WO2004111162A1 - Lubricant composition for internal combustion engine - Google Patents

Lubricant composition for internal combustion engine Download PDF

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Publication number
WO2004111162A1
WO2004111162A1 PCT/JP2004/007337 JP2004007337W WO2004111162A1 WO 2004111162 A1 WO2004111162 A1 WO 2004111162A1 JP 2004007337 W JP2004007337 W JP 2004007337W WO 2004111162 A1 WO2004111162 A1 WO 2004111162A1
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Prior art keywords
internal combustion
mass
group
combustion engine
lubricating oil
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PCT/JP2004/007337
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French (fr)
Japanese (ja)
Inventor
Kazuhiro Yagishita
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Nippon Oil Corporation
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Publication of WO2004111162A1 publication Critical patent/WO2004111162A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/10Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/045Metal containing thio derivatives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/06Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/06Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
    • C10M2223/061Metal salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/40Low content or no content compositions
    • C10N2030/42Phosphor free or low phosphor content compositions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/40Low content or no content compositions
    • C10N2030/43Sulfur free or low sulfur content compositions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines

Definitions

  • the present invention relates to a lubricating oil composition for an internal combustion engine, and more particularly, to a low phosphorus, low sulfur type lubricating oil composition for an internal combustion engine having excellent wear resistance.
  • Lubricating oil is used in internal combustion engines and automatic transmissions to facilitate their operation.
  • lubricating oil (engine oil) for internal combustion engines is used to improve the performance, output, and operating conditions of internal combustion engines. Due to the severeness of the oil, high performance is required, and from the viewpoint of recent environmental problems, improvement of long drainability to extend the oil renewal interval is required. Therefore, in order to satisfy such required performance, various additives such as antiwear agents, metal detergents, ashless dispersants, and antioxidants are blended in conventional engine oils to improve their performance.
  • ZDTP zinc dialkyldithiophosphate
  • an anti-wear and anti-oxidant has been used as an almost essential additive.
  • DPFs Diesel Particulate Filters
  • ILSACGF-4 calls for lowering the phosphorus content to 0.08% by mass or less for compatibility with exhaust gas catalysts, and further reducing phosphorus (for example, studies are ongoing.
  • ILSACGF-5 standard (draft): Phosphorus content 0.05% by mass or less).
  • Patent Document 1 JP-A-62-153691
  • Patent Document 2 Japanese Patent Application Publication No. Hei 11-50910
  • Patent Document 3 Japanese Patent Application Laid-Open No. 6-4-1568
  • Patent Document 4 JP-A-63-304095
  • Patent Document 5 JP-A-63-3-4096
  • Patent Document 6 JP-A-52-704
  • Patent Document 7 Japanese Patent Application Laid-Open No. 62-243692
  • Patent Document 8 JP-T-62-5011917
  • Patent Document 9 JP-T-62-5011572
  • Patent Document 10 Japanese Patent Application Laid-Open No. 2000-1 63862
  • Patent Document 11 Japanese Patent Application Laid-Open No. H8-488989
  • Patent Document 1 Japanese Patent Application Laid-Open No. H8-2 53782
  • Patent Document 14 JP-A-2000-256690
  • the wear-preventing performance is maintained by blending a sulfur-containing compound instead of zinc dithiophosphate. It increases the sulfur content of the composition, which has an adverse effect on exhaust gas aftertreatment equipment, ie, purification of exhaust gas from oxidation catalysts, three-way catalysts, NOx absorption reduction catalysts, etc.
  • the problem of catalyst poisoning due to sulfur such as catalysts, DPFs, or a system combining the above exhaust gas purifying catalyst and DPF, especially an exhaust gas treatment system combining an oxidation catalyst and DPF or a NOx storage reduction catalyst and DPF.
  • the problem of clogging of DPF has not been solved yet, and the oxidation stability, base number maintenance performance, cleanability, etc. of the lubricating oil will be significantly deteriorated.
  • the present invention has been made in view of the above circumstances, and provides a lubricating oil composition for an internal combustion engine having extremely excellent wear resistance even when zinc dithiophosphate is reduced. It is intended to provide an engine lubricating oil.
  • the present inventors have conducted intensive studies in order to solve the above-mentioned problems, and as a result, by using a specific phosphorus compound and a specific zinc dithiophosphate together, they are more synergistically resistant than when each is used alone.
  • the present inventors have found that it is possible to improve the wear properties and to achieve low phosphorus and low sulfur in lubricating oil for internal combustion engines, and have completed the present invention.
  • the present invention provides a lubricating base oil comprising at least one compound selected from the group consisting of (A) a phosphorus compound represented by the general formula (1) and a salt thereof, and (B) a secondary monoalkyl group.
  • a lubricating oil composition for an internal combustion engine characterized in that the lubricating oil composition contains zinc dithiophosphate.
  • 2 Oyobi 1 3 are each independently hydrogen or carbon atoms from 1 to 3 0 of hydrocarbon group ( Nitrogen and may contain Z or oxygen).
  • the lubricating base oil contains at least one kind selected from the above-mentioned component (A) and zinc zinc dithiophosphate, and the sulfur content of the composition is 0.1% based on the total amount of the composition.
  • the present invention will be described in detail.
  • the lubricating base oil in the lubricating oil composition of the present invention is not particularly limited, and a mineral base oil and / or a synthetic base oil used for ordinary lubricating oils can be used.
  • a mineral base oil specifically, lubricating oil fractions obtained by depressurizing distillation of atmospheric residual oil obtained by atmospheric distillation of crude oil are subjected to solvent removal, solvent extraction, and hydrocracking. , Purified by one or more treatments such as solvent dewaxing, hydrorefining, etc.
  • examples include mineralized mineral oils, lubricating base oils produced by a method of isomerizing GTL WAX (gas to liquid wax) produced by the Fischer-Tropsch process, and the like.
  • the percentage of mineral base oil is not particularly limited, but is preferably 5 or less, more preferably 3 or less, and further preferably 2 or less. Moreover,% C A may be 0, but it is preferable that in view of the solubility of additives is 0. 4 or more, and more preferably 1 or more.
  • the above-mentioned% ⁇ 8 indicates the percentage of the number of aromatic carbons to the total number of carbons obtained by the method specified in ASTM D3238_85.
  • the sulfur content in the mineral base oil is not particularly limited, but is preferably 0.05% by mass or less, more preferably 0.01% by mass or less, and 0.005% by mass or less. It is particularly preferred that the content be 1% by mass or less.
  • the synthetic base oil examples include polybutene or a hydride thereof; 1-octene oligomer, poly- ⁇ -olefin such as 1-decene oligomer or a hydride thereof; ditridecyl glutarate, and di-2-ethyl.
  • Diesters such as hexyl adipate, diisodecyl adipate, ditridecyl adipate, and di-2-hexyl hexyl sebacate; trimethylolpropane caprylate, trimethylol propane perperanolegonate, and pentaerythritol 1-2-ethyl Polyester esters such as hexanoate and pentaerythritol pelargonate; copolymers of dicarboxylic acids such as dibutyl maleate and ⁇ -olefins having 2 to 30 carbon atoms, alkylnaphthalene, alkylbenzene, and fragrance Aromatic synthetic oils such as aromatic esters or Mixtures of these can be exemplified.
  • a mineral base oil a synthetic base oil, or an arbitrary mixture of two or more kinds of lubricating oils selected from these can be used.
  • examples thereof include one or more mineral base oils, one or more synthetic base oils, and a mixed oil of one or more mineral base oils and one or more synthetic base oils.
  • the kinematic viscosity of the lubricating base oil is not particularly limited, but its kinematic viscosity at 100 ° C is preferably 20 mm 2 / s or less, more preferably 10 mm 2 / s or less. is there. On the other hand, the kinematic viscosity is preferably 1 mm 2 / s or more, more preferably Znim 2 / s or more.
  • the kinematic viscosity of the lubricating base oil at 100 ° C exceeds 20 mm 2 / s, the low-temperature viscosity characteristics deteriorate, while if the kinematic viscosity is less than 1 mm 2 / s, the lubricating point Insufficient lubrication due to insufficient formation of an oil film at the same time, and evaporation loss of the lubricating base oil increases, which is not preferable.
  • the evaporation loss of the lubricating base oil is preferably 20% by mass or less, more preferably 16% by mass or less, particularly preferably 10% by mass or less, in terms of NOACK evaporation amount. preferable.
  • NOACK evaporation amount of the lubricating base oil exceeds 20% by mass, not only the lubricating oil evaporation loss is large, but also the sulfur compounds, phosphorus compounds, or metals in the composition are discharged together with the lubricating base oil in the exhaust gas. It is not preferable because it may accumulate in the purification device and not only increases the oil consumption but also adversely affects the exhaust gas purification performance.
  • the NO ACK evaporation amount is a measurement of the evaporation amount of the lubricating oil measured according to ASTM D5800.
  • the viscosity index of the lubricating base oil is not particularly limited, but is preferably 80 or more, more preferably 100 or more, and most preferably 100 or more so as to obtain excellent viscosity characteristics from low to high temperatures. Is 1 20 or more.
  • the upper limit of the viscosity index is not particularly limited.Normal paraffin, slack wax, GTL wax, or the like, or about 135 to 180 such as isoparaffinic mineral oil obtained by isomerizing these, or complex ester base oil Approximately 150 to 250 oils such as and HV I-PAO base oils can also be used. If the viscosity index of the lubricating base oil is less than 80, the low-temperature viscosity characteristics deteriorate, which is not preferable.
  • the component (A) in the lubricating oil composition of the present invention is at least one compound selected from the group consisting of phosphorus compounds represented by the following general formula (1) and salts thereof. (1)
  • the number 1 or more hydrocarbon group having a carbon preferably a hydrocarbon group having 1 to 30 carbon atoms, R 2 ⁇ Pi 1 3 are each independently hydrogen or a C 1 -C Represents up to 30 hydrocarbon groups. These hydrocarbon groups may contain nitrogen or Z or oxygen.
  • hydrocarbon group examples include an alkyl group, a cycloalkyl group, an alkyl group, an alkyl-substituted cycloalkyl group, an aryl group, an alkyl-substituted aryl group, and an arylalkyl group.
  • Phenyl, naphthyl, and other aryl groups tolyl, xylyl, ethylphenyl, propylphenyl, butylphenyl, and other C7-C10 alkylaryl groups. May be substituted or substituted at any position.
  • Alkyl groups (these alkyl groups may be linear or branched).
  • the hydrocarbon group is an alkyl group having 1 to 30 carbon atoms or an aryl group having 6 to 24 carbon atoms. And more preferably an alkyl group having 1 to 18 carbon atoms.
  • Examples of the phosphorus compound represented by the general formula (1) include: a hydrocarbon group having 1 or more carbon atoms, a phosphonic acid having both R 2 and R 3 being hydrogen; and a hydrocarbon having 1 or more carbon atoms.
  • a group, R 2 in ⁇ Pi 1 3 on one hydrocarbon group having 1 to 3 0 carbon atoms, phosphonate monoester other person is hydrogen, but Ri 1 or more hydrocarbon groups der carbon atoms
  • R Examples include phosphonic acid diesters in which 2 and R 3 are both hydrocarbon groups having 1 to 30 carbon atoms, and mixtures thereof.
  • these phosphorus compounds include mono-n-butylphosphonic acid, mono-isobutinolephosphonic acid, mono-n-pentynolephosphonic acid, mono-n-hexynolephosphonic acid, and mono-1,3-dimethylbutylphosphonic acid , Mono 4-methyl-1-pentyl phosphonic acid, Mono n-heptyl phosphonic acid, Mono n-octyl phosphonic acid, Mono 2-ethylhexyl phosphonic acid, Monoisodecyl / lephosphonic acid, Mono n-dodecyl phosphonic acid, Monodiisotridecyl phosphonic acid Alkyl or alkynolephosphonic acid such as acid, monooleylphosphonic acid, monostearylphosphonic acid, monon-octadecylphosphonic acid, etc .; n-butynolephosphonic acid mono-n-butynole ester, isoptinole
  • a phosphorus compound wherein R i is a hydrocarbon group having 1 or more carbon atoms and at least one of R 2 and R 3 is hydrogen
  • Metal bases such as metal oxides, metal hydroxides, metal carbonates, and metal chlorides, ammonia, amines having only a hydrocarbon group having 1 to 30 carbon atoms or a hydroxyl group-containing hydrocarbon group in the molecule Salts obtained by reacting a nitrogen compound such as a compound to neutralize a part or all of the remaining acidic hydrogen can be given.
  • Examples of the metal in the metal base include alkali metals such as lithium, sodium, potassium and cesium, alkaline earth metals such as calcium, magnesium, and palladium, zinc, copper, iron, lead, and nickel. And heavy metals such as silver, manganese and molybdenum. Of these, alkaline earth metals such as calcium and magnesium and zinc are preferred, and zinc is particularly preferred.
  • the structure of the metal salt of the phosphorus compound varies depending on the valence of the metal and the number of OH groups of the phosphorus compound. Therefore, the structure is not limited at all.
  • lead lmo 1 and phosphonic acid monoester (one OH group) 2 mo 1 are reacted, it is thought that a compound having the structure represented by the following formula is obtained as the main component, but there are also polymerized molecules. it seems to do.
  • nitrogen compound examples include ammonia, monoamine, diamine, and polyamine. More specifically, methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine, octylamine, noelamine, decylamine, pendecylamine, dodecylamine, tridecylamine, tetradecylamine, pentadecylamine, hexadecylamine, pentadecylamine, hexadecamine Decylamine, octadecylamine, dimethylamine, getylamine, dipropylamine, dibutylamine, dipentylamine, dihexylamine, diheptylamine, dioctylamine, dinonylamine, didecylamine, didecylamine, didodecylamine, ditridecylamine Ditetradecy
  • Alkenylamines methanolamine, ethanolamine, propanolamine, butanolamine, pentanolamine, hexanolamine, heptanolamine, octanol / reamine, nonanolamine, methanolethanolanolamine, methanolpropanolamine, methanolbutanol C1-C30 alkanol groups such as amide, ethanolpropanolamine, ethanolbutanolamine and propanolbutanolamine (these alkanol groups may be linear or branched)
  • aliphatic amines having an alkyl or alkenyl group having 10 to 20 carbon atoms such as decylamine, dodecylamine, tridecylamine, heptadecylamine, octadecylamine, oleylamine, and stearylamine (these are directly It may be chain or branched.) Is a preferred example.
  • these components (A) can be arbitrarily compounded.
  • the wear resistance when used in combination with the component (B), the wear resistance can be synergistically improved, and further lower phosphorus and lower ash can be achieved.
  • the content of the component (A) in the lubricating oil composition for an internal combustion engine of the present invention is particularly limited.
  • the lower limit is usually based on the total amount of the composition, in terms of phosphorus element,
  • the upper limit is not particularly limited. Although it may also be provided, it is usually 0.2% by mass, preferably 0.1% by mass, more preferably 0.08% by mass, particularly preferably 0% by mass in terms of phosphorus element, based on the total amount of the composition. .05% by mass.
  • the component (B) in the present invention is zinc dithiophosphate having a secondary alkyl group.
  • R 4 , R 5 , R 6 and R 7 each independently represent a secondary alkyl group having 3 to 24 carbon atoms.
  • the secondary alkyl group refers to a group represented by the following general formula (3).
  • 18 and 19 each independently have 1 to 22 carbon atoms, preferably 1 to 8 carbon atoms, and the total carbon number of R 8 and R 9 is 2 to 23 A linear or branched alkyl group, preferably 2-9.
  • R 8 and R 19 are each independently a linear or branched methyl group, ethyl group, propyl group, butyl group, benzyl group, hexyl group, heptyl group, and octyl group.
  • Nonyl group nonyl group, decyl group, resin Examples thereof include a sil group, a dodecyl group, a tridecyl group, a tetradecyl group, a pentadecyl group, and a hexadecyl group.
  • the method for producing the zinc secondary alkyldithiophosphate is not particularly limited, and any conventional method can be employed.
  • an alcohol or phenol having a secondary monoalkyl group corresponding to R 4 , R 5 , R 6 and R 7 is reacted with diphosphorus pentasulfide to produce dithiophosphoric acid, which is neutralized with zinc oxide or the like. It can be synthesized by letting it go. Thereby, zinc dithiophosphate having a secondary alkyl group can be obtained.
  • zinc secondary (sec) alkyldithiophosphate are zinc mono- or di-sec-butyldithiophosphate, zinc mono- or di-sec-pentyldithiophosphate, mono- or di-4-methyl-2-pentyldithiophosphate.
  • the content of the component (B) in the lubricating oil composition for an internal combustion engine of the present invention is not particularly limited, but its lower limit is usually 0.001 based on the total amount of the composition and in terms of phosphorus element.
  • the mass is 0 » preferably 0.01 mass%, more preferably 0.02 mass%, and the upper limit is not particularly limited, and a high concentration lubricating oil additive composition may be used.
  • a force based on the total amount of the composition which can provide, in terms of phosphorus amount is usually 0.1 mass 0/0, preferably from 0.08% by mass, more preferably 0.05 mass%, particularly preferably 0.035 % By mass.
  • the content of the component (B) By setting the content of the component (B) to be equal to or more than the above lower limit, excellent extreme pressure properties and antiwear properties can be obtained.
  • the amount when the amount is less than the above upper limit, it is possible to realize a low phosphorous content of the lubricating oil. It is possible to obtain an extremely low lubricating oil composition for a low phosphorus type internal combustion engine.
  • the content ratio of the component (A) to the component (B) in the present invention is not particularly limited, but is preferably 10:90 to 90:10 in terms of the mass ratio in terms of the amount of phosphorus element.
  • the ratio is more preferably 20:80 to 80:20, even more preferably 30:70 to 70:30, and particularly preferably 35:65 to 65:35.
  • the wear resistance can be synergistically improved.
  • the total content of the component (A) and the component (B) in the present invention is not particularly limited, but the lower limit is usually 0.001 in terms of phosphorus element based on the total amount of the composition.
  • the mass 0/0 preferably 0.0 1% by weight, more preferably from 0.02% by mass
  • the upper limit is not particularly limited, a high concentration of the lubricating oil additive composition
  • it is usually 0.2% by mass, preferably 0.1% by mass, more preferably 0.08% by mass, and further preferably, in terms of phosphorus element, based on the total amount of the composition.
  • 0.06 mass% particularly preferably 0.05 mass%.
  • the content of the component (A) to the component (B) at or above the lower limit, excellent extreme pressure properties and wear resistance can be obtained. Further, when the amount is not more than the above upper limit, the phosphorus content of the lubricating oil can be reduced. In particular, since a synergistic effect of the component (A) and the component (B) can be expected, further reduction of the phosphorus can be realized. In particular, by setting the total content of the components (A) and (B) to 0.08% by mass or less, and even 0.05% by mass or less, a low-phosphorous type that has extremely little effect on exhaust gas purification devices and the like. The lubricating oil composition for an internal combustion engine can be obtained.
  • the lubricating oil composition of the present invention preferably contains (C) a chain terminator.
  • Chain terminators are generally distinguished from peroxide decomposers such as sulfur-containing organometallic compounds or organosulfur compounds (eg, zinc dithiophosphate, molybdenum dithiophosphate, olefin sulfide, sulfide, etc.).
  • the function of stopping the chain of oxidative deterioration such as capturing and stabilizing the radicals generated during the oxidative deterioration process of the lubricating oil, either becoming stable radicals themselves or further capturing and stabilizing the radicals.
  • the chain terminator include a phenol-based antioxidant, an amine-based antioxidant, and the like, but are not limited to compounds having the same action mechanism.
  • phenolic antioxidants examples include 4,4,1-methylenebis (2,6-di-tert-butylphenol) and 4,4′-bis (2,6-ditert-butyl-butenophenol) , 4,4'-bis (2-methynole-6-tert-butynolepheno), 2,2'-methylenebis (4-ethyl-6-tert-ptinolephenone), 2,2'-methylenebis (4— Methynoreh 6-tert-butyl phenol), 4, 4,1-butylidenebis (3-methyl-6-tert-butylphenol), 4,4'-isopropylidenebis (2,6-di-tert-butylphenol), 2,2, -methylenebis (4-methyl-6-noyl) Phenol), 2,2,1-isobutylidenebis (4,6-dimethylphenol), 2,2, -methylenebis (4-methynole 6-hexylhexylphenol), 2,6-
  • amine-based antioxidants examples include phenyl-naphthylamine, alkylphenyla-naphthylamine, dialkyldiphenylamine, and phenothiazine. These may be used as a mixture of two or more.
