WO2005075191A1 - Panneau en plastique recouvert d'un film et panneau composite - Google Patents

Panneau en plastique recouvert d'un film et panneau composite Download PDF

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Publication number
WO2005075191A1
WO2005075191A1 PCT/CN2004/000893 CN2004000893W WO2005075191A1 WO 2005075191 A1 WO2005075191 A1 WO 2005075191A1 CN 2004000893 W CN2004000893 W CN 2004000893W WO 2005075191 A1 WO2005075191 A1 WO 2005075191A1
Authority
WO
WIPO (PCT)
Prior art keywords
plastic
film
layer
printed
pattern
Prior art date
Application number
PCT/CN2004/000893
Other languages
English (en)
Chinese (zh)
Inventor
Luhao Leng
Original Assignee
Luhao Leng
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CNB2004100234509A external-priority patent/CN100395105C/zh
Priority claimed from CN200410023863A external-priority patent/CN100579775C/zh
Application filed by Luhao Leng filed Critical Luhao Leng
Priority to US11/794,632 priority Critical patent/US20080008861A1/en
Publication of WO2005075191A1 publication Critical patent/WO2005075191A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/146Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers whereby one or more of the layers is a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/14Printing or colouring
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/36Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
    • E04C2/365Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels by honeycomb structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/02Cellular or porous
    • B32B2305/022Foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/02Cellular or porous
    • B32B2305/024Honeycomb
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/08Dimensions, e.g. volume
    • B32B2309/10Dimensions, e.g. volume linear, e.g. length, distance, width
    • B32B2309/105Thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/12Deep-drawing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

