WO2006059692A1 - Polyimide metal laminate and suspension for hard disk using same - Google Patents
Polyimide metal laminate and suspension for hard disk using same Download PDFInfo
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- WO2006059692A1 WO2006059692A1 PCT/JP2005/022110 JP2005022110W WO2006059692A1 WO 2006059692 A1 WO2006059692 A1 WO 2006059692A1 JP 2005022110 W JP2005022110 W JP 2005022110W WO 2006059692 A1 WO2006059692 A1 WO 2006059692A1
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- WIPO (PCT)
- Prior art keywords
- polyimide
- bis
- dianhydride
- aminophenoxy
- metal laminate
- Prior art date
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Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/48—Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed
- G11B5/4806—Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed specially adapted for disk drive assemblies, e.g. assembly prior to operation, hard or flexible disk drives
- G11B5/4833—Structure of the arm assembly, e.g. load beams, flexures, parts of the arm adapted for controlling vertical force on the head
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/05—Insulated conductive substrates, e.g. insulated metal substrate
- H05K1/056—Insulated conductive substrates, e.g. insulated metal substrate the metal substrate being covered by an organic insulating layer
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/032—Organic insulating material consisting of one material
- H05K1/0346—Organic insulating material consisting of one material containing N
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0137—Materials
- H05K2201/0154—Polyimide
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0355—Metal foils
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
- Y10T428/31681—Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
Definitions
- the present invention relates to a polyimide metal laminate and a suspension for a node disk using the same, which are widely used for a flexible wiring board, a wireless suspension of a hard disk drive, and the like.
- polyimide is suitable for high-density circuit board materials because it has good heat resistance and has little change in properties after heat treatment, so that it can assemble components at high temperatures and can be processed ultrafinely.
- the present invention relates to a metal laminate and a suspension for a hard disk using the same.
- Patent Document 1 discloses that after a predetermined pattern is applied to a copper alloy layer and a SUS304 layer, the polyimide layer is etched by plasma etching. A manufacturing method has been proposed in which the suspension is removed and the suspension is covered. Such a method using plasma etching has the advantage that the polyimide design having a fine shape is easy and the formation of flying leads is easy, so that the suspension design can be given freedom. .
- no consideration has been given to the thermal characteristics of the polyimide layer and the heat resistance of the metal laminate, and the high cover coat material required for connection to the board 'components and protection of copper wiring at high temperatures. For curing at a temperature, there were problems such as deformation of the polyimide layer and peeling of the copper wiring.
- Patent Document 1 Japanese Patent Laid-Open No. 9-293222
- Patent Document 2 Japanese Patent Publication No. 2001-531582
- an object of the present invention is to improve the heat resistance of a polyimide in contact with a metal, and to reduce the change in characteristics with respect to heat treatment, so that the polyimide metal laminate is heated. It is intended to provide a polyimide metal laminate excellent in heat resistance, and a suspension for a node disk using the same, by reducing the change in physical properties of the laminate with respect to the temperature change exposed to.
- the present inventors have controlled the thermal characteristics of polyimide in contact with metal, and use a specific physical property of polyimide in contact with stainless steel foil or copper foil when laminating polyimide onto metal. As a result, it was found that swelling and deformation after heating of the polyimide laminate were suppressed, and the present invention was completed.
- the present invention provides:
- the peel strength between the stainless steel foil and copper foil and the polyimide resin is l on the polyimide metal laminate with the copper foil and stainless steel foil on both sides of the polyimide resin and the stainless steel foil formed on both sides.
- the peel strength between the stainless steel foil and copper foil and the polyimide resin after the polyimide metal laminate is heat-treated at 350 ° C for 60 minutes is 1.0 kN / m or more.
- Polyimide resin in contact with stainless steel foil or copper foil has a glass transition temperature of 180 ° C or higher and a storage elastic modulus at 300 ° C of 1 X 10 7 Pa to l X 10 8 Pa, 350
- the polyimide resin in contact with the stainless steel foil or copper foil is a polyimide obtained by reacting diamine with tetracarboxylic dianhydride, and the tetracarboxylic dianhydride used is , Pyromellitic dianhydride, 3, 3 ', 4, 4, -biphenyltetracarboxylic dianhydride at least one selected tetracarboxylic dianhydride, and 3, 3', 4, 4 '-Benzophenone tetracarboxylic dianhydride combined with 3, 3', 4, 4,-All of the tetracarboxylic dianhydrides used by benzophenone tetracarboxylic dianhydride 8 mole 0/0 or more and 20 mol% or less, as Jiamin further use, 1, 3- bis (3-amino Nofuenokishi) benzene, 4, 4, - bis (3-aminophenoxy) Bifue - le and, 1, 3-bis (3-
- a high-density circuit board material that has good heat resistance of polyimide and little change in characteristics after heat treatment, enables component assembly at high temperatures, and enables ultrafine processing.
