WO2007026586A1 - Dispositif semi-conducteur organique à couche mince et son procédé de fabrication - Google Patents
Dispositif semi-conducteur organique à couche mince et son procédé de fabrication Download PDFInfo
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- WO2007026586A1 WO2007026586A1 PCT/JP2006/316537 JP2006316537W WO2007026586A1 WO 2007026586 A1 WO2007026586 A1 WO 2007026586A1 JP 2006316537 W JP2006316537 W JP 2006316537W WO 2007026586 A1 WO2007026586 A1 WO 2007026586A1
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- Prior art keywords
- electrode
- layer
- organic
- organic semiconductor
- thin film
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 170
- 239000010409 thin film Substances 0.000 title claims abstract description 59
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- 229910052454 barium strontium titanate Inorganic materials 0.000 description 1
- 229910002113 barium titanate Inorganic materials 0.000 description 1
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- 229910021523 barium zirconate Inorganic materials 0.000 description 1
- DQBAOWPVHRWLJC-UHFFFAOYSA-N barium(2+);dioxido(oxo)zirconium Chemical compound [Ba+2].[O-][Zr]([O-])=O DQBAOWPVHRWLJC-UHFFFAOYSA-N 0.000 description 1
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- RBTKNAXYKSUFRK-UHFFFAOYSA-N heliogen blue Chemical compound [Cu].[N-]1C2=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=NC([N-]1)=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=N2 RBTKNAXYKSUFRK-UHFFFAOYSA-N 0.000 description 1
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- 229910052759 nickel Inorganic materials 0.000 description 1
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- 229910052763 palladium Inorganic materials 0.000 description 1
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- 150000003222 pyridines Chemical class 0.000 description 1
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- MCJGNVYPOGVAJF-UHFFFAOYSA-N quinolin-8-ol Chemical class C1=CN=C2C(O)=CC=CC2=C1 MCJGNVYPOGVAJF-UHFFFAOYSA-N 0.000 description 1
- 150000003248 quinolines Chemical class 0.000 description 1
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- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
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- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 1
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- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
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- 239000012780 transparent material Substances 0.000 description 1
- TVIVIEFSHFOWTE-UHFFFAOYSA-K tri(quinolin-8-yloxy)alumane Chemical compound [Al+3].C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1 TVIVIEFSHFOWTE-UHFFFAOYSA-K 0.000 description 1
- 125000006617 triphenylamine group Chemical group 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/12—Deposition of organic active material using liquid deposition, e.g. spin coating
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K10/00—Organic devices specially adapted for rectifying, amplifying, oscillating or switching; Organic capacitors or resistors having potential barriers
- H10K10/40—Organic transistors
- H10K10/46—Field-effect transistors, e.g. organic thin-film transistors [OTFT]
- H10K10/462—Insulated gate field-effect transistors [IGFETs]
- H10K10/466—Lateral bottom-gate IGFETs comprising only a single gate
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/30—Organic light-emitting transistors
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/805—Electrodes
Definitions
- the present invention relates to an organic thin film semiconductor element using a compound having a carrier (hole or electron) transport property and having a semiconductor layer made of such a compound, and a method for producing the same.
- Light emitting devices that emit light by applying an electric field, for example, light emitting devices that utilize electroluminescence (hereinafter simply referred to as EL) due to recombination of carriers (holes or electrons) in a substance are known.
- EL electroluminescence
- an EL display device equipped with a display panel using an injection type organic EL element using an organic compound material has been developed.
- the organic EL element includes a red EL element having a structure emitting red light, a green EL element having a structure emitting green light, and a blue EL element having a structure emitting blue light.
- a color display device can be realized by arranging three organic EL elements that emit red, blue, and green RGB in a single pixel emission unit and arranging multiple pixels in a matrix on the panel.
- a display panel driving method using such a color display device a passive matrix driving type and an active matrix driving type are known.
- the active matrix drive type EL display device has advantages such as lower power consumption and less crosstalk between pixels compared to the passive matrix type display device, especially large screen display devices and high definition display devices.
- Suitable for '' On the display panel of the active matrix drive type EL display device the anode power line, the cathode power line, the scanning line responsible for horizontal scanning, and the data lines arranged across the scanning lines are arranged in a grid pattern. Is formed. RGB subpixels are formed at each RGB intersection of the scan line and data line.
