WO2004079020A1 - Methods of switching and changing bottom-blown tuyere in converter - Google Patents

Methods of switching and changing bottom-blown tuyere in converter Download PDF

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Publication number
WO2004079020A1
WO2004079020A1 PCT/JP2004/002482 JP2004002482W WO2004079020A1 WO 2004079020 A1 WO2004079020 A1 WO 2004079020A1 JP 2004002482 W JP2004002482 W JP 2004002482W WO 2004079020 A1 WO2004079020 A1 WO 2004079020A1
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WO
WIPO (PCT)
Prior art keywords
tuyere
brick
converter
drilling
blowing
Prior art date
Application number
PCT/JP2004/002482
Other languages
French (fr)
Japanese (ja)
Inventor
Hisaki Kato
Makoto Kato
Minoru Tokuchi
Kenji Nishiyama
Shinichi Yamamoto
Original Assignee
Jfe Engineering Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jfe Engineering Corporation filed Critical Jfe Engineering Corporation
Priority to BR0403944-0A priority Critical patent/BRPI0403944A/en
Publication of WO2004079020A1 publication Critical patent/WO2004079020A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/16Introducing a fluid jet or current into the charge
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/42Constructional features of converters
    • C21C5/46Details or accessories
    • C21C5/48Bottoms or tuyéres of converters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/16Introducing a fluid jet or current into the charge
    • F27D2003/161Introducing a fluid jet or current into the charge through a porous element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/15Tapping equipment; Equipment for removing or retaining slag
    • F27D3/1509Tapping equipment
    • F27D3/1527Taphole forming equipment, e.g. boring machines, piercing tools

