WO2006001343A1 - Chemical liquid supply management device - Google Patents

Chemical liquid supply management device Download PDF

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Publication number
WO2006001343A1
WO2006001343A1 PCT/JP2005/011551 JP2005011551W WO2006001343A1 WO 2006001343 A1 WO2006001343 A1 WO 2006001343A1 JP 2005011551 W JP2005011551 W JP 2005011551W WO 2006001343 A1 WO2006001343 A1 WO 2006001343A1
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WO
WIPO (PCT)
Prior art keywords
supply
supply amount
chemical
chemical solution
chemical liquid
Prior art date
Application number
PCT/JP2005/011551
Other languages
French (fr)
Japanese (ja)
Inventor
Kiyoshi Kamibayashi
Toshimichi Yamanaka
Kazuyuki Hashimoto
Masato Shimura
Shizuo Nachi
Original Assignee
Nagase & Co., Ltd.
Nagase Cms Technology Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Nagase & Co., Ltd., Nagase Cms Technology Co., Ltd. filed Critical Nagase & Co., Ltd.
Publication of WO2006001343A1 publication Critical patent/WO2006001343A1/en

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D7/00Control of flow
    • G05D7/06Control of flow characterised by the use of electric means
    • G05D7/0617Control of flow characterised by the use of electric means specially adapted for fluid materials
    • G05D7/0629Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
    • G05D7/0688Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by combined action on throttling means and flow sources
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/16Coating processes; Apparatus therefor
    • G03F7/162Coating on a rotating support, e.g. using a whirler or a spinner
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26Processing photosensitive materials; Apparatus therefor
    • G03F7/30Imagewise removal using liquid means
    • G03F7/3021Imagewise removal using liquid means from a wafer supported on a rotating chuck

Definitions

  • the present invention relates to a chemical liquid supply management apparatus that manages a supply amount of a chemical liquid supplied via a supply line to an object to be coated in a spinner.
  • a chemical solution is often applied to an object to be applied such as a substrate by a spin coating method using a spinner.
  • Patent Document 1 Japanese Patent Laid-Open No. 62-221463
  • the present invention has been made in view of the above problems, and an object of the present invention is to provide a chemical liquid supply management apparatus that can accurately supply a predetermined amount of chemical liquid.
  • a chemical supply management device is a chemical supply management device that manages a supply amount of a chemical supplied to a coating object in a spinner via a supply line, and is set in advance.
  • the storage means for storing the set value of the chemical solution supply amount, the flow rate measurement means for measuring the flow rate of the chemical solution flowing through the supply line every hour, and the flow rate of the chemical solution obtained by the flow rate measurement means are integrated to integrate Setting of the supply amount acquisition means for acquiring the actual measurement value of the chemical liquid supply amount supplied to the coating, the actual measurement value of the chemical liquid supply amount acquired by the supply amount acquisition means, and the setting of the chemical supply amount stored in the storage means
  • Supply amount judgment means for judging whether or not the chemical supply amount supplied to the coating object via the supply line has reached the set value of the chemical supply amount, and supply amount judgment Means to be coated via supply line
  • the chemical liquid supply amount which is supplied for is determined to have reached the set value of the chemical liquid supply amount, provided with a supply stop means for stopping the supply of the chemical liquid through
  • the amount of the chemical solution supplied to the coating object in the spinner is accurately managed to the set value of the predetermined supply amount, and the supply amount of the chemical solution is too small. This prevents incomplete processing and waste of chemicals due to excessive supply of chemicals, and realizes low-cost and high-quality spinner processing.
  • the flow rate of the chemical flowing through the supply line that is, the volume and weight per unit time may vary. Even in some cases, according to the present invention, since the flow rate is sequentially accumulated, the supply amount is managed with sufficiently high accuracy.
  • the storage unit stores a plurality of set values of the chemical solution supply amount
  • the chemical solution supply management apparatus further sets the plurality of chemical solution supply amounts stored in the storage unit in response to an external signal.
  • Selection means for selecting one of the values, and the supply amount determination means includes the set value of the chemical solution supply amount selected by the selection means and the supply amount of the chemical solution acquired by the supply amount acquisition means. It is preferable to make the above judgment based on the actual measurement value.
  • the chemical solution supply amount can be switched to a desired value in accordance with an external force instruction. Therefore, it is particularly suitable when it is necessary to change the supply amount of the chemical according to the content of the treatment.
  • a timer for acquiring a discharge time from the time when supply of the chemical liquid to the application object via the supply line is started to the time when supply of the chemical liquid to the application object via the supply line is stopped It is preferable to have further means.
  • the storage means further stores an allowable range of the discharge time in association with the set value of the chemical liquid supply amount
  • the chemical liquid supply management apparatus further stores the discharge time acquired by the timer means, Based on the allowable discharge time range stored in the means, the time determination means for determining whether the discharge time acquired by the timer means is within the allowable discharge time range, and the time determination means are determined by the timer means. It is preferable to further include warning control means for generating a warning signal when it is determined that the obtained discharge time is outside the allowable range of discharge time.
  • a chemical liquid supply management device capable of supplying a predetermined amount of chemical liquid with high accuracy. Provided.
  • FIG. 1 is a schematic configuration diagram showing a semiconductor manufacturing apparatus according to an embodiment of the present invention.
  • FIG. 2 is a diagram showing the contents stored in the storage unit of FIG.
  • FIG. 3 is a diagram showing a flowchart of the semiconductor manufacturing apparatus of FIG.
  • FIG. 4 is a graph showing measured values of the chemical supply amount when the chemical supply amount management device is used.
  • FIG. 5 is a graph showing the measured value of the chemical supply amount when the chemical supply amount management device is used.
  • FIG. 1 is a schematic configuration diagram showing a semiconductor manufacturing system according to the present embodiment.
  • the semiconductor manufacturing system of this embodiment mainly includes a spinner 100 that supplies a chemical solution 102 to a substrate (object to be coated) 104 on a rotating table 106, a spinner controller 150 that controls the spinner 100, and the substrate 104. And a chemical supply management device 200 for managing the amount of chemical supplied to the apparatus to a predetermined amount.
  • the spinner 100 is an apparatus that spin-coats a chemical solution 102 such as a photoresist on the substrate 104.
  • the spinner 100 has a substrate 106 mounted on the upper surface and fixed, and a table 106 that rotates the substrate 104 around a vertical axis, a chemical solution storage tank 108 that stores the chemical solution, and a chemical solution 102 from the chemical solution storage tank 108 to the substrate 104.
  • the supply line L1 is connected to the supply line L1, the pump 110 for supplying the chemical solution 102 from the chemical solution storage tank 108 to the substrate 104, the valve 112 connected to the supply line L1, and the supply line L1.
  • the pump 110 is not particularly limited as long as it can supply a chemical solution! However, pulse pumps, helicopter pumps, bellows pumps, diaphragm pumps, and the like are preferred, and pulse pumps are also preferred because of their high quantitative power. ! /
  • valve 112 is not particularly limited, but a valve that can switch between an opening operation and a closing operation with high responsiveness is preferred.
  • An electromagnet that can be suitably controlled by a spinner controller 150, which will be described later.
  • a driving on-off valve and a pneumatic driving on-off valve are preferred.
  • the chemical solution 102 used in the spinner 100 is not particularly limited.
  • a photoresist is used.
  • positive photoresists include those containing naphthoquinone diazide-based photosensitizer and alkali-soluble rosin (nopolac rosin) as main components.
  • the chemical solution 102 include a developing solution, a stripping solution, and a polishing solution in addition to the resist solution.
  • the spinner controller 150 is a control device that controls the rotation of the table 106 of the spinner 100, and controls the driving / stopping of the pump 110 and the opening / closing of the valve 112. Specifically, the spinner controller 150 starts the supply of the chemical solution 102 and stops the supply of the chemical solution 102.
  • the supply operation of the chemical solution by the spinner controller 150 is specifically performed by starting the pump 110, opening the valve 112, and starting supply to the chemical supply management device 200. And a signal indicating the mode number of the set supply amount to be supplied (details will be described later).
  • the operation of stopping the supply of the chemical solution by the spinner controller 150 is specifically performed by stopping the pump 110 and closing the valve 112 based on the supply stop signal received from the chemical supply management device 200. Including doing.
  • the chemical solution supply management apparatus 200 includes a flow meter (flow rate measuring means) 202, a storage unit (storage unit) 204, an interface unit 206, a control unit 210, a recording unit 250, and an alarm unit 252.
