WO2005070604A1 - Solder heating device - Google Patents

Solder heating device Download PDF

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Publication number
WO2005070604A1
WO2005070604A1 PCT/JP2004/000675 JP2004000675W WO2005070604A1 WO 2005070604 A1 WO2005070604 A1 WO 2005070604A1 JP 2004000675 W JP2004000675 W JP 2004000675W WO 2005070604 A1 WO2005070604 A1 WO 2005070604A1
Authority
WO
WIPO (PCT)
Prior art keywords
tip
side member
main body
pressing force
nut
Prior art date
Application number
PCT/JP2004/000675
Other languages
French (fr)
Japanese (ja)
Inventor
Hiroyuki Masaki
Original Assignee
Hakko Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hakko Corporation filed Critical Hakko Corporation
Priority to JP2005517180A priority Critical patent/JP4134174B2/en
Priority to CNB2004800001691A priority patent/CN100363138C/en
Priority to PCT/JP2004/000675 priority patent/WO2005070604A1/en
Publication of WO2005070604A1 publication Critical patent/WO2005070604A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/02Soldering irons; Bits
    • B23K3/03Soldering irons; Bits electrically heated
    • B23K3/0338Constructional features of electric soldering irons
    • B23K3/0369Couplings between the heating element housing and the bit or tip
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/02Soldering irons; Bits
    • B23K3/025Bits or tips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/02Soldering irons; Bits
    • B23K3/03Soldering irons; Bits electrically heated
    • B23K3/0338Constructional features of electric soldering irons
    • B23K3/0361Couplings between the handle and the heating element housing

Definitions

  • the present invention relates to a soldering heating device represented by a soldering iron, and more particularly to a soldering glow heating device capable of exchanging a tip-side portion (a tipping-side member) including a tip of a soldering iron.
  • a soldering heating device represented by a soldering iron
  • a soldering glow heating device capable of exchanging a tip-side portion (a tipping-side member) including a tip of a soldering iron.
  • FIG. 10 (a) is a partial front view of a conventional electric soldering iron 90 (solder heating device), and FIG. 10 (b) is an exploded perspective view thereof.
  • a tip 93 stored in a protective pipe 96 is provided at the front end of the electric soldering iron 90.
  • the protection pipe 96 is fixed to the nipple 98 of the casing 91 by a nut 92.
  • a recess 93 d is formed inside the cylindrical body of the tip 93, which is covered by the protective pipe 96.
  • a ceramic heater 94 protruding from the casing 91 is fitted into the recess 93 d via an insert pipe 95 made of stainless steel or the like.
  • the tip 93 is made of copper, a copper alloy, or the like, and its tip ⁇ ⁇ is provided with an iron plating for preventing erosion by solder. However, since the erosion by the solder proceeds little by little, the tip 93 is usually a replacement part.
  • tip tips 93 having various tip shapes are prepared, and the operator selects the most suitable tip tip 93 according to the part and range to be soldered and replaces it. Work.
  • the conventional structure as described above has a problem that it takes time to replace the tip 93.
  • the tip tip 93 may be frequently replaced. In such a case, frequent replacement work as described above while paying attention to the high temperature has reduced the work efficiency.
  • the structure is such that the protective pipe and the nut are integrated (for example, see Japanese Patent Application Laid-Open No. 11-56054), making the replacement work easier to some extent. After completely removing the integrated pipe and nut from the casing, the tip must be replaced, leaving room for further improvement.
  • the present invention has been made to solve such problems of the prior art, and has a solder heating device that can easily replace a tip and improve work efficiency.
  • the primary purpose is to provide.
  • solder heating device a device that emits an inert gas such as nitrogen from the vicinity of a soldering iron tip is known. This is done in order to prevent the solder from being oxidized by setting the vicinity of the tip to an oxygen-free atmosphere.
  • the prior art introduces an inert gas into the casing 91 and forms a gas passage near the tip of the tip 93 from inside the casing 91 to guide the inert gas. Therefore, between the casing 91 and the detachable member on the distal end side thereof, some kind of airtight maintenance mechanism different from the detachment mechanism was provided.
  • Japanese Patent Laid-Open Publication No. 2001-3477369 discloses a mechanism for maintaining airtightness by using rubber packing.
  • a second object of the present invention is to provide a solder heating device of the type which ejects such an inert gas, wherein the solder heating device can achieve airtight maintenance more easily while achieving the first object. is there. Disclosure of the invention
  • a solder heating device according to the present invention includes: a tip member having an integrated tip tip for directly contacting and melting the solder; and a base end side of the tip member.
  • the elastic member presses and deforms the main body side member that is attached and supports the tip side member via the elastic member, and the elastic member moves the base end side of the tip side member.
  • a pressing unit configured to increase a pressing force to be pressed, wherein the pressing unit changes the pressing force so that at least the pressing force is in a holding state and a small releasing state. In the holding state, the tip member is strongly supported by a large pressing force and fixed to the main body member, and in the released state, the tip member is reduced by a small pressing force.
  • Weakly support Characterized in that it is configured to enable
  • the pressing means is a nut-shaped member screwed to the body-side member, and adjusts the pressing force on the elastic member by rotating the nut-shaped member and moving the nut-shaped member in the axial direction. It is preferable to switch between the open state and the open state.
  • the magnitude of the pressing force can be adjusted by adjusting the tightening of the nut-shaped member.
  • the structure using a nut is similar to the conventional technology, but in the past it was necessary to completely remove the nut to replace the tip (from the held state to the released state).
  • the nut-shaped member is provided with a projection protruding toward the inner diameter side, A regulating groove into which the protrusion is fitted is formed in the body-side member, and when the nut-shaped member is moved in a direction to separate from the body-side member, the protrusion comes into contact with a groove wall of the regulating groove at a predetermined position. Therefore, it is preferable that the movement in the departure direction is restricted.
  • an O-ring made of an elastic material for the elastic member because a low-cost and simple structure can be obtained.
  • an elastic member of any shape using rubber or resin, or a mechanism using a spring or the like may be used.
  • a gas introduction unit provided on the main body side member for introducing an inert gas into the inside of the main body side member, and provided near the tip of the tip of the tip.
  • a gas ejecting portion for ejecting the introduced inert gas; and a gas for guiding the inert gas from the gas introducing portion to the gas ejecting portion via the inside of the main body side member and the inside of the tip side member.
  • a gas passage is provided, and the gas-tightness of the gas passage at a connection portion between the body-side member and the tip-side member is maintained by the elastic member.
  • the airtightness of the connection portion is maintained by the elastic member (o-ring or the like).
  • the elastic member can serve both as a function of holding the tip side member and a function of maintaining the gas tightness of the inert gas, so that the structure can be simpler than the conventional structure having separate mechanisms.
  • FIG. 1 is a front view of a soldering heater (electric soldering iron) according to a first embodiment, where (a) shows a state in which a tip side member is held by a main body side member, and (b) shows a soldering iron. This shows a state in which the front member has been removed from the body member.
  • FIG. 2 is a partial cross-sectional view of FIG.
  • FIG. 3 is a partially enlarged view of FIG.
  • FIGS. 4A and 4B are conceptual diagrams showing the configuration of the ceramic heater of the electric soldering iron according to the first embodiment, wherein FIG. 4A shows the circuit configuration of the ceramic heater and FIG. Shows a state in which a ceramic layer is formed by wrapping around.
  • FIGS. 5A and 5B are diagrams showing a detailed structure around the tip of the electric soldering iron according to the first embodiment, wherein FIG. 5A is a partial cross-sectional view, and FIG. Figure (c)
  • FIG. 6 is a front cross-sectional view of the soldering device (electric soldering iron) according to the second embodiment, showing a state in which the tip side member is removed from the main body side member.
  • FIG. 7 is a front cross-sectional view of the soldering device (gas ejection type electric soldering iron) according to the third embodiment, and shows a state in which an inert gas is guided from the main body side member to the iron tip side member.
  • FIG. 8 is a partially enlarged view of FIG.
  • FIG. 9 is a front partial cross-sectional view of the vicinity of the soldering tip of the solder heating device (electric soldering iron) according to the fourth embodiment, where (a) guides the solder suction tube from outside the ceramic heater. (B) shows a ceramic heater passed through a solder suction tube. Fig. 10 shows the structure of a conventional soldering heater, and (a) is a partial front view,
  • FIG. 1 is a front view of an electric soldering iron 10 (solder heating device) according to a first embodiment of the present invention, in which (a) shows a state in which a tip member 20 is held by a body member 25, (b) shows a state where the tip side member 20 is detached from the main body side member 25.
  • soldering iron 10 solder heating device
  • FIG. 2 is a partial cross-sectional view of FIG.
  • the structure of the electric soldering iron 10 will be described with reference to FIGS.
  • the basic configuration of the electric soldering iron 10 is such that an insertable / removable iron tip member 20 is attached to the tip (left side in FIG. 1) of the main body member 25.
  • the tip of the tip side member 20 is mainly made of copper (other materials such as copper alloy, silver, or silver alloy may be used) and soldered by direct contact with the solder.
  • a tip 3 is provided. The proximal end of the tip 3 is inserted into a protective pipe 6 (cylindrical member), and the distal end is exposed from the protective pipe 6 and formed into a shape suitable for soldering.
  • a concave portion is provided inside the tip 3 and has a cylindrical shape with a bottom.
  • a ceramic heater 4 is inserted into the recess in a tightly contacted state.
  • the ceramic heater 4 is provided with a temperature detecting portion 4a near the distal end and a heat generating portion 4 on the base end side.
  • These wirings are led out to the outside by lead wires 8 (lead wire 8a for the temperature detecting section and lead wire 8b for the heating section), and are connected to the tip side connector 9. Further, the base end side of the ceramic heater 4 is fitted and held by a substantially cylindrical holder 7 made of metal. As shown in FIGS. 1 (b) and 2, the tip 3, the ceramic heater 4, the protection pipe 6, the holder 7, the lead wire 8, and the tip connector 9 are integrally formed.
  • the main body side member 25 mainly includes a casing 1, a fixing nut 2, and an O-ring 12 (a flexible member) sandwiched therebetween.
  • the casing 1 is a generally tubular member made of a metal or a hard and heat-resistant synthetic resin, around which an operator can hold an electric soldering iron 10 for handling.
  • a synthetic resin having heat insulation and elasticity, such as synthetic rubber, is provided as the grip portion 1a.
  • Inside the casing 1 a main body side connector 15 to be joined to the iron tip side connector 9 is provided, and an electric cord 1b is connected.
  • the electric cord 1 b is led out of the casing 1 and connected to a controller (a control device for supplying electric power controlled to maintain the tip temperature to the set value to the ceramic heater 4).
  • the fixed nut 2 is a nut-like member screwed to the outer periphery of the distal end of the casing 1. A knurling process is applied to the outer peripheral portion so that the operator can easily rotate the outer periphery manually. By rotating the fixing nut 2, the fixing nut 2 can freely move in the axial direction within the movable range with respect to the casing 1.
  • An O-ring 12 is provided so as to be sandwiched between a step portion on the inner diameter side of the fixed nut 2 and a tip end surface of the casing 1.
  • the O-ring 12 is made of an elastic material such as rubber, and is provided at a position where the holder 7 is fitted with the tip side member 20 attached.
  • a flat head screw 5 for preventing the fixing nut 2 from completely detaching from the casing 1 is provided.
  • FIG. 3 is a partially enlarged view of FIG.
  • a male screw 1 c is formed on the outer peripheral surface of the tip of the casing 1
  • a female screw 2 b is formed on the inner peripheral surface of the fixed nut 2 so as to be screwed into the male screw 1 c. Therefore, when the fixing nut 2 is tightened, the fixing nut 2 moves to the right (in the direction of the arrow in FIG. 3), and when it is loosened, moves to the opposite side.
  • a small-diameter portion 2a having a smaller diameter than the female screw 2b of the fixed nut 2 is provided on the distal end side, and a step surface 2g is formed.