  • an antioxidant composed of a phenolic antioxidant and a Z or amine antioxidant is particularly preferable.
  • the content of the component (c) is usually preferably 5.0 % by mass / 0 or less, more preferably 3.0% by mass, based on the total amount of the lubricating oil composition. /. Less than And more preferably 2.5% by mass or less. If the content is more than 5.0% by mass, it is not preferable because sufficient base number maintenance property corresponding to the compounding amount cannot be obtained. On the other hand, its content is preferably at least 0.1% by mass, more preferably at least 1% by mass, based on the total amount of the lubricating oil composition in order to further enhance the base number retention.
  • the lubricating oil composition of the present invention preferably contains (D) an ashless dispersant and Z or (E) a metal-based detergent.
  • any ashless dispersant used in lubricating oils can be used.
  • a linear or branched alkyl or alkenyl group having 40 to 400 carbon atoms can be used.
  • the carbon number of this alkyl group or alkenyl group is 40 to 400, preferably 60 to 350.
  • the alkyl group or alkenyl group may be linear or branched, but is preferably a group selected from oligomers of olefins such as propylene, 1-butene and isobutylene, and co-oligomers of ethylene and propylene. Derived branched alkyl groups and branched alkenyl groups are exemplified.
  • component (D) include, for example, the following compounds. One or more compounds selected from these can be used.
  • (D-1) succinic imid having at least one alkyl or alkenyl group having 40 to 400 carbon atoms in the molecule, or a derivative thereof
  • (D-2) Benzylamine having at least one alkyl or alkenyl group having 40 to 400 carbon atoms in the molecule, or a derivative thereof
  • (D-3) a polyamine having at least one alkyl or alkenyl group having 40 to 400 carbon atoms in the molecule, or a derivative thereof
  • R 2 ° represents an alkyl group or an alkenyl group having 40 to 400 carbon atoms, preferably 60 to 350, and h represents an integer of 1 to 5, preferably 2 to 4. Is shown.
  • R 2 1 ⁇ Pi R 2 2 are each independently C 4 0-4 0 0, preferably an 6 0-3 5 0 alkyl or alkenyl group, is Poributeyuru group Is preferred.
  • i represents an integer of 0 to 4, preferably 1 to 3.
  • succinic acid imid is a so-called mono-type succinic acid imid represented by the formula (4) in which succinic anhydride is added to one end of a polyamine, and a compound in which succinic anhydride is added to both ends of a polyamine.
  • Power containing so-called bis-type succinic acid imid represented by (5) The composition of the present invention may contain any of them or a mixture thereof.
  • the method for producing these succinic acid imides is not particularly limited.
  • a compound having an alkyl group or an alkyl group having 40 to 400 carbon atoms is mixed with maleic anhydride at 100 to 200 ° C.
  • a polyamine include dimethylene triamine, triethylene tetramine, tetraethylene pentamine, and pentaethylene hexamine.
  • R 23 represents an alkyl group or an alkenyl group having 40 to 400 carbon atoms, preferably 60 to 350 carbon atoms, and j represents an integer of 1 to 5, preferably 2 to 4.
  • the method for producing this benzylamine is not particularly limited.
  • a polyolefin such as a propylene oligomer, a polybutene, and an ethylene-olefin copolymer is reacted with a phenol to form an alkylphenol, which is then added to formaldehyde.
  • a polyamine such as diethylenetriamine, triethylenetetramine, tetraethylenepentamine, and pentaethylenehexamine by reacting by Mannich reaction.
  • examples of the polyamine (D-3) include compounds represented by the following general formula (7).
  • R 24 represents an alkyl group or an alkenyl group having 40 to 400 carbon atoms, preferably 60 to 350 carbon atoms, and k represents an integer of 1 to 5, preferably 2 to 4.
  • the method for producing this polyamine is not limited at all.
  • polyolefin such as propylene oligomer, polybutene, and ethylene monoolefin copolymer
  • ammonia ethylenediamine, diethylenetol, etc. It can be obtained by reacting a polyamine such as liamine, triethylenetetramine, tetraethylenepentamine, and pentaethylenehexamine.
  • a polyamine such as liamine, triethylenetetramine, tetraethylenepentamine, and pentaethylenehexamine.
  • the derivatives of the nitrogen-containing compound mentioned as an example of the component (D) specifically, for example, the above-mentioned nitrogen-containing compound may be a monocarboxylic acid having 1 to 30 carbon atoms (such as a fatty acid).
  • Polycarboxylic acids having 2 to 30 carbon atoms such as acids, trimellitic acid and pyromellitic acid or anhydrides or ester compounds thereof; alkylene oxides having 2 to 6 carbon atoms; hydroxy (poly) oxyalkylene carbonate Etc.
  • the boric acid-modified compound of alkenyl succinic acid imid has excellent heat resistance and antioxidant properties, and is effective in the lubid
  • the component (D) When the component (D) is contained in the lubricating oil composition of the present invention, its content is usually 0.01 to 20% by mass, preferably 0.1 to 1% by mass, based on the total amount of the lubricating oil composition. 0% by mass. When the content of the component (D) is less than 0.01% by mass, the effect on high-temperature cleanability is small. On the other hand, when the content exceeds 20% by mass, the low-temperature fluidity of the lubricating oil composition is significantly reduced. It is not preferable because it worsens.
  • metal-based detergent known metal-based detergents used for lubricating oils can be used.
  • T as an alkali metal or earth metal sulfonate is used to sulfonate an alkyl aromatic compound having a molecular weight of 100 to 150, preferably 200 to 700.
  • Specific examples of the alkyl aromatic sulfonic acid include so-called petroleum Examples include sulfonic acid and synthetic sulfonic acid.
  • Petroleum sulfonic acid is generally a sulfonated alkyl aromatic compound in the lubricating oil fraction of mineral oil. So-called mahoganic acid, which is a by-product of white oil production. Are used.
  • the synthetic sulfonic acid include an alkylbenzene having a linear or branched alkyl group, which is obtained as a by-product from an alkylbenzene production plant used as a raw material of a detergent or obtained by alkylating polyolefin to benzene. Is used as a raw material, and a sulfonated product thereof or a sulfonated product of dinonylnaphthalene is used.
  • the sulfonating agent used for sulfonating these alkyl aromatic compounds is not particularly limited, but fuming sulfuric acid or sulfuric acid is usually used.
  • alkali metal or alkaline earth metal phenate more specifically, an alkyl phthalate having at least one linear or branched alkyl group having 4 to 30 carbon atoms, preferably 6 to 18 carbon atoms.
  • Phenol an alkylphenol sulfide obtained by reacting this alkylphenol with elemental sulfur, or an alkali metal salt or an alkali metal salt of a Mannich reaction product of an alkylphenol obtained by reacting this alkylphenol with formaldehyde.
  • Earth metal salts particularly magnesium salts and potassium salts, are preferably used.
  • the alkali metal or alkaline earth metal salicylate includes at least one straight-chain or branched alkyl group having 1 to 30 carbon atoms, preferably 10 to 26 carbon atoms.
  • Alkali or alkaline earth metal salts of alkylsalicylic acid e.g., phenol or talesol, etc., which are obtained by alkoxylation of olefins having 10 to 26 carbon atoms
  • Alkali metal or alkaline earth metal sulfonate, alkali metal or alkaline earth metal phenate, and alkali metal or alkaline earth metal salicylate include anolequinole aromatic sulfonic acid, alkyl phenol, alkyl phenol sulfide, alkyl Mannich reaction product of phenol, alkyl salicylic acid, etc. is directly reacted with metal bases such as oxides or hydroxides of alkali metals or alkaline earth metals, or once alkalis such as sodium salts and potassium salts.
  • neutral salts obtained by substituting an alkaline earth metal salt with a metal salt
  • these neutral salts normal salts
  • excess alkali metal or alkaline earth metal salts Al-li metal or Al-earth metal base (Al-li metal or Al-earth metal
  • Al-li metal or Al-earth metal The hydroxide or oxide) or basic salts obtained by heating in the presence of water
  • An overbased compound obtained by reacting a neutral salt (normal salt) with a base such as an alkali metal or alkaline earth metal hydroxide in the presence of carbon dioxide and boric acid or borate. Salts (ultrabasic salts) are also included.
  • Metal-based detergents are usually commercially available diluted with a light lubricating base oil or the like, and are available. Generally, the metal content is 1.0 to 20 mass%. %, preferably 2.0 to 1 to use of 6 mass 0/0 it is desirable.
  • the total base number of the component (E) is preferably from 0 to 50 OmgKOH / g, more preferably from 20 to 45 OmgKOHZg.
  • the component (E) alkali metal or alkaline earth metal sulfonate, phenate, salicylate, etc. can be used alone or in combination of two or more kinds. Is preferably used as an essential component.
  • the total base number means the total base number measured by the perchloric acid method according to JIS K2501, “Petroleum products and lubricating oil-neutralization value test method”, paragraph 7.
  • the component (E) of the present invention is not particularly limited in its metal ratio, and it is usually 20 or less, preferably 1-15.
  • a metal-based detergent in that the antiwear property can be enhanced. Therefore, by appropriately selecting the type and metal ratio of these metal-based detergents and using them alone or in combination, it is possible to obtain desired base number maintenance properties and antiwear properties.
  • the metal ratio is represented by the valence of the metal element in the metal-based detergent X the content of the metal element (mo 1%) / the content of the soap group (mo 1%).
  • the soap group means a sulfonic acid group, a salicylic acid group and the like.
  • the compounding amount of the component (E) is not particularly limited, but usually, the upper limit is preferably 1% by mass in terms of a metal element, more preferably 0.5, based on the total amount of the composition. % By mass, more preferably 0.2% by mass, and can be appropriately selected according to the requirement of the sulfated ash content of the composition.
  • the lower limit is usually 0.01% by mass, Preferably it is 0.02% by mass, particularly preferably 0.05% by mass.
  • any additive generally used in lubricating oils can be added according to the purpose.
  • additives include, for example, anti-wear agents other than component (A) and component (B), friction modifiers, viscosity index improvers, corrosion inhibitors, antioxidants, demulsifiers, metal deactivators And additives such as an antifoaming agent and a coloring agent.
  • Examples of the antiwear agent other than the component (A) and the component (B) include zinc dithiophosphate other than the component (B) (eg, zinc dithiophosphate having a primary alkyl group or aryl group), and zinc dithiophosphate other than the component (B).
  • zinc dithiophosphate other than the component (B) eg, zinc dithiophosphate having a primary alkyl group or aryl group
  • zinc dithiophosphate other than the component (B) examples include zinc dithiophosphate other than the component (B) (eg, zinc dithiophosphate having a primary alkyl group or aryl group), and zinc dithiophosphate other than the component (B).
  • a sulfur-containing compound that is, these anti-wear agents are used.
  • the content of the sulfur-containing compound used should be limited, for example, 0.1% by mass or less, preferably 0.05% by mass or less in terms of sulfur element. It is particularly preferred not to do so.
  • friction modifier examples include molybdenum dithiol molybdate, molybdenum dithiophosphate, a molybdenum monoamine complex, a molybdenum-imido succinic acid complex, molybdenum disulfide, and an alkyl or alkenyl group having 6 to 30 carbon atoms.
  • a so-called non-dispersion type viscosity index improver such as a polymer or copolymer of one or more monomers selected from various methacrylates or a hydrogenated product thereof is used.
  • various methacrylic containing nitrogen compounds A so-called dispersion type viscosity index improver obtained by copolymerizing an acid ester, a non-dispersion type or dispersion type ethylene-a-olefin copolymer (Examples of a-olefin include propylene, 1-butene and 1-pentene.) Or hydrides thereof, polyisobutylene or hydrogenated products thereof, hydrides of styrene-one-gen copolymer, styrene-mono-maleic anhydride copolymer, polyalkylstyrene and the like.
  • the molecular weight of these viscosity index improvers must be selected in consideration of shear stability.
  • the number average molecular weight of the viscosity index improver is usually 5, 000 to: 1, 0000, 0000, preferably 1 in the case of, for example, a dispersion type and a non-dispersion type polymethacrylate.
  • the thing of 0,000 to 900,000 is polyisobutylene or a hydride thereof, it is usually 800 to 5,000, preferably 1,000 to 4,0,0.
  • the ethylene is an ethylene-a-olefin copolymer or a hydride thereof, it is usually 800 to 500,000, preferably 3,000 to 200,000. Is used.
  • corrosion inhibitor examples include benzotriazole-based, tolyltriazole-based, thiadiazole-based, and imidazole-based compounds.
  • antioxidants examples include petroleum sulfonate, alkylbenzene sulfonate, dinonylnaphthalene sulfonate, alkenyl succinate, and polyhydric alcohol ester.
  • demulsifier examples include polyalkylene glycol-based nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene annalequinolephenyl ether, and polyoxyethylene alkynolenaphthyl ether. .
  • metal deactivator examples include, for example, imidazoline, pyrimidine derivative, alkylthiaziazole, mercaptobenzothiazole, benzotriazole or a derivative thereof, 1,3,4-thiadiazole polysulfide, 1,3,4-thiadiazolyl12 , 5-bisdialkyldithiocarbamate, 2_ (alkyldithio) benzoimidazole, and] 3- (o-potoxybenzylthio) propionnitrile.
  • the antifoaming agent examples include silicone, fluorosilicole, and fluoroalkyl ether.
  • the content is 0.1 to 20% by mass in the viscosity index improver based on the total amount of the lubricating oil composition, a friction modifier, 0.005 to 5% by mass for corrosion inhibitors, antioxidants, and demulsifiers, 0.05 to 1% by mass for metal deactivators, and 0.0005 to 1 for defoamers. Usually selected in the range of mass%.
  • the lubricating oil composition of the present invention can synergistically improve extreme pressure and abrasion resistance by using the component (A) and the component (B) together as described above, It is capable of exhibiting value maintenance performance. Therefore, a low phosphorus lubricating oil composition with a phosphorus content of 0.08% by mass or less, or further reduced to 0.05% by mass or less, as specified in the next ILSACGF-4 gasoline engine oil standard. It is also very useful as a low-phosphorus, low-sulfur lubricating oil composition in which the sulfur content is reduced to 0.3% by mass or less, preferably 0.2% by mass or less, particularly preferably 0.1% by mass or less. It is.
  • the lubricating oil composition of the present invention is excellent in the effect of preventing abrasion, it is preferably used as a lubricating oil for internal combustion engines such as gasoline engines, motorcycle engines, diesel engines, and gas engines for motorcycles, automobiles, power generation and ships.
  • internal combustion engines such as gasoline engines, motorcycle engines, diesel engines, and gas engines for motorcycles, automobiles, power generation and ships.
  • exhaust gas purifying catalysts selected from oxidation catalysts, three-way catalysts, NOX storage reduction catalysts and / or exhaust gas aftertreatment devices such as DPF, especially oxidation catalysts and DPF or NOX storage It is suitable for an internal combustion engine equipped with an exhaust gas aftertreatment device combining a reduction catalyst and DPF.
  • low-sulfur fuels such as gasoline with a sulfur content of 50 mass ppm or less, more preferably 30 mass ppm or less, particularly preferably 10 mass ppm or less, or gas oil or kerosene, or a sulfur content of 1 mass ppm or less
  • fuels LPG, natural gas, hydrogen-free dimethyl ether, alcohol, GTL (gas to liquid) fuel, etc.
  • gasoline engines or gas engines It can be preferably used.
  • lubricating oils of the present invention that require the above-mentioned extreme pressure performance or wear prevention performance, for example, lubricating oils for driving systems such as automatic or manual transmissions, gear oils, darries, wet brake oils It can also be suitably used as a lubricating oil such as a hydraulic oil, a turbine oil, a compressor oil, a bearing oil, and a refrigerating machine oil.
  • the low-sulfur, low-phosphorus engine system of the present invention comprises a lubricating oil composition for an internal combustion engine.
  • a lubricating oil composition containing the above components (A) and (B) in a lubricating base oil, having a sulfur content of 0.3% by mass or less and a phosphorus content of 0.08% by mass or less.
  • the fuel used is a fuel with a sulfur content of 50 mass ppm or less. While having low sulfur and low phosphorus, the anti-wear property is improved, and oxidation catalyst, three-way catalyst, NO x absorption reduction The effect on exhaust gas purifying catalysts selected from catalysts and / or exhaust gas aftertreatment devices such as DPF can be reduced.
  • the lubricating oil composition for an internal combustion engine of the present invention is a lubricating oil composition having excellent extreme pressure properties and antiwear properties. Therefore, the present invention can be applied to the various lubricating oils described above where these performances are required. In addition, high-temperature detergency, oxidation stability, and the like can be further improved by optimizing the type and content of the metal-based detergent and ashless dispersant.
  • low-sulfur, low-phosphorus lubricating oil composition having a sulfur content of 0.3% by mass or less and a phosphorus content of 0.08% by mass or less, Can be set to a desired level (for example, 0.01 to 1.2% by mass, preferably 0.8% by mass or less, more preferably 0.6% by mass or less).
  • Purification equipment for example, exhaust gas catalysts such as three-way catalysts, oxidation catalysts, NOx storage reduction catalysts, etc., and lubricating oils for internal combustion engines, because they do not deteriorate the purification performance of Z or DPF (diesel particulate filter)
  • the present invention provides a low-sulfur, low-phosphorus lubricating oil composition for lubricating an internal combustion engine and using a low-sulfur fuel to improve the performance of an exhaust gas purifying apparatus.
  • Maintain low sulfur, low phosphorus engine It is useful as a stem (for example, low-sulfur gas oil with a sulfur content of 50 mass ppm or less; power-generating engine systems using sulfur-free gasoline, LP gas or natural gas, etc. as fuel, engine systems for automobiles, etc.). is there.
  • a lubricating oil composition of the present invention having the composition shown in Table 1 (Example 1) and a lubricating oil composition for comparison (Comparative Examples 1 to 3) were prepared.
  • the obtained composition was subjected to the following performance evaluation tests (1) and (2), and the obtained results are shown in Table 1.
  • the composition (Example 1) with / 0 was compared with the composition (Comparative Examples 1 and 3) in which the component (B) or the component (A) was not used and the phosphorus content was 0.05% by mass.
  • Excellent anti-wear and extreme pressure properties Especially in the Falex test, it can be seen that the seizure load is synergistically improved.
  • a remarkable seizure load is exhibited as compared with the case of using zinc dithiophosphate having a primary monoalkyl group instead of the component (A) in the composition of Example 1 (Comparative Example 2). It has been confirmed that the base number retention of the composition of Example 1 is superior to that of a conventional composition containing about 0.1% by mass of zinc dithiophosphate in terms of phosphorus element.
  • Additives including viscosity index improver (PMA OCP), defoamer, etc.

Abstract

A lubricant composition for internal combustion engines, especially a low phosphorus, low sulfur lubricant composition for internal combustion engines is disclosed which is excellent in wear resistance and extreme-pressure characteristics. The lubricant composition for internal combustion engines contains, in the lubricant base oil, (A) at least one substance selected from specific phosphonates and salts thereof and (B) a zinc dithiophosphate having a secondary alkyl group.

Description

内燃機関用潤滑油組成物  Lubricating oil composition for internal combustion engines
[技術分野] [Technical field]
本発明は内燃機関用潤滑油組成物に関し、 詳しくは耐摩耗性に優れる低リン、 低硫黄型の内燃機関用潤滑油組成物に関する。 明  The present invention relates to a lubricating oil composition for an internal combustion engine, and more particularly, to a low phosphorus, low sulfur type lubricating oil composition for an internal combustion engine having excellent wear resistance. Light
[背景技術]  [Background technology]
内燃機関や自動変速機などには、 その作用を円滑にするために潤滑油が用いら れ、 特に内燃機関用潤滑油 (エンジン油) は内燃機関の高性能化、 高出力化、 運 転条件の苛酷化などに伴い、 高度な性能が要求書され、 さらに、 近年の環境問題の 観点から、潤滑油の更油間隔を延ばすロングドレイン性の向上が求められている。 したがって、従来のエンジン油にはこうした要求性能を満たすため、摩耗防止剤、 金属系清浄剤、 無灰分散剤、 酸化防止剤などの種々の添加剤を配合し、 その性能 向上を図っている。  Lubricating oil is used in internal combustion engines and automatic transmissions to facilitate their operation. In particular, lubricating oil (engine oil) for internal combustion engines is used to improve the performance, output, and operating conditions of internal combustion engines. Due to the severeness of the oil, high performance is required, and from the viewpoint of recent environmental problems, improvement of long drainability to extend the oil renewal interval is required. Therefore, in order to satisfy such required performance, various additives such as antiwear agents, metal detergents, ashless dispersants, and antioxidants are blended in conventional engine oils to improve their performance.
