WO2005022038A2 - Chamber support for pyrolytic waste treatment system - Google Patents

Chamber support for pyrolytic waste treatment system Download PDF

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Publication number
WO2005022038A2
WO2005022038A2 PCT/US2004/027154 US2004027154W WO2005022038A2 WO 2005022038 A2 WO2005022038 A2 WO 2005022038A2 US 2004027154 W US2004027154 W US 2004027154W WO 2005022038 A2 WO2005022038 A2 WO 2005022038A2
Authority
WO
WIPO (PCT)
Prior art keywords
chamber
saddle
support
waste treatment
length
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2004/027154
Other languages
English (en)
French (fr)
Other versions
WO2005022038B1 (en
WO2005022038A3 (en
Inventor
Cameron Cole
Raul De La Torres
Toby L. Cole
Dan Watts
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
International Environmental Solutions Corp
Original Assignee
International Environmental Solutions Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by International Environmental Solutions Corp filed Critical International Environmental Solutions Corp
Priority to AU2004268209A priority Critical patent/AU2004268209B2/en
Priority to JP2006524082A priority patent/JP4286864B2/ja
Priority to CN200480023938XA priority patent/CN1864030B/zh
Priority to BRPI0413811-2A priority patent/BRPI0413811A/pt
Priority to EP04781771A priority patent/EP1668293A2/en
Priority to CA002536344A priority patent/CA2536344C/en
Publication of WO2005022038A2 publication Critical patent/WO2005022038A2/en
Publication of WO2005022038A3 publication Critical patent/WO2005022038A3/en
Publication of WO2005022038B1 publication Critical patent/WO2005022038B1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B47/00Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
    • C10B47/28Other processes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/08Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
    • F23G5/12Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating using gaseous or liquid fuel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B47/00Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
    • C10B47/28Other processes
    • C10B47/32Other processes in ovens with mechanical conveying means
    • C10B47/44Other processes in ovens with mechanical conveying means with conveyor-screws
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/027Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
    • F23G5/0273Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage using indirect heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/08Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
    • F23G5/14Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
    • F23G5/16Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/46Recuperation of heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/04Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste liquors, e.g. sulfite liquors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23MCASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M5/00Casings; Linings; Walls
    • F23M5/02Casings; Linings; Walls characterised by the shape of the bricks or blocks used
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/30Pyrolysing
    • F23G2201/303Burning pyrogases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2206/00Waste heat recuperation
    • F23G2206/10Waste heat recuperation reintroducing the heat in the same process, e.g. for predrying
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/12Heat utilisation in combustion or incineration of waste
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