  • the O-ring 12 is sandwiched between the stepped surface 2 g and the distal end surface 1 g of the casing 1.
  • a projecting portion 1 f is formed at the tip of the casing 1 on the outer diameter side of the O-ring 12, and restricts the O-ring 12 from spreading outward.
  • the outer peripheral surface 7f of the holder 7 is fitted into the inner diameter side of the O-ring 12 so that the outer peripheral surface 7f of the holder 7 is in contact with the tip side member 20 in the attached state.
  • a small step 7 a having a slightly larger diameter is formed on the outer peripheral surface 7 ⁇ of the holder 7 on the base end side with respect to the portion in contact with the O-ring 12.
  • the base end side of the small step 7a is formed into a slightly tapered taper shape.
  • a countersunk screw 5 is screwed from the outer peripheral side toward the inner side of the fixed nut 2 at a position closer to the base end than the female screw 2b.
  • Two countersunk screws 5 are provided at axially symmetric positions. You can do it)
  • the tip of the countersunk screw 5 projects from the inner peripheral surface of the fixing nut 2 to form a projection 5a.
  • a regulating groove 1e into which the projection 5a is fitted is formed on the outer peripheral surface of the casing 1.
  • Fig. 4 is a conceptual diagram showing the configuration of the ceramic heater 4.
  • (a) shows the circuit configuration of the ceramic heater 4;
  • (b) shows a ceramic green sheet 4c wound around a ceramic rod 4d. This shows a state where the heater 4 is formed.
  • the structure of the ceramic heater 4 will be described with reference to FIG.
  • the ceramic heater 4 is composed of a ceramic green sheet 4 composed of a pattern of a temperature-sensitive resistor such as tungsten provided in the temperature detecting section 4a and a pattern of a heating resistor such as tungsten provided in the heating section 4b.
  • the product printed at the same time on c is wound around a cylindrical ceramic rod 4d such as alumina / silicon nitride as the base, and sintered and integrated.
  • a lead wire 8a for the temperature detecting portion is led out from the temperature detecting portion 4a, and a lead wire 8b for the heat generating portion is led out from the heat generating portion 4b, and connected to the tip side connector 9.
  • FIGS. 5A and 5B are diagrams showing a detailed structure around the tip 3.
  • FIG. 5A is a partial sectional view
  • FIG. 5B is a sectional view taken along the line III-III of FIG. (The internal structure of Fig. 4 is omitted.)
  • (C) is an enlarged view of the vicinity of the p and q parts of (a). The detailed structure around the tip 3 will be described with reference to FIG.
  • the inside of the tip 3 is provided with the concave portion 3 d so as to have a cylindrical shape with a bottom, and the tip side of the ceramic heater 4 is adhered in a close contact state.
  • the depth of the recess 3 d is equal to or greater than the length from the tip of the ceramic heater 4 to the heat generating portion 4 b.
  • the temperature detecting portion 4a and the heat generating portion 4b of the ceramic heater 4 are in a state of being covered with the tip 3 around the periphery.
  • the outer diameter on the bottom side (tip side) of the bottomed cylindrical portion of the tip 3 is relatively large (large diameter portion 3a).
  • Large diameter part 3a range is This is a portion substantially equivalent to the temperature detecting portion 4a when the Mickey night 4 is attached, and a portion corresponding to the tip portion of the protective pipe 6 when fitted to the protective pipe 6.
  • the bottomed cylindrical portion closer to the base end than the large diameter portion 3a is a small diameter portion 3b slightly smaller in diameter than the large diameter portion 3a.
  • the portion forming the concave portion 3d (mainly the large-diameter portion 3a and the small-diameter portion 3b) includes a plane including the axis of the concave portion 3d from the opening to the vicinity of the bottom (see FIG. 5A).
  • a notch 3c is provided that divides a cross section (the cross section shown in Fig. 5 (b)) perpendicular to the axis at a plane passing through the axis of the recess 3d and perpendicular to the paper.
  • the notch 3c is deeper than the large-diameter portion 3a, and when inserted into the protective pipe 6, its distal end is exposed to form a notch exposed portion 3e.
  • the large-diameter portion 3a and the small-diameter portion 3b of the tip 3 are easily spread on both sides of the notch 3c. Therefore, when the ceramic heater 4 is attached and there is no restriction on its outer periphery (when it is not yet inserted into the protective pipe 6), the outer peripheral surface of the ceramic heater 4 and the large diameter portion 3a Although it is in close contact with the inner peripheral surface of the small-diameter portion 3b, its adhesion is weak, and a slight air gap exists.
  • the free inner diameter of the protection pipe 6 is slightly smaller than the large diameter portion 3a and slightly larger than the small diameter portion 3b. Therefore, when the tip 3 is fitted into the protection pipe 6, the large diameter portion 3a is press-fitted, and the small diameter portion 3b has a slight gap with the protection pipe 6. A position corresponding to the vicinity of the base end of the tip 3 of the protective pipe 6 (see FIG. 5 (a) and
  • a linear reduced diameter portion 6a is provided along the outer peripheral surface.
  • the outer peripheral surface of the small diameter portion 3b and the inner surface of the protection pipe 6 abut without any gap. Therefore, when the tip 3 is inserted into the protective pipe 6, the large-diameter portion 3a and the portion of the small-diameter portion 3b that abuts on the reduced-diameter portion 6a extend around the outer periphery of the tip 3. Regulate strongly. For this reason, the degree of adhesion between the ceramic heater 4 and the tip 3 is also strong at locations corresponding to these (the first strong contact h and the second strong contact j). Thus, the ceramics Since the Kuhi overnight 4 is strongly adhered at almost both ends of the portion where it is attached to the tip 3, the overall adhesion is also high.
  • the operation of the electric soldering iron 10 having the above structure will be described.
  • the operator selects a tip-side member 20 having an optimum tip shape for the work, and attaches it to the body-side member 25.
  • loosen the fixing nut 2 to make the O-ring 12 free (released as shown in Fig. 3), and insert the holder 7 into the tip of the casing 1. Since the base end side of the holder 7 is tapered, the O-ring 12 can be easily passed through the O-ring 12 with a small force without damaging the O-ring 12.
  • the fixing nut 2 After inserting the holder 7 to the insertion position shown in FIG. 3, the fixing nut 2 is then tightened and moved in the direction of the arrow in the figure. Then, the distance between the tip surface 1 g of the casing 1 and the step surface 2 g of the fixing nut 2 becomes narrow, and the sandwiched O-ring 12 is deformed. Since the outer diameter side of the O-ring 12 is regulated by the overhang portion If, and the inner diameter side is regulated by the outer peripheral surface 7 of the holder 7, the O-ring 12 ultimately occupies the space surrounded by these surfaces. Deform to fill.
  • the operator After attaching the tip side member 20 to the main body side member 25, the operator turns on the power of a controller (not shown) and sets the required tip temperature. Electric power corresponding to the set temperature is supplied from the controller to the heating section 4b of the ceramic heater 4, and the heating section 4b generates heat. The heat generated in the heat-generating portion 4b is transmitted to the tip 3.However, the ceramic portion 4 and the large-diameter portion 3a and the small-diameter portion 3b of the tip 3 are in good contact with each other. Its heat conduction is performed at high speed and with low loss.
  • the temperature of the tip of the tip 3 is detected by the temperature detector 4a of the ceramic heater 4 and transmitted to a controller (not shown). Since the vicinity of the temperature detection section 4a is the first strong contact h, the degree of adhesion is particularly high, and more accurate temperature detection is possible.
  • the tip 3 and the ceramic heater 4 are slightly deformed by heat due to high temperature. Since the tip 3 and the ceramic heater 4 are made of different materials, they have different coefficients of thermal expansion. If the tip 3 and the ceramic heater 4 are fixed in a completely adhered state, the ceramic heater 4 may be damaged by the expansion difference. Prevention. That is, the radial deformation (expansion) of the tip 3 is absorbed by increasing or decreasing the width of the notch 3c, thereby preventing a large compressive or tensile force from acting on the ceramic heater 4. I have. As for the deformation in the axial direction, the strong contacts are minimized to the first strong contact point h and the second strong contact j. Compression and tension are not applied.
  • the tip member 20 is pulled out, and a new tip member 20 is inserted and replaced.
  • the fixing nut 2 can be released only by loosening one turn. Therefore, the tip member 20 can be easily and quickly replaced, and the working efficiency can be remarkably improved.
  • FIG. 6 is a front sectional view of the soldering device (electric soldering iron 30) according to the second embodiment, showing a state where the tip side member 40 has been removed from the body side member 45.
  • the same parts as those in the first embodiment are denoted by the same reference numerals, and the description thereof will not be repeated.
  • the electric soldering iron 30 differs from the first embodiment in that the ceramic heater 4 is fixed to the body side member 45 instead of the iron tip side member 40. Therefore, the connector 49 directly connects the lead wire 8 and the electric cord 1b.
  • the tip 43 and the protection pipe 46 do not have the structure as shown in FIG. 5, but are simply joined or press-fitted. No equivalent to the notch 3c in the first embodiment is provided.
  • a certain gap air gap
  • the diameter is set so that it will occur.
  • an insert pipe 95 as shown in FIG. 10 (b) may be provided between the concave portion 43d and the ceramic roof 4.
  • the electric soldering iron 30 has a lower temperature followability than the first embodiment due to the air gap between the recess 43 d and the ceramic heater 4, but if it can be tolerated, The number of replacement parts can be reduced (iron tip 4 is not included in the tip side member 40), and costs can be reduced.
  • FIG. 7 is a front sectional view of a soldering device (gas ejection type electric soldering iron 50) according to the third embodiment, in which a tip side member 58 is inserted into a main body side member 59. It shows the state that was done.
  • a soldering device gas ejection type electric soldering iron 50
  • a gas introduction part 52 for introducing an inert gas (nitrogen or the like) into the inside of the casing 51 (body part 59).
  • a connection terminal 55 is connected to the gas introduction section 52, and is connected to an inert gas supply device (not shown) via a gas introduction pipe 57.
  • a gas rectifying cap 53 is attached near the tip of the protection pipe 6.
  • the gas rectifying cap 53 is a substantially cylindrical rectifying plate that surrounds the notch exposed portion 3 e (see FIG. 5A) with a gap provided between the notch exposed portion 3 e (see FIG. 5A).
  • the active gas is configured to be guided toward the tip of the tip 3.
  • Other configurations are the same as those of the first embodiment.
  • FIG. 8 is an enlarged view of the vicinity of the tip 3 shown in FIG. However, for the sake of explanation, the tip 3 is shown rotated 90 ° around the axis.
  • the inert gas introduced into the casing 51 from the gas introduction section 52 passes through the internal gap of the casing 51 as shown by an arrow in FIG. It is guided inside the tip side member 58. At this time, the airtightness of the connection between the tip side member 58 and the main body side member 59 is maintained by the ring 12.
  • the inert gas introduced into the inside of the tip side member 58 reaches the tip 3 through a gap between the ceramic capacitor 4 and the protection pipe 6. Then, the gas flows through the notch 3c (see FIGS. 8 and 5 (b)) of the tip 3 and is ejected from the notch exposed portion 3e.
  • the spouted inert gas is guided by the gas rectifying cap 53 to the vicinity of the tip of the tip 3 to make the vicinity of the tip an oxygen-free atmosphere. Therefore, oxidation of the solder during soldering is prevented, and good soldering can be performed.
  • the O-ring 12 has the function of holding the tip member and the hermeticity of the inert gas.
  • the structure can be simplified as compared with the conventional structure having separate mechanisms.
  • the conventional structure a double structure in which a pipe is further provided outside the protection pipe 6 and the gap between the pipes is used
  • the structure can be simpler than that of passing an inert gas.
  • the connection between the protection pipe 6 and the gas rectification cap 53 may be made detachable by screws or the like. When it is not necessary to blow out an inert gas, removing the gas rectifying cap 53 improves the visibility of the soldering tip during soldering.
