will be more fully apparent from the ensuing disclosure and appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic representation of an atomic layer deposition process utilizing a precursor of the present invention.
[0016] Figure 2 is a graph of thermal analysis data including thermogravimetric (TG) analysis and differential scanning calorimetry (DSC) data as a function of temperature, for
Ba[(N-Pr)Me4Cp]2 exhibiting a melting endotherm at 85.5°C and a residue of 10.88%.
[0017] Figure 3 is a graph of thermal analysis data of Sr(Cp*)2 including TG and DSC data as a function of temperature, wherein Cp* is pentamethylcyclopentadienyl.
[0018] Figure 4 is a schematic representation of a material storage and dispensing package containing a barium, strontium or lanthanum precursor according to the present invention, in one embodiment thereof.
DETAILED DESCRIPTION OF THE INVENTION, AND PREFERRED EMBODIMENTS THEREOF [0019] The present invention relates to barium, strontium, tantalum and lanthanum precursors having utility for atomic layer deposition of titanate films useful in the manufacture of microelectronic devices such as flash memories. The invention further relates to methods of making and using such precursors, to supply systems for selective dispensing of such precursors, and to microelectronic device products fabricated with the use of such precursors. [0020] In a specific aspect, the present invention relates to precursors having the formula M(Cp)2, wherein M is strontium or barium, precursors having the formula X3M(Cp)2 wherein M is tantalum and X is H or Si(Ra)3, wherein each Ra can be the same as or different from the other(s), and each is independently selected from among Ci-C6 alkyl and C6-Ci0 aryl; and precursors having the formula M(Cp)3 wherein M is lanthanum, and wherein Cp is cyclopentadienyl of the formula
Figure imgf000009_0001
wherein each of Ri-R5 is the same as or different from one another, with each being independently selected from among hydrogen, C1-C12 alkyl, C1-C12 amino, C6-CiO aryl, C1-C12 alkoxy, C3-C6 alkylsilyl, C2-Ci2 alkenyl, R1R2R3NNR3, wherein R1, R2 and R3 may be the same as or different from one another and each is independently selected from hydrogen and Ci-C6 alkyl, and pendant ligands including functional group(s) providing further coordination to the metal center, such as, for example, aminoalkyl, alkoxyalkyl, aryloxyalkyl, imidoalkyl, and acetylalkyl, wherein suitable groups in these classes may for example include those of the following formulae:
Figure imgf000010_0001
aminoalkyls wherein each of R1-R4 is the same as or different from one another, with each being independently selected from among hydrogen and Ci-C6 alkyl and C6-Ci0 aryl; each of R5 and R6 is the same as or different from the other, with each being independently selected from among Ci-C6 alkyl; n and m are each selected independently from 0 to 4 with the proviso that m and n cannot be 0 at the same time, and x is selected from 1 to 5;
Figure imgf000010_0002
alkoxyalkyls and aryloxyalkyls wherein each of Ri-R4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C6 alkyl, and C6-CiO aryl; Rs is selected from among Ci-C6 alkyl, and C6-Ci0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
Figure imgf000010_0003
imidoalkyl wherein each of Ri-R6 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C6 alkyl, and C6-Ci0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
Figure imgf000011_0001
acetylalkyls wherein each of Ri-R4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C6 alkyl, and C6-Ci0 aryl; R5 is selected from among Ci-C6 alkyl, and C6-Ci0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time.
[0021] The foregoing precursors can be usefully employed with a suitable titanium precursor to form titanate films of barium, strontium, tantalum and/or lanthanum, e.g. by ALD, CVD or other suitable deposition process.
[0022] In one embodiment, wherein the precursor is Ba(Cp)2, the precursor is used in a form that is not coordinated with any Lewis bases or other complexation agents, that is, without complexation with adduct-forming groups such as tetrahydrofuran, dienes, trienes, glymes, diglymes, triglymes, tetraglymes, etc.
[0023] Additionally, or alternatively, the R groups on the cyclopentadienyl rings of such Ba(Cp)2 precursor may in specific embodiments be constituted to exclude the following substituent combinations as being identically present on each of the two cyclopentadienyl rings: (i) wherein R1-R5 are all methyl, (ii) wherein three of such R1-R5 substituents are isopropyl and the remaining two of such substituents are H, (iii) wherein three of such Ri-R5 substituents are t-butyl and the remaining two of such substituents are H, (iv) wherein four of such R1-R5 substituents are methyl and the remaining substituent is (Me)2NCH2CH2- , and (v) wherein four of such R1-R5 substituents are methyl and the remaining substituent is EtOCH2CH2- where Et is ethyl.
[0024] Correspondingly, the Sr(Cp)2 precursor may be selected in specific embodiments wherein at least one of the following criteria are met: (a) the precursor is not coordinated with tetrahydrofuran, and (b) Ri-R5 are selected to exclude the following substituent combinations as being identically present on each of the two cyclopentadienyl rings: (i) wherein R1-R5 are all methyl, and (ii) wherein three of such Ri-R5 substituents are isopropyl and the remaining two of such substituents are H.
[0025] In another embodiment, the invention contemplates Sr(Cp)2 compounds that are uncoordinated with any complexation agents.
[0026] In yet another embodiment, the precursor compounds of the invention may be stabilized with Lewis base ligands, subject to the exceptions stated in the preceding paragraphs.