Definitions

  • a film-coated plastic plate which is composed of a film layer and a plastic sheet, the film layer is provided with a pattern or pattern structure made by printing, and the film layer is covered on On the upper surface of the plastic sheet, the connection between the film layer and the plastic sheet is fixed.
  • the film layer is directly compounded on the surface of the plastic sheet by hot pressing.
  • the plastic plate with a printing film is characterized in that the phase between the printed plastic film and the plastic substrate layer is a printed plastic film, and the printing surface of the modified layer is hot-pressed with a plastic sheet.
  • Composite layers are characterized in that the phase between the printed plastic film and the plastic substrate layer is a printed plastic film, and the printing surface of the modified layer is hot-pressed with a plastic sheet.
  • the above-mentioned plastic plate with a printing film is characterized in that the printed plastic film is composed of a transparent PP / PE plastic layer and a transparent PP / PE plastic modified layer, and the texture or pattern is printed on the transparent PP / PE plastic One side of the modified layer.
  • the component in the plastic modified layer is a polymer blend of a plastic base layer component and a modifier thereof, and the modifier contains a polar group such as a hydroxyl group, a carbonyl group, a carboxyl group, a sulfonic acid group, or an alkyl group. , Polyoxyethylene, vinyl and other groups with good compatibility with plastic base materials.
  • a composite board composed of a plastic-coated plastic plate (or a plastic plate with a printing film) as a plastic panel and a plastic base plate as described above is processed by blistering or hot-pressing to form a plastic-coated plastic plate. Shape, and then cut into a plastic panel and a plastic base plate of the size required for the composite board, and then put a filler and an inner liner between the plastic panel and the plastic base plate, wherein the edges of the plastic panel and the plastic base plate overlap each other. , And the overlapped parts are connected by a fixed phase; the filling body may be a plastic foam filling body or a honeycomb paper core.
  • Composite materials such as nested cardboard or plastic foaming materials are used to form composite boards with the advantages of light weight, environmental protection, easy cleaning, flexible appearance, etc., instead of the current solid wood, particle board, MDF, marble board, etc., which can be widely used. It can be used on furniture such as tables, bookshelves, cabinets, countertops and various building boards.
  • FIG. 1 is an exploded view of a structure of a plastic-coated plastic plate according to the first embodiment of the present invention
  • FIG. 6 is a cross-sectional view of a partial structure of a composite plate of the present invention according to a sixth embodiment
  • Fig. 7 is a sectional view showing a partial structure of a composite board according to a seventh embodiment of the present invention.
  • the texture or pattern of the formed plate may not be on the surface of the plate, so that the pattern or pattern is not easy to be scratched and faded; the plastic sheet used therein
  • the thickness of the material 11 can be between 0.3 and 4 millimeters. After the transparent film 12 and the plastic sheet 11 are compounded, the plastic film is formed.
  • the present invention is a coated plastic plate, which is composed of a thin film layer 22 and a plastic sheet 21, wherein the thin film layer 22 is composed of a transparent film 221 and a film substrate 222, and a transparent film 221.
  • the film substrate 222 is a single structure made of a calendered or blown film, and its thickness is between 0.03 and 0.3 mm; the lower surface 2211 of the transparent film 221 is provided with a pattern made by printing. Or pattern structure, in which the texture structure can be a wood-like or marble-like structure; a transparent film 221 and a film substrate 222 are used.
  • the film layer 22 covers the upper surface of the plastic sheet 21, and the connection between the film layer 22 and the plastic sheet 21 is fixed.
  • the film layer 22 extrudes the plastic sheet 21 in a sheet extruder. At this time, it is directly laminated on the surface of the plastic sheet 21 by hot pressing.
  • the present invention is a composite board composed of a plastic-coated plastic plate as a plastic panel 31 and a plastic base plate 32.
  • the plastic-coated plastic plate is processed by suction or hot-press molding.
  • the required shape is cut into a plastic panel 31 and a plastic base plate 32 of a required size for the composite board, and a filler 33 and a lining member 34 are placed between the plastic panel 31 and the plastic base plate 32.
  • the plastic panel 31 It overlaps with the edge of the plastic base plate 32.
  • the plastic base plate 32 is bent from the bottom to the bottom and the outer side of the inner lining 34, and the plastic panel 31 is covered from the top to the bottom.
  • the polarity and surface energy of the surface of the modified layer can be improved, so that the surface of the modified layer used for printing has good affinity with the ink; and the modifier has a certain molecular weight, and the modifier also has an alkyl group, Polyoxyethylene, vinyl and other groups that have good compatibility with the transparent PP / PE plastic base material, so that there is no weak interface layer on the surface of the modified layer used for printing and the film will fall off with the ink; for example, the material used in the transparent plastic layer It's PP, transparent change
  • the components in the plastic layer can be a blend of PP with ELVALOY1820 AC, ELVALOY1125 AC and other modifiers; the thickness of the printed plastic film layer is between 0.03 and 0.3 mm, and the thickness of the transparent modified plastic layer in the printed plastic film layer About 0.01 to 0.25 mm, and the mass percentage of the modifier can be between 1% and 90%.
  • the plastic-coated plastic sheet can be processed into a desired shape through blistering or hot pressing, and then cut into the size required for the composite board, so as to make a plastic panel and a plastic base board required for the composite board.
  • the composite of the filling body, the lining member or the side connection member can be made into a composite board of a desired shape and size.
  • the composite board can be widely used for furniture such as tables, bookshelves, cabinet boards, countertops and various building boards.

Abstract

L'invention concerne un panneau en plastique recouvert d'un film constitué d'une couche de film possédant une texture ou un motif produit par impression, une feuille en plastique et un panneau composite. La couche de film recouvre la surface supérieure de la feuille en plastique, et leur connexion et leur fixation implique une stratification directe de ladite couche de film sur la surface de la feuille en plastique par pressage à chaud pendant que cette feuille en plastique est extrudée au moyen d'un extrudeur de feuille. La couche de film peut être un film transparent à une seule couche ou peut être composée d'un film transparent et d'un substrat de film. Le panneau recouvert du film est traité afin d'obtenir une forme désirée par moulage par aspiration et pressage à chaud, puis découpé en plaque supérieure et en plaque inférieure en plastique présentant la dimension désirée pour ledit panneau composite et enfin stratifié avec un panneau en nid d'abeille ou une mousse plastique afin de former le panneau composite. Ce panneau peut remplacer le bois, une feuille de bois tranché, un panneau fibreux, une plaque de marbre, etc., peut être largement utilisé pour fabriquer des meubles tels que table, bibliothèque, placard, etc., et toutes sortes de panneaux de construction, et présente des avantages tels que légèreté, respect de l'environnement, facilité de nettoyage, souplesse et apparences diverses.
PCT/CN2004/000893 2004-01-19 2004-08-04 Panneau en plastique recouvert d'un film et panneau composite WO2005075191A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11/794,632 US20080008861A1 (en) 2004-01-19 2004-08-04 Film-Covered Plastic Board and Its Composite Board

