WO2006065875A2 - Bac d'expedition et de presentation - Google Patents
Bac d'expedition et de presentation Download PDFInfo
- Publication number
- WO2006065875A2 WO2006065875A2 PCT/US2005/045192 US2005045192W WO2006065875A2 WO 2006065875 A2 WO2006065875 A2 WO 2006065875A2 US 2005045192 W US2005045192 W US 2005045192W WO 2006065875 A2 WO2006065875 A2 WO 2006065875A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tray
- end wall
- opposite
- divider
- width
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/441—Reinforcements
- B65D5/445—Reinforcements formed separately from the container
Definitions
- This invention relates to containers, and more particularly to a tray for shipping and displaying consumer products.
- divider panels typically extend the full height of the container and extend throughout its length. In order to provide the desired visibility of and access to the product, these dividers usually are removed from the container tray at the point of sale. This necessitates additional handling and disposal. Moreover, the divider panels prevent the containers from telescoping or nesting into one another when they are stacked, especially when some or all of the product has been removed from the container.
- the reinforcing divider panels should not be removed from a container tray until that container is at the top of a stack. The consumer is then frequently left with the task of removing the divider panels, and/or sale of the product may be discouraged if the divider panel is left in place and the product is not readily visible and accessible.
- the divider is omitted in the center portion of the tray, whereby product does not have to be lifted in order to remove it from the container, but the end walls of the tray do not extend the full height of the container, thus reducing the strength of the container. Accordingly, there is need for a shipping and display container that has the necessary strength and stacldng capability without nesting, that provides good visibility of and access to the product, and that does not require removal of a separate divider panel in order to gain access to the product.
- a further advantage would be such a container that is economical and easy to construct.
- the present invention is a container or tray for shipping and displaying product at a point of sale, wherein the tray has good stacking strength, can be stacked without nesting or telescoping into one another, provides good visibility of and access to the product, does not require the removal of a separate reinforcing divider panel in order to access the product, and wherein the product can be removed from the back of the tray through the front without having to lift the product.
- the shipping and display tray of the invention comprises a bottom wall, opposite sidewalls that are cut down to provide visibility of and access to the product, opposite end walls, an open top, and reinforcing panels that are left in place during use of the tray and that provide visibility of and easy access to all the product from either side of the tray.
- the reinforcing panels extend the full height of the tray at its ends to prevent nesting of the trays when they are stacked, but extend inwardly from the middle of the opposite end walls only a relatively short distance, leaving a space or opening between the reinforcing panels through which product may be withdrawn from the back of the tray and through the front without having to lift the product.
- the end walls of the tray extend the full height of the tray and are of double thickness, and the reinforcing panels define two additional corners in each end of the tray, significantly increasing the strength of the tray.
- a tray in accordance with the invention can provide a top to bottom compression strength of 2,000 pounds.
- the tray is constructed from a single unitary blank of corrugated paperboard, and is designed so that it can be produced on high-speed machinery.
- the blank includes a bottom-forming panel, opposite end wall panels, opposite sidewall panels, and extensions on opposite ends of the sidewall panels that form end wall flaps and reinforcing divider panels.
- the end wall flaps each extend the full height of the tray and halfway across its width and are glued to the inside of the end wall panels.
- the reinforcing divider panels also extend the full height of the tray, and extend inwardly a short distance from each end wall along the longitudinal centerline of the tray and are glued together.
- Both sidewalls are cut down or recessed over most of their height and length, providing large openings in the sides of the tray through which the product is visible and accessible.
- the narrow reinforcing divider panels provide a large opening between them through which product is visible and easily accessible from either side of the tray.
- the tray comprises a bottom portion made from one blank and reinforcing divider panels made from separate blanks.
- the blanks are folded and glued together to form a shipping and display tray having double thickness end walls and double thickness sidewall end portions, each extending the full height of the tray.
- the reinforcing divider panels at opposite ends of the tray also are of double thickness and extend the full height of the tray.
- the tray has height, width and length dimensions, and comprises opposite upstanding side walls, opposite upstanding end walls, an open top, and a bottom wall having opposite side edges and opposite end edges.