- the scan line is connected to the gate of a field effect transistor (FET) for selecting the scan line
- the data line is connected to the drain
- the source is connected to the source.
- the gate of the light emitting drive FET is connected.
- a drive voltage is applied to the source of the light emission drive F E T through an anode power line, and the anode end of the EL element is connected to the drain D of the light emission drive F E T.
- a capacitor is connected between the gate and source of the light emission drive FET.
- a ground potential is applied to the cathode end of the EL element via the cathode power supply line. .
- organic light-emitting devices represented by organic EL devices
- organic EL devices are basically active devices that exhibit diode characteristics, and most of them are manufactured by passive matrix drive5.
- line-sequential driving requires instantaneously high brightness, and the limit number of scanning lines is limited, so it is difficult to obtain a high-definition display device.
- the auxiliary electrode, the insulating layer ', the anode, the organic functional layer including the light emitting layer, and the cathode are sequentially arranged on the substrate.
- 2002-343578 Proposed in the news In the light emitting device having such a configuration, an auxiliary electrode, an insulating layer, and an anode are sequentially provided on a substrate, an organic functional layer is formed by a vapor deposition method, and a cathode is provided.
- the organic functional layer is formed by the vapor deposition method, the anode is completely covered by the organic functional layer because the vapor deposition material flow is blocked by the anode depending on the angle between the vapor source and the vapor deposition surface.
- An object of the present invention is to provide a means for solving various problems mentioned above as an example.
- the organic thin film semiconductor device includes an auxiliary electrode provided on a substrate, an insulating layer provided on the auxiliary electrode, and an insulating layer provided on the insulating layer.
- the organic semiconductor material is formed by fluidization solidification treatment.
- the method for producing an organic thin film semiconductor device comprises a step of providing an auxiliary electrode on a substrate, a step of providing an insulating layer on the auxiliary electrode, and a first electrode on the insulating layer. And a carrier transporting organic semiconductor material in contact with the first electrode.
- a step of providing an organic semiconductor layer comprising: and a step of forming a second electrode supported by the organic semiconductor layer, wherein the step of providing the organic semiconductor layer comprises using a dry process method.
- the method includes a step of forming a thin film made of an organic semiconductor material, and a fluidization treatment step of the organic semiconductor material of the thin film.
- FIG. 1 is a partial cross-sectional view of an organic EL device according to the present invention.
- FIG. 2 is a partial sectional view of a modification of the organic EL device according to the present invention.
- FIG. 3 is a partial sectional view of a modification of the organic EL device according to the present invention.
- FIG. 4 is a partial sectional view of a modification of the organic EL device according to the present invention.
- FIG. 5 is a conceptual diagram for explaining the energy level of the organic EL device according to the present invention.
- FIG. 6 is a partial plan view of the organic EL device according to the present invention.
- FIG. 7 is an equivalent circuit diagram showing a sub-pixel light emitting part of the organic EL device according to the present invention.
- FIG. 8 is a partial sectional view for explaining a part of the manufacturing process of the organic EL device according to the present invention.
- FIG. 9 is a partial cross-sectional view for explaining the continuation of the step shown in FIG. 8 among the steps of manufacturing the organic EL device according to the present invention.
- FIG. 10 is a partial cross-sectional view for explaining the continuation of the process shown in FIG. 9 in the manufacturing process of the organic EL device according to the present invention.
- FIG. 11 is a partial sectional view of an organic thin film transistor according to the present invention.
- the organic EL element 1 includes five auxiliary electrodes 3 provided on a substrate 2.
- Substrate 2 materials include glass, quartz, polystyrene, etc. 'Not only translucent materials such as tic materials, but also non-transparent materials such as silicone A 1, thermosetting resins such as phenolic resins, thermoplastic resins such as polystrength Ponate, etc. can be used. Absent. '
- An insulating layer 4 is provided on the auxiliary electrode 3. Insulating layer 4, S I_ ⁇ 2, S i 3 N
- the 5 4 may be made of various insulating materials Ru representative of E, especially high have an inorganic oxide film of the dielectric constant is preferable.
- inorganic oxides include silicon oxide, aluminum oxide, tantalum oxide, titanium oxide, tin oxide, vanadium oxide, barium strontium titanate, barium zirconate titanate, lead zirconate titanate, and lead lanthanum titanate.