  • a flow meter flow rate measuring means
  • storage unit storage unit
  • control unit 210 control unit
  • recording unit 250 recording unit
  • alarm unit 252 alarm unit
  • the flow meter 202 is connected to the supply line L1 of the spinner 100, and measures the flow rate of the chemical liquid flowing through the supply line L1, that is, the weight or volume of the chemical liquid transferred per unit time. Information on the flow rate is transmitted to the control unit 210 at predetermined time intervals.
  • a flow meter 202 is not particularly limited, but an electromagnetic flow meter, an area flow meter, an ultrasonic flow meter, and the like are preferable from the viewpoint of a wide measurement range and high accuracy.
  • the area 204A, 204B, 204C, 204D and the force S are set in the area 204.
  • a mode number is stored in the storage area 204A.
  • the storage area 204B stores a preset supply amount that is set in advance in association with each mode number.
  • the storage area 204C stores a first allowable range of the discharge time set in advance for the set supply amount of each mode number.
  • the storage area 204D stores a second allowable range of the discharge time set in advance for the set supply amount of each mode number.
  • the second tolerance range is narrower than the first tolerance range.
  • the storage unit 204 for example, ROM, RAM, HDD, or the like can be adopted.
  • the interface unit 206 is a connection device that exchanges signals between the control unit 210 and the spinner controller 150. Specifically, the interface unit 206 receives a chemical solution supply start signal and a supply mode number from the spinner controller 150 and transmits them to the control unit 210. On the other hand, the interface unit 206 transmits a signal for stopping the supply of the chemical solution to the spinner controller 150 based on an instruction from the control unit 210.
  • the control unit 210 includes functions of a selection unit 212, a supply amount acquisition unit 214, a supply amount determination unit 216, a supply stop unit 218, a timer unit 220, a time determination unit 222, a warning control unit 224, and a recording control unit 226.
  • a selection unit 212 controls the supply amount acquisition unit 214 and the supply amount determination unit 216.
  • the selection means 212 acquires the mode number from the interface unit 206, accesses the storage areas 204A to 204D of the storage unit 204, and sets the set value of the chemical supply amount corresponding to the mode number and the Select one tolerance and second tolerance selectively.
  • the supply amount acquisition unit 214 receives the flow rate of the chemical solution flowing through the supply line L1 from the flow meter 202 every predetermined time. Further, upon receiving a chemical solution supply start signal from the interface unit 206, the supply amount acquisition unit 214 integrates the flow rate received from the flow meter 202, that is, integrates the flow rate with respect to time, and supplies the chemical solution through the supply line L1. The actual measurement value of the supply amount as the total supply amount actually supplied to the substrate 104 is acquired after the supply of the substrate is started. The actual measurement of the supply amount is repeated every predetermined time, for example, every time the supply amount acquisition means 214 obtains a flow rate from the flow meter 202. Thereby, an actual measurement value of the supply amount of the chemical solution supplied to the substrate 104 is obtained over time.
  • the supply amount determination means 216 is actually applied to the substrate 104 based on the set value of the chemical solution supply amount acquired by the selection means 212 and the measured value of the supply amount acquired by the supply amount acquisition means 214. On the other hand, it is determined whether or not the supplied amount has reached the set value of the supplied amount.
  • the supply amount determination unit 216 can make such a determination every time the supply amount acquisition unit 214 acquires an actual measurement value of the supply amount.
  • the supply stop unit 218 is configured to supply a chemical solution to the spinner controller 150 via the interface unit 206 when the supply amount determination unit 216 determines that the actual supply amount has reached the set value of the supply amount. Send a signal to stop the supply.
  • the timer means 220 starts from the time when the supply of the chemical solution to the substrate 104 via the supply line L1 is started until the time when the supply of the chemical solution to the substrate 104 via the supply line L1 is stopped. Get the discharge time. Specifically, for example, when it is started, it can be acquired as the time when the chemical supply management apparatus 200 receives a supply start signal from the spinner controller 150, and when stopped, the supply stop means 218 is supplied by the spinner controller 150. On the other hand, it may be when a supply stop signal is transmitted.
  • the time judging means 222 is divided into the discharge time acquired by the timer means 220, the first allowable range acquired by the selecting means 212, and the second allowable range narrower than the first allowable range. The following judgment is made based on this. First, it is determined whether or not the discharge time is included in the second allowable range. If the discharge time is not included in the second allowable range, the discharge time is further included in the first allowable range. Judge whether or not you are.
  • the warning control means 224 gives a serious warning to the alarm unit 252 when the time determination means 222 does not include the discharge time in either the first allowable range or the second allowable range.
  • a warning for example, a flashing warning light or an alarm sound is generated.
  • the warning control means 224 is included in the first allowable range in which the discharge time in the time determination means 222 is wide. If it is not included in the second allowable range that is narrower than the first allowable range, the alarm unit 252 is caused to perform a light warning, for example, turn on the indicator lamp.
  • the recording control means 226 records the measured value of the supply amount and the discharge time together with the time in the recording unit 250.
  • the recording unit 250 an HD, a printer, or the like can be used.
  • the storage unit 204 stores the set supply amount, the first allowable range, and the second allowable range for each mode number.
  • step S 101 the spinner controller 150 transmits a chemical supply start signal and a set supply amount mode number to the chemical supply management apparatus 200, and drives the pump 110 and opens the valve 112.
  • the chemical supply management apparatus 200 receives the start signal and the mode number in step S201.
  • step S203 the timer means 220 is started to start the discharge time measurement, and the set value of the supply amount based on the mode number, the first allowable range, The second allowable range is selected and acquired from the storage unit 204.
  • step S205 the chemical supply management apparatus 200 integrates the flow rate data from the flow meter 202 to obtain an actual supply value.
  • step S 207 the chemical supply management apparatus 200 determines that the actual supply amount is the supply amount set value based on the supply amount setting value and the actual supply amount measurement value! Judge whether the power was exceeded.
  • step S205 If it is determined that the actual supply amount does not exceed the set value of the supply amount, the process returns to step S205 again to acquire the actual supply amount.
  • step S209 when it is determined that the actual supply amount is equal to or greater than the set value of the supply amount, the process proceeds to step S209, and a signal for stopping the supply of the chemical solution is transmitted to the spinner controller 150. On the other hand, the time measurement by the timer means 220 is stopped and the discharge time is acquired.
  • the spinner controller 150 receives this supply stop signal in step S103, and in step S105, stops the driving of the pump 110 and closes the valve 112 to stop the supply of the chemical solution. .
  • step S211 it is determined whether or not the discharge time is included in the second allowable range, and the discharge time is not included in the second allowable range. In this case, it is further determined whether or not the discharge time is included in the first allowable range.
  • step S213 the process proceeds to step S213 to cause the warning unit 252 to give a severe warning, and then proceeds to step S217.
  • step S215 a light warning is given by the alarm unit 252 and the process proceeds to step S217.
  • step S217 the measured value of the supply amount and the discharge time are recorded in the recording unit 250. This completes the series of processing.
  • the flow rate of the chemical solution flowing through the supply line L1 is integrated to actually measure the supply amount, and further, based on the actual measurement value and the set value, the actual supply amount is supplied to the substrate 104 of the spinner 100.
  • the amount of chemical liquid to be controlled is accurately controlled to a predetermined set value. Therefore, incomplete processing due to an excessive supply amount of the chemical solution and waste of the chemical solution due to an excessive supply amount of the chemical solution can be prevented, and processing with a spinner can be realized at low cost and high quality.
  • the storage unit 204 stores a plurality of set values of the chemical solution supply amount
  • the selection unit 212 sets the plurality of set values of the chemical solution supply amounts stored in the storage unit 204 in response to a signal from the spinner controller 150.
  • the supply amount determination unit 216 selects the chemical solution supply amount selected by the selection unit 212 and the chemical supply acquired by the supply amount acquisition unit 214. Based on the measured value of the supply amount, the supply amount is judged!
  • the supply amount of the chemical solution can be switched to a desired value in accordance with an instruction from the spinner controller 150. Therefore, it is particularly suitable when it is necessary to change the supply amount of the chemical according to the content of the treatment.
  • the spinner controller 150 may directly send the set value of the supply amount to the storage unit 204! /.
  • the discharge time required to reach the set supply amount is reduced. It will change greatly compared to before the change.
  • the discharge time is acquired by the timer means 220.
  • the storage unit 204 further stores an allowable discharge time range in association with the set value of the chemical supply amount, and the time determination unit 222 determines whether the discharge time is within the allowable range.
  • the warning control means 224 generates a warning signal when it is determined that the discharge time is outside the allowable discharge time range!
