WO2007104257A1 - An axial plunger pump or motor - Google Patents

An axial plunger pump or motor Download PDF

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Publication number
WO2007104257A1
WO2007104257A1 PCT/CN2007/000807 CN2007000807W WO2007104257A1 WO 2007104257 A1 WO2007104257 A1 WO 2007104257A1 CN 2007000807 W CN2007000807 W CN 2007000807W WO 2007104257 A1 WO2007104257 A1 WO 2007104257A1
Authority
WO
WIPO (PCT)
Prior art keywords
swash plate
plunger
ball
piston pump
axial piston
Prior art date
Application number
PCT/CN2007/000807
Other languages
French (fr)
Chinese (zh)
Inventor
Ronghui Zhu
Original Assignee
Zhu Raphael
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhu Raphael filed Critical Zhu Raphael
Priority to EP07720394A priority Critical patent/EP2012010A1/en
Priority to CN2007800090190A priority patent/CN101415944B/en
Priority to JP2008558621A priority patent/JP2009529619A/en
Publication of WO2007104257A1 publication Critical patent/WO2007104257A1/en
Priority to US12/231,783 priority patent/US20090007773A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/122Details or component parts, e.g. valves, sealings or lubrication means
    • F04B1/124Pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/128Driving means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/122Details or component parts, e.g. valves, sealings or lubrication means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/14Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • F04B1/141Details or component parts
    • F04B1/146Swash plates; Actuating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/20Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B1/2014Details or component parts
    • F04B1/2035Cylinder barrels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/20Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B1/2014Details or component parts
    • F04B1/2042Valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/20Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B1/2014Details or component parts
    • F04B1/2064Housings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/20Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B1/2014Details or component parts
    • F04B1/2078Swash plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/20Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B1/2014Details or component parts
    • F04B1/2078Swash plates
    • F04B1/2085Bearings for swash plates or driving axles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/20Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B1/22Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block having two or more sets of cylinders or pistons
    • F04B1/24Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block having two or more sets of cylinders or pistons inclined to the main shaft axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/16Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2210/00Working fluid
    • F05B2210/10Kind or type
    • F05B2210/11Kind or type liquid, i.e. incompressible
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/20Rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/50Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2250/00Geometry
    • F05B2250/20Geometry three-dimensional
    • F05B2250/23Geometry three-dimensional prismatic
    • F05B2250/232Geometry three-dimensional prismatic conical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/70Adjusting of angle of incidence or attack of rotating blades
    • F05B2260/79Bearing, support or actuation arrangements therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S417/00Pumps

Definitions

  • the present invention relates to a hydraulic pump or motor device in a hydraulic machine, particularly an axial piston pump or motor.
  • a hydraulic pump or motor In hydraulic machines, a hydraulic pump or motor is the heart of a hydraulic device. In theory, the hydraulic pump and the motor can be switched to each other, only in some local differences. Therefore, only the structure of the motor of the pump is substantially the same as that of the present specification.
  • the plunger pump is widely used in construction machinery due to its high efficiency, high pressure and easy variable adjustment.
  • the plunger pump is divided into an axial piston pump and a radial piston pump according to the direction of the plunger stroke, and is divided into a swash plate type plunger pump and a slanting shaft type according to the mechanism of motion conversion in the axial piston pump.
  • the plunger pump has the structural features shown in Figures 1-3.
  • the swash plate type axial piston pump is a variable pressure pump with high pressure, high speed, impact resistance and high integration.
  • the power is driven by the main shaft through the involute spline to rotate the rotor evenly.
  • the plurality of plungers on the rotor press the slide of the plunger assembly against the plane of the friction plate of the swash plate through the ball joint and the pressing plate. Since the swash plate plane has an inclination angle with respect to the rotation axis, the plunger body not only works with the rotor
  • the rotary motion also reciprocates along the plunger hole of the rotor to achieve oil absorption and oil supply of the plunger pump. Adjust the inclination of the swash plate plane to change the stroke of the plunger and adjust the variables. Changing the direction of the swashplate tilt can change the direction of the high pressure oil or the direction of rotation of the rotor as a hydraulic motor.
  • the swashplate type axial piston pump has easy adjustment of the variables, and can easily switch between high pressure oil direction, rotor rotation direction, and pump and motor status.
  • the structure is relatively simple, small in size and low in cost.
  • the swashplate type axial piston pump has three main frictional motions: the rotor and the oil distribution plate, the plunger and plunger holes, the plunger slide and the swash plate. Between the plunger and the plunger hole, due to the normal force exerted by the plunger on the swash plate, the plunger receives axial force while also having tangential force and moment, the force and force.
  • the working principle of the inclined-axis piston pump and the swash plate pump is quite similar, but there are large differences in the structure.
  • the force is also different.
  • the inclined shaft pump replaces the shoe and the swash plate in the swash plate pump with the hinged plunger ball head, which improves the strength and impact resistance of the structure.
  • the side pressure between the plunger and the cylinder wall is much smaller than that of the swash plate pump, so not only the wear is small, but also
  • the inclination angle ⁇ can also be increased to 25 - 30 (the swash plate pump is not more than 20), which expands the range of flow variation.
  • the inclined shaft pump drive shaft has a small size or does not pass through the oil distribution plate, so that the diameter of the red body rotor is correspondingly reduced, and the leakage and friction loss are reduced, so the overall efficiency of the inclined shaft pump is higher than that of the swash plate pump,
  • the process level is 2-3% higher than the swash plate pump.
  • the pump's oil absorption performance is also improved by the reduction of the cylinder's peripheral speed, and the pump's limit speed can be increased accordingly.
  • the accuracy of the inclined shaft pump oil filter is low, generally 25 m, and the swash plate pump is 10 ⁇ 15 m.
  • the application of the inclined shaft pump in hydraulic machinery is increasing.
  • the pump is variable by the oscillating cylinder, and the outer shape is large; the deflection between the rotor and the power shaft makes the outer corner shape, which is not conducive to the narrow space and the place where the meat shaft assembly is required; the structure and the process are relatively complicated. The cost is also high. Summary of the invention
  • an axial piston pump or motor comprising: case;
  • a rotor cylinder having a plurality of plunger holes, coupled to the main shaft, driven by the main shaft to rotate about the main shaft, and the rotor red body has an oil distribution end surface;
  • An oil distribution plate which cooperates with an oil distribution end surface of the rotor cylinder
  • a swash plate having an end surface axially disposed opposite to the plurality of plunger holes of the rotor cylinder and rotatable about an axis of the swash plate at an angle to the axis of the spindle;
  • the constant velocity universal joint is disposed between the swash plate and the main shaft, and the constant velocity universal joint transmits torque between the main shaft and the swash plate, so that the main shaft and the swash plate are respectively disposed at an angle
  • the spindle axis and the swashplate axis rotate.
  • the constant velocity universal joint can be a ball cage type constant velocity universal joint, a half angle cage type constant velocity universal joint, a ball joint type constant velocity universal joint or Ball fork type constant velocity universal joint.
  • the ball cage type constant velocity universal joint in the invention comprises an inner ring with an outer ballway, an even number of steel balls, a cage and an outer ring with an inner ballway, and the steel ball is mounted on the cage and located inside
  • the inner cymbal is coupled to the main shaft
  • the outer cymbal is coupled to the swash plate, so that the main shaft and the swash plate are respectively clamped by the ball cage type constant velocity universal joint
  • the spindle axis of the corner and the swashplate axis rotate.
  • the outer ring may be integrally formed on the swash plate.
  • the swash plate may be supported on the housing by a swash plate bearing.
  • the swash plate may be supported on a wobble plate by a swash plate bearing, and the wobble plate is supported on the housing by a wobble plate bearing, and the wobble plate bearing is The axis of rotation is perpendicular to the spindle axis and passes through the center of the constant velocity universal coupling.
  • a variable adjustment mechanism for adjusting the deflection angle of the wobble plate may be connected to the wobble plate, so that the swash plate axis and the spindle axis of the swash plate supported thereon are changed by the change of the deflection angle of the wobble plate. The angle changes, the stroke of the plunger assembly is changed, and the variable is adjusted.
  • variable adjustment mechanism of the present invention may be a variable cylinder whose piston is coupled to the wobble plate to drive the wobble plate deflection by the expansion and contraction of the piston.
  • variable adjustment mechanism is an trunnion type variable mechanism including a trunnion coupled to the wobble plate and a drive mechanism for driving the trunnion, the axis of rotation of the trunnion and the axis of rotation of the wobble plate Coincident, thereby driving the wobble plate deflection by rotating the trunnion.
  • the rotor cylinder is tapered, and the diameter of one end adjacent to the swash plate is larger than the diameter of the other end.
  • the plurality of plunger holes on the rotor cylinder are also tapered, wherein the diameter of the hole of the plunger hole at the mating end of the plunger assembly is larger than the diameter of the plunger hole at the other end. Round diameter.
  • the plunger assembly may be specifically a ball joint plunger assembly including a ball joint rod and a plunger having a ball end at both ends, and a ball is provided on an end surface of the swash plate a ball end, the ball end of one end of the ball joint is disposed in the ball socket to form a ball joint connection with the swash plate, and the other end ball head is disposed in the plunger to form a ball joint connection with the plunger, the plunger slidingly disposed on the column In the plug hole, an oil hole communicating with the plunger hole is opened in the middle of the ball joint link and the plunger, thereby introducing the pressure oil to lubricate the ball ends at both ends.
  • the hinge centers of the plurality of plunger assemblies on the swash plate are located on the same plane, and the intersection of the plane and the spindle axis coincides with the center of the constant velocity universal joint.
  • an oil distribution plate is disposed at a rear end of the rotor rainbow body, and the rotor cylinder body is axially positioned on the main shaft by a compression spring and a compression spring retaining ring, and an oil hole and a diameter are opened at an end portion of the main shaft.
  • the pressure between the rotor cylinder and the oil distribution plate is adjusted by injecting pressure oil into the radial oil passage.
  • the oil distribution end surface of the rotor cylinder may be a spherical surface, and the oil distribution plate of the rotor body forms a spherical fit with the oil distribution end surface.
  • the swash plate bearing may be a needle bearing and a cylindrical or tapered roller thrust bearing Combined bearing.
  • the wobble bearing of the present invention can be a crescent-shaped needle bearing.
  • the axial piston pump or the motor of the present invention can drive the swash plate around the swash plate at an angle with the spindle axis by the constant velocity universal joint while the main shaft drives the rotor to rotate the rainbow body.
  • the axis rotates, thereby driving the plunger assembly to reciprocate in the plunger hole of the rotor cylinder to form a volume change in the cylinder body, and is connected with the inlet and outlet ports successively under the cooperation of the oil distribution plate at the rear end of the rotor cylinder block.
  • the process of oil absorption and oil pressure that is, the conversion between rotational mechanical energy and hydraulic energy is achieved.
  • the swash plate is rotated by the shaft, so that the variable adjustment can be easily realized by changing the inclination of the swash plate by the variable mechanism driving the wobble plate.
  • the swash plate pump is no more than 20 °), which expands the range of flow fluctuation, reduces the size of the pump, and improves the oil absorption performance of the pump due to the decrease of the circumferential speed of the cylinder.
  • the hydraulic thrust of the plunger is passed.
  • the ball head, the swash plate, the bearing and the wobble plate support are transferred directly to the housing, so that the moving parts such as the main shaft and the rotor block are not subjected to other additional forces or moments, the force structure of the moving parts is improved, friction is reduced and leakage.
  • Achieve coaxial or through-shaft transmission Suitable for some space installations with limited size, coaxial transmission or through-shaft transmission requirements, such as multi-pump series, in some applications, the mechanical system can be cylinderized or optimized.
  • Adjusting the switch tube is convenient: Change the tilt angle of the wobble plate to adjust the flow output size, change the tilt direction to change the flow direction or switch between the pump and the motor.
  • the original inclined-axis plunger pump has a large stroke space and driving force to achieve.
  • FIG. 1 is a schematic structural view of a conventional swash plate pump
  • Figure 2 is a cross-sectional view taken along line AA of Figure 1; 3 is a schematic structural view of a conventional oblique shaft pump;
  • Figure 4 is a schematic structural view of the present invention.