Definitions

  • the present invention relates to a method of switching a bottom blowing tuyere for switching a bottom blowing tuyere for stirring and refining a steel bath by injecting gas into a steel bath from the bottom of a converter, and a method for replacing a bottom blowing tuyere.
  • the present invention relates to a method of replacing a tuyere of a furnace bottom.
  • drilling bricks to be used as tuyere receiving bricks are installed in advance at locations other than the bottom blown tuyere, and the tuyere during use is subject to wear.
  • the previously installed brick for perforation is perforated from the outside of the converter shell, and a new tuyere is inserted into a grinding hole formed through the perforated hole.
  • Technology to continue operation is disclosed I have.
  • the tuyere that can no longer be used is closed with an appropriate refractory material such as a cast refractory material, a sprayed refractory material or a sprayed refractory material.
  • the tuyere receiving brick is a brick installed around the tuyere to support and protect the tuyere.
  • Japanese Patent Application Laid-Open No. 59-41414 discloses that a worn tuyere is withdrawn, a refractory is filled in the removed gap by a flame spraying method, and the tuyere is inserted into the filling portion again.
  • a technique has been disclosed in which a hole is pierced, a new tuyere is inserted into the formed pierced portion, and the tuyere is replaced.
  • a pre-installed brick for perforation and a tuyere receiving brick are drilled from the outside of a converter.
  • the drilling direction of the brick to be drilled usually the longitudinal axis direction
  • the drilling direction of the drilling machine in order to drill from the outside of the converter. Therefore, the drilling hole by the drilling machine does not stay in the brick to be drilled, but also drills to the surrounding brick to damage the surrounding brick. Also, the grinding hole becomes larger than necessary. Such troubles occur.
  • the replacement tuyere will be worn out, and the service period of the bottom blown tuyere will be significantly shortened compared to the expected period.
  • it takes time to determine the drilling direction and there is a problem that the drilling time becomes longer than necessary.
  • An object of the present invention is to provide a new bottom blow blade in a cutting hole formed by drilling a perforating brick previously installed in a portion other than the bottom blow tuyere at the bottom of the converter from the outside of the converter with a punch.
  • the bottom blow tuyere is switched by inserting a b, it is possible to form a grinding hole by piercing a central portion of the piercing brick along a predetermined piercing direction in a short time.
  • a method for switching the tuyere of the converter bottom To provide.
  • Another object of the present invention is to replace the bottom tuyere of the converter bottom with a method of piercing the center of a tuyere receiving brick of a conventional tuyere along a predetermined piercing direction in a short time. It is an object of the present invention to provide a method for replacing a tuyere of a converter bottom blow, which enables a grinding hole to be formed by the method.
  • a new bottom-blowing tuyere is formed in a perforated brick previously installed in a portion other than the portion where the bottom-blowing tuyere is installed in the refractory layer covering the bottom of the converter.
  • This is a method of switching the bottom tuyere of the converter by switching the bottom tuyere.Either the steel surface that covers the outside of the converter or the flange surface attached to this steel shell is used as the reference surface.
  • the tuyere comprising the refractory and the gas injection pipe provided in the refractory layer covering the bottom of the converter is eroded and the remaining thickness thereof becomes a predetermined value.
  • a method of replacing the tuyere bottom blow tuyere that replaces the tuyere when it reaches, using either the steel surface covering the outside of the converter or the flange surface attached to this steel shell as the reference surface.
  • the step of installing the tuyere receiving brick so that the reference surface and the tuyere receiving brick on which the tuyere is installed are perpendicular to each other, and the tuyere where the previous tuyere is installed.
  • the tuyere receiving brick and the tuyere receiving brick The drilling direction of the perforated brick is perpendicular to this reference surface, using either the iron shell surface of the converter or the flange surface attached to the steel shell as the reference surface. And drill the hole perpendicular to this reference plane.
  • the tuyere receiving brick to be perforated is used as a reference surface, using either the steel surface of the converter or the flange surface attached to the steel shell as the reference surface.
  • the tuyere receiving brick is installed so that the direction of perforation is perpendicular to it, and perforation is perpendicular to this reference plane. For this reason, in any case, a ground hole should be formed along the target drilling direction almost in the center of the brick for drilling and the tuyere receiving brick without damaging the surrounding bricks during drilling. Becomes possible. As a result, the life of the inserted tuyere is stabilized, and long-term gas injection becomes possible.
  • the drilling machine only has to drill a hole perpendicularly to the reference plane, and can perform the drilling in a short time without positioning the brick for drilling and the tuyere receiving brick to be drilled.
  • the brick for drilling and the tuyere receiving hole to be drilled are installed in the drilling direction of the drilling machine and the converter iron of the brick for drilling and the tuyere receiving brick so that the grinding hole is installed in the center. It is installed in advance so that the center of the skin-side end surface substantially matches.
  • FIG. 1 is a cross-sectional view showing a part of a converter having a bottom blowing tuyere
  • FIGS. 2A to 2D are cross-sectional views for explaining steps of a method of switching the bottom blowing tuyere according to the first embodiment of the present invention.
  • 3A to 3D are cross-sectional views for explaining steps of a method for replacing a tuyere according to the second embodiment of the present invention.
  • Figure 1 shows bottom blowing It is sectional drawing which shows a part of converter with tuyere.
  • the converter has a steel shell 9 forming an outer shell, a permanent brick 14 lined inside the steel shell 9 in contact with the steel shell 9, and an inner side of the permanent brick 14 And a work brick 13 as a consumable member.
  • the work bricks 13 are covered with one layer, but may be two layers or more.
  • a plurality of bottom blow tuyeres 1 are provided through the work bricks 13 and the permanent bricks 14, and a steel bath in the converter is provided through the plurality of bottom blow tuyeres 1.
  • the bottom blowing tuyere 1 covers a metal wind box 4 provided at the bottom, a plurality of gas blowing pipes 2 extending upward from the wind box and having an inner diameter of 5 mm or less, and a gas blowing pipe 2. And a gas introduction pipe 5 inserted into the bottom of the wind box 4 for supplying the above-described stirring gas or purification gas.
  • the stirring gas or the purifying gas introduced into the wind box 4 through the gas inlet pipe 5 is equalized in the wind box 4 and then is introduced into the steel bath through the plurality of gas injection pipes 2. It is blown evenly.
  • the plurality of gas injection pipes 2 and the refractory 3 are integrally formed. It should be noted that the bottom tuyere is not limited to such a structure, and may be appropriately selected according to the purpose. For example, there is no problem even if it is equipped with one gas introduction pipe and a coated refractory that covers it.
  • the bottom blow tuyere 1 is fitted into a part of the brick of the work brick 13, and the brick functions as the tuyere receiving brick 13 a.
  • a flange 10 continuous with the steel shell 9 is provided outside the tuyere receiving brick 13 a in which the bottom blow tuyere 1 exists.
  • the plurality of flanges 10 are arranged at appropriate positions on the steel shell as communication paths with the gas injection device.
  • Hula The flange lid 11 is port-fastened to the flange 10.
  • a base brick 8 is interposed between the permanent brick 14 and the flange lid 11.
  • the brick 13 provided around the bottom blowing tuyere 1 was severely eroded by the steel bath that was strongly stirred by the blown gas, and had a higher erosion rate than the other parts and remained The thickness decreases rapidly. As a result, the tip of the bottom blowing tuyere 1 is also melted down, the remaining thickness of the bottom blowing tuyere 1 reaches a predetermined value, and it is necessary to switch or replace the bottom blowing tuyere.
  • FIGS. 2A to 2D are cross-sectional views for explaining steps of a method for switching a bottom blow tuyere according to the first embodiment of the present invention.
  • a brick 6 made of an integrally molded refractory is previously arranged when the work brick 13 and the permanent brick 14 are installed in the converter.
  • the perforated brick 6 in order to facilitate connection with the gas injection device outside the converter, the perforated brick 6 usually has a flange 10 serving as a communication path with the gas injection device on the steel shell 9. It is placed at the place where it was attached.
  • the inner surface 9 a or the outer surface 9 b (iron surface) of the iron shell 9 is set as a reference surface, and the perforating brick 6 whose longitudinal direction is the direction of perforation is used. It is arranged in advance so that its longitudinal direction, that is, the direction of perforation is perpendicular to the reference plane (first step).
  • the flange 10 since the flange 10 is disposed so that the flange surface 10a is parallel to the steel surface, the longitudinal direction of the drilling brick 6 is also perpendicular to the flange surface 10a. The same applies when the flange surface 10a is set as the reference surface.
  • Iron skin 9 a, 9 b If the flange surface 10a is not parallel to the flange surface 10a, either the steel surface 9a, 9b or the flange surface 10a may be used as the reference surface.
  • the work bricks 13 of the converter are arranged in a direction in which the longitudinal direction is perpendicular to the steel shell 9 as shown in these figures, and the work bricks 13 are placed between the work bricks 13.
  • the perforated brick 6 is also installed so that its longitudinal direction is perpendicular to the steel shell 9, but the work brick and the perforated brick are not installed perpendicular to the steel shell 9.
  • the concrete construction method of the perforated brick 6 is as follows. First, the flange 10 and the flange lid 11 are fixed to each other with a port (not shown), and the upper and lower surfaces thereof are smooth and parallel planes. A certain base brick 8 is set on the flange lid 11. In the figure, two base bricks 8 are installed, but this is determined by the relationship with the installation thickness of the permanent bricks 14, and the tip of the perforating brick 6 is placed inside the receiving brick 15 If so, the number of installations may be any. Further, a hole 11 a having a size large enough to pass through the bottom blowing tuyere 1 is provided in the center of the flange lid 11.
  • the perforating bricks 6 are arranged on the base bricks 8 so that their longitudinal axes are perpendicular to the base bricks 8.
  • the receiving bricks 15 are arranged so as to surround the perforated bricks 6 at the positions where the perforated bricks 6 are arranged.
  • the thickness of the receiving brick 15 is the same as that of the permanent brick 14, and the receiving brick 15 may be a combined brick or an integral brick. Since the perforated brick 6 is surrounded by the receiving brick 15, the perforated brick 6 does not easily come out of the furnace even if the perforated brick 6 is melted and shortened.
  • the molten steel and slag in the converter are discharged, and the converter is tilted at an appropriate angle (usually tilted so that the drilling direction is horizontal), and the flange 1 0 or the flange lid 11 is connected to a mounting flange (not shown) of a drilling machine (not shown) having a drill 16 attached to the tip.
  • This automatically aligns the drill 16 of the drilling machine with the center of the flange lid 11. Drilling accuracy is improved by connecting a drilling machine to the flange 10 or the flange lid 11; however, if the drilling machine cannot be connected, the drilling machine may be left on the converter work floor.
  • a plurality of drills 16 having different outer diameters are prepared, and the drills are sequentially drilled from the smaller diameter drill 16.
  • a guide hole having a small diameter may be formed in advance at the drilling location of the base brick 8 and the brick for drilling 6. May be used. The guide hole of the perforated brick 6 is not penetrated, but only halfway.
  • the state of the drilled hole is checked, and if the drilled hole has penetrated and the grinding hole 7 has been formed as shown in FIG. Remove from lid 1 1 and as shown in Figure 2D Then, a new bottom blowing tuyere 1a in which the gas injection pipe 2 and the coated refractory 3 covering the outer circumference of the pipe are integrally formed is inserted into the grinding hole 7 (third step).
  • the gas inlet pipe 5 of the bottom blowing tuyere 1 is passed through the hole provided at the center, and the convex part is flanged.
  • the tuyere holding lid 12 for entering the hole 11a of the lid 11 to hold the bottom blown tuyere 1a and the flange lid 11 are fixed to each other with a port (not shown).
  • the gap between the bottom blowing tuyere 1a and the perforating brick 6 is filled with mortar previously applied to the outer surface of the bottom blowing tuyere 1a.
  • a repair material be poured into the gap between the bottom-blowing tuyere 1a and the perforating brick 6 from the inside of the converter so that this gap is minimized.
  • the bottom tuyere By switching the bottom tuyere in this manner, the work brick 13 around the perforation brick 6 is not damaged or the grinding hole 7 becomes unnecessarily large. It is possible to switch the bottom blow tuyere by drilling a grinding hole 7 in a short time along a predetermined drilling direction at the center of the bottom hole. As a result, not only is the improvement in converter productivity achieved, but also the wear rate of the new bottom blow tuyere becomes equal to the wear rate of the bottom blow tuyere used since the start of the converter. Even when switching, it is possible to operate the bottom blowing tuyere 1a until the end of the furnace life. As a result, the refining reaction of the converter is made more efficient until the end of the furnace body life, and an improvement in iron yield and a reduction in iron alloy unit can be achieved.
  • FIGS. 3A to 3D are cross-sectional views for explaining steps of a method of replacing a bottom-blowing tuyere according to the second embodiment of the present invention.
  • the above-mentioned stirring gas or purifying gas is blown through the bottom blowing tuyere 1 to stir or purify the steel bath in the converter, whereby the bottom blowing tuyere 1 is melted. If the remaining thickness of the bottom-blowing tuyere 1 reaches the specified value, replace the bottom-blowing tuyere 1.
  • the inner surface 9a or the outer surface 9b (steel surface) of the steel shell 9 is set as a reference surface, and the tuyere receiving brick 13a having the longitudinal direction as a perforating direction is previously prepared. It is arranged so that its longitudinal direction, that is, the drilling direction is perpendicular to the reference plane (first step).
  • the flange 10 is arranged so that the flange surface 10a is parallel to the steel skin surface, the longitudinal direction of the Is also perpendicular to the flange surface 10a.
  • the flange surface 10a may be used as the reference surface as in the first embodiment.
  • the molten steel and slag in the converter are discharged, and the converter is tilted and maintained at an appropriate angle (usually tilted so that the drilling direction is horizontal).
  • the drill of the drilling machine is automatically aligned with the center of the flange lid 11.
  • the center position of the conventional bottom blowing tuyere 1 is changed to the newly formed grinding hole.
  • the bottom blow tuyere 1 and the tuyere receiving brick 13a are perforated so as to substantially coincide with the center position.
  • the conventional bottom-blowing tuyere 1 is pierced while it is still installed, and the newly formed grinding hole in the tuyere receiving brick 13a has its inner diameter set to the outer diameter of the previous bottom-blowing tuyere 1.
  • Slightly larger than This is because the inner surface of the tuyere receiving brick 13a, which was in contact with the conventional bottom blow tuyere 1, may have reduced refractory properties, such as cracks or peeling during conventional or drilling. This causes damage to the state of fitting with the bottom blowing tuyere 1 to be used next time, which may lead to a decrease in the number of times of use, etc., to prevent this from happening. Therefore, the outer diameter of the tuyere used next time is slightly larger than that of the former tuyere.
  • the state of the drilled hole is checked, and as shown in FIG. 3C, if the drilled hole penetrates and the grinding hole 7 is formed, the drilling machine is connected to the flange 10 or the flange 10. Remove from the lid 11 and insert a new bottom-blowing tuyere 1b into the grinding hole 7, as shown in Fig.3D, in which a gas injection pipe and a coated refractory covering the outer circumference of this pipe are integrally formed (No. 3 steps).
  • the gap between the tuyere tuyere 1b and the tuyere receiving brick 13a is filled with mortar previously applied to the outer surface of the tuyere tuyere 1b.
  • a repair material is poured from the inside of the converter into the gap between the bottom blow tuyere 1b and the tuyere receiving brick 13a, so that this gap is made as small as possible.
  • the base brick 8 is installed, but the base brick 8 is not installed, and the perforated brick 6 serving as the tuyere receiving brick may be arranged so as to be in contact with the flange lid 11. Work bricks 13 may be placed.
  • the brick for perforation and the tuyere can be prevented without damaging the work brick in the peripheral part of the brick for perforation and the tuyere receiving brick, and generating the grinding hole larger than necessary.
  • a grinding hole can be pierced in a short time along a predetermined piercing direction, and the tuyere can be switched and exchanged.
  • it has high industrial utility, such as improved converter productivity and improved iron yield.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Carbon Steel Or Casting Steel Manufacturing (AREA)

Abstract

A method of switching a bottom-blown tuyere in a converter switching a bottom-blown tuyere by forming a new bottom-blown tuyere in a brick for drilling which is pre-installed in a refractory layer covering the bottom part of the converter at a position other than that where the bottom-blown tuyere is installed, comprising a step for pre-installing the brick for drilling in the refractory layer at the position different from that of a conventional tuyere so that, when either of the surface of an iron skin covering the outside of the converter or the surface of a flange installed on the iron skin is taken as a reference plane, the reference plane is positioned vertical to the drilled direction of the brick for drilling, a step for drilling the brick for drilling by a drilling machine from the outside of the iron skin in a direction vertical to the reference plane, and a step for inserting the new converter bottom-blown tuyere into a ground hole formed by drilling the hole through the brick for drilling.