- a suitable polyimide metal laminate and a hard disk suspension using the same were provided.
- a stainless steel foil is formed on both sides or one side of a polyimide resin layer.
- a specific structure is a polyimide metal laminate in which a copper foil and a stainless steel foil are formed on both sides of a polyimide resin, or a stainless steel foil is formed on both sides.
- austenitic stainless steel such as SUS304, SUS301, or SUS305 can be used.
- SUS304 and SUS305 can be used. More preferably, SUS304 is hardened and In addition, SUS304H-TA material with tension annealing can be used.
- a copper foil can be used as the metal that can be used in the polyimide metal laminate of the present invention.
- Copper foil includes copper alloys containing copper as the main component and containing 50 wt% or more of the total weight of the alloy.
- any type of electrolytic copper foil and rolled copper foil can be used as the copper foil.
- Any copper alloy foil can be used, including C7025 foil, which is an alloy with Ni, and HS1200 foil, which is an alloy with Sn. Since the laminate is suitably used as a suspension material, a copper alloy foil having panel characteristics can be preferably used.
- C7025 foil and B52 foil manufactured by Nippon Olympus Co., Ltd., NK120 foil manufactured by Nikko Materials Co., Ltd., and EFTEC64-T foil manufactured by Furukawa Electric Co., Ltd. can be suitably used.
- the copper foil used in the metal laminate is finely processed and may be used as wiring, it is preferable to thin the copper foil for fine wiring.
- Those having a thickness can be preferably used, and more preferably 12 / ⁇ ⁇ to 1 / ⁇ ⁇ .
- the thickness of the stainless steel foil used in the laminate there is no particular limitation on the thickness of the stainless steel foil used in the laminate, but as the recording density of hard disk drives (hereinafter abbreviated as HDDs) increases, the head needs to be as close as possible to the node disk. Yes. Therefore, the suspension material that supports the head is required to have softness, and the stainless steel foil also requires a thin film. Therefore, a thickness of 20 m to 10 m is preferably used, and 15 m to 10 m can be more preferably used.
- HDDs hard disk drives
- the heat resistance of the polyimide resin layer of the polyimide metal laminate of the present invention is such that when heated in an oven at an ambient temperature of 350 ° C for 60 minutes, the polyimide resin layer and Z or polyimide resin It is necessary for the stainless steel foil or copper foil to swell and not peel off, that is, not to be deformed. It is preferable that swelling and peeling of 100 m or more do not occur.
- the polyimide metal laminate of the present invention is processed into a flexible wiring board or suspension, and when the chip slider is assembled onto the polyimide metal laminate, it may be exposed to a heating atmosphere of about 350 ° C. . It is also a force that is desired to prevent swelling and peeling at that time.
- polyimide has been used as a cover material for polyimide metal laminates.
- Polyimide cover materials require high-temperature curing at 350 ° C, and polyimide metal laminates are also exposed to high temperatures due to curing. In this case, it is desirable that no swelling or the like occurs.
- the atmosphere in the oven is not limited, but is preferably an inert gas atmosphere such as nitrogen, Argon is better. This is because safety is ensured in the work.
- the ambient temperature is the temperature at which the polyimide metal laminate temperature is 350 ° C, and it is not necessary that the overall temperature in the oven be 350 ° C. It is preferable that swelling and peeling of 100 m or more do not occur during heating in the oven and after Z or after heating.
- the place where swelling and peeling occurs here is polyimide resin, polyimide resin and metal. It can occur at either the foil interface, and it must be free of any peeling, regardless of where it swells or peels off. As long as the size of the peeling is within a range that is preferably less than 100 m, there is no problem in appearance, but it is preferably less than 50 ⁇ m, more preferably less than 0.1 ⁇ m.
- the peel strength between the stainless steel foil and copper foil and the polyimide-based resin is l.OkN / m or more, and the viewpoint power for preventing wiring peeling after processing is also preferable. .