  • FIG. 9 is a front partial sectional view of a soldering device (electric solder desoldering iron 60, 70) according to the fourth embodiment.
  • the electric solder desoldering irons 60 and 70 melt and suck and remove the solder, and are equipped with solder suction tubes 61 and 71.
  • FIG. 9 (a) shows that the solder suction tube 61 is guided from the outside of the ceramic heater 4.
  • the tip side member 68 As the structure of the tip side member 68, the tip of the tip provided at the tip of the protection pipe 66
  • a cylindrical suction nozzle 62 is screwed to the tip (it may be integrally formed with the tip 63).
  • a solder suction tube 61 is provided so as to penetrate the tip tip 63 and communicate with the inner diameter side of the suction nozzle 62. The other end of the solder suction tube 61 is connected to a vacuum suction device (not shown).
  • FIG. 9 (b) shows a state where the solder suction pipe 71 is passed through the inside of the ceramic heater 4.
  • a solder suction pipe 71 communicating with the through hole 72 passes through the inside of the ceramic heater 4 and is connected to a vacuum suction device (not shown). With this configuration, the heat generated by the ceramic heater 4 is transmitted to the tip of the tip 73 and melts the solder in contact with the tip. The molten solder is sucked and removed from the suction port 75 by vacuum suction.
  • the iron tip member 68 and the connection structure between the iron tip member 78 and the main body member are the same as in the first embodiment.
  • the same workability improvement effect as in the first embodiment can be obtained.
  • the present invention is not limited to these, and may be appropriately modified within the scope of the claims.
  • the O-ring 12 when used as the elastic member, there are advantages such as having an airtightness maintaining function.
  • various springs or the like may be used.
  • the holder 7 may not be a separate member from the protection pipe 6, and the base end of the protection pipe 6 may be modified to have the function of the holder 7.
  • the solder heating device includes: a tip member having an integrated tip at the tip of a cylindrical member for directly contacting and melting the solder; The base end side of the main body is inserted, and the main body side member supports the tip side member via an elastic member. The elastic member is pressed and deformed, so that the elastic member is formed of the tip side member.
  • a pressing unit configured to increase a pressing force for pressing the base end side, wherein the pressing unit changes the pressing force so that at least the pressing force is in a holding state and a small releasing state. In the holding state, the tip member is strongly supported and fixed to the main body member by a large pressing force. In the released state, the tip is pressed by a small pressing force.
  • Weaker tip member Provided is a solder heating device that is configured to be supported and detachable from the main body side member, so that tip replacement can be performed more easily and work efficiency can be improved.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Fuses (AREA)

Abstract

A solder heating device, comprising an iron head member (20) in which an iron head tip (3) directly touching solder to fuse the solder is integrally fitted to the tip of a cylindrical member (6), a body side member (25) to which the base end side of the iron head member (20) is fitted and supporting the iron head member (20) through an elastic member (12), and a pressing means (2) formed so as to increase the pressing force of the elastic member (12) to press the base end side of the iron head member (20) by pressingly deforming the elastic member (12), wherein the pressing means (2) is formed switchable between a holding state in which the iron head member (20) is strongly supported with a large pressing force to fix the iron head member to the body side member and a releasing state in which the iron head member (20) is weakly supported with a small pressing force to detachably fit the iron head member to the body side member (25).

Description

明 細 書 はんだ加熱器具 技術分野  Description Solder heating equipment Technical field
本発明は、 はんだごてに代表されるはんだ加熱器具に関し、 特にこて先チップを 含む先端側の部分 (こて先側部材) が交換できるはんだガロ熱器具の、 こて先側部材 の支持構造に関する。 背景技術  The present invention relates to a soldering heating device represented by a soldering iron, and more particularly to a soldering glow heating device capable of exchanging a tip-side portion (a tipping-side member) including a tip of a soldering iron. Regarding the structure. Background art
従来の一般的なはんだ加熱器具のこて先付近の構造は、 例えば図 1 0に示すよう になっている。 図 1 0 ( a ) は従来の電気はんだごて 9 0 (はんだ加熱器具) の部 分正面図であり、 図 1 0 ( b ) はその分解斜視図である。 電気はんだごて 9 0の先 端には、 保護パイプ 9 6に格納されたこて先チップ 9 3が設けられている。 保護パ ィプ 9 6はナツト 9 2によってケーシング 9 1のニップレ 9 8に固定されている。 こて先チップ 9 3の、 保護パイプ 9 6に覆われた円柱状の胴部の内側には凹部 9 3 dが形成されている。 その凹部 9 3 dに、 ケ一シング 9 1から突出したセラミック ヒータ 9 4が、 ステンレス等からなるインサートパイプ 9 5を介して嵌合するよう に組み立てられている。  The structure near the tip of a conventional general solder heating device is, for example, as shown in FIG. FIG. 10 (a) is a partial front view of a conventional electric soldering iron 90 (solder heating device), and FIG. 10 (b) is an exploded perspective view thereof. At the front end of the electric soldering iron 90, a tip 93 stored in a protective pipe 96 is provided. The protection pipe 96 is fixed to the nipple 98 of the casing 91 by a nut 92. A recess 93 d is formed inside the cylindrical body of the tip 93, which is covered by the protective pipe 96. A ceramic heater 94 protruding from the casing 91 is fitted into the recess 93 d via an insert pipe 95 made of stainless steel or the like.
こて先チップ 9 3は銅や銅合金等からなり、 その先端咅 βにははんだによる侵食を 防止するための鉄めつきが施されている。 しかし、 それでもはんだによる侵食は僅 かずつ進行するため、 通常、 こて先チップ 9 3は交換部品となっている。  The tip 93 is made of copper, a copper alloy, or the like, and its tip 咅 β is provided with an iron plating for preventing erosion by solder. However, since the erosion by the solder proceeds little by little, the tip 93 is usually a replacement part.
また、 通常は、 様々な先端形状を有するこて先チップ 9 3が多数用意されており、 操作者ははんだ付けする部位や範囲に応じて最適なこて先チップ 9 3を選択し、 交 換して作業を行うようになっている。  Usually, a large number of tip tips 93 having various tip shapes are prepared, and the operator selects the most suitable tip tip 93 according to the part and range to be soldered and replaces it. Work.
こて先チップ 9 3を交換する際には、 ナツト 9 2をケーシング 9 1から完全に取 外し、 ナツト 9 2や保護パイプ 9 6を一旦こて先チップ 9 3から抜き去ってからこ て先チップ 9 3を取外し、 交換する。 When replacing the tip 93, remove the nut 92 completely from the casing 91. Remove the nut 92 and the protection pipe 96 once from the tip 93, then remove the tip 93 and replace it.
しかしながら、 上記のような従来構造では、 こて先チップ 9 3の交換に手間取る という問題があった。 作業内容によっては頻繁にこて先チップ 9 3の交換作業を行 う場合がある。 このようなとき、 高温に注意しながら上記のような交換作業を頻繁 に行うのは作業能率を低下させるものとなっていた。  However, the conventional structure as described above has a problem that it takes time to replace the tip 93. Depending on the content of the work, the tip tip 93 may be frequently replaced. In such a case, frequent replacement work as described above while paying attention to the high temperature has reduced the work efficiency.
保護パイプとナットとを一体化したような構造 (例えば特表平 1 1一 5 0 6 0 5 4号公報参照) とし、 ある程度交換作業をやり易くしたものも知られているが、 や はり保護パイプとナットとの一体品を一旦ケ一シングから完全に取外した後、 こて 先チップを交換する必要があり、 更なる改善の余地を残すものであった。  It is also known that the structure is such that the protective pipe and the nut are integrated (for example, see Japanese Patent Application Laid-Open No. 11-56054), making the replacement work easier to some extent. After completely removing the integrated pipe and nut from the casing, the tip must be replaced, leaving room for further improvement.
本発明は、 このような従来技術の課題を解決すべくなされたものであり、 こて先 チップの交換を更に容易に行うことができ、 作業能率を向上することができるはん だ加熱器具を提供することを第一の目的とする。  The present invention has been made to solve such problems of the prior art, and has a solder heating device that can easily replace a tip and improve work efficiency. The primary purpose is to provide.
一方、 はんだ加熱器具の一種として、 はんだごて等のこて先付近から窒素等の不 活性ガスを噴出させるものが知られている。 これは、 こて先付近を無酸素状態の雰 囲気にしてはんだの酸化を防止するためになされる。 その場合の従来技術は、 ケー シング 9 1内部に不活性ガスを導き、 ケーシング 9 1内部からこて先チップ 9 3の 先端付近にガス通路を形成して不活性ガスを導くようにしている。 従って、 ケーシ ング 9 1と、 その先端側の揷脱可能とされる部材との間には、 揷脱機構とは別の、 何らかの気密保持機構が設けられていた。 例えば特開 2 0 0 1— 3 4 7 3 6 9号公 報には、 ゴム製パッキンを使用して気密を保持する機構が示されている。  On the other hand, as a kind of solder heating device, a device that emits an inert gas such as nitrogen from the vicinity of a soldering iron tip is known. This is done in order to prevent the solder from being oxidized by setting the vicinity of the tip to an oxygen-free atmosphere. In this case, the prior art introduces an inert gas into the casing 91 and forms a gas passage near the tip of the tip 93 from inside the casing 91 to guide the inert gas. Therefore, between the casing 91 and the detachable member on the distal end side thereof, some kind of airtight maintenance mechanism different from the detachment mechanism was provided. For example, Japanese Patent Laid-Open Publication No. 2001-3477369 discloses a mechanism for maintaining airtightness by using rubber packing.
本発明の第二の目的は、 このような不活性ガスを噴出させるタイプのはんだ加熱 器具において、 上記第一の目的を達しつつ、 より簡単に気密保持がなされるはんだ 加熱器具を提供することにある。 発明の開示 本発明のはんだ加熱器具は、 筒状部材の先端に、 はんだに直接接触して溶融させ るこて先チップが一体に設けられたこて先側部材と、 上記こて先側部材の基端側が 揷着され、 弹性部材を介して該こて先側部材を支持する本体側部材と、 上記弾性部 材を押圧し、 変形させることによって、 上記弾性部材がこて先側部材の基端側を押 し付ける押付け力を増大させるように構成された押圧手段とを備え、 上記押圧手段 は、 その押圧力を変化させることにより、 少なくとも上記押付け力が大なる保持状 態と、 小なる解放状態とに切換え可能とされ、 上記保持状態では、 大きな押付け力 によって上記こて先側部材を強く支持して上記本体側部材に固定し、 上記解放状態 では、 小さな押付け力によって上記こて先側部材を弱く支持して上記本体側部材に 揷脱可能とするように構成されていることを特徴とする。 A second object of the present invention is to provide a solder heating device of the type which ejects such an inert gas, wherein the solder heating device can achieve airtight maintenance more easily while achieving the first object. is there. Disclosure of the invention A solder heating device according to the present invention includes: a tip member having an integrated tip tip for directly contacting and melting the solder; and a base end side of the tip member. The elastic member presses and deforms the main body side member that is attached and supports the tip side member via the elastic member, and the elastic member moves the base end side of the tip side member. A pressing unit configured to increase a pressing force to be pressed, wherein the pressing unit changes the pressing force so that at least the pressing force is in a holding state and a small releasing state. In the holding state, the tip member is strongly supported by a large pressing force and fixed to the main body member, and in the released state, the tip member is reduced by a small pressing force. Weakly support Characterized in that it is configured to enable 揷脱 the body side member.
