WO2006006184A2 - Procede de production de loratadine et ses intermediaires - Google Patents
Procede de production de loratadine et ses intermediaires Download PDFInfo
- Publication number
- WO2006006184A2 WO2006006184A2 PCT/IN2005/000235 IN2005000235W WO2006006184A2 WO 2006006184 A2 WO2006006184 A2 WO 2006006184A2 IN 2005000235 W IN2005000235 W IN 2005000235W WO 2006006184 A2 WO2006006184 A2 WO 2006006184A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- ketone
- produce
- acid
- followed
- ketonitrile
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 65
- JCCNYMKQOSZNPW-UHFFFAOYSA-N loratadine Chemical compound C1CN(C(=O)OCC)CCC1=C1C2=NC=CC=C2CCC2=CC(Cl)=CC=C21 JCCNYMKQOSZNPW-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229960003088 loratadine Drugs 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 239000000543 intermediate Substances 0.000 title claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims abstract description 40
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 38
- -1 benzyl halide Chemical class 0.000 claims abstract description 36
- 150000002576 ketones Chemical class 0.000 claims abstract description 35
- SUSQOBVLVYHIEX-UHFFFAOYSA-N phenylacetonitrile Chemical compound N#CCC1=CC=CC=C1 SUSQOBVLVYHIEX-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000002904 solvent Substances 0.000 claims abstract description 24
- SIOXPEMLGUPBBT-UHFFFAOYSA-N picolinic acid Chemical compound OC(=O)C1=CC=CC=N1 SIOXPEMLGUPBBT-UHFFFAOYSA-N 0.000 claims abstract description 22
- 150000001875 compounds Chemical class 0.000 claims abstract description 18
- 239000003960 organic solvent Substances 0.000 claims abstract description 18
- 238000007333 cyanation reaction Methods 0.000 claims abstract description 16
- 150000001336 alkenes Chemical class 0.000 claims abstract description 13
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims abstract description 13
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000004327 boric acid Substances 0.000 claims abstract description 12
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 11
- 150000002148 esters Chemical class 0.000 claims abstract description 11
- 229940081066 picolinic acid Drugs 0.000 claims abstract description 11
- 239000002253 acid Substances 0.000 claims abstract description 8
- 230000002051 biphasic effect Effects 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 8
- 230000000911 decarboxylating effect Effects 0.000 claims abstract description 7
- 230000003301 hydrolyzing effect Effects 0.000 claims abstract description 7
- 239000001117 sulphuric acid Substances 0.000 claims abstract description 7
- 235000011149 sulphuric acid Nutrition 0.000 claims abstract description 7
- 230000007062 hydrolysis Effects 0.000 claims abstract description 6
- 238000006460 hydrolysis reaction Methods 0.000 claims abstract description 6
- 238000011065 in-situ storage Methods 0.000 claims abstract description 6
- 150000002902 organometallic compounds Chemical class 0.000 claims abstract description 6
- 238000007796 conventional method Methods 0.000 claims abstract description 5
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 5
- 239000012629 purifying agent Substances 0.000 claims abstract description 5
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 59
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 21
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 21
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 19
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 18
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 9
- 230000018044 dehydration Effects 0.000 claims description 8
- 238000006297 dehydration reaction Methods 0.000 claims description 8
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 6
- 229910021538 borax Inorganic materials 0.000 claims description 6
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 claims description 6
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 6
- BSVBQGMMJUBVOD-UHFFFAOYSA-N trisodium borate Chemical compound [Na+].[Na+].[Na+].[O-]B([O-])[O-] BSVBQGMMJUBVOD-UHFFFAOYSA-N 0.000 claims description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 4
