WO2004086416A1 - 誘電体、絶縁電線、同軸ケーブル、誘電体製造方法 - Google Patents
誘電体、絶縁電線、同軸ケーブル、誘電体製造方法 Download PDFInfo
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- WO2004086416A1 WO2004086416A1 PCT/JP2003/016658 JP0316658W WO2004086416A1 WO 2004086416 A1 WO2004086416 A1 WO 2004086416A1 JP 0316658 W JP0316658 W JP 0316658W WO 2004086416 A1 WO2004086416 A1 WO 2004086416A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/443—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylhalogenides or other halogenoethylenic compounds
- H01B3/445—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylhalogenides or other halogenoethylenic compounds from vinylfluorides or other fluoroethylenic compounds
Definitions
- the present invention relates to a dielectric, an insulated wire, a coaxial cable, and a method for manufacturing a dielectric.
- PTFE polytetrafluoroethylene resin
- unfired PTFE or semi-fired PTFE as the dielectric from the viewpoint of signal attenuation / delay time. ing.
- unfired PTFE or semi-fired PTFE forms a porous body and has a small effective dielectric constant.
- the signal attenuation decreases as the effective relative permittivity ( £ e ) of the dielectric decreases. Furthermore, the signal delay time () is determined by the effective relative permittivity () of the dielectric. Then, the signal delay time ( ⁇ ) decreases as the effective relative permittivity () of the dielectric material decreases.
- an electric wire or a coaxial cable using such unfired PTF II or semi-fired PTF II as a dielectric is disclosed in, for example, Japanese Patent Application Laid-Open No. 2-273341, Japanese Unexamined Utility Model Publication No. No. 3 15 gazette, Japanese Patent Application Laid-Open No. H8-778843, Utility Model Registration No. 2 5 3 8 6 6 4 gazette, Japanese Patent Application Laid-Open No. H11-111 — Japanese Patent Application Laid-Open No. 314242 and Japanese Patent Application Laid-Open No. 2000-301570.
- Japanese Unexamined Patent Publication Nos. Hei 2-2-273416, Japanese Utility Model Laid-open No. Hei 3-686315, and Japanese Unexamined Patent Publication No. Hei 8-777843 disclose an unfired PTF An insulated wire or a coaxial cable is disclosed.
- Japanese Utility Model Registration No. 25 386 664, Japanese Patent Application Laid-Open No. 11-213 776, Japanese Patent Application Publication No. Discloses an insulated wire or coaxial cable in which the inner layer is composed of two layers, an inner layer and an outer layer, and the inner layer is made of unfired PTF or semi-baked PFE, and the outer layer is made of fired PTFE.
- Japanese Patent Application Laid-Open No. H11-131422 discloses a coaxial cable using a semi-fired PPTFE as a dielectric.
- the coaxial cable uses PTFE in the unfired state or PTFE in the semi-fired state as the dielectric, so it has a low effective dielectric constant and exhibits excellent transmission characteristics. It is something.
- the dielectric was not cut cleanly, but instead turned into a fiber and a state where a thread was pulled, which significantly reduced strippability.
- the dielectric is soft, the dielectric is deformed by external force such as pressure, tension, or tightening force applied when winding the pobin or forming an external conductor by braiding with a metal strand, and the dielectric is exposed to the outside. There was a risk that the metal strands that make up the conductor would bite extremely. In such a case, the difference between the calculated value of the characteristic impedance and the measured value becomes large, and it becomes difficult to obtain a desired characteristic impedance.
- the dielectric may be easily deformed due to bending at the time of installation or external pressure.
- the characteristic impedance greatly changes locally in the portion where the dielectric material is deformed.
- the present invention has been made in order to solve such problems of the prior art. It is an object of the present invention to exhibit excellent transmission characteristics with a small amount of attenuation in a high frequency band, and to provide a center conductor and a dielectric. It has excellent adhesiveness to strips, has excellent strip workability, can reliably obtain the desired characteristic impedance, and prevents the characteristic impedance from changing at the bending part etc. It is an object of the present invention to provide a dielectric, an insulated wire, and a coaxial cable which can be used, and to provide a dielectric manufacturing method for manufacturing the above dielectric.
- the dielectric according to claim 1 of the present invention is mainly composed of a polytetrafluoroethylene resin, has an effective relative dielectric constant of 1.8 or less, and has a hardness of at least a du-meter hardness. It is not less than 50 and not more than D36.
- the dielectric according to claim 2 has a polytetrafluoroethylene resin as a main component, and the polytetrafluoroethylene resin has a fiberized portion in the longitudinal direction and a fiberized portion in the longitudinal direction.
- the polytetrafluoroethylene resin has a fiberized portion in the longitudinal direction and a fiberized portion in the longitudinal direction.
- an insulated wire according to claim 3 is characterized by comprising a center conductor and the dielectric according to claim 1 or 2 formed on the periphery of the center conductor. : '
- the insulated wire according to claim 4 is the insulated wire according to claim 3, wherein the conductor withdrawal strength when the center conductor is pulled out from the dielectric is 4.9 N or more and 196 N or less. It is a feature.
- a coaxial cable according to claim 5 is characterized by comprising the insulated wire according to claim 3 or 4, and an outer conductor formed on a circumference of a dielectric of the insulated wire. is there.
- the coaxial cable according to claim 6 is the same as the coaxial cable according to claim 5.