従来、 潤滑油分野、 特に内燃機関用潤滑油分野においては、 摩耗防止剤かつ酸 化防止剤であるジアルキルジチォリン酸亜鉛 ( Z D T P ) がほぼ必須の添加剤と して用いられてきたが、 近年の環境問題に対応して内燃機関に装着されている三 元触媒、 酸化触媒、 N O X吸蔵還元触媒等の排ガス触媒や D P F (ディーゼルパ ティキュレートフィルタ) への影響を緩和する必要に迫られ、 さらなる潤滑油の 低硫黄化、 低リン化及び低灰化が強く要望され始めている。 特にガソリンェンジ ン油に関しては、 次期 I L S A C G F— 4規格において排ガス触媒適合性のた めにリン含有量 0 . 0 8質量%以下とする要求やさらなる低リン化 (例えば、 現 在検討が進められている I L S A C G F— 5規格(案): リン含有量 0 . 0 5質 量%以下) の要求を満たすことが必要となってきた。  Conventionally, in the field of lubricating oils, especially in the field of lubricating oils for internal combustion engines, zinc dialkyldithiophosphate (ZDTP), an anti-wear and anti-oxidant, has been used as an almost essential additive. In response to recent environmental issues, the need to mitigate the effects on exhaust gas catalysts and DPFs (Diesel Particulate Filters), such as three-way catalysts, oxidation catalysts, and NOX storage reduction catalysts, installed in internal combustion engines, There is a strong demand for further reduction of sulfur, phosphorus and ash of lubricating oil. In particular, for gasoline engine oil, the next ILSACGF-4 standard calls for lowering the phosphorus content to 0.08% by mass or less for compatibility with exhaust gas catalysts, and further reducing phosphorus (for example, studies are ongoing. ILSACGF-5 standard (draft): Phosphorus content 0.05% by mass or less).
ジチオリン酸亜鉛を低減し、 あるいは使用しない従来の低リン油あるいは無リ ン油は、例えば下記特許文献 1〜 1 0に開示されており、また、低灰油としては、 例えば下記特許文献 1 1〜1 4に開示されている。 (特許文献 1 ) 特開昭 62一 2536 9 1号公報 Conventional low phosphorus oils or phosphorus-free oils in which zinc dithiophosphate is reduced or not used are disclosed in, for example, Patent Documents 1 to 10 below. ~ 14. (Patent Document 1) JP-A-62-153691
(特許文献 2) 特表平 1一 5 0 0 9 1 2号公報  (Patent Document 2) Japanese Patent Application Publication No. Hei 11-50910
(特許文献 3) 特開平 6— 4 1 5 68号公報  (Patent Document 3) Japanese Patent Application Laid-Open No. 6-4-1568
(特許文献 4) 特開昭 63- 3 0 4095号公報  (Patent Document 4) JP-A-63-304095
(特許文献 5) 特開昭 6 3— 3 0 4096号公報  (Patent Document 5) JP-A-63-3-4096
(特許文献 6) 特開昭 52- 7 0 4号公報  (Patent Document 6) JP-A-52-704
(特許文献 7 ) 特開昭 62— 2 4 3692号公報  (Patent Document 7) Japanese Patent Application Laid-Open No. 62-243692
(特許文献 8 ) 特表昭 62— 5 0 1 9 1 7号公報  (Patent Document 8) JP-T-62-5011917
(特許文献 9) 特表昭 62— 5 0 1 572号公報  (Patent Document 9) JP-T-62-5011572
(特許文献 10) 特開 200 0一 63862号公報  (Patent Document 10) Japanese Patent Application Laid-Open No. 2000-1 63862
(特許文献 1 1 ) 特開平 8— 4 8 989号公報  (Patent Document 11) Japanese Patent Application Laid-Open No. H8-488989
(特許文献 1 2) 特開平 8— 2 5 3782号公報  (Patent Document 1 2) Japanese Patent Application Laid-Open No. H8-2 53782
(特許文献 1 3) 特開平 9一 1 1 1 275号公報  (Patent Document 13) JP-A-9-111275
(特許文献 14) 特開 200 0 ― 256690号公報 しかしながら、 これら従来の低リン油あるいは無リン油では、 ジチォリン酸亜 鉛の代わりに硫黄含有化合物を配合することでその摩耗防止性能を維持すること を特徴とするものであり、 組成物の硫黄含有量を増加させてしまうことから、 排 ガス後処理装置への悪影響、 すなわち、 酸化触媒、 三元触媒、, NOx吸収還元触 媒等の排ガス浄化触媒、 DP F等あるいは前記排ガス浄化触媒と DP Fとを組合 せたシステム、 特に酸化触媒と DPFあるいは NOx吸蔵還元触媒と D P Fを組 合せた排ガス処理システムなど、 硫黄による触媒被毒の問題及びノ又は D P Fの 目詰まりの問題は依然解消されていないことに加え、 潤滑油の酸化安定性、 塩基 価維持性能、 清浄性等を著しく悪化させることになる。  (Patent Document 14) JP-A-2000-256690 However, in these conventional low-phosphorus oils or non-phosphorus-free oils, the wear-preventing performance is maintained by blending a sulfur-containing compound instead of zinc dithiophosphate. It increases the sulfur content of the composition, which has an adverse effect on exhaust gas aftertreatment equipment, ie, purification of exhaust gas from oxidation catalysts, three-way catalysts, NOx absorption reduction catalysts, etc. The problem of catalyst poisoning due to sulfur, such as catalysts, DPFs, or a system combining the above exhaust gas purifying catalyst and DPF, especially an exhaust gas treatment system combining an oxidation catalyst and DPF or a NOx storage reduction catalyst and DPF. Or, the problem of clogging of DPF has not been solved yet, and the oxidation stability, base number maintenance performance, cleanability, etc. of the lubricating oil will be significantly deteriorated.
従って、 潤滑油の低リン化、 低硫黄化あるいはさらに低灰化を同時に実現する ことは極めて困難であり、 その解決が要望されていた。  Therefore, it is extremely difficult to simultaneously reduce the phosphorus content, the sulfur content, and the ash content of lubricating oil, and there has been a demand for a solution.
本発明は、 以上のような事情に鑑み、 ジチォリン酸亜鉛を低減しても耐摩耗性 に極めて優れた内燃機関用潤滑油組成物を提供することであり、 特に低リン低硫 黄型の内燃機関用潤滑油を提供することを目的とする。 [発明の開示] The present invention has been made in view of the above circumstances, and provides a lubricating oil composition for an internal combustion engine having extremely excellent wear resistance even when zinc dithiophosphate is reduced. It is intended to provide an engine lubricating oil. [Disclosure of the Invention]
本発明者らは、 上記課題を解決するために鋭意検討した結果、 特定のリン化合 物と特定のジチォリン酸亜鉛とを併用することで、 それぞれを単独で使用した場 合よりも相乗的に耐摩耗性を向上させ、 内燃機関用潤滑油の低リン低硫黄化が実 現できることを見出し、 本発明を完成するに至った。  The present inventors have conducted intensive studies in order to solve the above-mentioned problems, and as a result, by using a specific phosphorus compound and a specific zinc dithiophosphate together, they are more synergistically resistant than when each is used alone. The present inventors have found that it is possible to improve the wear properties and to achieve low phosphorus and low sulfur in lubricating oil for internal combustion engines, and have completed the present invention.
すなわち、 本発明は、 潤滑油基油に、 (A) —般式 (1 ) で表されるリン化合物 およびそれらの塩からなる群より選ばれる少なくとも 1種及ぴ (B ) セカンダリ 一アルキル基を有するジチォリン酸亜鉛を含有することを特徴とする内燃機関用 潤滑油組成物にある。  That is, the present invention provides a lubricating base oil comprising at least one compound selected from the group consisting of (A) a phosphorus compound represented by the general formula (1) and a salt thereof, and (B) a secondary monoalkyl group. A lubricating oil composition for an internal combustion engine, characterized in that the lubricating oil composition contains zinc dithiophosphate.
( 1 )(1)
Figure imgf000004_0001
Figure imgf000004_0001
(一般式 (1 ) において は炭化水素基 (窒素および Zまたは酸素を含有して もよい)、 2ぉょび1 3は、 それぞれ個別に水素または炭素数 1〜 3 0の炭化水 素基 (窒素および Zまたは酸素を含有してもよい) を示す。) (In the general formula (1) may contain a hydrocarbon group (the nitrogen and Z or oxygen), 2 Oyobi 1 3 are each independently hydrogen or carbon atoms from 1 to 3 0 of hydrocarbon group ( Nitrogen and may contain Z or oxygen).)
また、 本発明は、 潤滑油基油に前記 (A) 成分から選ばれる少なくとも 1種及 びセカンダリージチォリン酸亜鉛を含有し、 組成物全量基準で、 組成物の硫黄含 有量が 0 . 3質量%以下で、 かつリン含有量が 0 . 0 8質量%以下の潤滑油組成 物により硫黄分 5 0質量 p p m以下の燃料を使用する内燃機関を潤滑することを 特徴とする低硫黄、 低リンエンジンシステムにある。 以下、 本発明について詳述する。  Further, in the present invention, the lubricating base oil contains at least one kind selected from the above-mentioned component (A) and zinc zinc dithiophosphate, and the sulfur content of the composition is 0.1% based on the total amount of the composition. Low-sulfur, low-sulfur lubricating an internal combustion engine using a fuel having a sulfur content of 50 mass ppm or less with a lubricating oil composition of 3 mass% or less and a phosphorus content of 0.08 mass% or less. In the phosphorus engine system. Hereinafter, the present invention will be described in detail.
本発明の潤滑油組成物における潤滑油基油は、 特に制限はなく、 通常の潤滑油 に使用される鉱油系基油及び/又は合成系基油が使用できる。  The lubricating base oil in the lubricating oil composition of the present invention is not particularly limited, and a mineral base oil and / or a synthetic base oil used for ordinary lubricating oils can be used.
鉱油系基油としては、 具体的には、 原油を常圧蒸留して得られる常圧残油を減 圧蒸留して得られた潤滑油留分を、 溶剤脱れき、 溶剤抽出、 水素化分解、 溶剤脱 ろう、 水素化精製等の処理を 1つ以上行って精製したもの、 あるいはワックス異 性化鉱油、 フィッシャートロプシュプロセス等により製造される G T L WA X (ガストウリキッドワックス) を異性化する手法で製造される潤滑油基油等が例 示できる。 As a mineral base oil, specifically, lubricating oil fractions obtained by depressurizing distillation of atmospheric residual oil obtained by atmospheric distillation of crude oil are subjected to solvent removal, solvent extraction, and hydrocracking. , Purified by one or more treatments such as solvent dewaxing, hydrorefining, etc. Examples include mineralized mineral oils, lubricating base oils produced by a method of isomerizing GTL WAX (gas to liquid wax) produced by the Fischer-Tropsch process, and the like.
鉱油系基油の%〇八は、 特に制限はないが、 好ましくは 5以下であり、 より好 ましくは 3以下、 さらに好ましくは 2以下である。 また、 %C Aは 0であっても 良いが、 添加剤の溶解性の点で 0 . 4以上であることが好ましく、 1以上である ことがより好ましい。 The percentage of mineral base oil is not particularly limited, but is preferably 5 or less, more preferably 3 or less, and further preferably 2 or less. Moreover,% C A may be 0, but it is preferable that in view of the solubility of additives is 0. 4 or more, and more preferably 1 or more.
なお、 上記%〇八とは、 A S T M D 3 2 3 8 _ 8 5に規定される方法によ り求められる、 芳香族炭素数の全炭素数に対する百分率を示す。  In addition, the above-mentioned% 〇8 indicates the percentage of the number of aromatic carbons to the total number of carbons obtained by the method specified in ASTM D3238_85.
また、 鉱油系基油中の硫黄分は、 特に制限はないが、 0 . 0 5質量%以下であ ることが好ましく、 0 . 0 1質量%以下であることがさらに好ましく、 0 . 0 0 1質量%以下であることが特に好ましい。鉱油系基油の硫黄分を低減することで、 よりロングドレイン性に優れる低硫黄の潤滑油組成物を得ることができる。  The sulfur content in the mineral base oil is not particularly limited, but is preferably 0.05% by mass or less, more preferably 0.01% by mass or less, and 0.005% by mass or less. It is particularly preferred that the content be 1% by mass or less. By reducing the sulfur content of the mineral base oil, a low-sulfur lubricating oil composition having more excellent long drain properties can be obtained.
合成系基油としては、 具体的には、 ポリブテン又はその水素化物; 1 _ォクテ ンオリゴマー、 1—デセンオリゴマ一等のポリ α—ォレフィン又はその水素化 物; ジトリデシルグルタレート、 ジ一 2—ェチルへキシルアジペート、 ジイソデ シルアジぺート、 ジトリデシルアジぺート、 及ぴジ一 2—ェチルへキシルセバケ ート等のジエステル; トリメチロールプロパンカプリ レート、 トリメチロールプ 口パンペラノレゴネート、 ペンタエリスリ トール一 2 —ェチルへキサノエ一ト、 及 びペンタエリスリ トールペラルゴネート等のポリオールエステノレ ; マレイン酸ジ ブチル等のジカルボン酸類と炭素数 2〜 3 0の α—ォレフィンとの共重合体、 ァ ルキルナフタレン、 アルキルベンゼン、 及び芳香族エステル等の芳香族系合成油 又はこれらの混合物等が例示できる。 Specific examples of the synthetic base oil include polybutene or a hydride thereof; 1-octene oligomer, poly- α -olefin such as 1-decene oligomer or a hydride thereof; ditridecyl glutarate, and di-2-ethyl. Diesters such as hexyl adipate, diisodecyl adipate, ditridecyl adipate, and di-2-hexyl hexyl sebacate; trimethylolpropane caprylate, trimethylol propane perperanolegonate, and pentaerythritol 1-2-ethyl Polyester esters such as hexanoate and pentaerythritol pelargonate; copolymers of dicarboxylic acids such as dibutyl maleate and α-olefins having 2 to 30 carbon atoms, alkylnaphthalene, alkylbenzene, and fragrance Aromatic synthetic oils such as aromatic esters or Mixtures of these can be exemplified.
本発明では、 潤滑油基油として、 鉱油系基油、 合成系基油又はこれらの中から 選ばれる 2種以上の潤滑油の任意混合物等が使用できる。 例えば、 1種以上の鉱 油系基油、 1種以上の合成系基油、 1種以上の鉱油系基油と 1種以上の合成系基 油との混合油等を挙げることができる。  In the present invention, as the lubricating base oil, a mineral base oil, a synthetic base oil, or an arbitrary mixture of two or more kinds of lubricating oils selected from these can be used. Examples thereof include one or more mineral base oils, one or more synthetic base oils, and a mixed oil of one or more mineral base oils and one or more synthetic base oils.
潤滑油基油の動粘度は特に制限はないが、 その 1 0 0 °Cでの動粘度は、 2 0 m m 2 / s以下であることが好ましく、 より好ましくは 1 0 m m 2 / s以下である。 一方、 その動粘度は、 1 mm 2 / s以上であることが好ましく、 より好ましくは Znim2 / s以上である。潤滑油基油の 1 00°Cでの動粘度が 20mm2/ sを越 える場合は、 低温粘度特性が悪化し、 一方、 その動粘度が 1 mm2/ s未満の場 合は、 潤滑箇所での油膜形成が不十分であるため潤滑性に劣り、 また潤滑油基油 の蒸発損失が大きくなるため、 それぞれ好ましくない。 The kinematic viscosity of the lubricating base oil is not particularly limited, but its kinematic viscosity at 100 ° C is preferably 20 mm 2 / s or less, more preferably 10 mm 2 / s or less. is there. On the other hand, the kinematic viscosity is preferably 1 mm 2 / s or more, more preferably Znim 2 / s or more. If the kinematic viscosity of the lubricating base oil at 100 ° C exceeds 20 mm 2 / s, the low-temperature viscosity characteristics deteriorate, while if the kinematic viscosity is less than 1 mm 2 / s, the lubricating point Insufficient lubrication due to insufficient formation of an oil film at the same time, and evaporation loss of the lubricating base oil increases, which is not preferable.
潤滑油基油の蒸発損失量としては、 NOACK蒸発量で、 20質量%以下であ ることが好ましく、 1 6質量%以下であることがさらに好ましく、 1 0質量%以 下であることが特に好ましい。 潤滑油基油の NO AC K蒸発量が 20質量%を超 える場合、 潤滑油の蒸発損失が大きいだけでなく、 組成物中の硫黄化合物やリン 化合物、 あるいは金属分が潤滑油基油とともに排ガス浄化装置へ堆積する恐れが あり、 オイル消費量が増加するだけでなく、 排ガス浄化性能への悪影響が懸念さ れるため好ましくない。 なお、 ここでいう NO AC K蒸発量とは、 ASTM D 5800に準拠して測定される潤滑油の蒸発量を測定したものである。  The evaporation loss of the lubricating base oil is preferably 20% by mass or less, more preferably 16% by mass or less, particularly preferably 10% by mass or less, in terms of NOACK evaporation amount. preferable. When the NOACK evaporation amount of the lubricating base oil exceeds 20% by mass, not only the lubricating oil evaporation loss is large, but also the sulfur compounds, phosphorus compounds, or metals in the composition are discharged together with the lubricating base oil in the exhaust gas. It is not preferable because it may accumulate in the purification device and not only increases the oil consumption but also adversely affects the exhaust gas purification performance. Here, the NO ACK evaporation amount is a measurement of the evaporation amount of the lubricating oil measured according to ASTM D5800.
潤滑油基油の粘度指数は特に制限はないが、 低温から高温まで優れた粘度特性 が得られるようにその値は 80以上であることが好ましく、 更に好ましくは 1 0 0以上であり、 最も好ましくは 1 20以上である。 粘度指数の上限については特 に制限はなく、 ノルマルパラフィン、 スラックワックスや GTLワックス等、 あ るいはこれらを異性化したィソパラフィン系鉱油のような 1 35〜1 80程度の ものやコンプレックスエステル系基油や HV I一 P AO系基油のような 1 50〜 250程度のものも使用することができる。 潤滑油基油の粘度指数が 80未満で ある場合、 低温粘度特性が悪化するため、 好ましくない。 本発明の潤滑油組成物における (A) 成分は、 下記一般式 (1) で表わされる リン化合物、 及ぴそれらの塩からなる群より選ばれる少なくとも 1種の化合物で ある。 ( 1 ) The viscosity index of the lubricating base oil is not particularly limited, but is preferably 80 or more, more preferably 100 or more, and most preferably 100 or more so as to obtain excellent viscosity characteristics from low to high temperatures. Is 1 20 or more. The upper limit of the viscosity index is not particularly limited.Normal paraffin, slack wax, GTL wax, or the like, or about 135 to 180 such as isoparaffinic mineral oil obtained by isomerizing these, or complex ester base oil Approximately 150 to 250 oils such as and HV I-PAO base oils can also be used. If the viscosity index of the lubricating base oil is less than 80, the low-temperature viscosity characteristics deteriorate, which is not preferable. The component (A) in the lubricating oil composition of the present invention is at least one compound selected from the group consisting of phosphorus compounds represented by the following general formula (1) and salts thereof. (1)
Figure imgf000006_0001
一般式 (1) において、 は炭素数 1以上の炭化水素基、 好ましくは炭素数 1〜30の炭化水素基であり、 R2及ぴ1 3は、 それぞれ個別に水素又は炭素数 1 〜3 0の炭化水素基を示す。 これらの炭化水素基は窒素おょぴ Zまたは酸素を含 有していてもよレ、。
Figure imgf000006_0001
In the general formula (1), the number 1 or more hydrocarbon group having a carbon, preferably a hydrocarbon group having 1 to 30 carbon atoms, R 2及Pi 1 3 are each independently hydrogen or a C 1 -C Represents up to 30 hydrocarbon groups. These hydrocarbon groups may contain nitrogen or Z or oxygen.