Definitions

  • the field of the invention is pyrolytic waste treatment.
  • Pyrolysis is a known method for treatment of waste. Examples of pyrolytic waste treatment systems can be found in U.S. Patent Nos. 4,759,300, 5,653,183, 5,868,085, and 6,619,214. Unlike incineration, pyrolysis is the destructive decomposition of waste materials using indirect heat in the absence of oxygen. Burning wastes through incineration with direct flame in the presence of oxygen can be explosive, causing turbulence in the burning chamber, which fosters a recombination of released gases. Waste destruction in an oxygen-rich atmosphere makes conversion far less complete, is highly inefficient and creates harmful substances.
  • the pyrolytic process employs high temperature in, most desirably, an atmosphere substantially free of oxygen (for example, in a practical vacuum), to convert the solid components of waste to a mixture of solids, liquids, and gases with proportions determined by operating temperature, pressure, oxygen content, and other conditions.
  • the solid residue remaining after pyrolysis commonly is referred to as char.
  • the vaporized product of pyrolysis is often further treated by a process promoting oxidation, which "cleans" the vapors to eliminate oils and other particulate matter there from, allowing the resultant gases then to be safely released to the atmosphere.
  • the present invention is directed to a pyrolytic waste treatment system, particularly a continuous feed system, having an elongated pyrolysis chamber (retort) supported in a manner that causes minimal movement or flexing of the chamber as the temperature of the chamber changes.
  • a pyrolytic waste treatment system particularly a continuous feed system
  • retort elongated pyrolysis chamber
  • One problem that the present invention attempts to solve is the tendency for retort feed screws or other materials movement mechanisms to bind as a result of movement or flexing of the retort as its temperature rises.
  • Preferred solutions utilize support structures made from materials having low coefficients of thermal expansion, and structures adapted to allow chambers to expand and contract with temperature changes.
  • the inventive subject matter is generally includes a pyrolytic waste treatment system comprising an elongated pyrolysis chamber that is supported by at least one support having a coefficient of thermal (linear) expansion less than U 10 "6 /°C where U is 10.
  • a pyrolytic waste treatment system comprising an elongated pyrolysis chamber and a feed mechanism extending along at least a portion of the length of the chamber.
  • the chamber is supported in such a manner that allows the chamber to expand lengthwise, however, does not allow the chamber to flex sufficiently to cause the feed mechanism to bind during operation of the system.
  • FIG. 1 is a schematic of a pyrolytic waste treatment system.
  • Movement and/or flexing of the pyrolysis chamber can cause the feed mechanism within the pyrolysis chamber to bind or otherwise work less efficiently. As such, it is desirable to minimize movement and flexing of the chamber. It is contemplated that two significant sources of such movement and flexing comes from dimensional changes in any structures used to support the chamber, and from dimensional changes in the chamber itself.
  • saddle support 180 supports pyrolysis chamber 110 in a manner that allows expansion and contraction of the chamber as temperature changes, particularly along its length, and does not cause the chamber to buckle such as by bending, warping, or crumpling.
  • An alternative support method might have a retort that is held in position within a heating chamber by brackets, suspended by cables, or utilizes some other form of support mechanism.
  • a ceramic saddle provides an additional benefit as a result of having a relatively low coefficient of thermal conductivity in that it would tend to inhibit the flow of heat out of the bottom portion of the pyrolysis chamber by reducing the rate at which heat is conducted through the walls of the chamber at points at which the chamber contacts the saddle.
  • Another benefit of the use of a ceramic saddle is that it is less likely to transfer heat along the length of the chamber. In contrast a steel saddle would be more likely to conduct heat along the length of the chamber.
  • Saddle 180 (or whatever support mechanism is used) preferably comprises one or more materials having low coefficients of thermal expansion so that it has minimal dimensional changes as its temperature changes. If used to provide center support as shown in figure 1, expansion of saddle 180 may result in the center portion of chamber 110 being pushed upward relative to the ends of the chamber. As such, ceramic and phenolic materials are particularly well suited for forming the saddle and brackets. It is contemplated that materials having a coefficient of thermal expansion less than X 10 "6 /°C where X is 11.5 would prove advantageous. However, having X equal to 11, 10.5, 10, 9, 7, 5 or 4 would be more advantageous.
  • alternative embodiments may have saddles that extend along different lengths of the retort chamber they support, and may comprise more than one saddle. As such, it is contemplated that a some embodiments will comprise at least one saddle that extends along X% of the length of the chamber where X is 1, 5, 10, 20, 30, 50, 75, 90, 95, 99, and 100.
  • a pyrolytic waste treatment system comprising an elongated pyrolysis chamber and a feed mechanism extending along at least a portion of the length of the chamber wherein the chamber is supported in such a manner that the chamber does not flex sufficiently to cause the feed mechanism to bind during operation of the system.
  • the amount of flex that can cause binding will vary between different embodiments, it is contemplated that in many instances keeping the amount of flex down so that the chamber stays within at least .25 inches of a supporting saddle (or other mechanism) will be sufficient. It is contemplated that during operation of the system the pyrolysis chamber will undergo change in temperature of at least 1400 degrees, and at times during operation the chamber may differ in temperature between two points positioned along its length by at least 300° degrees fahrenheit.
  • such supports will preferably have a relatively low coefficient of thermal expansion.
  • such supports may be formed from ceramic or phenolic materials or composites.
  • the types of supports used may vary but it contemplated that the use of an underlying saddle would prove beneficial. In such an instance it is preferred that the saddle supports substantially all of the chamber but does so in a fashion that allows the chamber to expand and/or contract along the length of the saddle.
  • a mechanism that suspends the chamber may be used.
  • brackets, hangers, cables or some other means may be positioned along the length of the chamber to provide any necessary support.
  • expansion and/or contraction of the chamber should be provided for.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Gasification And Melting Of Waste (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)
  • Coke Industry (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Incineration Of Waste (AREA)
  • Furnace Charging Or Discharging (AREA)
  • Sealing Devices (AREA)
PCT/US2004/027154 2003-08-21 2004-08-10 Chamber support for pyrolytic waste treatment system Ceased WO2005022038A2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
AU2004268209A AU2004268209B2 (en) 2003-08-21 2004-08-10 Chamber support for pyrolytic waste treatment system
JP2006524082A JP4286864B2 (ja) 2003-08-21 2004-08-10 熱分解廃棄物処理システムのための室支持体
CN200480023938XA CN1864030B (zh) 2003-08-21 2004-08-10 热解废物处理系统的室支撑装置
BRPI0413811-2A BRPI0413811A (pt) 2003-08-21 2004-08-10 suporte de cámara para sistema de tratamento de resìduos pirolìticos
EP04781771A EP1668293A2 (en) 2003-08-21 2004-08-10 Chamber support for pyrolytic waste treatment system
CA002536344A CA2536344C (en) 2003-08-21 2004-08-10 Chamber support for pyrolytic waste treatment system