Description

明 細 書 転炉底吹き羽口の切替方法および交換方法 [技術分野]  Description Switching method and replacement method of converter bottom blowing tuyere [Technical field]
本発明は、 転炉底部から鋼浴にガスを吹込んで鋼浴を撹拌 ·精鍊する ための底吹き羽口を切り替える転炉底吹き羽口の切替方法、 および底吹 き羽口を交換する転炉底吹き羽口の交換方法に関する。  The present invention relates to a method of switching a bottom blowing tuyere for switching a bottom blowing tuyere for stirring and refining a steel bath by injecting gas into a steel bath from the bottom of a converter, and a method for replacing a bottom blowing tuyere. The present invention relates to a method of replacing a tuyere of a furnace bottom.
[背景技術]  [Background technology]
上吹きランスからの酸素吹鍊によって鋼浴を精鍊する転炉においては、 転炉内に存在するスラグと鋼浴との反応界面積を増大させること、 また は鋼浴自体の成分偏析ゃ温度分布などのばらつきを減少させることによ つて精鍊反応を効率化させるため、 転炉底部に設けた底吹き羽口から鋼 浴中に攪拌用ガスを吹込み、鋼浴を強攪拌することが広く行われている。 また、 転炉底部に設けた底吹き羽口から、 攪拌用ガスのみならず、 精鍊 用の o 2 ガスを吹き込むことも行われている。 In a converter that purifies a steel bath by oxygen blowing from an upper blowing lance, it is necessary to increase the reaction interface area between the slag existing in the converter and the steel bath, or to increase the component segregation of the steel bath itself and the temperature distribution. In order to increase the efficiency of the refining reaction by reducing the variation of the steel bath, etc., it is widely practiced to blow the stirring gas into the steel bath from the bottom blowing tuyere provided at the bottom of the converter to vigorously stir the steel bath. Has been done. Also, from the bottom tuyeres provided in the converter bottom, not stirring gas only, has also been bubbling o 2 gas for Sei鍊.
しかし、 底吹き羽口を使用する転炉精鍊においては、 底吹き羽口周囲 の耐火物は他の部位の耐火物に比べて溶損されやすいため、 底吹き羽口 部以外の煉瓦厚みが十分あるにも拘わらず、 炉操業を停止せざるを得な い状況となる。 そこで、 従来から、 底吹き羽口の寿命を延長するために 種々の提案がなされている。  However, in a converter using a bottom blown tuyere, the refractory around the bottom blown tuyere is more likely to be eroded than the refractory in other parts, so the thickness of the brick other than the bottom blown tuyere is sufficient. Despite this, the operation of the furnace has to be stopped. Therefore, various proposals have been made in the past to extend the life of the bottom blowing tuyere.
例えば、 特開平 9 一 1 7 6 7 2 0号公報には、 底吹き羽口以外の場所 に、 羽口受け煉瓦となる穿孔用煉瓦を予め設置しておき、 使用中の羽口 の損耗が大きくなつて使用に耐えられなくなった時点で、 予め設置した 前記穿孔用煉瓦を転炉鉄皮外側から穿孔し、 穿孔孔が貫通して形成され た研削孔に新しい羽口を挿入し、 転炉操業を継続する技術が開示されて いる。 この場合、 使用に耐えきれなくなった底吹き羽口は、 流込み耐火 材料、 吹付け耐火材料あるいは溶射耐火材料などの適宜の耐火材料によ つて閉塞される。 なお、 羽口受け煉瓦とは、 羽口の周囲に設置され、 羽 口を支持し保護する煉瓦である。 For example, in Japanese Patent Application Laid-Open No. Hei 9-171680, drilling bricks to be used as tuyere receiving bricks are installed in advance at locations other than the bottom blown tuyere, and the tuyere during use is subject to wear. When it becomes too large to withstand use, the previously installed brick for perforation is perforated from the outside of the converter shell, and a new tuyere is inserted into a grinding hole formed through the perforated hole. Technology to continue operation is disclosed I have. In this case, the tuyere that can no longer be used is closed with an appropriate refractory material such as a cast refractory material, a sprayed refractory material or a sprayed refractory material. The tuyere receiving brick is a brick installed around the tuyere to support and protect the tuyere.
また、特開昭 5 9 - 4 1 4 1 4号公報には、損耗した羽口を抜き取り、 抜き取った間隙に火炎溶射法によって耐火物を充填し、 この充填部に改 めて羽口揷入孔を穿孔し、 形成した穿孔部に新たな羽口を挿入して羽口 を交換する技術が開示されている。  Japanese Patent Application Laid-Open No. 59-41414 discloses that a worn tuyere is withdrawn, a refractory is filled in the removed gap by a flame spraying method, and the tuyere is inserted into the filling portion again. A technique has been disclosed in which a hole is pierced, a new tuyere is inserted into the formed pierced portion, and the tuyere is replaced.
しかしながら、 特開平 9一 1 7 6 7 2 0号公報および特開昭 5 9— 4 1 4 1 4号公報のように予め設置した穿孔用煉瓦や羽口受け煉瓦を転炉 の外側から穿孔機によって穿孔する場合には、 転炉外側から穿孔するた めに、 穿孔されるべき煉瓦の穿孔方向 (通常、 長手方向の軸心方向であ る) と、 穿孔機の穿孔方向とを合致させることが難しく、 そのため、 穿 孔機による研削孔が穿孔されるべき煉瓦内に留まらず、 その周囲の煉瓦 まで穿孔して、 周囲の煉瓦を傷つけたり、 また.. 必要以上に研削孔が大 きくなるなどの不具合が発生する。 この場合には、. 交換した羽口の損耗 が促進され、 底吹き羽口の使用期間は、 想定した期間に比べて大幅に短 縮してしまう。 また、 穿孔機をセッ トする上においても穿孔方向を確定 することに時間を費やし、 必要以上に穿孔時間が長くなるなどの問題が 発生する。  However, as described in JP-A-9-171672 and JP-A-59-41414, a pre-installed brick for perforation and a tuyere receiving brick are drilled from the outside of a converter. When drilling by drilling, make sure that the drilling direction of the brick to be drilled (usually the longitudinal axis direction) matches the drilling direction of the drilling machine in order to drill from the outside of the converter. Therefore, the drilling hole by the drilling machine does not stay in the brick to be drilled, but also drills to the surrounding brick to damage the surrounding brick. Also, the grinding hole becomes larger than necessary. Such troubles occur. In this case, the replacement tuyere will be worn out, and the service period of the bottom blown tuyere will be significantly shortened compared to the expected period. In addition, when setting a drilling machine, it takes time to determine the drilling direction, and there is a problem that the drilling time becomes longer than necessary.
[発明の開示]  [Disclosure of the Invention]
本発明の目的は、 予め転炉底部の底吹き羽口の設置部分以外の部分に 設置した穿孔用煉瓦を転炉の外側から穿孔機により穿孔して形成された 切削孔に新たな底吹き羽ロを揷入して底吹き羽口を切り替える際に、 そ の穿孔用煉瓦の中心部を所定の穿孔方向に沿って短時間のうちに穿孔し て研削孔を形成することを可能とする、 転炉底吹き羽口の切替方法を提 供することにある。 1 An object of the present invention is to provide a new bottom blow blade in a cutting hole formed by drilling a perforating brick previously installed in a portion other than the bottom blow tuyere at the bottom of the converter from the outside of the converter with a punch. When the bottom blow tuyere is switched by inserting a b, it is possible to form a grinding hole by piercing a central portion of the piercing brick along a predetermined piercing direction in a short time. A method for switching the tuyere of the converter bottom To provide. One
また、 本発明の他の目的は、 転炉底部の底吹き羽口を交換する際に、 従前の羽口の羽口受け煉瓦の中心部を所定の穿孔方向に沿って短時間の うちに穿孔して研削孔を形成することを可能とする、 転炉底吹き羽口の 交換方法を提供することにある。  Another object of the present invention is to replace the bottom tuyere of the converter bottom with a method of piercing the center of a tuyere receiving brick of a conventional tuyere along a predetermined piercing direction in a short time. It is an object of the present invention to provide a method for replacing a tuyere of a converter bottom blow, which enables a grinding hole to be formed by the method.