前記の炭化水素基としては、 アルキル基、 シクロアルキル基、 ァルケ-ル基、 アルキル置換シクロアルキル基、 ァリール基、 アルキル置換ァリール基、 及びァ リールアルキル基を挙げることができ、 具体的には、 メチル基、 ェチル基、 プロ ピル基、 ブチル基、 ペンチル基、 へキシ /レ基、 ぺプチ/レ基、 ォクチル基、 ノニノレ 基、 デシル基、 ゥンデシル基、 ドデシル基、 トリデシル基、 テトラデシル基、 ぺ ンタデシル基、 へキサデシル基、 ヘプタデシル基、 ォクタデシル基、 ノナデシル 基、ィコシル基、ヘンィコシル基、 ドコシル基、 トリコシル基、 テトラコシル基、 ペンタコシル基、 へキサコシル基、 ヘプタコシル基、 ォクタコシノレ基、 ノナコシ ル基、 及ぴトリアコンチル基等のアルキル基 (これらは直鎖状であっても分枝状 であっても良い)、 シクロペンチル基、 シクロへキシノレ基、 シクロへプチル基等の 炭素数 5〜 7のシクロアルキル基、 メチルシクロペンチル基、 ジメチルシクロべ ンチル基、 メチルェチルシクロペンチル基、 ジェチルシクロペンチル基、 メチル シクロへキシル基、ジメチルシク口へキシル基、メチルェチルシク口へキシル基、 ジェチノレシクロへキシ/レ基、 メチノレシク へプチノレ基、 ジメチノレシクロへプチノレ 基、 メチルェチルシクロへプチル基等の炭素数 6〜 1 0のアルキルシクロアルキ ル基 (アルキル基のシクロアルキル基への置換位置も任意である)、 プテニル基、 ペンテニル基、 へキセニル基、 ヘプテュル基、 ォクテニル基、 ノネニル基、 デセ ニル基、 ゥンデセニル基、 ドデセニル基、 トリデセニル基、 テトラデセニル基、 ペンタデセニル基、 へキサデセニル基、 ヘプタデセニル基、 ォクタデセニル基、 ノナデセニル基等のアルケニル基 (これらアルケニル基は直鎖状でも分枝状でも よく、 また二重結合の位置も任意である)、 フヱニル基、 ナフチル基等のァリール 基、 トリル基、 キシリル基、 ェチルフエ-ル基、 プロピルフエ-ル基、 ブチルフ ェニル基等の炭素数 7〜 1 0のアルキルァリール基 (アルキル基は直鎖状でも分 枝状でもよく、 またァリール基への置換位置も任意である)、 ベンジル基、 フエ二 ルェチル基、 フエニルプロピル基、 フヱ-ルブチル基等の炭素数 7〜 1 0のァリ ールアルキル基 (これらアルキル基は直鎖状でも分枝状でもよい) を挙げること ができる。  Examples of the hydrocarbon group include an alkyl group, a cycloalkyl group, an alkyl group, an alkyl-substituted cycloalkyl group, an aryl group, an alkyl-substituted aryl group, and an arylalkyl group. Methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, butyl group, octyl group, noninole group, decyl group, pendecyl group, dodecyl group, tridecyl group, tetradecyl group, ぺNantadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, icosyl, henycosyl, docosyl, tricosyl, tetracosyl, pentacosyl, hexacosyl, heptacosyl, octacosinole, nonacosyl, Alkyl groups such as triacontyl group (these are linear May be branched or branched), cyclopentyl group, cyclohexynole group, cycloheptyl group, etc., cycloalkyl group having 5 to 7 carbon atoms, methylcyclopentyl group, dimethylcyclopentyl group, methylethyl Cyclopentyl group, acetylcyclopentyl group, methylcyclohexyl group, dimethylcyclohexyl group, methylethylcyclohexyl group, ethynolecyclohexyl / methyl group, methynolecycloheptinol group, dimethylinolecycloheptinol group, methylethylcycloheptyl group An alkylcycloalkyl group having 6 to 10 carbon atoms (the substitution position of the alkyl group with the cycloalkyl group is also arbitrary), a pthenyl group, a pentenyl group, a hexenyl group, a heptyl group, an octenyl group, a nonenyl group, Decenyl, decenyl, dodecenyl, tri Alkenyl groups such as decenyl group, tetradecenyl group, pentadecenyl group, hexadecenyl group, heptadecenyl group, octadecenyl group and nonadecenyl group (these alkenyl groups may be linear or branched, and the position of the double bond is also arbitrary. ), Phenyl, naphthyl, and other aryl groups, tolyl, xylyl, ethylphenyl, propylphenyl, butylphenyl, and other C7-C10 alkylaryl groups. May be substituted or substituted at any position.), A benzyl group, a phenylethyl group, a phenylpropyl group, a phenylbutyl group and other aryl groups having 7 to 10 carbon atoms. Alkyl groups (these alkyl groups may be linear or branched).
上記の炭化水素基は、 炭素数 1〜3 0のアルキル基又は炭素数 6〜 2 4のァリ ール基であることが好ましく、 更に好ましくは炭素数 1 〜 1 8のアルキル基であ る。 The hydrocarbon group is an alkyl group having 1 to 30 carbon atoms or an aryl group having 6 to 24 carbon atoms. And more preferably an alkyl group having 1 to 18 carbon atoms.
上記一般式 (1 ) で表わされるリン化合物としては、 例えば、 1^が炭素数 1 以上の炭化水素基、 R 2及び R 3が共に水素であるホスホン酸; が炭素数 1以 上の炭化水素基であり、 R 2及ぴ1 3の一方が炭素数 1 〜 3 0の炭化水素基で、 他 方が水素であるホスホン酸モノエステル、 が炭素数 1以上の炭化水素基であ り、 R 2及び R 3が共に炭素数 1 〜 3 0の炭化水素基であるホスホン酸ジエステル、 及びこれらの混合物が挙げられる。 Examples of the phosphorus compound represented by the general formula (1) include: a hydrocarbon group having 1 or more carbon atoms, a phosphonic acid having both R 2 and R 3 being hydrogen; and a hydrocarbon having 1 or more carbon atoms. a group, R 2 in及Pi 1 3 on one hydrocarbon group having 1 to 3 0 carbon atoms, phosphonate monoester other person is hydrogen, but Ri 1 or more hydrocarbon groups der carbon atoms, R Examples include phosphonic acid diesters in which 2 and R 3 are both hydrocarbon groups having 1 to 30 carbon atoms, and mixtures thereof.
これらのリン化合物としては、 具体的には、 モノ n—プチルホスホン酸、 モノ イソプチノレホスホン酸、 モノ n—ペンチノレホスホン酸、 モノ n—へキシノレホスホ ン酸、 モノ 1 , 3—ジメチルブチルホスホン酸、 モノ 4 _メチル一 2—ペンチル ホスホン酸、 モノ n—へプチルホスホン酸、 モノ n—ォクチルホスホン酸、 モノ 2—ェチルへキシルホスホン酸、 モノイソデシ/レホスホン酸、 モノ n—ドデシル ホスホン酸、 モノジイソ トリデシルホスホン酸、 モノォレイルホスホン酸、 モノ ステアリルホスホン酸、 モノ n—ォクタデシルホスホン酸等のアルキル又はアル ケニノレホスホン酸; n—プチノレホスホン酸モノ n—ブチノレエステル、 イソプチノレ ホスホン酸モノィソプチ/レエステノレ、 n—ペンチルホスホン酸モノ n—ペンチノレ エステル、 n—へキシノレホスホン酸モノ n—へキシノレエステル、 1 , 3—ジメチ ノレブチノレホスホン酸モノ 1 , 3—ジメチノレブチノレエステノレ、 4ーメチノレー 2—ぺ ンチルホスホン酸モノ 4—メチノレ一 2—ペンチノレエステノレ、 n一へプチノレホスホ ン酸モノ η—へプチルエステル、 η—ォクチルホスホン酸モノ η—ォクチルエス テル、 2 _ェチルへキシルホスホン酸モノ 2—ェチルへキシルエステル、 イソデ シルホスホン酸モノイソデシルエステル、 η—ドデシルホスホン酸モノ η—ドデ シルエステル、 イソ トリデシルホスホン酸モノイソ トリデシルエステル、 ォレイ ルホスホン酸モノォレイノレエステル、 ステアリノレホスホン酸モノステアリルエス テル、 ォクタデシルホスホン酸モノォクタデシルエステル、 プチルホスホン酸モ ノォクチルエステル、 ブチルホスホン酸モノォレイルエステル、 2—ェチルへキ シノレホスホン酸モノプチノレエステノレ、 2—ェチノレへキシノレホスホン酸モノォレイ ルエステル、 ォレイルホスホン酸モノメチルエステル、 ォレイルホスホン酸モノ ブチルエステノレ、 ォレイノレホスホン酸モノォクチノレエステノレ、 ォレイノレホスホン 酸モノ ドデシルエステノレ、 ォクタデシノレホスホン酸モノメチルエステノレ、 ォクタ デシルホスホン酸モノェチルエステル等のアルキル又はアルケニルホスホン酸モ ノエステノレ; n—プチノレホスホン酸ジ n—プチ/レエステノレ、 イソブチノレホスホン' 酸ジイソブチルエステノレ、 n—ペンチルホスホン酸ジ n—ペンチルエステル、 n 一へキシルホスホン酸ジ n—へキシルエステル、 1 , 3—ジメチルブチルホスホ ン酸ジ 1 , 3—ジメチノレブチルエステル、 4ーメチノレー 2—ペンチルホスホン酸 ジ 4ーメチノレー 2一ペンチルエステル、 n —へプチノレホスホン酸ジ n —へプチノレ エステル、 n—ォクチノレホスホン酸ジ n—ォクチノレエステノレ、 2 _ェチルへキシ ルホスホン酸ジ 2—ェチルへキシルエステル、 ィソデシルホスホン酸ジィソデシ ルエステル、 n— ドデシルホスホン酸ジ n—ドデシルエステル、 イソ トリデシル ホスホン酸ジィソ トリデシルエステル、ォレイルホスホン酸ジォレイルエステル、 ステアリルホスホン酸ジステアリルエステル、 ォクタデシルホスホン酸ジォクタ デシルエステノレ、 ォクタデシノレホスホン酸ジメチノレエステノレ、 ォクタデシルホス ホン酸ジェチルエステル、 ォクタデシルホスホン酸ジプロピルエステル、 ォレイ ルホスホン酸ジメチルエステル、 ステアリルホスホン酸ジメチルエステル等のァ ルキル又はアルケニルホスホン酸ジエステル等 ; およびこれらの混合物が挙げら れる。 Specific examples of these phosphorus compounds include mono-n-butylphosphonic acid, mono-isobutinolephosphonic acid, mono-n-pentynolephosphonic acid, mono-n-hexynolephosphonic acid, and mono-1,3-dimethylbutylphosphonic acid , Mono 4-methyl-1-pentyl phosphonic acid, Mono n-heptyl phosphonic acid, Mono n-octyl phosphonic acid, Mono 2-ethylhexyl phosphonic acid, Monoisodecyl / lephosphonic acid, Mono n-dodecyl phosphonic acid, Monodiisotridecyl phosphonic acid Alkyl or alkynolephosphonic acid such as acid, monooleylphosphonic acid, monostearylphosphonic acid, monon-octadecylphosphonic acid, etc .; n-butynolephosphonic acid mono-n-butynole ester, isoptinole phosphonate monoisobutylene / reestenole, n —Pentylphosphonic acid mono n-pliers Monoester, n-hexynolephosphonic acid mono-n-hexynolephosphonate, 1,3-dimethynolebutynolephosphonic acid mono-1,3-dimethynolebutynoleestenolate, 4-methinole 2-pentynylphosphonic acid mono-4-methynolenate 2-pentynoleestenole, n-heptinolephosphonic acid mono η-heptyl ester, η-octylphosphonic acid mono η-octyl ester, 2-ethylhexylphosphonic mono-2-ethylhexyl ester, isodecylphosphonic monoiso Decyl ester, η-dodecyl phosphonic acid mono η-dodecyl ester, isotridecyl phosphonic acid monoisotridecyl ester, oleyl phosphonic acid monooleinole ester, stearinole phosphonate monostearyl ester, octadecyl phosphonic acid monoester Octadecyl ester Monooctyl tyl phosphonate, monooleyl butyl phosphonate, monobutyl enosyl ester of 2-ethylhexylphosphonate, monooleyl ester of 2-ethyl hexynolephosphonate, monomethyl oleyl phosphonate, monobutyl oleyl phosphonate Estenolle, Oleinolephosphonic acid Monooctinole Estenole, Oleinolephosphon Mono- and di-n-butyl / phosphine mono-esters of alkyl or alkenyl phosphonates such as mono-dodecyl ester of acid, octadecinole phosphonate monomethyl ester and octa decyl phosphonate monoethyl ester; Diisobutyl ester phosphonate, n-pentyl phosphonate di-n-pentyl ester, n-hexyl phosphonate di-n-hexyl ester, 1,3-dimethylbutyl phosphonate di 1,3-dimethynolebutyl ester, 4-Methylenol 2-pentylphosphonic acid di 4-pentynyl-2-pentyl ester, n-Heptinolephosphonic di-n-Heptinole ester, n-octynolephosphonic di-n-octynoleestenolle, 2-ethylhexyl Diphosphonic acid di-2-ethylhexyl ester, isodecylphosphone Jiisodeshi glycol ester, n - dodecyl phosphonic acid di n- dodecyl ester, iso-tridecyl phosphonate Jiiso tridecyl esters, Oreiruhosuhon acid di O rail esters, stearyl acid distearyl ester, O Kuta decyl phosphonic acid Jiokuta decyl ester Honoré, O Alkyl or alkenyl phosphonic acid diesters such as octadecylphosphonic acid dimethyl ester, octadecylphosphonic acid dimethyl ester, oleylphosphonic acid dimethyl ester, stearylphosphonic acid dimethyl ester, etc .; And mixtures thereof.
また、 一般式 (1 ) で表されるリ ン化合物の塩としては、 上記 R iが炭素数 1 以上の炭化水素基であり、 R 2およぴ 3の少なくとも一方が水素であるリン化合 物に金属酸化物、 金属水酸化物、 金属炭酸塩、 金属塩化物等の金属塩基、 アンモ ニァ、 炭素数 1 〜 3 0の炭化水素基又はヒドロキシル基含有炭化水素基のみを分 子中に有するアミン化合物等の窒素化合物を作用させて、 残存する酸性水素の一 部又は全部を中和した塩を挙げることができる。 Further, as the salt of the phosphorus compound represented by the general formula (1), a phosphorus compound wherein R i is a hydrocarbon group having 1 or more carbon atoms and at least one of R 2 and R 3 is hydrogen Metal bases such as metal oxides, metal hydroxides, metal carbonates, and metal chlorides, ammonia, amines having only a hydrocarbon group having 1 to 30 carbon atoms or a hydroxyl group-containing hydrocarbon group in the molecule Salts obtained by reacting a nitrogen compound such as a compound to neutralize a part or all of the remaining acidic hydrogen can be given.
上記金属塩基における金属としては、 具体的には、 リチウム、 ナトリウム、 力 リ ウム、 セシウム等のアルカリ金属、 カルシウム、 マグネシウム、 パリ ゥム等の アルカリ土類金属、 亜鉛、 銅、 鉄、 鉛、 ニッケル、 銀、 マンガン、 モリブデン等 の重金属等が挙げられる。 これらの中ではカルシウム、 マグネシウム等のアル力 リ土類金属及び亜鉛が好ましく、 特に亜鉛が好ましい。  Examples of the metal in the metal base include alkali metals such as lithium, sodium, potassium and cesium, alkaline earth metals such as calcium, magnesium, and palladium, zinc, copper, iron, lead, and nickel. And heavy metals such as silver, manganese and molybdenum. Of these, alkaline earth metals such as calcium and magnesium and zinc are preferred, and zinc is particularly preferred.
上記リン化合物の金属塩は、 金属の価数ゃリン化合物の O H基の数に応じその 構造が異なり、 従ってその構造については何ら限定されないが、 例えば、 酸化亜 鉛 l m o 1 とホスホン酸モノエステル (O H基が 1つ) 2 m o 1を反応させた場 合、 下記式で表わされる構造の化合物が主成分として得られると考えられるが、 ポリマー化した分子も存在していると考えられる。 The structure of the metal salt of the phosphorus compound varies depending on the valence of the metal and the number of OH groups of the phosphorus compound. Therefore, the structure is not limited at all. When lead lmo 1 and phosphonic acid monoester (one OH group) 2 mo 1 are reacted, it is thought that a compound having the structure represented by the following formula is obtained as the main component, but there are also polymerized molecules. it seems to do.
Figure imgf000010_0001
また、 例えば、 酸化亜鉛 l m o 1 とホスホン酸 (O H基が 2つ) l m o 1 とを 反応させた場合、 下記式で表わされる構造の化合物が主成分として得られると考 えられるが、 ポリマー化した分子も存在していると考えられる。
Figure imgf000010_0001
Also, for example, when zinc oxide lmo 1 is reacted with phosphonic acid lmo 1 (two OH groups), it is thought that a compound having a structure represented by the following formula is obtained as a main component. It is thought that molecules also exist.
Figure imgf000010_0002
上記窒素化合物としては、 具体的には、 アンモニア、 モノアミン、 ジァミン、 ポリアミンが挙げられる。 より具体的には、 メチルァミン、 ェチルァミン、 プロ ピルァミン、ブチルァミン、ペンチルァミン、へキシルァミン、ヘプチルァミン、 ォクチルァミン、 ノエルアミン、 デシルァミン、 ゥンデシルァミン、 ドデシルァ ミン、 トリデシルァミン、 テトラデシルァミン、 ペンタデシルァミン、 へキサデ シルァミン、 ヘプタデシルァミン、 ォクタデシルァミン、 ジメチルァミン、 ジェ チルァミン、 ジプロピルァミン、 ジブチルァミン、 ジペンチルァミン、 ジへキシ ルァミン、 ジヘプチルァミン、 ジォクチルァミン、 ジノニルァミン、 ジデシルァ ミン、 ジゥンデシルァミン、 ジドデシルァミン、 ジトリデシルァミン、 ジテトラ デシルァミン、 ジペンタデシルァミシ、 ジへキサデシルァミン、 ジヘプタデシル ァミン、 ジォクタデシルァミン、 メチルェチルァミン、 メチルプロピルァミン、 メチルプチルァミン、 ェチルプロピルァミン、 ェチルブチルァミン、 及ぴプロピ ルブチルァミン等の炭素数 1〜 3 0のアルキル基 (これらのアルキル基は直鎖状 でも分枝状でもよい) を有するアルキルァミン;エテュルァミン、 プロぺニルァ ミン、 ブテニルァミン、 ォクテニルァミン、 及びォレイルァミン等の炭素数 2〜 3 0のアルケニル基 (これらのアルケニル基は直鎖状でも分枝状でもよい) を有 するアルケニルァミン ; メタノールァミン、 エタノールァミン、 プロパノールァ ミン、 ブタノールァミン、 ペンタノールアミン、 へキサノールァミン、 ヘプタノ ールァミン、 ォクタノー/レアミン、 ノナノールァミン、 メタノールエタノーノレア ミン、 メタノールプロパノールァミン、 メタノールブタノールァミン、 エタノー ルプロパノールァミン、 エタノールブタノールァミン、 及ぴプロパノールブタノ ールアミン等の炭素数 1〜 3 0のアル力ノール基 (これらのアル力ノール基は直 鎖状でも分枝状でもよい) を有するアルカノールァミン ;メチレンジァミン、 ェ チレンジァミン、 プロピレンジァミン、 及ぴブチレンジァミン等の炭素数 1〜 3 0のアルキレン基を有するアルキレンジァミン ; ジエチレントリアミン、 トリエ チレンテトラミン、 テトラエチレンペンタミン、 ペンタエチレンへキサミン等の ポリアミン ; ゥンデシルジェチルァミン、 ゥンデシルジェタノールァミン、 ドデ シルジプロパノーノレアミン、 ォレイルジェタノールァミン、 ォレイルプロピレン ジァミン、ステアリルテトラエチレンペンタミン等の上記モノァミン、ジァミン、 ポリアミンに炭素数 8〜 2 0のアルキル基又はアルケニル基を有する化合物や N ーヒ ドロキシェチルォレイルイミダゾリン等の複素環化合物; これらの化合物の アルキレンォキシド付加物;及びこれらの混合物等が例示できる。
Figure imgf000010_0002
Specific examples of the nitrogen compound include ammonia, monoamine, diamine, and polyamine. More specifically, methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine, octylamine, noelamine, decylamine, pendecylamine, dodecylamine, tridecylamine, tetradecylamine, pentadecylamine, hexadecylamine, pentadecylamine, hexadecamine Decylamine, octadecylamine, dimethylamine, getylamine, dipropylamine, dibutylamine, dipentylamine, dihexylamine, diheptylamine, dioctylamine, dinonylamine, didecylamine, didecylamine, didodecylamine, ditridecylamine Ditetradecylamine, dipentadecylamine, dihexadecylamine, diheptadecylamine, dioc C1-C30 alkyl groups such as tadecylamine, methylethylamine, methylpropylamine, methylbutylamine, ethylpropylamine, ethylbutylamine, and propylbutylamine Is an alkylamine having a straight or branched chain; an alkenyl group having 2 to 30 carbon atoms such as etyramine, propenylamine, butenylamine, octenylamine, and oleylamine (these alkenyl groups may be linear or branched). May be branched) Alkenylamines: methanolamine, ethanolamine, propanolamine, butanolamine, pentanolamine, hexanolamine, heptanolamine, octanol / reamine, nonanolamine, methanolethanolanolamine, methanolpropanolamine, methanolbutanol C1-C30 alkanol groups such as amide, ethanolpropanolamine, ethanolbutanolamine and propanolbutanolamine (these alkanol groups may be linear or branched) An alkanolamine having an alkylene group having 1 to 30 carbon atoms, such as methylenediamine, ethylenediamine, propylenediamine, and butylenediamine; diethylenetriamine; Polyamines such as tylenetetramine, tetraethylenepentamine, and pentaethylenehexamine; pentadecyl getylamine, pentadecyl cetanolamine, dodecyldipropanolenoamine, oleyl cetanolamine, oleyl A compound having an alkyl or alkenyl group having 8 to 20 carbon atoms in the above monoamine, diamine, or polyamine such as propylene diamine or stearyl tetraethylene pentamine; or a heterocyclic compound such as N-hydroxyxethylolylimidazoline; Examples thereof include alkylene oxide adducts of compounds; and mixtures thereof.
