WO2005074077A1 - Pin contact for a coupler plug - Google Patents
Pin contact for a coupler plug Download PDFInfo
- Publication number
- WO2005074077A1 WO2005074077A1 PCT/DE2004/002577 DE2004002577W WO2005074077A1 WO 2005074077 A1 WO2005074077 A1 WO 2005074077A1 DE 2004002577 W DE2004002577 W DE 2004002577W WO 2005074077 A1 WO2005074077 A1 WO 2005074077A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pin
- plug
- cable
- coupler plug
- pin contact
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/025—Contact members formed by the conductors of a cable end
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/04—Pins or blades for co-operation with sockets
Definitions
- the invention relates to a cable harness connector with a cable harness, consisting of a plurality of cables which can be connected to pin elements arranged within the cable harness connector.
- Electrical coupling plug connections form a detachable connection of cable harnesses.
- a coupling plug is arranged in each case on a cable harness, the one cable section having a coupling plug with pin elements and the further coupling plug having an area with socket contacts, so that the socket contacts can receive the corresponding pin elements.
- One possibility is that the ends of the wire harnesses are soldered to the respective pin contacts.
- An alternative to this is the crimping process or the insulation displacement technique.
- the object of the invention is the plug connection. to further develop in such a way that a cost saving occurs in the overall plug connection or in the wiring harness.
- the main idea of the solution to the problem is to use the strands themselves as pin elements instead of the pin elements.
- the ends of the strands are designed as plug-in elements.
- An essential advantage of the invention is that the connection and insertion of the corresponding pin elements and the production of the pin elements themselves are saved. Using known methods, the ends of the wire harness are first stripped and the exposed wire ends, instead of applying the pin contacts known from the prior art to them and fastened by appropriate crimping, in such a way that these cable ends assume the pin geometry. This makes them suitable to be inserted into the corresponding socket contact of the mating connector.
- the ends of the strands are caulked to one another by ultrasonic welding processes in such a way that the pin geometry is fixed.
- Appropriate embossing and form stamps can be used to design any shapes and designs of pin elements.
- Fig. 1 shows a pin element as part of a harness connector, not shown.
- FIG. 1 shows a perspective view of a pin element 1 designed according to the invention.
- This pin element 1 comprises a cable 2 of a cable harness (not shown in more detail), the end 3 of the cable 2 being stripped and thus exposing the individual strands 4 of the cable
- the pin geometry corresponds to a pin element 5, as can be inserted into a mating plug or socket (not shown here).
- the cable 2 is thus divided into three areas, a first area 6, which corresponds to the area , which can be inserted into a socket connector, a second area 7 in which the individual strands 4 merge into the pin element 5 and a third area 8 in which the corresponding cable 2 remains unchanged.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04802788A EP1714355A1 (en) | 2004-01-30 | 2004-11-22 | Pin contact for a coupler plug |
JP2005518633A JP2006514777A (en) | 2004-01-30 | 2004-11-22 | Pin contacts for connecting connectors |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004004704.9 | 2004-01-30 | ||
DE200410004704 DE102004004704A1 (en) | 2004-01-30 | 2004-01-30 | Pin contact for a coupling plug |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005074077A1 true WO2005074077A1 (en) | 2005-08-11 |
Family
ID=34801269