- Inorganic nitrides such as silicon nitride and aluminum nitride can also be suitably used.
- organic compound film 5 polyimide, polyamide, polyester, polyacrylate, photo-radical polymerization system, photo-curing resin of photothion polymerization system, or a copolymer containing acrylonitrile component, polyvinyl phenol, polyvinyl alcohol Nopolac resin and cyanoethyl pullulan, a polymer, a phosphazene compound containing an elastomer, and the like can also be used. .
- An anode 5 is provided on the insulating layer 4, and the anode 5 serves as a first electrode.
- the anode 5 has a smaller area than the cathode 8 described later. That is, the area of the surface of the cathode 5 facing the cathode 8 is smaller than the area of the surface of the cathode 8 facing the anode 5.
- the anode 5 may be formed in a comb shape, a saddle shape, or a lattice shape.
- the anode 5 is in contact with the organic semiconductor layer 6 made of a carrier transporting organic semiconductor material.
- the organic semiconductor layer 6 is composed of a hole injection layer, a hole transport layer, or a combination thereof. '
- the hole injection layer has a function of facilitating the injection of holes from the anode 5.
- a porphyrin derivative typified by copper phthalocyanine (CuP c), polyacene typified by betacene, and a polymer arylamine called burstamine typified by m-TDATA are used. be able to.
- a layer in which the conductivity is increased by mixing a porphyrin derivative, a triphenylamine derivative, or the like with Lewis acid tetrafluorotetracyanoquinodimethane (F4-TCNQ) can be used for the hole injection layer. At this time, the mixing ratio is preferably 5 to 95% by weight.
- polymer materials such as polyaniline (PAN I), polythiophene derivative (PEDOT), and poly (3-hexylthiophene) (P 3HT) can be used.
- the IE hole injection layer may be a mixed layer of these materials or a laminated layer.
- the hole transport rod has a function of stably transporting holes from the anode 5.
- Materials used for the hole transport layer include triphenyldiamine derivatives, styrylamine derivatives, amine derivatives having an aromatic condensed ring, carbazole derivatives, polymer materials such as polyvinyl carbazol and its derivatives, polythiophene, etc. Can be mentioned. Two or more of these compounds may be used in combination. Further, in general, it is preferable to use an organic semiconductor material having a higher ionization potential IP than the hole injection layer for the hole transport layer.
- the organic semiconductor layer 6 made of the material as described above is formed by a fluidization treatment process of the organic semiconductor material.
- fluidized solidification treatment refers to organic semiconductor by heating a thin film made of an organic semiconductor material to a temperature higher than the glass transition temperature of the organic semiconductor material or by exposing the thin film made of an organic semiconductor material to a vapor atmosphere of a solvent.
- Flow material ⁇ To solidify after moving.
- the organic semiconductor material By causing the organic semiconductor material to flow, the anode 5 is completely covered with the organic semiconductor layer 6.
- the step between the -top portion of the anode 5 and the surface of the insulator layer is covered by the organic semiconductor layer 6, and the step coverage characteristic of the organic semiconductor layer 6, so-called step coverage, is good.
- the organic semiconductor layer 6 is composed of a hole injection layer and a hole transport layer
- at least the hole injection layer is solidified after flowing the organic semiconductor material constituting the hole injection layer. Preferably it is formed.
- a light emitting layer 7 is provided above the organic semiconductor layer 6. That is, the light emitting layer 7 is supported by the organic semiconductor layer 6.
- the light emitting layer 7 contains 0 fluorescent material or phosphorescent material which is a compound having a light emitting function.
- fluorescent material include at least one compound selected from compounds such as those disclosed in JP-A 63-264692, such as quinacridone, J levrene, and styryl dyes.
- Examples of phosphorescent substances include App 1. Phy s. Let t., Vol. 5, Volume 5, Item 4, Organic Iridium Complex as in 1 '999, and Organic Platinum Complex. '
- a cathode 8 is provided above the light emitting layer 7, and the cathode 8 serves as a second electrode.
- the cathode 8, the anode 5 and the auxiliary electrode 3 include Ti, Al, Li: A1, Cu, Ni, Ag, Mg: Ag, A, u, Pt, Pd, Ir, Examples include metals such as Cr, Mo, W, and Ta0 or alloys thereof.