Lewis bases suitable for such purpose include, without limitation, alkenes, dienes, cycloalkenes, cyclooctatetraenes, alkynes, substituted alkynes (symmetrical or asymmetrical), amines, diamines, triamines, tetraamines, polyamines, ethers, diglymes, triglymes, tetraglymes, tetramethyl sulfides, dialkylsulfides, ethylenediamine, vinyltrimethylsilane, allyltrimethylsilane, and pentamethyl diethylenetriamine.
[0027] In one embodiment, the cyclopentadienyl ligand includes a ligand formed according to the following reaction (wherein the second reactant and final ligand are represented with kappa (K) donor notation):
Figure imgf000012_0001
[0028] The precursors of the invention may be supplied in any suitable form for volatilization to produce the precursor vapor for deposition contacting with the substrate, e.g., in a liquid form that is vaporized or as a solid that is dissolved or suspended in a solvent medium for flash vaporization, as a sublimable solid, or as a solid having sufficient vapor pressure to render it suitable for vapor delivery to the deposition chamber, or in any other suitable form.
[0029] When solvents are employed for delivery of the precursors of the invention, any suitable solvent media can be employed in which the precursor can be dissolved or dispersed for delivery. By way of example, the solvent medium may be a single-component solvent or a multicomponent solvent mixture, including solvent species such as C3-Ci2 alkanes, C2-Ci2 ethers, Cβ-Ci2 aromatics, C7-C16 arylalkanes, Cio-C25 arylcyloalkanes, and further alkyl- substituted forms of aromatic, arylalkane and arylcyloalkane species, wherein the further alkyl substituents in the case of multiple alkyl substituents may be the same as or different from one another and wherein each is independently selected from Ci-C8 alkyl. Particularly preferred solvents include alkanes, alkyl-substituted benzene compounds, benzocyclohexane (tetralin), alkyl-substituted benzocyclohexane and ethers, with tetrahydrofuran, xylene, 1,4- tertbutyl toluene, 1,3-diisopropylbenzene, tetralin, dimethyl tetralin, octane and decane being particularly preferred solvent species.
[0030] In instances where liquid delivery is employed in deposition processes of the invention to form deposited metal films, it may be preferable to utilize high boiling point solvents in order to avoid metal precursor deposits in the delivery system, such as in flow circuitry, and in vaporizers that are utilized to volatilize the metal precursor to form a corresponding precursor vapor, where the system is otherwise susceptible to solids deposition and clogging. For example, in delivery systems utilizing low boiling solvents for delivery of the precursor, e.g., a strontium precursor for liquid delivery atomic layer deposition, residual precursor of solution in the vaporizer and delivery lines will evaporate leaving behind solid precursor. Eventually such precursor builds up and clogs the delivery system. [0031] Accordingly, in various embodiments of the invention, it may be desirable to utilize high boiling aromatic solvents, e.g., aromatic solvents having a boiling point at 1 atmosphere pressure in a range of from about 1400C to about 2500C. For example, in liquid delivery strontium precursor applications for atomic layer deposition processes, suitable solvents may include xylene, 1,4-tertbutyltoluene, 1,3-diisopropylbenzene, tetralin, dimethyltetralin and other alkyl-substituted aromatic solvents.
[0032] In general, the precursor compositions of the invention may alternatively comprise, consist, or consist essentially of any of the components and functional moieties discloses herein, in specific embodiments of the invention.
[0033] The titanium precursors useful with the barium, strontium, tantalum and/or lanthanum precursors of the invention include those of the formula X2TiCp2, where Cp is the same as described above, and each X is independently selected from among chlorine, bromine, iodine, Ci-C4 alkyl and Ci-C4 alkoxy, dialkylamido (such as those of the formula RiR2N-, where Ri and R2 are independently selected from Ci-C4 alkyls,) and cyclic alkylamido (such as those of the formula (CH2)yN-, where y is an integer selected from among 2, 3, 4, 5 and 6). [0034] Because both MCp2 and X2TiCp2 are highly sensitive to hydroxyl-terminated surfaces, such precursors react readily to form respective self-limiting monolayers on substrate surfaces such as semiconductor wafers having free hydroxyl functionality thereon. MO and TiO2 can be deposited sequentially from these precursors, and post-annealed to achieve various dielectrics, e.g., strontium titanate (STO) dielectrics, lanthanum titanate (LTO) dielectrics, barium titanate (BTO) dielectrics and barium strontium titanate (BSTO) dielectrics. [0035] The cyclopentadienyl precursors of the invention are particularly useful in atomic deposition layer processes, such as the illustrative process schematically represented in Figure 1.
[0036] As shown in Figure 1, a silicon substrate 10 is shown as having a noble metal electrode 12 thereon (Step 1). This structure then is subjected to contact with titanium precursor of the formula TiR2X2 under suitable deposition conditions to form a structure (Step 2) in which the noble metal electrode 10 is functionalized on its upper surface with titanium moieties. The thus-functionalized structure then is submitted to contact with an oxidant [O] such as oxygen, ozone, etc., or water. A wide variety of oxidants can be used for such purpose.
The surface then reacts with the oxidant to form a hydroxylated surface (Step 3).
[0037] The hydroxylated surface of the device structure next is contacted with the strontium reagent, Sr(Cp)2, to yield the strontiated (strontium-functionalized) surface (Step 4).