  • Figure 5 is a front view showing the structure of a first embodiment of the present invention.
  • Figure 6 is a cross-sectional view taken along line A-A of Figure 5;
  • Figure 7 is a cross-sectional view taken along line B-B of Figure 6;
  • Embodiment 8 is a schematic front view showing the structure of Embodiment 2 of the present invention.
  • Figure 9 is a schematic view showing the assembly structure of the ball cage type constant velocity universal joint
  • Figure 10 is an exploded perspective view of a ball cage type constant velocity universal joint.
  • the axial piston pump or motor of the present invention mainly comprises: a housing 1; a main shaft 4 rotatably supported on the housing 1; and a rotor cylinder 14 having a plurality of plunger holes, which are coupled to On the main shaft 4, the main shaft 4 drives it to rotate about the main shaft axis 41, and the rotor cylinder 14 has an oil distribution end face; an oil distribution plate 15 which cooperates with the oil distribution end surface of the rotor cylinder block 14; the swash plate 9, which The end faces are axially disposed opposite the plurality of plunger bores of the rotor cylinder 14 and are rotatable about a swash plate axis 91 at an angle to the spindle axis 41; a plurality of plunger assemblies 10 having one end hinged to the swash plate 9 end faces, the other end slides
  • the movable shaft is disposed in the plunger hole of the rotor rainbow body 14; the constant velocity universal joint 11 is disposed between the swash plate 9
  • the drive spindle 4 is rotated about the spindle axis 41, and the swash plate 9 can be driven by the constant velocity universal joint 11 around the swash plate at an angle to the spindle axis 41.
  • the rotation of the axis 91 causes the plunger assembly 10 to reciprocate axially within the plunger bore of the rotating cylinder 14, thereby forming a volume change in the rotating rainbow body 14, thereby realizing the process of oil absorption and oil pressure, that is, achieving rotational mechanical energy and Conversion between hydraulic energy.
  • the swash plate 9 When the present invention is used as an axial piston motor, the swash plate 9 is rotated about the swash plate axis 91 by the hydraulic oil entering the plunger hole, and the spindle 4 is driven around the spindle axis 41 by the constant velocity universal joint 11. Rotating, and simultaneously rotating the rotor cylinder 14 coupled with the main shaft 4, causes the plunger assembly 10 to reciprocate in the plunger bore, thereby converting hydraulic energy into rotational mechanical energy of the main shaft. Since the axial piston pump or motor of the present invention is used as a pump or as a hydraulic motor, its basic structure is the same, and it will be described in detail in the present invention mainly as a pump.
  • the casing 1 and the rear end cover 18 are screwed together to form a closed casing; the main shaft 9 is supported by the front and rear bearings 6, 16 In the box.
  • the oil inlet groove and the oil discharge groove on the oil distribution plate 15 are respectively connected to the inlet and outlet ports 13, 20.
  • the main shaft 9 sequentially passes through the oil distribution plate 15, the rotor cylinder 14, the compression spring 19, the constant velocity universal joint 11, the swash plate 9, and protrudes from one end of the casing through the sealed end cover 5.
  • the rotor rainbow body 14 is fixed on the main shaft 4 by the flower key, and is pressed on the oil distribution plate 15 by the compression spring 19 sleeved on the main shaft 4, thereby realizing the relationship between the rotor cylinder 14 and the oil distribution plate 15.
  • the spindle 4 rotates, and the swash plate 9 is driven to rotate about the swash plate axis 91 by the constant velocity universal joint 11 while rotating through the spline belt 'moving rotor red body 14 to drive the plunger assembly 10 in the rotor cylinder.
  • the plunger hole of the 4 reciprocates to form a volume change in the plunger hole, and is connected with the inlet and outlet ports 13 and 20 in cooperation with the oil distribution plate 15, thereby realizing the process of oil absorption and oil pressure, that is, realizing Rotation between mechanical energy and hydraulic energy.
  • the constant velocity universal joint 11 can be a ball cage type, a half angle cage type, a ball joint type,
  • a ball-cranked constant velocity universal joint is mainly described as an example, and other constant velocity universal joints such as a half-angle ball cage and a ball joint are described in detail.
  • the structure is relatively complicated compared with the ball cage type universal coupling, as long as the space size allows, it can be used, and will not be detailed here.
  • the ball type constant velocity universal joint 11 is composed of an inner ring of an outer ball path.
  • the swash plate 9 coupled with the outer ring 114 can be rotated about the swash plate axis 91 (i.e., the rotational axis of the outer ring 114) having an angle with the spindle axis 41.
  • the outer ring and the swash plate 9 ⁇ inner hole may be combined into one to integrally form the outer ring 114 on the swash plate 9 to save radial space size.
  • the inner ring 111 can also be integrated with the main shaft 4 to be integrally formed on the main shaft 4, but in consideration of the processability and the feasibility of installation, it is separately disposed in the present embodiment, and is splined with the main shaft 4 It is fixedly connected and axially positioned by the upper retaining ring 21. As shown in Fig.
  • the inner circle center and the outer ring center should be located on the spindle axis 41, and equidistantly arranged in the constant velocity universal joint 11
  • the center points are on both sides.
  • the cage 113 defines an even number of steel balls 112 in the same plane, and the plane also passes through the center point of the coupling.
  • the plurality of plunger assemblies 10 of the present invention may be a ball joint type plunger assembly, which is composed of a ball joint rod and a plunger having a ball end at both ends, and an oil hole is opened in the middle.
  • the pressure head is introduced to lubricate the ball ends at both ends, and the structure is the same as that of the inclined shaft pump.
  • the right end of the swash plate 9 is evenly distributed with a plurality of ball sockets whose center points are located in the same plane, and the ball end of the plunger assembly 10 is embedded and defined by the return disk 23 in the ball socket of the swash plate 9, the plunger assembly 10
  • the plunger end projects into the plunger bore of the rotor cylinder block 14.
  • the number of plunger assemblies 10 is equal to the number of sockets on the swash plate 9 and the number of plunger holes in the rotor.
  • the center point of the constant velocity universal joint 11 and the center plane of the plurality of balls on the swash plate 9 coincide with the intersection of the spindle axes.
  • the intermediate casing and the front end cover of the casing 1 may be an integral knot.
  • the structure is cast in cast iron or alloyed aluminum, and the rear end cover 18 is connected to the intermediate casing by threads.
  • other structural forms are also possible.
  • the intermediate casing and the front end cover are separated, and the front end cover and the intermediate casing are screwed together.
  • the overall strength is high and the processing is difficult, while the latter is the opposite, each has its own advantages.
  • the axial piston pump or motor of the present invention is capable of variable adjustment, and the swash plate 9 can simultaneously
  • the swash plate bearing 8 which is subjected to radial force, axial force and bending moment is embedded in a pendulum case 7, which is supported by the oscillating disc bearing 2 on the housing 1, the axis of rotation of which is perpendicular to
  • the spindle axis 41 passes through the center of the constant velocity universal joint 11, i.e., the wobble plate 7 can only swing about the center of the constant velocity universal joint 11 in a plane parallel to the spindle axis 41;
  • the deflection is adjusted to adjust the inclination angle of the swash plate 9 (i.e., the inclination angle of the swash plate axis 91 with respect to the spindle axis 41), thereby realizing variable adjustment.
  • a variable adjustment mechanism for adjusting the deflection angle of the wobble plate 7 is connected to the wobble plate 7, since the constant velocity universal joint 11 rotates the main shaft 4 The movement and the torque are transmitted to the swash plate 9 which is rotated about the swash plate axis 91.
  • the variable adjustment of the pump or the motor can be conveniently realized by the variable mechanism driving the wobble plate 7 to swing and change the inclination of the swash plate 9.
  • the wobble plate 7 is an upper and lower two incomplete cylindrical faces supported by the wobble plate bearing 2 on the casing 1, and the right end has a stepped inner cylindrical surface for embedding.
  • Swash plate bearing 8 As an example of the variable adjustment mechanism, as shown in FIGS. 6-7, the variable adjustment mechanism may be an trunnion external variable adjustment including a trunnion 24 coupled to the wobble plate 7 and a drive mechanism for driving the trunnion 24 to rotate.
  • the axis of rotation of the variable trunnion 24 coincides with the axis of oscillation of the wobble plate 7, thereby effecting variable adjustment by rotating the trunnion 24 by the peripheral drive mechanism.
  • variable profile member 27 is attached to the trunnion seat 26, the variable circumferentially trunnion 24 26 is fixedly connected by a spline or a flat key so as to seat the trunnion variable
  • the trunnion 24 is mounted on the wobble plate 7.
  • variable adjustment mechanism may also be a variable cylinder 28, the piston of the variable cylinder 28 being coupled to the wobble plate 7, thereby driving the wobble plate 7 to be deflected by the expansion and contraction of the piston.
  • variable adjustment mechanism can also have many other ways, and the variable mechanism in the various swash plate pumps can be borrowed, as long as the deflection angle of the wobble plate 7 can be changed by the variable adjustment mechanism, which will not be described in detail herein.
  • the wobble bearing 2 in Embodiment 1 can be two crescent-shaped needle bearings which are vertically symmetrical, the axis of rotation of which is perpendicular to the axis of the main shaft 4, and passes through the constant velocity universal joint. 11 center.
  • the outer ring of the bearing is fixed to the bearing housing of the housing 1, and the inner ring is fixed to the cylindrical surface of the left end of the wobble plate 7, or is combined with the cylindrical surface.
  • the function of the bearing is to transmit the thrust of the wobble plate 7 to the casing 1 and reduce the swinging resistance of the wobble plate 7.
  • the bearing can also be other types of bearings, such as plain bearings.
  • the left end of the swash plate 9 can be provided with a bell mouth inner hole for the spindle 4 to pass, and does not interfere with the main shaft 4 when swinging with the wobble plate 7, and the left end of the swash plate 9 has an outer cylindrical surface.
  • the right end plane of the swash plate 9 has a plurality of ball sockets whose center points are located in the same plane, and the number of ball sockets is usually an odd number, such as 5-11, and the center of the right end of the swash plate 9 is a spherical hole.
  • the inner ball path in the direction of the main shaft 4 is engraved as the outer ring of the ball cage type constant velocity universal joint 11.
  • the axial piston pump or motor of the present invention is also applicable to a metering pump, and since the adjustment of the variable is not required, the wobble plate 7 of Embodiment 1
  • the wobble plate bearing 2 and the variable mechanism can be omitted.
  • the swash plate 7 is directly supported on the inclined surface of the casing 1 through the swash plate bearing 8, and the entire structure will be very simple and compact.
  • the important friction surface in the present invention can be subjected to coating or coating treatment, such as molybdenum disulfide plating, to reduce friction loss, and to improve efficiency and life.
  • coating or coating treatment such as molybdenum disulfide plating
  • the swash plate support bearing 8 of the present invention needs to withstand the axial force, the radial force and the turning moment from the swash plate, so that the combined bearing of the needle/cylinder (cone) roller thrust bearing can be selected, and the same can be selected.
  • Other types of bearings or combination bearings that function.
  • the front end of the main shaft 4 is splined or flat-keyed, and is connected to other prime movers or working machines.
  • the main shaft 4 has splines in the middle and the constant velocity universal joint 11 and the rotor cylinder 14 are circumferentially fixedly connected, and the swash plate 9 and the rotor cylinder 14 are rotated to transmit the twist.
  • the middle of the main shaft 4 supports the disc-shaped compression spring I 9 through the compression spring retaining ring 21 and the compression spring seat, and the compression spring 19 can also be a cylindrical coil spring.
  • the preload of the spring is usually calculated using the residual pressure method to ensure a reliable seal between the rotor cylinder 14 and the oil distribution plate 15.
  • an oil hole and a radial oil passage are opened at the right end of the main shaft 4, and pressure oil is introduced from the pump body to act on the right end surface of the rotor rainbow body 14, and is adjusted.
  • pressure oil is introduced from the pump body to act on the right end surface of the rotor rainbow body 14, and is adjusted.
  • the pressure between the rotor block 14 and the oil distribution plate 15 can be adjusted to meet the higher overall efficiency of the pump under different operating conditions.