- a conductive polymer such as polyaniline or PE DT: PSS can be used.
- the transparent conductive thin film oxides such as tin-doped indium oxide (I TO), zinc oxide doped Injiu beam (I ZO), indium oxide (I n 2 ⁇ 3), zinc oxide (ZnO), tin oxide (S n0 2
- the present invention is not limited to this.
- each electrode is preferably about 30 to 500 nm.
- Cathode 8 and auxiliary In particular, a range of 50 to 300 nm is suitable for the electrode 3.
- a metal having a high work function that can easily inject pores into the organic semiconductor layer 6, such as A u, P t, and P d ⁇ , is preferable.
- the thickness of the cathode 8 is particularly preferably in the range of about 30 to 200 nm.
- These electrodes are preferably produced by vacuum deposition or sputtering.
- the organic semiconductor layer 6 is formed by fluidizing and solidifying the material constituting the layer, whereby the step coverage of the organic semiconductor layer 6 is improved.
- the anode 5 is completely covered by the organic semiconductor layer 6 and the contact area between the organic semiconductor layer 6 and the anode 5 is increased, and carrier injection efficiency from the anode 5 to the organic semiconductor layer 6 is increased. Will improve. That is, the electric field and current injection are dispersed, and the amount of carrier injection increases.
- the organic EL device 1. having the above-described structure is a passive device and can be manufactured without greatly changing the organic EL manufacturing process.
- the organic EL device of the above-described embodiment shown in FIG. 1 has a configuration of auxiliary electrode Z insulating layer / anode / hole injection layer / light emitting layer / cathode, but is not limited to this.
- An electron injection layer, an electron transport layer, or a combination thereof may be arbitrarily used between the light emitting layer and the cathode.
- an electron transport layer 9 and an electron injection layer 10 may be provided between the light emitting layer 7 and the cathode 8.
- 8-quinolinols such as tris (8-quinolinolato) alminium (A l Q 3 ) is used as an organic metal complex having a derivative as a ligand.
- Quinoline derivatives, oxadiazole derivatives, perylene derivatives, Pyridine derivatives, pyrimidine derivatives, quinoxaline derivatives, diphenylquinone derivatives, nitro-substituted fluorene derivatives, and the like can be used.
- the electron injection layer 10 and / or the electron transport layer 9 may also serve as the light emitting layer 7. In such a case, it is preferable to use tris (8-quinolinolato) aluminum or the like.
- the first electrode is described as the anode and the second electrode is described as the cathode
- the structure after the insulating layer is reversed that is, the first electrode is the negative electrode, and the second electrode is the second electrode.
- the electrode may be an anode.
- the organic semiconductor layer may be an electron injection layer, an electron transport layer, or a combination thereof.
- auxiliary electrode 3 / insulating layer 4 / cathode 8 electron injection layer 10 Z light emitting layer 7 / anode 5 may be used.
- a hole lock layer and an electron block layer may be arbitrarily used between the first electrode and the second electrode.
- a carrier regulating layer may be provided between the organic semiconductor layer and the anode.
- the organic EL element 1 has a carrier regulating layer BF between the organic semiconductor body layer 6 and the anode 5 and sandwiched between the anode 5 and the cathode 8. Also good.
- the carrier restricting layer BF functions as a barrier for carrier movement from the anode 5 to the organic semiconductor layer 6. By providing the carrier restricting layer BF, it becomes difficult for current to flow through the carrier restricting layer BF.
- the material of the carrier restriction layer BF is selected based on the condition of its ionization potential, that is, the value of the work function (or ionization potential) between the work function of the contact electrode and the ionization potential of the organic semiconductor layer. This is because a larger energy barrier is better to inhibit carrier movement.
- the work function W f 1 3 ⁇ 4 of the anode 5 made of metal and the work function W f 2 of the carrier restriction layer BF are the energy measured from the vacuum level (0 e V) to each Fermi level. is there.
- the insulator affinity Ea is the energy measured from the vacuum level (VACU UM LEVEL) at the reference energy level of 0 eV to the lowest unoccupied molecular orbital (LUMO) level at the bottom of the conduction band.
- the carrier regulation layer BF As a material of the carrier regulation layer BF, specifically, a hole injection material (organic semiconductor layer 6) having an ionization potential I p 1 (e V) and an anode having a work function 1 (e V) are used.