- 238000009833 condensation Methods 0.000 claims description 4
- 230000005494 condensation Effects 0.000 claims description 4
- 238000005580 one pot reaction Methods 0.000 claims description 4
- 230000003647 oxidation Effects 0.000 claims description 4
- LZCYMGIZGMHESI-UHFFFAOYSA-N 4-methylpentan-2-one;propan-2-one Chemical compound CC(C)=O.CC(C)CC(C)=O LZCYMGIZGMHESI-UHFFFAOYSA-N 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 239000003444 phase transfer catalyst Substances 0.000 claims description 2
- PJGSXYOJTGTZAV-UHFFFAOYSA-N pinacolone Chemical compound CC(=O)C(C)(C)C PJGSXYOJTGTZAV-UHFFFAOYSA-N 0.000 claims description 2
- 150000003856 quaternary ammonium compounds Chemical class 0.000 claims description 2
- 238000007363 ring formation reaction Methods 0.000 claims description 2
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims 3
- 239000000047 product Substances 0.000 description 23
- 238000006243 chemical reaction Methods 0.000 description 19
- 238000002360 preparation method Methods 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 238000004128 high performance liquid chromatography Methods 0.000 description 11
- 239000011541 reaction mixture Substances 0.000 description 10
- 238000010992 reflux Methods 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 6
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 6
- 239000000383 hazardous chemical Substances 0.000 description 6
- DDGRAFHHXYIQQR-UHFFFAOYSA-N 1-chloro-3-(chloromethyl)benzene Chemical compound ClCC1=CC=CC(Cl)=C1 DDGRAFHHXYIQQR-UHFFFAOYSA-N 0.000 description 5
- 239000012043 crude product Substances 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 238000013341 scale-up Methods 0.000 description 5
- JPCGKKFEDUHGDF-UHFFFAOYSA-N 3-[2-(3-chlorophenyl)ethyl]pyridine-2-carbonitrile Chemical compound ClC1=CC=CC(CCC=2C(=NC=CC=2)C#N)=C1 JPCGKKFEDUHGDF-UHFFFAOYSA-N 0.000 description 4
- XBLVHTDFJBKJLG-UHFFFAOYSA-N Ethyl nicotinate Chemical compound CCOC(=O)C1=CC=CN=C1 XBLVHTDFJBKJLG-UHFFFAOYSA-N 0.000 description 4
- 239000003518 caustics Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- ZCSHNCUQKCANBX-UHFFFAOYSA-N lithium diisopropylamide Chemical compound [Li+].CC(C)[N-]C(C)C ZCSHNCUQKCANBX-UHFFFAOYSA-N 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- GTIKLPYCSAMPNG-UHFFFAOYSA-N 2-(3-chlorophenyl)acetonitrile Chemical compound ClC1=CC=CC(CC#N)=C1 GTIKLPYCSAMPNG-UHFFFAOYSA-N 0.000 description 3
- ZELCJWGXNLFDPT-UHFFFAOYSA-N 3-[2-(3-chlorophenyl)ethyl]-1-oxidopyridin-1-ium Chemical compound [O-][N+]1=CC=CC(CCC=2C=C(Cl)C=CC=2)=C1 ZELCJWGXNLFDPT-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000008346 aqueous phase Substances 0.000 description 3
- 238000003556 assay Methods 0.000 description 3
- KXZJHVJKXJLBKO-UHFFFAOYSA-N chembl1408157 Chemical compound N=1C2=CC=CC=C2C(C(=O)O)=CC=1C1=CC=C(O)C=C1 KXZJHVJKXJLBKO-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 239000012264 purified product Substances 0.000 description 3
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- 239000003930 superacid Substances 0.000 description 3
- NWZSZGALRFJKBT-KNIFDHDWSA-N (2s)-2,6-diaminohexanoic acid;(2s)-2-hydroxybutanedioic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O.NCCCC[C@H](N)C(O)=O NWZSZGALRFJKBT-KNIFDHDWSA-N 0.000 description 2
- CJWNRACOMOLTCH-UHFFFAOYSA-N 3-[2-(3-chlorophenyl)ethyl]pyridine Chemical compound ClC1=CC=CC(CCC=2C=NC=CC=2)=C1 CJWNRACOMOLTCH-UHFFFAOYSA-N 0.000 description 2
- BSSQNBMSKJTLPQ-UHFFFAOYSA-N 3-[2-(3-chlorophenyl)ethyl]pyridine-2-carboxylic acid Chemical compound OC(=O)C1=NC=CC=C1CCC1=CC=CC(Cl)=C1 BSSQNBMSKJTLPQ-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 239000007818 Grignard reagent Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 210000003169 central nervous system Anatomy 0.000 description 2
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 2
- 239000013058 crude material Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- RIFGWPKJUGCATF-UHFFFAOYSA-N ethyl chloroformate Chemical compound CCOC(Cl)=O RIFGWPKJUGCATF-UHFFFAOYSA-N 0.000 description 2
- 229940064982 ethylnicotinate Drugs 0.000 description 2