- Each side wall comprises an upstanding sidewall flange on opposite side edges of the bottom wall, and first in-turned sidewall flaps on opposite side edges of each end wall.
- Each end wall includes a first end wall panel connected to a respective end edge of the bottom wall and extending over the full height and width of the tray end wall, and a second end wall panel secured against an inner surface of each said first end wall panel and coterminous in width and height therewith, forming a double-wall laminated end wall construction.
- a divider extends vertically along an inner surface of each second end wall panel substantially midway of the width thereof and extending the full height of the end wall, said dividers reinforcing the tray and preventing telescoping of trays into one another when they are stacked, and said dividers at opposite ends of the tray being spaced from one another and defining a large opening between them through which product may be removed through the front from the back of the tray without having to lift the product, whereby product can be removed from the back of the tray through the front when multiple trays are stacked on top of one another.
- end walls extend the full height of the tray, and an opening or space is left between the divider panels extending in from opposite ends of the tray.
- the divider panels can extend into the tray a relatively short distance, e.g., about two inches, providing clearance for machinery to apply plastic handles to pairs of the product containers held in the tray.
- the embodiment shown in figures 9-13 has these relatively narrow divider panels. While the preferred embodiments are made of corrugated paperboard material, the tray could be made of other materials such as plastic, fiberboard, wood, and the like.
- Figure 1 is a top perspective view of a first embodiment of the shipping and display tray of the invention, showing a typical product container in the tray, and wherein the tray is of one-piece design.
- Figure 2 is a top perspective view of the tray of figure 1 with the product removed.
- Figure 3 is a top perspective view of the tray of figure 1, with some of the product removed.
- Figure 4 is a top view of the tray and product of figure 1.
- Figure 5 is a plan view of a blank for making the tray of figures 1-4.
- Figure 6 is a plan view of a blank for making a second embodiment of one-piece tray according to the invention, with the dot-and-dash lines representing an alternate construction.
- Figure 7 is a top perspective view of a tray made from the blank of figure 6.
- Figure 8 is a top perspective view of the tray of figure 7, with some product therein.
- Figure 9 is a top perspective view of a second embodiment of tray according to the invention, with typical product containers shown therein, wherein the tray is made from three pieces. A plastic carrying handle is shown applied to two of the product containers, forming a two-pack.
- Figure 10 is a top perspective view of the tray of figure 9, with product removed.
- Figure 11 is an exploded top perspective view of the bottom portion of the tray and one divider panel insert for making a tray such as that shown in figure 10.
- the tray in this figure is shown narrower and taller than the tray of figures 9 and 10 to depict one of many alternate dimensional relationships the tray can have to accommodate different product.
- Figure 12 is a top plan view of the blank for making the bottom portion of the tray shown in figures 9-11.
- Figure 13 is a top plan view of the blanks for making the divider insert panels used in the tray of figures 9-11.
- Figure 14 is an exploded top perspective view of the bottom portion of the tray and the divider panel inserts being folded and assembled to form the tray of figures 9- 11. Best Modes for Carrying Out the Invention:
- a first embodiment of the tray according to the invention is represented generally at 10 in figures 1-4.
- the tray comprises a tray bottom portion having a bottom wall 11, opposite side walls 12 and 13 with large cut-out areas 15, and opposite end walls 16 and 17, and reinforcing divider panels 18 and 19 extending a short distance inwardly of the tray toward one another from the middle of the end walls.
- each divider panel extends over approximately one-third the length of the tray, and has a sloping inner edge 20 so that the panels are narrower at their top than at their bottom.
- the end walls each comprise an outer end wall panel 21 folded upwardly from opposite end edges of the tray bottom wall, and end wall flaps 22 and 23 extending inwardly from opposite ends of the respective side walls.
- the end wall flaps each extend approximately one half the width of the respective end wall, and lie inside the end wall panels and are glued thereto.
- the end wall panels and end wall flaps are coterminous in height and extend the full height of the tray.
- the reinforcing divider panels 18 and 19 each comprise a pair of glued-together divider panel flaps 24 and 25 integral with an inner edge of the respective end wall flaps, and turned inwardly therefrom so that they extend perpendicular to the end walls and lie along a longitudinal centerline of the tray.