The strontiated surface then is contacted with oxidant or water to form the hydroxylated surface
(Step 5), and the hydroxylated surface thereafter is processed by contact with the titanium precursor, with repetition of the above-described steps (Steps 2-5) any suitable number of times to build up a layer 14 of strontium titanate, SrTiC>3 (Step 6).
[0038] In this repetitive manner, a dielectric film of strontium titanate is built up over the electrode layer in the device structure, with the deposition process being conducted through multiple steps of titanium functionalization, hydroxylation, strontiation and hydroxylation, to build up the strontium titanate film to a desired thickness.
[0039] Analogous processes can be carried out utilizing alternating layers of Ba, Sr, and
Ti, Ba and Sr mixtures and Ti, La and Ta, and La and Ti.
[0040] In one embodiment of such process, the oxidant is selected from among oxygen, ozone and oxygen plasma. The use of such oxidant may eliminate the need for a final annealing step, such as rapid thermal annealing.
[0041] In general, the thickness of the titanate layer in the practice of the present invention can be of any suitable value. In a specific embodiment of the invention, the thickness of the titanate layer can be in a range of from 5 nm to 500 nm or more.
[0042] The titanium precursors usefully employed in the broad practice of the invention can be of any suitable type, and include, without limitation, the aforementioned Cp2TiX2, as well as titanium alkoxides, Ti(OR)4, such as Ti(OPr-i)4 and Ti(OBu-t)4> and titanium beta- diketonate alkoxides, Ti(β-diketonate)2(OR)2, such as Ti(thd)2(OPr-i)2 and Ti(thd)2(OBu-t)2.
[0043] One preferred reagent for forming a titanate film is B a[(n-Pr) Me4Cp]2. Figure 2 is a graph of thermal analysis data including thermogravimetric (TG) analysis and differential scanning calorimetry (DSC) data, as a function of temperature, for Ba[(n-Pr)Me4Cp]2, exhibiting a melting endotherm at 85.5°C and a residue of 10.88%.
[0044] Another preferred strontium precursor in the practice of the present invention is bis(pentamethylcyclopentadienyl) strontium. Figure 3 is a graph of thermal analysis data including TG and DSC data as a function of temperature, for Sr(Cp*)2, wherein Cp* is pentamethylcyclopentadienyl.
[0045] The strontium, lanthanum, tantalum and barium precursors of the invention may be provided in any suitable packaged form, as appropriate to storage of the precursor and its subsequent delivery in use. In one embodiment, the precursor package comprises a vessel defining a closed interior volume holding the precursor, with the vessel having a valve head assembly connected thereto. The valve head assembly may include a manual or automatic valve controller, to modulate the position of a valve element in the value head assembly, between a fully opened and a fully closed position, as required for storage and dispensing use of the package.
[0046] In general, the precursor may be provided in a form appropriate for delivery and use, e.g., in a form for liquid delivery or alternatively for solid precursor delivery of vapor.
[0047] Figure 4 is a schematic representation of a material storage and dispensing package
100 containing a barium, strontium, tantalum or lanthanum precursor, according to one embodiment of the present invention.
[0048] The material storage and dispensing package 100 includes a vessel 102 that may for example be of generally cylindrical shape as illustrated, defining an interior volume 104 therein. In this specific embodiment, the barium or strontium precursor is a solid at ambient temperature conditions, and such precursor may be supported on surfaces of the trays 106 disposed in the interior volume 104 of the vessel, with the trays having flow passage conduits
108 associated therewith, for flow of vapor upwardly in the vessel to the valve head assembly, for dispensing in use of the vessel.
[0049] The solid precursor can be coated on interior surfaces in the interior volume of the vessel, e.g., on the surfaces of the trays 106 and conduits 108. Such coating may be effected by introduction of the precursor into the vessel in a vapor form from which the solid precursor is condensed in a film on the surfaces in the vessel. Alternatively, the precursor solid may be dissolved or suspended in a solvent medium and deposited on surfaces in the interior volume of the vessel by solvent evaporation. For such purpose, the vessel may contain substrate articles or elements that provide additional surface area in the vessel for support of the precursor film thereon.
[0050] As a still further alternative, the solid precursor may be provided in granular or finely divided form, which is poured into the vessel to be retained on the top supporting surfaces of the respective trays 106 therein.
[0051] The vessel 102 has a neck portion 109 to which is joined the valve head assembly 110. The valve head assembly is equipped with a hand wheel 112 in the embodiment shown. The valve head assembly 110 includes a dispensing port 114, which may be configured for coupling to a fitting or connection element to join flow circuitry to the vessel. Such flow circuitry is schematically represented by arrow A in Figure 4, and the flow circuitry may be coupled to a downstream ALD or chemical vapor deposition chamber (not shown in Figure 4). [0052] In use, the vessel 102 is heated, such input of heat being schematically shown by the reference arrow Q, so that solid precursor in the vessel is at least partially volatilized to provide precursor vapor. The precursor vapor is discharged from the vessel through the valve passages in the valve head assembly 110 when the hand wheel 112 is translated to an open valve position, whereupon vapor deriving from the precursor is dispensed into the flow circuitry schematically indicated by arrow A.
[0053] In lieu of solid delivery of the precursor, the precursor may be provided in a solvent medium, forming a solution or suspension. Such precursor-containing solvent composition then may be delivered by liquid delivery and flash vaporized to produce a precursor vapor. The precursor vapor is contacted with a substrate under deposition conditions, to deposit the metal, e.g., strontium, barium, tantalum and/or lanthanum, on the substrate as a film thereon. [0054] In one embodiment, the precursor is dissolved in an ionic liquid medium, from which precursor vapor is withdrawn from the ionic liquid solution under dispensing conditions.