- 150000004795 grignard reagents Chemical class 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine monohydrate Substances O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 239000012074 organic phase Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 2
- 238000005945 von Braun degradation reaction Methods 0.000 description 2
- FMCAFXHLMUOIGG-JTJHWIPRSA-N (2s)-2-[[(2r)-2-[[(2s)-2-[[(2r)-2-formamido-3-sulfanylpropanoyl]amino]-3-methylbutanoyl]amino]-3-(4-hydroxy-2,5-dimethylphenyl)propanoyl]amino]-4-methylsulfanylbutanoic acid Chemical compound O=CN[C@@H](CS)C(=O)N[C@@H](C(C)C)C(=O)N[C@@H](C(=O)N[C@@H](CCSC)C(O)=O)CC1=CC(C)=C(O)C=C1C FMCAFXHLMUOIGG-JTJHWIPRSA-N 0.000 description 1
- FMCAFXHLMUOIGG-IWFBPKFRSA-N (2s)-2-[[(2s)-2-[[(2s)-2-[[(2r)-2-formamido-3-sulfanylpropanoyl]amino]-3-methylbutanoyl]amino]-3-(4-hydroxy-2,5-dimethylphenyl)propanoyl]amino]-4-methylsulfanylbutanoic acid Chemical compound O=CN[C@@H](CS)C(=O)N[C@@H](C(C)C)C(=O)N[C@H](C(=O)N[C@@H](CCSC)C(O)=O)CC1=CC(C)=C(O)C=C1C FMCAFXHLMUOIGG-IWFBPKFRSA-N 0.000 description 1
- APQIUTYORBAGEZ-UHFFFAOYSA-N 1,1-dibromoethane Chemical compound CC(Br)Br APQIUTYORBAGEZ-UHFFFAOYSA-N 0.000 description 1
- CEYICLLJRVZXCN-UHFFFAOYSA-N 1,3-bis(3-chlorophenyl)-1,3-dipyridin-3-ylpropan-2-one Chemical compound ClC1=CC=CC(C(C(=O)C(C=2C=NC=CC=2)C=2C=C(Cl)C=CC=2)C=2C=NC=CC=2)=C1 CEYICLLJRVZXCN-UHFFFAOYSA-N 0.000 description 1
- BMYNFMYTOJXKLE-UHFFFAOYSA-N 3-azaniumyl-2-hydroxypropanoate Chemical compound NCC(O)C(O)=O BMYNFMYTOJXKLE-UHFFFAOYSA-N 0.000 description 1
- MYGXGCCFTPKWIH-UHFFFAOYSA-N 4-chloro-1-methylpiperidine Chemical compound CN1CCC(Cl)CC1 MYGXGCCFTPKWIH-UHFFFAOYSA-N 0.000 description 1
- 208000035285 Allergic Seasonal Rhinitis Diseases 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 206010012689 Diabetic retinopathy Diseases 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- JGFZNNIVVJXRND-UHFFFAOYSA-N N,N-Diisopropylethylamine (DIPEA) Chemical compound CCN(C(C)C)C(C)C JGFZNNIVVJXRND-UHFFFAOYSA-N 0.000 description 1
- 206010039897 Sedation Diseases 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- GUGOEEXESWIERI-UHFFFAOYSA-N Terfenadine Chemical compound C1=CC(C(C)(C)C)=CC=C1C(O)CCCN1CCC(C(O)(C=2C=CC=CC=2)C=2C=CC=CC=2)CC1 GUGOEEXESWIERI-UHFFFAOYSA-N 0.000 description 1
- 238000005644 Wolff-Kishner reduction reaction Methods 0.000 description 1
- CAXBJKFBIPJTRB-UHFFFAOYSA-M [Cl-].CN1CCCCC1[Mg+] Chemical compound [Cl-].CN1CCCCC1[Mg+] CAXBJKFBIPJTRB-UHFFFAOYSA-M 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 201000009961 allergic asthma Diseases 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 150000003931 anilides Chemical group 0.000 description 1
- 230000001387 anti-histamine Effects 0.000 description 1
- 239000000739 antihistaminic agent Substances 0.000 description 1
- 208000006673 asthma Diseases 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000012455 biphasic mixture Substances 0.000 description 1
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 150000003857 carboxamides Chemical class 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000006184 cosolvent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 206010012601 diabetes mellitus Diseases 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000006317 isomerization reaction Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 229920000137 polyphosphoric acid Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000002464 receptor antagonist Substances 0.000 description 1
- 229940044551 receptor antagonist Drugs 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000036280 sedation Effects 0.000 description 1
- 230000001624 sedative effect Effects 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- YBRBMKDOPFTVDT-UHFFFAOYSA-N tert-butylamine Chemical compound CC(C)(C)N YBRBMKDOPFTVDT-UHFFFAOYSA-N 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D401/00—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, at least one ring being a six-membered ring with only one nitrogen atom
- C07D401/02—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, at least one ring being a six-membered ring with only one nitrogen atom containing two hetero rings