  • the spinner controller 150 includes the function of the spinner controller 150 in the force chemical supply management device 200 provided separately from the chemical supply management device 200, and the chemical supply management device 200 directly Control of the spinner 100 nozzle 112 and pump 110 may be performed.
  • FIG. Figure 3 shows the measured value of the photoresist supply amount when the photoresist is repeatedly supplied so that the valve open time is 5 seconds without using this chemical supply management device. Shown in 5.
  • FIG. 5 in the conventional control, a large supply amount error occurs.
  • the chemical solution supply management apparatus according to the present embodiment is used, the supply amount is managed with extremely high accuracy.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Coating Apparatus (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
  • Materials For Photolithography (AREA)

Abstract

A chemical liquid supply management device has memory means (204) for memorizing a set value of a chemical liquid supply amount set in advance, flow rate measurement means (202) for measuring by the hour the flow rate of a chemical liquid flowing in a supply line, supply amount acquisition means (214) for acquiring, by accumulating the flow rate of the chemical liquid, an actual measurement value of the amount of the chemical liquid supplied to an object (104) to which the chemical liquid is to be applied, supply amount determination means (216) for determining, based on the actual measurement value and the set value of the chemical liquid supply amount, whether or not the amount of the chemical liquid supplied to the object (104) through a supply line (L1) has reached the set value, and supply stop means (218) for stopping the supply of the chemical liquid through the supply line when it is determined that the amount of the chemical liquid supplied to the object (104) through the supply line has reached the set value.

Description

薬液供給管理装置  Chemical liquid supply management device
技術分野  Technical field
[0001] 本発明は、スピンナにおける被塗布物に対して供給ラインを介して供給される薬液 の供給量を管理する薬液供給管理装置に関する。  TECHNICAL FIELD [0001] The present invention relates to a chemical liquid supply management apparatus that manages a supply amount of a chemical liquid supplied via a supply line to an object to be coated in a spinner.
背景技術  Background art
[0002] 従来より、半導体、磁気ディスク等の製造プロセスにおいて、純水、酸、アルカリ、有 機溶剤、フォトレジスト等の薬液を用いた処理工程が多用されて 、る。  Conventionally, processing processes using chemical solutions such as pure water, acids, alkalis, organic solvents, and photoresists have been frequently used in manufacturing processes for semiconductors, magnetic disks, and the like.
[0003] 例えば、半導体の製造プロセスでは、これらの薬液による前処理、レジスト膜形成、 エッチング等を含むフォトリソグラフィ一法によって、例えば、 0. 3〜0. 、さらに はそれ以下の精度での加工が行なわれる。 [0003] For example, in a semiconductor manufacturing process, processing with a precision of, for example, 0.3 to 0. or even lower by a photolithography method including pretreatment with these chemical solutions, resist film formation, etching, and the like. Is done.
[0004] このような製造プロセスでは、スピンナを用いた回転塗布法によって、薬液を基板等 の被塗布物に塗布することが多い。 In such a manufacturing process, a chemical solution is often applied to an object to be applied such as a substrate by a spin coating method using a spinner.
[0005] ここで、スピンナにおいて被塗布物に対して供給する薬液の量が所定の量よりも少 なすぎると当該薬液による処理が十分に行われなくなる一方、供給する薬液の量が 多すぎると高価な薬液の無駄が多くなつてコスト高となる。したがって、薬液を正確な 量被塗布物に対して供給することが求められて 、る。 [0005] Here, if the amount of the chemical solution supplied to the object to be coated in the spinner is too small than the predetermined amount, the treatment with the chemical solution is not sufficiently performed. On the other hand, if the amount of the chemical solution to be supplied is too large, The cost of expensive chemical solutions increases and the cost increases. Therefore, it is required to supply the chemical solution in an accurate amount to the object to be coated.
[0006] そして、従来は、供給ラインのバルブを開放する時間をあら力じめ定めておくことに より、所定量の薬液を被塗布物に対して繰返し供給するようにして ヽた。 [0006] Conventionally, a predetermined amount of a chemical solution is repeatedly supplied to an object to be coated by preliminarily determining a time for opening a valve of the supply line.
特許文献 1:特開昭 62— 221463号公報  Patent Document 1: Japanese Patent Laid-Open No. 62-221463
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0007] し力しながら、本発明者らが検討したところ以下のような不具合が生ずることが判明 した。 [0007] However, as a result of investigations by the present inventors, it has been found that the following problems occur.
[0008] 薬液をスピンナの被塗布物に対して供給するにあたっては、薬液の量だけではなく 、薬液中の異物等の低減も求められており、通常供給ラインには異物を除去するた めのフィルタが設けられて!/、る。 [0009] そして、時間の経過、すなわち、供給ラインを通過する薬液の総量が増えるにした 力 てフィルタの圧力損失が大きくなり、定量ポンプを用いていたとしても流量が変動 し、ノ レブ開放時間を同じにするだけでは薬液の供給量が変動してしまう。 [0008] When supplying a chemical solution to an object to be applied to a spinner, not only the amount of the chemical solution but also reduction of foreign matters in the chemical solution is required, and a normal supply line is used to remove foreign matters. There is a filter! [0009] Then, the passage of time, that is, the total amount of chemicals passing through the supply line increases, so that the pressure loss of the filter increases and the flow rate fluctuates even if a metering pump is used. Just by making the same, the supply amount of chemicals will fluctuate.
[0010] そして、この供給量の変わり方は供給ライン L1の使用状況等に応じて異なるために 、あら力じめこの変わり方を予測してバルブの開放時間を設定しておいても、精度良 く供給量をコントロールすることは困難である。  [0010] Since the way of changing the supply amount varies depending on the usage state of the supply line L1, etc., even if the change time is predicted and the valve opening time is set, It is difficult to control the supply amount well.
[0011] 本発明は上記課題に鑑みてなされたものであり、所定の量の薬液を精度良く供給 可能な薬液供給管理装置を提供することを目的とする。  The present invention has been made in view of the above problems, and an object of the present invention is to provide a chemical liquid supply management apparatus that can accurately supply a predetermined amount of chemical liquid.
課題を解決するための手段  Means for solving the problem
[0012] 本発明に係る薬液供給管理装置は、スピンナにおける被塗布物に対して供給ライ ンを介して供給される薬液の供給量を管理する薬液供給管理装置であって、予め設 定された薬液供給量の設定値を記憶する記憶手段と、供給ラインを流れる薬液の流 量を時間毎に測定する流量測定手段と、流量測定手段によって得られた薬液の流 量を積算することにより、被塗布物に対して供給された薬液供給量の実測値を取得 する供給量取得手段と、供給量取得手段によって取得された薬液供給量の実測値と 、記憶手段に記憶された薬液供給量の設定値とに基づいて、供給ラインを介して被 塗布物に対して供給された薬液供給量が薬液供給量の設定値に達したカゝ否かを判 断する供給量判断手段と、供給量判断手段が、供給ラインを介して被塗布物に対し て供給された薬液供給量が薬液供給量の設定値に達したと判断した場合に、供給ラ インを介した薬液の供給を停止させる供給停止手段と、を備えて!/ヽる。  [0012] A chemical supply management device according to the present invention is a chemical supply management device that manages a supply amount of a chemical supplied to a coating object in a spinner via a supply line, and is set in advance. The storage means for storing the set value of the chemical solution supply amount, the flow rate measurement means for measuring the flow rate of the chemical solution flowing through the supply line every hour, and the flow rate of the chemical solution obtained by the flow rate measurement means are integrated to integrate Setting of the supply amount acquisition means for acquiring the actual measurement value of the chemical liquid supply amount supplied to the coating, the actual measurement value of the chemical liquid supply amount acquired by the supply amount acquisition means, and the setting of the chemical supply amount stored in the storage means Supply amount judgment means for judging whether or not the chemical supply amount supplied to the coating object via the supply line has reached the set value of the chemical supply amount, and supply amount judgment Means to be coated via supply line When the chemical liquid supply amount which is supplied for is determined to have reached the set value of the chemical liquid supply amount, provided with a supply stop means for stopping the supply of the chemical liquid through the supply line! / Ru.