- the reinforcing divider panels are coextensive in height with the end walls, and serve to reinforce the tray and prevent nesting of the trays when they are stacked on top of one another. However, the divider panels at opposite ends of the tray are spaced from one another, leaving a large opening or space between them.
- the product P comprises six one-gallon containers arranged three to a side.
- the containers are clearly visible through the recessed side walls and through the large space left between the reinforcing divider panels, and are easily accessible so that they can be removed from either side of the tray without having to lift the containers or remove a divider.
- a blank B for making the tray of figures 1-4 is indicated generally at 30 in figure
- the blank comprises a central tray-bottom-forming panel 11, opposite end wall panels 21 foldably joined to opposite ends of the bottom panel, opposite sidewall panels 12 and 13 foldably joined to opposite side edges of the bottom panel, opposite end wall flaps 22 foldably joined to opposite ends of sidewall panel 12, opposite end wall flaps 23 foldably joined to opposite ends of sidewall panel 13, divider panel flaps 24 foldably joined to respective end wall flaps 22, and divider panel flaps 25 foldably joined to respective end wall flaps 23. Cut-out areas 15 are formed in the sidewall panels 12 and 13.
- a second embodiment of tray according to the invention is indicated generally at 40 in figures 6-8.
- This form of the invention is substantially identical to the form shown in figures 1-5, with like reference characters designating like parts.
- This form differs from the previous form in that the reinforcing divider panels 18' and 19' are of substantially less width, each extending over only about 1/10 the length of the tray.
- the divider panels preferably extend inwardly from about two to about six inches.
- the inner edges 41 of the panels 18' and 19' are vertical or straight, rather than sloping as in the previous embodiment.
- the narrower divider panels provide clearance for machinery (not shown) to apply carrying handles H (see figure 9) to form two-packs of the product containers.
- a blank B for making the figure 7 embodiment is shown in figure 6.
- Like reference characters designate like parts to those shown in the figures 1 and 5 embodiment.
- the essential difference between the blank shown in figure 6 from the blank shown in figure 5 is in the width and shape of the divider panel flaps 24' and 25', which are narrower and have a straight or vertical inner edge 41 instead of the sloping edge 20 of the divider panel flaps 24 and 25 in figure 5.
- a third embodiment is also represented in figures 6 and 8, and this embodiment differs from the second embodiment in that the inner edges 42 of the divider panels are sloping, as indicated by dot-and-dash lines in figures 6 and 8.
- the blank for making this form of the invention is also shown in figure 6, wherein the broken lines indicate the alternate sloping edge 42 that may be employed.
- a fourth embodiment is shown at 50 in figures 9-14.
- the tray is made from three separate pieces of material that are folded and glued together to form the tray.
- this form of the invention is very similar to the form shown in figure 7 and comprises a bottom wall 11, opposite end walls 16' and 17', opposite sidewalls 12' and 13 s , and relatively narrow dividers 18" and 19" projecting inwardly along the centerline of the tray and extending vertically the full height of the end walls.
- the three-piece tray 50 comprises a bottom portion 52 formed from one blank Bl, and a pair of substantially identical mirror image inserts 53 and 54 formed, respectively, from two additional blanks B2.
- the blanks B2 are identically constructed and only one will be described in detail hereinafter.
- the bottom portion 52 of the tray includes the bottom wall 11, upstanding sidewall flanges 55 and 56 foldably joined to opposite side edges of the bottom wall, and upstanding end wall panels 57 and 58 foldably joined to opposite ends of the bottom wall, with in-turned sidewall flaps 59 and 60 foldably joined to outer edges of the end wall panels and adhesively secured inside the sidewall flanges.
- Each insert 53, 54 comprises an end wall 61 with in-turned sidewall flaps 62 and 63 foldably joined to opposite side edges thereof, and the dividers 18", 19" extending vertically the full height of the respective insert along its centerline and projecting parallel to and in the same direction as the sidewall flaps.
- the width and height dimensions of the end wall 61 and sidewall flaps 62 and 63 are such that they are, respectively, coterminous with the width and height of the corresponding end wall panels 57, 58 and sidewall flanges 55, 56 on the bottom portion 52 when the inserts are positioned in the bottom portion.