- C07D401/04—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, at least one ring being a six-membered ring with only one nitrogen atom containing two hetero rings directly linked by a ring-member-to-ring-member bond
Definitions
- the invention particularly relates to a process resulting into Loratadine with increased yield and higher purity. Further the process is simple to operate does not require any stringent conditions and special infrastructure. The process is reproducible, environment friendly and easy to scale up for industrial manufacture with improved quality of the title product.
- HF in liquid from
- BF3 in gas form
- reaction may be carried out at a
- the reaction may be effected in
- the alcohol thus produced contains inherent impurities and thus the final product obtained requires further purification in order to get a desired quality.
- '716 advocates ring closing employing super acid having a Hammett acidity function value of less than minus 12 to get a title compound.
- This route will pose the similar problems associated with the process disclosed in '447 US patent 3,717,647 teaches condensing of nicotinic ester with phenylacetonitrile by sodium alkoxide in water miscible solvents such as ethanol at reflux temperature to produce ketonitrile.
- ketonitrile is isolated and then converted to ketone by heating with strong mineral acid such as hydrobromic or hydrosulfuric acid at reflux temperature is further hydrolyzed, decarboxylated and then reduced by well-known method like Wolff-Kishner reaction.
- the present invention aims at providing "A Process for Manufacturing
- One of the objects of the present invention is to provide a process, which results in increased yield and higher purity.
- Other object of the invention is to provide a process that is simple to operate, does not require any stringent conditions and special infrastructure.
- Another object of the invention is to provide a process that eliminates using hazardous chemicals and stringent operating conditions.
- Yet other object of the invention is to provide a process that is environment friendly, economical, easy to scale up for industrial manufacture with improved quality of the title product and also reproducible.
- Loratadine and its Intermediates comprising: (a) subjecting substituted benzyl halide to cyanation in a biphasic system using water immiscible solvents by any known methods,
- step (b) condensing the phenyl acetonitrile thus obtained in step (a) with nicotinic ester in presence of alkali metal alkoxide and water immiscible organic solvent to produce ketonitrile,
- step (d) subjecting the ketone obtained in step (c) above to reduction followed by N- oxidation , cyanation, and hydrolysis by any known methods to produce picolinic acid,
- step (h) subjecting the said olefin to N- carbethoxylation to produce Ioratadine wherein step (b) & (c) are carried out in one pot.
- step (b) condensing the phenyl acetonitrile thus obtained in step (a) with nicotinic ester in presence of alkali metal alkoxide and water immiscible organic solvent to produce ketonitrile.
- step (a) subjecting substituted benzyl halide to cyanation in a biphasic system using water immiscible solvents by any known methods, (b) condensing the phenyl acetonitrile thus obtained in step (a) with nicotinic ester in presence of alkali metal alkoxide and water immiscible organic solvent to produce ketonitrile, (c) hydrolyzing followed by decarboxylating the said ketonitrile to respective
- step (b) condensing the phenyl acetonitrile thus obtained in step (a) with nicotinic ester in presence of alkali metal alkoxide and water immiscible organic solvent to produce ketonitrile,
- step (d) subjecting the ketone obtained in step (c) above to reduction followed by N- oxidation , cyanation, and hydrolysis by any known methods to produce picolinic acid,
- this invention also provides a process for manufacturing of loratadine comprising:
- phase transfer catalyst used in cyanation of substituted benzylhalide in step (a) may be such as any conventionally used quaternary ammonium compound preferably tetrabutyl ammonium halide, Using appropriate substitution in the starting material i.e.