これら窒素化合物の中でもデシルァミン、 ドデシルァミン、 トリデシルァミン、 ヘプタデシルァミン、 ォクタデシルァミン、 ォレイルァミン及びステアリルァミ ン等の炭素数 1 0〜 2 0のアルキル基又はアルケニル基を有する脂肪族ァミン (これらは直鎖状でも分枝状でもよレ、)が好ましい例として挙げることができる。 これらの (A) 成分は、 1種類あるいは 2種類以上を任意に配合することがで きる。  Among these nitrogen compounds, aliphatic amines having an alkyl or alkenyl group having 10 to 20 carbon atoms such as decylamine, dodecylamine, tridecylamine, heptadecylamine, octadecylamine, oleylamine, and stearylamine (these are directly It may be chain or branched.) Is a preferred example. One or more of these components (A) can be arbitrarily compounded.
本発明において、 (A) 成分としては、 (B ) 成分と併用した場合に耐摩耗性を 相乗的に向上させることができ、 さらなる低リン化、 低灰化が可能となる点で、 R iが炭素数 1以上の炭化水素基、 R 2および R 3がそれぞれ炭素数 1〜3 0の炭 化水素基からなるホスホン酸ジエステルであることが好ましく、 中でも、 が 炭素数 1 0〜3 0、 好ましくは炭素数 1 2〜1 8の炭化水素基、 R 2および R 3が それぞれ炭素数 1〜9、 好ましくは炭素数 1〜4の炭化水素基、 さらに好ましく はメチル基であることが特に望ましい。 In the present invention, as the component (A), when used in combination with the component (B), the wear resistance can be synergistically improved, and further lower phosphorus and lower ash can be achieved. Is preferably a hydrocarbon group having 1 or more carbon atoms, and R 2 and R 3 are each a phosphonic acid diester comprising a hydrocarbon group having 1 to 30 carbon atoms, and among them, is a group having 10 to 30 carbon atoms. It is particularly preferable that the hydrocarbon group has 12 to 18 carbon atoms, and that R 2 and R 3 are each a hydrocarbon group having 1 to 9 carbon atoms, preferably 1 to 4 carbon atoms, and more preferably a methyl group. .
本発明の内燃機関用潤滑油組成物における (A) 成分の含有量は特に制限され るものではないが、 その下限値は、 組成物全量基準で、 リン元素換算量で、 通常The content of the component (A) in the lubricating oil composition for an internal combustion engine of the present invention is particularly limited. However, the lower limit is usually based on the total amount of the composition, in terms of phosphorus element,
0. 001質量%であり、 好ましくは 0. 01質量%、 より好ましくは 0. 02 質量%であり、 また、 その上限値は、 特に制限はなく、 潤滑油添加剤組成物とし て高濃度のものも提供しうるが、組成物全量基準で、 リン元素換算量で、通常 0. 2質量%であり、 好ましくは 0. 1質量%、 より好ましくは 0. 08質量%、 特 に好ましくは 0. 05質量%である。 (A)成分の含有量を上記下限値以上とする ことで、 優れた極圧性、 摩耗防止性を得ることができる。 また、 上記上限値以下 とすることで潤滑油の低リン化が実現でき、 特に 0. 08質量%以下、 さらには 0. 05質量%以下とすることで、 排ガス浄化装置等への影響の極めて少ない低 リン型の内燃機関用潤滑油組成物を得ることができる。 本発明における (B) 成分は、 セカンダリーアルキル基を有するジチォリン酸 亜鉛であり、 例えば、 下記の一般式 (2) で表されるジーセカンダリーアルキル ジチオリン酸亜鉛やモノ一セカンダリーアルキルジチオリン酸亜鉛あるいは、 一 部ポリマー化したセカンダリ一アルキルジチォリン酸'亜鉛等が例示できる。 It is 0.001% by mass, preferably 0.01% by mass, more preferably 0.02% by mass, and the upper limit is not particularly limited. Although it may also be provided, it is usually 0.2% by mass, preferably 0.1% by mass, more preferably 0.08% by mass, particularly preferably 0% by mass in terms of phosphorus element, based on the total amount of the composition. .05% by mass. By setting the content of the component (A) to the above lower limit or more, excellent extreme pressure properties and excellent anti-wear properties can be obtained. In addition, when the amount is less than the above upper limit, the phosphorus content of the lubricating oil can be reduced. In particular, when the amount is 0.08% by mass or less, further 0.05% by mass or less, the influence on an exhaust gas purification device or the like is extremely reduced. It is possible to obtain a low-phosphorus-type lubricating oil composition for an internal combustion engine with a small amount. The component (B) in the present invention is zinc dithiophosphate having a secondary alkyl group. For example, zinc di-secondary alkyl dithiophosphate, mono-secondary alkyl zinc dithiophosphate or mono-secondary alkyl dithiophosphate represented by the following general formula (2): Partially polymerized secondary zinc monoalkyldithiophosphate and the like can be exemplified.
R4CR4C
Figure imgf000012_0001
Figure imgf000012_0001
式中 R4、 R5、 R6および R7は、 それぞれ個別に、 炭素数 3〜24のセカンダ リ一アルキル基を示す。 In the formula, R 4 , R 5 , R 6 and R 7 each independently represent a secondary alkyl group having 3 to 24 carbon atoms.
ここでいうセカンダリーアルキル基としては、 以下の一般式 (3) で表される 基をいう。
Figure imgf000012_0002
上記 (3) 式中、 1 8及ぴ1 9は、 それぞれ個別に、 炭素数が 1〜22、 好まし くは 1〜8であり、 かつ R8と R9の合計炭素数が 2〜 23、 好ましくは 2〜9で ある直鎖又は分岐のアルキル基を示す。 R8及ぴ1 9としては、 具体的には、 それ ぞれ個別に、 直鎖又は分岐の、 メチル基、 ェチル基、 プロピル基、 ブチル基、 ぺ ンチル基、 へキシル基、 ヘプチル基、 ォクチル基、 ノニル基、 デシル基、 ゥンデ シル基、 ドデシル基、 トリデシル基、 テトラデシル基、 ペンタデシル基、 へキサ デシル基等が例示できる。 ·
Here, the secondary alkyl group refers to a group represented by the following general formula (3).
Figure imgf000012_0002
In the above formula (3), 18 and 19 each independently have 1 to 22 carbon atoms, preferably 1 to 8 carbon atoms, and the total carbon number of R 8 and R 9 is 2 to 23 A linear or branched alkyl group, preferably 2-9. Specifically, R 8 and R 19 are each independently a linear or branched methyl group, ethyl group, propyl group, butyl group, benzyl group, hexyl group, heptyl group, and octyl group. Group, nonyl group, decyl group, resin Examples thereof include a sil group, a dodecyl group, a tridecyl group, a tetradecyl group, a pentadecyl group, and a hexadecyl group. ·
前記セカンダリーアルキルジチオリン酸亜鉛の製造法としては特に限定される ものではなく、 従来の任意の方法が採用可能である。 例えば、 前記 R4、 R5、 R 6及ぴ R 7に対応するセカンダリ一アルキル基を持つアルコール又はフエノール を五硫化二リンと反応させてジチォリン酸をつく り、 これを酸化亜鉛等で中和さ せることにより合成することができる。 これにより、 セカンダリーアルキル基を 有するジチォリン酸亜鉛を得ることができる。 The method for producing the zinc secondary alkyldithiophosphate is not particularly limited, and any conventional method can be employed. For example, an alcohol or phenol having a secondary monoalkyl group corresponding to R 4 , R 5 , R 6 and R 7 is reacted with diphosphorus pentasulfide to produce dithiophosphoric acid, which is neutralized with zinc oxide or the like. It can be synthesized by letting it go. Thereby, zinc dithiophosphate having a secondary alkyl group can be obtained.
前記セカンダリー (s e c) アルキルジチォリン酸亜鉛として特に好ましいも のとしては、 モノ又はジ一 s e c一プチルジチォリン酸亜鉛、 モノ又はジー s e c—ペンチルジチオリン酸亜鉛、 モノ又はジ一 4—メチル _ 2—ペンチルジチォ リン酸亜鉛、 モノ又はジー s e c—へキシルジチオリン酸亜鉛、 モノ又はジ一 s e cーォクチルジチオリン酸亜鉛、 モノ又はジ一 s e c一デシルジチオリン酸亜 鉛、 モノ又はジ一 s e c—トリデシルジチオリン酸亜鉛等、 およびこれらの混合 物が挙げられる。  Particularly preferred as the zinc secondary (sec) alkyldithiophosphate are zinc mono- or di-sec-butyldithiophosphate, zinc mono- or di-sec-pentyldithiophosphate, mono- or di-4-methyl-2-pentyldithiophosphate. Zinc phosphate, zinc mono- or di-sec-hexyldithiophosphate, zinc mono- or di-sec-octyldithiophosphate, zinc mono- or di-sec-decyldithiophosphate, mono- or di-sec-zinc tridecyldithiophosphate And mixtures thereof.
本発明の内燃機関用潤滑油組成物における (B) 成分の含有量は特に制限され るものではないが、 その下限値は、 組成物全量基準で、 リン元素換算量で、 通常 0. 00 1質量0»であり、 好ましくは 0. 01質量%、 より好ましくは 0. 02 質量%であり、 また、 その上限値は、 特に制限はなく、 潤滑油添加剤組成物とし て高濃度のものも提供しうる力 組成物全量基準で、 リン元素換算量で、通常 0. 1質量0 /0であり、 好ましくは 0. 08質量%、 より好ましくは 0. 05質量%、 特に好ましくは 0. 035質量%である。 (B)成分の含有量を上記下限値以上と することで、 優れた極圧性、 摩耗防止性を得ることができる。 また、 上記上限値 以下とすることで潤滑油の低リン化が実現でき、 特に 0. 08質量%以下、 さら には 0. 05質量%以下とすることで、 排ガス浄化装置等への影響の極めて少な い低リン型の内燃機関用潤滑油組成物を得ることができる。 The content of the component (B) in the lubricating oil composition for an internal combustion engine of the present invention is not particularly limited, but its lower limit is usually 0.001 based on the total amount of the composition and in terms of phosphorus element. The mass is 0 », preferably 0.01 mass%, more preferably 0.02 mass%, and the upper limit is not particularly limited, and a high concentration lubricating oil additive composition may be used. a force based on the total amount of the composition which can provide, in terms of phosphorus amount is usually 0.1 mass 0/0, preferably from 0.08% by mass, more preferably 0.05 mass%, particularly preferably 0.035 % By mass. By setting the content of the component (B) to be equal to or more than the above lower limit, excellent extreme pressure properties and antiwear properties can be obtained. In addition, when the amount is less than the above upper limit, it is possible to realize a low phosphorous content of the lubricating oil. It is possible to obtain an extremely low lubricating oil composition for a low phosphorus type internal combustion engine.
本発明における (A) 成分と (B) 成分の含有比は、 特に制限はないが、 それ ぞれのリン元素換算量の質量比で、 10 : 90〜90 : 1 0であることが好まし く、 20 : 80〜 80 : 20であることがより好ましく、 30 : 70〜70 : 3 0であることがさらに好ましく、 3 5 : 6 5〜6 5 : 35であることが特に好ま しい。 (A) 成分と (B) 成分の含有比を上記範囲とすることで、 相乗的に耐摩耗 性を向上させることができる。 The content ratio of the component (A) to the component (B) in the present invention is not particularly limited, but is preferably 10:90 to 90:10 in terms of the mass ratio in terms of the amount of phosphorus element. The ratio is more preferably 20:80 to 80:20, even more preferably 30:70 to 70:30, and particularly preferably 35:65 to 65:35. New When the content ratio of the component (A) and the component (B) is within the above range, the wear resistance can be synergistically improved.
また、 本発明における (A) 成分と (B) 成分の合計の含有量は特に制限され るものではないが、 その下限値は、 組成物全量基準で、 リン元素換算量で、 通常 0. 001質量0 /0であり、 好ましくは 0. 0 1質量%、 より好ましくは 0. 02 質量%であり、 また、 その上限値は、 特に制限はなく、 潤滑油添加剤組成物とし て高濃度のものも提供しうるが、組成物全量基準で、 リン元素換算量で、通常 0. 2質量%であり、 好ましくは 0. 1質量%、 より好ましくは 0. 08質量%、 さ らに好ましくは 0. 06質量%、 特に好ましくは 0. 05質量%である。 (A) 成 分おょぴ (B) 成分の含有量を上記下限値以上とすることで、 優れた極圧性、 摩 耗防止性を得ることができる。 また、 上記上限値以下とすることで潤滑油の低リ ン化が実現でき、 特に、 (A) 成分と (B) 成分の相乗効果が期待できることから 更なる低リン化が実現できる。特に(A)成分と (B)成分の合計の含有量を 0. 08質量%以下、 さらには 0. 0 5質量%以下とすることで、 排ガス浄化装置等 への影響の極めて少ない低リン型の内燃機関用潤滑油組成物を得ることができる。 本発明の潤滑油組成物には、 (C)連鎖停止剤を含有することが好ましい。連鎖 停止剤は、 一般に、 硫黄を含有する有機金属化合物あるいは有機硫黄化合物 (例 えば、 ジチォリン酸亜鉛やジチォ力ルバミン酸モリブデン、 硫化ォレフィン、 サ ルファイ ド等) 等の過酸化物分解剤と区別され、 潤滑油の酸化劣化過程で生じる ラジカルを捕足して安定化させ、 それ自身が安定なラジカルとなるか、 さらにラ ジカルを補足して安定化させるというような、 酸化劣化の連鎖を停止させる作用 を有するものである。 連鎖停止剤としては、 フヱノール系酸化防止剤、 アミン系 酸化防止剤等が挙げられるが、 同様の作用機構を有する化合物であればこれに限 定されない。 In addition, the total content of the component (A) and the component (B) in the present invention is not particularly limited, but the lower limit is usually 0.001 in terms of phosphorus element based on the total amount of the composition. the mass 0/0, preferably 0.0 1% by weight, more preferably from 0.02% by mass, and the upper limit is not particularly limited, a high concentration of the lubricating oil additive composition Although it may be provided, it is usually 0.2% by mass, preferably 0.1% by mass, more preferably 0.08% by mass, and further preferably, in terms of phosphorus element, based on the total amount of the composition. 0.06 mass%, particularly preferably 0.05 mass%. By setting the content of the component (A) to the component (B) at or above the lower limit, excellent extreme pressure properties and wear resistance can be obtained. Further, when the amount is not more than the above upper limit, the phosphorus content of the lubricating oil can be reduced. In particular, since a synergistic effect of the component (A) and the component (B) can be expected, further reduction of the phosphorus can be realized. In particular, by setting the total content of the components (A) and (B) to 0.08% by mass or less, and even 0.05% by mass or less, a low-phosphorous type that has extremely little effect on exhaust gas purification devices and the like. The lubricating oil composition for an internal combustion engine can be obtained. The lubricating oil composition of the present invention preferably contains (C) a chain terminator. Chain terminators are generally distinguished from peroxide decomposers such as sulfur-containing organometallic compounds or organosulfur compounds (eg, zinc dithiophosphate, molybdenum dithiophosphate, olefin sulfide, sulfide, etc.). The function of stopping the chain of oxidative deterioration, such as capturing and stabilizing the radicals generated during the oxidative deterioration process of the lubricating oil, either becoming stable radicals themselves or further capturing and stabilizing the radicals. It has. Examples of the chain terminator include a phenol-based antioxidant, an amine-based antioxidant, and the like, but are not limited to compounds having the same action mechanism.
フエノール系酸化防止剤としては、 例えば、 4, 4, 一メチレンビス (2, 6 ージ一 t e r t—ブチルフエノーノレ)、 4, 4' -ビス ( 2, 6—ジ一 t e r t— ブチノレフエノ一ノレ)、 4, 4' -ビス ( 2—メチノレ一 6— t e r t—ブチノレフエノ 一ノレ)、 2, 2 '—メチレンビス(4—ェチル一 6 - t e r t—プチノレフエノ一ノレ)、 2, 2 ' —メチレンビス (4—メチノレー 6— t e r t _ブチルフエノーノレ)、 4, 4, 一ブチリデンビス (3—メチルー 6— t e r t一ブチルフエノール)、 4 , 4 ' —イソプロピリデンビス (2 , 6—ジ一 t e r t—ブチルフエノール)、 2 , 2, ーメチレンビス (4—メチルー 6—ノユルフェノール)、 2, 2, 一イソプチリデ ンビス (4 , 6—ジメチルフエノーノレ)、 2 , 2, ーメチレンビス (4ーメチノレー 6—シク口へキシルフエノ一ノレ)、 2 , 6ージ一 t e r t—ブチノレ一 4ーメチノレフ エノーノレ、 2 , 6—ジー t e r t—ブチノレー 4—ェチノレフエノール、 2, 4ージ メチ /レー 6— t e r t—プチノレフエノーノレ、 2, 6—ジー t e r t— a—ジメチ ノレアミノ一 p—クレゾール、 2 , 6—ジー e r t—ブチノレー 4 ( N , N, 一ジ メチルァミノメチルフエノール)、 4 , 4, ーチォビス ( 2—メチルー 6 - t e r t一ブチルフエノール)、 4 , 4, 一チォビス (3—メチノレー 6 - t e r t—プチ /レフェノール)、 2 , 2, 一チォビス (4—メチルー 6— t e r t—ブチルフエノ 一ル)、 ビス (3—メチノレー 4ーヒ ドロキシ一 5 _ t e r t—ブチルベンジル) ス ルフィ ド、 ビス (3 , 5—ジ一 t e r t—プチルー 4—ヒ ドロキシベンジル) ス ノレフィ ド、 2 , 2 ' —チォ一ジエチレンビス [ 3 _ ( 3 , 5ージー t e r t—ブ チルー 4ーヒ ドロキシフエニル) プロピオネート]、 トリデシルー 3— ( 3, 5 - ジー t e r t—プチルー 4—ヒ ドロキシフエ二/レ) プロピオネート、 ペンタエリ スリチルーテトラキス [ 3 _ ( 3 , 5—ジ一 t e r t—プチル一 4ーヒ ドロキシ フエニル) プロピオネート]、 ォクチルー 3— ( 3, 5—ジー t e r t—プチル一 4—ヒ ドロキシフエ二ノレ) プロピオネート、 ォクタデシル一 3一 ( 3 , 5—ジー t e r t—プチルー 4—ヒ ドロキシフエ二ノレ) プロピオネート、 ォクチル _ 3 _ ( 3—メチルー 5— t e r t—ブチル一 4ーヒ ドロキシフエニル) プロピオネー ト等を好ましい例として挙げることができる。 これらは二種以上を混合して使用 してもよい。 Examples of phenolic antioxidants include 4,4,1-methylenebis (2,6-di-tert-butylphenol) and 4,4′-bis (2,6-ditert-butyl-butenophenol) , 4,4'-bis (2-methynole-6-tert-butynolepheno), 2,2'-methylenebis (4-ethyl-6-tert-ptinolephenone), 2,2'-methylenebis (4— Methynoreh 6-tert-butyl phenol), 4, 4,1-butylidenebis (3-methyl-6-tert-butylphenol), 4,4'-isopropylidenebis (2,6-di-tert-butylphenol), 2,2, -methylenebis (4-methyl-6-noyl) Phenol), 2,2,1-isobutylidenebis (4,6-dimethylphenol), 2,2, -methylenebis (4-methynole 6-hexylhexylphenol), 2,6-di-tert-butynole 4 -Methinoref enonole, 2,6-di-tert-butinole 4-ethinolephenol, 2,4-dimethyi / le 6-tert-Ptinolephenol, 2,6-di-tert-a-dimethinoleamino-p- Cresol, 2,6-di-ert-butynole 4 (N, N, 1-dimethylaminomethylphenol), 4,4, -thiobis (2-methyl-6-tert-butylphenol), 4,4,1-thiobis (3 — Chinole 6-tert-butyl / rephenol, 2,2,1-thiobis (4-methyl-6-tert-butylphenol), bis (3-methinolate 4-hydroxy-5-tert-butylbenzyl) sulfide , Bis (3,5-di-tert-butyl-4-hydroxybenzyl) sulfide, 2,2'-thiodiethylenebis [3_ (3,5-zy tert-butyl-4-hydroxyphenyl) propionate ], Tridecyl- 3 — (3,5-di-tert-butyl-4-hydroxyphene / re) propionate, pentaerythricyl-tetrakis [3_ (3,5-di-tert-butyl-1-4-hydroxyphenyl) propionate] Octyl-3- (3,5-di-tert-butyl-1 4-hydroxyphenyle) propionate, octadecyl-1-31 (3,5-di-tert-butyl-4-hydroxyf) Can be exemplified a two-Honoré) propionate, Okuchiru _ 3 _ (3-methyl-5-tert-butyl one 4-arsenide Dorokishifueniru) Puropione bets such as preferred examples. These may be used as a mixture of two or more.