- the conductor withdrawal strength is the same as the coaxial cable according to claim 5.
- a coaxial cable according to a seventh aspect is the coaxial cable according to the fifth or sixth aspect, wherein the outer conductor is formed of a braid of a metal wire.
- the coaxial cable according to claim 8 is the coaxial cable according to claim 7, wherein the hardness of the dielectric is not less than A60 and not more than D25 in durometer hardness. is there.
- a coaxial cable according to claim 9 is the coaxial cable according to claim 5 or 6, wherein the outer conductor is formed of a corrugated metal pipe.
- the coaxial cable according to claim 10 is the coaxial cable according to claim 9, wherein the hardness of the dielectric is not less than A60 and not more than D25 in durometer hardness.
- the coaxial cable according to claim 11 is the coaxial cable according to any one of claims 5 to 10, wherein the outer conductor is formed on the dielectric by 0.4% of a thickness of the dielectric. It is characterized by the fact that only less than 5.0% has been cut.
- a method for producing a dielectric according to claim 12 is a method for producing a dielectric comprising a polytetrafluoroethylene resin as a main component, comprising: a crystal melting curve obtained by differential scanning calorimetry (DSC).
- DSC differential scanning calorimetry
- the heat treatment is performed to such an extent that the endothermic peak in the fired state (completely fired) is not clear, thereby forming a slightly fired dielectric.
- the method for producing a dielectric according to claim 13 is the method for producing a dielectric according to claim 12, wherein the melting start temperature of the polytetrafluoroethylene resin is + The heat treatment is performed for a predetermined time within a range of 5 to 115 ° C.
- the dielectric material has an effective relative permittivity of more than 1.8, the amount of attenuation particularly in a high-frequency band increases, and it becomes impossible to obtain excellent transmission loss.
- the hardness of the dielectric is less than A50 in durometer hardness, the center conductor may come off from the dielectric, and the strippability is significantly reduced and the desired characteristic impedance is obtained. This makes it difficult, and furthermore, the characteristic impedance may significantly change in a bent portion or the like. If the hardness of the dielectric exceeds D36 in durometer hardness, the return due to elastic deformation is increased, and the dimensional stability during bending is deteriorated.
- polytetrafluoroethylene resin is a main component, and the polytetrafluoroethylene resin is present in a portion fiberized in the longitudinal direction and a portion fiberized in the longitudinal direction. And the longitudinally fiberized portions are three-dimensionally connected by fibrils, and the nodules are connected to fibrils (nodes). It is conceivable to adopt a structure that has a portion directly connected without intervening fibril), whereby it is possible to obtain excellent characteristics in both the effective relative permittivity and the hardness.
- the center conductor has a withdrawal strength of 4.9 N or more when the center conductor is pulled out of the dielectric, the center conductor is not likely to come off the dielectric when an external force is applied, which is preferable. If it is less than 196 N, the dielectric during stripping can be peeled off from the center conductor with an appropriate force, so that the dielectric is not deformed by applying an excessive force.
- a so-called flexible coaxial cable in which the outer conductor is made of a braid of metallic wires.
- the dielectric has a durometer hardness of not less than A60 and not more than D25.
- the hardness is durometer A60 or more, when the dielectric is pulled during processing, the dielectric is continuously crushed in the longitudinal direction, and the dielectric comes off from the outer conductor. Can be reliably prevented.
- the hardness is D25 or less in durometer hardness, the external conductor can be appropriately bitten into the dielectric, and thus the appropriate adhesion strength between the dielectric and the external conductor can be maintained.
- the dielectric has a durometer hardness of A60 or more and D25 or less. If the hardness is A60 or more in durometer hardness, when the dielectric is pulled during processing, the dielectric is continuously crushed in the longitudinal direction, and the dielectric comes off from the external conductor. This can be reliably prevented. If the hardness is D25 or less in durometer hardness, the external conductor will appropriately bite into the dielectric, so that an appropriate adhesion strength between the dielectric and the external conductor can be maintained.
- the outer conductor penetrates into the dielectric by at least 0.4% of the thickness of the dielectric, it is possible to maintain appropriate adhesion strength between the dielectric and the outer conductor, which is preferable.
- the outer conductor penetrates into the dielectric by less than 5.0% of the thickness of the dielectric, the dielectric does not deform significantly, so that a desired characteristic impedance can be obtained, which is preferable. .
- the effective relative permittivity in the present invention was calculated from the delay time measured by a network analyzer (HP 850E, manufactured by Hewlett-Packard Company) using the following formula. Measurement conditions were a frequency 2 GH Z, temperature 2 0 ° C.
- the hardness was measured using a type D durometer or a type II durometer.
- a dielectric obtained by extracting a center conductor from an electric wire having a length of 3 Omm was used.
- Hardness was measured according to JISK 6253-19997 Vulcanized rubber and thermoplastic rubber hardness test methods.
- the conductor pull-out strength is the maximum value indicated by a tensile tester when the center conductor is pulled out of the dielectric at a pull-out speed of 12.7 mm / min using a sample whose dielectric length is 50 mm. Value.
- the present invention while exhibiting excellent transmission characteristics with a small amount of attenuation in a high frequency band, excellent adhesion between the center conductor and the dielectric, excellent strippability, and desired characteristics. It is possible to reliably obtain the impedance, and further to use a dielectric capable of preventing a change in characteristic impedance in a bent portion or the like, an insulated wire provided with the dielectric, and the insulated wire. A coaxial cable can be obtained. Further, according to the method for producing a dielectric material according to the present invention, a heat treatment is performed to such an extent that an endothermic peak in a fired state (completely fired) is not evident in a crystal melting curve by differential scanning calorimetry (DSC).