- the water immiscible solvent used in the step (a) may be dichloromethane or toluene preferably toluene helps in saving water miseible solvents otherwise used in reported publications and in turn helps in increased yield.
- the alkali metal alkoxide may preferably be, but not limited to, sodium methoxide.
- the water immiscible organic solvent used insitu condensation of phenyl acetonitrile may be exemplified but not restricted to dimethyl fo ⁇ namide, dimethyl sulfoxide, tetrahydrofuran and toluene, preferably tetrahydrofuran and toluene advantageously replacing the water miseible solvents such as ethanol in condensation of nicotinic ester with phenylacetonitrile in the existing prior art.
- the condensation is effected in ethanol at reflux temperature.
- ketonitrile and impurities go in to the aqueous phase and the product is recovered from aqueous phase using organic solvent to remove impurities.
- organic solvent to remove impurities.
- the impurities goes directly to water immiscible organic solvent leaving ketonitrile in aqueous phase thereby helps in avoiding the yield losses and saving on water miseible solvents used in hitherto known processes.
- the reaction also being effected in situ without isolating the phenylacetonitrile helps in increased yield.
- phenyl acetonitrile may be used as crude after solvent recovery or as a distilled inte ⁇ nediate after high vacuum distillation.
- Reaction product (enol nitrile in basic media as alkali metal salt) may be centrifuged or extracted in water from reaction mass, thus avoiding solvent extraction and/ or recovery or centrifugation for product isolation, making the process simple and easily scalable.
- the water immiscible solvent can be recycled and reused thereby making the process environment friendly as against the ethanol, which puts load on environment through discharge in the effluent.
- step (f) may be performed in presence of tetrahydrofuran (THF) as per known methods in the prior art.
- the alcohol is purified prior to its dehydration using polar water miscible solvents exemplified by lower aliphatic alcohols with up to 3 carbon atoms, aliphatic ketones such as acetone methyl isobutyl ketone, methyl-tert-butyl ketone, methyl ethyl ketone, and acetonitrile, and crystallized with base.
- polar water miscible solvents exemplified by lower aliphatic alcohols with up to 3 carbon atoms, aliphatic ketones such as acetone methyl isobutyl ketone, methyl-tert-butyl ketone, methyl ethyl ketone, and acetonitrile, and crystallized with base.
- the purified carbinol/alcohol thus produced may then be dehydrated at a temperature
- the cyano compound of formula VIII in step (i) of other alternative process may be generated by any known methods.
- the source of boric acid used in cyclization may be such as boric acid or sodium borate or boric anhydride or mixture there of, Using sodium borate/sulfuric acid, boric anhydride/sulfuric acid, boric acid/sulfuric acid in
- Loratadine is obtained following the route A Route A
- Loratadine is obtained following the route B.
- Example 1 Preparation of 3-Chlorobenzylcyanide (II)
- 3-Chlorobenzyl chloride (10Og) is reacted with sodium cyanide (39 g) in a biphasic mixture of water (300 ml)- toluene (100 ml) in presence of tetrabutyl ammonium bromide under refluxing. Reaction mass is washed thoroughly with water to remove any sodium cyanide contents.
- Toluene layer can be proceeded directly for the next step or the oily product after toluene recovery or high vacuum distilled product may be used for next step.
- 3-chlorobenzyl cyanide 100 g either as oil or distilled oil or as toluene layer from examplel, is added slowly to a mixture of sodium methoxide (58 g) and ethyl nicotinate (110 g) in toluene at 65- 7O 0 C.
- the reaction mixture is stirred at the same temperature for 2-4 hrs.
- Reaction mass is cooled to room temperature and product is extracted in water. Aqueous solution of product is proceeded as such (in-situ) for the next step,
- Aqueous solution of example 3 is cooled to 0-5 0 C and sulfuric acid (550 g) is slowly added at ⁇ 60 0 C. Reaction mass is heated to 120-125 0 C and stirring is continued for reaction completion. Reaction mass is quenched in water followed by basification and extraction in dichloromethane. Removal of solvent yielded the crude title compound which is proceeded as such for the next step.