アミン系酸化防止剤としては、 例えば、 フヱニルーひ一ナフチルァミン、 アル キルフエ二ルー a—ナフチルァミン、 ジアルキルジフエニルァミン及ぴフエノチ アジン等を挙げることができ 。 これらは二種以上を混合して使用してもよい。 本発明における連鎖停止剤としては、 上記のうち、 フエノール系酸化防止剤及 び Z又はアミン系酸化防止剤からなる酸化防止剤が特に好ましい。  Examples of the amine-based antioxidants include phenyl-naphthylamine, alkylphenyla-naphthylamine, dialkyldiphenylamine, and phenothiazine. These may be used as a mixture of two or more. As the chain terminator in the present invention, among the above, an antioxidant composed of a phenolic antioxidant and a Z or amine antioxidant is particularly preferable.
本発明の潤滑油組成物において (c) 成分の含有量は、 通常潤滑油組成物全量 基準で 5 . 0質量 °/0以下であることが好ましく、 より好ましくは 3 . 0質量。 /。以 下であり、 さらに好ましくは 2 . 5質量%以下である。その含有量が 5 . 0質量% を超える場合は、 配合量に見合った十分な塩基価維持性が得られないため好まし くない。 一方、 その含有量は、 塩基価維持性をより高めるためには潤滑油組成物 全量基準で好ましくは 0 . 1質量%以上であり、 より好ましくは 1質量%以上で ある。 本発明の潤滑油組成物には、 (D ) 無灰分散剤および Zまたは (E )金属系清浄 剤を含有することが好ましい。 In the lubricating oil composition of the present invention, the content of the component (c) is usually preferably 5.0 % by mass / 0 or less, more preferably 3.0% by mass, based on the total amount of the lubricating oil composition. /. Less than And more preferably 2.5% by mass or less. If the content is more than 5.0% by mass, it is not preferable because sufficient base number maintenance property corresponding to the compounding amount cannot be obtained. On the other hand, its content is preferably at least 0.1% by mass, more preferably at least 1% by mass, based on the total amount of the lubricating oil composition in order to further enhance the base number retention. The lubricating oil composition of the present invention preferably contains (D) an ashless dispersant and Z or (E) a metal-based detergent.
( D ) 無灰分散剤としては、 潤滑油に用いられる任意の無灰分散剤を用いるこ とができるが、 例えば、 炭素数 4 0〜4 0 0の直鎖若しくは分枝状のアルキル基 又はアルケニル基を分子中に少なくとも 1個有する含窒素化合物又はその誘導体、 あるいはァルケエルコハク酸イミ ドの変性品等が挙げられる。 これらの中から任 意に選ばれる 1種類あるいは 2種類以上を配合することができる。  (D) As the ashless dispersant, any ashless dispersant used in lubricating oils can be used.For example, a linear or branched alkyl or alkenyl group having 40 to 400 carbon atoms can be used. A nitrogen-containing compound having at least one in the molecule or a derivative thereof, or a modified product of arkeel succinic acid imide. One or two or more selected from these can be blended.
このアルキル基又はアルケニル基の炭素数は 4 0〜4 0 0、 好ましくは 6 0〜 3 5 0である。 アルキル基又はアルケニル基の炭素数が 4 0未満の場合は化合物 の潤滑油基油に対する溶解性が低下し、 一方、 アルキル基又はアルケニル基の炭 素数が 4 0 0を越える場合は、 潤滑油組成物の低温流動性が悪化するため、 それ ぞれ好ましくない。 このアルキル基又はアルケニル基は、 直鎖状でも分枝状でも よいが、 好ましいものとしては、 具体的には、 プロピレン、 1—ブテン、 イソブ チレン等のォレフィンのオリゴマーやエチレンとプロピレンのコオリゴマーから 誘導される分枝状アルキル基や分枝状アルケニル基等が挙げられる。  The carbon number of this alkyl group or alkenyl group is 40 to 400, preferably 60 to 350. When the number of carbon atoms in the alkyl group or alkenyl group is less than 40, the solubility of the compound in the lubricating base oil decreases, while when the number of carbon atoms in the alkyl group or alkenyl group exceeds 400, the lubricating oil composition It is not preferable because the low-temperature fluidity of the material deteriorates. The alkyl group or alkenyl group may be linear or branched, but is preferably a group selected from oligomers of olefins such as propylene, 1-butene and isobutylene, and co-oligomers of ethylene and propylene. Derived branched alkyl groups and branched alkenyl groups are exemplified.
( D ) 成分の具体的としては、 例えば、 下記の化合物が挙げられる。 これらの 中から選ばれる 1種又は 2種以上の化合物を用いることができる。  Specific examples of the component (D) include, for example, the following compounds. One or more compounds selected from these can be used.
( D— 1 ) 炭素数 4 0〜4 0 0のアルキル基又はアルケニル基を分子中に少なく とも 1個有するコハク酸イミ ド、 あるいはその誘導体  (D-1) succinic imid having at least one alkyl or alkenyl group having 40 to 400 carbon atoms in the molecule, or a derivative thereof
( D— 2 ) 炭素数 4 0〜4 0 0のアルキル基又はアルケニル基を分子中に少なく とも 1個有するベンジルァミン、 あるいはその誘導体  (D-2) Benzylamine having at least one alkyl or alkenyl group having 40 to 400 carbon atoms in the molecule, or a derivative thereof
( D— 3 ) 炭素数 4 0〜4 0 0のアルキル基又はアルケ-ル基を分子中に少なく とも 1個有するポリアミン、 あるいはその誘導体  (D-3) a polyamine having at least one alkyl or alkenyl group having 40 to 400 carbon atoms in the molecule, or a derivative thereof
上記 (D— 1 ) コハク酸イミ ドとしては、 より具体的には、 下記の一般式 (4 ) 及び一般式 (5 ) で示される化合物等が例示できる ( More specifically, the above (D-1) succinic acid imide is represented by the following general formula (4) And compounds can be exemplified represented by the general formula (5) (
Figure imgf000017_0001
一般式 (4 ) において、 R 2 °は炭素数 4 0〜4 0 0、 好ましくは 6 0〜3 5 0 のアルキル基又はアルケニル基を示し、 hは 1〜5、 好ましくは 2〜4の整数を 示す。
Figure imgf000017_0001
In the general formula (4), R 2 ° represents an alkyl group or an alkenyl group having 40 to 400 carbon atoms, preferably 60 to 350, and h represents an integer of 1 to 5, preferably 2 to 4. Is shown.
Figure imgf000017_0002
一般式(5 )において、 R 2 1及ぴ R 2 2は、それぞれ個別に炭素数 4 0〜4 0 0、 好ましくは 6 0〜 3 5 0のアルキル基又はアルケニル基を示し、 ポリブテュル基 であることが好ましい。 iは 0〜4、 好ましくは 1〜3の整数を示す。
Figure imgf000017_0002
In the general formula (5), R 2 1及Pi R 2 2 are each independently C 4 0-4 0 0, preferably an 6 0-3 5 0 alkyl or alkenyl group, is Poributeyuru group Is preferred. i represents an integer of 0 to 4, preferably 1 to 3.
なお、コハク酸ィミ ドには、ポリアミンの一端に無水コハク酸が付加した式(4 ) で表される、 いわゆるモノタイプのコハク酸イミ ドと、 ポリアミンの両端に無水 コハク酸が付加した式 (5 ) で表される、 いわゆるビスタイプのコハク酸イミ ド とが含まれる力 本発明の組成物には、 それらの.いずれでも、 あるいはこれらの 混合物が含まれていても良い。  In addition, succinic acid imid is a so-called mono-type succinic acid imid represented by the formula (4) in which succinic anhydride is added to one end of a polyamine, and a compound in which succinic anhydride is added to both ends of a polyamine. (5) Power containing so-called bis-type succinic acid imid represented by (5) The composition of the present invention may contain any of them or a mixture thereof.
これらのコハク酸ィミ ドの製法は特に制限はないが、 例えば炭素数 4 0〜4 0 0のアルキル基又はアルケ-ル基を有する化合物を無水マレイン酸と 1 0 0〜2 0 0 °Cで反応させて得たアルキル又はアルケニルコハク酸をポリアミンと反応さ せることにより得ることができる。 ポリアミンとしては、 具体的には、 ジェチレ ントリアミン、 トリエチレンテトラミン、 テトラエチレンペンタミン、 及びペン タエチレンへキサミン等が例示できる。  The method for producing these succinic acid imides is not particularly limited.For example, a compound having an alkyl group or an alkyl group having 40 to 400 carbon atoms is mixed with maleic anhydride at 100 to 200 ° C. By reacting an alkyl or alkenyl succinic acid obtained by the reaction with a polyamine. Specific examples of the polyamine include dimethylene triamine, triethylene tetramine, tetraethylene pentamine, and pentaethylene hexamine.
上記 (D _ 2 ) ベンジルァミンとしては、 より具体的には、 下記の一般式 (6 ) で表される化合物等が例示できる。 More specifically, the above (D_2) benzylamine is represented by the following general formula (6) And the like.
Figure imgf000018_0001
一般式 (6) において、 R23は、 炭素数 40〜400、 好ましくは 60〜35 0のアルキル基又はアルケニル基を示し、 j は 1〜5、 好ましくは 2〜4の整数 を示す。
Figure imgf000018_0001
In the general formula (6), R 23 represents an alkyl group or an alkenyl group having 40 to 400 carbon atoms, preferably 60 to 350 carbon atoms, and j represents an integer of 1 to 5, preferably 2 to 4.
このベンジルァミンの製造方法は何ら限定されるものではないが、 例えば、 プ ロピレンオリゴマー、 ポリブテン、 及ぴエチレン一 —ォレフィン共重合体等の ポリオレフインをフエノールと反応させてアルキルフエノールとした後、 これに ホルムアルデヒ ドとジエチレントリアミン、 トリエチレンテトラミン、 テトラエ チレンペンタミン、 及びペンタエチレンへキサミン等のポリアミンをマンニッヒ 反応により反応させることにより得ることができる。  The method for producing this benzylamine is not particularly limited. For example, a polyolefin such as a propylene oligomer, a polybutene, and an ethylene-olefin copolymer is reacted with a phenol to form an alkylphenol, which is then added to formaldehyde. And a polyamine such as diethylenetriamine, triethylenetetramine, tetraethylenepentamine, and pentaethylenehexamine by reacting by Mannich reaction.
上記 (D— 3) ポリアミンとしては、 より具体的には、 下記の一般式 (7) で 表される化合物等が例示できる。  More specifically, examples of the polyamine (D-3) include compounds represented by the following general formula (7).
R24 - NH- (CH2CH2NH) k - H (7) R 24 -NH- (CH 2 CH 2 NH) k -H (7)
一般式 (7) において、 R24は、 炭素数 40〜400、 好ましくは 60〜 35 0のアルキル基又はアルケニル基を示し、 kは 1〜5、 好ましくは 2〜4の整数 を示す。 In the general formula (7), R 24 represents an alkyl group or an alkenyl group having 40 to 400 carbon atoms, preferably 60 to 350 carbon atoms, and k represents an integer of 1 to 5, preferably 2 to 4.
このポリアミンの製造法は何ら限定されるものではないが、 例えば、 プロピレ ンオリゴマー、 ポリブテン、 及ぴエチレン一ひ一ォレフィン共重合体等のポリオ レフインを塩素化した後、 これにアンモニアやエチレンジァミン、 ジエチレント リアミン、 トリエチレンテトラミン、 テトラエチレンペンタミン、 及ぴペンタエ チレンへキサミン等のポリアミンを反応させることにより得ることができる。 また、 (D)成分の 1例として挙げた含窒素化合物の誘導体としては、具体的に は例えば、 前述の含窒素化合物に炭素数 1〜30のモノカルボン酸 (脂肪酸等) ゃシユウ酸、 フタル酸、 トリメリット酸、 ピロメリット酸等の炭素数 2〜30の ポリカルボン酸若しくはこれらの無水物、 又はエステル化合物;炭素数 2〜6の アルキレンォキサイ ド; ヒ ドロキシ (ポリ) ォキシアルキレンカーボネート等を 作用させて、残存するァミノ基及びノ又はィミノ基の一部又は全部を中和したり、 アミ ドィヒした、 いわゆる含酸素有機化合物による変性化合物;前述の含窒素化合 物にホウ酸を作用させて、 残存するァミノ基及び Z又はィミノ基の一部又は全部 を中和したり、 アミ ド化した、 いわゆるホウ素変性化合物;前述の含窒素化合物 にリン酸を作用させて、 残存するァミノ基及ぴ 又はィミノ基の一部又は全部を 中和したり、 アミ ド化した、 いわゆるリン酸変性化合物;前述の含窒素化合物に 硫黄化合物を作用させた硫黄変性化合物;及び前述の含窒素化合物に含酸素有機 化合物による変性、 ホウ素変性、 リン酸変性、 硫黄変性から選ばれた 2種以上の 変性を組み合わせた変性化合物;等が挙げられる。 これらの誘導体の中でもアル ケニルコハク酸イミ ドのホウ酸変成化合物は耐熱性、 酸化防止性に優れ、 本発明 の潤滑油組成物においても塩基価維持性をより高めるために有効である。 The method for producing this polyamine is not limited at all. For example, after chlorinating polyolefin such as propylene oligomer, polybutene, and ethylene monoolefin copolymer, ammonia, ethylenediamine, diethylenetol, etc. It can be obtained by reacting a polyamine such as liamine, triethylenetetramine, tetraethylenepentamine, and pentaethylenehexamine. As the derivatives of the nitrogen-containing compound mentioned as an example of the component (D), specifically, for example, the above-mentioned nitrogen-containing compound may be a monocarboxylic acid having 1 to 30 carbon atoms (such as a fatty acid). Polycarboxylic acids having 2 to 30 carbon atoms such as acids, trimellitic acid and pyromellitic acid or anhydrides or ester compounds thereof; alkylene oxides having 2 to 6 carbon atoms; hydroxy (poly) oxyalkylene carbonate Etc. A compound modified with a so-called oxygen-containing organic compound by neutralizing or amidifying a part or all of the remaining amino group and amino group or imino group by acting on the above-mentioned nitrogen-containing compound; A so-called boron-modified compound in which a part or all of the remaining amino group and Z or imino group is neutralized or amidated; a so-called boron-modified compound; Or a so-called phosphoric acid-modified compound in which some or all of the imino groups are neutralized or amidated; a sulfur-modified compound obtained by reacting a sulfur compound with the above-mentioned nitrogen-containing compound; and an oxygen-containing compound containing the above-described nitrogen-containing compound A modified compound obtained by combining two or more types of modification selected from an organic compound modification, boron modification, phosphoric acid modification, and sulfur modification. Among these derivatives, the boric acid-modified compound of alkenyl succinic acid imid has excellent heat resistance and antioxidant properties, and is effective in the lubricating oil composition of the present invention to further enhance the base number retention.
本発明の潤滑油組成物において (D ) 成分を含有させる場合、 その含有量は、 通常潤滑油組成物全量基準で、 0 . 0 1〜 2 0質量%であり、 好ましくは 0 . 1 〜1 0質量%でぁる。 (D )成分の含有量が 0 . 0 1質量%未満の場合は、高温清 浄性に対する効果が少なく、 一方、 2 0質量%を越える場合は、 潤滑油組成物の 低温流動性が大幅に悪化するため、 それぞれ好ましくない。  When the component (D) is contained in the lubricating oil composition of the present invention, its content is usually 0.01 to 20% by mass, preferably 0.1 to 1% by mass, based on the total amount of the lubricating oil composition. 0% by mass. When the content of the component (D) is less than 0.01% by mass, the effect on high-temperature cleanability is small. On the other hand, when the content exceeds 20% by mass, the low-temperature fluidity of the lubricating oil composition is significantly reduced. It is not preferable because it worsens.
( E ) 金属系清浄剤としては、 潤滑油に使用される公知の金属系清浄剤を使用 することができ、 例えば、 アルカリ金属スルホネート又はアルカリ土類金属スル ホネート、 アルカリ金属フエネート又はアルカリ土類金属フエネート、 アルカリ 金属サリシレート又はアルカリ土類金属サリシレートあるいはこれらの混合物等 が挙げられる。 (E) As the metal-based detergent, known metal-based detergents used for lubricating oils can be used. For example, alkali metal sulfonate or alkaline earth metal sulfonate, alkali metal phenate or alkaline earth metal Examples thereof include phenate, alkali metal salicylate, alkaline earth metal salicylate, and mixtures thereof.
アル力リ金属又はアル力リ土類金属スルホネートとし Tは、 より具体的には、 分子量 1 0 0〜 1 5 0 0、 好ましくは 2 0 0〜 7 0 0のアルキル芳香族化合物を スルホン化することによって得られるアルキル芳香族スルホン酸のアルカリ金属 塩又はアル力リ土類金属塩、 特にマグネシウム塩及び/又はカルシウム塩が好ま しく用いられ、 アルキル芳香族スルホン酸としては、 具体的にはいわゆる石油ス ルホン酸や合成スルホン酸等が挙げられる。  More specifically, T as an alkali metal or earth metal sulfonate is used to sulfonate an alkyl aromatic compound having a molecular weight of 100 to 150, preferably 200 to 700. An alkali metal salt or an alkaline earth metal salt of an alkyl aromatic sulfonic acid obtained by the above method, particularly a magnesium salt and / or a calcium salt, is preferably used. Specific examples of the alkyl aromatic sulfonic acid include so-called petroleum Examples include sulfonic acid and synthetic sulfonic acid.
石油スルホン酸としては、 一般に鉱油の潤滑油留分のアルキル芳香族化合物を スルホン化したものゃホワイ トオイル製造時に副生する、 いわゆるマホガニー酸 等が用いられる。 また合成スルホン酸としては、 例えば洗剤の原料となるアルキ ルベンゼン製造プラントから副生したり、 ポリオレフインをベンゼンにアルキル 化することにより得られる、 直鎖状や分枝状のアルキル基を有するアルキルベン ゼンを原料とし、 これをスルホン化したもの、 あるいはジノニルナフタレンをス ルホン化したもの等が用いられる。 またこれらアルキル芳香族化合物をスルホン 化する際のスルホン化剤としては特に制限はないが、 通常、 発煙硫酸や硫酸が用 いられる。 Petroleum sulfonic acid is generally a sulfonated alkyl aromatic compound in the lubricating oil fraction of mineral oil. So-called mahoganic acid, which is a by-product of white oil production. Are used. Examples of the synthetic sulfonic acid include an alkylbenzene having a linear or branched alkyl group, which is obtained as a by-product from an alkylbenzene production plant used as a raw material of a detergent or obtained by alkylating polyolefin to benzene. Is used as a raw material, and a sulfonated product thereof or a sulfonated product of dinonylnaphthalene is used. The sulfonating agent used for sulfonating these alkyl aromatic compounds is not particularly limited, but fuming sulfuric acid or sulfuric acid is usually used.