- the end walls and sidewalls of the tray comprise a double thickness laminated structure, except for the section of the sidewall flanges extending between the confronting edges of the sidewall flaps, and the area where the sidewall flaps on the insert overlap with the sidewall flaps and flanges on the bottom portion. In the latter area the structure is triple wall laminated.
- the dividers 18", 19" are of double wall laminated construction, and the inner upper corner may be cut away as at 65 to provide extra clearance for machinery used to apply the handles H to the endmost pair of product containers.
- the blank Bl for making the bottom portion 52 of the tray is shown in figure 12, and comprises a central bottom panel 11, sidewall flanges 55 and 56 foldably joined to opposite side edges of the bottom wall, end wall panels 57 and 58 foldably joined to opposite ends of the bottom wall, and sidewall flaps 59 and 60 foldably joined to outer side edges of the end wall panels.
- the end edges of the sidewall flanges and the bottom edges of the sidewall flaps can be angled slightly so that the side and end walls have a slight inward taper, if desired.
- the blanks B2 for making the reinforcing inserts 53 and 54 are shown in figure
- Each blank is substantially rectangular, with first fold lines 66 and 67 adjacent outer end edges of the blank, defining the sidewall flaps 62 and 63.
- Second fold lines 68 and 69 parallel to the first fold lines, are spaced from the first fold lines and closer to the center of the blank, and with the first fold lines delineate end wall panels 70, 71, each extending over approximately one-half the width of the insert and together forming the insert end wall 61.
- a third fold line 72 at the center of the blank cooperates with the second fold lines to define a pair of divider panels 73 and 74 that are folded and glued together to form the respective dividers 18", 19" in a completed tray.
- a V-shaped notch 75 may be made in one edge of the blank at the center fold line. This notch results in the tapered corner 65 on the divider, visible in figures 9-11.
- the divider panels 73 and 74 are glued together, the end wall panels 70 and 71 are glued to the inside of the respective end wall panels 57, 58, the sidewall flaps 62 and 63 on the inserts are glued to the inside of the respective sidewall flaps 59, 60 on the end wall panels, and the sidewall flanges 55, 56 on the tray bottom portion are glued to the outside of the sidewall flaps 59, 60 on the end wall panels 57, 58.
- the specific width of the divider panels is not critical, and the width can be varied as desired, so long as the function of the panels in reinforcing the tray, preventing nesting, and affording visibility and accessibility to the product are maintained.
- the trays of the invention are designed for high-speed automated machine set-up.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cartons (AREA)
- Stackable Containers (AREA)
Abstract
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05853992A EP1824743A2 (fr) | 2004-12-14 | 2005-12-14 | Bac d'expedition et de presentation |
MX2007007056A MX2007007056A (es) | 2004-12-14 | 2005-12-14 | Charola para embarque y exhibicion. |
CA2590385A CA2590385C (fr) | 2004-12-14 | 2005-12-14 | Bac d'expedition et de presentation |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US63608604P | 2004-12-14 | 2004-12-14 | |
US60/636,086 | 2004-12-14 | ||
US11/301,475 | 2005-12-13 | ||
US11/301,475 US20060124712A1 (en) | 2004-12-14 | 2005-12-13 | Shipping and display tray |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2006065875A2 true WO2006065875A2 (fr) | 2006-06-22 |
WO2006065875A3 WO2006065875A3 (fr) | 2006-10-05 |
Family
ID=36582648
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2005/045192 WO2006065875A2 (fr) | 2004-12-14 | 2005-12-14 | Bac d'expedition et de presentation |
Country Status (5)
Country | Link |
---|---|
US (1) | US20060124712A1 (fr) |
EP (1) | EP1824743A2 (fr) |
CA (1) | CA2590385C (fr) |
MX (1) | MX2007007056A (fr) |