- I p 1 and Wf 2 When 5 and a carrier regulation layer BF having a work function Wf 2 (e V) are laminated, it is preferable that I p 1 and Wf 2 have a relationship of I pl> Wf 2. .
- I p 1 and Wf 1 are preferably I p 1 and Wf 1.
- I p 1 ⁇ Wf 1 is acceptable, and the difference between I p 1 and Wf 1 is within 0.5 eV.
- a metal having a low work function that hardly injects holes into the organic semiconductor layer 6 such as A1, Mg, A′g, Ta, and Cr is preferable as the carrier regulation layer BF.
- the total film thickness of the anode 5 and the carrier regulating layer BF is suitably in the range of about 30 to 200 nm.
- the anode 5 serving as the first electrode has a smaller area than the cathode 8 serving as the second electrode, and defines a pattern for carriers passing through the organic semiconductor layer 6.
- the anode 5 serving as the first electrode and the carrier restricting layer BF have a comb-like shape or a bowl-like shape, and have a smaller area than the cathode 8 serving as the second electrode. It is good also as having.
- the shapes of the anode 5 and the carrier regulation layer BF may be a lattice shape.
- the anode 5 has an area smaller than the anode 8 and passes through the organic semiconductor layer 6.
- a pattern can be defined for the carrier to perform.
- an example of an organic EL element is shown.
- a plurality of organic EL elements may be used for a pixel of a display device.
- the active drive type display device according to the present invention can be realized by manufacturing at least one organic transistor, a necessary element such as a capacitor, and a pixel electrode on a common substrate.
- the structure when applied to a display device will be described below.
- FIG. 7 shows an equivalent circuit diagram showing the light emitting portion of the subpixel of the organic EL display panel.
- Each of the light emitting portions 10 0 1 formed on the substrate is composed of a switching organic TFT element 11 1 of a selection transistor, a capacitor 12 2 for holding a data voltage, and an organic EL element 13. .
- a light emitting portion of the pixel can be realized.
- the effect of omitting the driving transistor can be obtained, but it goes without saying that the present invention can also be applied when two or more driving organic TFT elements are provided. -.
- the gate electrode G of the switching organic TFT element 11 is connected to the scanning line SL to which the address signal is supplied, and the source electrode S ′ of the switching organic TFT element 11 is the data line to which the data signal is supplied. Connected to DL.
- the drain electrode D of the switching organic TFT element 11 is connected to one terminal of the auxiliary electrode 3 of the organic EL element 13 and the capacitor 5 capacitor 12.
- the anode 5 of the organic EL element 13 is connected to the power supply line Vc c L, and the other side of the capacity line 12 is connected to the capacity line V cap.
- the cathode 8 of the organic EL element 13 is connected to the common electrode 14.
- the power supply line Vc c L and the common electrode 14 are respectively connected to voltage sources (not shown) that supply power to each.
- the light emitting units 101 having such a configuration are arranged in a matrix, and an active matrix type organic EL display panel can be formed.
- the organic EL element of the above embodiment can also be applied to a substrate of a passive matrix type panel in which a TFT element or the like is arranged around the panel screen. Next, a method for manufacturing the organic EL element having the above configuration will be described.
- the auxiliary electrode 3 is formed on the substrate 2.
- the auxiliary electrode 3 may be formed by, for example, a film forming method using a dry process and a patterning process using a photoresist. More specifically, for example, after forming a thin film made of ITO by sputtering, a photoresist is applied by a spin coat. This photoresist is patterned by exposure and development using an optical mask, and the ITO film without the photoresist pattern is removed from the photoresist by milling, and finally the photoresist is dissolved using a stripping solution.
- the auxiliary electrode 3 may be formed by such a procedure.
- an insulating layer 4 is formed on the auxiliary electrode 3.
- a film forming method by a dry process or a film forming method by a Wetz process can be used.
- the insulating layer 4 is made of an organic compound film, 'A deposition process by wet process may be used.
- the insulating layer 4 can be formed by a spin coating method using a polyvinyl phenol polymer 1 O wt% propylene glycol monomethyl ether acetate (PGMEA) solution.
- PMEA polyvinyl phenol polymer 1 O wt% propylene glycol monomethyl ether acetate
- anode 5 serving as a first electrode is formed as shown in FIG.