  • the rotor rainbow body 14 of the present invention may be a cylinder having a plurality of plunger holes circumferentially distributed to form a close dynamic fit with the plunger of the plunger assembly 10.
  • the oil distribution end face of the rotor body 14 is a spherical surface, which is closely matched with the spherical oil distribution plate. 15 to form a spherical fit, and has a good self-centering effect.
  • the rotor cylinder 14 can be made of copper, ductile iron, cast steel, forged steel, etc., and is worn on the inner surface of the plunger hole and the oil spherical surface, such as nesting or plating.
  • the rotor rainbow body 14 can be rounded, that is, the diameter of the left end.
  • the plurality of plunger holes are also tapered, wherein the diameter of the hole of the plunger hole at the mating end of the plunger assembly 10 (ie, the left end in the drawing) is larger than the other end (in the drawing) The diameter of the circle at the right end of the plunger hole.
  • the end face of the rotor rainbow body 14 can also be in the form of a flat surface, which is easy to process.
  • the plunger has a diameter of 12 - 13mm, the effective volume of each plunger is 2. 3ml, the maximum stroke of the Haoshen is 1. 8-2. Ocm, the diameter of the plunger is 12 - 13mm.
  • the diameter of the circumference of the center of the plunger is determined by the swing angle of the wobble plate 7. According to experience, the swing angle is 20 degrees, and the diameter of the circumference of the plunger center can be calculated to be 56 mm.
  • the outer diameter of the rotor cylinder 14 is 75 legs x 40 mm.
  • the output torque of the pump is 8 9 Nm, and the diameter of the power shaft (spindle 4) made of ordinary steel material is I 5 - 2 Oram.
  • the rotor rainbow body 14 is formed into a ⁇ shape, the rotor has a large end diameter of 82 faces, the small end diameter is 72 ⁇ , the swash plate 9 has a diameter of 85 mm, and the wobble plate 7 has a diameter of 100 mm, and the entire pump is sized. For 120 hidden X 150 let (without shaft end extended length). Obviously, the size and weight of the pump is smaller than that of the same displacement swash pump, and much smaller than the inclined shaft pump.

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Abstract

An axial plunger pump or motor includes a casing (1), a main shaft (2), a cylinder (14), a swash plate (9), some plunger assemblies (10). A constant velocity universal coupling (11) transfers torque between the main shaft and the rotating swash plate, and then the main shaft and the swash plate rotate around the axes of the main shaft or the swash plate respectively. The conversation between the hydraulic energy and the rotation mechanical energy is realized.

Description

轴向柱塞泵或马达 技术领域  Axial piston pump or motor
本发明涉及一种液压机械中的液压泵或马达装置 , 特别是一种轴向柱塞 泵或者马达。  The present invention relates to a hydraulic pump or motor device in a hydraulic machine, particularly an axial piston pump or motor.
背景技术 Background technique
在液压机械中, 液压泵或者马达是液压装置的心脏。 理论上讲, 液压泵 和马达之间是可以互相切换的, 只在某些局部存在差异。 因此本发明说明书 中只论述泵的设 马达的结构与之基本相同。 柱塞泵以其高效高压易于变 量调节等特点而在工程机械中得到越来越广泛的应用。  In hydraulic machines, a hydraulic pump or motor is the heart of a hydraulic device. In theory, the hydraulic pump and the motor can be switched to each other, only in some local differences. Therefore, only the structure of the motor of the pump is substantially the same as that of the present specification. The plunger pump is widely used in construction machinery due to its high efficiency, high pressure and easy variable adjustment.
柱塞泵才艮据柱塞行程的方向分为轴向柱塞泵和径向柱塞泵, 在轴向柱塞 泵中又根据运动转换的机制分为斜盘式柱塞泵与斜轴式柱塞泵, 其结构特征 分别参照图 1 -图 3所示。  The plunger pump is divided into an axial piston pump and a radial piston pump according to the direction of the plunger stroke, and is divided into a swash plate type plunger pump and a slanting shaft type according to the mechanism of motion conversion in the axial piston pump. The plunger pump has the structural features shown in Figures 1-3.
斜盘式轴向柱塞泵是一种高压、 高速、 耐冲击且集成化比较高的变量泵, 如图 1、 图 2所示, 动力由主轴通过渐开线花键带动转子旋转, 均匀分布在转 子上的多个柱塞通过球铰、 压板将柱塞组件的滑履压在斜盘的磨擦板平面上, 由于斜盘平面对于旋转轴线有一个倾角, 因此柱塞体不仅与转子一起作旋转 运动, 同时也沿转子的柱塞孔作往复运动, 实现柱塞泵的吸油与供油。 调节 斜盘平面的倾角大小, 即可改变柱塞的行程, 进行变量调节。 改变斜盘倾斜' 的方向, 又可改变高压油的流向或者作为液压马达时转子转动的方向。  The swash plate type axial piston pump is a variable pressure pump with high pressure, high speed, impact resistance and high integration. As shown in Fig. 1 and Fig. 2, the power is driven by the main shaft through the involute spline to rotate the rotor evenly. The plurality of plungers on the rotor press the slide of the plunger assembly against the plane of the friction plate of the swash plate through the ball joint and the pressing plate. Since the swash plate plane has an inclination angle with respect to the rotation axis, the plunger body not only works with the rotor The rotary motion also reciprocates along the plunger hole of the rotor to achieve oil absorption and oil supply of the plunger pump. Adjust the inclination of the swash plate plane to change the stroke of the plunger and adjust the variables. Changing the direction of the swashplate tilt can change the direction of the high pressure oil or the direction of rotation of the rotor as a hydraulic motor.
' 斜盘式轴向柱塞泵的变量调节容易, 可以方便的实现高压油方向、 转子 转动方向、 以及泵与马达状态之间的切换。 结构相对简单、 体积小、 成本较 低。 但斜盘式轴向柱塞泵有三个主要的摩擦运动付: 转子与配油盘、 柱塞与 柱塞孔、 柱塞滑履与斜盘。 其中柱塞和柱塞孔之间, 由于柱塞滑履在斜盘上 所受的法向力使得柱塞在承受轴向压力的同时还有切向力和力矩, 该力和力 矩通过转子柱塞孔给柱塞的压力来平衡, 在该力与力矩作用下的滑动摩擦将 导至机械效率的降低和部件的磨损。 转子也因此受到翻转力矩的作用需要中 心轴支撑或者外加轴承来平衡。 因此, 该泵存在三个难题: 一是总的效率相 对较低: 油泵的容积效率约为 0. 92 ~ 0. 98 , 机械效率在 0. 90-0. 95之间, 总的 效率 <= 0. 95; 二是对油液污染比较敏感, 泵的寿命较短; 三是允许转速不高。 The swashplate type axial piston pump has easy adjustment of the variables, and can easily switch between high pressure oil direction, rotor rotation direction, and pump and motor status. The structure is relatively simple, small in size and low in cost. However, the swashplate type axial piston pump has three main frictional motions: the rotor and the oil distribution plate, the plunger and plunger holes, the plunger slide and the swash plate. Between the plunger and the plunger hole, due to the normal force exerted by the plunger on the swash plate, the plunger receives axial force while also having tangential force and moment, the force and force. The moment is balanced by the pressure of the plunger through the rotor plunger bore, and the sliding friction under the force and moment will lead to a reduction in mechanical efficiency and wear of the component. The rotor is also subject to the effect of the turning moment requiring a central shaft support or an external bearing to balance. Therefore, there are three problems in the pump: First, the overall efficiency is relatively low: the volumetric efficiency of the oil pump is about 0.92 ~ 0. 98, the mechanical efficiency is between 0. 90-0. 95, the total efficiency <= 0. 95; Second, it is sensitive to oil pollution, the pump has a short life; the third is that the rotation speed is not high.
如图 3所示, 斜轴式柱塞泵与斜盘泵的工作原理虽颇相似, 但在结构上 却有较大差异, 此外, 在受力情况方面两者也有所不同。 斜轴泵用铰接柱塞 球头的方法替代了斜盘泵中的滑履与斜盘, 提高了结构的强度和耐冲击性。 泵工作时, 因连杆轴线与柱塞轴线之间的夹角不大, 故柱塞与缸壁间的侧压 力也就比斜盘泵要小得多, 所以工作时不仅磨损较小, 而且倾角 β 也可加大 到 25 - 30 (斜盘泵不大于 20 ), 扩大了流量变动范围。 并且斜轴泵驱动 轴尺寸小或者不穿过配油盘, 可使紅体转子直径相应减小, 漏泄和摩擦损失 因而减小, 因此斜轴泵的总体效率要高于斜盘泵, 在同等工艺水平下比斜盘 泵要高 2-3%。 泵的吸油性能也因油缸圆周速度的减小而有所改善, 泵的极限 转速可相应提高。斜轴泵滤油精度要求低, 一般为 25 m,斜盘泵为 10 ~ 15 m。  As shown in Figure 3, the working principle of the inclined-axis piston pump and the swash plate pump is quite similar, but there are large differences in the structure. In addition, the force is also different. The inclined shaft pump replaces the shoe and the swash plate in the swash plate pump with the hinged plunger ball head, which improves the strength and impact resistance of the structure. When the pump is working, because the angle between the axis of the connecting rod and the axis of the plunger is not large, the side pressure between the plunger and the cylinder wall is much smaller than that of the swash plate pump, so not only the wear is small, but also The inclination angle β can also be increased to 25 - 30 (the swash plate pump is not more than 20), which expands the range of flow variation. Moreover, the inclined shaft pump drive shaft has a small size or does not pass through the oil distribution plate, so that the diameter of the red body rotor is correspondingly reduced, and the leakage and friction loss are reduced, so the overall efficiency of the inclined shaft pump is higher than that of the swash plate pump, The process level is 2-3% higher than the swash plate pump. The pump's oil absorption performance is also improved by the reduction of the cylinder's peripheral speed, and the pump's limit speed can be increased accordingly. The accuracy of the inclined shaft pump oil filter is low, generally 25 m, and the swash plate pump is 10 ~ 15 m.
由于上述优点, 致使斜轴泵在液压机械中的应用日趋增多。 但这种泵靠 摆动缸体来变量, 外形尺寸较大; 转子和动力轴之间的偏转, 使外形成拐角 型, 不利于空间狭窄和有肉轴装配要求的地方; 结构和工艺相对比较复杂, 造价也高。 发明内容  Due to the above advantages, the application of the inclined shaft pump in hydraulic machinery is increasing. However, the pump is variable by the oscillating cylinder, and the outer shape is large; the deflection between the rotor and the power shaft makes the outer corner shape, which is not conducive to the narrow space and the place where the meat shaft assembly is required; the structure and the process are relatively complicated. The cost is also high. Summary of the invention
本发明的目的在于, 提供一种轴向柱塞泵或马达, 其能够提高柱塞泵或 马达的效率, 简化结构, 减小体积, 降低成本, 扩大柱塞泵或马达的应用范 围, 特别是能够在有特殊安装要求的地方如机动车变速器中使用。  It is an object of the present invention to provide an axial piston pump or motor that can increase the efficiency of a plunger pump or motor, simplify construction, reduce volume, reduce cost, and expand the range of applications of a plunger pump or motor, particularly It can be used in places with special installation requirements such as motor vehicle transmissions.
本发明的上述目的可采用如下技术方案来实现, 一种轴向柱塞泵或马达, 其包括: 壳体; The above object of the present invention can be achieved by the following technical solution, an axial piston pump or motor, comprising: case;
主轴, 其转动支撑于壳体上;  a spindle that is rotatably supported on the housing;
具有多个柱塞孔的转子缸体, 其结合于主轴上, 由主轴带动其绕主轴轴 线转动, 并且该转子紅体具有配油端面;  a rotor cylinder having a plurality of plunger holes, coupled to the main shaft, driven by the main shaft to rotate about the main shaft, and the rotor red body has an oil distribution end surface;
配油盘, 其与转子缸体的配油端面相配合;  An oil distribution plate, which cooperates with an oil distribution end surface of the rotor cylinder;
旋转斜盘, 其端面与转子缸体的多个柱塞孔轴向相对设置, 并能够绕与 主轴轴线呈夹角的斜盘轴线转动;  a swash plate having an end surface axially disposed opposite to the plurality of plunger holes of the rotor cylinder and rotatable about an axis of the swash plate at an angle to the axis of the spindle;
多个柱塞组件, 其一端铰接于所述旋转斜盘端面上, 另一端滑动设置在 转子缸体的柱塞孔内;  a plurality of plunger assemblies, one end of which is hinged to the end surface of the swash plate, and the other end of which is slidably disposed in the plunger hole of the rotor cylinder;
等速万向联轴器, 其设置于旋转斜盘和主轴之间, 该等速万向联轴器在 主轴和旋转斜盘之间传递扭矩, 使得主轴和旋转斜盘分别绕呈夹角设置的主 轴轴线和斜盘轴线转动。  The constant velocity universal joint is disposed between the swash plate and the main shaft, and the constant velocity universal joint transmits torque between the main shaft and the swash plate, so that the main shaft and the swash plate are respectively disposed at an angle The spindle axis and the swashplate axis rotate.