このようにすると、 弾性部材への押圧力を変化させるだけで、 保持状態と解放状 態との切換えができる。 従って、 こて先チップを交換する際には解放状態に切換え、 こて先チップが一体に設けられたこて先側部材を差し替えるだけで良く、 ナツトゃ 保護パイプをケーシングから完全に抜き去る必要がないので、 簡単且つ速やかにこ て先チップを交換することができる。  With this configuration, it is possible to switch between the holding state and the releasing state only by changing the pressing force on the elastic member. Therefore, when exchanging the tip, it is only necessary to switch to the released state and replace the tip side member integrally provided with the tip, and it is necessary to completely remove the nut from the casing. No tip can be easily and quickly replaced.
上記押圧手段は、 上記本体側部材に螺着されたナツ卜状部材であり、 該ナット状 部材を回転させて軸方向に移動させることにより、 上記弹性部材への押圧力を調節 し、 上記保持状態と上記開放状態とに切換えられるように構成すると良い。  The pressing means is a nut-shaped member screwed to the body-side member, and adjusts the pressing force on the elastic member by rotating the nut-shaped member and moving the nut-shaped member in the axial direction. It is preferable to switch between the open state and the open state.
このようにすると、 押圧力の大きさを、 ナット状部材の締め込み加減で調節する ことができる。 ナットを用いた構造である点は一見従来技術と類似しているが、 従 来はこて先チップを交換する (保持状態から解放状態にする) ためにはナットを完 全に取外す必要があつたのに対し、 本発明の構造はナット状部材を適宜緩める (又 は締め込む) だけで良い。 例えば弹性部材の変形量を l mm変化させることによつ て保持状態と解放状態とを切換えるように設定すれば、 ピッチ l mmのナツト状部 材を 1回転させるだけでその切換えが可能となり、 格段に作業能率が向上する。 更に、 上記ナット状部材には内径側に突出する突起が設けられるとともに、 上記 本体側部材には上記突起が嵌り込む規制溝が形成され、 上記ナツト状部材を上記本 体側部材から離脱させる方向に移動させたとき、 所定位置で上記突起が上記規制溝 の溝壁に当接して、 それ以上の離脱方向への移動を規制するように構成すると好適 である。 With this configuration, the magnitude of the pressing force can be adjusted by adjusting the tightening of the nut-shaped member. At first glance, the structure using a nut is similar to the conventional technology, but in the past it was necessary to completely remove the nut to replace the tip (from the held state to the released state). On the other hand, in the structure of the present invention, it is only necessary to appropriately loosen (or tighten) the nut-shaped member. For example, if it is set to switch between the holding state and the released state by changing the deformation amount of the elastic member by l mm, it is possible to switch by only rotating the nut-shaped member with a pitch of l mm once. Work efficiency is remarkably improved. Further, the nut-shaped member is provided with a projection protruding toward the inner diameter side, A regulating groove into which the protrusion is fitted is formed in the body-side member, and when the nut-shaped member is moved in a direction to separate from the body-side member, the protrusion comes into contact with a groove wall of the regulating groove at a predetermined position. Therefore, it is preferable that the movement in the departure direction is restricted.
このようにすると、 ナット状部材が本体側部材から外れないので、 操作者の意に 反して取外してしまい、 また取付け直すという余計な作業を確実に防止することが できる。  In this case, since the nut-shaped member does not come off from the main body side member, the nut-shaped member is detached against the operator's will, and unnecessary work of reattachment can be reliably prevented.
上記弾性部材は弾性体からなる Oリングを用いると、 低コストかつ簡単な構造と することができるので好適である。 但し oリング以外にも、 ゴムや樹脂等を用いた 任意形状の弾性部材や、 スプリング等を用いた機構としても良い。  It is preferable to use an O-ring made of an elastic material for the elastic member because a low-cost and simple structure can be obtained. However, in addition to the o-ring, an elastic member of any shape using rubber or resin, or a mechanism using a spring or the like may be used.
また、 不活性ガス噴出式のはんだ加熱器具として、 上記本体側部材に設けられ、 不活性ガスを上記本体側部材の内部に導入するガス導入部と、 上記こて先チップの 先端付近に設けられ、 導入された不活性ガスを噴出するガス噴出部と、 不活性ガス を上記ガス導入部から上記本体側部材の内部及び上記こて先側部材の内部を経由し て上記ガス噴出部に導くガス通路とを備え、 上記本体側部材と上記こて先側部材と の接続部における上記ガス通路の気密が、 上記弾性部材によって保持されるように 構成すると良い。  In addition, as an inert gas ejection type solder heating device, a gas introduction unit provided on the main body side member for introducing an inert gas into the inside of the main body side member, and provided near the tip of the tip of the tip. A gas ejecting portion for ejecting the introduced inert gas; and a gas for guiding the inert gas from the gas introducing portion to the gas ejecting portion via the inside of the main body side member and the inside of the tip side member. Preferably, a gas passage is provided, and the gas-tightness of the gas passage at a connection portion between the body-side member and the tip-side member is maintained by the elastic member.
このようにすると、 弾性部材 (oリング等) によって接続部の気密が保持される。 つまり弾性部材は、 こて先側部材の保持機能と、 不活性ガスの気密保持機能を兼用 することができるので、 別々の機構とされた従来構造に比べ、 簡単な構造とするこ とができる。 図面の簡単な説明  In this case, the airtightness of the connection portion is maintained by the elastic member (o-ring or the like). In other words, the elastic member can serve both as a function of holding the tip side member and a function of maintaining the gas tightness of the inert gas, so that the structure can be simpler than the conventional structure having separate mechanisms. . Brief Description of Drawings
図 1は、 第 1実施形態に係るはんだ加熱器具 (電気はんだごて) の正面図であり、 ( a ) はこて先側部材が本体側部材に保持された状態、 (b ) はこて先側部材を本 体側部材から取外した状態を示す。 図 2は、 図 1 (a) の部分断面図である。 FIG. 1 is a front view of a soldering heater (electric soldering iron) according to a first embodiment, where (a) shows a state in which a tip side member is held by a main body side member, and (b) shows a soldering iron. This shows a state in which the front member has been removed from the body member. FIG. 2 is a partial cross-sectional view of FIG.
図 3は、 図 2の部分拡大図である。  FIG. 3 is a partially enlarged view of FIG.
図 4は、 第 1実施形態に係る電気はんだごてのセラミツクヒー夕の構成を示す概 念図であり、 (a) はセラミックヒー夕の回路構成を、 (b) はセラミックダリー ンシートをセラミック棒に巻き付けてセラミックヒ一夕が形成される状態を示す。 図 5は、 第 1実施形態に係る電気はんだごてのこて先チップ周辺の詳細構造を示 す図であり、 (a) は部分断面図、 (b) は (a) の III一 III断面図、 (c) は FIGS. 4A and 4B are conceptual diagrams showing the configuration of the ceramic heater of the electric soldering iron according to the first embodiment, wherein FIG. 4A shows the circuit configuration of the ceramic heater and FIG. Shows a state in which a ceramic layer is formed by wrapping around. FIGS. 5A and 5B are diagrams showing a detailed structure around the tip of the electric soldering iron according to the first embodiment, wherein FIG. 5A is a partial cross-sectional view, and FIG. Figure (c)
(a) の p部及び ci部付近の拡大図である。 It is an enlarged view of the vicinity of the p part and ci part of (a).
図 6は、 第 2実施形態に係るはんだ加熱器具 (電気はんだごて) の正面断面図で あり、 こて先側部材を本体側部材から取外した状態を示す。  FIG. 6 is a front cross-sectional view of the soldering device (electric soldering iron) according to the second embodiment, showing a state in which the tip side member is removed from the main body side member.
図 7は、 第 3実施形態に係るはんだ加熱器具 (ガス噴出式電気はんだごて) の正 面断面図であり、 不活性ガスが本体側部材からこて先側部材に導かれる状態を示す。 図 8は、 図 7の部分拡大図である。  FIG. 7 is a front cross-sectional view of the soldering device (gas ejection type electric soldering iron) according to the third embodiment, and shows a state in which an inert gas is guided from the main body side member to the iron tip side member. FIG. 8 is a partially enlarged view of FIG.
図 9は、 第 4実施形態に係るはんだ加熱器具 (電気はんだ吸取りごて) のこて先 付近の正面部分断面図であり、 (a) はセラミックヒ一夕の外部からはんだ吸引管 を導くもの、 (b) はセラミックヒータの内部にはんだ吸引管を通したものを示す。 図 10は、 従来のはんだ加熱器具の構造を示し、 (a) は部分正面図であり、 FIG. 9 is a front partial cross-sectional view of the vicinity of the soldering tip of the solder heating device (electric soldering iron) according to the fourth embodiment, where (a) guides the solder suction tube from outside the ceramic heater. (B) shows a ceramic heater passed through a solder suction tube. Fig. 10 shows the structure of a conventional soldering heater, and (a) is a partial front view,
(b) はその分解斜視図である。 発明を実施するための最良の形態 (b) is an exploded perspective view thereof. BEST MODE FOR CARRYING OUT THE INVENTION
以下に、 本発明に係るはんだ加熱器具の実施形態につき具体的に説明する。  Hereinafter, embodiments of the solder heating device according to the present invention will be specifically described.
(第 1実施形態)  (First Embodiment)
図 1は本発明の第 1実施形態である電気はんだごて 10 (はんだ加熱器具) の正 面図であり、 (a) はこて先側部材 20が本体側部材 25に保持された状態、 ( b ) はこて先側部材 20を本体側部材 25から取外した状態を示す。  FIG. 1 is a front view of an electric soldering iron 10 (solder heating device) according to a first embodiment of the present invention, in which (a) shows a state in which a tip member 20 is held by a body member 25, (b) shows a state where the tip side member 20 is detached from the main body side member 25.
また図 2は、 図 1 (a) の部分断面図である。 図 1及び図 2を参照して電気はんだごて 1 0の構造を説明する。 電気はんだごて 1 0の基本的な構成は、 本体側部材 2 5の先端 (図 1で左側) に、 挿脱自在のこて 先側部材 2 0を揷着してなる。 FIG. 2 is a partial cross-sectional view of FIG. The structure of the electric soldering iron 10 will be described with reference to FIGS. The basic configuration of the electric soldering iron 10 is such that an insertable / removable iron tip member 20 is attached to the tip (left side in FIG. 1) of the main body member 25.
こて先側部材 2 0の先端には、 主に銅 (他に銅合金、 銀、 或いは銀合金など熱伝 導性の高い物質でも良い) からなり、 はんだに直接接触してはんだ付けを行うこて 先チップ 3が設けられている。 こて先チップ 3の基端側は保護パイプ 6 (筒状部 材) に嵌挿され、 先端側は保護パイプ 6から露出してはんだ付けに適した形状に成 形されている。  The tip of the tip side member 20 is mainly made of copper (other materials such as copper alloy, silver, or silver alloy may be used) and soldered by direct contact with the solder. A tip 3 is provided. The proximal end of the tip 3 is inserted into a protective pipe 6 (cylindrical member), and the distal end is exposed from the protective pipe 6 and formed into a shape suitable for soldering.
こて先チップ 3の内部には凹部が設けられて有底円筒状になっている。 この凹部 には、 セラミックヒー夕 4が密着状態で挿着されている。 セラミックヒータ 4は、 先端付近に温度検知部 4 aが設けられるとともに、 それより基端側に発熱部 4 が 設けられている。 これらの配線はリード線 8 (温度検知部用リード線 8 a及び発熱 部用リード線 8 b ) によって外部に導出され、 こて先側コネクタ 9に接続されてい る。 またセラミックヒータ 4の基端側は、 金属製で略円筒状のホルダ 7に嵌挿され、 保持されている。 図 1 ( b ) 及び図 2に示すように、 こて先チップ 3、 セラミック ヒータ 4、 保護パイプ 6、 ホルダ 7、 リード線 8及びこて先側コネクタ 9は一体に 構成されている。  A concave portion is provided inside the tip 3 and has a cylindrical shape with a bottom. A ceramic heater 4 is inserted into the recess in a tightly contacted state. The ceramic heater 4 is provided with a temperature detecting portion 4a near the distal end and a heat generating portion 4 on the base end side. These wirings are led out to the outside by lead wires 8 (lead wire 8a for the temperature detecting section and lead wire 8b for the heating section), and are connected to the tip side connector 9. Further, the base end side of the ceramic heater 4 is fitted and held by a substantially cylindrical holder 7 made of metal. As shown in FIGS. 1 (b) and 2, the tip 3, the ceramic heater 4, the protection pipe 6, the holder 7, the lead wire 8, and the tip connector 9 are integrally formed.