本発明の第 1の観点によれば、 転炉の底部を覆う耐火物層内の底吹き 羽口の設置部分以外の部分に予め設置した穿孔用煉瓦に、 新たな底吹き 羽口を形成して底吹き羽口を切り替える転炉底吹き羽口の切替方法であ つて、 転炉の外側を覆う鉄皮面またはこの鉄皮に取りつけたフランジ面 のどちらか 1つを基準面とし、 当該基準面と穿孔用煉瓦の穿孔方向とが 垂直になるように、 前記耐火物層内の従前の羽口とは異なる位置に穿孔 用煉瓦を予め設置しておく工程と、 前記穿孔用煉瓦を前記鉄皮の外側か ら穿孔機によって前記基準面に垂直な方向に穿孔する工程と、 前記穿孔 用煉瓦の穿孔孔が貫通して形成された研削孔に新たな転炉底吹き羽口を 揷入する工程とを具備する転炉底吹き羽口の切替方法が提供される。 ' 本発明の第 2の観点によれば、 転炉の底部を覆う耐火物層内に設けら れた耐火物とガス吹込用管とからなる羽口が溶損してその残存厚みが所 定値に達したときに前記羽口を交換する転炉底吹き羽口の交換方法であ つて、 転炉の外側を覆う鉄皮面またはこの鉄皮に取りつけたフランジ面 のどちらか 1つを基準面とし、 当該基準面と羽口が設置された羽口受け 煉瓦の穿孔方向とが垂直になるように、 当該羽口受け煉瓦を設置してお く工程と、 従前の羽口が設置されている羽口受け煉瓦を前記鉄皮の外側 から穿孔機によって前記基準面に垂直な方向に穿孔する工程と、 前記羽 口受け煉瓦の穿孔孔が貫通して形成された研削孔に新たな転炉底吹き羽 口を挿入する工程とを具備する転炉底吹き羽口の交換方法が提供される。 本発明によれば、 転炉底吹き羽口を切り替える際に、 羽口受け煉瓦と なる一体成形された穿孔用煉瓦を、 転炉の鉄皮面または鉄皮に取りつけ たフランジ面のどちらか 1つを基準面として、 この基準面に対して穿孔 用煉瓦の穿孔方向が垂直になるように設置し、 かつ、 この基準面に対し て垂直に穿孔する。 また、 転炉底吹き羽口を交換する際に、 穿孔される 羽口受け煉瓦を、 転炉の鉄皮面または鉄皮に取りつけたフランジ面のど ちらか 1つを基準面として、 この基準面に対して羽口受け煉瓦の穿孔方 向が垂直になるように設置し、 かつ、 この基準面に対して垂直に穿孔す る。 このため、 いずれの場合にも、 穿孔の際に周囲の煉瓦を損傷するこ となく、 穿孔用煉瓦および羽口受け煉瓦のほぼ中心部に目標とする穿孔 方向に沿って研削孔を形成することが可能となる。 その結果、 揷入した 羽口の寿命が安定し、 長期間のガス吹込みが可能となる。 According to the first aspect of the present invention, a new bottom-blowing tuyere is formed in a perforated brick previously installed in a portion other than the portion where the bottom-blowing tuyere is installed in the refractory layer covering the bottom of the converter. This is a method of switching the bottom tuyere of the converter by switching the bottom tuyere.Either the steel surface that covers the outside of the converter or the flange surface attached to this steel shell is used as the reference surface. A step of previously installing a perforated brick in a position different from a conventional tuyere in the refractory layer so that a surface and a perforated direction of the perforated brick are perpendicular to each other; Drilling from the outside of the skin in a direction perpendicular to the reference plane by a drilling machine, and inserting a new converter bottom blowing tuyere into a grinding hole formed through the drilling hole of the brick for drilling. And a method for switching the converter bottom blowing tuyere. '' According to the second aspect of the present invention, the tuyere comprising the refractory and the gas injection pipe provided in the refractory layer covering the bottom of the converter is eroded and the remaining thickness thereof becomes a predetermined value. A method of replacing the tuyere bottom blow tuyere that replaces the tuyere when it reaches, using either the steel surface covering the outside of the converter or the flange surface attached to this steel shell as the reference surface. The step of installing the tuyere receiving brick so that the reference surface and the tuyere receiving brick on which the tuyere is installed are perpendicular to each other, and the tuyere where the previous tuyere is installed. A step of piercing a mouth receiving brick from the outside of the steel shell by a piercing machine in a direction perpendicular to the reference plane; and a new converter bottom blowing into a grinding hole formed through the piercing hole of the tuyere receiving brick. A method of replacing a tuyere of a converter bottom blow, comprising a step of inserting a tuyere. According to the present invention, the tuyere receiving brick and the tuyere receiving brick The drilling direction of the perforated brick is perpendicular to this reference surface, using either the iron shell surface of the converter or the flange surface attached to the steel shell as the reference surface. And drill the hole perpendicular to this reference plane. Also, when replacing the tuyere tuyere at the bottom of the converter, the tuyere receiving brick to be perforated is used as a reference surface, using either the steel surface of the converter or the flange surface attached to the steel shell as the reference surface. The tuyere receiving brick is installed so that the direction of perforation is perpendicular to it, and perforation is perpendicular to this reference plane. For this reason, in any case, a ground hole should be formed along the target drilling direction almost in the center of the brick for drilling and the tuyere receiving brick without damaging the surrounding bricks during drilling. Becomes possible. As a result, the life of the inserted tuyere is stabilized, and long-term gas injection becomes possible.
また、 穿孔機は、 上記の基準面に垂直に穿孔すればよく、 穿孔用煉瓦 および穿孔される羽口受け煉瓦との位置合わせをすることなく、 短時間 で穿孔することができる。 なお、 穿孔用煉瓦および穿孔される羽口受け 婊瓦は、 その中心部に研削孔が設置されるように、 穿孔機の穿孔方向延 長線と、穿孔用煉瓦および羽口受け煉瓦の転炉鉄皮側端面の中心部とが、 ほぼ一致するように予め設置されている。  Further, the drilling machine only has to drill a hole perpendicularly to the reference plane, and can perform the drilling in a short time without positioning the brick for drilling and the tuyere receiving brick to be drilled. The brick for drilling and the tuyere receiving hole to be drilled are installed in the drilling direction of the drilling machine and the converter iron of the brick for drilling and the tuyere receiving brick so that the grinding hole is installed in the center. It is installed in advance so that the center of the skin-side end surface substantially matches.
[図面の簡単な説明]  [Brief description of drawings]
図 1は、 底吹き羽口を有する転炉の一部を示す断面図、  FIG. 1 is a cross-sectional view showing a part of a converter having a bottom blowing tuyere,
図 2 A〜 2 Dは、 それぞれ本発明の第 1の実施形態に係る底吹き羽口 の切替方法の工程を説明するための断面図、  FIGS. 2A to 2D are cross-sectional views for explaining steps of a method of switching the bottom blowing tuyere according to the first embodiment of the present invention.
図 3 A〜 3 Dは、 それぞれ本発明の第 2の実施形態に係る底吹き羽口 の交換方法の工程を説明するための断面図である。  3A to 3D are cross-sectional views for explaining steps of a method for replacing a tuyere according to the second embodiment of the present invention.
[発明を実施するための最良の形態] · 以下、 添付図面を参照して本発明の実施の形態を説明する。  [Best Mode for Carrying Out the Invention] An embodiment of the present invention will be described below with reference to the accompanying drawings.
先ず、 底吹き羽口を有する転炉の構造について説明する。 図 1は底吹き 羽口を有する転炉の一部を示す断面図である。 First, the structure of a converter having a bottom blow tuyere will be described. Figure 1 shows bottom blowing It is sectional drawing which shows a part of converter with tuyere.
図 1に示すように、 転炉は、 外殻をなす鉄皮 9と、 鉄皮 9の内側の鉄 皮 9に接触する部分に内張りされた永久煉瓦 1 4と、 永久煉瓦 1 4の内 側に内張りされた消耗部材としてのワーク煉瓦 1 3とを有している。 図 ではワーク煉瓦 1 3がー層張りであるが、 2層張り以上としてもよい。 転炉底部には、 ワーク煉瓦 1 3および永久煉瓦 1 4を貫通して、 複数 の底吹き羽口 1が設けられ、 これら複数の底吹き羽口 1を介して転炉内 の鋼浴に A rガス、 N 2 ガス、 炭酸ガスなどの攪拌用ガス、 さらには、 精鍊用の〇2 ガスが吹込まれ、 鋼浴を撹拌若しくは精鍊するようになつ ている。 As shown in Fig. 1, the converter has a steel shell 9 forming an outer shell, a permanent brick 14 lined inside the steel shell 9 in contact with the steel shell 9, and an inner side of the permanent brick 14 And a work brick 13 as a consumable member. In the figure, the work bricks 13 are covered with one layer, but may be two layers or more. At the bottom of the converter, a plurality of bottom blow tuyeres 1 are provided through the work bricks 13 and the permanent bricks 14, and a steel bath in the converter is provided through the plurality of bottom blow tuyeres 1. r gas, N 2 gas, agitation gas such as carbon dioxide, furthermore, 〇 2 gas rectification鍊用is blown rare, and summer to stir or Sei鍊steel bath.
底吹き羽口 1は、 底部に設けられた金属製の風箱 4と、 風箱から上方 に延びる内径が 5 m m以下である複数のガス吹込用管 2と、 ガス吹込用 管 2を覆うように設けられた耐火物 3と、 風箱 4の底部に挿入され、 上 述したような攪拌用ガスまたは精鍊用ガスを供給するためのガス導入管 5とを有している。 ガス導入管 5を介して風箱 4に導入された攪拌用ガ スまたは精鍊用ガスは、 風箱 4内で均圧化された後に、 複数のガス吹込 用管 2を介して鋼浴中に均一に吹き込まれる。 複数本のガス吹込用管 2 と耐火物 3とは一体的に成形されて構成されている。 なお、 底吹き羽口 はこのような構造のものに限るものではなく、 目的に応じて適宜選択す ればよい。 例えば、 1本のガス導入管とそれを覆う被覆耐火物を備えた ものであっても何ら支障はない。  The bottom blowing tuyere 1 covers a metal wind box 4 provided at the bottom, a plurality of gas blowing pipes 2 extending upward from the wind box and having an inner diameter of 5 mm or less, and a gas blowing pipe 2. And a gas introduction pipe 5 inserted into the bottom of the wind box 4 for supplying the above-described stirring gas or purification gas. The stirring gas or the purifying gas introduced into the wind box 4 through the gas inlet pipe 5 is equalized in the wind box 4 and then is introduced into the steel bath through the plurality of gas injection pipes 2. It is blown evenly. The plurality of gas injection pipes 2 and the refractory 3 are integrally formed. It should be noted that the bottom tuyere is not limited to such a structure, and may be appropriately selected according to the purpose. For example, there is no problem even if it is equipped with one gas introduction pipe and a coated refractory that covers it.