[0055] As a still further alternative, the precursor may be stored in an adsorbed state on a suitable solid-phase physical adsorbent storage medium in the interior volume of the vessel. In use, the precursor vapor is dispensed from the vessel under dispensing conditions involving desorption of the adsorbed precursor from the solid-phase physical adsorbent storage medium.
[0056] Supply vessels for precursor delivery may be of widely varying type, and may employ vessels such as those commercially available from ATMI, Inc. (Danbury, Connecticut) under the trademarks SDS, SAGE, VAC, VACSorb, and ProE-Vap, as may be appropriate in a given storage and dispensing application for a particular precursor of the invention.
[0057] The precursors of the invention thus may be employed to form precursor vapor for contacting with a substrate to deposit a thin film of barium, strontium, tantalum or lanthanum thereon, in connection with concurrent or sequential deposition of titanium from a suitable titanium source reagent, to produce titanate films as barium titanate, lanthanum titanate, tantalum titanate, strontium titanate, and barium strontium titanate.
[0058] In a preferred aspect, the invention utilizes the barium, strontium, tantalum and/or lanthanum precursors to conduct atomic layer deposition in connection with the use of a suitable titanium source reagent, yielding ALD films of superior high dielectric character that are uniformly coated on the substrate with high step coverage even on high aspect ratio structures.
[0059] Accordingly, the barium, strontium, tantalum and lanthanum precursors of the present invention enable a wide variety of microelectronic devices, e.g., semiconductor products, flat panel displays, etc., to be fabricated with high dielectric constant titanate films of superior quality.
[0060] The features and advantages of the invention are more fully shown by the following non-limiting example.
[0061] Example 1 [0062] In the synthesis of bis(pentamethylcyclopentadienyl)strontium ((Cp*)2Sr), potassium pentamethylcyclopentadiene (KCp*, 5.11 grams, 29.29 mmol) was added to a stirred suspension of strontium diiodide (SrI2, 5.00 grams, 14.64 mmol) in 300 ml of diethyl ether. The mixture was stirred for 48 hours, filtered, and concentrated in vacuo giving 4.10 grams of the bis(pentamethylcyclopentadienyl)strontium diethyl ether adduct ((Cp*)2Sr(OEt2)). The coordinated diethyl ether was removed by a toluene reflux process. In a typical, but non-limiting example, 3.00 grams of (Cp*)2Sr(OEt2) were dissolved in 150 ml of toluene. The toluene solution was heated to 110 0C and the toluene/diethyl ether removed slowly in vacuo giving an off yellow solid. This process was repeated three more times to give the ether free (Cp*)2Sr. High purity (Cp*)2Sr can be obtained by sublimation at 120-130 0C. [0063] An atomic layer deposition process is carried out as generally schematically shown in Figure 1, in which the process involves pulsing of a titanium source into the deposition reactor, purging the reactor to remove excess titanium precursor, then pulsing water vapor into the reactor, with or without oxidant (such as O2, O3 or N2O,) followed by pulsing the strontium source into the reactor and then purging, followed by introduction of water vapor with or without oxidant. This process is repeated until a desired film thickness of the strontium titanate layer is reached. Deposition temperature is advantageously in a range of from 2500C to 5000C. Pulse rates can be on the order from 10 milliseconds to 30 seconds or more. After deposition, the film may require rapid thermal annealing (RTA) to obtain a crystalline SrTiO3 film, by RTA treatment at temperature in a range of from 5000C to 9000C, for an annealing period of from a few seconds to 30 minutes or more. An oxygen plasma may be used in the reactant step, in addition to or in lieu of the forgoing annealing treatment.
[0064] Corresponding synthesis can be carried out to form other cyclopentadienyl compounds of the invention, e.g., tantalum compounds.
[0065] While the invention has been disclosed herein with respect to particular illustrative embodiments, aspects and features, it will be recognized that the invention is not thus limited, but rather extends to and encompasses other variations, modifications and alternative embodiments, as will readily suggest themselves to those of ordinary skill in the art based on the disclosure herein. Accordingly, the claims set out hereinafter are intended to be construed to encompass all such variations, modifications and alternative embodiments, as being within the spirit and scope of such claims.

Claims

THE CLAIMS What is claimed is:
1. A precursor selected from among precursors having the formula M(Cp)2, wherein M is strontium or barium, precursors having the formula X3M(Cp)2 wherein M is tantalum and X is H or Si(Ra)3, wherein each Ra can be the same as or different from the other(s), and each is independently selected from among Ci-C6 alkyl and C6-CiO aryl; and precursors having the formula M(Cp)3 wherein M is lanthanum, and wherein Cp is cyclopentadienyl of the formula
Figure imgf000021_0001
wherein each of R1-R5 is the same as or different from one another, with each being independently selected from among hydrogen, CrCi2 alkyl, CrCi2 amino, C6-Ci0 aryl, CrCi2 alkoxy, C3-C6 alkylsilyl, C2-Ci2 alkenyl, R1R2R3NNR3, wherein R1, R2 and R3 may be the same as or different from one another and each is independently selected from hydrogen and Ci-C6 alkyl, and pendant ligands including functional group(s) providing further coordination to the metal center M.