- the miniaturization of processing has progressed, and fine wiring with a width of about 20 m is frequently processed.
- the peel strength between the stainless steel foil, the copper foil, and the polyimide resin is higher, more preferably 1.2 kNZm or more.
- the measurement of peel strength is based on IPC-TM650, TypeA Sec2.4.9, and was performed on a 3.2 mm wide wiring.
- Examples of the polyimide resin layer in the polyimide metal laminate of the present invention include polyimide and polyamideimide. Polyimide is preferable. Polyimide resin layer
- the polyimide-based resin in contact with the stainless steel foil or copper foil preferably has a glass transition temperature of 180 ° C or higher in order to ensure good adhesion to these metals. More preferably, it is 300 ° C. More preferably, it is 200 degreeC-270 degreeC.
- the glass transition temperature can be measured by a publicly known method.
- the viscoelastic behavior of polyimide resin in contact with stainless steel foil or copper foil in the high temperature range of 300 ° C to 350 ° C has a great influence on the heat resistance characteristics of the polyimide metal laminate and the property changes after heating. Therefore, it is important to control the viscoelastic behavior in the high temperature region.
- a commercially available dynamic viscoelasticity measuring apparatus can be used for the measurement of viscoelastic behavior.
- measurement can be performed using DMA Q800 manufactured by TI Instruments, RSA-2 manufactured by Rheometrics.
- the storage elastic modulus behavior measured using a dynamic viscoelasticity measuring device in the high temperature region described above plays an especially important role in controlling the heat resistance characteristics of polyimide metal laminates and the property changes after heating.
- the storage elastic modulus at 300 ° C is preferably lower as the storage elastic modulus, which preferably has high-temperature fluidity, in order to ensure adhesion to metal.
- the storage modulus at 300 ° C is too low, problems such as excessive thermal deformation of the polyimide may occur when bonding metal and polyimide.
- the polyimide metal laminate is heated while the polyimide absorbs water or immediately absorbs water, the swollen heat causes swelling in the polyimide. In order to suppress this, it is necessary to keep the storage elastic modulus of polyimide at a high temperature above a certain value. Specifically, it is necessary to have a storage elastic modulus larger than the saturated water vapor pressure at 300 ° C.
- the storage elastic modulus at 300 ° C of the polyimide in contact with the metal is preferably 1 X 10 7 Pa to l X 10 8 Pa, more preferably 7 X 10 7 Pa to 9 X 1 0 7 Pa.
- the use of the polyimide metal laminate of the present invention includes HDD suspensions.
- a wiring circuit in which copper is etched is formed on the suspension.
- a cover material for protecting this wiring circuit a cover material mainly composed of polyimide has been suitably used from the viewpoint of heat resistance and cleanliness.
- This polyimide cover material is indispensable as a process in which high-temperature curing of 350 ° C or higher is indispensable after the polyimide metal laminate is covered.
- components such as ICs and piezo elements are often mounted on the suspension. Even in this mounting, lead-free solder is used, and mounting at high temperatures is indispensable. For these reasons, it is necessary to control the heat resistance at 350 ° C of the polyimide layer in contact with the metal, that is, the storage elastic modulus that directly affects the heat resistance.
- the storage elastic modulus at 350 ° C is higher than the saturated water vapor pressure at 350 ° C. It is preferable from the viewpoint of suppressing the thermal expansion, and the storage elastic modulus is low from the viewpoint of adhesion to metal. Is preferred. If the storage modulus of polyimide at 350 ° C is high, 350 ° C, 60 The adhesion between the polyimide and the metal after heating for a minute deteriorates, and the peel strength between the metal and the polyimide is less than 1. OkNZm, which is not preferable. Specifically, the storage elastic modulus of the polyimide at 350 ° C. is preferably 2 ⁇ 10 7 Pa to 2 ⁇ 10 8 Pa. More preferably, it is 3 ⁇ 10 7 Pa to 1 ⁇ 10 8 Pa. The polyimide resin that can satisfy these properties will be described below.
- the peel strength between the stainless steel foil and copper foil and the polyimide resin after heat treatment of the polyimide metal laminate at 350 ° C for 60 minutes is 1.5 OkNZm or more 1.5 kNZm More preferably.
- the polyimide resin in contact with the stainless steel foil or copper foil is preferably polyimide, and is preferably obtained by reacting diamine with tetracarboxylic dianhydride.