[0013] 本発明に係る薬液供給管理装置によれば、スピンナにおける被塗布物に供給され る薬液の量が所定の供給量の設定値に精度よく管理され、薬液の供給量が少なす ぎることよる不完全な処理や、薬液の供給量が多すぎることによる薬液の無駄が防止 され、低コストかつ高品質のスピンナによる処理が実現される。特に、供給ラインにフ ィルタ等が設けられていて供給ラインの圧力損失が時間と共に変動する場合等、供 給ラインを流れる薬液の流量、すなわち、単位時間当たりの容積や重量が変動する 可能性がある場合でも、本発明によれば流量が逐次積算されるので、供給量が十分 に高い精度で管理される。 [0014] ここで、記憶手段は薬液供給量の設定値を複数記憶し、薬液供給管理装置は、さ らに、外部からの信号に応じて記憶手段に記憶された複数の薬液供給量の設定値 の内のいずれかを選択する選択手段を備え、供給量判断手段は、選択手段によつ て選択された薬液供給量の設定値と、供給量取得手段によって取得された薬液供 給量の実測値と、に基づ 、て上述の判断を行うことが好ま 、。 [0013] According to the chemical solution supply management apparatus according to the present invention, the amount of the chemical solution supplied to the coating object in the spinner is accurately managed to the set value of the predetermined supply amount, and the supply amount of the chemical solution is too small. This prevents incomplete processing and waste of chemicals due to excessive supply of chemicals, and realizes low-cost and high-quality spinner processing. In particular, when a filter or the like is provided in the supply line, and the pressure loss of the supply line fluctuates with time, the flow rate of the chemical flowing through the supply line, that is, the volume and weight per unit time may vary. Even in some cases, according to the present invention, since the flow rate is sequentially accumulated, the supply amount is managed with sufficiently high accuracy. Here, the storage unit stores a plurality of set values of the chemical solution supply amount, and the chemical solution supply management apparatus further sets the plurality of chemical solution supply amounts stored in the storage unit in response to an external signal. Selection means for selecting one of the values, and the supply amount determination means includes the set value of the chemical solution supply amount selected by the selection means and the supply amount of the chemical solution acquired by the supply amount acquisition means. It is preferable to make the above judgment based on the actual measurement value.
[0015] これによれば、あら力じめ記憶手段に複数の薬液供給量を記憶しておけば、外部 力 の指示に応じて薬液の供給量を所望の値に切り替えることができる。したがって 、処理の内容に応じて薬液の供給量を変える必要がある場合に特に好適である。  [0015] Accordingly, if a plurality of chemical solution supply amounts are stored in the force storage means, the chemical solution supply amount can be switched to a desired value in accordance with an external force instruction. Therefore, it is particularly suitable when it is necessary to change the supply amount of the chemical according to the content of the treatment.
[0016] また、供給ラインを介した被塗布物に対する薬液の供給が開始された時点から、供 給ラインを介した被塗布物に対する薬液の供給が停止された時点までの吐出時間を 取得するタイマ手段をさらに有することが好まし 、。  [0016] In addition, a timer for acquiring a discharge time from the time when supply of the chemical liquid to the application object via the supply line is started to the time when supply of the chemical liquid to the application object via the supply line is stopped. It is preferable to have further means.
[0017] 薬液の変質や薬液の補充ミス等により供給ラインを介して供給される薬液の特性が 大きく変動した場合等には、設定された供給量となるまでに要する吐出時間が変動 前と比べて大きく変わることとなる。したがって、このような吐出時間を取得することに より、このような薬液の変質や薬液補充ミス等を容易に発見できる。  [0017] When the characteristics of the chemical liquid supplied through the supply line greatly fluctuate due to chemical deterioration or chemical replenishment mistakes, etc., the discharge time required to reach the set supply amount is compared to before the fluctuation. Will change greatly. Therefore, by acquiring such a discharge time, it is possible to easily find such alteration of the chemical solution, a chemical replenishment error, and the like.
[0018] 例えば、吐出時間を記録部に記録させる記録制御手段をさらに備えると、製造の履 歴管理が容易になり、不良発生の原因追求等が容易となる。  [0018] For example, if a recording control means for recording the discharge time in the recording unit is further provided, manufacturing history management becomes easy, and the cause of the occurrence of defects becomes easy.
[0019] また、記憶手段が、薬液供給量の設定値に対応付けて、さらに吐出時間の許容範 囲を記憶し、薬液供給管理装置は、さらに、タイマ手段により取得された吐出時間と、 記憶手段に記憶された吐出時間の許容範囲とに基づいて、タイマ手段により取得さ れた吐出時間が吐出時間の許容範囲内力否かを判断する時間判断手段と、時間判 断手段が、タイマ手段により取得された吐出時間が吐出時間の許容範囲外であると 判断した場合、警告信号を発生させる警告制御手段と、をさらに有することが好まし い。  [0019] Further, the storage means further stores an allowable range of the discharge time in association with the set value of the chemical liquid supply amount, and the chemical liquid supply management apparatus further stores the discharge time acquired by the timer means, Based on the allowable discharge time range stored in the means, the time determination means for determining whether the discharge time acquired by the timer means is within the allowable discharge time range, and the time determination means are determined by the timer means. It is preferable to further include warning control means for generating a warning signal when it is determined that the obtained discharge time is outside the allowable range of discharge time.
[0020] これにより、薬液の変質や異なる種類の薬液が供給された場合等の薬液の性質の 急変が自動的に検出されて警告されるので、製造不良が特に低減される。  [0020] This makes it possible to automatically detect and warn of a sudden change in the properties of the chemical solution such as when the chemical solution is denatured or when a different type of chemical solution is supplied, so that manufacturing defects are particularly reduced.
発明の効果  The invention's effect
[0021] 本発明によれば、所定の量の薬液を精度良く供給可能な薬液供給管理装置が提 供される。 [0021] According to the present invention, there is provided a chemical liquid supply management device capable of supplying a predetermined amount of chemical liquid with high accuracy. Provided.
図面の簡単な説明  Brief Description of Drawings
[0022] [図 1]図 1は、本発明の実施形態に係る半導体製造装置を示す概略構成図である。  FIG. 1 is a schematic configuration diagram showing a semiconductor manufacturing apparatus according to an embodiment of the present invention.
[図 2]図 2は、図 1の記憶部の記憶内容を示す図である。  FIG. 2 is a diagram showing the contents stored in the storage unit of FIG.
[図 3]図 3は、図 1の半導体製造装置のフローチャートを示す図である。  3 is a diagram showing a flowchart of the semiconductor manufacturing apparatus of FIG.
[図 4]図 4は、薬液供給量管理装置を用いた場合の薬液供給量の実測値を示すダラ フである。  [FIG. 4] FIG. 4 is a graph showing measured values of the chemical supply amount when the chemical supply amount management device is used.
[図 5]図 5は、薬液供給量管理装置を用いなカゝつた場合の薬液供給量の実測値を示 すグラフである。  [FIG. 5] FIG. 5 is a graph showing the measured value of the chemical supply amount when the chemical supply amount management device is used.
符号の説明  Explanation of symbols
[0023] 100· ··スピンナ、 104…基板 (被塗布物)、 200…薬液供給管理装置、 202…流量 計 (流量測定手段)、 204…記憶手段 (記憶部)、 212…選択手段、 214…供給量取 得手段、 216…供給量判断手段、 218…供給停止手段、 220· ··タイマ手段、 226· ·· 記録制御手段、 222…時間判断手段、 224· ··警告制御手段、 L1…供給ライン。 発明を実施するための最良の形態  [0023] 100 ··· Spinner, 104 ... Substrate (coating object), 200 ... Chemical solution supply management device, 202 ... Flow meter (flow rate measuring means), 204 ... Storage means (storage unit), 212 ... Selection means, 214 ... Supply quantity acquisition means, 216 ... Supply quantity judgment means, 218 ... Supply stop means, 220 ... Timer means, 226 ... Record control means, 222 ... Time judgment means, 224 ... Warning control means, L1 ... supply line. BEST MODE FOR CARRYING OUT THE INVENTION
[0024] 以下、添付図面を参照しながら、本発明に係る好適な実施形態について詳細に説 明する。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0025] 図 1は、本実施形態に係る半導体製造システムを示す概略構成図である。本実施 形態の半導体製造システムは、主として、回転するテーブル 106上の基板 (被塗布 物) 104に対して薬液 102を供給するスピンナ 100、スピンナ 100の制御を行うスピン ナコントローラ 150、及び、基板 104に供給する薬液の量を所定の量に管理する薬 液供給管理装置 200を備えて 、る。  FIG. 1 is a schematic configuration diagram showing a semiconductor manufacturing system according to the present embodiment. The semiconductor manufacturing system of this embodiment mainly includes a spinner 100 that supplies a chemical solution 102 to a substrate (object to be coated) 104 on a rotating table 106, a spinner controller 150 that controls the spinner 100, and the substrate 104. And a chemical supply management device 200 for managing the amount of chemical supplied to the apparatus to a predetermined amount.