2. The precursor of claim 1, wherein M is barium.
3. The precursor of claim 1, wherein M is strontium.
4. The precursor of claim 1, wherein M is lanthanum.
5. The precursor of claim 1, wherein M is tantalum.
6. The precursor of claim 1, comprising Ba[(n-Pr)Me4Cp]2.
7. The precursor of claim 1, comprising bis(pentamethylcyclopentadienyl) strontium.
8. The precursor of claim 1, wherein said pendant ligands include a ligand selected from the group consisting of aminoalkyl, alkoxyalkyl, aryloxyalkyl, imidoalkyl, and acetylalkyl.
9. The precursor of claim 1, wherein said pendant ligands include a ligand selected from the group consisting of:
(A) aminoalkyls of the following formulae:
Figure imgf000022_0001
wherein each of R1-R4 is the same as or different from one another, with each being independently selected from among hydrogen and Ci-C6 alkyl and C6-CiO aryl; each of Rsand R6 is the same as or different from the other, with each being independently selected from among Ci-C6 alkyl; n and m are each selected independently from 0 to 4 with the proviso that m and n cannot be 0 at the same time, and x is selected from 1 to 5;
(B) alkoxyalkyls and aryloxyalkyls of the following formulae:
Figure imgf000023_0001
wherein each of R1-R4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C6 alkyl, and C6-CiO aryl; R5 is selected from among Ci-C6 alkyl, and C6-Ci0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
(C) imidoalkyl of the formula:
Figure imgf000023_0002
wherein each of Ri-R6 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C6 alkyl, and C6-CiO aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
(D) acetylalkyls of the formula:
Figure imgf000023_0003
wherein each of R1-R4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C6 alkyl, and C6-Ci0 aryl; R5 is selected from among Ci-C6 alkyl, and C6-Ci0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time.
10. The precursor of claim 1, wherein said pendant ligands include -CH2-CH2-N(CHs)2.
11. A precursor composition, comprising the precursor of claim 1 in a solvent medium.
12. A solid precursor as claimed in claim 1.
13. A method of forming a metal-containing material on a substrate, wherein the metal is selected from among barium, strontium, tantalum and lanthanum, said method comprising contacting the substrate with a vapor of a precursor as claimed in claim 1, to deposit said metal on the substrate from said vapor.
14. The method of claim 13, comprising atomic layer deposition of barium, strontium and/or lanthanum on the substrate.
15. The method of claim 14, wherein said atomic layer deposition further comprises deposition of titanium or tantalum on said substrate from a titanium or tantalum precursor.
16. The method of claim 15, wherein the titanium or tantalum precursor comprises a precursor of the formula X2TiCp2, where Cp is cyclopentadienyl, of the formula
Figure imgf000025_0001
wherein each of Ri-R5 is the same as or different from one another, with each being independently selected from among hydrogen, C1-C12 alkyl, C1-C12 amino, C6-CiO aryl, C1-C12 alkoxy, C3-C6 alkylsilyl, C2-Cn alkenyl, R1R2R3NNR3, wherein R1, R2 and R3 may be the same as or different from one another and each is independently selected from hydrogen and Ci-C6 alkyl, and pendant ligands including functional group(s) providing further coordination to the metal center M, and each X is independently selected from among chlorine, bromine, iodine, Ci-C4 alkyl, Ci-C4 alkoxy, dialkylamido and cyclic alkylamido.
17. The method of claim 16, wherein X is selected from among dialkylamido of the formula RiR2N-, where Ri and R2 are independently selected from Ci-C4 alkyls, and cyclic alkylamido of the formula (CH2)yN-, where y is an integer selected from among 2, 3, 4, 5 and 6.
18. The method of claim 15, wherein the titanium or tantalum precursor comprises a precursor selected from the group consisting of titanium alkoxides and titanium beta-diketonate alkoxides.
19. The method of claim 15, wherein the titanium or tantalum precursor comprises a titanium precursor selected from the group consisting of Ti(OPr-i)4, Ti(OBu-t)4 (Ti(thd)2(OPr-i)2 and Ti(thd)2(OBu-t)2.
20. The method of claim 15, wherein the titanium or tantalum precursor comprises a tantalum precursor of the formula X3TaCp2, where Cp is cyclopentadienyl, of the formula
Figure imgf000026_0001
wherein each of Ri-R5 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-Ci2 alkyl, Ci-Ci2 amino, C6-Ci0 aryl, CrCi2 alkoxy, C3-C6 alkylsilyl, C2-Ci2 alkenyl, R1R2R3NNR3, wherein R1, R2 and R3 may be the same as or different from one another and each is independently selected from hydrogen and Ci-C6 alkyl, and pendant ligands including functional group(s) providing further coordination to the metal center M, and each X is independently selected from among hydrogen, chlorine, bromine, iodine, Ci-C4 alkyl, Ci-C4 alkoxy, dialkylamido and cyclic alkylamido.
21. The method of claim 15, wherein the titanium or tantalum precursor comprises a tantalum precursor having the formula Ta(RiR2N)5 wherein Ri and R2 are independently selected from among Ci-C4 alkyls, and cyclic alkylamido of the formula (CH2)yN-, wherein y is an integer selected from among 2, 3, 4, 5 and 6.
22. The method of claim 15, wherein the titanium or tantalum precursor comprises a tantalum precursor selected from the group consisting of tantalum alkoxides and tantalum beta- diketonate alkoxides.