- DSC differential scanning calorimetry
- FIG. 3 is a diagram showing a crystal melting curve by scanning calorimetry (DSC), in which the horizontal axis represents temperature and the vertical axis represents heat flow. This indicates the change.
- FIG. 17 is a view showing “unfired state”, and a peak: P 1 is observed at only one place at around 34 ° C.
- FIG. 23 shows the “semi-sintered state”, in which a peak P1 is observed at around 34 ° C, and another peak P is also observed at around 32 ° C. 2 is observed.
- FIG. 20 is a view showing the “completely fired state”. In this case, only one peak P2 is observed at around 320 ° C.
- FIGS. 8, 11 and 14 all show the “slightly fired state”
- FIG. 17 shows the “unfired state” and FIG. It shows an intermediate state of the "semi-fired state” shown. The indication of this is the presence or absence of another peak P 2 around 320 ° C. shown in FIG.
- the calcination proceeds until this another peak P2 is observed, it will be in a “semi-baked state”, and the “slightly baked state” defined in the present invention means that such another peak P2 It means the fired state before it is observed.
- the discrimination between the “semi-sintered state” and the “slightly sintered state” based on the presence or absence of the above-mentioned another peak P 2 has been found by the present applicant through repeated experiments.
- a dielectric having a desired structure can be obtained by performing heat treatment for a predetermined time within a range of +5 to + 15 ° C., which is the melting start temperature of the polytetrafluoroethylene resin. Conceivable.
- the “melting onset temperature” refers to the endothermic peak onset temperature (A) in the crystal melting curve of the polytetrafluoroethylene resin in the “unfired state” shown in FIG. 17 by differential scanning calorimetry (DSC). Point).
- reference numeral 25 is the “baseline before the end of the endothermic peak”
- reference numeral 27 is “the contact point at the maximum slope point (point C) at the start of the endothermic peak”.
- Line “. The intersection (point B) between the baseline 25 before the endothermic peak starts and the tangent 27 at the maximum slope point (point C) at the end of the endothermic peak is the melting point of the polytetrafluoroethylene resin. It should be noted that FIG. 8, FIG. 11, FIG. 14, FIG. 17, FIG. 20, FIG. 23, and FIG.
- FIG. 1 is a view showing a first embodiment of the present invention, and is a schematic sectional view of an insulated wire.
- FIG. 2 is a view showing the first to third embodiments of the present invention, and is a schematic sectional view of a coaxial cable.
- FIG. 3 is a diagram showing a first comparative mode, and is a schematic sectional view of a coaxial cable.
- FIG. 4 is a view showing a second comparative example, and is a schematic sectional view of a coaxial cable.
- FIG. 5 is a diagram for explaining a manufacturing method according to the first to third embodiments of the present invention, a first comparative embodiment to a third comparative embodiment.
- FIG. 1 is a view showing a first embodiment of the present invention, and is a schematic sectional view of an insulated wire.
- FIG. 2 is a view showing the first to third embodiments of the present invention, and is a schematic sectional view of a coaxial cable.
- FIG. 3 is a diagram showing a
- FIG. 6 is a diagram showing characteristics of the coaxial cable according to the first to third embodiments of the present invention.
- FIG. 7 is a diagram showing characteristics of the coaxial cable according to the first to third comparative modes.
- FIG. 8 shows differential scanning calorimetry (D) of the first embodiment of the present invention.
- FIG. 2 is a view showing a crystal melting curve by SC).
- FIG. 9 is a diagram showing a scanning electron micrograph (100,000 times) of the dielectric of the coaxial cable according to the first embodiment of the present invention.
- FIG. 10 is a view showing a photograph for explaining the strip processing characteristics of the coaxial cable according to the first embodiment of the present invention.
- FIG. 11 is a view showing a crystal melting curve by differential scanning calorimetry (DSC) according to the second embodiment of the present invention.
- FIG. 12 is a diagram showing a scanning electron micrograph (100,000 times) of the dielectric of the coaxial cable according to the second embodiment of the present invention.
- FIG. 13 is a view showing photographs for explaining the strip processing characteristics of the coaxial cable according to the second embodiment of the present invention.
- FIG. 9 is a diagram showing a scanning electron micrograph (100,000 times) of the dielectric of the coaxial cable according to the first embodiment of the present invention.
- FIG. 10 is a view showing a photograph
- FIG. 14 is a view showing a crystal melting curve by differential scanning calorimetry (DSC) according to the third embodiment of the present invention.
- FIG. 15 is a view showing a scanning electron micrograph (100,000 times) of the dielectric of the coaxial cable according to the third embodiment of the present invention.
- FIG. 16 is a view showing photographs for explaining the stripping characteristics of the coaxial cable according to the third embodiment of the present invention.
- FIG. 17 is a diagram showing a crystal melting curve by differential scanning calorimetry (DSC) for the first comparative embodiment.
- FIG. 18 is a diagram showing a scanning electron micrograph (10000 times) of the dielectric of the coaxial cable according to the first comparative example.
- FIG. 19 is a view showing photographs for explaining the strip processing characteristics of the coaxial cable according to the first comparative example.