[0026] スピンナ 100は、フォトレジスト等の薬液 102を基板 104上に回転塗布(スピンコート )する装置である。このスピンナ 100は、基板 104を上面に載せて固定すると共に基 板 104を垂直軸周りに回転させるテーブル 106と、薬液を貯蔵する薬液貯蔵タンク 1 08と、薬液貯蔵タンク 108から基板 104まで薬液 102を導く供給ライン L1と、供給ラ イン L1に接続され薬液 102を薬液貯蔵タンク 108から基板 104に対して供給するポ ンプ 110と、供給ライン L1に接続されたバルブ 112と、供給ライン L1に設けられたフ ィルタ 117と、を主として備えている。 The spinner 100 is an apparatus that spin-coats a chemical solution 102 such as a photoresist on the substrate 104. The spinner 100 has a substrate 106 mounted on the upper surface and fixed, and a table 106 that rotates the substrate 104 around a vertical axis, a chemical solution storage tank 108 that stores the chemical solution, and a chemical solution 102 from the chemical solution storage tank 108 to the substrate 104. The supply line L1 is connected to the supply line L1, the pump 110 for supplying the chemical solution 102 from the chemical solution storage tank 108 to the substrate 104, the valve 112 connected to the supply line L1, and the supply line L1. Was Filter 117.
[0027] ポンプ 110は薬液を供給できれば特に限定されな!、が、パルスポンプ、ヘリ力ルポ ンプ、ベローズポンプ及びダイヤフラムポンプ等の定量ポンプが好ましぐ特に、高い 定量性力もパルスポンプが好まし!/、。  [0027] The pump 110 is not particularly limited as long as it can supply a chemical solution! However, pulse pumps, helicopter pumps, bellows pumps, diaphragm pumps, and the like are preferred, and pulse pumps are also preferred because of their high quantitative power. ! /
[0028] また、バルブ 112も特に限定されないが、高い応答性で開動作と閉動作との切り替 えが可能なものが好ましぐ後述するスピンナコントローラ 150による制御を好適に可 能とすべぐ電磁石駆動の開閉弁や空気圧駆動の開閉弁が好ましい。  [0028] Also, the valve 112 is not particularly limited, but a valve that can switch between an opening operation and a closing operation with high responsiveness is preferred. An electromagnet that can be suitably controlled by a spinner controller 150, which will be described later. A driving on-off valve and a pneumatic driving on-off valve are preferred.
[0029] スピンナ 100において用いられる薬液 102は特に限定されないが、例えば、レジス ト膜をスピンコートする場合には、フォトレジストが挙げられる。具体的には、例えば、 ポジ型フォトレジストとしては、ナフトキノンジアジド系感光剤とアルカリ可溶性榭脂(ノ ポラック榭脂)とを主成分とするものが挙げられる。また、薬液 102としては、レジスト 液以外に、現像液、剥離液、研磨液等が挙げられる。  [0029] The chemical solution 102 used in the spinner 100 is not particularly limited. For example, when a resist film is spin-coated, a photoresist is used. Specifically, for example, positive photoresists include those containing naphthoquinone diazide-based photosensitizer and alkali-soluble rosin (nopolac rosin) as main components. Examples of the chemical solution 102 include a developing solution, a stripping solution, and a polishing solution in addition to the resist solution.
[0030] スピンナコントローラ 150は、スピンナ 100のテーブル 106の回転を制御したり、ポ ンプ 110の駆動 ·停止やバルブ 112の開閉を制御したりする制御装置である。具体 的には、スピンナコントローラ 150は、薬液 102の供給を開始させる一方、薬液 102 の供給を停止させる。  The spinner controller 150 is a control device that controls the rotation of the table 106 of the spinner 100, and controls the driving / stopping of the pump 110 and the opening / closing of the valve 112. Specifically, the spinner controller 150 starts the supply of the chemical solution 102 and stops the supply of the chemical solution 102.
[0031] スピンナコントローラ 150による薬液の供給の開始動作は、具体的には、ポンプ 11 0を起動させること、バルブ 112を開放させること、さらに、薬液供給管理装置 200に 対して、供給開始の旨の信号、及び供給すべき設定供給量のモード番号 (詳しくは 後述)を示す信号を送信することを含む。  [0031] The supply operation of the chemical solution by the spinner controller 150 is specifically performed by starting the pump 110, opening the valve 112, and starting supply to the chemical supply management device 200. And a signal indicating the mode number of the set supply amount to be supplied (details will be described later).
[0032] また、スピンナコントローラ 150による薬液の供給の停止の動作は、具体的には、薬 液供給管理装置 200から受信した供給停止の信号に基づいて、ポンプ 110の停止 及びバルブ 112の閉鎖を行うことを含む。  In addition, the operation of stopping the supply of the chemical solution by the spinner controller 150 is specifically performed by stopping the pump 110 and closing the valve 112 based on the supply stop signal received from the chemical supply management device 200. Including doing.
[0033] 続いて、本実施形態に係る薬液供給管理装置 200について説明する。この薬液供 給管理装置 200は、流量計 (流量測定手段) 202と、記憶部 (記憶手段) 204と、イン ターフェース部 206と、制御部 210と、記録部 250と、警報部 252とを有している。  Subsequently, the chemical liquid supply management apparatus 200 according to the present embodiment will be described. The chemical solution supply management apparatus 200 includes a flow meter (flow rate measuring means) 202, a storage unit (storage unit) 204, an interface unit 206, a control unit 210, a recording unit 250, and an alarm unit 252. Have.
[0034] 流量計 202は、スピンナ 100の供給ライン L1に接続されており、供給ライン L1を流 れる薬液の流量、すなわち、単位時間に移送される薬液の重量又は体積を測定し、 この流量に関する情報を制御部 210に所定時間毎に送信する。このような流量計 20 2は、特に限定されないが、測定レンジが広くかつ高い正確性を有する観点から、電 磁流量計、面積式流量計、超音波流量計等が好ましい。 [0034] The flow meter 202 is connected to the supply line L1 of the spinner 100, and measures the flow rate of the chemical liquid flowing through the supply line L1, that is, the weight or volume of the chemical liquid transferred per unit time. Information on the flow rate is transmitted to the control unit 210 at predetermined time intervals. Such a flow meter 202 is not particularly limited, but an electromagnetic flow meter, an area flow meter, an ultrasonic flow meter, and the like are preferable from the viewpoint of a wide measurement range and high accuracy.
[0035] 記'隐咅 204には、図 2に示すように、記'隐領域 204A、 204B、 204C、 204Dと力 S設 定されている。記憶領域 204Aには、モード番号が記憶されている。記憶領域 204B には、各モード番号に対応付けて予め設定された設定供給量が記憶されている。記 憶領域 204Cには、各モード番号の設定供給量に対して予め設定された吐出時間 の第 1の許容範囲が記憶されている。記憶領域 204Dには、各モード番号の設定供 給量に対して予め設定された吐出時間の第 2の許容範囲が記憶されている。第 2の 許容範囲は、第 1の許容範囲よりも狭くなつている。記憶部 204としては、例えば、 R OM、 RAM、 HDD等を採用することができる。  [0035] As shown in FIG. 2, the area 204A, 204B, 204C, 204D and the force S are set in the area 204. A mode number is stored in the storage area 204A. The storage area 204B stores a preset supply amount that is set in advance in association with each mode number. The storage area 204C stores a first allowable range of the discharge time set in advance for the set supply amount of each mode number. The storage area 204D stores a second allowable range of the discharge time set in advance for the set supply amount of each mode number. The second tolerance range is narrower than the first tolerance range. As the storage unit 204, for example, ROM, RAM, HDD, or the like can be adopted.
[0036] インターフェース部 206は、制御部 210とスピンナコントローラ 150との信号のやり 取りを行う接続装置である。具体的には、インターフェース部 206は、スピンナコント口 ーラ 150から、薬液の供給開始信号及び供給量のモード番号を受信して制御部 210 に送信する。一方、インターフェース部 206は、制御部 210の指示に基づいて薬液 の供給を停止させる信号をスピンナコントローラ 150に対して送信する。  The interface unit 206 is a connection device that exchanges signals between the control unit 210 and the spinner controller 150. Specifically, the interface unit 206 receives a chemical solution supply start signal and a supply mode number from the spinner controller 150 and transmits them to the control unit 210. On the other hand, the interface unit 206 transmits a signal for stopping the supply of the chemical solution to the spinner controller 150 based on an instruction from the control unit 210.