- the tetracarboxylic dianhydride used is pyromellitic dianhydride, 3,3 ', 4,4,'-biphenyltetracarboxylic dianhydride, at least one selected tetracarboxylic dianhydride And 3,3 ', 4,4, _benzophenonetetracarboxylic dianhydride, and from the viewpoint of ensuring the heat resistance of the polyimide, intramolecular and intermolecular amino groups and imine bridges It is preferable to contain 3,3 ′, 4,4′-benzophenonetetracarboxylic dianhydride, which is an acid dianhydride causing the reaction, at a certain ratio.
- the acid dianhydride when used, the heat resistance becomes too high, and the storage elastic modulus of polyimide at a high temperature becomes too high, so that 3,3 ′, 4,4′-benzophenone tetracarboxylic acid is present. It is preferable that the acid dianhydride is 8 mol% or more and 20 mol% or less of the tetra force rubonic acid dianhydride used. More preferably, it is 10 mol% or more and 15 mol% or less. Also, any other acid dianhydride can be added within the range without impairing the properties of the thermoplastic polyimide.
- the diamine used for the thermoplastic polyimide is 1,3-bis (3-aminophenoxy) benzene, 4,4, -bis (3-aminophenoxy) biphenyl, 1,3-bis (3- ( It is preferable to use at least one diamine selected from 3-aminophenoxy) benzene and 2,2-bis [4- (4-aminophenoxy) phenol] propane, but does not impair the properties of the polyimide. It is also possible to add any other diamine within.
- the reaction molar ratio of the diamine component and tetracarboxylic dianhydride is in the range of 0.75 to 1.25, and the reaction is easily controlled, and the heat to be synthesized. 0.90 to 1.10 are more preferable because the heat flowability of the plastic polyimide is good.
- the polyimide resin manufactured by selecting the acid dianhydride and diamine as raw materials and also having a specific range force can satisfy the physical properties defined in the present invention.
- the thickness of polyimide can be reduced by reducing the thickness and weight of electrical equipment using polyimide metal laminates by 0.5 to 50 m. More preferably, it is 1 to 10 ⁇ m.
- thermoplastic polyimide resin in addition to the thermoplastic polyimide resin described above, a commercially available non-thermoplastic polyimide film can be used.
- Avical (registered trademark) NPI manufactured by the company, Avical (registered trademark) HP, Kapton (registered trademark) EN manufactured by Toray DuPont Co., Ltd., etc. are preferably used.
- any polyimide obtained by reacting diamine and tetracarboxylic dianhydride can be used within the range without impairing the properties of the polyimide metal laminate.
- diamines examples include, for example, m-phenediamine, 0-phenediamine, p-phenediamine, m-aminobenzylamine, p-aminobenzylamine, bis. (3-aminophenyl) sulfide, (3-aminophenyl) (4-aminophenyl) sulfide, bis (4-aminophenol) sulfide, bis (3-aminophenol) sulfoxide, (3-aminophenol) -L) (4-aminophenol) sulfoxide, bis (3-aminophenyl) sulfone, (3-aminophenyl) (4-aminophenol) sulfone, bis (4-aminophenol) sulfone, 3, 3, -Diaminobenzophenone, 3, 4, -diaminobenzophenone, 4, 4, -diaminobenzophenone, 3, 3'-diaminodip
- Examples of usable acid dianhydrides include pyromellitic dianhydride, 3-fluoropyromellitic dianhydride, 3,6-difluoropyromellitic dianhydride, 3, 6-bis ( Trifluoromethyl) pyromellitic dianhydride, 1, 2, 3, 4-benzenetetracarboxylic dianhydride, 2, 2 ', 3, 3, -benzophenone tetracarboxylic dianhydride, 3, 3, , 4, 4, -biphenyltetracarboxylic dianhydride, 3, 3 ", 4, 4 ,, -terphenyltetracarboxylic dianhydride, 3, 3 ,,,, 4, 4", -quaterhue -L-tetracarboxylic dianhydride, 3, 3 "", 4, 4 "', -kinkyl tetracarboxylic dianhydride, 2, 2', 3, 3, _biphenyltetracarboxylic dianhydride An
- Synthesis of the polyimide-based resin generally includes N-methylpyrrolidone (NMP), methylformamide (DMF), dimethylacetamide (DMAc), dimethylsulfoxide (DMS O), dimethyl sulfate, In a solvent such as sulfolane, butyrolatatatone, cresol, phenol, halogenated phenol, cyclohexane, dixane, tetrahydrofuran, diglyme, triglyme, the tetracarboxylic dianhydride and the diamine are mixed at a predetermined ratio.