WO (1) | WO2006065875A2 (fr) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8297490B2 (en) * | 2008-05-15 | 2012-10-30 | York Container Company | Materials for and method for manufacturing a container with corner supports and the resulting container |
US8177117B2 (en) * | 2008-05-15 | 2012-05-15 | York Container Company | Materials for and method for manufacturing container with corner supports and resulting container |
PL2123574T3 (pl) * | 2008-05-21 | 2011-04-29 | Groz Beckert Kg | Opakowanie igieł spilśniających |
US7810707B2 (en) * | 2008-11-11 | 2010-10-12 | York Container Company | Materials for and method for manufacturing container with end supports and resulting container |
US7981017B2 (en) * | 2009-03-27 | 2011-07-19 | York Container Company | Materials for and method for manufacturing retail container and resulting retail container |
US9126721B2 (en) * | 2010-03-17 | 2015-09-08 | International Paper Company | Pallet skirt |
US8800854B2 (en) | 2011-06-24 | 2014-08-12 | Rock-Tenn Shared Services, Llc | Reinforcing support assemblies for a container and method of making same |
FR3009713B1 (fr) * | 2013-08-14 | 2016-03-25 | Otor Sa | Procede et dispositif de mise en place de renforts sur une decoupe d'emballage en carton, et emballages correspondants. |
US9546014B2 (en) | 2015-02-11 | 2017-01-17 | International Paper Company | Adjustable container |
US20180178945A1 (en) * | 2015-06-30 | 2018-06-28 | Westrock Shared Services, Llc | Container with a reinforcement structure and method of forming the same |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4184625A (en) * | 1978-12-28 | 1980-01-22 | Crown Zellerbach Corporation | Container for fresh products such as asparagus |
US4676429A (en) * | 1986-01-21 | 1987-06-30 | International Paper Company | Octagonal tray with vertical stacking posts and stabilized corner panels |
US5487504A (en) * | 1994-07-25 | 1996-01-30 | Inland Container Corporation | Paperboard tray and cover assembly |
US5950911A (en) * | 1997-06-19 | 1999-09-14 | Union Camp Corporation | Device for holding a plurality of containers |
US5967406A (en) * | 1998-06-09 | 1999-10-19 | Georgia Pacific Corporation | Container convertible between shipping and shipping/display modes |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3180554A (en) * | 1963-01-17 | 1965-04-27 | American Can Co | Tray |
US5372299A (en) * | 1993-10-12 | 1994-12-13 | Basf Corporation | Combined product shipping and display box |
US5464149A (en) * | 1993-12-29 | 1995-11-07 | Lever Brothers Company | H-partition and display case |
US5950915A (en) * | 1997-10-14 | 1999-09-14 | Moen; Lenard E. | High strength stackable container |
US6302323B1 (en) * | 1999-10-22 | 2001-10-16 | Packaging Corporation Of America | Displayable produce container and method for making the same |
-
2005
- 2005-12-13 US US11/301,475 patent/US20060124712A1/en not_active Abandoned
- 2005-12-14 EP EP05853992A patent/EP1824743A2/fr not_active Withdrawn
- 2005-12-14 MX MX2007007056A patent/MX2007007056A/es not_active Application Discontinuation
- 2005-12-14 WO PCT/US2005/045192 patent/WO2006065875A2/fr active Application Filing
- 2005-12-14 CA CA2590385A patent/CA2590385C/fr not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4184625A (en) * | 1978-12-28 | 1980-01-22 | Crown Zellerbach Corporation | Container for fresh products such as asparagus |
US4676429A (en) * | 1986-01-21 | 1987-06-30 | International Paper Company | Octagonal tray with vertical stacking posts and stabilized corner panels |
US5487504A (en) * | 1994-07-25 | 1996-01-30 | Inland Container Corporation | Paperboard tray and cover assembly |
US5950911A (en) * | 1997-06-19 | 1999-09-14 | Union Camp Corporation | Device for holding a plurality of containers |
US5967406A (en) * | 1998-06-09 | 1999-10-19 | Georgia Pacific Corporation | Container convertible between shipping and shipping/display modes |
Also Published As
Publication number | Publication date |
---|---|
WO2006065875A3 (fr) | 2006-10-05 |
CA2590385A1 (fr) | 2006-06-22 |
EP1824743A2 (fr) | 2007-08-29 |
CA2590385C (fr) | 2010-07-13 |
MX2007007056A (es) | 2008-01-14 |
US20060124712A1 (en) | 2006-06-15 |
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