[0037] 制御部 210は、選択手段 212、供給量取得手段 214、供給量判断手段 216、供給 停止手段 218、タイマ手段 220、時間判断手段 222、警告制御手段 224、及び記録 制御手段 226の機能を発揮するものである。このような装置は、 CPUにより所定のプ ログラムを実行するコンピュータによって実現できる。  [0037] The control unit 210 includes functions of a selection unit 212, a supply amount acquisition unit 214, a supply amount determination unit 216, a supply stop unit 218, a timer unit 220, a time determination unit 222, a warning control unit 224, and a recording control unit 226. To demonstrate. Such a device can be realized by a computer that executes a predetermined program by a CPU.
[0038] 選択手段 212は、インターフェース部 206からモード番号を取得すると共に、記憶 部 204の記憶領域 204A〜204Dにアクセスして、このモード番号に対応する薬液供 給量の設定値、及び、第 1の許容範囲、第 2の許容範囲を選択的に取得する。  [0038] The selection means 212 acquires the mode number from the interface unit 206, accesses the storage areas 204A to 204D of the storage unit 204, and sets the set value of the chemical supply amount corresponding to the mode number and the Select one tolerance and second tolerance selectively.
[0039] 供給量取得手段 214は、供給ライン L1を流れている薬液の流量を流量計 202から 所定時間毎に受信する。さらに、供給量取得手段 214は、インターフェース部 206か ら薬液の供給開始信号を受けると、流量計 202から受けた流量を積算する、すなわ ち、流量を時間に関して積分し、供給ライン L1による薬液の供給が開始されてから 実際に基板 104に対して供給された総供給量としての供給量の実測値を取得する。 この供給量の実測値の取得は、所定時間毎、例えば、供給量取得手段 214が流量 計 202から流量を得る毎に繰返し行う。これにより、基板 104に対して供給された薬 液の供給量の実測値が経時的に得られる。 The supply amount acquisition unit 214 receives the flow rate of the chemical solution flowing through the supply line L1 from the flow meter 202 every predetermined time. Further, upon receiving a chemical solution supply start signal from the interface unit 206, the supply amount acquisition unit 214 integrates the flow rate received from the flow meter 202, that is, integrates the flow rate with respect to time, and supplies the chemical solution through the supply line L1. The actual measurement value of the supply amount as the total supply amount actually supplied to the substrate 104 is acquired after the supply of the substrate is started. The actual measurement of the supply amount is repeated every predetermined time, for example, every time the supply amount acquisition means 214 obtains a flow rate from the flow meter 202. Thereby, an actual measurement value of the supply amount of the chemical solution supplied to the substrate 104 is obtained over time.
[0040] 供給量判断手段 216は、選択手段 212により取得された薬液供給量の設定値と、 供給量取得手段 214により取得された供給量の実測値とに基づいて、実際に基板 1 04に対して供給された供給量が供給量の設定値に到達したか否かを判断する。  [0040] The supply amount determination means 216 is actually applied to the substrate 104 based on the set value of the chemical solution supply amount acquired by the selection means 212 and the measured value of the supply amount acquired by the supply amount acquisition means 214. On the other hand, it is determined whether or not the supplied amount has reached the set value of the supplied amount.
[0041] 具体的には、例えば、(供給量の実測値 供給量の設定値)≥0を満たせば、実際 の供給量が供給量の実測値に達したことを判断できる。また、供給量判断手段 216 は、このような判断を、供給量取得手段 214が供給量の実測値を取得する毎に行うこ とがでさる。  Specifically, for example, if (actual supply value supply value set value of supply amount) ≥0 is satisfied, it can be determined that the actual supply amount has reached the actual supply value. Further, the supply amount determination unit 216 can make such a determination every time the supply amount acquisition unit 214 acquires an actual measurement value of the supply amount.
[0042] 供給停止手段 218は、供給量判断手段 216が、実際の供給量が供給量の設定値 に到達したと判断した場合に、インターフェース部 206を介してスピンナコントローラ 1 50に対して薬液の供給を停止させる信号を送信する。  [0042] The supply stop unit 218 is configured to supply a chemical solution to the spinner controller 150 via the interface unit 206 when the supply amount determination unit 216 determines that the actual supply amount has reached the set value of the supply amount. Send a signal to stop the supply.
[0043] 一方、タイマ手段 220は、供給ライン L1を介しての基板 104に対する薬液の供給 が開始された時から、供給ライン L1を介しての基板 104に対する薬液の供給が停止 された時までの吐出時間を取得する。具体的には、例えば、開始された時は、薬液 供給管理装置 200がスピンナコントローラ 150から供給開始の信号を受けた時点とし て取得でき、停止された時は、供給停止手段 218がスピンナコントローラ 150に対し て供給停止の信号を送信したときとすることができる。  On the other hand, the timer means 220 starts from the time when the supply of the chemical solution to the substrate 104 via the supply line L1 is started until the time when the supply of the chemical solution to the substrate 104 via the supply line L1 is stopped. Get the discharge time. Specifically, for example, when it is started, it can be acquired as the time when the chemical supply management apparatus 200 receives a supply start signal from the spinner controller 150, and when stopped, the supply stop means 218 is supplied by the spinner controller 150. On the other hand, it may be when a supply stop signal is transmitted.
[0044] 時間判断手段 222は、タイマ手段 220によって取得された吐出時間と、選択手段 2 12によって取得された第 1の許容範囲及び第 1の許容範囲よりも狭い第 2の許容範 囲とに基づいて以下のような判断を行う。まず吐出時間が第 2の許容範囲に含まれて いる力否かを判断し、吐出時間が第 2の許容範囲に含まれない場合にはさらにこの 吐出時間が第 1の許容範囲に含まれているカゝ否かを判断する。  [0044] The time judging means 222 is divided into the discharge time acquired by the timer means 220, the first allowable range acquired by the selecting means 212, and the second allowable range narrower than the first allowable range. The following judgment is made based on this. First, it is determined whether or not the discharge time is included in the second allowable range. If the discharge time is not included in the second allowable range, the discharge time is further included in the first allowable range. Judge whether or not you are.
[0045] そして、警告制御手段 224は、時間判断手段 222において吐出時間が第 1の許容 範囲及び第 2の許容範囲の何れにも含まれていない場合には、警報部 252に対して 重度の警告、例えば、警告灯の点滅やアラーム音の発生を行わせる。一方、警告制 御手段 224は、時間判断手段 222において吐出時間が広い第 1の許容範囲には含 まれるものの第 1の許容範囲より狭い第 2の許容範囲に含まれない場合には、警報 部 252に対して軽度の警告、例えば、表示灯の点灯等を行わせる。このように二つの 範囲を設定することにより、異常の程度に応じた柔軟な対応が可能となる。 [0045] Then, the warning control means 224 gives a serious warning to the alarm unit 252 when the time determination means 222 does not include the discharge time in either the first allowable range or the second allowable range. A warning, for example, a flashing warning light or an alarm sound is generated. On the other hand, the warning control means 224 is included in the first allowable range in which the discharge time in the time determination means 222 is wide. If it is not included in the second allowable range that is narrower than the first allowable range, the alarm unit 252 is caused to perform a light warning, for example, turn on the indicator lamp. By setting the two ranges in this way, it is possible to respond flexibly according to the degree of abnormality.
[0046] 記録制御手段 226は、供給量の実測値及び吐出時間を記録部 250に時刻と共に 記録する。記録部 250としては、 HD、プリンタ等を使用できる。  [0046] The recording control means 226 records the measured value of the supply amount and the discharge time together with the time in the recording unit 250. As the recording unit 250, an HD, a printer, or the like can be used.
[0047] 続いて、図 3のフローチャートを参照して、本実施形態の半導体製造装置の動作に ついて説明する。  Next, the operation of the semiconductor manufacturing apparatus of this embodiment will be described with reference to the flowchart of FIG.
[0048] ここでは、簡単のため、テーブル 106上に基板 104が載置され、所定の回転数でテ 一ブル 106が回転され、薬液供給前の準備が完了した状態力も説明する。このとき、 記憶部 204内には、各モード番号に対して、設定供給量、第 1の許容範囲及び第 2 の許容範囲が記憶されて 、る。  [0048] Here, for the sake of simplicity, the state force in which the substrate 104 is placed on the table 106, the table 106 is rotated at a predetermined number of rotations, and the preparation before the chemical solution supply is completed will be described. At this time, the storage unit 204 stores the set supply amount, the first allowable range, and the second allowable range for each mode number.