23. The method of claim 15, wherein the titanium or tantalum precursor comprises a precursor selected from the group consisting of Ta(OPr-i)5, Ta(OBu-t)5 Ta(thd)(OPr-i)4 and Ta(thd)(EtO)4.
24. The method of claim 15, wherein said substrate comprises hydroxyl functional groups thereon.
25. The method of claim 15, wherein said substrate comprises a semiconductor substrate.
26. The method of claim 15, wherein the metal-containing material on the substrate comprises a barium and/or strontium titanate.
27. The method of claim 26, wherein said barium and/or strontium titanate comprises a titanate selected from the group consisting of strontium titanate, barium titanate and barium strontium titanate.
28. The method of claim 16, wherein said pendant ligands include a ligand selected from the group consisting of aminoalkyl, alkoxyalkyl, aryloxyalkyl, imidoalkyl, and acetylalkyl.
29. The method of claim 16, wherein said pendant ligands include a ligand selected from the group consisting of:
(A) aminoalkyls of the following formulae:
Figure imgf000027_0001
wherein each of R1-R4 is the same as or different from one another, with each being independently selected from among hydrogen and Ci-Cβ alkyl and Cβ-Cio aryl; each of Rsand Re is the same as or different from the other, with each being independently selected from among Ci-C6 alkyl; n and m are each selected independently from 0 to 4 with the proviso that m and n cannot be 0 at the same time, and x is selected from 1 to 5;
(B) alkoxyalkyls and aryloxyalkyls of the following formulae:
- . c i ) A-i4 \-C i -) /—m O R5 3
R2 R4 wherein each of R1-R4 is the same as or different from one another, with each being independently selected from among hydrogen, C1-C6 alkyl, and C6-C10 aryl; R5 is selected from among C1-C6 alkyl, and C6-C10 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
(C) imidoalkyl of the formula:
Figure imgf000028_0001
wherein each of R1-R6 is the same as or different from one another, with each being independently selected from among hydrogen, C1-C6 alkyl, and C6-C10 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time;
(D) acetylalkyls of the formula:
Figure imgf000029_0001
wherein each of R1-R4 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-C6 alkyl, and C6-CiO aryl; R5 is selected from among Ci-C6 alkyl, and C6-Ci0 aryl; and n and m are selected independently from 0 to 4, with the proviso that m and n cannot be 0 at the same time.
30. The method of claim 26, wherein said barium and/or strontium titanate is deposited on a silicon substrate.
31. The method of claim 26, wherein said barium and/or strontium titanate is deposited on a semiconductor substrate.
32. The method of claim 26, as conducted in a method of fabricating a semiconductor device.
33. The method of claim 32, wherein said semiconductor device comprises a flash memory device.
34. An atomic layer deposition process for forming a barium, lanthanum and/or strontium titanate on a substrate, comprising:
(a) contacting the substrate with a titanium source under conditions producing a coating of titanium on the substrate;
(b) contacting the titanium-coated substrate with an oxidant or water to form a hydroxylated surface; (c) contacting the hydroxylated surface with a barium, lanthanum and/or strontium precursor as claimed in claim 1, under conditions producing a coating of barium, lanthanum and/or strontium thereon;
(d) contacting the barium, lanthanum and/or strontium-coated substrate with an oxidant or water to form a hydroxylated surface; and
(e) repeating steps (a) through (d) for sufficient number of repetitions to produce a barium, lanthanum and/or strontium titanate film of predetermined thickness.
35. The process of claim 34, wherein said predetermined thickness is in a range of from 5 nm to 500 nm.
36. A precursor supply package, comprising a vessel enclosing an interior volume holding a precursor as claimed in claim 1.
37. The package of claim 36, wherein the precursor is in a solid form.
38. The package of claim 36, wherein the precursor is in a liquid form.
39. The package of claim 36, wherein the vessel interior volume contains surface-adding structure therein.
40. The package of claim 39, wherein said surface-adding structure includes trays.
41. The package of claim 36, wherein the interior volume of the vessel holds support articles on which the precursor is supported.
42. The package of claim 36, wherein said precursor is contained in the vessel in a particulate form.
43. The package of claim 36, wherein said precursor is contained in the vessel in the form of a coating on a support structure.
44. The package of claim 36, wherein said precursor is contained in the vessel in a solvent solution or suspension.
45. The package of claim 36, wherein said precursor is contained in the vessel in an ionic liquid medium.
46. The package of claim 36, wherein said precursor is contained in the vessel in an adsorbed state on a solid-phase physical adsorbent.
47. An atomic layer deposition process, comprising pulsing of a vapor of a titanium precursor into a deposition reactor, purging the reactor to remove excess titanium precursor, pulsing water vapor into the reactor, optionally with an oxidant, pulsing a barium, lanthanum and/or strontium source into the reactor, purging the reactor to remove excess barium, lanthanum and/or strontium precursor, and pulsing water vapor into the reactor, optionally with an oxidant.
48. The process of claim 47, wherein said pulsing and purging steps are carried out in a repetitive cycle.
49. The process of claim 47, conducted at temperature in a range of from 2500C to 5000C.
50. The process of claim 47, wherein said pulsing steps are carried out for a period of time in a range of from 10 milliseconds to 30 seconds.
51. The process of claim 47, further comprising rapid thermal annealing at temperature in a range of from 5000C to 9000C, for an annealing period of up to 30 minutes.