- the anode 5 may be formed using a dry process such as a vapor deposition method.
- the anode 5 may be formed by depositing gold by a vacuum deposition method using a metal mask.
- an organic semiconductor layer made of a carrier transporting organic semiconductor material is formed so as to be in contact with the anode 5.
- a deposition method such as a vapor deposition method, a sputtering method, or a CVD method can be used.
- the thin film 6 a made of organic semiconductor material has an uncovered area or a thin part (Fig. 9 (a)) in the stepped part such as the side of the 5 anode 5 Is done.
- the anode 5 serves as a shielding portion 0 for the material flow depending on the incident angle of the material flow of the vapor deposition material from the vapor deposition material source toward the vapor deposition surface.
- the end of the anode 5 is substantially parallel to the vapor deposition material flow, it is considered that the vapor deposition material is difficult to adhere to the end.
- the organic semiconductor material of the thin film is fluidized and solidified to produce the organic semiconductor layer 6.
- the flow of the organic semiconductor material of the thin film is performed, for example, by heating the thin film above the glass transition temperature of the organic semiconductor material. -. By heating above the glass transition temperature, the thin film transitions from a crystalline state to an amorphous state and becomes fluid. Fluidized organic semiconductor • Material can move to the stepped part of the anode 5 by gravity and surface tension. The heating is performed using a heating means such as a hot plate or a halide lamp. It is also possible to completely melt the organic semiconductor material by setting the heating temperature to a temperature higher than the melting point.
- the method of causing the organic semiconductor material of the thin film formed by the dry process to flow is not limited to heating, for example, by exposing the thin film to a vapor of a solvent in which the organic semiconductor material is soluble. Done.
- the exposure to solvent vapor may be performed, for example, by inserting the entire substrate into a chamber full of solvent vapor.
- the solvent vapor can be obtained by heating the solvent to volatilize it or by using a spraying device.
- the thin film is placed in a solvent vapor atmosphere and fluidized, and then solidified by removing from the atmosphere. In some cases, it is preferable to remove the solvent contained in the organic semiconductor layer 6 by heating in order to volatilize it.
- the organic semiconductor layer 6 is a single layer including only a hole injection layer or a hole transport layer, a thin film of an organic semiconductor material constituting the hole injection layer or the hole transport layer is formed by a dry film formation method. Then, the organic semiconductor layer 6 is formed by heating or using solvent vapor to cause the organic semiconductor material to flow and solidify. In the case where the organic semiconductor layer 6 is composed of a plurality of layers of a hole injection layer and a hole transport layer, at least the hole injection layer is formed by fluidized solidification processing of the organic semiconductor material constituting the hole injection layer. Is preferred. In such a case, the organic semiconductor layer 6 is obtained by fluidizing and solidifying a thin film made of an organic semiconductor material in which the 5 hole injection layer has hole injection properties.
- the hole transport layer is formed by fluid solidification treatment of a thin film made of an organic semiconductor material having hole transportability.
- the light emitting layer 7 is formed by using a dry process such as a vapor deposition method as shown in FIG.
- the cathode 8 is formed as shown in FIG. 10 (b).
- a dry process such as vapor deposition is used to form the cathode 8.
- the cathode 8 is formed, and the organic EL element 1 is formed.
- the organic semiconductor layer 6 after forming a thin film made of the organic semiconductor material, it is subjected to 0 heat treatment or solvent vapor at a temperature equal to or higher than the glass transition temperature (T. g) of the organic semiconductor material.
- T. g glass transition temperature
- the contact between the anode 5 and the organic semiconductor layer 6 in the portion of the anode 5 that does not face the cathode 8 of the anode 5 such as the side portion of the anode 5 is good, an element that injects current from that portion.
- the carrier injection efficiency can be increased.
- the step coverage of the organic semiconductor layer 6 is improved.
- the carrier injection efficiency from the anode 5 to the organic semiconductor layer 6 is improved.
- a film forming method such as a vapor deposition method after the light emitting layer 7 is formed.
- a thin film forming step of providing the electron transport layer 9 and Z or the electron injection layer 10 using the above may be performed.
- the organic EL device having the structure shown in FIG. 3, that is, the first electrode is the 'cathode 8', the second electrode is the anode 5, and the organic semiconductor layer 6 is the electron injection layer 10 and the electron transport layer 9 or
- the cathode 8 is formed using a dry process such as a vacuum deposition method using a metal mask.