アルカリ金属又はアルカリ土類金属フエネートとしては、 より具体的には、 炭 素数 4〜3 0、 好ましくは 6〜1 8の直鎖状又は分枝状のアルキル基を少なくと も 1個有するアルキルフヱノール、 このアルキルフエノールと元素硫黄を反応さ せて得られるアルキルフェノールサルファィ ド又はこのアルキルフエノールとホ ルムアルデヒ ドを反応させて得られるアルキルフヱノールのマンニッヒ反応生成 物のアルカリ金属塩又はアル力リ土類金属塩、 特にマグネシウム塩及ぴ 又は力 ルシゥム塩等が好ましく用いられる。  As the alkali metal or alkaline earth metal phenate, more specifically, an alkyl phthalate having at least one linear or branched alkyl group having 4 to 30 carbon atoms, preferably 6 to 18 carbon atoms. Phenol, an alkylphenol sulfide obtained by reacting this alkylphenol with elemental sulfur, or an alkali metal salt or an alkali metal salt of a Mannich reaction product of an alkylphenol obtained by reacting this alkylphenol with formaldehyde. Earth metal salts, particularly magnesium salts and potassium salts, are preferably used.
アルカリ金属又はアル力リ土類金属サリシレートとしては、 より具体的には、 炭素数 1〜3 0、 好ましくは 1 0〜2 6の直鎖状又は分枝状のアルキル基を少な くとも 1個有するアルキルサリチル酸 (例えば、 フヱノールやタレゾール等を力 ルポキシル化、炭素数 1 0〜2 6のォレフィンをアルキレーションさせたもの等) のアルカリ金属塩又はアルカリ土類金属塩、 例えば、 特にマグネシウム塩及び/ 又はカルシウム塩等、 特にカルシウム塩が好ましく用いられる。  More specifically, the alkali metal or alkaline earth metal salicylate includes at least one straight-chain or branched alkyl group having 1 to 30 carbon atoms, preferably 10 to 26 carbon atoms. Alkali or alkaline earth metal salts of alkylsalicylic acid (e.g., phenol or talesol, etc., which are obtained by alkoxylation of olefins having 10 to 26 carbon atoms), for example, magnesium salts and / or Alternatively, calcium salts and the like, particularly calcium salts, are preferably used.
アルカリ金属又はアルカリ土類金属スルホネート、 アルカリ金属又はアル力リ 土類金属フエネート、及びアルカリ金属又はアル力リ土類金属サリシレートには、 ァノレキノレ芳香族スルホン酸、 アルキルフエノール、 アルキルフエノールサルファ イ ド、 アルキルフエノールのマンニッ七反応生成物、 アルキルサリチル酸等を、 直接、 アルカリ金属又はアルカリ土類金属の酸化物や水酸化物等の金属塩基と反 応させたり、 又は一度ナトリゥム塩や力リゥム塩等のアルカリ金属塩としてから アルカリ土類金属塩と置換させること等により得られる中性塩 (正塩) だけでな く、 さらにこれら中性塩 (正塩) .と過剰のアルカリ金属又はアルカリ土類金属塩 やアル力リ金属又はアル力リ土類金属塩基 (アル力リ金属又はアル力リ土類金属 の水酸化物や酸化物) を水の存在下で加熱することにより得られる塩基性塩や、 炭酸ガス及ぴノ又はホウ酸若しくはホウ酸塩の存在下で中性塩 (正塩) をアル力 リ金属又はアルカリ土類金属の水酸化物等の塩基と反応させることにより得られ る過塩基性塩 (超塩基性塩) も含まれる。 Alkali metal or alkaline earth metal sulfonate, alkali metal or alkaline earth metal phenate, and alkali metal or alkaline earth metal salicylate include anolequinole aromatic sulfonic acid, alkyl phenol, alkyl phenol sulfide, alkyl Mannich reaction product of phenol, alkyl salicylic acid, etc. is directly reacted with metal bases such as oxides or hydroxides of alkali metals or alkaline earth metals, or once alkalis such as sodium salts and potassium salts. Not only neutral salts (normal salts) obtained by substituting an alkaline earth metal salt with a metal salt, but also these neutral salts (normal salts) and excess alkali metal or alkaline earth metal salts Al-li metal or Al-earth metal base (Al-li metal or Al-earth metal The hydroxide or oxide) or basic salts obtained by heating in the presence of water, An overbased compound obtained by reacting a neutral salt (normal salt) with a base such as an alkali metal or alkaline earth metal hydroxide in the presence of carbon dioxide and boric acid or borate. Salts (ultrabasic salts) are also included.
なお、 これらの反応は、 通常、 溶媒 (へキサン等の脂肪族炭化水素溶剤、 キシ レン等の芳香族炭化水素溶剤、 軽質潤滑油基油等) 中で行われる。 また、 金属系 清浄剤は通常、 軽質潤滑油基油等で希釈された状態で市販されており、 また、 入 手可能であるが、 一般的に、 その金属含有量が 1. 0〜20質量%、 好ましくは 2. 0〜 1 6質量0 /0のものを用いるのが望ましい。 These reactions are usually performed in a solvent (aliphatic hydrocarbon solvent such as hexane, aromatic hydrocarbon solvent such as xylene, light lubricating base oil, etc.). Metal-based detergents are usually commercially available diluted with a light lubricating base oil or the like, and are available. Generally, the metal content is 1.0 to 20 mass%. %, preferably 2.0 to 1 to use of 6 mass 0/0 it is desirable.
本発明において、 (E)成分の全塩基価は 0〜 50 OmgKOH/gであること が好ましく、 より好ましくは 20〜45 OmgKOHZgである。 また (E) 成 分としては、 アルカリ金属又はアルカリ土類金属のスルホネート、 フエネート、 サリシレート等を 1種又は 2種以上併用することができ、 口ングドレイン性に極 めて優れる点で、特にサリシレートを必須として使用することが好ましい。なお、 ここでいう全塩基価とは、 J I S K250 1 「石油製品及び潤滑油一中和価試 験法」 の 7. に準拠して測定される過塩素酸法による全塩基価を意味する。  In the present invention, the total base number of the component (E) is preferably from 0 to 50 OmgKOH / g, more preferably from 20 to 45 OmgKOHZg. As the component (E), alkali metal or alkaline earth metal sulfonate, phenate, salicylate, etc. can be used alone or in combination of two or more kinds. Is preferably used as an essential component. Here, the total base number means the total base number measured by the perchloric acid method according to JIS K2501, “Petroleum products and lubricating oil-neutralization value test method”, paragraph 7.
また、 本発明の (E) 成分としては、 その金属比に特に制限はなく、 通常 20 以下、 好ましくは 1〜 1 5のものを使用することができる。 本発明においては、 金属比が 3以下の金属系清浄剤を必須として配合することが塩基価維持性の点で 好ましく、 金属比が 3を超える金属系清浄剤、 好ましくは金属比が 5を超える金 属系清浄剤を使用することが、 摩耗防止性を高めることができる点で好ましい。 従って、 これら金属系清浄剤の種類及び金属比を適宜選択し、 単独で、 あるいは 併用して使用することで所望の塩基価維持性、 摩耗防止性を得ることが可能でな る。 なお、 ここでい.う金属比とは、 金属系清浄剤における金属元素の価数 X金属 元素含有量 (mo 1 %) /せっけん基含有量 (mo 1 %) で表され、 金属元素と は、 カルシウム、 マグネシウム等、 せっけん基とはスルホン酸基、 サリチル酸基 等を意味する。  Further, the component (E) of the present invention is not particularly limited in its metal ratio, and it is usually 20 or less, preferably 1-15. In the present invention, it is preferable to mix a metal-based detergent having a metal ratio of 3 or less as essential from the viewpoint of base number maintenance, and a metal-based detergent having a metal ratio of more than 3 and preferably a metal ratio of more than 5 It is preferable to use a metal-based detergent in that the antiwear property can be enhanced. Therefore, by appropriately selecting the type and metal ratio of these metal-based detergents and using them alone or in combination, it is possible to obtain desired base number maintenance properties and antiwear properties. Here, the metal ratio is represented by the valence of the metal element in the metal-based detergent X the content of the metal element (mo 1%) / the content of the soap group (mo 1%). , Calcium, magnesium and the like, and the soap group means a sulfonic acid group, a salicylic acid group and the like.
本発明において、 (E) 成分の配合量は特に制限はないが、 通常、 上限値は、組 成物全量基準で、 金属元素換算量で好ましくは 1質量%であり、 より好ましくは 0. 5質量%、 さらに好ましくは 0. 2質量%であり、 組成物の硫酸灰分量の要 求により適宜選択することができる。また、その下限値は、通常 0. 0 1質量%、 好ましくは 0 . 0 2質量%、 特に好ましくは 0 . 0 5質量%である。 (B ) 成分の 配合量が 0 . 0 1質量%以上とすることで、 高温清浄性や酸化安定性、 塩基価維 持性などの口ングドレイン性能をより高めることができる。 本発明の潤滑油組成物には、 その性能をさらに向上させるために、 その目的に 応じて潤滑油に一般的に使用されている任意の添加剤を添加することができる。 このような添加剤としては、例えば、 (A)成分及び(B )成分以外の摩耗防止剤、 摩擦調整剤、粘度指数向上剤、腐食防止剤、防鲭剤、抗乳化剤、金属不活性化剤、 消泡剤、 着色剤等の添加剤を挙げることができる。 In the present invention, the compounding amount of the component (E) is not particularly limited, but usually, the upper limit is preferably 1% by mass in terms of a metal element, more preferably 0.5, based on the total amount of the composition. % By mass, more preferably 0.2% by mass, and can be appropriately selected according to the requirement of the sulfated ash content of the composition. The lower limit is usually 0.01% by mass, Preferably it is 0.02% by mass, particularly preferably 0.05% by mass. By setting the amount of the component (B) to be 0.01% by mass or more, it is possible to further improve the mouth drain performance such as high-temperature detergency, oxidation stability, and base number retention. In order to further improve the performance of the lubricating oil composition of the present invention, any additive generally used in lubricating oils can be added according to the purpose. Such additives include, for example, anti-wear agents other than component (A) and component (B), friction modifiers, viscosity index improvers, corrosion inhibitors, antioxidants, demulsifiers, metal deactivators And additives such as an antifoaming agent and a coloring agent.
(A) 成分および (B ) 成分以外の摩耗防止剤としては、 例えば、 (B ) 成分以 外のジチォリン酸亜鉛 (例えば、 プライマリーアルキル基あるいはァリール基等 を有するジチォリン酸亜鉛)、ジチォリン酸亜鉛以外のチォリン酸エステルの金属 塩、 (亜) リン酸エステル類、 チォ (亜) リン酸エステル類、 これらのアミン塩又 は金属塩、 j8—ジチォホスホリル化プロピオン酸等リン含有力ルボン酸化合物お よびその金属塩又はその脂肪酸とのエステル、 ジスルフィ ド類、 硫化ォレフィン 類、 硫化油脂類、 ジチォ力ルバミン酸亜鉛等の硫黄含有化合物等が挙げられ、 通 常、 0 . 0 0 5〜 5質量%の範囲で配合することが可能であるが、 本発明の潤滑 油組成物においてはこれらのうち、 硫黄含有化合物、 すなわち、 これら摩耗防止 剤として使用される硫黄含有化合物の含有量が制限されるべきであり、 例えば、 硫黄元素換算で 0 . 1質量%以下、 好ましくは 0 . 0 5質量%以下とすることが 望ましく、 実質的に含有しないことが特に好ましい。  Examples of the antiwear agent other than the component (A) and the component (B) include zinc dithiophosphate other than the component (B) (eg, zinc dithiophosphate having a primary alkyl group or aryl group), and zinc dithiophosphate other than the component (B). Metal salts of thiophosphoric acid esters, (sub) phosphoric acid esters, thio (sub) phosphoric acid esters, amine salts or metal salts thereof, phosphorus-containing carboxylic acid compounds such as j8-dithiophosphorylated propionic acid and the like Metal salts or esters thereof with fatty acids, disulfides, sulfurized olefins, sulfurized oils and fats, sulfur-containing compounds such as zinc dithiolbamate, and the like, usually in the range of 0.05 to 5% by mass. However, in the lubricating oil composition of the present invention, among these, a sulfur-containing compound, that is, these anti-wear agents are used. The content of the sulfur-containing compound used should be limited, for example, 0.1% by mass or less, preferably 0.05% by mass or less in terms of sulfur element. It is particularly preferred not to do so.
摩擦調整剤としては、 例えば、 ジチォ力ルバミン酸モリブデン、 ジチォリン酸 モリプデン、 モリブデン一アミン錯体、 モリプデンーコハク酸イミ ド錯体、 ニ硫 化モリブデン、 炭素数 6 〜 3 0のアルキル基又はアルケニル基を有する脂肪酸、 脂肪族アルコール、 脂肪酸エステル、 脂肪族エーテル、 脂肪酸アミ ド、 脂肪族ァ ミン等及びこれらの混合物が挙げられる。 これらの添加剤は組成物の低摩擦性能 を付加できる点で有用である。  Examples of the friction modifier include molybdenum dithiol molybdate, molybdenum dithiophosphate, a molybdenum monoamine complex, a molybdenum-imido succinic acid complex, molybdenum disulfide, and an alkyl or alkenyl group having 6 to 30 carbon atoms. Fatty acids, fatty alcohols, fatty acid esters, fatty ethers, fatty acid amides, fatty amines, and the like, and mixtures thereof. These additives are useful in that they can add low friction performance to the composition.
粘度指数向上剤としては、 具体的には、 各種メタクリル酸エステルから選ばれ る 1種又は 2種以上のモノマーの重合体若しくは共重合体又はその水添物などの いわゆる非分散型粘度指数向上剤、 又はさらに窒素化合物を含む各種メタクリル 酸エステルを共重合させたいわゆる分散型粘度指数向上剤、 非分散型又は分散型 エチレン一 a—ォレフイン共重合体 (a—ォレフインとしてはプロピレン、 1— プテン、 1—ペンテン等が例示できる。) 若しくはその水素化物、 ポリイソプチレ ン若しくはその水添物、 スチレン一ジェン共重合体の水素化物、 スチレン一無水 マレイン酸エステル共重合体、 ポリアルキルスチレン等が挙げられる。 As the viscosity index improver, specifically, a so-called non-dispersion type viscosity index improver such as a polymer or copolymer of one or more monomers selected from various methacrylates or a hydrogenated product thereof is used. , Or various methacrylic containing nitrogen compounds A so-called dispersion type viscosity index improver obtained by copolymerizing an acid ester, a non-dispersion type or dispersion type ethylene-a-olefin copolymer (Examples of a-olefin include propylene, 1-butene and 1-pentene.) Or hydrides thereof, polyisobutylene or hydrogenated products thereof, hydrides of styrene-one-gen copolymer, styrene-mono-maleic anhydride copolymer, polyalkylstyrene and the like.
これら粘度指数向上剤の分子量は、 せん断安定性を考慮して選定することが必 要である。 具体的には、 粘度指数向上剤の数平均分子量は、 例えば分散型及び非 分散型ポリメタタリレートの場合では、 通常 5 , 0 0 0〜: 1 , 0 0 0, 0 0 0、 好ましくは 1 0 0, 0 0 0〜9 0 0, 0 0 0のものが、 ポリイソブチレン又はそ の水素化物の場合は通常 8 0 0〜 5 , 0 0 0、 好ましくは 1 , 0 0 0〜4, 0 0 0のものが、 エチレン一 a—ォレフイン共重合体又はその水素化物の場合は通常 8 0 0〜5 0 0 , 0 0 0、 好ましくは 3 , 0 0 0〜2 0 0 , 0 0 0のものが用い られる。  The molecular weight of these viscosity index improvers must be selected in consideration of shear stability. Specifically, the number average molecular weight of the viscosity index improver is usually 5, 000 to: 1, 0000, 0000, preferably 1 in the case of, for example, a dispersion type and a non-dispersion type polymethacrylate. When the thing of 0,000 to 900,000 is polyisobutylene or a hydride thereof, it is usually 800 to 5,000, preferably 1,000 to 4,0,0. In the case where the ethylene is an ethylene-a-olefin copolymer or a hydride thereof, it is usually 800 to 500,000, preferably 3,000 to 200,000. Is used.
腐食防止剤としては、例えば、ベンゾトリアゾール系、 トリルトリアゾール系、 チアジアゾール系、 及びィミダゾール系化合物等が挙げられる。  Examples of the corrosion inhibitor include benzotriazole-based, tolyltriazole-based, thiadiazole-based, and imidazole-based compounds.
防鲭剤としては、例えば、石油スルホネート、アルキルベンゼンスルホネート、 ジノニルナフタレンスルホネート、 ァルケニルコハク酸エステル、 及び多価アル コールエステル等が挙げられる。  Examples of the antioxidant include petroleum sulfonate, alkylbenzene sulfonate, dinonylnaphthalene sulfonate, alkenyl succinate, and polyhydric alcohol ester.
抗乳化剤としては、 例えば、 ポリオキシエチレンアルキルエーテル、 ポリオキ シエチレンァノレキノレフェニルエーテル、 及ぴポリォキシエチレンアルキノレナフチ ルエーテル等のポリアルキレングリコール系非イオン系界面活性剤等が挙げられ る。  Examples of the demulsifier include polyalkylene glycol-based nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene annalequinolephenyl ether, and polyoxyethylene alkynolenaphthyl ether. .
金属不活性化剤としては、 例えば、 イミダゾリン、 ピリ ミジン誘導体、 アルキ ルチアジァゾール、 メルカプトべンゾチアゾール、 ベンゾトリアゾール又はその 誘導体、 1 , 3, 4ーチアジアゾールポリスルフイ ド、 1, 3 , 4—チアジアゾ リル一 2, 5—ビスジアルキルジチォカーバメート、 2 _ (アルキルジチォ) ベ ンゾィミダゾール、 及び ]3— ( o—力ルポキシベンジルチオ) プロピオンニトリ ル等が挙げられる。  Examples of the metal deactivator include, for example, imidazoline, pyrimidine derivative, alkylthiaziazole, mercaptobenzothiazole, benzotriazole or a derivative thereof, 1,3,4-thiadiazole polysulfide, 1,3,4-thiadiazolyl12 , 5-bisdialkyldithiocarbamate, 2_ (alkyldithio) benzoimidazole, and] 3- (o-potoxybenzylthio) propionnitrile.
消泡剤としては、 例えば、 シリコーン、 フルォロシリコール、 及ぴフルォロア ルキルエーテル等が挙げられる。 これらの添加剤を本発明の潤滑油組成物に含有させる場合には、 その含有量は 潤滑油組成物全量基準で、 粘度指数向上剤では、 0 . 1〜2 0質量%、 摩擦調整 剤、 腐食防止剤、 防鲭剤、 抗乳化剤ではそれぞれ 0 . 0 0 5〜5質量%、 金属不 活性化剤では 0 . 0 0 5〜 1質量%、 消泡剤では 0 . 0 0 0 5〜 1質量%の範囲 で通常選ばれる。 Examples of the antifoaming agent include silicone, fluorosilicole, and fluoroalkyl ether. When these additives are contained in the lubricating oil composition of the present invention, the content is 0.1 to 20% by mass in the viscosity index improver based on the total amount of the lubricating oil composition, a friction modifier, 0.005 to 5% by mass for corrosion inhibitors, antioxidants, and demulsifiers, 0.05 to 1% by mass for metal deactivators, and 0.0005 to 1 for defoamers. Usually selected in the range of mass%.