本体側部材 2 5は、 主にケーシング 1、 固定ナット 2及びこれらに挟持される O リング 1 2 (弹性部材) からなる。 ケ一シング 1は、 金属製もしくは、 硬質、 耐熱 性の合成樹脂からなる概ね円管状の部材であり、 その周囲には、 操作者が電気はん だごて 1 0を握って取り扱うことができるようにするために、 合成ゴムなど、 断熱 性と弾力性を有した合成樹脂が握り部 1 aとして設けられている。 ケーシング 1の 内部にはこて先側コネクタ 9と接合される本体側コネクタ 1 5が設けられ、 電気コ —ド 1 bが接続されている。 電気コード 1 bはケーシング 1の外部に導出され、 図 外のコントローラ (こて先温度を設定値に保つように制御された電力をセラミック ヒータ 4に供給する制御装置) に接続されている。 固定ナツト 2はケーシング 1の先端外周部に螺着されているナツト状部材である。 その外周部にはローレツト処理が施されて操作者が手動で回転させ易くなつている。 そして、 固定ナット 2を回転させることにより、 固定ナット 2はケ一シング 1に対 して可動範囲内で自由に軸方向の移動ができるようになつている。 The main body side member 25 mainly includes a casing 1, a fixing nut 2, and an O-ring 12 (a flexible member) sandwiched therebetween. The casing 1 is a generally tubular member made of a metal or a hard and heat-resistant synthetic resin, around which an operator can hold an electric soldering iron 10 for handling. For this purpose, a synthetic resin having heat insulation and elasticity, such as synthetic rubber, is provided as the grip portion 1a. Inside the casing 1, a main body side connector 15 to be joined to the iron tip side connector 9 is provided, and an electric cord 1b is connected. The electric cord 1 b is led out of the casing 1 and connected to a controller (a control device for supplying electric power controlled to maintain the tip temperature to the set value to the ceramic heater 4). The fixed nut 2 is a nut-like member screwed to the outer periphery of the distal end of the casing 1. A knurling process is applied to the outer peripheral portion so that the operator can easily rotate the outer periphery manually. By rotating the fixing nut 2, the fixing nut 2 can freely move in the axial direction within the movable range with respect to the casing 1.
固定ナツト 2の内径側段差部とケ一シング 1の先端面とで挟持されるように Oリ ング 1 2が設けられている。 Oリング 1 2は、 ゴム等の弾性体からなり、 こて先側 部材 2 0の揷着状態でホルダ 7が嵌揷される位置に設けられている。  An O-ring 12 is provided so as to be sandwiched between a step portion on the inner diameter side of the fixed nut 2 and a tip end surface of the casing 1. The O-ring 12 is made of an elastic material such as rubber, and is provided at a position where the holder 7 is fitted with the tip side member 20 attached.
固定ナツ卜 2の、 めねじ形成部より後端側には、 固定ナット 2がケ一シング 1か ら完全に離脱することを防止する皿ねじ 5が設けられている。  On the rear end side of the fixing nut 2 from the female thread forming portion, a flat head screw 5 for preventing the fixing nut 2 from completely detaching from the casing 1 is provided.
図 3は図 2の部分拡大図である。 図 3を参照して Oリング 1 2周辺の詳細構造を 説明する。 ケ一シング 1の先端外周面にはおねじ 1 cが形成され、 これに螺合する ように固定ナット 2の内周面にめねじ 2 bが形成されている。 従って、 固定ナット 2を締め込むと、 固定ナット 2は右側 (図 3の矢印方向) に、 緩めるとその反対側 に移動する。 固定ナット 2のめねじ 2 bより先端側には、 これより径の小さい小径 部 2 aが設けられ、 段差面 2 gが形成されている。 Oリング 1 2は、 この段差面 2 gとケーシング 1の先端面 1 gとに挟持されている。 また、 ケーシング 1の先端部 には、 Oリング 1 2の外径側に張出し部 1 fが形成され、 Oリング 1 2の外側への 拡がりを規制している。  FIG. 3 is a partially enlarged view of FIG. The detailed structure around the O-ring 12 will be described with reference to FIG. A male screw 1 c is formed on the outer peripheral surface of the tip of the casing 1, and a female screw 2 b is formed on the inner peripheral surface of the fixed nut 2 so as to be screwed into the male screw 1 c. Therefore, when the fixing nut 2 is tightened, the fixing nut 2 moves to the right (in the direction of the arrow in FIG. 3), and when it is loosened, moves to the opposite side. A small-diameter portion 2a having a smaller diameter than the female screw 2b of the fixed nut 2 is provided on the distal end side, and a step surface 2g is formed. The O-ring 12 is sandwiched between the stepped surface 2 g and the distal end surface 1 g of the casing 1. A projecting portion 1 f is formed at the tip of the casing 1 on the outer diameter side of the O-ring 12, and restricts the O-ring 12 from spreading outward.
Oリング 1 2の内径側には、 こて先側部材 2 0の揷着状態で、 ホルダ 7の外周面 7 fが当接するように嵌挿される。 ホルダ 7の外周面 7 ίの、 0リング 1 2に当接 する部位よりも基端側に、 僅かに径の大きくなる微小段差 7 aが形成されている。 そして微小段差 7 aよりも基端側は、 僅かに先窄まりのテ一パ状に成形されている。 Oリング 1 2の自由時 (図 3に示す状態) には、 その内径がホルダ 7の外周面 7 f の外径と略等しいか、 僅かに小さくなるように設定されている。  The outer peripheral surface 7f of the holder 7 is fitted into the inner diameter side of the O-ring 12 so that the outer peripheral surface 7f of the holder 7 is in contact with the tip side member 20 in the attached state. A small step 7 a having a slightly larger diameter is formed on the outer peripheral surface 7 の of the holder 7 on the base end side with respect to the portion in contact with the O-ring 12. The base end side of the small step 7a is formed into a slightly tapered taper shape. When the O-ring 12 is free (the state shown in FIG. 3), the inner diameter is set to be substantially equal to or slightly smaller than the outer diameter of the outer peripheral surface 7 f of the holder 7.
固定ナツト 2の、 めねじ 2 bよりも基端側に、 外周側から内側に向けて皿ねじ 5 が螺着されている。 皿ねじ 5は軸対称位置に 2本設けられている (本数は適宜設定 して良い) 。 皿ねじ 5の先端は、 固定ナット 2の内周面から突出して突起 5 aとな つている。 一方、 ケーシング 1の外周面には、 突起 5 aが嵌り込む規制溝 1 eが形 成されている。 図 3の状態から、 固定ナット 2を更に緩めると、 固定ナット 2は図 3に示す矢印と反対側に移動し、 突起 5 aが規制溝 1 eの溝壁 1 dに当接するよう になっている。 A countersunk screw 5 is screwed from the outer peripheral side toward the inner side of the fixed nut 2 at a position closer to the base end than the female screw 2b. Two countersunk screws 5 are provided at axially symmetric positions. You can do it) The tip of the countersunk screw 5 projects from the inner peripheral surface of the fixing nut 2 to form a projection 5a. On the other hand, on the outer peripheral surface of the casing 1, a regulating groove 1e into which the projection 5a is fitted is formed. When the fixing nut 2 is further loosened from the state shown in Fig. 3, the fixing nut 2 moves to the side opposite to the arrow shown in Fig. 3, and the projection 5a comes into contact with the groove wall 1d of the restriction groove 1e. I have.
図 4はセラミックヒータ 4の構成を示す概念図であり、 (a ) は、 セラミックヒ —夕 4の回路構成を示し、 (b ) は、 セラミックグリーンシート 4 cをセラミック 棒 4 dに巻きつけてセラミックヒータ 4が形成されている状態を示している。 図 4 を参照してセラミックヒータ 4の構造について説明する。  Fig. 4 is a conceptual diagram showing the configuration of the ceramic heater 4. (a) shows the circuit configuration of the ceramic heater 4; (b) shows a ceramic green sheet 4c wound around a ceramic rod 4d. This shows a state where the heater 4 is formed. The structure of the ceramic heater 4 will be described with reference to FIG.
セラミックヒー夕 4は、 温度検知部 4 aに設けられたタングステンなどの感温抵 抗体のパターンと、 発熱部 4 bに設けられたタングステンなどの発熱抵抗体のパタ 一ンとをセラミックグリーンシート 4 cに同時にプリントしたものを、 ベースとな るアルミナゃ窒化珪素などの円柱状のセラミック棒 4 dに巻きつけ、 焼結一体化し て作製されるものである。 温度検知部 4 aからは温度検知部用リード線 8 aが、 発 熱部 4 bからは発熱部用リード線 8 bが導出され、 こて先側コネクタ 9に結合され ている。  The ceramic heater 4 is composed of a ceramic green sheet 4 composed of a pattern of a temperature-sensitive resistor such as tungsten provided in the temperature detecting section 4a and a pattern of a heating resistor such as tungsten provided in the heating section 4b. The product printed at the same time on c is wound around a cylindrical ceramic rod 4d such as alumina / silicon nitride as the base, and sintered and integrated. A lead wire 8a for the temperature detecting portion is led out from the temperature detecting portion 4a, and a lead wire 8b for the heat generating portion is led out from the heat generating portion 4b, and connected to the tip side connector 9.
図 5は、 こて先チップ 3周辺の詳細構造を示す図であり、 (a ) は部分断面図、 ( b ) は (a ) の III一 III断面図 (図を簡略化するため、 セラミックヒータ 4の内 部構造は省略している) 、 (c ) は (a ) の p部及び q部付近の拡大図である。 図 5を参照してこて先チップ 3周辺の詳細構造について説明する。  FIGS. 5A and 5B are diagrams showing a detailed structure around the tip 3. FIG. 5A is a partial sectional view, and FIG. 5B is a sectional view taken along the line III-III of FIG. (The internal structure of Fig. 4 is omitted.) (C) is an enlarged view of the vicinity of the p and q parts of (a). The detailed structure around the tip 3 will be described with reference to FIG.
上述のように、 こて先チップ 3の内部には凹部 3 dが設けられて有底円筒状にな つており、 セラミックヒータ 4の先端側が密着状態で揷着されている。 凹部 3 dの 深さは、 セラミックヒ一タ 4の先端から、 発熱部 4 bまでの長さ相当以上である。 つまりセラミックヒータ 4の温度検知部 4 aや発熱部 4 bは、 周囲をこて先チップ 3のに覆われた状態となっている。 こて先チップ 3の有底円筒部の底面側 (先端 側) の外径は比較的大径となっている (大径部 3 a ) 。 大径部 3 aの範囲は、 セラ ミックヒ一夕 4が揷着された状態で温度検知部 4 aに略相当する部分であり、 かつ 保護パイプ 6に嵌揷された状態で、 保護パイプ 6の先端部分に相当する部分である。 大径部 3 aよりも基端側の有底円筒部は、 大径部 3 aよりも僅かに径の小さな小径 部 3 bとなっている。 As described above, the inside of the tip 3 is provided with the concave portion 3 d so as to have a cylindrical shape with a bottom, and the tip side of the ceramic heater 4 is adhered in a close contact state. The depth of the recess 3 d is equal to or greater than the length from the tip of the ceramic heater 4 to the heat generating portion 4 b. In other words, the temperature detecting portion 4a and the heat generating portion 4b of the ceramic heater 4 are in a state of being covered with the tip 3 around the periphery. The outer diameter on the bottom side (tip side) of the bottomed cylindrical portion of the tip 3 is relatively large (large diameter portion 3a). Large diameter part 3a range is This is a portion substantially equivalent to the temperature detecting portion 4a when the Mickey night 4 is attached, and a portion corresponding to the tip portion of the protective pipe 6 when fitted to the protective pipe 6. The bottomed cylindrical portion closer to the base end than the large diameter portion 3a is a small diameter portion 3b slightly smaller in diameter than the large diameter portion 3a.