- FIG. 20 is a diagram showing a crystal melting curve by differential scanning calorimetry (DSC) for the second comparative embodiment.
- FIG. 21 is a diagram showing a scanning electron micrograph (100,000 times) of the dielectric of the coaxial cable according to the second comparative embodiment.
- FIG. 22 is a diagram showing photographs for explaining the strip processing characteristics of the coaxial cable according to the second comparative embodiment.
- FIG. 23 is a diagram showing a crystal melting curve by differential scanning calorimetry (DSC) for the third comparative embodiment.
- FIG. 24 is a scanning electron micrograph ( ⁇ 1000) of the dielectric of the coaxial cable according to the third comparative embodiment.
- FIG. 25 is a view showing photographs for explaining the strip processing characteristics of the coaxial cable according to the third comparative example.
- the insulated wire according to the first embodiment of the present invention has a configuration as shown in FIG. First, there is a center conductor 1, and on the outer periphery of this center conductor 1, The dielectric 2 mainly composed of PTFE is formed.
- first comparison mode a second comparison mode
- third comparison mode a third comparison mode
- a paste for dielectric was aged a mixture of PTFE resin l 00 parts by weight of a commercially available petroleum aids 20.5 parts by weight of a melting point of about 3 l e C 24 hours.
- the dielectric paste is filled into the gap of the cylinder [inner diameter: 60.2 mm, outer diameter of the core: 16.25 mm], and pressure is applied for ⁇ for 120 seconds with a surface pressure press 3.73 MPa.
- a preform was prepared.
- this preform was transferred to a center conductor 1 consisting of a silver-plated copper-coated steel wire with an outer diameter of 0.93 mm using a paste extruder [cylinder diameter 60.8 mm, mandrel diameter 16.0 mm].
- Extrusion coating at a linear speed of 8.7 m / min on the outer circumference to a thickness of 1.0 2 mm, then opening at 200 ° C 1 (passage time 24 seconds), and oven at 230 ° C 2 (passage time)
- the extrusion aid was dried and removed by continuously passing through open 3 [passage time 240 seconds] at 50 ° C for 24 seconds :), and the finished outer diameter was 2.9 mm.
- the wire was subjected to heat treatment by passing it through an open 4 [passage time 48 seconds] at 335 ° C.
- This heat treatment is a firing step, and a so-called “fine firing state” can be obtained by this firing step.
- an insulated wire having a finish outer diameter of about 2.9 mm in which the dielectric 2 made of PTFE was formed on the outer periphery of the center conductor 1 was produced.
- the effective relative permittivity and the hardness of the dielectric material 2 were measured, the effective relative permittivity was 1.8, and the hardness was D25 as measured with a du-mouth meter.
- paste extrusion is performed around the center conductor 1.
- the dielectric 2 may be formed by winding an unfired PTFE tape around the center conductor 1, for example.
- the outer periphery of the dielectric 2 of the insulated wire is provided with a braided coating of tinned soft copper wire having a wire diameter of 0.12 mm and a tin coating as an outer conductor 3.
- a coaxial cable is formed.
- the feed tension from the carrier is about 1.47 N
- the feed tension of the dielectric 2 is about 0.98 N
- winding on the pobin is performed. The tension was set to about 9.8 kN.
- the outer conductor 3 may be, for example, a metal wire such as a horizontally wound metal wire, a vertically attached metal foil, a horizontally wound metal wire, a semi-rigid coaxial cable or a corrugated coaxial cable. Covering with pipes is also conceivable.
- a metal wire such as a horizontally wound metal wire, a vertically attached metal foil, a horizontally wound metal wire, a semi-rigid coaxial cable or a corrugated coaxial cable. Covering with pipes is also conceivable.
- the insulated wire used therein has a configuration as shown in FIG. 1 as in the case of the first embodiment. ing.
- a center conductor 1 there is a center conductor 1
- a dielectric 2 mainly composed of PTFE is formed on the outer periphery of the center conductor 1.
- a method for manufacturing the insulated wire will be described.
- 100 parts by weight of PT FE resin having a melting point of about 341 ° C. and 20.5 parts by weight of a commercially available petroleum-based auxiliary are mixed. This was aged for 24 hours to adjust the dielectric paste.
- the preform was then transferred to a central conductor 1 consisting of a silver-plated copper-coated steel wire with an outer diameter of 0.93 mm using a pasting extruder [cylinder diameter 60.8 mm, mandrel diameter 16.0 mm].
- Extrusion coating at a linear velocity of 8.7 m / min at a line speed of 8.7 m / min and a thickness of 1.02 mm, then oven 200 ° C 1 [passage time 24 seconds], and oven 230 ° C 2 [passage time]
- the extrusion aid was dried and removed by continuously passing through open 3 [passage time 240 seconds] at 250 ° C for 24 seconds], and the finished outer diameter was 2.9 mm.
- the wire was subjected to heat treatment by passing it through an open 4 [passage time 48 seconds] at 330 ° C.
- This heat treatment is a firing step, and a so-called “fine firing state” can be obtained by the firing step.
- an insulated wire having a finish outer diameter of about 2.9 mm in which the dielectric 2 made of PTFE was formed on the outer periphery of the center conductor 1 was produced.
- the effective relative permittivity and the hardness of the dielectric material 2 were measured, the effective relative permittivity was 1.75, and the hardness was D20 as measured with a du-meter.