- NMP N-methylpyrrolidone
- DMF dimethylformamide
- DMAc dimethylacetamide
- DMS O dimethylsulfoxide
- polyimide resin precursor solution is obtained, and this solution is further heat-treated in a high temperature atmosphere of 200 ° C to 500 ° C.
- polyimide resin is obtained by imidization.
- the polyimide metal laminate of the present invention can be produced by thermocompression bonding a polyimide resin and a metal foil.
- a method for thermocompression bonding of polyimide resin and metal foil is described.
- thermocompression bonding is performed while moisture is absorbed, a metal laminate is formed in a state where moisture is contained in the polyimide, so that there is a problem that heating blistering is likely to occur in the polyimide. If the moisture absorption rate is 0.1% RH or less, the blistering does not occur and the characteristics are stabilized.
- the method of drying the polyimide before thermocompression bonding is not particularly limited, but there is a method in which the polyimide is left to dry in an oven heated to 80 ° C or higher for a long time, for example, 10 hours or longer. Can be mentioned. There is also a method of drying polyimide using an IR heater or a heating roll. The moisture absorption rate can be measured by the Karl Fischer method or the Yanagi method by the thermogravimetric method.
- thermocompression bonding examples include a hot press method and a Z or heat laminating method as typical methods.
- a heating press method for example, polyimide resin and metal foil are cut into a predetermined size of a press machine, overlapped, and heated by a heating press. It can be manufactured by pressure bonding.
- the heating temperature is preferably 150 to 600 ° C.
- the pressing force is not limited, but it can be preferably produced at 0.1 to 5 OOkgZcm2. There is no particular limitation on the caloric pressure time.
- the heat laminating method is not particularly limited, but a method of sandwiching and laminating between rolls is preferable.
- a metal roll, a rubber roll, or the like can be used. Although there is no restriction
- the rubber roll it is preferable to use heat-resistant silicon rubber or fluorine rubber on the surface of the metal roll.
- the laminating temperature is preferably in the temperature range of 100 to 300 ° C.
- a radiation heating method such as far infrared, an induction heating method, or the like can be used.
- a normal heating furnace, autoclave, etc. can be used as the heating device. Air, inert gas (nitrogen, argon), etc. can be used as the heating atmosphere.
- the heating method either the method of continuously heating the film or the method of leaving the film in the state of being left in the heating furnace is preferable.
- a conductive heating method, a radiant heating method, a combination method thereof, and the like are preferable.
- the heating temperature is preferably in the temperature range of 200 to 600 ° C.
- the heating time is preferably in the range of 0.05 to 5000 minutes.
- the polyimide metal laminate of the present invention can be produced by applying a polyimide varnish precursor varnish to a metal foil and then drying. It can be produced by directly applying and drying a thermoplastic polyimide solution or a polyamic acid solution (hereinafter collectively referred to as varnish) which is a precursor of the thermoplastic polyimide on a metal foil. I can do it.
- varnish is a solution obtained by polymerizing the specific diamine and tetracarboxylic dianhydride in a solvent.
- a method of directly coating on the metal foil known methods such as a die coater, a comma coater, a roll coater, a gravure coater, a curtain coater, and a spray coater can be employed. It can be suitably used depending on the thickness to be applied, the viscosity of the varnish and the like.
- an ordinary heating and drying furnace can be used as a method of drying and curing the applied varnish.
- Air, inert gas (nitrogen, argon), etc. can be used as the atmosphere of the drying furnace.
- Dry As the temperature, a force range appropriately selected according to the boiling point of the solvent is preferably used.
- the drying time is appropriately selected depending on the thickness, concentration, and type of solvent, but it is desirable that the drying time be about 0.05 to 500 minutes.
- the polyimide metal laminate of the present invention is particularly suitably used as a hard disk suspension.
- a polyimide resin layer was formed on the metal foil to prepare a polyimide metal laminate.
- the atmosphere temperature became 350 ° C! /, And it was introduced into Ruert oven (manufactured by Espec Co., Ltd.) and left for 60 minutes.
- the polyimide metal laminate is taken out with an inert oven, cooled to room temperature, the metal foil on one side is removed by etching, and the surface of the polyimide resin is swollen and peeled off with a 100-fold stereo microscope. It was confirmed whether it occurred or not (not deformed).