凹部 3 dを形成する部分 (主に大径部 3 a及び小径部 3 b ) には、 その開口部か ら底面付近にかけて、 凹部 3 dの軸心を含む平面 (図 5 ( a ) において、 凹部 3 d の軸心を通り、 紙面に垂直な平面) で軸心に垂直な断面 (図 5 ( b ) に示す断面) を分割するような切れ込み 3 cが設けられている。 切れ込み 3 cは大径部 3 aより も更に深く入っており、 保護パイプ 6に嵌挿された状態で、 その先端側が露出して 切れ込み露出部 3 eとなっている。  The portion forming the concave portion 3d (mainly the large-diameter portion 3a and the small-diameter portion 3b) includes a plane including the axis of the concave portion 3d from the opening to the vicinity of the bottom (see FIG. 5A). A notch 3c is provided that divides a cross section (the cross section shown in Fig. 5 (b)) perpendicular to the axis at a plane passing through the axis of the recess 3d and perpendicular to the paper. The notch 3c is deeper than the large-diameter portion 3a, and when inserted into the protective pipe 6, its distal end is exposed to form a notch exposed portion 3e.
切れ込み 3 cによって、 こて先チップ 3の大径部 3 a及び小径部 3 bは、 切れ込 み 3 cの両側に拡がり易くなつている。 従って、 セラミックヒー夕 4が揷着された とき、 その外周を規制するものがないとき (まだ保護パイプ 6に嵌挿されていない 状態) は、 セラミックヒー夕 4の外周面と大径部 3 a及び小径部 3 bの内周面とは 密着してはいるものの、 その密着力は弱く、 僅かながらエアギャップが存在してい る。  Due to the notch 3c, the large-diameter portion 3a and the small-diameter portion 3b of the tip 3 are easily spread on both sides of the notch 3c. Therefore, when the ceramic heater 4 is attached and there is no restriction on its outer periphery (when it is not yet inserted into the protective pipe 6), the outer peripheral surface of the ceramic heater 4 and the large diameter portion 3a Although it is in close contact with the inner peripheral surface of the small-diameter portion 3b, its adhesion is weak, and a slight air gap exists.
保護パイプ 6の自由時の内径は、 大径部 3 aよりも僅かに小さく、 小径部 3 bよ りも僅かに大きい。 従って、 こて先チップ 3を保護パイプ 6に嵌揷すると、 大径部 3 aでは圧入となり、 小径部 3 bでは保護パイプ 6との間に僅かな隙間が生じる。 保護パイプ 6の、 こて先チップ 3の基端付近に相当する位置 (図 5 ( a ) 及び The free inner diameter of the protection pipe 6 is slightly smaller than the large diameter portion 3a and slightly larger than the small diameter portion 3b. Therefore, when the tip 3 is fitted into the protection pipe 6, the large diameter portion 3a is press-fitted, and the small diameter portion 3b has a slight gap with the protection pipe 6. A position corresponding to the vicinity of the base end of the tip 3 of the protective pipe 6 (see FIG. 5 (a) and
( c ) の q部) に、 外周面に沿って線状の縮径部 6 aが設けられている。 縮径部 6 aでは、 小径部 3 bの外周面と保護パイプ 6の内面とが隙間なく当接している。 従って、 こて先チップ 3が保護パイプ 6に嵌挿された状態では、 大径部 3 aと、 小径部 3 bの縮径部 6 aに当接する部分とがこて先チップ 3の外周を強く規制する。 このため、 セラミックヒータ 4とこて先チップ 3との密着度も、 これらに相当する 箇所 (第 1強接点 h及び第 2強接点 j ) で強くなつている。 このように、 セラミツ クヒ一夕 4がこて先チップ 3に揷着される部分のほぼ両端部で強く密着させられる ため、 全体の密着度も高くなつている。 In (q) of (c)), a linear reduced diameter portion 6a is provided along the outer peripheral surface. In the reduced diameter portion 6a, the outer peripheral surface of the small diameter portion 3b and the inner surface of the protection pipe 6 abut without any gap. Therefore, when the tip 3 is inserted into the protective pipe 6, the large-diameter portion 3a and the portion of the small-diameter portion 3b that abuts on the reduced-diameter portion 6a extend around the outer periphery of the tip 3. Regulate strongly. For this reason, the degree of adhesion between the ceramic heater 4 and the tip 3 is also strong at locations corresponding to these (the first strong contact h and the second strong contact j). Thus, the ceramics Since the Kuhi overnight 4 is strongly adhered at almost both ends of the portion where it is attached to the tip 3, the overall adhesion is also high.
次に、 上記構造の電気はんだごて 1 0の作用について説明する。 まずはんだ付け を行うにあたり、 操作者は、 作業に最適なこて先形状を有するこて先側部材 2 0を 選択し、 本体側部材 2 5に揷着する。 その際、 固定ナット 2を緩めて Oリング 1 2 を自由状態 (図 3に示す解放状態) にし、 ホルダ 7をケ一シング 1の先端部に挿入 する。 ホルダ 7の基端側はテーパ状になっているので、 Oリング 1 2を損傷するこ となく、 小さな力で容易に Oリング 1 2に通すことができる。  Next, the operation of the electric soldering iron 10 having the above structure will be described. First, at the time of soldering, the operator selects a tip-side member 20 having an optimum tip shape for the work, and attaches it to the body-side member 25. At that time, loosen the fixing nut 2 to make the O-ring 12 free (released as shown in Fig. 3), and insert the holder 7 into the tip of the casing 1. Since the base end side of the holder 7 is tapered, the O-ring 12 can be easily passed through the O-ring 12 with a small force without damaging the O-ring 12.
ホルダ 7を、 図 3に示す挿着位置まで挿入したら、 次に固定ナット 2を締め込ん で、 図の矢印方向に移動させる。 するとケーシング 1の先端面 1 gと固定ナット 2 の段差面 2 gとの間隔が狭くなり、 挟持された Oリング 1 2が変形する。 Oリング 1 2の外径側は張出し部 I f によって規制され、 内径側はホルダ 7の外周面 7 に よって規制されているので、 結局 Oリング 1 2は、 これらの面に囲まれた空間を埋 めるように変形する。 この変形により、 Oリング 1 2からホルダ 7の外周面 7 f に、 強い押付け力が作用するので、 その摩擦力によってホルダ 7は強く支持され、 ケー シング 1に固定される (保持状態) 。 またホルダ 7に設けられた微小段差 7 aが変 形した Oリング 1 2に引つかかり、 抜け止めとして作用する。  After inserting the holder 7 to the insertion position shown in FIG. 3, the fixing nut 2 is then tightened and moved in the direction of the arrow in the figure. Then, the distance between the tip surface 1 g of the casing 1 and the step surface 2 g of the fixing nut 2 becomes narrow, and the sandwiched O-ring 12 is deformed. Since the outer diameter side of the O-ring 12 is regulated by the overhang portion If, and the inner diameter side is regulated by the outer peripheral surface 7 of the holder 7, the O-ring 12 ultimately occupies the space surrounded by these surfaces. Deform to fill. Due to this deformation, a strong pressing force acts on the outer peripheral surface 7 f of the holder 7 from the O-ring 12, and the holder 7 is strongly supported by the frictional force and is fixed to the casing 1 (holding state). Also, the minute step 7a provided on the holder 7 catches on the deformed O-ring 12 and acts as a stopper.
こて先側部材 2 0を本体側部材 2 5に揷着後、 操作者は図外のコントローラの電 源を投入し、 要求されるこて先の温度設定を行う。 コントローラからは設定温度に 応じた電力がセラミツクヒータ 4の発熱部 4 bに供給され、 発熱部 4 bが発熱する。 発熱部 4 bで発生した熱は、 こて先チップ 3に伝達されるが、 セラミックヒ一夕 4とこて先チップ 3の大径部 3 a及び小径部 3 bとが良好に密着しているので、 そ の熱伝導は高速かつ低損失でなされる。  After attaching the tip side member 20 to the main body side member 25, the operator turns on the power of a controller (not shown) and sets the required tip temperature. Electric power corresponding to the set temperature is supplied from the controller to the heating section 4b of the ceramic heater 4, and the heating section 4b generates heat. The heat generated in the heat-generating portion 4b is transmitted to the tip 3.However, the ceramic portion 4 and the large-diameter portion 3a and the small-diameter portion 3b of the tip 3 are in good contact with each other. Its heat conduction is performed at high speed and with low loss.
こて先チップ 3の先端部の温度は、 セラミックヒー夕 4の温度検知部 4 aによつ て検知され、 図外のコントローラに信号伝達される。 温度検知部 4 a付近は、 第 1 強接点 hとなっているので、 特に密着度が高く、 より高精度の温度検知が可能とな  The temperature of the tip of the tip 3 is detected by the temperature detector 4a of the ceramic heater 4 and transmitted to a controller (not shown). Since the vicinity of the temperature detection section 4a is the first strong contact h, the degree of adhesion is particularly high, and more accurate temperature detection is possible.
0 つている。 従って、 はんだ付けによってこて先チップ 3の先端から一時的に熱が奪 われても、 それを速やか且つ正確に温度検知部 4 aで検知することができ、 それを 補う熱を発熱部 4 bからこて先チップ 3の先端に、 高速且つ低損失で伝達すること ができる。 0 I'm wearing Therefore, even if heat is temporarily removed from the tip of the soldering tip 3 by soldering, it can be detected quickly and accurately by the temperature detecting section 4a, and the heat to compensate for it is generated by the heating section 4b. High-speed and low-loss transmission to the tip of the tip 3 is possible.
電気はんだごて 1 0の使用時には、 高温のためにこて先チップ 3及びセラミック ヒータ 4が熱によって僅かに熱変形する。 こて先チップ 3とセラミックヒータ 4と は材質が異なるので、 熱膨張率も異なる。 こて先チップ 3とセラミックヒータ 4と が、 完全に密着状態で固定されていると、 その膨張差によってセラミックヒータ 4 が損傷を受ける虞があるが、 当実施形態の構造では、 その損傷を効果的に防止して いる。 即ち、 こて先チップ 3の径方向の変形 (膨張) は、 切れ込み 3 cの幅が増減 することによって吸収され、 セラミックヒータ 4に対して大きな圧縮力や引張り力 が作用することを防止している。 また軸方向の変形については、 強接点が第 1強接 点 hと第 2強接点 jという最小限度に抑えられているため、 密着しつつも相互の軸 方向ずれが起こり易くなつており、 大きな圧縮力や引張り力が作用しないようにな つている。  When the electric soldering iron 10 is used, the tip 3 and the ceramic heater 4 are slightly deformed by heat due to high temperature. Since the tip 3 and the ceramic heater 4 are made of different materials, they have different coefficients of thermal expansion. If the tip 3 and the ceramic heater 4 are fixed in a completely adhered state, the ceramic heater 4 may be damaged by the expansion difference. Prevention. That is, the radial deformation (expansion) of the tip 3 is absorbed by increasing or decreasing the width of the notch 3c, thereby preventing a large compressive or tensile force from acting on the ceramic heater 4. I have. As for the deformation in the axial direction, the strong contacts are minimized to the first strong contact point h and the second strong contact j. Compression and tension are not applied.