- the dielectric 2 was formed by paste extrusion on the periphery of the center conductor 1.
- the periphery of the center conductor 1 may be formed. It is also conceivable to form the dielectric 2 by winding an unfired PTFE tape on top.
- the coaxial cable according to this embodiment also has a configuration as shown in FIG. 2, as in the case of the first embodiment. That is, the outer periphery of the dielectric 2 of the insulated wire described above is provided with a braided coating and a tin coating with a tinplate soft copper wire having a wire diameter of 0.12 mm as the outer conductor 3.
- the feed tension from the carrier is about 1.47 N
- the feed tension of the dielectric 2 is about 0.98 N
- the bobbin is wound. Tension about 9.8 kN And
- the outer conductor 3 may be, besides the braided covering with a metal wire, for example, a horizontal winding of a metal wire, a vertical attachment of a metal foil, a horizontal winding, a semi-rigid coaxial cable or a corrugated coaxial cable. Covering with metal pipes such as cables is also conceivable.
- a metal wire for example, a horizontal winding of a metal wire, a vertical attachment of a metal foil, a horizontal winding, a semi-rigid coaxial cable or a corrugated coaxial cable. Covering with metal pipes such as cables is also conceivable.
- the insulated wire used therein is also the same as in the first and second embodiments, as shown in FIG.
- the configuration is as shown in FIG. First, there is a center conductor 1, and a dielectric 2 mainly composed of PTFE is formed on the outer periphery of the center conductor 1.
- a method of manufacturing an insulated wire is described.
- 100 parts by weight of a PTFE resin having a melting point of about 341 ° C. is commercially available.
- a mixture of 20.5 parts by weight of petroleum-based auxiliaries was aged for 24 hours to prepare a dielectric paste.
- a dielectric paste was filled into the gap of the cylinder [inner diameter: 60.2 mm, outer diameter of the core: 16.25 mm], and pressurized by a surface pressure press at 3.73 MPa for 120 seconds.
- a preform was prepared.
- this preform was converted into a center conductor 1 made of silver-plated copper-coated steel wire with an outer diameter of 0.93 mm using a paste extruder (cylinder diameter 60.8 mm, mandrel diameter 16.0 mm). Extrusion coating at a linear velocity of 8.7 m / min on the outer circumference to a thickness of 1.02 mm, then oven 200 ° C 1 [passage time 24 seconds], and oven 230 ° C 2 [passage time 24 Second) and 250 ° C open 3 [passage time 240 seconds] to continuously remove the extrusion aid by drying to obtain a finished outer diameter of 2.9 mm.
- the wire was subjected to a heat treatment by passing it through an oven 4 [pass time: 48 seconds] at 325 ° C.
- This heat treatment is a firing step, and a so-called “fine firing state” can be obtained by the firing step.
- a so-called “fine firing state” can be obtained by the firing step.
- an insulated wire having a finish outer diameter of about 2.9 mm in which the dielectric 2 made of PTFE was formed on the outer periphery of the center conductor 1 was produced.
- the effective relative permittivity and the hardness of the dielectric 2 were measured, the effective relative permittivity was 1.72, and the hardness was A62 in durometer hardness.
- the example in which the dielectric 2 is formed on the periphery of the center conductor 1 by paste extrusion has been described.
- the periphery of the center conductor 1 may be formed. It is also conceivable to form the dielectric 2 by winding an unfired PTFE tape on top.
- the coaxial cable according to the present embodiment also has a configuration as shown in FIG. 2, as in the case of the first and second embodiments. That is, the outer periphery of the dielectric 2 of the insulated wire described above is braided and tin-coated with a tinplate soft copper wire having a wire diameter of 0.12 mm as the outer conductor 3.
- the feed tension from the carrier is about 1.47 N
- the feed tension of the dielectric 2 is about 0.98 N
- the winding tension was set to about 9.8 kN.
- the outer conductor 3 may be, besides braided covering with a metal wire, for example, a horizontal winding of a metal wire, a vertical attachment or a horizontal winding of a metal foil, a semi-rigid coaxial cable or a corrugated coaxial cable. Coating with a metal pipe such as the above is also conceivable.
- the edge electric wire also has a configuration as shown in FIG. 1, similarly to the case of the first embodiment, the second embodiment, and the third embodiment.
- a central conductor 1 there is a central conductor 1
- a dielectric 2 mainly composed of PTFE is formed on the outer periphery of the central conductor 1.
- a method for manufacturing an insulated wire will be described.
- 100 parts by weight of a PTFE resin having a melting point of about 341 ° C. and 20.5 parts by weight of a commercially available petroleum-based auxiliary agent were mixed.
- the mixture was aged for 24 hours to prepare a dielectric paste.
- the dielectric paste is filled in the gap of the cylinder [inner diameter: 60.2 mm, outer diameter of the core: 16.25 mm], and pressurized by a surface pressure press 3.73 MPa for 120 seconds.
- a preform was prepared.
- this preform was transferred to a central conductor 1 consisting of a silver plated copper-coated steel wire with an outer diameter of 0.93 mm using a paste extruder (cylinder diameter 60.8 mm, mandrel diameter 16.0 mm). Extrusion coating at a linear velocity of 8.7 m / min at a line speed of 8.7 m / min.
- the outer periphery of the dielectric 2 of the insulated wire is covered with a braided copper wire having a wire diameter of 0.12 mm as an outer conductor 3 and a tin coating. And configured as a coaxial cable.