この底吹き羽口 1はワーク煉瓦 1 3の一部の煉瓦に嵌め込まれてお り、 その煉瓦が羽口受け煉瓦 1 3 aとして機能する。  The bottom blow tuyere 1 is fitted into a part of the brick of the work brick 13, and the brick functions as the tuyere receiving brick 13 a.
底吹き羽口 1が存在している羽口受け煉瓦 1 3 aの外側には、 鉄皮 9に 連続するフランジ 1 0が設けられている。 このフランジ 1 0は、 ガス吹 き込み装置との連絡経路として鉄皮の適宜位置に複数配置される。 フラ ンジ 1 0にはフランジ蓋 1 1がポルト締めされる。 永久煉瓦 1 4とフラ ンジ蓋 1 1との間には、 ベース煉瓦 8が介在される。 Outside the tuyere receiving brick 13 a in which the bottom blow tuyere 1 exists, a flange 10 continuous with the steel shell 9 is provided. The plurality of flanges 10 are arranged at appropriate positions on the steel shell as communication paths with the gas injection device. Hula The flange lid 11 is port-fastened to the flange 10. A base brick 8 is interposed between the permanent brick 14 and the flange lid 11.
ところで、 底吹き羽口 1の周囲に設けられたヮ一ク煉瓦 1 3は、 吹き 込みガスによって強撹拌される鋼浴から激しい侵蝕を受け、 他の部位よ りも溶損速度が速く、 残存厚さが急速に減少する。 これにともない底吹 き羽口 1の先端部も溶損され、底吹き羽口 1の残存厚みが所定値に達し、 底吹き羽口を切替または交換する必要が生じる。  By the way, the brick 13 provided around the bottom blowing tuyere 1 was severely eroded by the steel bath that was strongly stirred by the blown gas, and had a higher erosion rate than the other parts and remained The thickness decreases rapidly. As a result, the tip of the bottom blowing tuyere 1 is also melted down, the remaining thickness of the bottom blowing tuyere 1 reaches a predetermined value, and it is necessary to switch or replace the bottom blowing tuyere.
以下、 本発明の実施形態に係る底吹き羽口の切替方法および交換方法 について説明する。  Hereinafter, a method of switching and replacing a bottom blow tuyere according to an embodiment of the present invention will be described.
まず、 従前の底吹き羽口とは異なる箇所に予め設置した穿孔用煉瓦を 穿孔し、 この穿孔用煉瓦の研削孔に新たな底吹き羽口を設置して底吹き 羽口を切り替える第 1の実施形態について図 2 A〜 2 Dを参照して説明 する。 図 2 A〜 2 Dは、 本発明の第 1の実施形態に係る底吹き羽口の切 替方法の工程を説明するための断面図である。  First, a brick is drilled in advance at a location different from the conventional bottom-blowing tuyere, and a new bottom-blowing tuyere is installed in the grinding hole of the brick for drilling to switch the bottom-blowing tuyere. An embodiment will be described with reference to FIGS. 2A to 2D. 2A to 2D are cross-sectional views for explaining steps of a method for switching a bottom blow tuyere according to the first embodiment of the present invention.
切替用の羽口形成部分には、 ワーク煉瓦 1 3および永久煉瓦 1 4の転 炉内への施工時に、 予め一体成形耐火物からなる穿孔用煉瓦 6が配置さ れる。 この場合に、 穿孔用煉瓦 6は、 転炉外側のガス吹込み装置との接 続を容易にするために、 通常、 ガス吹込み装置との連絡経路となるフラ ンジ 1 0が鉄皮 9に取り付けられた箇所に配置される。  In the tuyere forming portion for switching, a brick 6 made of an integrally molded refractory is previously arranged when the work brick 13 and the permanent brick 14 are installed in the converter. In this case, in order to facilitate connection with the gas injection device outside the converter, the perforated brick 6 usually has a flange 10 serving as a communication path with the gas injection device on the steel shell 9. It is placed at the place where it was attached.
本実施形態では、 まず、 図 2 Aに示すように、 鉄皮 9の内面 9 aまた は外面 9 b (鉄皮面) を基準面としておき、 長手方向を穿孔方向とする 穿孔用煉瓦 6を、 予め、 その長手方向すなわち穿孔方向が基準面に対し て垂直となるように配置する (第 1工程) 。 本実施形態では、 フランジ 1 0は、 フランジ面 1 0 aが鉄皮面に対して平行となるように配置され ているから穿孔用煉瓦 6の長手方向はフランジ面 1 0 aにも垂直であり、 フランジ面 1 0 aを基準面にしても同じことである。 鉄皮面 9 a , 9 b とフランジ面 1 0 aとが平行でない場合には、 鉄皮面 9 a, 9 bおよび フランジ面 1 0 aのどちらを基準面としてもよい。 In this embodiment, first, as shown in FIG. 2A, the inner surface 9 a or the outer surface 9 b (iron surface) of the iron shell 9 is set as a reference surface, and the perforating brick 6 whose longitudinal direction is the direction of perforation is used. It is arranged in advance so that its longitudinal direction, that is, the direction of perforation is perpendicular to the reference plane (first step). In the present embodiment, since the flange 10 is disposed so that the flange surface 10a is parallel to the steel surface, the longitudinal direction of the drilling brick 6 is also perpendicular to the flange surface 10a. The same applies when the flange surface 10a is set as the reference surface. Iron skin 9 a, 9 b If the flange surface 10a is not parallel to the flange surface 10a, either the steel surface 9a, 9b or the flange surface 10a may be used as the reference surface.
通常、 転炉のワーク煉瓦 1 3は、 これらの図に示すように、 その長手 方向が鉄皮 9に対して垂直となる方向に配置されており、 また、 ワーク 煉瓦 1 3に挟まれて設置される穿孔用煉瓦 6もその長手方向が鉄皮 9に 対して垂直となる方向に設置されているが、 ワーク煉瓦および穿孔用煉 瓦が鉄皮 9に対して垂直に設置されていない場合には、フランジ 1 0を、 フランジ面がワーク煉瓦および穿孔用煉瓦と垂直となる方向に、 予め設 置しておく必要がある。 この場合には、 当然ではあるがフランジ面と鉄 皮面とは平行にはならない。  Usually, the work bricks 13 of the converter are arranged in a direction in which the longitudinal direction is perpendicular to the steel shell 9 as shown in these figures, and the work bricks 13 are placed between the work bricks 13. The perforated brick 6 is also installed so that its longitudinal direction is perpendicular to the steel shell 9, but the work brick and the perforated brick are not installed perpendicular to the steel shell 9. It is necessary to previously install the flange 10 in a direction in which the flange surface is perpendicular to the work brick and the perforation brick. In this case, of course, the flange surface and the steel surface are not parallel.
穿孔用煉瓦 6の具体的な施工方法は、 まず、 ポルト (図示せず) によ つてフランジ 1 0とフランジ蓋 1 1 とを固着しておき、 その上面および 下面が平滑でかつ平行な平面であるベース煉瓦 8をフランジ蓋 1 1上に 設置する。 図では、 ベース煉瓦 8が 2枚設置されているが、 永久煉瓦 1 4の設置厚みとの関係で決まるもので、 穿孔用煉瓦 6の先端部が受け煉 瓦 1 5の内部に配置される構造であるならば、 設置数は幾つであっても よい。 また、 フランジ蓋 1 1の中心部には、 底吹き羽口 1を通過するに 十分な大きさである孔 1 1 aが設けられている。  The concrete construction method of the perforated brick 6 is as follows. First, the flange 10 and the flange lid 11 are fixed to each other with a port (not shown), and the upper and lower surfaces thereof are smooth and parallel planes. A certain base brick 8 is set on the flange lid 11. In the figure, two base bricks 8 are installed, but this is determined by the relationship with the installation thickness of the permanent bricks 14, and the tip of the perforating brick 6 is placed inside the receiving brick 15 If so, the number of installations may be any. Further, a hole 11 a having a size large enough to pass through the bottom blowing tuyere 1 is provided in the center of the flange lid 11.
次いで、 ベース煉瓦 8の上に、 ベース煉瓦 8に対してその長手方向軸 心が垂直となるように穿孔用煉瓦 6を配置する。 この場合、 穿孔用煉瓦 6が配置される位置には、 穿孔用煉瓦 6の周囲を取り囲むように、 受け 煉瓦 1 5を配置する。受け煉瓦 1 5の厚みは永久煉瓦 1 4と同等であり、 受け煉瓦 1 5は組み合わせ煉瓦であっても、 また一体的な煉瓦であって もどちらでも構わない。 穿孔用煉瓦 6は、 受け煉瓦 1 5によって周囲を 囲まれることにより、 穿孔用煉瓦 6が溶損して短くなつても炉内側に容 易に抜け出すことがない。 その後、 穿孔用煉瓦 6の周辺にワーク煉瓦 1 3を配置して転炉の内張りを構成する。 Next, the perforating bricks 6 are arranged on the base bricks 8 so that their longitudinal axes are perpendicular to the base bricks 8. In this case, the receiving bricks 15 are arranged so as to surround the perforated bricks 6 at the positions where the perforated bricks 6 are arranged. The thickness of the receiving brick 15 is the same as that of the permanent brick 14, and the receiving brick 15 may be a combined brick or an integral brick. Since the perforated brick 6 is surrounded by the receiving brick 15, the perforated brick 6 does not easily come out of the furnace even if the perforated brick 6 is melted and shortened. Then, work bricks 1 around the perforation brick 6 Arrange 3 to configure the converter lining.