在本发明中, 所述等速万向联轴器可为球笼式等速万向联轴器、 半角球 笼式等速万向联轴器、 球铰式等速万向联轴器或球叉式等速万向联轴器。  In the present invention, the constant velocity universal joint can be a ball cage type constant velocity universal joint, a half angle cage type constant velocity universal joint, a ball joint type constant velocity universal joint or Ball fork type constant velocity universal joint.
本发明中的球笼式等速万向联轴器包括带外球道的内圈、 偶数个钢球、 保持架以及带内球道的外圈, 所述的钢球安装在保持架上并位于内球道和外 球道内, 所述的内圏结合于主轴上, 所述的外圏结合于旋转斜盘上, 从而通 过球笼式等速万向联轴器使主轴和旋转斜盘分别绕呈夹角的主轴轴线和斜盘 轴线转动。  The ball cage type constant velocity universal joint in the invention comprises an inner ring with an outer ballway, an even number of steel balls, a cage and an outer ring with an inner ballway, and the steel ball is mounted on the cage and located inside In the fairway and the outer fairway, the inner cymbal is coupled to the main shaft, and the outer cymbal is coupled to the swash plate, so that the main shaft and the swash plate are respectively clamped by the ball cage type constant velocity universal joint The spindle axis of the corner and the swashplate axis rotate.
在本发明中, 作为一个具体的例子, 所述的外圈可一体形成在旋转斜盘 上。  In the present invention, as a specific example, the outer ring may be integrally formed on the swash plate.
在本发明中, 作为一种可选的例子, 所述旋转斜盘可通过斜盘轴承支撑于 壳体上。  In the present invention, as an alternative example, the swash plate may be supported on the housing by a swash plate bearing.
在本发明中, 作为另一种可选的例子, 所述的旋转斜盘可通过斜盘轴承支 撑于一摆盘上, 该摆盘通过摆盘轴承支撑于壳体上, 该摆盘轴承的的转动轴 线垂直于主轴轴线并通过等速万向联轴器的中心。 在上述例子中, 在所述摆盘上可连接有调节该摆盘偏转角度的变量调节 机构, 从而通过摆盘的偏转角度的变化使支撑于其上的旋转斜盘的斜盘轴线 与主轴轴线夹角变化, 改变柱塞组件的行程, 进行变量调节。 In the present invention, as another optional example, the swash plate may be supported on a wobble plate by a swash plate bearing, and the wobble plate is supported on the housing by a wobble plate bearing, and the wobble plate bearing is The axis of rotation is perpendicular to the spindle axis and passes through the center of the constant velocity universal coupling. In the above example, a variable adjustment mechanism for adjusting the deflection angle of the wobble plate may be connected to the wobble plate, so that the swash plate axis and the spindle axis of the swash plate supported thereon are changed by the change of the deflection angle of the wobble plate. The angle changes, the stroke of the plunger assembly is changed, and the variable is adjusted.
作为一个可选的例子, 本发明中的变量调节机构可为变量油缸, 该变量 油缸的活塞连接于摆盘上, 从而通过该活塞的伸缩来驱动摆盘偏转。  As an alternative example, the variable adjustment mechanism of the present invention may be a variable cylinder whose piston is coupled to the wobble plate to drive the wobble plate deflection by the expansion and contraction of the piston.
作为另一个可选的例子, 该变量调节机构为耳轴式变量机构, 其包括连 接于摆盘上的耳轴和驱动该耳轴转动的驱动机构, 该耳轴的转动轴线与摆盘 转动轴线重合, 从而通过转动耳轴来驱动摆盘偏转。  As another optional example, the variable adjustment mechanism is an trunnion type variable mechanism including a trunnion coupled to the wobble plate and a drive mechanism for driving the trunnion, the axis of rotation of the trunnion and the axis of rotation of the wobble plate Coincident, thereby driving the wobble plate deflection by rotating the trunnion.
. 在本发明中, 所述的转子缸体为锥形, 其临近于旋转斜盘的一端的直径 大于另一端的直径。  In the present invention, the rotor cylinder is tapered, and the diameter of one end adjacent to the swash plate is larger than the diameter of the other end.
在上述例子中, 所述的转子缸体上的多个柱塞孔也呈锥形分布, 其中, 与柱塞组件配合端的柱塞孔孔心所在圆直径大于另一端的柱塞孔孔心所在圆 直径。  In the above example, the plurality of plunger holes on the rotor cylinder are also tapered, wherein the diameter of the hole of the plunger hole at the mating end of the plunger assembly is larger than the diameter of the plunger hole at the other end. Round diameter.
在本发明中, 所述的柱塞组件可具体为球铰式柱塞組件, 其包括两端具 有球头的球头连杆和柱塞, 在所述的旋转斜盘的端面上设有球窝, 该球头连 杆的一端球头设置于球窝中与旋转斜盘形成球铰连接, 另一端球头设置于柱 塞内与柱塞形成球铰连接, 所述柱塞滑动设置于柱塞孔内, 在该球头连杆和 柱塞的中间开有连通于柱塞孔的油孔, 从而引入压力油润滑两端的球头。  In the present invention, the plunger assembly may be specifically a ball joint plunger assembly including a ball joint rod and a plunger having a ball end at both ends, and a ball is provided on an end surface of the swash plate a ball end, the ball end of one end of the ball joint is disposed in the ball socket to form a ball joint connection with the swash plate, and the other end ball head is disposed in the plunger to form a ball joint connection with the plunger, the plunger slidingly disposed on the column In the plug hole, an oil hole communicating with the plunger hole is opened in the middle of the ball joint link and the plunger, thereby introducing the pressure oil to lubricate the ball ends at both ends.
在本发明中, 所述多个柱塞组件在旋转斜盘上的铰接中心位于同一平面 上, 并且该平面与主轴轴线的交点与等速万向联轴器的中心重合。  In the present invention, the hinge centers of the plurality of plunger assemblies on the swash plate are located on the same plane, and the intersection of the plane and the spindle axis coincides with the center of the constant velocity universal joint.
在本发明中, 在所述转子虹体的后端配置有配油盘, 该转子缸体在主轴 上通过压簧和压簧挡圈轴向定位, 在主轴的端部开设有油孔和径向油道, 从 而通过向径向油道内注入压力油来调节转子缸体与配油盘之间的压力。  In the present invention, an oil distribution plate is disposed at a rear end of the rotor rainbow body, and the rotor cylinder body is axially positioned on the main shaft by a compression spring and a compression spring retaining ring, and an oil hole and a diameter are opened at an end portion of the main shaft. To the oil passage, the pressure between the rotor cylinder and the oil distribution plate is adjusted by injecting pressure oil into the radial oil passage.
在本发明中, 作为一种可选实施方式, 所述转子缸体的配油端面可为球 面, 所迷配油盘与该配油端面形成球面配合。  In the present invention, as an alternative embodiment, the oil distribution end surface of the rotor cylinder may be a spherical surface, and the oil distribution plate of the rotor body forms a spherical fit with the oil distribution end surface.
在本发明中, 所述的斜盘轴承可为滚针轴承与圆柱或圆锥滚子推力轴承 的组合轴承。 本发明的摆盘轴承可为月牙形滚针轴承。 In the present invention, the swash plate bearing may be a needle bearing and a cylindrical or tapered roller thrust bearing Combined bearing. The wobble bearing of the present invention can be a crescent-shaped needle bearing.
采用本发明的上述结构, 本发明的轴向柱塞泵或马达, 在主轴带动转子 虹体转动的同时, 可通过等速万向联轴器驱动旋转斜盘绕与主轴轴线呈夹角 的斜盘轴线转动, 从而带动柱塞組件在转子缸体的柱塞孔中作往复运动, 形 成缸体中的容积变化, 并在转子缸体后端的配油盘的配合下先后与进出油口 连通, 实现吸油和压油的过程, 也即实现了转动机械能和液压能之间的转换。 轴转动的旋转斜盘, 这样, 就可通过变量机构驱动摆盘摆动改变旋转斜盘倾 角来很方便的实现变量调节。  According to the above structure of the present invention, the axial piston pump or the motor of the present invention can drive the swash plate around the swash plate at an angle with the spindle axis by the constant velocity universal joint while the main shaft drives the rotor to rotate the rainbow body. The axis rotates, thereby driving the plunger assembly to reciprocate in the plunger hole of the rotor cylinder to form a volume change in the cylinder body, and is connected with the inlet and outlet ports successively under the cooperation of the oil distribution plate at the rear end of the rotor cylinder block. The process of oil absorption and oil pressure, that is, the conversion between rotational mechanical energy and hydraulic energy is achieved. The swash plate is rotated by the shaft, so that the variable adjustment can be easily realized by changing the inclination of the swash plate by the variable mechanism driving the wobble plate.
本发明的轴向柱塞泵或马达与现有的斜盘式轴向柱塞泵或马达以及斜轴 式轴向柱塞泵或马达相比, 具有如下效果:  The axial piston pump or motor of the present invention has the following effects as compared with the conventional swash plate type axial piston pump or motor and the oblique shaft axial piston pump or motor:
A) 与变量斜盘泵相比: 由于用球铰柱塞组件加旋转斜盘的方法替代了 斜盘泵中的滑履与斜盘, 这样, 相应于斜盘泵的三对主摩擦付, 均发生了很 大的改变: 1.柱塞滑履与斜盘之间的滑动摩擦转换为滚动摩擦, 摩擦和泄漏 减少; 并且形成球铰连接的球头表面面积大于相同直径滑履圆盘面积, 斜盘 的径向尺寸减小; 2.柱塞与转子缸体的柱塞孔壁间的摩擦副, 由于侧压力比 斜盘泵要小得多, 摩擦力自然减少, 滤油精度要求也大幅度降低, 磨损减少; 3.转子缸体与配油盘间的摩擦副, 由于主轴不承受弯曲力矩, 在转子端只起 支撑作用, 尺寸可以减小, 从而可使转子缸体的配油口直径相应减小, 油口 周长和相对运动线速度减少, 摩擦功耗和泄漏减少。 除此之外, 由于泵的旋 转斜盘倾角 β 可加大到 25° - 30。(斜盘泵不大于 20 ° ) , 扩大了流量变动范 围, 减小了泵的尺寸, 泵的吸油性能也因油缸圆周速度的减小而有所改善; 同时, 柱塞所受的液压推力通过球头、 旋转斜盘、 轴承和摆盘支撑直接转移 到壳体上, 使主轴和转子缸体等运动部件不受其他附加力或者力矩的作用, 改善了运动部件的受力结构, 减少摩擦和泄漏。 以上诸多因素带来的效果是: A) Compared with the variable swash pump: Since the ball joint plunger assembly and the swash plate are used instead of the swash plate and the swash plate in the swash plate pump, the three pairs of main friction corresponding to the swash plate pump are paid, Great changes have taken place: 1. The sliding friction between the plunger slide and the swash plate is converted into rolling friction, friction and leakage are reduced; and the surface area of the ball joint forming the ball joint is larger than the diameter of the same diameter sliding disk The radial dimension of the swash plate is reduced. 2. The friction pair between the plunger and the plunger hole wall of the rotor cylinder. Since the side pressure is much smaller than that of the swash plate pump, the friction is naturally reduced, and the precision of the oil filter is also required. Significantly reduced, wear reduction; 3. Friction pair between rotor cylinder and oil distribution plate, because the spindle does not bear bending moment, only support at the rotor end, the size can be reduced, so that the rotor cylinder can be matched with oil. The port diameter is correspondingly reduced, the port circumference and relative motion linear velocity are reduced, and frictional power consumption and leakage are reduced. In addition, the pump swashplate tilt angle β can be increased to 25° - 30. (The swash plate pump is no more than 20 °), which expands the range of flow fluctuation, reduces the size of the pump, and improves the oil absorption performance of the pump due to the decrease of the circumferential speed of the cylinder. At the same time, the hydraulic thrust of the plunger is passed. The ball head, the swash plate, the bearing and the wobble plate support are transferred directly to the housing, so that the moving parts such as the main shaft and the rotor block are not subjected to other additional forces or moments, the force structure of the moving parts is improved, friction is reduced and leakage. The effects of many of the above factors are:
1 )总体效率高于斜盘泵。 2 )提高了结构强度、 耐冲击性、 耐油污性, 磨损降低, 寿命提高。 1) The overall efficiency is higher than that of the swash plate pump. 2) Improved structural strength, impact resistance, oil resistance, reduced wear and increased life.