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2004/002577 WO2005074077A1 (en) | 2004-01-30 | 2004-11-22 | Pin contact for a coupler plug |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1714355A1 (en) |
JP (1) | JP2006514777A (en) |
CN (1) | CN1910790A (en) |
DE (1) | DE102004004704A1 (en) |
WO (1) | WO2005074077A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009077817A1 (en) * | 2007-12-18 | 2009-06-25 | Fci | Connector arrangement |
EP2293386A1 (en) * | 2009-09-08 | 2011-03-09 | Samsung Electronics Co., Ltd. | Connecting terminal for litz wire, mounting method for the same and manufacturing method for cooking appliance |
WO2011029769A1 (en) * | 2009-09-08 | 2011-03-17 | Tyco Electronics Amp Gmbh | Electrical contact means |
DE102015104707A1 (en) * | 2015-03-27 | 2016-09-29 | Lisa Dräxlmaier GmbH | METHOD AND PRESS TOOL FOR MANUFACTURING A SOCKET CONTACT ON A CABLE AND PLUG CONTACT |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011243542A (en) * | 2010-05-21 | 2011-12-01 | Auto Network Gijutsu Kenkyusho:Kk | Cable with terminal and manufacturing method therefor |
DE102012214159A1 (en) * | 2012-08-09 | 2014-02-13 | Lisa Dräxlmaier GmbH | Method for contacting and connecting single-layer or multi-layer multi-rail with strand conductors in motor car, involves providing contact element with contact surface for contacting contact surfaces with conductive layers |
DE102015219304B4 (en) * | 2015-10-06 | 2024-05-23 | Te Connectivity Germany Gmbh | Contact element made of braided wire and method for producing a contact element |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4013620C1 (en) * | 1990-04-27 | 1991-07-18 | Eberhard 8766 Grossheubach De Koepf | Flexible flat cable connector - has U=shaped connecting pins which can be bent into hollow cylindrical shape |
US5960540A (en) * | 1996-11-08 | 1999-10-05 | The Whitaker Corporation | Insulated wire with integral terminals |
US20030236016A1 (en) * | 2002-06-20 | 2003-12-25 | The Furukawa Electric Co., Ltd. | Tubular bus bar, insulating coating method therefor, and insulating coating structure therefor |
-
2004
- 2004-01-30 DE DE200410004704 patent/DE102004004704A1/en not_active Withdrawn
- 2004-11-22 JP JP2005518633A patent/JP2006514777A/en active Pending
- 2004-11-22 WO PCT/DE2004/002577 patent/WO2005074077A1/en not_active Application Discontinuation
- 2004-11-22 CN CNA2004800411643A patent/CN1910790A/en active Pending
- 2004-11-22 EP EP04802788A patent/EP1714355A1/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4013620C1 (en) * | 1990-04-27 | 1991-07-18 | Eberhard 8766 Grossheubach De Koepf | Flexible flat cable connector - has U=shaped connecting pins which can be bent into hollow cylindrical shape |
US5960540A (en) * | 1996-11-08 | 1999-10-05 | The Whitaker Corporation | Insulated wire with integral terminals |
US20030236016A1 (en) * | 2002-06-20 | 2003-12-25 | The Furukawa Electric Co., Ltd. | Tubular bus bar, insulating coating method therefor, and insulating coating structure therefor |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009077817A1 (en) * | 2007-12-18 | 2009-06-25 | Fci | Connector arrangement |
EP2293386A1 (en) * | 2009-09-08 | 2011-03-09 | Samsung Electronics Co., Ltd. | Connecting terminal for litz wire, mounting method for the same and manufacturing method for cooking appliance |
WO2011029769A1 (en) * | 2009-09-08 | 2011-03-17 | Tyco Electronics Amp Gmbh | Electrical contact means |
US8196299B2 (en) | 2009-09-08 | 2012-06-12 | Samsung Electronics Co., Ltd. | Connecting terminal for litz wire, mounting method for the same and manufacturing method for cooking appliance |
DE102015104707A1 (en) * | 2015-03-27 | 2016-09-29 | Lisa Dräxlmaier GmbH | METHOD AND PRESS TOOL FOR MANUFACTURING A SOCKET CONTACT ON A CABLE AND PLUG CONTACT |
Also Published As
Publication number | Publication date |
---|---|
EP1714355A1 (en) | 2006-10-25 |
DE102004004704A1 (en) | 2005-08-18 |
CN1910790A (en) | 2007-02-07 |
JP2006514777A (en) | 2006-05-11 |
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