- an organic semiconductor layer 6 made of a carrier transporting organic semiconductor material is formed in contact with the cathode 8.
- the organic semiconductor layer 6 is formed by forming a thin film made of an organic semiconductor material using a film forming method using a dry process such as an evaporation method, and subjecting the thin film organic semiconductor material to fluidization solidification treatment. Done. As described above, the organic semiconductor material is flowed and solidified by heating or using vapor. After the organic semiconductor layer 6 is formed, the light emitting layer 7 and the anode 5 are sequentially formed. Both layers are formed using a dry process such as vapor deposition. If necessary, a thin film forming step using a film forming method such as a vapor deposition method is performed to provide a hole transport layer and / or a hole injection layer between the light emitting layer 7 and the anode 5. Also good.
- a dry process such as an evaporation method
- the carrier regulating layer BF is provided between the first electrode and the organic semiconductor layer 6 as in the organic EL element shown in Fig. 4, the organic semiconductor layer 6 is formed after the first electrode is formed.
- the carrier regulating layer BF is formed using a dry process such as a vapor deposition method.
- the first electrode is the anode 5 and made of gold
- an aluminum film is formed by vacuum deposition using a metal mask having the same opening pattern as the mask used when the anode 5 is manufactured.
- the regulation layer BF may be produced.
- the organic EL element in which the light emitting layer is provided between the first electrode and the second electrode is described.
- the organic thin film semiconductor element of the present invention is It is not limited to a light emitting device, but may be an organic thin film transistor having a vertical MQS structure.
- the organic thin film transistor has substantially the same configuration as the organic EL element described above except that a light emitting layer is not provided between the first electrode and the second electrode.
- the organic thin film transistor 15 includes an auxiliary electrode provided on the substrate and serving as the gate electrode 1 ′ 6, and an insulating layer 4 provided on the gate electrode 16.
- a first electrode which is provided on the insulating layer 4 and serves as the source electrode 17; an organic semiconductor layer 6 which is in contact with the source electrode 17 and is made of a carrier-transporting organic semiconductor material; and an organic semiconductor layer A second electrode provided on 6 and serving as a drain electrode 18.
- the organic semiconductor layer 6 is formed by fluidizing and solidifying the organic semiconductor material.
- an organic semiconductor material for example, 4,4′bis [N— (1 naphthyl) 1 N-phenylamino] —biphenyl (so-called N P B) can be used.
- An organic semiconductor layer made of the organic semiconductor material, and a second electrode supported by the organic semiconductor layer, and the organic semiconductor layer is formed by fluidizing and solidifying the organic semiconductor material.
- the first electrode is completely covered with the organic semiconductor layer, and no defects such as pinholes are generated in the organic semiconductor layer. Occurrence can be prevented.
- the method includes a step of forming a thin film made of the organic semiconductor material using a process method and a fluidization treatment step of the organic semiconductor material of the thin film.
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
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- Electroluminescent Light Sources (AREA)
Abstract
La présente invention concerne un dispositif semi-conducteur organique à couche mince comprenant une électrode auxiliaire disposée sur un substrat, une couche isolante disposée sur l’électrode auxiliaire, une première électrode disposée sur la couche isolante, une couche semi-conductrice organique qui est en contact avec la première électrode et est composée d'un matériau semi-conducteur organique transportant les porteurs, et une seconde électrode portée par la couche semi-conductrice organique. La couche semi-conductrice organique est fabriquée via un processus de liquéfaction/solidification du matériau semi-conducteur organique. Une couche émettrice de lumière peut être disposée entre la couche semi-conductrice organique et la seconde électrode.
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Cited By (2)
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JP2012049085A (ja) * | 2010-08-30 | 2012-03-08 | Nec Lighting Ltd | 有機エレクトロルミネッセンス素子の製造方法、有機エレクトロルミネッセンス素子及び有機エレクトロルミネッセンス照明装置 |
US20220115543A1 (en) * | 2020-10-14 | 2022-04-14 | Korea Advanced Institute Of Science And Technology | Charge trapping non-volatile organic memory device |
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US11984513B2 (en) * | 2020-10-14 | 2024-05-14 | Korea Advanced Institute Of Science And Technology | Charge trapping non-volatile organic memory device |
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