3 )该泵或马达的极限转速提高。  3) The limit speed of the pump or motor is increased.
4 )该泵或马达的尺寸进一步减小。  4) The size of the pump or motor is further reduced.
B)、 和变量斜轴泵相比, 虽然在结构上增加了同步等速万向联轴器, 带 来一定的效率损失(通常在 1-3% ), 但获得了四大收益:  B), compared with the variable oblique-axis pump, although the construction of the synchronous constant velocity universal coupling, with a certain efficiency loss (usually 1-3%), has achieved four major benefits:
1 )体积重量减少: 通过摆盘的偏转调节替代转子体的摆动, 同样偏转角 度所需径向尺寸减少; 由于受力方式改变, 原来的动力轴在承受扭矩的同时 还承受很大的弯矩作用, 必须有一定的轴向长度来平衡, 因此动力轴较长; 还有是尾部的配油盘、 摆动盘和变量调节机构也占用较大空间。 新的变量柱 塞泵在同等参数下, 与常规斜轴泵相比, 轴向长度和径向尺寸减少 1/3以上。  1) Volume and weight reduction: By adjusting the deflection of the wobble plate instead of the swing of the rotor body, the radial dimension required for the same deflection angle is reduced; due to the change of the force mode, the original power shaft is subjected to a large bending moment while withstanding the torque. The function must have a certain axial length to balance, so the power shaft is long; and the rear oil distribution plate, the swash plate and the variable adjustment mechanism also occupy a large space. With the same parameters, the new variable-column pump reduces axial length and radial size by more than 1/3 compared to conventional inclined-shaft pumps.
2 ) 实现同轴或者通轴传动: 适合于一些空间安装尺寸有限, 有同轴传动 或者通轴传动要求的场合, 比如多泵串联, 在某些应用环境中, 可以筒化或 者优化机械系统。  2) Achieve coaxial or through-shaft transmission: Suitable for some space installations with limited size, coaxial transmission or through-shaft transmission requirements, such as multi-pump series, in some applications, the mechanical system can be cylinderized or optimized.
3 )调节切换筒单方便: 改变摆盘的倾角就调节流量输出大小, 改变倾角 方向就改变了流量方向或者实现泵和马达的切换。 而原来的斜轴式柱塞泵则 要有很大的行程空间和驱动力才能实现。  3) Adjusting the switch tube is convenient: Change the tilt angle of the wobble plate to adjust the flow output size, change the tilt direction to change the flow direction or switch between the pump and the motor. The original inclined-axis plunger pump has a large stroke space and driving force to achieve.
4 )效率进一步提高: 增加的等速万向联轴器降低了一点效率, 但因为动 力轴不受弯矩力作用, 端面轴承只起定位作用, 原结构中需要三个重载轴承 来承受主轴所受的径向力, 轴向力和弯矩, 现在简化到一个重载轴承, 摩擦 功耗减小; 新结构比原来的转子摆动调速机构减少了一个配油盘和调速盘之 间的滑动配合面, 相应的泄漏减少, 容积效率提高; 这样, 总的效率还是要 高于一般变量斜轴泵。 附图说明  4) Further improvement of efficiency: The increased constant velocity universal joint reduces the efficiency, but because the power shaft is not affected by the bending moment force, the end bearing only plays a role, and the original structure requires three heavy-duty bearings to bear the main shaft. The radial force, axial force and bending moment are now simplified to a heavy-duty bearing, and the frictional power consumption is reduced. The new structure is reduced between the oil distribution plate and the speed control plate compared to the original rotor swing speed governing mechanism. The sliding mating surface, the corresponding leakage is reduced, and the volumetric efficiency is improved; thus, the overall efficiency is still higher than the general variable skew pump. DRAWINGS
图 1为现有的斜盘泵的结构示意图;  1 is a schematic structural view of a conventional swash plate pump;
图 2为图 1的 A-A剖视图; 图 3为现有斜轴泵的结构示意图; Figure 2 is a cross-sectional view taken along line AA of Figure 1; 3 is a schematic structural view of a conventional oblique shaft pump;
图 4为本发明的结构原理图;  Figure 4 is a schematic structural view of the present invention;
图 5为本发明的实施例 1的主视结构示意图;  Figure 5 is a front view showing the structure of a first embodiment of the present invention;
图 6为图 5的 A- A剖视图;  Figure 6 is a cross-sectional view taken along line A-A of Figure 5;
图 7为图 6的 B- B剖视图;  Figure 7 is a cross-sectional view taken along line B-B of Figure 6;
图 8为本发明实施例 2的主视结构示意图;  8 is a schematic front view showing the structure of Embodiment 2 of the present invention;
图 9为球笼式等速万向联轴器装配结构示意图;  Figure 9 is a schematic view showing the assembly structure of the ball cage type constant velocity universal joint;
图 10为球笼式等速万向联轴器立体分解图。  Figure 10 is an exploded perspective view of a ball cage type constant velocity universal joint.
主要图号说明:  The main figure description:
1-壳体, 2-摆盘轴承, 3-主轴前支撑轴承挡圏, 4-主轴, 5-主轴密 封端盖, 6-主轴前支撑轴承, 7-摆盘, 8-组合轴承, 9-旋转斜盘及球笼 式等速万向联轴器外圈, 10 -球铰式柱塞組件之球头连杆和柱塞, 11 -球笼 式等速万向联轴器钢球及球笼及内圈, 12-万向联轴器内圈挡圈, 13-进 / 出油口, 14-转于缸体, 15-配油盘, 16-主轴后支撑轴承, 17-压紧力控 制油道, 18-后端盖, 19-压簧, 20-出 /进油口, 21-压簧档环及挡圈, 22泄漏油孔, 23-回程盘, 24-变量耳轴, 25-变量耳轴密封端盖, 26 -变 量耳轴固定座, 27-螺紋件, 28-变量油缸, 90-斜盘轴线, 41-主轴轴线, 111-内圈, 112-钢球, 113-保持架, 114-外圈。 具体实施方式  1-Shell, 2-Wheel Bearing, 3-Spindle Front Support Bearing, 4- Spindle, 5-Spindle Seal End, 6-Spindle Front Support, 7-Swing, 8-Combination, 9- Spiral swash plate and ball cage constant velocity universal joint outer ring, ball joint and plunger of 10 - ball joint plunger assembly, 11 - ball cage constant velocity universal coupling steel ball and ball Cage and inner ring, 12-million coupling inner ring retaining ring, 13-inlet/outlet port, 14-turn to cylinder block, 15-distribution oil pan, 16-spindle rear support bearing, 17-pressing force Control oil passage, 18-rear cover, 19-pressure spring, 20-out/inlet, 21-pressure spring retaining ring and retaining ring, 22 leaking oil hole, 23-return plate, 24-variable trunnion, 25 - variable trunnion seal end cap, 26 - variable trunnion mount, 27-threaded, 28-variable cylinder, 90-swashplate axis, 41-spindle axis, 111-inner ring, 112-steel ball, 113-retained Shelf, 114-outer ring. detailed description
参见图 4所示, 本发明的轴向柱塞泵或马达主要包括: 壳体 1; 主轴 4, 其转动支撑于壳体 1上; 具有多个柱塞孔的转子缸体 14, 其结合于主轴 4上, 由主轴 4带动其绕主轴轴线 41转动, 并且该转子缸体 14具有配油端面; 配 油盘 15, 其与转子缸体 14的配油端面相配合; 旋转斜盘 9, 其端面与转子缸 体 14的多个柱塞孔轴向相对设置, 并可绕与主轴轴线 41呈夹角的斜盘轴线 91转动; 多个柱塞组件 10, 其一端铰接于所述旋转斜盘 9端面上, 另一端滑 动设置在转子虹体 14的柱塞孔内; 等速万向联轴器 11 , 其设置于旋转斜盘 9 和主轴 4之间, 该等速万向联轴器 11在主轴 4和旋转斜盘 9之间传递扭矩, 并使得主轴 4和旋转斜盘 9分别绕呈夹角设置的主轴轴线 41和斜盘轴线 91 转动。 这样, 在本发明作为轴向柱塞泵使用时, 驱动主轴 4绕主轴轴线 41转 动, 通过等速万向联轴器 11能够带动旋转斜盘 9绕与该主轴轴线 41呈夹角 的斜盘轴线 91转动,使柱塞组件 10在转动缸体 14的柱塞孔内轴向往复运动, 从而形成转动虹体 14中的容积变化, 实现吸油和压油的过程, 也即实现了转 动机械能和液压能之间的转换。 在本发明作为轴向柱塞马达时, 在进入柱塞 孔中的液压油作用下, 旋转斜盘 9绕斜盘轴线 91转动, 通过等速万向联轴器 11带动主轴 4绕主轴轴线 41转动, 并同时带动与主轴 4结合的转子缸体 14 转动, 使柱塞组件 10在柱塞孔中做往复运动, 从而将液压能转为主轴的转动 机械能。 由于本发明的轴向柱塞泵或马达在作为泵使用或着作为液压马达使 用时, 其基本结构是相同的, 在本发明中主要以其作为泵使用的情况进行详 细说明。 Referring to FIG. 4, the axial piston pump or motor of the present invention mainly comprises: a housing 1; a main shaft 4 rotatably supported on the housing 1; and a rotor cylinder 14 having a plurality of plunger holes, which are coupled to On the main shaft 4, the main shaft 4 drives it to rotate about the main shaft axis 41, and the rotor cylinder 14 has an oil distribution end face; an oil distribution plate 15 which cooperates with the oil distribution end surface of the rotor cylinder block 14; the swash plate 9, which The end faces are axially disposed opposite the plurality of plunger bores of the rotor cylinder 14 and are rotatable about a swash plate axis 91 at an angle to the spindle axis 41; a plurality of plunger assemblies 10 having one end hinged to the swash plate 9 end faces, the other end slides The movable shaft is disposed in the plunger hole of the rotor rainbow body 14; the constant velocity universal joint 11 is disposed between the swash plate 9 and the main shaft 4, and the constant velocity universal joint 11 is in the main shaft 4 and the rotating shaft The torque is transmitted between the discs 9, and the main shaft 4 and the swash plate 9 are respectively rotated about the spindle axis 41 and the swash plate axis 91 which are disposed at an angle. Thus, when the present invention is used as an axial piston pump, the drive spindle 4 is rotated about the spindle axis 41, and the swash plate 9 can be driven by the constant velocity universal joint 11 around the swash plate at an angle to the spindle axis 41. The rotation of the axis 91 causes the plunger assembly 10 to reciprocate axially within the plunger bore of the rotating cylinder 14, thereby forming a volume change in the rotating rainbow body 14, thereby realizing the process of oil absorption and oil pressure, that is, achieving rotational mechanical energy and Conversion between hydraulic energy. When the present invention is used as an axial piston motor, the swash plate 9 is rotated about the swash plate axis 91 by the hydraulic oil entering the plunger hole, and the spindle 4 is driven around the spindle axis 41 by the constant velocity universal joint 11. Rotating, and simultaneously rotating the rotor cylinder 14 coupled with the main shaft 4, causes the plunger assembly 10 to reciprocate in the plunger bore, thereby converting hydraulic energy into rotational mechanical energy of the main shaft. Since the axial piston pump or motor of the present invention is used as a pump or as a hydraulic motor, its basic structure is the same, and it will be described in detail in the present invention mainly as a pump.