[0049] まず、スピンナコントローラ 150は、ステップ S101において薬液供給管理装置 200 に薬液供給開始信号及び設定供給量のモード番号を送信すると共に、ポンプ 110 の駆動及びバルブ 112の開放を行う。 First, in step S 101, the spinner controller 150 transmits a chemical supply start signal and a set supply amount mode number to the chemical supply management apparatus 200, and drives the pump 110 and opens the valve 112.
[0050] これに応じて、薬液供給管理装置 200は、ステップ S201にお 、て、開始信号及び モード番号の受信を行う。 In response to this, the chemical supply management apparatus 200 receives the start signal and the mode number in step S201.
[0051] 次に、薬液供給管理装置 200では、ステップ S203において、タイマ手段 220を起 動して吐出時間の計測を開始すると共に、モード番号に基づいて供給量の設定値、 第 1の許容範囲、第 2の許容範囲を記憶部 204から選択して取得する。 [0051] Next, in the chemical supply management apparatus 200, in step S203, the timer means 220 is started to start the discharge time measurement, and the set value of the supply amount based on the mode number, the first allowable range, The second allowable range is selected and acquired from the storage unit 204.
[0052] 次に、ステップ S205において、薬液供給管理装置 200は、流量計 202からの流 量のデータを積算して供給量の実測値を取得する。 [0052] Next, in step S205, the chemical supply management apparatus 200 integrates the flow rate data from the flow meter 202 to obtain an actual supply value.
[0053] 次に、ステップ S 207において、薬液供給管理装置 200は、供給量の設定値と、供 給量の実測値とに基づ!、て、実際の供給量が供給量の設定値を超えた力否かを判 定する。 Next, in step S 207, the chemical supply management apparatus 200 determines that the actual supply amount is the supply amount set value based on the supply amount setting value and the actual supply amount measurement value! Judge whether the power was exceeded.
[0054] そして、実際の供給量が、供給量の設定値を超えていないと判断した場合には、再 びステップ S205に戻って、供給量の実測値の取得を再び行う。  [0054] If it is determined that the actual supply amount does not exceed the set value of the supply amount, the process returns to step S205 again to acquire the actual supply amount.
[0055] 一方、実際の供給量が、供給量の設定値以上となったと判断した場合には、ステツ プ S209に進んで、スピンナコントローラ 150に対して薬液供給停止の信号を送信す る一方、タイマ手段 220による時間測定を停止して吐出時間を取得する。 [0055] On the other hand, when it is determined that the actual supply amount is equal to or greater than the set value of the supply amount, the process proceeds to step S209, and a signal for stopping the supply of the chemical solution is transmitted to the spinner controller 150. On the other hand, the time measurement by the timer means 220 is stopped and the discharge time is acquired.
[0056] これに対応して、スピンナコントローラ 150では、ステップ S103において、この供給 停止信号を受信し、ステップ S105において、ポンプ 110の駆動停止及びバルブ 11 2の閉鎖を行い、薬液の供給を停止する。  Correspondingly, the spinner controller 150 receives this supply stop signal in step S103, and in step S105, stops the driving of the pump 110 and closes the valve 112 to stop the supply of the chemical solution. .
[0057] 続いて、薬液供給管理装置 200では、ステップ S211において、吐出時間が第 2の 許容範囲に含まれているカゝ否かを判断し、吐出時間が第 2の許容範囲に含まれない 場合にはさらにこの吐出時間が第 1の許容範囲に含まれて ヽるカゝ否かを判断する。  [0057] Subsequently, in chemical supply management apparatus 200, in step S211, it is determined whether or not the discharge time is included in the second allowable range, and the discharge time is not included in the second allowable range. In this case, it is further determined whether or not the discharge time is included in the first allowable range.
[0058] そして、吐出時間が第 2の許容範囲に含まれる場合には、ステップ S217に進む。  [0058] When the discharge time is included in the second allowable range, the process proceeds to step S217.
一方、吐出時間が第 1の許容範囲及び第 2の許容範囲に含まれていない場合には、 ステップ S213に進んで警報部 252によって重度の警告を行わせ、その後ステップ S 217に進む。さらに、吐出時間が第 1の許容範囲に含まれるものの第 2の許容範囲に 含まれない場合には、ステップ S215に進んで警報部 252によって軽度の警告を行 わせ、ステップ S217に進む。最後にステップ S217では、供給量の実測値及び吐出 時間を記録部 250に記録する。そして、これによつて一連の処理を終了する。  On the other hand, if the discharge time is not included in the first allowable range and the second allowable range, the process proceeds to step S213 to cause the warning unit 252 to give a severe warning, and then proceeds to step S217. Furthermore, when the discharge time is included in the first allowable range but not included in the second allowable range, the process proceeds to step S215, a light warning is given by the alarm unit 252 and the process proceeds to step S217. Finally, in step S217, the measured value of the supply amount and the discharge time are recorded in the recording unit 250. This completes the series of processing.
[0059] この後、必要に応じて、再び、スピンナコントローラ 150からの指示によって再び同 様の処理を繰り返すことができる。  [0059] Thereafter, the same processing can be repeated again according to an instruction from the spinner controller 150, if necessary.
[0060] 本発明によれば、供給ライン L1を流れる薬液の流量が積算されて供給量が実測さ れ、さらにこの実測値と設定値とに基づいて、スピンナ 100の基板 104に実際に供給 される薬液の量が所定の設定値に精度よく管理される。したがって、薬液の供給量が 少なすぎることよる不完全な処理や、薬液の供給量が多すぎることによる薬液の無駄 が防止され、低コストかつ高品質にスピンナによる処理が実現される。  [0060] According to the present invention, the flow rate of the chemical solution flowing through the supply line L1 is integrated to actually measure the supply amount, and further, based on the actual measurement value and the set value, the actual supply amount is supplied to the substrate 104 of the spinner 100. The amount of chemical liquid to be controlled is accurately controlled to a predetermined set value. Therefore, incomplete processing due to an excessive supply amount of the chemical solution and waste of the chemical solution due to an excessive supply amount of the chemical solution can be prevented, and processing with a spinner can be realized at low cost and high quality.
[0061] 特に、時間の経過と共にフィルタ 117の圧力損失が増加していく場合等、定量ボン プ 110を使って 、ても供給ライン L1を流れる薬液の流量が変化する場合でも薬液の 供給量が十分に高!、精度で管理される。  [0061] In particular, when the pressure loss of the filter 117 increases with time, even if the flow rate of the chemical flowing through the supply line L1 is changed even if the quantitative pump 110 is used, the supply amount of the chemical is not increased. High enough! Managed with accuracy.
[0062] また、記憶部 204は薬液供給量の設定値を複数記憶し、選択手段 212は、スピン ナコントローラ 150からの信号に応じて記憶部 204に記憶された複数の薬液供給量 の設定値の内のいずれかを選択し、供給量判断手段 216は、選択手段 212によって 選択された薬液供給量の設定値と、供給量取得手段 214によって取得された薬液供 給量の実測値と、に基づ!/、て供給量の判断を行って 、る。 [0062] Further, the storage unit 204 stores a plurality of set values of the chemical solution supply amount, and the selection unit 212 sets the plurality of set values of the chemical solution supply amounts stored in the storage unit 204 in response to a signal from the spinner controller 150. The supply amount determination unit 216 selects the chemical solution supply amount selected by the selection unit 212 and the chemical supply acquired by the supply amount acquisition unit 214. Based on the measured value of the supply amount, the supply amount is judged!
[0063] したがって、スピンナコントローラ 150からの指示に応じて薬液の供給量を所望の値 に切り替えることができる。したがって、処理の内容に応じて薬液の供給量を変える 必要がある場合に特に好適である。なお、スピンナコントローラ 150が、記憶部 204に 対して供給量の設定値を直接送信してもよ!/、。  Therefore, the supply amount of the chemical solution can be switched to a desired value in accordance with an instruction from the spinner controller 150. Therefore, it is particularly suitable when it is necessary to change the supply amount of the chemical according to the content of the treatment. The spinner controller 150 may directly send the set value of the supply amount to the storage unit 204! /.
[0064] また、薬液の変質や薬液の補充ミス等により供給ライン L1を介して供給される薬液 の特性が大きく変動した場合等には、設定された供給量となるまでに要する吐出時 間が変動前と比べて大きく変わることとなる。そして、本実施形態では、タイマ手段 22 0によって吐出時間が取得されている。  [0064] In addition, when the characteristics of the chemical liquid supplied via the supply line L1 greatly fluctuate due to chemical deterioration or chemical replenishment mistakes, the discharge time required to reach the set supply amount is reduced. It will change greatly compared to before the change. In this embodiment, the discharge time is acquired by the timer means 220.