52. The process according to claim 47, wherein said pulsing water vapor is accompanied by said oxidant.
53. The process according to claim 52, wherein said oxidant comprises oxidant selected from the group consisting of oxygen, ozone and oxygen plasma.
54. The process according to claim 47, wherein the barium, lanthanum and/or strontium source comprises a precursor having the formula M(Cp)2, wherein M is strontium or barium, and Cp is cyclopentadienyl, of the formula
Figure imgf000032_0001
wherein each of R1-R5 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-Ci2 alkyl, Ci-Ci2 amino, C6-Ci0 aryl, CrCi2 alkoxy, C3-C6 alkylsilyl, C2-Cj2 alkenyl, R1R2R3NNR3, wherein R1, R2 and R3 may be the same as or different from one another and each is independently selected from hydrogen and Ci-C6 alkyl, and pendant ligands including functional group(s) providing further coordination to the metal center M.
55. A chemical vapor deposition process, comprising contacting a substrate with vapor of a barium and/or strontium precursor, and with vapor of a titanium precursor, under vapor deposition conditions, to form a layer of barium and/or strontium titanate on the substrate, wherein said barium and/or strontium precursor has the formula M(Cp)2, wherein M is barium or strontium, and Cp is cyclopentadienyl, of the formula
Figure imgf000033_0001
wherein each of Ri-R5 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-Ci2 alkyl, Ci-Ci2 amino, C6-Ci0 aryl, CrCi2 alkoxy, C3-C6 alkylsilyl, C2-C12 alkenyl, R1R2R3NNR3, wherein R1, R2 and R3 may be the same as or different from one another and each is independently selected from hydrogen and Ci-C6 alkyl, and pendant ligands including functional group(s) providing further coordination to the metal center M.
56. The precursor of claim 1, wherein M is barium and the precursor is not coordinated with any complexation agents.
57. The precursor of claim 1, wherein M is barium and the precursor is not coordinated with any Lewis bases.
58. The precursor of claim 1, wherein M is barium and the precursor is uncoordinated with any of tetrahydrofuran, dienes, trienes, glymes, diglymes, triglymes, and tetraglymes.
59. The precursor of claim 1, wherein M is barium and Ri-R5 are selected to exclude the following substituent combinations as being identically present on each of the two cyclopentadienyl rings: (i) wherein Ri-R5 are all methyl, (ii) wherein three of such Ri-R5 substituents are isopropyl and the remaining two of such substituents are H, (iii) wherein three of such Ri-R5 substituents are t-butyl and the remaining two of such substituents are H, (iv) wherein four of such R1-R5 substituents are methyl and the remaining substituent is (Me)2NCH2CH2- , and (v) wherein four of such Ri-R5 substituents are methyl and the remaining substituent is EtOCH2CH2- where Et is ethyl.
60. The precursor of claim 1, wherein M is barium, as complexed with a Lewis base, subject to the proviso that R1-R5 are selected to exclude the following substituent combinations as being identically present on each of the two cyclop entadienyl rings: (i) wherein Ri-R5 are all methyl, (ii) wherein three of such RrR5 substituents are isopropyl and the remaining two of such substituents are H, (iii) wherein three of such Ri-R5 substituents are t-butyl and the remaining two of such substituents are H, (iv) wherein four of such RrR5 substituents are methyl and the remaining substituent is (Me)2NCH2CH2- , and (v) wherein four of such Ri-R5 substituents are methyl and the remaining substituent is EtOCH2CH2- where Et is ethyl.
61. The precursor of claim 1, wherein M is barium, and at least one of the following conditions is satisfied: (1) the precursor is not coordinated with any Lewis bases, and (2) RrR5 are selected to exclude the following substituent combinations as being identically present on each of the two cyclopentadienyl rings: (i) wherein Ri-R5 are all methyl, (ii) wherein three of such Ri-R5 substituents are isopropyl and the remaining two of such substituents are H, (iii) wherein three of such RrR5 substituents are t-butyl and the remaining two of such substituents are H, (iv) wherein four of such Ri-R5 substituents are methyl and the remaining substituent is (Me)2NCH2CH2- , and (v) wherein four of such RrR5 substituents are methyl and the remaining substituent is EtOCH2CH2- where Et is ethyl.
62. The precursor of claim 1, wherein M is strontium, and at least one of the following conditions is satisfied: (a) the precursor is not coordinated with tetrahydrofuran, and (b) Ri-R5 are selected to exclude the following substituent combinations as being identically present on each of the two cyclopentadienyl rings: (i) wherein Ri-R5 are all methyl, and (ii) wherein three of such Ri-R5 substituents are isopropyl and the remaining two of such substituents are H.
63. The precursor of claim 1, wherein M is strontium, and the precursor is stabilized with a Lewis base.
64. The precursor of claim 1, in a solvent medium selected from among alkanes and ethers.
65. The precursor of claim 64, wherein the solvent medium comprises tetrahydrofuran.
66. The precursor of claim 64, wherein the solvent medium comprises octane.
67. The precursor of claim 64, wherein the solvent medium comprises decane.
68. The precursor of claim 1, wherein M is strontium, and the precursor is not coordinated with any complexation agents.
69. The precursor of claim 1, comprising La(Cp)3, wherein Cp is cyclopentadienyl, of the formula
Figure imgf000035_0001
wherein each of R1-R5 is the same as or different from one another, with each being independently selected from among hydrogen, Ci-Ci2 alkyl, Ci-Ci2 amino, C6-Ci0 aryl, CrCi2 alkoxy, C3-C6 alkylsilyl, C2-Ci2 alkenyl, R1R2R3NNR3, wherein R1, R2 and R3 may be the same as or different from one another and each is independently selected from hydrogen and Ci -Ce alkyl, and pendant ligands including functional group(s) providing further coordination to La.