- a second comparative example will be described.
- the insulated wire used therein has a configuration as shown in FIG. 1, as in the case of the first comparative example.
- a dielectric 2 mainly composed of PTFE is formed on the outer periphery of the center conductor 1.
- a method for manufacturing the insulated wire will be described.
- a mixture of 100 parts by weight of a PTFE resin having a melting point of about 341 ° C. and 20.5 parts by weight of a commercially available petroleum-based auxiliary was aged for 24 hours.
- the paste for dielectric was prepared.
- a dielectric paste was filled into the gap of the cylinder [inner diameter: 60.2 mm, outer diameter of the core: 16.25 mm], and the preform was pressed by a surface pressure press at 73 MPa for 120 seconds.
- a surface pressure press at 73 MPa for 120 seconds.
- this preform was converted into a center conductor 1 made of a silver plated copper-coated steel wire with an outer diameter of 0.93 mm using a paste extruder [cylinder diameter 60.8 mm, mandrel diameter 16.0 mm].
- Extrusion coating at a linear velocity of 8.7 m / min on the outer circumference to a thickness of 1.02 mm, then oven at 200 ° C 1 [passage time 24 seconds], and open at 230 ° C 2 [passage time 24 Second) and 250 ° C open 3 [passage time 240 seconds] to continuously remove the extrusion aid by drying to obtain a finished outer diameter of 2.9 mm.
- the outer periphery of the dielectric 2 of the insulated wire is covered with a braided copper wire with a wire diameter of 0.12mm as the outer conductor 3 and a tin coating. And is configured as a coaxial cable.
- the insulated wires used therein also have a configuration as shown in FIG. 1, as in the case of the first comparative example and the second comparative example.
- a center conductor 1 there is a center conductor 1
- a dielectric 2 mainly composed of PTFE is formed on the outer periphery of the center conductor 1.
- a method for manufacturing an insulated wire will be described.
- 100 parts by weight of a PTFE resin having a melting point of about 341 ° C. and 20.5 parts by weight of a commercially available petroleum-based auxiliary agent are mixed.
- the paste for the dielectric was adjusted.
- the dielectric paste is filled in the gap between the cylinders (inner diameter: 60.2 mm, outer diameter of the core: 16.25 mm), and pressurized with a surface pressure press of 3.73 MPa for 120 seconds.
- a preform was prepared.
- the center conductor 1 consisting of a silver plated copper-coated steel wire with an outer diameter of 0.93 mm was used.
- Extrusion coating at a linear speed of 8.7 m / min at a linear velocity of 8.7 m / min, and then opening at 200 ° C 1 (passage time 24 seconds) and 230 ° C open 2 (passage time) 24 seconds], and continuously passed through an oven 3 [passage time 240 seconds] at 250 ° C to dry and remove the extrusion aid, thereby obtaining a finished outer diameter of 2.9 mm.
- a tin plated soft copper wire having a wire diameter of 0.12 mm is used as an outer conductor 3 on the outer periphery of the dielectric 2 of the insulated wire. It has a braided coating and tin coating and is configured as a coaxial cable.
- Measured value measured by TDR method and calculation formula Z. 60 / X1n ⁇ (D + 1.5dff ) / d ⁇ and evaluated by comparing with the calculated value.
- Z. Is the characteristic impedance
- D is the core outer diameter (mm)
- d is the braided wire ⁇ (mm)
- ⁇ is the effective relative permittivity of the dielectric.
- DSC Differential scanning calorimetry
- DSC differential scanning calorimetry
- the structure of the dielectric was confirmed by a scanning electron micrograph of the composition at a magnification of 100,000.
- the rate is 1.8, which is 1.8 or less, it has excellent transmission characteristics, short delay time, and excellent attenuation characteristics.
- the hardness of the dielectric 2 is D25, which is sufficient.
- the dielectric 2 has sufficient hardness, and as shown in the scanning electron micrograph of FIG. 9, the structure in which the fibrils 13 connect the nodes 11 in only one direction is used. Since it is a three-dimensionally connected structure, as shown in FIG. 10, the dielectric 2 does not remain in a state where the thread is pulled, and stripping can be performed without any problem.
- the dielectric 2 has sufficient hardness, so it is not easily crushed by tightening the outer conductor 3 and can be manufactured at a value close to the design value. It is.
- the variation of the characteristic impedance at the bent portion is as small as 0.8 ⁇ .
- the effective relative permittivity is 1.75 and 1.8 or less
- the case of the first embodiment is considered. Similar to, it has excellent transmission characteristics, short delay time, and excellent attenuation characteristics.
- the hardness of the dielectric 2 is D 20, which is sufficient.
- dielectric 2 has sufficient hardness, and as shown in the scanning electron micrograph of FIG. 12, fibrils 13 connect node 11 in only one direction. Since the structure is not three-dimensional but connected three-dimensionally, as shown in Fig. 13, the dielectric 2 does not remain in a state where the thread is pulled, and strip processing can be performed without any problem.
- the dielectric 2 since the dielectric 2 has a sufficient hardness, it is not easily crushed by tightening the outer conductor 3 and can be manufactured at a value close to the design value.
- the variation of the characteristic impedance at the bending portion is as small as 1.0 ⁇ .
- the only apparent peak is a single peak P1 near 340 ° C. This point is the same as in the first embodiment.