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
CNB2004100234509A CN100395105C (zh) 2004-01-19 2004-01-19 一种覆膜塑料板及其复合板
CN200410023450.9 2004-01-19
CN200410023863A CN100579775C (zh) 2004-03-29 2004-03-29 一种带印刷膜的塑料板及其复合板
CN200410023863.7 2004-03-29
DE202007013742U DE202007013742U1 (de) 2004-01-19 2007-10-01 Eine folienbeschichtete Kunststoffplatte und ihre Kompositplatte

Publications (1)

Publication Number Publication Date
WO2005075191A1 true WO2005075191A1 (fr) 2005-08-18

Family

ID=39327215

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2004/000893 WO2005075191A1 (fr) 2004-01-19 2004-08-04 Panneau en plastique recouvert d'un film et panneau composite

Country Status (3)

Country Link
US (1) US20080008861A1 (fr)
DE (1) DE202007013742U1 (fr)
WO (1) WO2005075191A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EA014563B1 (ru) * 2007-05-25 2010-12-30 Сибу Дизайн Гмбх Унд Ко Кг Способ структурирования поверхности декоративной плиты или декоративной пленки
CN106217892A (zh) * 2016-08-11 2016-12-14 苏州金纬机械制造有限公司 蜂窝板复合设备

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EP2119562A1 (fr) * 2007-03-05 2009-11-18 Luhao Leng Procédé de recouvrement d'un motif sur une surface d'un article tridimensionnel moulé sous vide
ITBO20080439A1 (it) * 2008-07-11 2010-01-12 Biesse Spa Metodo per la realizzazione di corpi scatolati di legno o simili
LT2362831T (lt) * 2008-10-20 2017-06-26 Acell Industries Limited Kompozito gaminys, turintis paviršiaus efektą
DE102010051291A1 (de) * 2010-11-12 2012-05-16 Bayerische Motoren Werke Aktiengesellschaft Verbundbauteil mit einer dekorativen Oberfläche, insbesondere für ein Kraftfahrzeug
CA2774386A1 (fr) * 2011-04-15 2012-10-15 Tac-Fast Systems Canada Limited Procedes et systemes concus pour installer un revetement decoratif
ITPN20130072A1 (it) * 2013-12-09 2015-06-10 Franco Paulon Procedimento di fabbricazione di un pannello tamburato e pannello tamburato così ottenuto
CN110281627A (zh) * 2019-07-25 2019-09-27 宁波一象吹塑家具有限公司 一种多层吹塑板及其配料结构
CN113844146B (zh) * 2021-12-01 2022-03-29 富维薄膜(山东)有限公司 一种共混聚酯树脂的制备方法及其在高透光聚酯薄膜中的应用

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CN2614893Y (zh) * 2003-01-20 2004-05-12 冷鹭浩 带有塑料蜂窝板的复合板

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Publication number Priority date Publication date Assignee Title
JP2600273B2 (ja) * 1988-04-20 1997-04-16 大日本印刷株式会社 絵付け波板の製造方法
JP3049668B2 (ja) * 1991-07-22 2000-06-05 大日本印刷株式会社 ラミネート化粧材
US5211593A (en) * 1992-01-23 1993-05-18 Kransco Foam-core structure with graphics-imprinted skin
CN2209628Y (zh) * 1994-11-30 1995-10-11 孙仁寿 车用复合地板垫
CN1367076A (zh) * 2001-01-22 2002-09-04 阿托菲纳公司 保护基材用的可热成型多层薄膜以及得到的制品
CN2570025Y (zh) * 2002-08-16 2003-09-03 冷鹭浩 一种复合板
CN2614893Y (zh) * 2003-01-20 2004-05-12 冷鹭浩 带有塑料蜂窝板的复合板

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EA014563B1 (ru) * 2007-05-25 2010-12-30 Сибу Дизайн Гмбх Унд Ко Кг Способ структурирования поверхности декоративной плиты или декоративной пленки
CN106217892A (zh) * 2016-08-11 2016-12-14 苏州金纬机械制造有限公司 蜂窝板复合设备

Also Published As

Publication number Publication date
US20080008861A1 (en) 2008-01-10
DE202007013742U1 (de) 2007-12-13

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