このようにして予め穿孔用煉瓦 6の穿孔方向が基準面に垂直になるよ うに設置した状態で、 次に、 図 2 Bに示すように、 穿孔用煉瓦 6を前記 鉄皮の外側から穿孔機によって前記基準面に垂直な方向に穿孔する (第 2工程) 。 この工程は、 使用中の底吹き羽口が損耗して底吹き羽口を切 り替える必要が生じた際に行われる。  In the state where the drilling direction of the drilling brick 6 is set in advance in such a manner as to be perpendicular to the reference plane in this way, as shown in FIG. Perforate in the direction perpendicular to the reference plane (second step). This process is performed when the used tuyere is worn out and it is necessary to switch the tuyere.
この工程においては、 まず、 転炉内の溶鋼およびスラグを排出し、 適 宜の角度で転炉を傾動させた状態 (通常は穿孔方向が水平となるように 傾動させる) で維持し、 フランジ 1 0またはフランジ蓋 1 1と、 先端に ドリル 1 6が取り付けられた穿孔機 (図示せず) の取付用フランジ (図 示せず) とを連結する。 これにより穿孔機のドリル 1 6はフランジ蓋 1 1の中心部と自動的に芯合わせされる。 フランジ 1 0またはフランジ蓋 1 1に穿孔機を連結することによって穿孔精度が向上するが、 穿孔機を 連結できない場合には、 穿孔機を転炉作業床に配置したままでも構わな い。  In this process, first, the molten steel and slag in the converter are discharged, and the converter is tilted at an appropriate angle (usually tilted so that the drilling direction is horizontal), and the flange 1 0 or the flange lid 11 is connected to a mounting flange (not shown) of a drilling machine (not shown) having a drill 16 attached to the tip. This automatically aligns the drill 16 of the drilling machine with the center of the flange lid 11. Drilling accuracy is improved by connecting a drilling machine to the flange 10 or the flange lid 11; however, if the drilling machine cannot be connected, the drilling machine may be left on the converter work floor.
そして、 フランジ面すなわちフランジ蓋 1 1に垂直な方向でかつフラ ンジ蓋 1 1の中心に向けてドリル 1 6を回転させながら穿孔し、 研削孔 7を形成する。 この場合に、 外径が異なるドリル 1 6を複数基準備して おさ、 外径の小さいサイズのドリル 1 6から順次穿孔する。 また、 穿孔 作業を容易かつ確実にするために、 ベース煉瓦 8および穿孔用煉瓦 6の 穿孔箇所に予め小径の案内孔を形成しておいてもよく、 また、 ベ一ス煉 瓦 8は、 所定の大きさの孔が予め設置されたものを使用してもよい。 穿 孔用煉瓦 6の案内孔は貫通させず、 途中までとする。  Then, drilling is performed while rotating the drill 16 in the direction perpendicular to the flange surface, that is, the flange lid 11, and toward the center of the flange lid 11, thereby forming a grinding hole 7. In this case, a plurality of drills 16 having different outer diameters are prepared, and the drills are sequentially drilled from the smaller diameter drill 16. In addition, in order to make the drilling work easy and reliable, a guide hole having a small diameter may be formed in advance at the drilling location of the base brick 8 and the brick for drilling 6. May be used. The guide hole of the perforated brick 6 is not penetrated, but only halfway.
所定の穿孔処理が終了した時点で、 穿孔孔の状態を確認し、 図 2 Cに 示すように、 穿孔孔が貫通して研削孔 7が形成されていたなら、 穿孔機 をフランジ 1 0またはフランジ蓋 1 1から取り外し、 図 2 Dに示すよう に、 研削孔 7にガス吹込用管 2とこの管の外周を覆う被覆耐火物 3とを 一体成形した新たな底吹き羽口 1 aを挿入する (第 3工程) 。 At the end of the predetermined drilling process, the state of the drilled hole is checked, and if the drilled hole has penetrated and the grinding hole 7 has been formed as shown in FIG. Remove from lid 1 1 and as shown in Figure 2D Then, a new bottom blowing tuyere 1a in which the gas injection pipe 2 and the coated refractory 3 covering the outer circumference of the pipe are integrally formed is inserted into the grinding hole 7 (third step).
新たな底吹き羽口 1 aの挿入後、 図 1に示すように、 その中心部に設 けられた孔に底吹き羽口 1のガス導入管 5を通し、 かつ、 その凸部がフ ランジ蓋 1 1の孔 1 1 a内に入り込んで底吹き羽口 1 aを保持するため の羽口押え蓋 1 2と、 フランジ蓋 1 1とをポルト (図示せず) で固着す る。 また、 底吹き羽口 1 aと穿孔用煉瓦 6との隙間は、 予め底吹き羽口 1 aの外面に塗り込んだモルタルによって埋められる。 さらに、 底吹き 羽口 1 aと穿孔用煉瓦 6との隙間に転炉内部側から補修材を流し込み、 この隙間をできるだけなくすようにすることが好ましい。  After inserting the new bottom blowing tuyere 1a, as shown in Fig. 1, the gas inlet pipe 5 of the bottom blowing tuyere 1 is passed through the hole provided at the center, and the convex part is flanged. The tuyere holding lid 12 for entering the hole 11a of the lid 11 to hold the bottom blown tuyere 1a and the flange lid 11 are fixed to each other with a port (not shown). Further, the gap between the bottom blowing tuyere 1a and the perforating brick 6 is filled with mortar previously applied to the outer surface of the bottom blowing tuyere 1a. Further, it is preferable that a repair material be poured into the gap between the bottom-blowing tuyere 1a and the perforating brick 6 from the inside of the converter so that this gap is minimized.
このようにして底吹き羽口を切り替えることにより、 穿孔用煉瓦 6の 周辺のワーク煉瓦 1 3を傷つけたり又必要以上に研削孔 7が大きくなる などの不具合を発生させることなく、 穿孔用煉瓦 6の中心部に所定の穿 孔方向に沿って短時間のうちに研削孔 7を穿孔して、 底吹き羽口を切替 することが可能となる。 その結果、 転炉生産性の向上が達成されるばか りでなく、 新しい底吹き羽口の損耗速度が転炉稼動時から使用していた 底吹き羽口の損耗速度と同等となり、 1回の切替でも炉体寿命末期まで 底吹き羽口 1 aを稼動することが可能となる。 その結果、 転炉の精鍊反 応が炉体寿命末期まで効率化され、 鉄歩留まりの向上および合金鉄原単 位の低減化などが達成される。  By switching the bottom tuyere in this manner, the work brick 13 around the perforation brick 6 is not damaged or the grinding hole 7 becomes unnecessarily large. It is possible to switch the bottom blow tuyere by drilling a grinding hole 7 in a short time along a predetermined drilling direction at the center of the bottom hole. As a result, not only is the improvement in converter productivity achieved, but also the wear rate of the new bottom blow tuyere becomes equal to the wear rate of the bottom blow tuyere used since the start of the converter. Even when switching, it is possible to operate the bottom blowing tuyere 1a until the end of the furnace life. As a result, the refining reaction of the converter is made more efficient until the end of the furnace body life, and an improvement in iron yield and a reduction in iron alloy unit can be achieved.
次に、 従前の底吹き羽口が溶損して使用に耐えられなくなった際に、 従前の羽口が設置されていた羽口受け煉瓦を穿孔し、 形成された研削孔 に新たな底吹き羽口を設置して底吹き羽口を交換する第 2の実施の形態 について図 3 A〜 3 Dを参照しながら説明する。 図 3 A〜 3 Dは、 それ ぞれ本発明の第 2の実施形態に係る底吹き羽口の交換方法の工程を説明 するための断面図である。 本実施形態では、 底吹き羽口 1を介して前述した攪拌用ガスまたは精 鍊用ガスを吹き込んで、 転炉内の鋼浴を撹拌若しくは精鍊し、 これによ つて底吹き羽口 1が溶損して底吹き羽口 1の残存厚みが所定値に達した 場合に、 底吹き羽口 1を交換する。 Next, when the conventional tuyere was melted and could no longer be used, the tuyere receiving brick on which the conventional tuyere was installed was pierced, and a new bottom blown tuyere was inserted into the formed grinding hole. A second embodiment in which a mouth is installed and the bottom blow tuyere is replaced will be described with reference to FIGS. 3A to 3D. 3A to 3D are cross-sectional views for explaining steps of a method of replacing a bottom-blowing tuyere according to the second embodiment of the present invention. In the present embodiment, the above-mentioned stirring gas or purifying gas is blown through the bottom blowing tuyere 1 to stir or purify the steel bath in the converter, whereby the bottom blowing tuyere 1 is melted. If the remaining thickness of the bottom-blowing tuyere 1 reaches the specified value, replace the bottom-blowing tuyere 1.
まず、 図 3 Aに示すように、 鉄皮 9の内面 9 aまたは外面 9 b (鉄皮 面) を基準面としておき、 長手方向を穿孔方向とする羽口受け煉瓦 1 3 aを、 予め、 その長手方向すなわち穿孔方向が基準面に対して垂直とな るように配置する (第 1工程) 。 第 1の実施形態と同様、 本実施形態に おいてもフランジ 1 0は、 フランジ面 1 0 aが鉄皮面に対して平行とな るように配置されているから穿孔用煉瓦 9の長手方向はフランジ面 1 0 aにも垂直である。 鉄皮面 9 a , 9 bとフランジ面 1 0 aとが平行でな い場合には、 第 1の実施形態と同様にフランジ面 1 0 aを基準面として もよい。  First, as shown in FIG. 3A, the inner surface 9a or the outer surface 9b (steel surface) of the steel shell 9 is set as a reference surface, and the tuyere receiving brick 13a having the longitudinal direction as a perforating direction is previously prepared. It is arranged so that its longitudinal direction, that is, the drilling direction is perpendicular to the reference plane (first step). As in the first embodiment, also in the present embodiment, since the flange 10 is arranged so that the flange surface 10a is parallel to the steel skin surface, the longitudinal direction of the Is also perpendicular to the flange surface 10a. When the steel surfaces 9a and 9b and the flange surface 10a are not parallel, the flange surface 10a may be used as the reference surface as in the first embodiment.