- reaction mass after quenching in water is basified to get crystallization. Mass is centrifuged, washed with water and wet cake is used as such for next stage.
- 3-Chlorobezylcyanide (5.0 kg, 33 mole ) is added slowly to a mixture of sodium methoxide (2.9 kg , 54 mole) and ethyl nicotinate (6.25 kg, 41 mole) in tetrahydrofuran (7.5 It.) at 40-48°C.
- the reaction mixture is stirred for 2 hrs at the same temperature .
- the reaction mixture is cooled to 20-25 0 C and toluene (25It) is added slowly to get crystals of ⁇ - cyano- ⁇ - hydroxy- ⁇ -(3 ' pyridyl )-3- chlorostyrene as wet sodium salt.
- This salt as such is subjected for hydrolysis with sulfuric acid (22 kg , 220 mole) and water (10 It.) at 120-122 0 C for 4hrs. Reaction mass is cooled to 80 to 9O 0 C and poured in chilled water (100 It.) followed by basification with caustic solution at pH 7.5 to 8.0 and extracted the product in methylene chloride. Removal of solvent yielded the crude, 3- pyridyl-3-chlorobezyl ketone (V).
- Step 5 Preparation of 3- (3- Chlorophenethyl) pyridine -N -oxide (VII)
- Compound from example 5 or 6 (31.18 kg, 150 mole ) is heated with acetic acid (25.44kg, 410 mole) and hydrogen peroxide (40%, 40.39kg, 1190 mole) at 65 to 75 0 C for 20 to 25 hrs.
- the reaction mixture is basified with caustic solution (15%) to pH 8 to 9 to obtain title compound with a yield of 29.52 kg 81.9%) and purity of 97 % (HPLC).
- Step 6 Preparation of 2-Cyano -3- (3- chlorophenethyl) pyridine (VIII)
- Compound from example 7 (29.52 kg, 117 mole) is reacted with N,N-dimethyl carbamoyl (29.87 kg, 277 mole) in acetonitrile (59kg) at 35-40 0 C for 1-3 hrs followed by reaction with aqueous sodium cyanide (9. 45 kg , 190 mole in 59 It, water) at -5 to 0 0 C for 3-4 hrs.
- aqueous sodium cyanide (9. 45 kg , 190 mole in 59 It, water) at -5 to 0 0 C for 3-4 hrs.
- Caustic solution (5.9 kg, 0.147 mole in 89 It. water) is added to the reaction mixture and stirred for 2-3 hrs.
- Step 7 Preparation of 3-(3-Chlorophenethyl) picolinic acid (IX) Compound from example 8 (20,84 kg, 86 mole) is heated with concentrated sulfuric acid (31.2 kg, 320 mole ) and water (17It) at 120-122 0 C for 10-12 hrs. Reaction mixture is cooled to 90 0 C and poured to cold water (166 It. ) followed by basification with sodium hydroxide solution (20%) to pH 3.2-3.5 to obtain title compound with an yield of 21.2 kg (94.4%) and purity of 99.12 % (HPLC).
- IX 3-(3-Chlorophenethyl) picolinic acid
- Step 8 Preparation of l l-[N-Methyl-4-piperidinyl]-8-chloro-6, l l-dihydro-5H-benzo [5,6]cyclohepta[l,2 - ⁇ pyridine
- XI N-Methyl piperidyl magnesium chloride prepared by addition of N ⁇ methyl -4- chloropiperidine (136 gm , 1.02 mole) to a stirred solution of magnesium metal (33.4 gm,l,374 mole ), dibromoethane (72.8 gm, 0.386 mole) and dry tetrahydrofuran (1.17L)at 20- 48°C is added slowly to a cooled (-70 to 8O 0 C) solution of 8-chloro-6, 1 1- dihydro-5H-benzo [5,6] cyclohepta [l,2-b]-l l- one, X (100gm,0.41 mole ) in dry THF (530m
- the reaction mixture is stirred for 2-3 hrs at the same temperature.
- the reaction mixture is quenched with 10% NH 4 Cl (600ml) and extracted twice with ethyl acetate (2x 400ml).