こて先チップ 3を交換する必要が生じたときには、 電源を切り、 固定ナット 2を 緩めて 0リング 1 2の変形を解除する。 この解放状態で、 こて先側部材 2 0を引き 抜き、 新たなこて先側部材 2 0を揷入して交換する。 解放状態とするにあたり、 固 定ナツト 2をケ一シング 1から取外す必要はなく、 Oリング 1 2が自由状態となる 程度に緩めれば充分である。 例えば保持状態における 0リング 1 2の軸方向変形量 が l mmであるとし、 めねじ 2 bのピッチが l mmである場合、 固定ナット 2を 1 回転緩めるだけで解放状態とすることができる。 従って、 簡単且つ迅速にこて先側 部材 2 0の交換を行うことができ、 作業効率を格段に向上させることができる。 また、 固定ナット 2を必要以上に緩めすぎた場合、 皿ねじ 5の先端の突起 5 aが ケ一シング 1に設けられた規制溝 1 eの溝壁 I dに当接し、 それ以上固定ナット 2 が離脱方向 (図 3の矢印と反対方向) へ移動することが規制されている。 従って、  If it becomes necessary to replace the tip 3, turn off the power and loosen the fixing nut 2 to release the deformation of the O-ring 12. In this released state, the tip member 20 is pulled out, and a new tip member 20 is inserted and replaced. In order to release the nut, it is not necessary to remove the fixed nut 2 from the casing 1; it is sufficient to loosen the nut 2 to the extent that the O-ring 12 is free. For example, assuming that the axial deformation of the O-ring 12 in the holding state is l mm and the pitch of the female thread 2b is l mm, the fixing nut 2 can be released only by loosening one turn. Therefore, the tip member 20 can be easily and quickly replaced, and the working efficiency can be remarkably improved. If the fixing nut 2 is loosened more than necessary, the protrusion 5 a at the tip of the flat head screw 5 will contact the groove wall I d of the regulating groove 1 e provided in the casing 1, and the fixing nut 2 Is restricted from moving in the disengaging direction (the direction opposite to the arrow in Fig. 3). Therefore,
1 操作者の意に反して固定ナツト 2を取外してしまい、 また取付け直すという余計な 作業を確実に防止することができる。 なお 0リング 1 2を交換する場合等、 固定ナ ット 2を取外す必要があるときには、 皿ねじ 5を緩めて突起 5 aを充分低くすれば、 容易に取外すことができる。 1 Unnecessary work of detaching the fixing nut 2 and reattaching it, contrary to the operator's will, can be reliably prevented. When it is necessary to remove the fixed nut 2 such as when replacing the 0 ring 12, the flat nut 5 can be easily removed by loosening the flat head screw 5 and lowering the protrusion 5 a sufficiently.
(第 2実施形態)  (Second embodiment)
次に、 本発明の第 2実施形態について説明する。 図 6は、 第 2実施形態に係るは んだ加熱器具 (電気はんだごて 3 0 ) の正面断面図であり、 こて先側部材 4 0を本 体側部材 4 5から取外した状態を示す。 なお、 以下の実施形態において、 第 1実施 形態と同一部分には同一符号を付して示し、 その重複説明を省略する。  Next, a second embodiment of the present invention will be described. FIG. 6 is a front sectional view of the soldering device (electric soldering iron 30) according to the second embodiment, showing a state where the tip side member 40 has been removed from the body side member 45. In the following embodiments, the same parts as those in the first embodiment are denoted by the same reference numerals, and the description thereof will not be repeated.
電気はんだごて 3 0では、 セラミックヒータ 4がこて先側部材 4 0ではなく、 本 体側部材 4 5に固定されている点が第 1実施形態と異なる。 従って、 コネクタ 4 9 は、 リード線 8と電気コード 1 bとを直接接続するようになっている。 またこて先 チップ 4 3や保護パイプ 4 6は図 5に示すような構造ではなく、 単に接合或いは圧 入されている。 第 1実施形態の切れ込み 3 cに相当するものは設けられていない。 こて先チップ 4 3に設けられた凹部 4 3 dは、 セラミックヒー夕 4が挿入されたと き、 熱変形によってもセラミックヒータ 4に損傷を与えないように、 ある程度の隙 間 (エアギャップ) が生じるような径に設定されている。 なお、 凹部 4 3 dとセラ ミックヒ一夕 4との間に、 図 1 0 ( b ) に示すようなインサートパイプ 9 5を設け ても良い。  The electric soldering iron 30 differs from the first embodiment in that the ceramic heater 4 is fixed to the body side member 45 instead of the iron tip side member 40. Therefore, the connector 49 directly connects the lead wire 8 and the electric cord 1b. The tip 43 and the protection pipe 46 do not have the structure as shown in FIG. 5, but are simply joined or press-fitted. No equivalent to the notch 3c in the first embodiment is provided. When the ceramic heater 4 is inserted, a certain gap (air gap) is provided so that the ceramic heater 4 is not damaged by thermal deformation when the ceramic heater 4 is inserted. The diameter is set so that it will occur. In addition, an insert pipe 95 as shown in FIG. 10 (b) may be provided between the concave portion 43d and the ceramic roof 4.
その他の構造は第 1実施形態と同様なので、 こて先側部材 4 0の交換に際し、 第 1実施形態と同様の作業性の向上効果を得ることができる。  Since other structures are the same as those of the first embodiment, the same effect of improving workability as in the first embodiment can be obtained when the tip side member 40 is replaced.
この電気はんだごて 3 0は、 凹部 4 3 dとセラミックヒー夕 4との間のエアギヤ ップにより、 第 1実施形態よりは温度追従性等が低下するが、 それが許容できる場 合には交換部品の部品点数を削減 (こて先側部材 4 0にセラミツクヒ一夕 4を含ま ない) することができ、 コスト削減を図ることができる。  The electric soldering iron 30 has a lower temperature followability than the first embodiment due to the air gap between the recess 43 d and the ceramic heater 4, but if it can be tolerated, The number of replacement parts can be reduced (iron tip 4 is not included in the tip side member 40), and costs can be reduced.
(第 3実施形態) 次に、 本発明の第 3実施形態について説明する。 図 7は、 第 3実施形態に係るは んだ加熱器具 (ガス噴出式電気はんだごて 5 0 ) の正面断面図であり、 こて先側部 材 5 8が本体側部材 5 9に挿着された状態を示す。 (Third embodiment) Next, a third embodiment of the present invention will be described. FIG. 7 is a front sectional view of a soldering device (gas ejection type electric soldering iron 50) according to the third embodiment, in which a tip side member 58 is inserted into a main body side member 59. It shows the state that was done.
ケーシング 5 1の基端部に、 不活性ガス (窒素等) をケーシング 5 1 (本体側部 材 5 9 ) の内部に導入するガス導入部 5 2が設けられている。 ガス導入部 5 2には 接続端子 5 5が接続され、 ガス導入管 5 7を介して図外の不活性ガス供給装置に接 続されている。  At the base end of the casing 51, there is provided a gas introduction part 52 for introducing an inert gas (nitrogen or the like) into the inside of the casing 51 (body part 59). A connection terminal 55 is connected to the gas introduction section 52, and is connected to an inert gas supply device (not shown) via a gas introduction pipe 57.
一方、 保護パイプ 6の先端付近にはガス整流キャップ 5 3が取り付けられている。 ガス整流キャップ 5 3は、 切れ込み露出部 3 e (図 5 ( a ) 参照) の周囲を隙間を 空けて取り囲む略円筒状の整流板であり、 切れ込み露出部 3 eから径方向に噴出し た不活性ガスをこて先チップ 3の先端方向に導くように構成されている。 他の構成 は第 1実施形態と同様である。  On the other hand, a gas rectifying cap 53 is attached near the tip of the protection pipe 6. The gas rectifying cap 53 is a substantially cylindrical rectifying plate that surrounds the notch exposed portion 3 e (see FIG. 5A) with a gap provided between the notch exposed portion 3 e (see FIG. 5A). The active gas is configured to be guided toward the tip of the tip 3. Other configurations are the same as those of the first embodiment.
図 8は、 図 7に示すこて先チップ 3付近の拡大図である。 但し、 説明のためにこ て先チップ 3を軸周りに 9 0 ° 回転させた状態で示している。 図 7及び 13 8を参 照して主に不活性ガスに関する作用について説明する。 ガス導入部 5 2からケ一シ ング 5 1の内部に導入された不活性ガスは、 図 7の矢印に示すようにケ一シング 5 1の内部隙間を経由して、 ホルダ 7の内径側からこて先側部材 5 8の内部に導かれ る。 このとき、 こて先側部材 5 8と本体側部材 5 9との接続部の気密は、 〇リング 1 2によって保持されている。  FIG. 8 is an enlarged view of the vicinity of the tip 3 shown in FIG. However, for the sake of explanation, the tip 3 is shown rotated 90 ° around the axis. With reference to FIGS. 7 and 138, the operation mainly related to the inert gas will be described. The inert gas introduced into the casing 51 from the gas introduction section 52 passes through the internal gap of the casing 51 as shown by an arrow in FIG. It is guided inside the tip side member 58. At this time, the airtightness of the connection between the tip side member 58 and the main body side member 59 is maintained by the ring 12.
こて先側部材 5 8の内部に導かれた不活性ガスは、 セラミックヒ一夕 4と保護パ ィプ 6との間の隙間を通ってこて先チップ 3に達する。 そして、 こて先チップ 3の 切れ込み 3 c (図 8及び図 5 ( b ) 参照) を通って切れ込み露出部 3 eから噴出す る。 噴出した不活性ガスは、 ガス整流キャップ 5 3によってこて先チップ 3の先端 付近に導かれ、 こて先付近を無酸素雰囲気にする。 従ってはんだ付けの際にはんだ の酸化が防止され、 良好なはんだ付けを行うことができる。  The inert gas introduced into the inside of the tip side member 58 reaches the tip 3 through a gap between the ceramic capacitor 4 and the protection pipe 6. Then, the gas flows through the notch 3c (see FIGS. 8 and 5 (b)) of the tip 3 and is ejected from the notch exposed portion 3e. The spouted inert gas is guided by the gas rectifying cap 53 to the vicinity of the tip of the tip 3 to make the vicinity of the tip an oxygen-free atmosphere. Therefore, oxidation of the solder during soldering is prevented, and good soldering can be performed.
以上のように、 0リング 1 2は、 こて先側部材の保持機能と、 不活性ガスの気密  As described above, the O-ring 12 has the function of holding the tip member and the hermeticity of the inert gas.
3 保持機能を兼用しているので、 別々の機構とされた従来構造に比べ、 簡単な構造と することができる。 また、 切れ込み 3 cを利用して不活性ガスをこて先に導くよう にしているので、 従来構造 (保護パイプ 6の外側に更にパイプを設けた二重構造と し、 そのパイプ間の隙間に不活性ガスを通す) に比べて簡単な構造とすることがで きる。 また保護パイプ 6とガス整流キャップ 5 3との接続を、 ねじ等によって着脱 可能としても良い。 不活性ガスを噴出させる必要のないときには、 ガス整流キヤッ プ 5 3を取外した方がはんだ付け時のこて先の視認性が良くなる。 Three Since the holding function is also used, the structure can be simplified as compared with the conventional structure having separate mechanisms. In addition, since the inert gas is guided to the tip by using the notch 3 c, the conventional structure (a double structure in which a pipe is further provided outside the protection pipe 6 and the gap between the pipes is used) The structure can be simpler than that of passing an inert gas. The connection between the protection pipe 6 and the gas rectification cap 53 may be made detachable by screws or the like. When it is not necessary to blow out an inert gas, removing the gas rectifying cap 53 improves the visibility of the soldering tip during soldering.
(第 4実施形態)  (Fourth embodiment)
次に、 本発明の第 4実施形態について説明する。 図 9は、 第 4実施形態に係るは んだ加熱器具 (電気はんだ吸取りごて 6 0, 7 0 ) の正面部分断面図である。 電気 はんだ吸取りごて 6 0 , 7 0は、 はんだを溶融して吸引し、 除去するもので、 はん だ吸引管 6 1, 7 1を備えている。  Next, a fourth embodiment of the present invention will be described. FIG. 9 is a front partial sectional view of a soldering device (electric solder desoldering iron 60, 70) according to the fourth embodiment. The electric solder desoldering irons 60 and 70 melt and suck and remove the solder, and are equipped with solder suction tubes 61 and 71.