- Another peak P 2 appears around 20 ° C.
- firing is performed to a state just before such another peak P2 appears, so that a “slightly fired state” is obtained.
- the hardness of the dielectric 2 is also A62, which is sufficient.
- the dielectric 2 has sufficient hardness, and as shown in FIG. 15, the fibrils 13 are not three-dimensionally connected to the nodes 11 in only one direction, but are three-dimensional. As shown in Fig. 16, the dielectric 2 does not remain in a state where a thread is pulled, and strip processing can be performed without any problem.
- the dielectric 2 since the dielectric 2 has a sufficient hardness, it is not easily crushed by tightening the outer conductor 3 and can be manufactured at a value close to the design value.
- the amount of change in the characteristic impedance at the bent portion is 1.4 ⁇ , which is larger than in the first embodiment and the second embodiment. However, there is no practical problem.
- the only apparent peak is a single peak P1 near 340 ° C. This point is the same as in the first and second embodiments.
- the firing proceeds to the “semi-fired state”, as shown in FIG.
- Another peak P 2 appears around 320 ° C before ° C.
- firing is performed to a state just before such another peak P2 appears, and the state is set to a “fine firing state”.
- the scanning electron microscope as shown in FIG. 15, there is the spherical node 11 already described, and there is also a portion where the nodes 11 are directly fused.
- the fibrils 13 remain three-dimensionally in the longitudinal, lateral, and oblique directions, and connect the nodes 11 three-dimensionally. Further, as described above, since there are many fused portions of the nodes 11, the dielectric 2 is hard to be broken and has a high hardness.
- the effective relative permittivity is 1.7 and 1.8 or less, so that the transmission characteristics are excellent. It has a short delay time and excellent attenuation characteristics. This is the same as in the first to third embodiments.
- the dielectric 2 has a hardness of A49 and is soft, so that the conductor pull-out strength is low.
- the dielectric 2 is soft, and as shown in the scanning electron micrograph of FIG. 18, the structure is such that the fibrils 13 connect the nodes 11 in only one direction. Therefore, as shown in FIG. 19, the dielectric 2 tends to remain in a state where the thread is pulled during stripping (the portion is indicated by reference numeral 2 in FIG. 19).
- the dielectric 2 is soft, it is easily crushed when the outer conductor 3 is tightened, and the metal wire of the outer conductor 3 bites, so it must be manufactured at a value close to the design value. It is difficult. In addition, the dielectric 2 is easily crushed at the bent portion, and the variation of the characteristic impedance is as large as 3.0 ⁇ .
- fiprils 13 connect the nodes 11. Also, the buoyril 13 does not extend laterally or diagonally. Also, there are many gaps between the nodes 11.
- the effective specific dielectric constant is 2.01, which is much larger than 1.8. Is poor, the delay time is long, and the attenuation characteristics are poor.
- the dielectric 2 has a hardness of D 20 and is hard, so that the conductor pull-out strength is high. This is the same as in the first to third embodiments.
- the structure is not a structure in which buprils connect nodes only in one direction, and has no voids. As shown in FIG. 22, the dielectric 2 does not remain in a pulled state during stripping.
- the dielectric 2 since the dielectric 2 is hard, the dielectric 2 is not easily crushed by tightening the external conductor 3, and the variation of the characteristic impedance at the bending portion is as small as 0.5 ⁇ .
- the hardness of the dielectric 2 is D 30 Therefore, the conductor pull-out strength is high.
- the dielectric 2 since the dielectric 2 is hard, as shown in Fig. 24, it is not a structure where fiprils connect nodes only in one direction, but a structure with few voids. As shown in FIG. 25, the dielectric 2 does not remain in a pulled state during stripping.
- the dielectric 2 is hard, the dielectric 2 is hardly crushed by the tightening of the external conductor 3, and the variation of the characteristic impedance at the bending portion is as small as 0.6 ⁇ .
- T As for DSC, as shown in FIG. 23, T
- Peaks P 1 and P 2 are observed at two points around 0 ° C. That is, since the firing in this case has progressed from the “slightly fired state” as in the case of the first to third embodiments to the “semi-fired state”,
- the dielectric material according to the first to third embodiments will be described. Since the effective relative dielectric constant of the body 2 is 1.8 or less, there is no attenuation in a high frequency band, and excellent transmission characteristics can be obtained.
- the hardness of the dielectric 2 of the first to third embodiments is not less than A50 and not more than D36 in terms of a du-meter hardness, the dielectric 2 becomes fibrous. It is possible to stably strip without pulling thread.
- the hardness of the dielectric 2 of the first to third embodiments is not less than A50 and not more than D36 in terms of a du-meter hardness, the force of pulling out from the outside to the center conductor 1 is low. When added, the contact portion of the dielectric 2 with the center conductor 1 is not easily deformed and a gap is hardly formed between the center conductor 1 and the dielectric 2, so that a proper adhesion between the center conductor 1 and the dielectric 2 is obtained. It is possible.
- the hardness of the dielectric 2 of the first to third embodiments is not less than A50 and not more than D36 in terms of the du-meter hardness, it can be used for winding the pobin or for forming the outer conductor 3.
- the dielectric 2 Since the dielectric 2 is not deformed by the external force such as pressure, tension, or squeezing force applied at the time of forming, etc., or the external conductor 3 is excessively cut into the dielectric 2, the calculated value of the characteristic impedance and The difference from the actually measured value becomes small, and it becomes possible to obtain a desired characteristic impedance.