[0065] したがって、この吐出時間に基づいて、薬液の変質や薬液補充ミス等を容易に発 見できる。また、記録制御手段 226によりこの吐出時間を記録しているので、製造の 履歴管理が容易になり、不良発生の原因追求等が容易となる。  [0065] Therefore, based on this discharge time, it is possible to easily detect alteration of the chemical solution, a chemical solution replenishment error, and the like. In addition, since the ejection time is recorded by the recording control means 226, manufacturing history management becomes easy, and the cause of the occurrence of defects can be easily pursued.
[0066] さらに、本実施形態では、記憶部 204は、薬液供給量の設定値に対応付けてさら に吐出時間の許容範囲を記憶し、時間判断手段 222は吐出時間が許容範囲内か否 かを判断し、警告制御手段 224は吐出時間が吐出時間の許容範囲外であると判断 された場合に警告信号を発生させて!/ヽる。  Furthermore, in the present embodiment, the storage unit 204 further stores an allowable discharge time range in association with the set value of the chemical supply amount, and the time determination unit 222 determines whether the discharge time is within the allowable range. The warning control means 224 generates a warning signal when it is determined that the discharge time is outside the allowable discharge time range!
[0067] これにより、薬液の変質や異なる種類の薬液が供給された場合等の薬液の性質の 急変が自動的に検出されて警告されるので、製造不良が特に低減される。  [0067] This makes it possible to automatically detect and warn of a sudden change in the properties of the chemical solution such as when the chemical solution is altered or when a different type of chemical solution is supplied, so that manufacturing defects are particularly reduced.
[0068] 本発明は上記実施形態に限定されず様々な変形態様が可能である。  [0068] The present invention is not limited to the above-described embodiment, and various modifications are possible.
[0069] 例えば、上記実施形態では、スピンナコントローラ 150は、薬液供給管理装置 200 とは別に設けられている力 薬液供給管理装置 200内にスピンナコントローラ 150の 機能を備え、薬液供給管理装置 200が直接スピンナ 100のノ レブ 112やポンプ 110 の制御を行ってもよい。  [0069] For example, in the above embodiment, the spinner controller 150 includes the function of the spinner controller 150 in the force chemical supply management device 200 provided separately from the chemical supply management device 200, and the chemical supply management device 200 directly Control of the spinner 100 nozzle 112 and pump 110 may be performed.
実施例  Example
[0070] 続いて、本実施形態に係る薬液供給管理装置 200を用いてスピンナ 100において 、供給量の設定値を lOmLとしてフォトレジストの供給を繰り返し行った場合の供給量 の実測値を図 4に、この薬液供給管理装置を用いずにバルブの開放時間が 5秒とな るようにフォトレジストを繰り返し供給した場合のフォトレジストの供給量の実測値を図 5に示す。図 5に示すように、従来の制御では、大きな供給量の誤差が生じているが 、本実施形態に係る薬液供給管理装置を用いた場合には、供給量はきわめて精度 よく管理された。 [0070] Subsequently, in the spinner 100 using the chemical solution supply management apparatus 200 according to the present embodiment, the measured value of the supply amount when the supply of the photoresist is repeatedly performed with the set value of the supply amount being lOmL is shown in FIG. Figure 3 shows the measured value of the photoresist supply amount when the photoresist is repeatedly supplied so that the valve open time is 5 seconds without using this chemical supply management device. Shown in 5. As shown in FIG. 5, in the conventional control, a large supply amount error occurs. However, when the chemical solution supply management apparatus according to the present embodiment is used, the supply amount is managed with extremely high accuracy.

Claims

請求の範囲 The scope of the claims
[1] スピンナにおける被塗布物に対して供給ラインを介して供給される薬液の供給量を 管理する薬液供給管理装置であって、  [1] A chemical supply management device for managing a supply amount of a chemical supplied via a supply line to an object to be coated in a spinner,
予め設定された薬液供給量の設定値を記憶する記憶手段と、  Storage means for storing a preset value of the chemical supply amount;
前記供給ラインを流れる薬液の流量を時間毎に測定する流量測定手段と、 前記流量測定手段によって得られた薬液の流量を積算することにより、前記被塗布 物に対して供給された薬液供給量の実測値を取得する供給量取得手段と、 前記供給量取得手段によって取得された薬液供給量の実測値と、前記記憶手段 に記憶された薬液供給量の設定値とに基づ!ヽて、前記供給ラインを介して前記被塗 布物に対して供給された薬液供給量が前記薬液供給量の設定値に達したカゝ否かを 判断する供給量判断手段と、  The flow rate measuring means for measuring the flow rate of the chemical solution flowing through the supply line every hour, and the flow rate of the chemical solution obtained by the flow rate measuring unit is integrated to obtain the supply amount of the chemical solution supplied to the coated object. Based on the supply amount acquisition means for acquiring the actual measurement value, the actual measurement value of the chemical liquid supply amount acquired by the supply amount acquisition means, and the set value of the chemical liquid supply amount stored in the storage means, A supply amount determining means for determining whether or not a chemical solution supply amount supplied to the article to be coated through a supply line has reached a set value of the chemical solution supply amount;
前記供給量判断手段が、前記供給ラインを介して前記被塗布物に対して供給され た薬液供給量が前記薬液供給量の設定値に達したと判断した場合に、前記供給ラ インを介した薬液の供給を停止させる供給停止手段と、  When the supply amount determining means determines that the chemical supply amount supplied to the object to be coated via the supply line has reached the set value of the chemical supply amount, the supply amount determination means Supply stopping means for stopping the supply of the chemical solution;
を備えた薬液供給管理装置。  A chemical supply management device.
[2] 前記記憶手段は前記薬液供給量の設定値を複数記憶し、 [2] The storage means stores a plurality of set values of the chemical supply amount,
前記薬液供給管理装置は、さらに、  The chemical solution supply management device further includes:
外部力 の信号に応じて、前記記憶手段に記憶された複数の薬液供給量の設定 値の内のいずれかを選択する選択手段を備え、  In accordance with an external force signal, there is provided selection means for selecting any one of a plurality of set values of the chemical supply amount stored in the storage means,
前記供給量判断手段は、前記選択手段によって選択された薬液供給量の設定値 と、前記供給量取得手段によって取得された薬液供給量の実測値と、に基づいて前 記判断を行う請求項 1に記載の薬液供給管理装置。  2. The supply amount determination unit performs the determination based on a set value of the chemical solution supply amount selected by the selection unit and an actual measurement value of the chemical solution supply amount acquired by the supply amount acquisition unit. The chemical liquid supply management device according to 1.
[3] 前記供給ラインを介した前記被塗布物に対する薬液の供給が開始された時点から 、前記供給ラインを介した前記被塗布物に対する薬液の供給が停止された時点まで の吐出時間を取得するタイマ手段をさらに備える請求項 1又は 2に記載の薬液供給 管理装置。 [3] A discharge time from when the supply of the chemical liquid to the coated object through the supply line is started to when the supply of the chemical liquid to the coated object through the supply line is stopped is acquired. The chemical solution supply management device according to claim 1, further comprising a timer means.
[4] 前記吐出時間を記録部に記録させる記録制御手段をさらに備える請求項 3に記載 の薬液供給管理装置。 前記記憶手段は、前記薬液供給量の設定値に対応付けて、さらに吐出時間の許 容範囲を記憶し、 4. The chemical liquid supply management apparatus according to claim 3, further comprising a recording control unit that records the ejection time in a recording unit. The storage means stores an allowable discharge time range in association with the set value of the chemical supply amount,
前記薬液供給管理装置は、さらに、  The chemical solution supply management device further includes:
前記タイマ手段により取得された吐出時間と、前記記憶手段に記憶された吐出時 間の許容範囲とに基づいて、前記タイマ手段により取得された吐出時間が前記吐出 時間の許容範囲内力ゝ否かを判断する時間判断手段と、  Based on the discharge time acquired by the timer means and the allowable range of discharge time stored in the storage means, it is determined whether the discharge time acquired by the timer means is within the allowable range of the discharge time. Time judging means for judging,
前記時間判断手段が、前記タイマ手段により取得された吐出時間が前記吐出時間 の許容範囲外であると判断した場合に、警告信号を発生させる警告制御手段と、をさ らに備える請求項 3又は 4に記載の薬液供給管理装置。  The warning control means for generating a warning signal when the time determination means determines that the discharge time acquired by the timer means is outside the allowable range of the discharge time. 4. The chemical supply management device according to 4.
PCT/JP2005/011551 2004-06-24 2005-06-23 Chemical liquid supply management device WO2006001343A1 (en)

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