図 9 ( a ) はセラミックヒータ 4の外部からはんだ吸引管 6 1を導くものである。 こて先側部材 6 8の構造として、 保護パイプ 6 6の先端に設けられたこて先チップ FIG. 9 (a) shows that the solder suction tube 61 is guided from the outside of the ceramic heater 4. As the structure of the tip side member 68, the tip of the tip provided at the tip of the protection pipe 66
6 3に、 その先端に筒状の吸取りノズル 6 2が螺着されている (こて先チップ 6 3 と一体成形しても良い) 。 そしてはんだ吸引管 6 1が、 こて先チップ 6 3を貫通し て吸取りノズル 6 2の内径側と連通するように設けられている。 はんだ吸引管 6 1 の他端は図外の真空吸引装置に接続されている。 At 63, a cylindrical suction nozzle 62 is screwed to the tip (it may be integrally formed with the tip 63). A solder suction tube 61 is provided so as to penetrate the tip tip 63 and communicate with the inner diameter side of the suction nozzle 62. The other end of the solder suction tube 61 is connected to a vacuum suction device (not shown).
このような構成により、 セラミックヒータ 4で発生した熱がこて先チップ 6 3を 経由して吸取りノズル 6 2の先端に伝達され、 これに当接したはんだを溶融させる。 溶融したはんだは、 真空吸引によって吸取り口 6 5から吸取られ、 除去される。 図 9 ( b ) はセラミックヒータ 4の内部にはんだ吸引管 7 1を通したものである。 こて先側部材 7 8の構造として、 保護パイプ 7 6の先端に設けられたこて先チップ With such a configuration, the heat generated by the ceramic heater 4 is transmitted to the tip of the suction nozzle 62 via the tip 63 and melts the solder in contact therewith. The molten solder is sucked and removed from the suction port 65 by vacuum suction. FIG. 9 (b) shows a state where the solder suction pipe 71 is passed through the inside of the ceramic heater 4. As the structure of the tip side member 78, the tip of the tip provided at the tip of the protection pipe 76
7 3に、 その軸心を貫通する貫通孔 7 2が設けられている。 その貫通孔 7 2と連通 するはんだ吸引管 7 1が、 セラミックヒータ 4の内部を通って図外の真空吸引装置 に接続されている。 このような構成により、 セラミックヒータ 4で発生した熱がこて先チップ 7 3の 先端に伝達され、 これに当接したはんだを溶融させる。 溶融したはんだは、 真空吸 引によって吸取り口 7 5から吸取られ、 除去される。 73 has a through hole 72 penetrating the axis thereof. A solder suction pipe 71 communicating with the through hole 72 passes through the inside of the ceramic heater 4 and is connected to a vacuum suction device (not shown). With this configuration, the heat generated by the ceramic heater 4 is transmitted to the tip of the tip 73 and melts the solder in contact with the tip. The molten solder is sucked and removed from the suction port 75 by vacuum suction.
これらのはんだ加熱器具においても、 そのこて先側部材 6 8やこて先側部材 7 8 と本体側部材との接続構造を第 1実施形態と同様とすることにより、 こて先側部材 6 8や 7 8の交換に際し、 第 1実施形態と同様の作業性の向上効果を得ることがで さる。  Also in these soldering heaters, the iron tip member 68 and the connection structure between the iron tip member 78 and the main body member are the same as in the first embodiment. In the case of exchanging parts or 78, the same workability improvement effect as in the first embodiment can be obtained.
以上第 1〜第 4実施形態について説明したが、 本発明はこれらに限定するもので はなく、 特許請求の範囲で適宜変形して良い。 例えば、 弾性部材に 0リング 1 2を 用いると、 気密保持機能を有する等の利点があるが、 特にその必要のない場合には、 各種スプリング等を用いても良い。  Although the first to fourth embodiments have been described above, the present invention is not limited to these, and may be appropriately modified within the scope of the claims. For example, when the O-ring 12 is used as the elastic member, there are advantages such as having an airtightness maintaining function. However, when it is not particularly necessary, various springs or the like may be used.
また、 ホルダ 7は保護パイプ 6と別部材でなくてもよく、 保護パイプ 6の基端部 を変形してホルダ 7の機能を有するようにしても良い。 産業上の利用可能性  Further, the holder 7 may not be a separate member from the protection pipe 6, and the base end of the protection pipe 6 may be modified to have the function of the holder 7. Industrial applicability
上述したように本発明のはんだ加熱器具は、 筒状部材の先端に、 はんだに直接接 触して溶融させるこて先チップが一体に設けられたこて先側部材と、 上記こて先側 部材の基端側が挿着され、 弾性部材を介して該こて先側部材を支持する本体側部材 と、 上記弾性部材を押圧し、 変形させることによって、 上記弹性部材がこて先側部 材の基端側を押し付ける押付け力を増大させるように構成された押圧手段とを備え、 上記押圧手段は、 その押圧力を変化させることにより、 少なくとも上記押付け力が 大なる保持状態と、 小なる解放状態とに切換え可能とされ、 上記保持状態では、 大 きな押付け力によって上記こて先側部材を強く支持して上記本体側部材に固定し、 上記解放状態では、 小さな押付け力によつて上記こて先側部材を弱く支持して上記 本体側部材に揷脱可能とするように構成されているので、 こて先チップの交換を更 に容易に行うことができ、 作業能率を向上することができるはんだ加熱器具を提供  As described above, the solder heating device according to the present invention includes: a tip member having an integrated tip at the tip of a cylindrical member for directly contacting and melting the solder; The base end side of the main body is inserted, and the main body side member supports the tip side member via an elastic member. The elastic member is pressed and deformed, so that the elastic member is formed of the tip side member. A pressing unit configured to increase a pressing force for pressing the base end side, wherein the pressing unit changes the pressing force so that at least the pressing force is in a holding state and a small releasing state. In the holding state, the tip member is strongly supported and fixed to the main body member by a large pressing force. In the released state, the tip is pressed by a small pressing force. Weaker tip member Provided is a solder heating device that is configured to be supported and detachable from the main body side member, so that tip replacement can be performed more easily and work efficiency can be improved.
5 することができる。 また、 不活性ガスを噴出させるタイプのはんだ加熱器具に適用 することにより、 より簡単な気密保持機構を得ることができる。 Five can do. In addition, by applying the present invention to a solder heating device of a type that ejects an inert gas, a simpler airtight maintenance mechanism can be obtained.
6  6

Claims

請求の範囲 The scope of the claims
1 . 筒状部材の先端に、 はんだに直接接触して溶融させるこて先チップが一体に 設けられたこて先側部材と、 1. A tip side member provided with an integrated tip at the tip of the tubular member to directly contact and melt the solder;
上記こて先側部材の基端側が揷着され、 弾性部材を介して該こて先側部材を支持 する本体側部材と、  A body-side member to which the base end of the tip-side member is attached, and which supports the tip-side member via an elastic member;
上記弾性部材を押圧し、 変形させることによって、 上記弾性部材がこて先側部材 の基端側を押し付ける押付け力を増大させるように構成された押圧手段とを備え、 上記押圧手段は、 その押圧力を変化させることにより、 少なくとも上記押付け力 が大なる保持状態と、 小なる解放状態とに切換え可能とされ、  A pressing unit configured to press and deform the elastic member so as to increase a pressing force for pressing the base end side of the tip member by the elastic member; and the pressing unit includes: By changing the pressure, at least the pressing force can be switched between a holding state where the pressing force is large and a releasing state where the pressing force is small,
上記保持状態では、 大きな押付け力によつて上記こて先側部材を強く支持して上 記本体側部材に固定し、  In the holding state, the tip side member is strongly supported by a large pressing force and fixed to the main body side member.
上記解放状態では、 小さな押付け力によつて上記こて先側部材を弱く支持して上 記本体側部材に揷脱可能とするように構成されていることを特徴とするはんだ加熱 器具。  In the released state, the soldering tip is configured to be weakly supported by a small pressing force so as to be detachable from the main body side member.
2 . 上記押圧手段は、 上記本体側部材に螺着されたナット状部材であり、 該ナット 状部材を回転させて軸方向に移動させることにより、 上記弾性部材への押圧力を調 節し、 上記保持状態と上記開放状態とに切換えられるように構成されていることを 特徴とする請求項 1記載のはんだ加熱器具。  2. The pressing means is a nut-shaped member screwed to the main body-side member, and adjusts the pressing force on the elastic member by rotating the nut-shaped member and moving the nut-shaped member in the axial direction. 2. The solder heating device according to claim 1, wherein the device is configured to be switchable between the holding state and the open state.
3 . 上記ナツト状部材には内径側に突出する突起が設けられるとともに、  3. The nut-shaped member is provided with a projection protruding toward the inner diameter side,
上記本体側部材には上記突起が嵌り込む規制溝が形成され、  A regulating groove into which the projection fits is formed in the main body side member,
上記ナツト状部材を上記本体側部材から離脱させる方向に移動させたとき、 所定 位置で上記突起が上記規制溝の溝壁に当接して、 それ以上の離脱方向への移動を規 制するように構成されていることを特徴とする請求項 2記載のはんだ加熱器具。 When the nut-shaped member is moved in a direction to be detached from the main body side member, the projection comes into contact with the groove wall of the regulating groove at a predetermined position, so that further movement in the detaching direction is regulated. 3. The solder heating device according to claim 2, wherein the device is configured.
4. 上記弾性部材は弾性体からなる 0リングであることを特徴とする請求項 1乃至 3の何れか 1項に記載のはんだ加熱器具。 4. The solder heating device according to claim 1, wherein the elastic member is an O-ring made of an elastic body.
5 . 上記本体側部材に設けられ、 不活性ガスを上記本体側部材の内部に導入するガ ス導入部と、 5. A gas introduction unit provided on the main body side member for introducing an inert gas into the main body side member;
上記こて先チップの先端付近に設けられ、 導入された不活性ガスを噴出するガス 噴出部と、  A gas jetting portion provided near the tip of the tip and jetting out the introduced inert gas;
不活性ガスを上記ガス導入部から上記本体側部材の内部及び上記こて先側部材の 内部を経由して上記ガス噴出部に導くガス通路とを備え、  A gas passage that guides an inert gas from the gas introduction portion to the gas ejection portion via the inside of the main body side member and the inside of the tip side member,
上記本体側部材と上記こて先側部材との接続部における上記ガス通路の気密が、 上記弹性部材によって保持されるように構成されていることを特徴とする請求項 1 乃至 4の何れか 1項に記載のはんだ加熱器具。  The airtightness of the gas passage at a connection portion between the body-side member and the tip-side member is configured to be maintained by the elastic member. Item 6. A solder heating device according to item 1.
8 8
PCT/JP2004/000675 2004-01-27 2004-01-27 Solder heating device WO2005070604A1 (en)

Priority Applications (3)

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JP2005517180A JP4134174B2 (en) 2004-01-27 2004-01-27 Solder heater
CNB2004800001691A CN100363138C (en) 2004-01-27 2004-01-27 Solder heating device
PCT/JP2004/000675 WO2005070604A1 (en) 2004-01-27 2004-01-27 Solder heating device

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US8274011B2 (en) * 2009-01-24 2012-09-25 Hakko Corporation Soldering device and method of making same
CN106513904A (en) * 2016-10-18 2017-03-22 成都尚智恒达科技有限公司 Electronic equipment welding pen welding head stable to use
CN106475653A (en) * 2016-10-18 2017-03-08 成都尚智恒达科技有限公司 Detachable welding plumb joint for electronic equipment components and parts
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CN100363138C (en) 2008-01-23
JPWO2005070604A1 (en) 2007-07-26
CN1697717A (en) 2005-11-16

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