このようにして予め羽口受け煉瓦 1 3 aの穿孔方向が基準面に垂直に なるように設置した状態で、 次に、 図 3 Bに示すように、 羽口受け煉瓦 1 3 aを前記鉄皮の外側から穿孔機によって前記基準面に垂直な方向に 穿孔する (第 2工程) 。 この工程は、 使用中の底吹き羽口 1が溶損して 底吹き羽口 1の残存厚みが所定値に達した場合に行われる。  With the tuyere receiving brick 13a thus set in advance so that the perforation direction is perpendicular to the reference plane, then, as shown in FIG. Punching from the outside of the skin in a direction perpendicular to the reference plane by a punch (second step). This step is performed when the bottom spraying tuyere 1 in use is melted and the remaining thickness of the bottom blowing tuyere 1 reaches a predetermined value.
この際に、 まず、 転炉内の溶鋼およびスラグを排出し、 適宜の角度で 転炉を傾動させた状態(通常は穿孔方向が水平となるように傾動させる) て維持し、 羽口押え蓋 1 2をフランジ蓋 1 1から取り外す。 そして、 穿 孔の妨げとならないように、底吹き羽口 1の金属製の風箱 4を取り除く。 次いで、 第 1の実施の形態と同様に、 フランジ 1 0またはフランジ蓋 1 1と、 先端にドリル (図示せず) が取り付けられた穿孔機 (図示せず) の取付用フランジ (図示せず) とを連結する。 これにより穿孔機のドリ ルはフランジ蓋 1 1の中心部と自動的に芯合わせされる。 そして、 フランジ面すなわちフランジ蓋 1 1に垂直な方向で且つフラ ンジ蓋 1 1の中心に向けてドリルを回転させながら、 従前の底吹き羽口 1の中心位置が新たに形成される研削孔の中心位置に略一致するように、 底吹き羽口 1および羽口受け煉瓦 1 3 aを穿孔する。 At this time, first, the molten steel and slag in the converter are discharged, and the converter is tilted and maintained at an appropriate angle (usually tilted so that the drilling direction is horizontal). Remove 1 2 from the flange lid 1 1. Then, remove the metal wind box 4 of the bottom blowing tuyere 1 so as not to hinder the perforation. Next, similarly to the first embodiment, a flange 10 or a flange lid 11 and a mounting flange (not shown) of a drilling machine (not shown) having a drill (not shown) attached to a tip thereof. And concatenate. As a result, the drill of the drilling machine is automatically aligned with the center of the flange lid 11. Then, while rotating the drill toward the flange surface, that is, the direction perpendicular to the flange lid 11 and toward the center of the flange lid 11, the center position of the conventional bottom blowing tuyere 1 is changed to the newly formed grinding hole. The bottom blow tuyere 1 and the tuyere receiving brick 13a are perforated so as to substantially coincide with the center position.
この場合、 従前の底吹き羽口 1は設置したままの状態で穿孔し、 新た に羽口受け煉瓦 1 3 aに形成された研削孔は、 その内径を従前の底吹き 羽口 1の外径よりも若干大きくする。 これは、 従前の底吹き羽口 1 と接 触していた羽口受け煉瓦 1 3 aの内面は、 耐火物としての特性が低下す ることがあり、 従前中或いは穿孔中に亀裂や剥離などが発生し、 次に使 用する底吹き羽口 1 との嵌合状態が損なわれ、 これにより使用回数の低 下などを来すことがあり、 これを未然に防止するためである。 したがつ て、 次に使用する底吹き羽口は従前の底吹き羽口 1よりも若干外径を大 きくする。  In this case, the conventional bottom-blowing tuyere 1 is pierced while it is still installed, and the newly formed grinding hole in the tuyere receiving brick 13a has its inner diameter set to the outer diameter of the previous bottom-blowing tuyere 1. Slightly larger than This is because the inner surface of the tuyere receiving brick 13a, which was in contact with the conventional bottom blow tuyere 1, may have reduced refractory properties, such as cracks or peeling during conventional or drilling. This causes damage to the state of fitting with the bottom blowing tuyere 1 to be used next time, which may lead to a decrease in the number of times of use, etc., to prevent this from happening. Therefore, the outer diameter of the tuyere used next time is slightly larger than that of the former tuyere.
所定の穿孔処理が終了した時点で、 穿孔孔の状態を確認し、 図 3 Cに 示すように、 穿孔孔が貫通して研削孔 7が形成されていたなら、 穿孔機 をフランジ 1 0またはフランジ蓋 1 1から取り外し、 図 3 Dに示すよう に、 研削孔 7にガス吹込用管とこの管の外周を覆う被覆耐火物とを一体 成形した新たな底吹き羽口 1 bを挿入する (第 3工程) 。  When the predetermined drilling process is completed, the state of the drilled hole is checked, and as shown in FIG. 3C, if the drilled hole penetrates and the grinding hole 7 is formed, the drilling machine is connected to the flange 10 or the flange 10. Remove from the lid 11 and insert a new bottom-blowing tuyere 1b into the grinding hole 7, as shown in Fig.3D, in which a gas injection pipe and a coated refractory covering the outer circumference of this pipe are integrally formed (No. 3 steps).
新たな底吹き羽口 1 bの掙入後、 羽口押え蓋をフランジ蓋 1 1に取り 付け、 底吹き羽口 1 bの脱落を防止する。 また、 底吹き羽口 1 bと羽口 受け煉瓦 1 3 aとの隙間は、 予め底吹き羽口 1 bの外面に塗り込んだモ ルタルによって埋められる。 さらに、 底吹き羽口 1 bと羽口受け煉瓦 1 3 aとの隙間に転炉内部側から補修材を流し込み、 この隙間をできるだ けなくすようにする。  After inserting the new bottom blow tuyere 1 b, attach the tuyere holding lid to the flange lid 11 to prevent the bottom blow tuyere 1 b from falling off. The gap between the tuyere tuyere 1b and the tuyere receiving brick 13a is filled with mortar previously applied to the outer surface of the tuyere tuyere 1b. In addition, a repair material is poured from the inside of the converter into the gap between the bottom blow tuyere 1b and the tuyere receiving brick 13a, so that this gap is made as small as possible.
このようにして底吹き羽口を交換することにより、 羽口受け煉瓦の周 辺のワーク煉瓦 1 3を傷つけたり又必要以上に研削孔 7が大きくなるな どの不具合を発生させることなく、 羽口受け煉瓦 1 3 aの中心部に所定 の穿孔方向に沿って短時間のうちに研削孔 7を穿孔して、 底吹き羽口を 交換することが可能となる。 その結果、 転炉生産性の向上が達成される ばかりでなく、 交換した底吹き羽口 1 bの損耗速度が転炉稼動時から使 用した底吹き羽口の損耗速度と同等となり、 1回の交換でも炉体寿命末 期まで底吹き羽口 1 bを稼動することが可能となり、 転炉の精練反応が 炉体寿命末期まで効率化されることによる鉄歩留まりの向上および合金 鉄原単位の低減化などが達成される。 By replacing the tuyere in this way, the work brick 13 around the tuyere receiving brick is not damaged, and the grinding hole 7 becomes unnecessarily large. It is possible to replace the bottom blown tuyere by drilling the grinding hole 7 in a short time along the predetermined drilling direction in the center of the tuyere receiving brick 13a without causing any trouble. Become. As a result, not only is the productivity of the converter improved, but also the wear rate of the replaced bottom blow tuyere 1b is equal to the wear rate of the bottom blow tuyere used from the start of operation of the converter. It is possible to operate the bottom-blowing tuyere 1b until the end of the life of the furnace body even when replacing the furnace, and to improve the iron yield by improving the efficiency of the converter scouring reaction until the end of the life of the furnace body. Reduction is achieved.
なお、 本発明は上記説明に限定されるものではなく種々の変更が可能 である。 例えば、 ベース煉瓦 8を設置しているが、 ベース煉瓦 8を設置 せず、 羽口受け煉瓦となる穿孔用煉瓦 6をフランジ蓋 1 1 と接触させる ように配置してもよく、 また、 複数層のワーク煉瓦 1 3を配置してもよ い。  The present invention is not limited to the above description, and various changes can be made. For example, the base brick 8 is installed, but the base brick 8 is not installed, and the perforated brick 6 serving as the tuyere receiving brick may be arranged so as to be in contact with the flange lid 11. Work bricks 13 may be placed.
[産業上の利用可能性 ]  [Industrial applicability]
本発明によれば、 穿孔用煉瓦および羽口受け煉瓦の周辺部のワーク煉 瓦を傷つけたり、 また、 必要以上に研削孔が大きくなるなどの不具合を 発生させることなく、 穿孔用煉瓦および羽口受け煉瓦の中心部に所定の 穿孔方向に沿って短時間のうちに研削孔を穿孔して底吹き羽口を切替 · 交換することが可能となる。 その結果、 転炉生産性の向上や鉄歩留まり の向上など産業上の利用価値が高い。  ADVANTAGE OF THE INVENTION According to this invention, the brick for perforation and the tuyere can be prevented without damaging the work brick in the peripheral part of the brick for perforation and the tuyere receiving brick, and generating the grinding hole larger than necessary. In the center of the receiving brick, a grinding hole can be pierced in a short time along a predetermined piercing direction, and the tuyere can be switched and exchanged. As a result, it has high industrial utility, such as improved converter productivity and improved iron yield.

