WO2006053492A1 - Utilisation d’un composite en polyamide pour fabriquer une pompe ou une soupape - Google Patents

Utilisation d’un composite en polyamide pour fabriquer une pompe ou une soupape Download PDF

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Publication number
WO2006053492A1
WO2006053492A1 PCT/CN2005/001930 CN2005001930W WO2006053492A1 WO 2006053492 A1 WO2006053492 A1 WO 2006053492A1 CN 2005001930 W CN2005001930 W CN 2005001930W WO 2006053492 A1 WO2006053492 A1 WO 2006053492A1
Authority
WO
WIPO (PCT)
Prior art keywords
pump
valve
preparing
cocatalyst
raw material
Prior art date
Application number
PCT/CN2005/001930
Other languages
English (en)
Chinese (zh)
Inventor
Huafeng Zhu
Rong Zhu
Original Assignee
Huafeng Zhu
Rong Zhu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huafeng Zhu, Rong Zhu filed Critical Huafeng Zhu
Publication of WO2006053492A1 publication Critical patent/WO2006053492A1/fr

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/08Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from amino-carboxylic acids
    • C08G69/14Lactams
    • C08G69/16Preparatory processes
    • C08G69/18Anionic polymerisation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/16Casings; Cylinders; Cylinder liners or heads; Fluid connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2225/00Synthetic polymers, e.g. plastics; Rubber
    • F05C2225/06Polyamides, e.g. NYLON
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2251/00Material properties
    • F05C2251/14Self lubricating materials; Solid lubricants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2253/00Other material characteristics; Treatment of material
    • F05C2253/18Filler

Definitions

  • This invention relates to the use of polyamide composites for the preparation of pumps or valves, and more particularly to a method of making a pump or valve from a polycaprolactam composite and to a product. Background technique
  • Polyamide composite material (or engineering plastics) is a kind of polymer composite material, which can directly replace non-ferrous metal materials such as tin bronze, aluminum bronze, brass, babbitt, stainless steel, etc., and has been widely used in petroleum, chemical, metallurgical, etc.
  • Industrial applications and can be used in industrial applications such as automotive parts, mechanical parts, electrical appliances, electronic components.
  • the Chinese patent CN 1151931A discloses a method for manufacturing a cast nylon pipe, which is characterized in that the lactam is used as a main raw material, and centrifugal casting polymerization is carried out in a mold, and the obtained pipe has acid and alkali resistance, corrosion resistance, and the like.
  • CN 1157001A discloses a process for preparing coils, non-coiled tubes, sheets, films and the like using known methods using blends comprising polyamide-low density polyethylene.
  • no reports have been found on the preparation of industrial valves or pumps using polyamide engineering plastics. Pumps or valves made of other engineering plastics, although having good physical properties and processing properties, have the disadvantage of high water absorption and unstable product size and performance. Summary of the invention
  • An object of the present invention is to provide a method for preparing a polyamide pump or valve which has low water absorption and stable performance, and a product obtained by the method, in order to overcome the above drawbacks.
  • Polyamide engineering plastics combines the main advantages of general engineering plastics. They use the amino and carboxyl groups at the end of the parent main chain and are reactive under certain conditions. Chemicals are added by adding various fillers and modifiers during the reaction. Physical modification solves the defects of product size and performance changes due to water absorption, and the comprehensive performance is significantly improved, so that it is suitable for manufacturing various special equipments, especially pumps and valves widely used in industry.
  • the invention provides a method for preparing a pump or a valve by using a polyamide composite material, which comprises: stirring and mixing a raw material, pouring it into a preheating mold for casting polymerization molding, characterized in that a polymerization raw material for preparing a pump or a valve is prepared.
  • a polymerization raw material for preparing a pump or a valve is prepared.
  • These include caprolactams, fillers, catalysts and cocatalysts.
  • the polymeric starting material comprises, by weight percent, 60-80% caprolactam, 2-30% filler, 1.4-3% sodium metal or sodium hydroxide and 3-6% cocatalyst.
  • the filler used is selected from one or more of glass fiber, talc, wood fiber, alumina powder, carbon black, graphite, and kaolin.
  • the cocatalyst is selected from the group consisting of amides, caprolactams, isocyanates or derivatives thereof, preferably acetylcaprolactam and tribendamidine triisocyanate.
  • the specific preparation method is as follows:
  • Preparation of the mold According to the requirements of the product, select various molds of different shapes, clean and reserve, according to the raw material formula, preheat the mold to a curing temperature of about 150-180 ⁇ ;
  • the casting method includes: horizontal casting, centrifugal casting, vacuum casting, vibration casting, etc., and can also be embedded, rolled, molded, etc., and can be selected by a person skilled in the art as needed.
  • additives commonly used in the art such as stabilizers, antioxidants, lubricants, flame retardants, color masterbatches, coupling agents and impact modifiers, may be added during the casting process as needed. To further improve the performance of the product. ,
  • the pump or valve made of the polyamide engineering plastic of the invention has good mechanical properties, the tensile strength is equal to or greater than 97Mpa, the wear resistance is 2-3 times that of the steel product, impact resistance, acid and alkali resistance, self-lubrication Good character and resilience, especially low water absorption, 2-2.5 times lower than the water absorption of general engineering plastics, and stable product size.
  • BEST MODE FOR CARRYING OUT THE INVENTION The following examples are merely illustrative of the invention and are not intended to limit the scope of the invention.
  • Cast polymerization was carried out in the same manner as in Example 1, except that the raw material was changed to 1 kg of lactam, using ACR 0.02 kg, carbon black 2 g, sodium hydroxide 3 g, and diphenyl carbonate 3. 5 ml.
  • ACR is the abbreviation of ternary graft copolymer of methyl methacrylate, butadiene and styrene. It is a product of Singapore Wu Yu Chemical Co., Ltd., and its grades are ACR-ZB-1 , ACR-ZB-5 , ACR -ZB401,
  • ACR-ZB-201 and the like can be used in the present invention.
  • the technical performance indexes of the obtained engineering plastics are different for the three different raw material formulations.
  • different materials can be used for preparing pumps or valves for different purposes.
  • the first material which has the characteristics of hardness and bending strength, is used for the production of valve stems and upper valve bodies, spheres and pump shafts, etc.
  • the second material which has both hardness and temperature resistance and toughness, is used for Production of seat, pump casing;
  • the third material can be used to produce seals, impact parts, etc.
  • the pump and valve produced by the polyamide engineering plastic of the present invention are excellent in performance and can be used for preparing pumps and valves for various purposes.
  • OMpa and butterfly valves with working pressures below 1. 6Mpa. Its performance and technical indicators meet and exceed the technical requirements of similar steel products, and are widely used in petroleum, chemical, hydropower, metallurgy, pharmaceutical and other industrial fields.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Polyamides (AREA)