70. A method of forming a La-containing material on a substrate, comprising contacting the substrate with vapor of the precursor as claimed in claim 69.
71. The method of claim 70, comprising chemical vapor deposition or atomic layer deposition of said La-containing material on said substrate.
72. The method of claim 70, wherein said La-containing material comprises La titanate.
73. A method of manufacturing a microelectronic device, comprising contacting of a microelectronic device substrate with a precursor as claimed in claim 1.
74. The method of claim 73, wherein the contacting comprises chemical vapor deposition.
75. The method of claim 73, wherein the contacting comprises atomic layer deposition.
76. The precursor composition of claim 11, wherein the solvent medium comprises a solvent species selected from the group consisting of C3-C12 alkanes, C2-C12 ethers, Ce-C^ aromatics, C7-Ci6 arylalkanes, Ci0-C2S arylcyloalkanes, and further alkyl-substituted forms of such aromatic, arylalkane and arylcyloalkane species, wherein the further alkyl substituents in the case of multiple alkyl substituents may be the same as or different from one another and wherein each is independently selected from Ci-C8 alkyl.
77. The precursor composition of claim 11, wherein the solvent medium comprises a solvent species selected from the group consisting of alkanes, alkyl-substituted benzene compounds, benzocyclohexane (tetralin), alkyl-substituted benzocyclohexane and ethers.
78. The precursor composition of claim 11, wherein the solvent medium comprises a solvent species selected from the group consisting of tetrahydrofuran, xylene, 1,4-tertbutyl toluene, 1,3- diisopropylbenzene, tetralin, dimethyltetralin, octane and decane.
79. The precursor composition of claim 11, wherein the solvent medium comprises a solvent species selected from the group consisting of aromatic solvents having a boiling point at 1 atmosphere pressure in a range of from about 1400C to about 2500C.
80. The precursor composition of claim 11, wherein the solvent medium comprises a solvent species selected from the group consisting of xylene, 1,4-tertbutyl toluene, 1,3- diisopropylbenzene, tetralin, dimethyltetralin and other alkyl-substituted aromatic solvents.
81. The precursor composition of claim 79, wherein said precursor comprises bis(pentamethylcyclopentadienyl)strontium.
82. The precursor composition of claim 80, wherein said precursor comprises bis(pentamethylcyclopentadienyl)strontium.
83. A method of depositing a metal on a substrate, comprising conducting a liquid delivery deposition process with a precursor composition comprising the precursor as claimed in claim 1, in a solvent medium comprising a solvent species selected from the group consisting of C3- C12 alkanes, C2-C12 ethers, Cβ-Ci2 aromatics, C7-C16 arylalkanes, C10-C25 arylcyloalkanes, and further alkyl-substituted forms of such aromatic, arylalkane and arylcyloalkane species, wherein the further alkyl substituents in the case of multiple alkyl substituents may be the same as or different from one another and wherein each is independently selected from Ci-C8 alkyl.
84. The method of claim 83, wherein the solvent medium comprises a solvent species selected from the group consisting of alkanes, alkyl-substituted benzene compounds, benzocyclohexane (tetralin), alkyl-substituted benzocyclohexane and ethers.
85. The method of claim 83, wherein the solvent medium comprises a solvent species selected from the group consisting of tetrahydrofuran, xylene, 1,4-tertbutyltoluene, 1,3- diisopropylbenzene, tetralin, dimethyltetralin, octane and decane.
86. The method of claim 83, wherein the solvent medium comprises a solvent species selected from the group consisting of aromatic solvents having a boiling point at 1 atmosphere pressure in a range of from about 1400C to about 2500C.
87. The method of claim 83, wherein the solvent medium comprises a solvent species selected from the group consisting of xylene, 1,4-tertbutyltoluene, 1,3-diisopropylbenzene, tetralin, dimethyltetralin and other alkyl-substituted aromatic solvents.
88. The method of claim 83, wherein said precursor comprises bis(pentamethylcyclopentadienyl)strontium.
89. The method of claim 87, wherein said precursor comprises bis(pentamethylcyclopentadienyl)strontium.
90. The method of claim 83, wherein the liquid delivery deposition process comprises atomic layer deposition.
91. The method of claim 89, wherein the liquid delivery deposition process comprises atomic layer deposition.
92. The precursor of claim 1, wherein the cyclopentadienyl ligand includes a ligand formed according to the following reaction:
Figure imgf000039_0001
PCT/US2007/063825 2006-03-10 2007-03-12 Precursor compositions for atomic layer deposition and chemical vapor deposition of titanate, lanthanate, and tantalate dielectric films WO2007106788A2 (en)

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US8206784B2 (en) 2012-06-26
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US20120141675A1 (en) 2012-06-07
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US7638074B2 (en) 2009-12-29
US20140295071A1 (en) 2014-10-02
US20090074965A1 (en) 2009-03-19
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KR20160027244A (en) 2016-03-09
US20100062150A1 (en) 2010-03-11
JP2013093606A (en) 2013-05-16
US9534285B2 (en) 2017-01-03
KR101488855B1 (en) 2015-02-04

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