在本发明中, 在一个具体的例子中, 如图 4 - 7所示, 壳体 1和后端盖 18 通过螺纹连接在一起, 形成一个封闭的箱体; 主轴 9通过前后轴承 6、 16支 撑在箱体中。 所述配油盘 15上的进油槽、 出油槽分别和进出油口 13、 20连 通。 主轴 9依次穿过配油盘 15、 转子缸体 14、 压簧 19、 等速万向联轴器 11、 旋转斜盘 9 , 并从箱体一端经过密封端盖 5伸出。 其中, 转子虹体 14通过花 · 键周向固定在主轴 4上, 并通过套在主轴 4上的压簧 19压紧在配油盘 15上, 实现转子缸体 14和配油盘 15之间的初始密封。 主轴 4转动, 在经过花键带 '动转子紅体 14转动的同时, 通过等速万向联轴器 11驱动旋转斜盘 9绕斜盘 轴线 91转动, 从而带动柱塞组件 10在转子缸体 4的柱塞孔中作往复运动, 形成柱塞孔中的容积变化, 并在配油盘 15 的配合下先后与进出油口 13 , 20 连通, 实现吸油和压油的过程, 也即实现了转动机械能和液压能之间的转换。  In the present invention, in a specific example, as shown in Fig. 4-7, the casing 1 and the rear end cover 18 are screwed together to form a closed casing; the main shaft 9 is supported by the front and rear bearings 6, 16 In the box. The oil inlet groove and the oil discharge groove on the oil distribution plate 15 are respectively connected to the inlet and outlet ports 13, 20. The main shaft 9 sequentially passes through the oil distribution plate 15, the rotor cylinder 14, the compression spring 19, the constant velocity universal joint 11, the swash plate 9, and protrudes from one end of the casing through the sealed end cover 5. Wherein, the rotor rainbow body 14 is fixed on the main shaft 4 by the flower key, and is pressed on the oil distribution plate 15 by the compression spring 19 sleeved on the main shaft 4, thereby realizing the relationship between the rotor cylinder 14 and the oil distribution plate 15. The initial seal. The spindle 4 rotates, and the swash plate 9 is driven to rotate about the swash plate axis 91 by the constant velocity universal joint 11 while rotating through the spline belt 'moving rotor red body 14 to drive the plunger assembly 10 in the rotor cylinder. The plunger hole of the 4 reciprocates to form a volume change in the plunger hole, and is connected with the inlet and outlet ports 13 and 20 in cooperation with the oil distribution plate 15, thereby realizing the process of oil absorption and oil pressure, that is, realizing Rotation between mechanical energy and hydraulic energy.
在本发明中, 等速万向联轴器 11可采用球笼式、 半角球笼式、 球铰式、 球叉式等等速万向联轴器, 在本发明中主要以球笼式等速万向联轴器为例进 行详细说明, 其他等速万向联轴器如半角球笼式、 球铰式、 球叉式等, 虽然 与球笼式万向联轴器相比结构相对复杂一些, 只要空间尺寸允许, 也均可使 用, 在此不再"" -一详述。 如图 5 - 10所示, 在等速万向联轴器 11为球笼式等 速万向联轴器的例子中, 球笼式等速万向联轴器 11由带外球道的内圈 111、 偶数个钢球 112、 保持架 113以及带内球道的外圏 114所组成,其中外圈 114 与旋转斜盘 9相结合, 内圏 111结合于主轴 4上, 从而在主轴 4带动转动内 圈 111绕主轴轴线 41转动时, 能够带动与外圈 114结合的旋转斜盘 9绕与主 轴轴线 41具有夹角的斜盘轴线 91 (即外圈 114的转动轴线)转动。 作为一个 具体的例子, 可将外圈和旋转斜盘 9 ^内孔合二为一从而将外圈 114一体形 成于旋转斜盘 9上, 以节省径向空间尺寸。 而内圈 111也可以和主轴 4合二 为一从而一体形成在主轴 4上, 但考虑到加工的工艺性和安装的可行性, 在 本实施例中分开设置, 通过花键与主轴 4周向固定连接, 并通过轴上挡圈 21 作轴向定位。 如图 9 所示, 根据球笼式等速万向联轴器原理, 内圈球心和外 圈球心均应位于主轴轴线 41上, 并等距分列于等速万向联轴器 11的中心点 两侧。 保持架 113将偶数个钢球 112限定在同一平面内, 而且该平面也通过 联轴器中心点。 In the present invention, the constant velocity universal joint 11 can be a ball cage type, a half angle cage type, a ball joint type, In the present invention, a ball-cranked constant velocity universal joint is mainly described as an example, and other constant velocity universal joints such as a half-angle ball cage and a ball joint are described in detail. Type, ball fork type, etc. Although the structure is relatively complicated compared with the ball cage type universal coupling, as long as the space size allows, it can be used, and will not be detailed here. As shown in Fig. 5 - 10, in the example in which the constant velocity universal joint 11 is a ball cage type constant velocity universal joint, the ball type constant velocity universal joint 11 is composed of an inner ring of an outer ball path. 111, an even number of steel balls 112, a cage 113 and an outer casing 114 with an inner ballway, wherein the outer ring 114 is combined with the swash plate 9, and the inner cymbal 111 is coupled to the main shaft 4 so as to be driven by the main shaft 4 When the ring 111 is rotated about the spindle axis 41, the swash plate 9 coupled with the outer ring 114 can be rotated about the swash plate axis 91 (i.e., the rotational axis of the outer ring 114) having an angle with the spindle axis 41. As a specific example, the outer ring and the swash plate 9^ inner hole may be combined into one to integrally form the outer ring 114 on the swash plate 9 to save radial space size. The inner ring 111 can also be integrated with the main shaft 4 to be integrally formed on the main shaft 4, but in consideration of the processability and the feasibility of installation, it is separately disposed in the present embodiment, and is splined with the main shaft 4 It is fixedly connected and axially positioned by the upper retaining ring 21. As shown in Fig. 9, according to the principle of the ball cage type constant velocity universal joint, the inner circle center and the outer ring center should be located on the spindle axis 41, and equidistantly arranged in the constant velocity universal joint 11 The center points are on both sides. The cage 113 defines an even number of steel balls 112 in the same plane, and the plane also passes through the center point of the coupling.
作为一个可选的具体例子, 本发明中的多个柱塞组件 10可为球铰式柱塞 組件, 其由两端具有球头的球头连杆和柱塞组成, 中间开有油孔, 引入压力 油润滑两端的球头, 其结构与斜轴泵的柱塞组件相同。 旋转斜盘 9 的右端均 匀分布有中心点位于同一平面的多个球窝, 柱塞组件 10的球头端嵌入并通过 回程盘 23限定在旋转斜盘 9的球窝中, 柱塞组件 10的柱塞端伸入到转子缸 体 14的柱塞孔中, 柱塞组件 10的个数与旋转斜盘 9上球窝的个数以及转子 上的柱塞孔的个数相等。 等速万向联轴器 11的中心点和旋转斜盘 9上多个球 窝的中心平面与主轴轴线的交点重合。 '  As an optional specific example, the plurality of plunger assemblies 10 of the present invention may be a ball joint type plunger assembly, which is composed of a ball joint rod and a plunger having a ball end at both ends, and an oil hole is opened in the middle. The pressure head is introduced to lubricate the ball ends at both ends, and the structure is the same as that of the inclined shaft pump. The right end of the swash plate 9 is evenly distributed with a plurality of ball sockets whose center points are located in the same plane, and the ball end of the plunger assembly 10 is embedded and defined by the return disk 23 in the ball socket of the swash plate 9, the plunger assembly 10 The plunger end projects into the plunger bore of the rotor cylinder block 14. The number of plunger assemblies 10 is equal to the number of sockets on the swash plate 9 and the number of plunger holes in the rotor. The center point of the constant velocity universal joint 11 and the center plane of the plurality of balls on the swash plate 9 coincide with the intersection of the spindle axes. '
在本发明中, 如图 4 - 8所示, 壳体 1的中间壳体与前端盖可为整体式结 构,用铸铁铸造或者合金铝压铸而成,而后端盖 18通过螺紋与中间壳体连接。 当然也可以采用其他结构形式, 比如中间壳体与前端盖为分体式, 该前端盖 和中间壳体通过螺纹连接在一起。 整体式的强度高而加工难度大, 后者则相 反, 各有优势。 In the present invention, as shown in FIG. 4-8, the intermediate casing and the front end cover of the casing 1 may be an integral knot. The structure is cast in cast iron or alloyed aluminum, and the rear end cover 18 is connected to the intermediate casing by threads. Of course, other structural forms are also possible. For example, the intermediate casing and the front end cover are separated, and the front end cover and the intermediate casing are screwed together. The overall strength is high and the processing is difficult, while the latter is the opposite, each has its own advantages.
如图 4 - 7所示, 作为本发明的一个可选实施例, 在实施例 1中, 本发明 的轴向柱塞泵或马达能够进行变量调节, 所述的旋转斜盘 9 可通过能同时承 受径向力、 轴向力和弯矩的斜盘轴承 8嵌入一摆盒 7中, 该摆盘 7通过摆盘 轴承 2支撑于壳体 1上, 该摆盘轴承 1的的转动轴线垂直于主轴轴线 41并通 过等速万向联轴器 11的中心, 即摆盘 7只能在平行于主轴轴线 41所在平面 内绕等速万向联轴器 11中心摆动; 从而能够通过使摆盘 7偏转来调节旋转斜 盘 9的倾斜角 (即斜盘轴线 91相对于主轴轴线 41的倾斜角), 从而实现变量 调节。 在实施例 1中, 如图 4 - 7所示, 在所述摆盘 7可上连接有调节该摆盘 7偏转角度的变量调节机构, 由于等速万向联轴器 11把主轴 4的旋转运动和 力矩传递给绕斜盘轴线 91转动的旋转斜盘 9 , 这样, 通过变量机构驱动摆盘 7摆动改变旋转斜盘 9的倾角即可很方便的实现泵或马达的变量调节。  As shown in Fig. 4-7, as an alternative embodiment of the present invention, in the first embodiment, the axial piston pump or motor of the present invention is capable of variable adjustment, and the swash plate 9 can simultaneously The swash plate bearing 8 which is subjected to radial force, axial force and bending moment is embedded in a pendulum case 7, which is supported by the oscillating disc bearing 2 on the housing 1, the axis of rotation of which is perpendicular to The spindle axis 41 passes through the center of the constant velocity universal joint 11, i.e., the wobble plate 7 can only swing about the center of the constant velocity universal joint 11 in a plane parallel to the spindle axis 41; The deflection is adjusted to adjust the inclination angle of the swash plate 9 (i.e., the inclination angle of the swash plate axis 91 with respect to the spindle axis 41), thereby realizing variable adjustment. In the first embodiment, as shown in FIG. 4-7, a variable adjustment mechanism for adjusting the deflection angle of the wobble plate 7 is connected to the wobble plate 7, since the constant velocity universal joint 11 rotates the main shaft 4 The movement and the torque are transmitted to the swash plate 9 which is rotated about the swash plate axis 91. Thus, the variable adjustment of the pump or the motor can be conveniently realized by the variable mechanism driving the wobble plate 7 to swing and change the inclination of the swash plate 9.