- the organic phase is washed with water and dried over anhydrous sodium sulfate, filtered and solvent removed to get crude material (150 g),
- the crude material obtained is purified by dissolving in methanol (560ml) and crystallized with caustic solution (140 ml) at refluxing temperature.
- the material is filtered after cooling to 10-15 0 C and washed with water (560 ml) to obtain desired carbinol of formula XI in 73.6% yield with purity of 97.3% (ODB, HPLC) (b);
- the experiment is conducted as described in example 10 except that methanol is replaced by ethanol to get purified carbinol of formula XI with an yield of 70.0% and purity of 96% (ODB.HPLC)
- the experiment is conducted as described in example 10, except that methanol is replaced by isopropanol to get purified carbinol of Formula XI with an yield of 70% and purity of 95% (ODB, HPLC).
- Triethylamine (2-10 g) is added and mass is stirred for 30 min followed by cooling to
- Step 9 Preparation of 8-chloro-6, l l-dihydro-l l-(N-methyl-4-piperidinylidene)-5H- benzo[5,6]cyclohepta[l, 2-b]pyridine (XII)
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Abstract
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102336739A (zh) * | 2011-07-15 | 2012-02-01 | 海南灵康制药有限公司 | 一种氯雷他定化合物及其制法 |
CN112341433A (zh) * | 2020-11-16 | 2021-02-09 | 成都大学 | 一种氯雷他定的制备方法 |
CN113135899A (zh) * | 2021-06-21 | 2021-07-20 | 北京鑫开元医药科技有限公司 | 苯并环庚烷并吡啶化合物、其制备方法及其用途 |
CN113135893A (zh) * | 2021-06-21 | 2021-07-20 | 北京鑫开元医药科技有限公司 | 苯并环庚烷并吡啶化合物、其制备方法及其用途 |
CN114085209A (zh) * | 2022-01-10 | 2022-02-25 | 北京鑫开元医药科技有限公司 | 一种氯雷他定关键中间体的纯化方法 |
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US3717647A (en) * | 1971-04-09 | 1973-02-20 | Schering Corp | Alpha-nicotinoyl phenylacetonitriles |
US4659716A (en) * | 1984-02-15 | 1987-04-21 | Schering Corporation | Antihistaminic 8-(halo)-substituted 6,11-dihydro-11-(4-piperidylidene)-5H-benzo[5,6]cyclohepta[1,2-b]pyridines |
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US3717647A (en) * | 1971-04-09 | 1973-02-20 | Schering Corp | Alpha-nicotinoyl phenylacetonitriles |
US4659716A (en) * | 1984-02-15 | 1987-04-21 | Schering Corporation | Antihistaminic 8-(halo)-substituted 6,11-dihydro-11-(4-piperidylidene)-5H-benzo[5,6]cyclohepta[1,2-b]pyridines |
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PIWINSKI J J ET AL: "Dual antagonists of platelet activating factor and histamine.Identification of structural requirements for dual activity of N-acyl-4-(5,6-dihydro-11H-benzo[5,6Ücycloh epta-[1,2-bÜpyridin-11-y lidene)piperidines" JOURNAL OF MEDICINAL CHEMISTRY, AMERICAN CHEMICAL SOCIETY. WASHINGTON, US, vol. 34, no. 1, 1991, pages 457-461, XP002169640 ISSN: 0022-2623 * |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102336739A (zh) * | 2011-07-15 | 2012-02-01 | 海南灵康制药有限公司 | 一种氯雷他定化合物及其制法 |
CN102336739B (zh) * | 2011-07-15 | 2012-09-26 | 海南灵康制药有限公司 | 一种氯雷他定化合物及其制法 |
CN112341433A (zh) * | 2020-11-16 | 2021-02-09 | 成都大学 | 一种氯雷他定的制备方法 |
CN113135899A (zh) * | 2021-06-21 | 2021-07-20 | 北京鑫开元医药科技有限公司 | 苯并环庚烷并吡啶化合物、其制备方法及其用途 |
CN113135893A (zh) * | 2021-06-21 | 2021-07-20 | 北京鑫开元医药科技有限公司 | 苯并环庚烷并吡啶化合物、其制备方法及其用途 |
CN114085209A (zh) * | 2022-01-10 | 2022-02-25 | 北京鑫开元医药科技有限公司 | 一种氯雷他定关键中间体的纯化方法 |
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