Abstract

La présente invention concerne l’utilisation d’une composition en polyamide pour fabriquer une pompe ou une soupape et en particulier le procédé pour fabriquer une pompe ou une soupape en utilisant un composite de polycaprolactame. L’invention concerne également la pompe ou la soupape moulée à partir du composite. Cette pompe ou cette soupape est préparée en mélangeant minutieusement 60 à 80 % en poids d’un monomère de caprolactame, 2 à 30 % en poids de charges, 1,4 à 3 % en poids de métal sodium ou d’hydroxyde de sodium, 3 à 6 % en poids d’un cocatalyseur et analogue dans un récipient de réaction sous agitation, en faisant couler le mélange résultant dans un moule et en polymérisant le mélange. La pompe ou soupape résultante présente d’excellentes propriétés mécaniques telles qu’une résistance à la traction ≥ 97 Mpa, une résistance à l’abrasion qui représente deux à trois fois celle de l’acier, une résistance élevée à l’impact, une résistance élevée à l’acide ou aux alcalis, une bonne propriété d’autolubrification, un facteur élevé de résilience, un faible rapport d’absorption de l’eau qui est 2 à 2,5 fois moins important que celui des plastiques industriels classiques et une stabilité dimensionnelle.
PCT/CN2005/001930 2004-11-19 2005-11-16 Utilisation d’un composite en polyamide pour fabriquer une pompe ou une soupape WO2006053492A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN 200410091148 CN1240779C (zh) 2004-11-19 2004-11-19 聚酰胺复合材料在制备泵或阀方面的应用
CN200410091148.7 2004-11-19

Publications (1)

Publication Number Publication Date
WO2006053492A1 true WO2006053492A1 (fr) 2006-05-26

Family

ID=34847626

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Application Number Title Priority Date Filing Date
PCT/CN2005/001930 WO2006053492A1 (fr) 2004-11-19 2005-11-16 Utilisation d’un composite en polyamide pour fabriquer une pompe ou une soupape

Country Status (2)

Country Link
CN (1) CN1240779C (fr)
WO (1) WO2006053492A1 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102604077B (zh) * 2012-03-07 2016-07-06 张俊达 改性mc尼龙复合材料的配方及材料的制备方法
CN102734153A (zh) * 2012-07-13 2012-10-17 上海鸿得利重工股份有限公司 一种用于混凝土泵上的高耐磨性能s阀及其制造方法
CN104710611A (zh) * 2013-12-17 2015-06-17 广东科进尼龙管道制品有限公司 导热mc尼龙复合材料及其制备方法
CN108864698A (zh) * 2018-07-26 2018-11-23 司彩霞 一种金属护套防火材料及其制备方法
CN109181289A (zh) * 2018-09-30 2019-01-11 刘彦彦 一种增韧尼龙材料及其制备方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06288241A (ja) * 1993-04-02 1994-10-11 Teijin Ltd 熱可塑性複合材料製リードバルブ及びその製造方法
US5409608A (en) * 1991-12-27 1995-04-25 Aisan Industry Co., Ltd. Filter for in-tank pump of automobile fuel tank
CN1262394A (zh) * 1999-01-28 2000-08-09 淮安市楚州尼龙制品厂 泥浆泵叶轮及其制造方法

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5409608A (en) * 1991-12-27 1995-04-25 Aisan Industry Co., Ltd. Filter for in-tank pump of automobile fuel tank
JPH06288241A (ja) * 1993-04-02 1994-10-11 Teijin Ltd 熱可塑性複合材料製リードバルブ及びその製造方法
CN1262394A (zh) * 1999-01-28 2000-08-09 淮安市楚州尼龙制品厂 泥浆泵叶轮及其制造方法

Also Published As

Publication number Publication date
CN1240779C (zh) 2006-02-08
CN1631981A (zh) 2005-06-29

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