Claims

請 求 の 範 囲 The scope of the claims
1 . 転炉の底部を覆う耐火物層内の底吹き羽口の設置部分以外の部分 に予め設置した穿孔用煉瓦に、 新たな底吹き羽口を形成して底吹き羽口 を切り替える転炉底吹き羽口の切替方法であって、 1. A new bottom-blow tuyere is formed in a brick for drilling that has been previously installed in a portion of the refractory layer covering the bottom of the converter other than the bottom-blow tuyere, and the bottom-blow tuyere is switched. A method of switching the bottom tuyere,
転炉の外側を覆う鉄皮面またはこの鉄皮に取りつけたフランジ面のど ちらか 1つを基準面とし、 当該基準面と穿孔用煉瓦の穿孔方向とが垂直 になるように、 前記耐火物層内の従前の羽口とは異なる位置に穿孔用煉 瓦を予め設置しておく工程と、  Either the steel surface covering the outside of the converter or the flange surface attached to the steel surface is used as a reference surface, and the refractory layer is set so that the reference surface and the drilling direction of the drilling brick are perpendicular to each other. Pre-installing a perforated brick at a location different from the previous tuyere in the
前記穿孔用煉瓦を前記鉄皮の外側から穿孔機によって前記基準面に垂 直な方向に穿孔する工程と、  Perforating the perforated brick in a direction perpendicular to the reference plane by a perforator from outside the steel shell;
前記穿孔用煉瓦の穿孔孔が貫通して形成された研削孔に新たな転炉底 吹き羽ロを揷入する工程とを具備する転炉底吹き羽口の切替方法。  A step of inserting a new converter bottom blow blade into a grinding hole formed through the perforation hole of the perforated brick.
2 . 請求項 1の転炉底吹き羽口の切替方法において、 前記羽口は、 複 数本のガス吹込用管と、 これらのガス吹込用管を覆う耐火物とが、 一体 的に成形されて構成されている転炉底吹き羽口の切替方法。  2. In the method for switching a converter bottom blowing tuyere of claim 1, the tuyere is formed by integrally forming a plurality of gas blowing tubes and a refractory material covering these gas blowing tubes. The method of switching the converter bottom blowing tuyere.
3 . 転炉の底部を覆う耐火物層内に設けられた耐火物とガス吹込用管 とからなる羽口が溶損してその残存厚みが所定値に達したときに前記羽 口を交換する転炉底吹き羽口の交換方法であって、  3. When the tuyere consisting of the refractory provided in the refractory layer covering the bottom of the converter and the gas injection tube melts and the remaining thickness of the tuyere reaches a predetermined value, the tuyere is replaced. It is a method of replacing the furnace bottom tuyere,
転炉の外側を覆う鉄皮面またはこの鉄皮に取りつけたフランジ面のど ちらか 1つを基準面とし、 当該基準面と羽口が設置された羽口受け煉瓦 の穿孔方向とが垂直になるように、 当該羽口受け煉瓦を設置しておくェ 程と、  Either the steel surface that covers the outside of the converter or the flange surface attached to this steel surface is used as the reference surface, and the reference surface is perpendicular to the perforation direction of the tuyere receiving brick where the tuyere is installed. As described above, the procedure for installing the tuyere receiving brick is as follows.
従前の羽口が設置されている羽口受け煉瓦を前記鉄皮の外側から穿孔 機によって前記基準面に垂直な方向に穿孔する工程と、  A step of perforating a tuyere receiving brick on which a conventional tuyere is installed in a direction perpendicular to the reference plane by a punch from the outside of the steel skin;
前記羽口受け煉瓦の穿孔孔が貫通して形成された研削孔に新たな転炉 底吹き羽口を挿入する工程とを具備する転炉底吹き羽口の交換方法。A new converter is added to the grinding hole formed by penetrating the tuyere receiving brick. A step of inserting a bottom blown tuyere.
4 . 請求項 3の転炉底吹き羽口の交換方法において、 前記羽口は、 複 数本のガス吹込用管と、 これらのガス吹込用管を覆う耐火物とが、 一体 的に成形されて構成されている転炉底吹き羽口の交換方法。 4. The method for replacing a converter bottom tuyere according to claim 3, wherein the tuyere is formed by integrally forming a plurality of gas injection tubes and a refractory material covering these gas injection tubes. How to replace the converter bottom blowing tuyere.
PCT/JP2004/002482 2003-03-03 2004-03-01 Methods of switching and changing bottom-blown tuyere in converter WO2004079020A1 (en)

Priority Applications (1)

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BR0403944-0A BRPI0403944A (en) 2003-03-03 2004-03-01 Converter Bottom Nozzle Switching Method and Replacement Method

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CN102399931A (en) * 2010-09-16 2012-04-04 鞍钢股份有限公司 Hot replacement method for bottom blowing element of top-bottom combined blown converter
US11155890B2 (en) * 2019-07-17 2021-10-26 Air Products And Chemicals, Inc. Tuyere for a basic oxygen furnace
CN111518982A (en) * 2020-04-21 2020-08-11 攀钢集团攀枝花钢铁研究院有限公司 Method for improving full-furnace-service bottom blowing stirring effect of steel-making furnace

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5885A (en) * 1981-06-23 1983-01-05 新日本製鐵株式会社 Method of construction of removal of sleeve brick of molten metal encasing vessel
JPH0372014A (en) * 1989-08-09 1991-03-27 Nkk Corp Method for changing over bottom blowing nozzle in converter
JPH0464555U (en) * 1990-10-08 1992-06-03

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5885A (en) * 1981-06-23 1983-01-05 新日本製鐵株式会社 Method of construction of removal of sleeve brick of molten metal encasing vessel
JPH0372014A (en) * 1989-08-09 1991-03-27 Nkk Corp Method for changing over bottom blowing nozzle in converter
JPH0464555U (en) * 1990-10-08 1992-06-03

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