- peeling was present, the magnitude of peeling was measured, and when there was a thing of 100 m or more, it was judged to be unacceptable.
- peel strength was determined by preparing a peel strength test piece, leaving the test piece in an oven oven heated to 350 ° C for 60 minutes, and then cooling the test piece to room temperature. Measurements were taken.
- Measurement was performed in a tension mode using RSA-2 manufactured by Rheometrics.
- the heating rate was 3 ° C per minute, the measurement temperature was 100 ° C to 400 ° C, and the applied frequency was 1 Hz.
- Viscoelasticity analysis was performed to calculate the storage elastic modulus at 300 ° C and 350 ° C.
- Measurement was performed in a tensile mode using TMA-4000 manufactured by Bruker AXS. The heating rate was 10 ° C per minute and the measurement temperature was 100 ° C to 400 ° C. The polarization polarization of elongation at temperature was taken as the glass transition temperature.
- APB 1,3-bis (3-aminophenoxy) benzene
- APB5 1,3-bis (3- (3-aminophenoxy) phenoxy) benzene
- TPE 1,3-bis (4-aminophenoxy) benzene
- thermoplastic polyimide precursors Synthesis of thermoplastic polyimide precursors>
- Tetracarboxylic dianhydride and diamine listed in Table 1 were weighed and dissolved in 630 g of DM Ac in a 1000 ml separable flask under a nitrogen stream. After dissolution, stirring was continued for 6 hours to carry out a polymerization reaction to obtain thermoplastic polyimide precursor varnishes A to D.
- thermoplastic polyimide precursor ⁇ Synthesis of thermoplastic polyimide precursor>
- thermoplastic polyimide precursor varnishes E to I The tetracarboxylic dianhydride and diamine described in Table 2 were weighed and dissolved in DMAc 630 g in a 1000 ml separable flask under a nitrogen stream. After dissolution, stirring was continued for 6 hours to carry out a polymerization reaction to obtain thermoplastic polyimide precursor varnishes E to I.
- each of the polyamic acid varnishes A to D in Synthesis Example 1 was applied as a thermoplastic polyimide layer. And dried. The thickness of the polyimide layer after coating and drying was 13 m. The drying conditions were 100 ° C, 150 ° C, 200 ° C, 250 ° C, 300 ° C, and heat treatment was performed stepwise for 5 minutes each. The stainless steel foil was removed by etching to obtain polyimide single layer films A to D. The dynamic viscoelasticity was measured by the method described above, and the storage elastic modulus at 300 ° C and 350 ° C was calculated. The results are shown in Table 3.
- thermoplastic polyimide layer On the commercially available copper alloy foil (made by Olin, trade name: C7025, thickness: 18 / zm), as a thermoplastic polyimide layer, each of the A to D polyamic acid varnishes of Synthesis Example 1 was applied and dried. Next, as the non-thermoplastic polyimide, the polyamic acid varnish of Synthesis Example 3 was applied and dried, and further, the A to D polyamic acid varnishes of Synthesis Example 1 were applied and dried, respectively, and single-sided polyimide metal laminate. In addition, a laminate of commercially available stainless steel foil (manufactured by Nippon Steel Co., Ltd., trade name: SUS304H-TA, thickness 20 / zm) is laminated and thermocompression bonded to produce polyimide metal laminates A '' to D '' did.
- a rebar roll coater was used for the application of the polyamic acid varnish of Synthesis Example 1, and a die coater was used for the application of the polyamic acid varnish of Synthesis Example 3.
- the thickness of the polyimide layer after coating and drying was 2 m and 11 m, respectively.
- Heat treatment was performed stepwise for 5 minutes at C.
- the thermocompression bonding conditions were 300 ° C, 50 kgf / cm 2 , and 1 hour and 30 minutes.
- a polyamic acid varnish was applied and dried to prepare a double-sided adhesive sheet.
- a reverse roll coater was used to apply the thermoplastic polyamic acid varnish of Synthesis Example 1, and the total thickness of the polyimide layer after coating and drying was 18 m.
- the drying conditions were 100 ° C, 150 ° C, 200 ° C, 250 ° C, 300 ° C, and heat treatment was performed stepwise for 5 minutes each.