如图 4 - 6所示, 在该实施例 1中, 摆盘 7为上下两个不完整的圆柱面, 通过摆盘轴承 2支撑在壳体 1上,右端有阶梯形内圆柱面,供嵌入斜盘轴承 8。 作为变量调节机构的一个例子, 如图 6 -图 7所示, 变量调节机构可为耳轴式 外变量调节, 其包括连接于摆盘 7上的耳轴 24和驱动耳轴 24转动的驱动机 构, 变量耳轴 24的转动轴线与摆盘 7的摆动轴线重合, 从而通过外设驱动机 构带动耳轴 24旋转来实现变量调节。 在该例子中, 可在摆盘 7的一侧通过螺 : 紋件 27安装有变量耳轴座 26, 该变量耳轴 24通过花键或者平键与耳轴座 26 周向固定连接从而将变量耳轴 24安装在摆盘 7上。 这样, 转动耳轴 24就可 以驱动摆盘 7摆动, 不但结构简单, 也比较直观。 作为变量调节机构的另一 个例子, 如图 4所示, 变量调节机构也可为变量油缸 28 , 该变量油缸 28的活 塞连接于摆盘 7上, 从而通过该活塞的伸缩来驱动摆盘 7偏转, 从而实现变 量调节。 当然该变量调节机构还可以有很多其他方式, 可以借用各种斜盘泵 中的变量机构, 只要能够通过该变量调节机构改变摆盘 7 的偏转角度即可, 在此不再 详述。 As shown in FIG. 4-6, in the first embodiment, the wobble plate 7 is an upper and lower two incomplete cylindrical faces supported by the wobble plate bearing 2 on the casing 1, and the right end has a stepped inner cylindrical surface for embedding. Swash plate bearing 8. As an example of the variable adjustment mechanism, as shown in FIGS. 6-7, the variable adjustment mechanism may be an trunnion external variable adjustment including a trunnion 24 coupled to the wobble plate 7 and a drive mechanism for driving the trunnion 24 to rotate. The axis of rotation of the variable trunnion 24 coincides with the axis of oscillation of the wobble plate 7, thereby effecting variable adjustment by rotating the trunnion 24 by the peripheral drive mechanism. In this example, may be on one side of the wobble plate 7 by the screw: variable profile member 27 is attached to the trunnion seat 26, the variable circumferentially trunnion 24 26 is fixedly connected by a spline or a flat key so as to seat the trunnion variable The trunnion 24 is mounted on the wobble plate 7. Thus, turning the trunnion 24 can drive the wobble plate 7 to swing, which is not only simple in structure but also relatively intuitive. As another example of the variable adjustment mechanism, as shown in FIG. 4, the variable adjustment mechanism may also be a variable cylinder 28, the piston of the variable cylinder 28 being coupled to the wobble plate 7, thereby driving the wobble plate 7 to be deflected by the expansion and contraction of the piston. To achieve change Quantity adjustment. Of course, the variable adjustment mechanism can also have many other ways, and the variable mechanism in the various swash plate pumps can be borrowed, as long as the deflection angle of the wobble plate 7 can be changed by the variable adjustment mechanism, which will not be described in detail herein.
如图 5 - 6所示, 在实施例 1中的摆盘轴承 2可为上下对称的两个月牙形 滚针轴承,其转动轴线垂直于主轴 4的轴线,并通过等速万向联轴器 11中心。 该轴承的外圈固定在壳体 1的轴承座上, 内圈固定在摆盘 7左端的圆柱面上, 或者与该圆柱面合二为一。 该轴承的作用是将摆盘 7 所受推力传递到壳体 1 上, 并减少摆盘 7 的摆动阻力。 该轴承也可以是其他类型的轴承, 比如滑动 轴承等。  As shown in FIG. 5-6, the wobble bearing 2 in Embodiment 1 can be two crescent-shaped needle bearings which are vertically symmetrical, the axis of rotation of which is perpendicular to the axis of the main shaft 4, and passes through the constant velocity universal joint. 11 center. The outer ring of the bearing is fixed to the bearing housing of the housing 1, and the inner ring is fixed to the cylindrical surface of the left end of the wobble plate 7, or is combined with the cylindrical surface. The function of the bearing is to transmit the thrust of the wobble plate 7 to the casing 1 and reduce the swinging resistance of the wobble plate 7. The bearing can also be other types of bearings, such as plain bearings.
本该实施例 1中, 旋转斜盘 9左端可设有喇叭口内孔, 供主轴 4通过, 并在随摆盘 7摆动时不与主轴 4干涉, 旋转斜盘 9左端还有外圓柱面, 用以 安装斜盘轴承 8,旋转斜盘 9右端平面有多个中心点位于同一平面的球窝,球 窝个数通常为奇数个, 如 5-11个, 旋转斜盘 9右端中间为球形孔, 并刻有沿 主轴 4方向的内球道, 作为球笼式等速万向联轴器 11的外圈。  In the first embodiment, the left end of the swash plate 9 can be provided with a bell mouth inner hole for the spindle 4 to pass, and does not interfere with the main shaft 4 when swinging with the wobble plate 7, and the left end of the swash plate 9 has an outer cylindrical surface. To install the swash plate bearing 8, the right end plane of the swash plate 9 has a plurality of ball sockets whose center points are located in the same plane, and the number of ball sockets is usually an odd number, such as 5-11, and the center of the right end of the swash plate 9 is a spherical hole. The inner ball path in the direction of the main shaft 4 is engraved as the outer ring of the ball cage type constant velocity universal joint 11.
如图 8所示, 作为本发明的另一个实施例, 在实施例 2中, 本发明的轴 向柱塞泵或马达也可适用于定量泵, 由于无需变量调节, 实施例 1中摆盘 7、 摆盘轴承 2以及变量机构均可以省略, 将旋转斜盘 7通过斜盘轴承 8直接支 撑在壳体 1的斜面上, 整个结构将非常简单紧凑。  As shown in Fig. 8, as another embodiment of the present invention, in Embodiment 2, the axial piston pump or motor of the present invention is also applicable to a metering pump, and since the adjustment of the variable is not required, the wobble plate 7 of Embodiment 1 The wobble plate bearing 2 and the variable mechanism can be omitted. The swash plate 7 is directly supported on the inclined surface of the casing 1 through the swash plate bearing 8, and the entire structure will be very simple and compact.
本发明中的重要摩擦面可经过镀膜或者涂膜处理, 如镀二硫化钼, 减少 摩擦损失,'提高效率和寿命。  The important friction surface in the present invention can be subjected to coating or coating treatment, such as molybdenum disulfide plating, to reduce friction loss, and to improve efficiency and life.
本发明中的的斜盘支撑轴承 8 需要承受来自斜盘的轴向力, 径向力和翻 转力矩, 因此可选用滚针 /圆柱(锥)滚子推力轴承的组合轴承, 也可以选用 具有同样功能的其他类型的轴承或者组合轴承。  The swash plate support bearing 8 of the present invention needs to withstand the axial force, the radial force and the turning moment from the swash plate, so that the combined bearing of the needle/cylinder (cone) roller thrust bearing can be selected, and the same can be selected. Other types of bearings or combination bearings that function.
在本发明中, 如图 4 - 6及图 8所示, 主轴 4的前端带花键或者平键, 与 其他原动机或者工作机相连。 主轴 4中间有花键分别和等速万向联轴器 11和 转子缸体 14作周向固定连接, 带动旋转斜盘 9和转子缸体 14转动, 传递扭 矩。 主轴 4中间通过压簧挡圈 21和压簧座支撑碟形压簧 I 9, 压簧 19也可以 是柱状螺旋弹簧。 弹簧的预压力通常采用剩佘压力法计算, 以保证转子缸体 14和配油盘 15之间的可靠密封为原则。 为更方便的调节转子紅体 14和配油 盘 15之间的压力, 在主轴 4右端开有油孔和径向油道, 从泵体外引入压力油 作用在转子虹体 14右端面上, 调节外接压力油压力, 就可以调节转子缸体 14 和配油盘 15之间的压力, 以满足该泵在不同工况下有更高的总体效率。 In the present invention, as shown in Figs. 4-6 and 8, the front end of the main shaft 4 is splined or flat-keyed, and is connected to other prime movers or working machines. The main shaft 4 has splines in the middle and the constant velocity universal joint 11 and the rotor cylinder 14 are circumferentially fixedly connected, and the swash plate 9 and the rotor cylinder 14 are rotated to transmit the twist. Moment. The middle of the main shaft 4 supports the disc-shaped compression spring I 9 through the compression spring retaining ring 21 and the compression spring seat, and the compression spring 19 can also be a cylindrical coil spring. The preload of the spring is usually calculated using the residual pressure method to ensure a reliable seal between the rotor cylinder 14 and the oil distribution plate 15. In order to more conveniently adjust the pressure between the rotor red body 14 and the oil distribution plate 15, an oil hole and a radial oil passage are opened at the right end of the main shaft 4, and pressure oil is introduced from the pump body to act on the right end surface of the rotor rainbow body 14, and is adjusted. With external pressure oil pressure, the pressure between the rotor block 14 and the oil distribution plate 15 can be adjusted to meet the higher overall efficiency of the pump under different operating conditions.
如图 4 - 6及图 8所示, 本发明中的转子虹体 14可为一圆柱体, 沿周向 均布有多个柱塞孔, 与柱塞组件 10的柱塞形成紧密的动配合。 如图 5、 图 8 所示, 该转子鉦体 14的配油端面为球面, 其与球面配油盘.15紧密配合从而 形成球面配合, 具有良好的自定心作用。 转子缸体 14可由铜、 球墨铸铁、 铸 钢、 锻钢等材料制成, 在柱塞孔内表面和配油球面作减摩耐磨处理, 如嵌套 或者镀层。 考虑到旋转斜盘 9中心需要安装等速万向联轴器 11, 在小排量泵 时其径向尺寸必然要增大, 此时可将转子虹体 14做成圆推形, 即左端直径比 右端直径大, 多个柱塞孔也呈锥形分布, 其中, 与柱塞組件 10配合端(即图 面中的左端) 的柱塞孔孔心所在圆直径大于另一端 (图面中的右端) 的柱塞 孔孔心所在圆直径。 这样, 就不必整体增大转于紅体 14的直径, 同时配油口 直径可以减小。 如图 4所示, 转子虹体 14配油端面也可以是平面形式, 加工 容易。  As shown in Figs. 4-6 and 8, the rotor rainbow body 14 of the present invention may be a cylinder having a plurality of plunger holes circumferentially distributed to form a close dynamic fit with the plunger of the plunger assembly 10. As shown in Fig. 5 and Fig. 8, the oil distribution end face of the rotor body 14 is a spherical surface, which is closely matched with the spherical oil distribution plate. 15 to form a spherical fit, and has a good self-centering effect. The rotor cylinder 14 can be made of copper, ductile iron, cast steel, forged steel, etc., and is worn on the inner surface of the plunger hole and the oil spherical surface, such as nesting or plating. Considering that the constant velocity universal joint 11 needs to be installed in the center of the swash plate 9, the radial dimension of the small displacement pump must be increased. At this time, the rotor rainbow body 14 can be rounded, that is, the diameter of the left end. Larger than the right end, the plurality of plunger holes are also tapered, wherein the diameter of the hole of the plunger hole at the mating end of the plunger assembly 10 (ie, the left end in the drawing) is larger than the other end (in the drawing) The diameter of the circle at the right end of the plunger hole. Thus, it is not necessary to increase the diameter of the red body 14 as a whole, and the diameter of the oil distribution port can be reduced. As shown in Fig. 4, the end face of the rotor rainbow body 14 can also be in the form of a flat surface, which is easy to process.
下面结合一个排量为 16 1 /r , 额定压力为 35Mpa的本发明实施例 1所描 述的变量泵的具体参数计算来进一步阐述本发明的结构尺寸特征。  The structural size characteristics of the present invention will be further explained below in connection with the calculation of the specific parameters of the variable pump described in Embodiment 1 of the present invention having a displacement of 16 1 /r and a rated pressure of 35 MPa.