- the hardness of the dielectric 2 of the first to third embodiments is durometer hardness of A50 or more and D36 or less, an external pressure is provided during actual use. Since the dielectric 2 is not easily deformed by bending or the like at the time, it is possible to prevent the characteristic impedance from largely changing locally.
- a method for obtaining a dielectric material having a desired effective relative permittivity and hardness includes a method for measuring a crystal melting curve by differential scanning calorimetry (DSC). Since the heat treatment is performed to such an extent that the endothermic peak in the fired state (completely fired) does not become clear, a finely fired state is obtained, so that a dielectric material having the desired effective relative permittivity and hardness can be reliably obtained. Can be done. Industrial applicability
- Dielectrics containing (FE) as the main component exhibit excellent transmission characteristics, especially with low attenuation in high frequency bands, excellent adhesion between the center conductor and the dielectric, excellent strip workability, and are desirable. It can reliably obtain the characteristic impedance and can prevent the characteristic impedance from changing at the bent portion and the like, and is suitable for various insulated wires and coaxial cables. Further, according to the method for producing a dielectric according to the present invention, it is possible to reliably obtain a dielectric having a desired effective specific dielectric constant and hardness.
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Abstract
Description
Claims
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JP2004569943A JP4657729B2 (ja) | 2003-03-24 | 2003-12-25 | 誘電体、絶縁電線、同軸ケーブル、誘電体製造方法 |
AU2003292777A AU2003292777A1 (en) | 2003-03-24 | 2003-12-25 | Dielectric, insulated wire, coaxial cable, and dielectric production method |
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JP2003-79908 | 2003-03-24 | ||
JP2003079908 | 2003-03-24 |
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WO2004086416A1 true WO2004086416A1 (ja) | 2004-10-07 |
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PCT/JP2003/016658 WO2004086416A1 (ja) | 2003-03-24 | 2003-12-25 | 誘電体、絶縁電線、同軸ケーブル、誘電体製造方法 |
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JP (1) | JP4657729B2 (ja) |
CN (2) | CN100419919C (ja) |
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WO (1) | WO2004086416A1 (ja) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008035682A1 (fr) | 2006-09-22 | 2008-03-27 | Kurabe Industrial Co., Ltd. | Corps poreux à base de ptfe, mélange de ptfe, procédé de production de corps poreux à base de ptfe, et fil/câble électrique utilisant le corps poreux à base de ptfe |
JP2012174336A (ja) * | 2011-02-17 | 2012-09-10 | Yazaki Corp | シールドケーブル |
JP2017120861A (ja) * | 2015-12-28 | 2017-07-06 | 帝人株式会社 | 組紐状圧電素子を固定化したデバイス |
JP2017120860A (ja) * | 2015-12-28 | 2017-07-06 | 帝人株式会社 | 組紐状圧電素子、組紐状圧電素子を用いた布帛状圧電素子およびそれらを用いたデバイス |
JP2018074001A (ja) * | 2016-10-28 | 2018-05-10 | 帝人株式会社 | 組紐状圧電素子を用いた布帛状圧電素子およびそれを用いたデバイス |
US10950779B2 (en) | 2015-04-30 | 2021-03-16 | Teijin Limited | Piezoelectric element and device using same |
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- 2003-12-25 CN CNB2003801101796A patent/CN100419919C/zh not_active Expired - Fee Related
- 2003-12-25 JP JP2004569943A patent/JP4657729B2/ja not_active Expired - Fee Related
- 2003-12-25 CN CN2008100030961A patent/CN101241777B/zh not_active Expired - Fee Related
- 2003-12-25 WO PCT/JP2003/016658 patent/WO2004086416A1/ja active Application Filing
- 2003-12-25 AU AU2003292777A patent/AU2003292777A1/en not_active Abandoned
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008035682A1 (fr) | 2006-09-22 | 2008-03-27 | Kurabe Industrial Co., Ltd. | Corps poreux à base de ptfe, mélange de ptfe, procédé de production de corps poreux à base de ptfe, et fil/câble électrique utilisant le corps poreux à base de ptfe |
JP2012174336A (ja) * | 2011-02-17 | 2012-09-10 | Yazaki Corp | シールドケーブル |
US10950779B2 (en) | 2015-04-30 | 2021-03-16 | Teijin Limited | Piezoelectric element and device using same |
JP2017120861A (ja) * | 2015-12-28 | 2017-07-06 | 帝人株式会社 | 組紐状圧電素子を固定化したデバイス |
JP2017120860A (ja) * | 2015-12-28 | 2017-07-06 | 帝人株式会社 | 組紐状圧電素子、組紐状圧電素子を用いた布帛状圧電素子およびそれらを用いたデバイス |
JP2018074001A (ja) * | 2016-10-28 | 2018-05-10 | 帝人株式会社 | 組紐状圧電素子を用いた布帛状圧電素子およびそれを用いたデバイス |
Also Published As
Publication number | Publication date |
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CN101241777B (zh) | 2011-06-22 |
JPWO2004086416A1 (ja) | 2006-06-29 |
JP4657729B2 (ja) | 2011-03-23 |
CN100419919C (zh) | 2008-09-17 |
CN101241777A (zh) | 2008-08-13 |
CN1759454A (zh) | 2006-04-12 |
AU2003292777A1 (en) | 2004-10-18 |
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