- copper alloy foil made by Orin, trade name: C7025 (custom brand), thickness: 18 m
- stainless steel foil made by Nippon Steel Co., Ltd., trade name: SUS304H-TA, thickness: 20 / X m
- Example 2 When a polyimide metal laminate of ⁇ 3 is used as a hard disk suspension, a high-productivity and high-quality suspension is produced that does not show wiring separation even after curing of a cover material with good heat resistance of polyimide. It was possible.
- each of the polyamic acid varnishes of E to I in Synthesis Example 2 was applied as a thermoplastic polyimide layer and dried. Went.
- the thickness of the polyimide layer after coating and drying was 13 m.
- the drying conditions were 100 ° C, 150 ° C, 200 ° C, 250 ° C, 300 ° C, and heat treatment was performed stepwise for 5 minutes each.
- the stainless steel foil was removed by etching to obtain a polyimide single layer film ⁇ , ⁇ ⁇ .
- the dynamic viscoelasticity was measured by the method described above, and the storage elastic modulus at 300 ° C and 350 ° C was calculated. The results are shown in Table 6.
- thermoplastic polyimide precursors of E to I in Synthesis Example 2 were used as the thermoplastic polyimide. The results are shown in Table 7.
- thermoplastic polyimide precursors of E to I in Synthesis Example 2 Except using the thermoplastic polyimide precursors of E to I in Synthesis Example 2 as the thermoplastic polyimide
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Laminated Bodies (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Insulated Metal Substrates For Printed Circuits (AREA)
- Adjustment Of The Magnetic Head Position Track Following On Tapes (AREA)
- Supporting Of Heads In Record-Carrier Devices (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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CN2005800406230A CN101065242B (en) | 2004-12-03 | 2005-12-01 | Polyimide metal laminate and suspension for hard disk using same |
JP2006548010A JP4384674B2 (en) | 2004-12-03 | 2005-12-01 | Polyimide metal laminate and hard disk suspension using the same |
US11/792,230 US20080268266A1 (en) | 2004-12-03 | 2005-12-01 | Polyimide Metal Laminate and Suspension for Hard Disk Using Same |
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JP2004-350958 | 2004-12-03 | ||
JP2004350958 | 2004-12-03 |
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PCT/JP2005/022110 WO2006059692A1 (en) | 2004-12-03 | 2005-12-01 | Polyimide metal laminate and suspension for hard disk using same |
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US (1) | US20080268266A1 (en) |
JP (1) | JP4384674B2 (en) |
CN (1) | CN101065242B (en) |
WO (1) | WO2006059692A1 (en) |
Cited By (3)
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WO2014129464A1 (en) * | 2013-02-19 | 2014-08-28 | 新日鉄住金化学株式会社 | Laminate body, solar cell member, solar cell, display device member, display device, and method for manufacturing laminate body |
JP2019130876A (en) * | 2018-02-03 | 2019-08-08 | 日鉄ケミカル&マテリアル株式会社 | Metal clad laminate sheet and method for producing the same |
JP2020104340A (en) * | 2018-12-26 | 2020-07-09 | 日鉄ケミカル&マテリアル株式会社 | Metal-clad laminate and circuit board |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100086792A1 (en) * | 2008-10-03 | 2010-04-08 | Eternal Chemical Co., Ltd. | Polyimide precursor, its composition and polyimide laminate |
KR101416782B1 (en) * | 2012-04-24 | 2014-07-08 | 에스케이이노베이션 주식회사 | Flexilbe Metal Clad Laminate |
US20170086285A1 (en) * | 2014-05-22 | 2017-03-23 | Sabic Global Technologies B.V. | Circuit assemblies and method of manufacture thereof |
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- 2005-12-01 WO PCT/JP2005/022110 patent/WO2006059692A1/en active Application Filing
- 2005-12-01 JP JP2006548010A patent/JP4384674B2/en not_active Expired - Fee Related
- 2005-12-01 CN CN2005800406230A patent/CN101065242B/en not_active Expired - Fee Related
- 2005-12-01 US US11/792,230 patent/US20080268266A1/en not_active Abandoned
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JP2001270038A (en) * | 2000-03-28 | 2001-10-02 | Ube Ind Ltd | Method for manufacturing flexible metal foil laminate |
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Also Published As
Publication number | Publication date |
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JPWO2006059692A1 (en) | 2008-06-05 |
US20080268266A1 (en) | 2008-10-30 |
JP4384674B2 (en) | 2009-12-16 |
CN101065242A (en) | 2007-10-31 |
CN101065242B (en) | 2012-08-29 |
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