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US49739703P 2003-08-21 2003-08-21
US60/497,397 2003-08-21

Publications (3)

Publication Number Publication Date
WO2005022038A2 true WO2005022038A2 (en) 2005-03-10
WO2005022038A3 WO2005022038A3 (en) 2005-07-07
WO2005022038B1 WO2005022038B1 (en) 2005-09-15

Family

ID=34272562

Family Applications (5)

Application Number Title Priority Date Filing Date
PCT/US2004/027154 Ceased WO2005022038A2 (en) 2003-08-21 2004-08-10 Chamber support for pyrolytic waste treatment system
PCT/US2004/027176 Ceased WO2005021683A2 (en) 2003-08-21 2004-08-19 Variable speed pyrolytic waste treatment system
PCT/US2004/027153 Ceased WO2005022037A2 (en) 2003-08-21 2004-08-19 Shaft seal for a pyrolytic waste treatment system
PCT/US2004/027234 Ceased WO2005022040A2 (en) 2003-08-21 2004-08-19 Outlets for a pyrolytic waste treatment system
PCT/US2004/027233 Ceased WO2005022039A2 (en) 2003-08-21 2004-08-19 Multi retort pyrolytic waste treatment system

Family Applications After (4)

Application Number Title Priority Date Filing Date
PCT/US2004/027176 Ceased WO2005021683A2 (en) 2003-08-21 2004-08-19 Variable speed pyrolytic waste treatment system
PCT/US2004/027153 Ceased WO2005022037A2 (en) 2003-08-21 2004-08-19 Shaft seal for a pyrolytic waste treatment system
PCT/US2004/027234 Ceased WO2005022040A2 (en) 2003-08-21 2004-08-19 Outlets for a pyrolytic waste treatment system
PCT/US2004/027233 Ceased WO2005022039A2 (en) 2003-08-21 2004-08-19 Multi retort pyrolytic waste treatment system

Country Status (9)

Country Link
US (4) US7000551B2 (enExample)
EP (4) EP1668293A2 (enExample)
JP (4) JP4286864B2 (enExample)
KR (4) KR100754076B1 (enExample)
CN (4) CN1864030B (enExample)
AU (4) AU2004268209B2 (enExample)
BR (4) BRPI0413811A (enExample)
CA (4) CA2536344C (enExample)
WO (5) WO2005022038A2 (enExample)

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Publication number Priority date Publication date Assignee Title
IT202000025951A1 (it) 2020-10-30 2022-04-30 Get Energy Prime Italia Srl Dissociatore molecolare pirolitico.
EP3998326A1 (en) 2020-10-30 2022-05-18 Get Energy Prime Italia S.r.l. Pyrolytic molecular dissociator

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