本発明の潤滑油組成物は、 上記のように (A) 成分おょぴ (B ) 成分を併用す ることで、 相乗的に極圧性、 耐摩耗性を向上させることができ、 優れた塩基価維 持性能を発揮することができるものである。 従って、 次期 I L S A C G F— 4 ガソリンエンジン油規格に規定される、 リン含有量が 0 . 0 8質量%以下の低リ ン型潤滑油組成物、あるいはさらにこれを 0 . 0 5質量%以下まで低減し、また、 硫黄含有量を 0 . 3質量%以下、 好ましくは 0 . 2質量%以下、 特に好ましくは 0 . 1質量%以下まで低減した低リン低硫黄型の潤滑油組成物としても極めて有 用である。  The lubricating oil composition of the present invention can synergistically improve extreme pressure and abrasion resistance by using the component (A) and the component (B) together as described above, It is capable of exhibiting value maintenance performance. Therefore, a low phosphorus lubricating oil composition with a phosphorus content of 0.08% by mass or less, or further reduced to 0.05% by mass or less, as specified in the next ILSACGF-4 gasoline engine oil standard. It is also very useful as a low-phosphorus, low-sulfur lubricating oil composition in which the sulfur content is reduced to 0.3% by mass or less, preferably 0.2% by mass or less, particularly preferably 0.1% by mass or less. It is.
本発明の潤滑油組成物は、 摩耗防止効果に優れるので、 二輪車、 四輪車、 発電 用、 舶用等のガソリンエンジン、 ディーゼルエンジン、'ガスエンジン等の内燃機 関用潤滑油として好ましく使用することができ、低硫黄、低リンの潤滑油のため、 特に酸化触媒、 三元触媒、 N O X吸蔵還元触媒から選ばれる排ガス浄化触媒及び /又は D P F等の排ガス後処理装置、 特に酸化触媒と D P Fあるいは N O X吸蔵 還元触媒と D P Fを組合せた排ガス後処理装置を装着した内燃機関に好適である。 また、 低硫黄燃料、 例えば、 硫黄分が 5 0質量 p p m以下、 さらに好ましくは 3 0質量 p p m以下、特に好ましくは 1 0質量 p p m以下のガソリンゃ軽油や灯油、 あるいは硫黄分が 1質量 p p m以下の燃料 (L P G、 天然ガス、 硫黄分を実質的 に含有しない水素、 ジメチルエーテル、 アルコール、 G T L (ガストウリキッド) 燃料等) を用いる内燃機関用潤滑油、 特にガソリンエンジン用あるいはガスェン ジン用潤滑油として特に好ましく使用することができる。  Since the lubricating oil composition of the present invention is excellent in the effect of preventing abrasion, it is preferably used as a lubricating oil for internal combustion engines such as gasoline engines, motorcycle engines, diesel engines, and gas engines for motorcycles, automobiles, power generation and ships. For low-sulfur, low-phosphorus lubricating oils, especially exhaust gas purifying catalysts selected from oxidation catalysts, three-way catalysts, NOX storage reduction catalysts and / or exhaust gas aftertreatment devices such as DPF, especially oxidation catalysts and DPF or NOX storage It is suitable for an internal combustion engine equipped with an exhaust gas aftertreatment device combining a reduction catalyst and DPF. In addition, low-sulfur fuels such as gasoline with a sulfur content of 50 mass ppm or less, more preferably 30 mass ppm or less, particularly preferably 10 mass ppm or less, or gas oil or kerosene, or a sulfur content of 1 mass ppm or less Especially lubricating oils for internal combustion engines using fuels (LPG, natural gas, hydrogen-free dimethyl ether, alcohol, GTL (gas to liquid) fuel, etc.), especially for gasoline engines or gas engines It can be preferably used.
また、 本発明の上記のような極圧性能あるいは摩耗防止性能が要求されるよう な潤滑油、 例えば、 自動又は手動変速機等の駆動系用潤滑油、 ギヤ一油、 ダリー ス、 湿式ブレーキ油、 油圧作動油、 タービン油、 圧縮機油、 軸受け油、 冷凍機油 等の潤滑油としても好適に使用することができる。  Further, lubricating oils of the present invention that require the above-mentioned extreme pressure performance or wear prevention performance, for example, lubricating oils for driving systems such as automatic or manual transmissions, gear oils, darries, wet brake oils It can also be suitably used as a lubricating oil such as a hydraulic oil, a turbine oil, a compressor oil, a bearing oil, and a refrigerating machine oil.
また、 本発明の低硫黄、 低リンエンジンシステムは、 内燃機関用潤滑油組成物 として、 潤滑油基油に前記 (A) 成分および (B ) 成分を含有し、 硫黄含有量が 0 . 3質量%以下で、 かっリン含有量0 . 0 8質量%以下の潤滑油組成物を使用 し、 燃料として硫黄分が 5 0質量 p p m以下の燃料を使用するものであり、 低硫 黄、 低リンでありながら摩耗防止性が改善され、 酸化触媒、 三元触媒、 N O x吸 収還元触媒から選ばれる排ガス浄化触媒及び/又は D P F等の排ガス後処理装置 に対する影響を低減することができる。 The low-sulfur, low-phosphorus engine system of the present invention comprises a lubricating oil composition for an internal combustion engine. A lubricating oil composition containing the above components (A) and (B) in a lubricating base oil, having a sulfur content of 0.3% by mass or less and a phosphorus content of 0.08% by mass or less. The fuel used is a fuel with a sulfur content of 50 mass ppm or less.While having low sulfur and low phosphorus, the anti-wear property is improved, and oxidation catalyst, three-way catalyst, NO x absorption reduction The effect on exhaust gas purifying catalysts selected from catalysts and / or exhaust gas aftertreatment devices such as DPF can be reduced.
[産業上の利用可能性] [Industrial applicability]
以上述べた通り、 本発明の内燃機関用潤滑油組成物は、 極圧性、 摩耗防止性に 優れる潤滑油組成物である。 従って、 これらの性能が要望される上記したような 各種潤滑油に適用可能である。 また、 金属系清浄剤や無灰分散剤の種類や含有量 の最適化により、 高温清浄性、 酸化安定性等をさらに改善することができる。 さ らに、 組成物の硫黄含有量を 0 . 3質量%以下、 リン含有量を 0 . 0 8質量%以 下とした低硫黄、 低リン型の潤滑油組成物として、 あるいは、 さらに組成物の硫 酸灰分量を所望のレベル (例えば、 0 . 0 1〜1 . 2質量%、 好ましくは 0 . 8 質量%以下、 より好ましくは 0 . 6質量%以下) に設定することができ、 排ガス 浄化装置 (例えば、 三元触媒や酸化触媒、 N O x吸蔵還元触媒等の排ガス触媒、 及び Z又は D P F (ディーゼルパティキュレートフィルタ) 等に対してもその浄 化性能を悪化させないため内燃機関用潤滑油組成物として特に有用である。 ' さらに、 本発明は、 上記のような低硫黄、 低リン型の潤滑油組成物により内燃 機関を潤滑し、 低硫黄燃料を使用することで排ガス浄化装置の性能を維持する低 硫黄、 低リンエンジンシステム (例えば、 硫黄分 5 0質量 p p m以下の低硫黄軽 油ゃサルファーフリーガソリン、 L Pガスあるいは天然ガス等を燃料として用い たコージエネレーション等の発電エンジンシステム、 自動車用エンジンシステム 等) として有用である。  As described above, the lubricating oil composition for an internal combustion engine of the present invention is a lubricating oil composition having excellent extreme pressure properties and antiwear properties. Therefore, the present invention can be applied to the various lubricating oils described above where these performances are required. In addition, high-temperature detergency, oxidation stability, and the like can be further improved by optimizing the type and content of the metal-based detergent and ashless dispersant. Further, as a low-sulfur, low-phosphorus lubricating oil composition having a sulfur content of 0.3% by mass or less and a phosphorus content of 0.08% by mass or less, Can be set to a desired level (for example, 0.01 to 1.2% by mass, preferably 0.8% by mass or less, more preferably 0.6% by mass or less). Purification equipment (for example, exhaust gas catalysts such as three-way catalysts, oxidation catalysts, NOx storage reduction catalysts, etc., and lubricating oils for internal combustion engines, because they do not deteriorate the purification performance of Z or DPF (diesel particulate filter)) Further, the present invention provides a low-sulfur, low-phosphorus lubricating oil composition for lubricating an internal combustion engine and using a low-sulfur fuel to improve the performance of an exhaust gas purifying apparatus. Maintain low sulfur, low phosphorus engine It is useful as a stem (for example, low-sulfur gas oil with a sulfur content of 50 mass ppm or less; power-generating engine systems using sulfur-free gasoline, LP gas or natural gas, etc. as fuel, engine systems for automobiles, etc.). is there.
[発明を実施するための最良の形態] [Best Mode for Carrying Out the Invention]
以下に本発明の内容を実施例及ぴ比較例によってさらに具体的に説明するが、 本発明はこれらの実施例になんら限定されるものではない。 (実施例 1および比較例:!〜 3 ) Hereinafter, the content of the present invention will be described more specifically with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples. (Example 1 and Comparative Examples:! ~ 3)
表 1に示す組成の本発明の潤滑油組成物 (実施例 1) 及ぴ比較用の潤滑油組成 物 (比較例 1〜3) をそれぞれ調製した。 得られた組成物について以下の (1) 〜 (2) に示す性能評価試験を行い、 得られた結果を表 1に示した。  A lubricating oil composition of the present invention having the composition shown in Table 1 (Example 1) and a lubricating oil composition for comparison (Comparative Examples 1 to 3) were prepared. The obtained composition was subjected to the following performance evaluation tests (1) and (2), and the obtained results are shown in Table 1.
(1) 高速四球試験  (1) High-speed four-ball test
ASTM D 2 78 3— 88に準拠する高速四球試験において、 室温、 回転数 1 800 r pm、 荷重を徐々に加える条件で摩耗発生時の荷重 (LNS L) を測 定した。 LNS Lの数値 (N) が高いほど摩耗防止性、 極圧性に優れることを示 す。  In a high-speed four-ball test in accordance with ASTM D 2 78 3-88, the load (LNS L) at the time of abrasion was measured at room temperature, at a rotation speed of 1800 rpm, and under gradually applied load. The higher the LNS L value (N), the better the wear resistance and extreme pressure.
(2) ファレックス試験  (2) Falex test
ASTM D 32 33に準拠するファレックス試験において、 A法として、 回転数 290 r pm、 油温 52 °Cにおける焼付き発生時の荷重 ( l b s) を測定 した。 また、 B法として、 回転数 290 r p m、 油温 80°C、 250 1 b s X 5 分間のなじみ運転を行った後に徐々に荷重を高めていく条件で、 焼付き発生時の 荷重 (l b s) を測定した。 焼付き荷重が高いほど極圧性に優れることを示す。 表 1から明らかな通り、 (A)及び(B)成分をそれぞれのリン元素換算での質 量比を 40 : 60の割合で併用し、 組成物の硫黄含有量を 0. 07質量%、 リン 含有量を 0. 05質量。 /0とした組成物 (実施例 1) は、 (B) 成分又は (A) 成分 を使用せず、 リン含有量を 0. 05質量%とした組成物(比較例 1、 3) に比べ、 摩耗防止性、 極圧性に優れ、 特にファレックス試験においては、 相乗的に焼付き 荷重が向上していることが分かる。 また、 実施例 1の組成物における (A) 成分 の代わりにプライマリ一アルキル基を有するジチォリン酸亜鉛を使用した場合 (比較例 2) と比べても格段の焼付き荷重を示すことが分かる。 なお、 実施例 1 の組成物の塩基価維持性は、 従来のジチォリン酸亜鉛をリン元素換算で 0. 1質 量%程度配合した組成物と比べ優れてレ、ることを確認している。 In a Falex test conforming to ASTM D3233, as an A method, a load (lbs) when seizure occurred at a rotation speed of 290 rpm and an oil temperature of 52 ° C was measured. Also, as method B, the load (lbs) at the time of seizure was measured under the conditions that the load was gradually increased after running-in operation at 290 rpm, oil temperature of 80 ° C, and 250 bs x 5 minutes for 5 minutes. It was measured. The higher the seizure load, the better the extreme pressure property. As is clear from Table 1, the components (A) and (B) were used together in a mass ratio of 40:60 in terms of phosphorus element, the sulfur content of the composition was 0.07% by mass, The content is 0.05 mass. The composition (Example 1) with / 0 was compared with the composition (Comparative Examples 1 and 3) in which the component (B) or the component (A) was not used and the phosphorus content was 0.05% by mass. Excellent anti-wear and extreme pressure properties. Especially in the Falex test, it can be seen that the seizure load is synergistically improved. In addition, it can be seen that a remarkable seizure load is exhibited as compared with the case of using zinc dithiophosphate having a primary monoalkyl group instead of the component (A) in the composition of Example 1 (Comparative Example 2). It has been confirmed that the base number retention of the composition of Example 1 is superior to that of a conventional composition containing about 0.1% by mass of zinc dithiophosphate in terms of phosphorus element.
なお、 実施例 1の組成物について J AS O M 328— 95に準拠した動弁 摩耗試験 (1 00時間、 燃料として硫黄分が 1 0質量 p pm以下のサルファーフ リーガソリンを使用) においても、 動弁系摩耗防止性能に優れていることを確認 している。 表 1 In addition, in the valve wear test (100 hours, sulfur-free gasoline with a sulfur content of 10 mass ppm or less was used as fuel) in the valve operating wear test according to JAS OM 328-95 for the composition of Example 1, It has been confirmed that it has excellent system wear prevention performance. table 1
Figure imgf000027_0001
Figure imgf000027_0001
1 )水素化精製鉱油、動粘度 @100°C : 4.7mm2/s、粘度指数: 120、硫黄含有量: 10質量 ppm %CA: 0.61) Hydrorefined mineral oil, kinematic viscosity @ 100 ° C: 4.7mm 2 / s, viscosity index: 120, sulfur content: 10 mass ppm% CA: 0.6
2)下記ォクタデシルホスホン酸ジメチルエステル、リン含有量: 8.6質量% 2) The following octadecylphosphonic acid dimethyl ester, phosphorus content: 8.6% by mass
3) ジアルキルジチォリン酸亜鉛、アルキル基: sec-ブチル基又は 4メチル 2ペンチル基、リン含有量: 7.2質量% 3) zinc dialkyldithiophosphate, alkyl group: sec-butyl group or 4-methyl 2-pentyl group, phosphorus content: 7.2% by mass
4) ジアルキルジチォリン酸亜鉛、 2ェチルへキシル基、リン含有量: 7.2質量% 4) Zinc dialkyldithiophosphate, 2-ethylhexyl group, phosphorus content: 7.2% by mass
5) 4, 4'ーメチレンビス一2, 6—ジターシャリーブチルフエノールおよびジアルキルジフエ二ルァミン  5) 4,4'-methylenebis-1,2,6-ditert-butylphenol and dialkyldiphenylamine
6)ポリブ亍ニルコハク酸イミド、窒素含有量: 2.0質量%、重量平均分子量: 3000  6) Polyvinyl succinimide, nitrogen content: 2.0% by mass, weight average molecular weight: 3000
7) Gaサリシレート、全塩基価: 170mgKOH/g、金属比: 2.7、カルシウム含有量: 6質量%  7) Ga salicylate, total base number: 170 mgKOH / g, metal ratio: 2.7, calcium content: 6% by mass
8)粘度指数向上剤(PMA OCP)、消泡剤等を含む添加剤  8) Additives including viscosity index improver (PMA OCP), defoamer, etc.
2) 0  2) 0
Iレ 0— CH3 I レ 0— CH 3
し ― P\  -P \
Ό一 CH3 Ό 一 CH 3

Claims

請 求 の 範 囲 The scope of the claims
1. 潤滑油基油に、 (A) —般式 (1) で表されるリン化合物およびそれ らの塩からなる群より選ばれる少なくとも 1種及ぴ (B) セカンダリーアルキル 基を有するジチォリン酸亜鉛を含有することを特徴とする内燃機関用潤滑油組成 物。
Figure imgf000028_0001
1. a lubricating base oil comprising (A) at least one selected from the group consisting of phosphorus compounds represented by the general formula (1) and salts thereof; and (B) zinc dithiophosphate having a secondary alkyl group. A lubricating oil composition for an internal combustion engine, comprising:
Figure imgf000028_0001
(一般式 (1) において は炭化水素基 (窒素および/または酸素を含有して もよい)、 R2および R3は、 それぞれ個別に水素または炭素数 1〜30の炭化水 素基 (窒素および Zまたは酸素を含有してもよい) を示す。) (In the general formula (1), a hydrocarbon group (which may contain nitrogen and / or oxygen), R 2 and R 3 are each independently hydrogen or a hydrocarbon group having 1 to 30 carbon atoms (nitrogen and / or oxygen). Z or oxygen may be contained).
2. (C) 連鎖停止剤を含有することを特徴とする請求の範囲第 1項に 記載の内燃機関用潤滑油組成物。 2. The lubricating oil composition for an internal combustion engine according to claim 1, comprising (C) a chain terminator.
3. (D) 無灰分散剤および/または (E) 金属系清浄剤を含有するこ とを特徴とする請求の範囲第 1項または第 2項に記載の内燃機関用潤滑油組成物。 3. The lubricating oil composition for an internal combustion engine according to claim 1, comprising (D) an ashless dispersant and / or (E) a metal-based detergent.
4. 前記 (D) 無灰分散剤がホウ酸変性されていることを特徴とする請 求の範囲第 3項に記載の内燃機関用潤滑油組成物。 4. The lubricating oil composition for an internal combustion engine according to claim 3, wherein the (D) ashless dispersant is modified with boric acid.
5. (A) 成分と (B) 成分の合計の含有量がリン元素換算量で 0. 0 8質量%以下であることを特徴とする請求の範囲第 1項に記載の内燃機関用潤滑 油組成物。 5. The lubricating oil for an internal combustion engine according to claim 1, wherein the total content of the component (A) and the component (B) is 0.08% by mass or less in terms of a phosphorus element. Composition.
6. 摩耗防止剤として使用されるィォゥ含有化合物 ((B) 成分を除く) の含有量が組成物全量基準で、 ィォゥ元素換算量で 0. 1質量%以下であること を特徴とする請求の範囲第 1項に記載の内燃機関用潤滑油組成物。 6. The content of the i-containing compound (excluding component (B)) used as an antiwear agent is 0.1% by mass or less in terms of the i-element based on the total amount of the composition. 2. A lubricating oil composition for an internal combustion engine according to item 1 above.
7. 潤滑油基油の%〇 が 3以下、 硫黄分が 0. 05質量%以下である ことを特徴とする'請求の範囲第 1項に記載の内燃機関用潤滑油組成物。 7. The lubricating oil composition for an internal combustion engine according to claim 1, wherein the lubricating base oil has a percentage of 3 or less and a sulfur content of 0.05% by mass or less.
8. 内燃機関が、 硫黄分 50質量 p pm以下の燃料を使用する内燃機関 であることを特徴とする請求の範囲第 1項〜第 7項のいずれかの項に記載の内燃 機関用潤滑油組成物。 8. The lubricating oil for an internal combustion engine according to any one of claims 1 to 7, wherein the internal combustion engine uses a fuel having a sulfur content of 50 mass ppm or less. Composition.
9. 内燃機関が、 酸化触媒、 三元触媒、 NO X吸蔵還元触媒から選ばれ る排ガス浄化触媒及び Z又は D P Fを装着した内燃機関であることを特徴とする 請求の範囲第 1項〜第 8項のいずれかの項に記載の内燃機関用潤滑油組成物。 9. The internal combustion engine is an internal combustion engine equipped with an exhaust gas purifying catalyst selected from an oxidation catalyst, a three-way catalyst, a NOx storage reduction catalyst, and Z or DPF. Item 14. The lubricating oil composition for an internal combustion engine according to any one of the above items.
1 0. 潤滑油基油に前記 (A) 成分から選ばれる少なくとも 1種及び (B) セカンダリージチォリン酸亜鉛を含有し、 組成物全量基準で、 組成物の硫黄含有 量が 0. 3質量%以下で、 かつリン含有量が 0. 08質量%以下の内燃機関用潤 滑油組成物により内燃機関を潤滑し、 硫黄分 50質量 p pm以下の燃料を使用す ることを特徴とする低硫黄、 低リンエンジンシステム。 10. The lubricating base oil contains at least one component selected from the above-mentioned component (A) and (B) zinc zinc dithiophosphate, and has a sulfur content of 0.3 mass based on the total amount of the composition. % Lubricating the internal combustion engine with a lubricating oil composition for an internal combustion engine having a phosphorus content of 0.08 mass% or less, and using a fuel having a sulfur content of 50 mass ppm or less. Sulfur, low phosphorus engine system.
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