设该泵的柱塞个数为 7个, 则每个柱塞的有效容积为 2. 3ml , 浩塞最大行 程为 1. 8-2. Ocm, 则柱塞的直径为 12 - 13mm。 柱塞中心所在圆周的直径决定 于摆盘 7的摆角。 根据经验选择摆角为 20度, 可计算得到柱塞中心所在圆周 的直径应当为 56 mm。 转子缸体 14的外径为 75腿 x 40mm。 该泵的输出额定 扭矩为 89Nm, 采用普通钢材料的动力轴 (主轴 4 ) 的直径在 I 5 - 2 Oram即可。 考虑到等速万向联轴器 11本身的强度, 尺寸与角度限制、 以及动力轴的强度 和刚度, 将转子虹体 14做成雉形, 转子大端直径为 82麵, 小端直径为 72瞧, 旋转斜盘 9的直径为 85mm,摆盘 7的直径为 100mm, 则整个泵的尺寸为 120隱 X 150讓(不含轴端伸出长度)。 很显然, 该泵的尺寸和重量要比同排量的斜 盘泵小, 更比斜轴泵小很多。 5厘米。 The plunger has a diameter of 12 - 13mm, the effective volume of each plunger is 2. 3ml, the maximum stroke of the Haoshen is 1. 8-2. Ocm, the diameter of the plunger is 12 - 13mm. The diameter of the circumference of the center of the plunger is determined by the swing angle of the wobble plate 7. According to experience, the swing angle is 20 degrees, and the diameter of the circumference of the plunger center can be calculated to be 56 mm. The outer diameter of the rotor cylinder 14 is 75 legs x 40 mm. The output torque of the pump is 8 9 Nm, and the diameter of the power shaft (spindle 4) made of ordinary steel material is I 5 - 2 Oram. Taking into account the strength of the constant velocity universal joint 11 itself, size and angle limits, and the strength of the power shaft And the rigidity, the rotor rainbow body 14 is formed into a 雉 shape, the rotor has a large end diameter of 82 faces, the small end diameter is 72 瞧, the swash plate 9 has a diameter of 85 mm, and the wobble plate 7 has a diameter of 100 mm, and the entire pump is sized. For 120 hidden X 150 let (without shaft end extended length). Obviously, the size and weight of the pump is smaller than that of the same displacement swash pump, and much smaller than the inclined shaft pump.

Claims

权利要求书 Claim
1、 一种轴向柱塞泵或马达, 其包括:  1. An axial piston pump or motor comprising:
壳体;  Housing
主轴, 其转动支撑于.壳体上;  a spindle that is rotatably supported on the housing;
具有多个柱塞孔的转子虹体, 其结合于主轴上, 由主轴带动其绕主轴轴 线转动, 并且该转子缸体具有配油端面;  a rotor rainbow body having a plurality of plunger holes, which is coupled to the main shaft, is driven by the main shaft to rotate about the main shaft, and the rotor cylinder has an oil distribution end surface;
配油盘, 其与转子紅体的配油端面相配合;  An oil distribution plate, which cooperates with an oil distribution end surface of the rotor red body;
旋转斜盘, 其端面与转子缸体的多个柱塞孔轴向相对设置, 并能够绕与 主轴轴线呈夹角的斜盘轴线转动;  a swash plate having an end surface axially disposed opposite to the plurality of plunger holes of the rotor cylinder and rotatable about an axis of the swash plate at an angle to the axis of the spindle;
多个柱塞组件, 其一端铰接于所述旋转斜盘端面上, 另一端滑动设置在 转子缸体的柱塞孔内;  a plurality of plunger assemblies, one end of which is hinged to the end surface of the swash plate, and the other end of which is slidably disposed in the plunger hole of the rotor cylinder;
等速万向联轴器, 其设置于旋转斜盘和主轴之间, 该等速万向联轴器在 主轴和旋转斜盘之间传递扭矩, 并使得主轴和旋转斜盘分别绕呈夹角设置的 主轴轴线和斜盘轴线转动。  The constant velocity universal joint is disposed between the swash plate and the main shaft, and the constant velocity universal joint transmits torque between the main shaft and the swash plate, and the main shaft and the swash plate are respectively disposed at an angle The set spindle axis and the swashplate axis rotate.
2、 如权利要求 1所述的轴向柱塞泵或马达, 其特征在于, 所述等速万向 联轴器为球笼式等速万向联轴器、 半角球笼式等速万向联轴器、 球铰式等速 万向联轴器或球叉式等速万向联轴器。  2. The axial piston pump or motor according to claim 1, wherein the constant velocity universal joint is a ball cage type constant velocity universal joint, a half angle cage type constant velocity universal joint Couplings, ball joint type constant velocity universal joints or ball fork type constant velocity universal joints.
3、 如权利要求 2所述的轴向柱塞泵或马达, 其特征在于, 所述的球鬼式 等速万向联轴器包括带外球道的内圏、 偶数个钢球、 保持架以及带内球道的 外圈, 所述的钢球安装在保持架上并位于内球道和外球道内, 所述的内圈结 合于主轴上, 所述的外圈结合于旋转斜盘上从而通过球笼式等速万向联轴器 使主轴和旋转斜盘分别绕呈夹角的主轴轴线和斜盘轴线转动。  3. The axial piston pump or motor of claim 2, wherein the ball-ghost constant velocity universal joint comprises an inner ball with an outer ballway, an even number of steel balls, a cage, and An outer ring with an inner ballway, the steel ball is mounted on the cage and located in the inner and outer fairways, the inner ring is coupled to the main shaft, and the outer ring is coupled to the swash plate to pass the ball The cage constant velocity universal joint rotates the main shaft and the swash plate around the spindle axis and the swash plate axis at an angle.
4、 如权利要求 3所述的轴向柱塞泵或马达, 其特征在于, 所述的外圈一 体形成在旋转斜盘上。  The axial piston pump or motor according to claim 3, wherein said outer ring is integrally formed on the swash plate.
5、 如权利要求 1 所述的轴向柱塞泵或马达, 其特征在于, 所述旋转斜盘 通过斜盘轴承支撑于壳体上。 5. The axial piston pump or motor of claim 1 wherein said swash plate is supported on the housing by a swash plate bearing.
6、 如权利要求 1 所述的轴向柱塞泵或马达, 其特征在于, 所述的旋转斜 盘通过斜盘轴承支撑于一摆盘上, 该摆盘通过摆盘轴承支撑于所述壳体上, 该摆盘轴^^的的转动轴线垂直于主轴轴线并通过等速万向联轴器的中心。 6. The axial piston pump or motor according to claim 1, wherein the swash plate is supported on a wobble plate by a swash plate bearing, and the wobble plate is supported by the wobble plate bearing Body, the axis of rotation of the wobble plate shaft is perpendicular to the spindle axis and passes through the center of the constant velocity universal joint.
7、 如权利要求 6所述的轴向柱塞泵或马,达, 其特征在于, 在所述摆盘上 连接有调节该摆盘偏转角度的变量调节机构, 从而通过摆盘的偏转角度的变 化使支撑于其上的旋转斜盘的斜盘轴线与主轴的夹角变化。  The axial piston pump or the horse according to claim 6, wherein a variable adjustment mechanism for adjusting a deflection angle of the wobble plate is connected to the wobble plate, thereby passing a deflection angle of the wobble plate. The change changes the angle between the axis of the swash plate and the main shaft of the swash plate supported thereon.
8、 如权利要求 7所述的轴向柱塞泵或马达, 其特征在于, 所述的变量调 节机构为变量油缸, 该变量油缸的 ^塞连接于摆盘上, 从而通过该活塞的伸 缩来驱动摆盘偏转。  8. The axial piston pump or motor according to claim 7, wherein the variable adjustment mechanism is a variable oil cylinder, and the plug of the variable oil cylinder is coupled to the wobble plate so as to be expanded and contracted by the piston. The drive wobble plate is deflected.
9、 如权利要求 7所述的轴向柱塞泵或马达, 其特征在于 所述变量调节 机构为耳轴式变量机构, 其包括连接于摆盘上的耳轴和驱动该耳轴转动的驱 动机构, 该耳轴的转动轴线与摆盘转动轴线重合, 从而通过转动耳轴来驱动 摆盘偏转。 ,  9. An axial piston pump or motor according to claim 7 wherein said variable adjustment mechanism is an trunnion type variable mechanism comprising a trunnion coupled to the wobble plate and a drive for driving the trunnion to rotate The mechanism, the axis of rotation of the trunnion coincides with the axis of rotation of the wobble plate, thereby driving the wobble plate deflection by rotating the trunnion. ,
10、 如权利要求 1 所述的轴向柱塞泵或马达, 其特征在于, 所述的转子 缸体为锥形, 其临近于旋转斜盘的一端的直径大于另一端的直径。  The axial piston pump or motor according to claim 1, wherein said rotor cylinder is tapered, and a diameter of one end adjacent to the swash plate is larger than a diameter of the other end.
11、 如权利要求 10所述的轴向柱塞泵或马达, 其特征在于, 所述的转子 虹体上的多个柱塞孔也呈锥形分布。  11. The axial piston pump or motor of claim 10, wherein the plurality of plunger holes in the rotor body are also tapered.
12、 如权利要求 1 所述的轴向柱塞泵或马达, 其特征在于, 所述的柱塞 组件为球铰式柱塞组件, 其包括两端具有球头的球头连杆和柱塞, 在所述的 旋转斜盘设有球窝, 该球头连杆的一端球头设置于球窝中与旋转斜盘形成球 铰连接, 另一端球头设置于柱塞内与柱塞形成球 ¾接, 柱塞滑动设置于柱 塞孔内。  12. The axial piston pump or motor of claim 1 wherein said plunger assembly is a ball jointed plunger assembly including a ball joint and a plunger having ball ends at both ends a ball socket is arranged on the swash plate, and a ball end of the ball end link is disposed in the ball socket to form a ball joint connection with the swash plate, and the other end ball head is disposed in the plunger to form a ball with the plunger 3⁄4, the plunger slides in the plunger hole.
13、 如权利要求 12所述的轴向柱塞泵或马达, 其特征在于, 在该球头连 杆和柱塞的中间开有连通于柱塞孔的油孔, 从而引入压力油润滑两端的球头。  13. The axial piston pump or motor according to claim 12, wherein an oil hole communicating with the plunger hole is opened in the middle of the ball joint and the plunger, thereby introducing pressure oil to lubricate both ends Ball head.
14、 如权利要求 1 所述的轴向柱塞泵或马达, 其特征在于, 所述多个柱 塞组件在旋转斜盘上的铰接中心位于同一平面上, 并且该平面与主轴轴线的 交点与等速万向联轴器的中心重合。 14. The axial piston pump or motor of claim 1 wherein: said plurality of plunger assemblies are located on a same plane on a hinge center of the swash plate, and the plane and the spindle axis The intersection coincides with the center of the constant velocity universal joint.
15、 如权利要求 1 所述的轴向柱塞泵或马达, 其特征在于, 该转子缸体 在主轴上通过压簧和压簧挡圈轴向定位, 在主轴的端部开设有油孔和径向油 道, 从而通过向径向油道内注入压力油来调节转子缸体与配油盘之间的压力。  15. The axial piston pump or motor according to claim 1, wherein the rotor cylinder is axially positioned on the main shaft by a compression spring and a compression spring retaining ring, and an oil hole is formed at an end of the main shaft. A radial oil passage that regulates the pressure between the rotor cylinder and the oil distribution plate by injecting pressurized oil into the radial oil passage.
16、 如权利要求 1 所述的轴向柱塞泵或马达, 其特征在于, 所述转子缸 体的配油端面为球面, 所迷配油盘与该配油端面形成球面配合。  The axial piston pump or motor according to claim 1, wherein the oil distribution end surface of the rotor cylinder is a spherical surface, and the oil distribution plate of the rotor body forms a spherical fit with the oil distribution end surface.
17、 如权利要求 5或.6所述的轴向柱塞泵或马达, 其特征在于, 所述的 斜盘轴承为滚针轴承与圆柱或圆锥滚子推力轴承的组合轴承。  The axial piston pump or motor according to claim 5 or claim 6, wherein said swash plate bearing is a combined bearing of a needle bearing and a cylindrical or tapered roller thrust bearing.
18、 如权利要求 6 所述的轴向柱塞泵或马达, 其特征在于, 所述的摆盘 轴承为月牙形滚针轴承。  18. An axial piston pump or motor according to claim 6 wherein said wobble plate bearing is a crescent-shaped needle bearing.
PCT/CN2007/000807 2006-03-14 2007-03-13 An axial plunger pump or motor WO2007104257A1 (en)

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JP2008558621A JP2009529619A (en) 2006-03-14 2007-03-13 Axial plunger pump or motor
US12/231,783 US20090007773A1 (en) 2006-03-14 2008-09-05 Axial plunger pump or motor

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EP2012010A1 (en) 2009-01-07
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