CONNECTING HEAT-RADIATING FINS AND TUBES FOR RADIATOR
BACKGROUND OF THE INVENTION
Technical Field
The present invention relates to a radiator for radiating heat, and more particularly to a method for connecting heat-radiating fins and tubes for a radiator by a simple procedure, thus shortening a working time taken to connect the heat-radiating fins and the tubes, improving the productivity of a radiator manufacturing process, allowing the radiator to be mass-produced, and reducing the production cost of the radiator.
Description of the prior Art:
Generally, radiators are installed in a heater/cooler so as to radiate heat. A plurality of heat-radiating fins and a plurality of tubes are disposed within such a radiator, so that the heat-radiating pins and the tubes are integrally connected to each other in order to radiate heat.
The heat-radiating fins and the tubes of the conventional radiator are conventionally connected to each
other by a welding method. Such a welding method causes defects in the connections between the heat-radiating fins and the tubes, and lengthens the working time taken to connect the heat-radiating fins and the tubes. In order to solve the above problems, a plurality of tube holes having a diameter smaller than the outer diameter of the tube are formed through each of the heat- radiating fins. The tubes are respectively inserted into the tube holes using a tight-fitting and push-insertion manner. However, this tight and push fit manner also causes defects in the contact between the tube hole and the tube, thus reducing the thermal conductivity and lowering a radiating effect.
Accordingly, there are proposed a method for connecting the heat-radiating fins and the tubes by expanding the inner diameters of the tubes, under the condition in which the tubes are inserted into the heat- radiating fins. The above recent connection method requires a step of expanding the inner diameters of the tubes one by one, thus causing problems such as the increase in the working time taken to connect the heat-radiating fins and the tubes and the deterioration of the productivity of a radiator manufacturing process. Particularly, this connection method does not allow the mass production of the
radiator, thereby increasing the production cost of the radiator. Here, the plural tube holes provided with a flange are formed through the heat-radiating fins so that the tube holes are spaced from each other by a constant distance, and the tubes having a circular cross-section are respectively inserted into the correspondent one of the tube holes of the heat-radiating fins. The inner diameter of the tube hole is slightly larger than the outer diameter of the tube. The tube of the conventional radiator has a circular cross-section, thus increasing the air resistance. Moreover, since the rear side of the tube does not directly contact the air, such a tube with the circular cross- section does not easily circulates air and has a small contact area with the air, thereby reducing the radiating effect and the thermal conductivity.
Summary of the Invention
Therefore, the present invention has been made in view of the above problems, and it is an object of the present invention to provide a method for connecting heat- radiating fins and tubes for a radiator by a simple procedure, thus shortening a working time taken to connect the heat-radiating fins and the tubes, improving the
productivity of a radiator manufacturing process, allowing the radiator to be mass-produced, and reducing the production cost of the radiator.
It is another object of the present invention to provide a method for connecting heat-radiating fins and tubes for a radiator, in which the connection between the heat-radiating fins and the tubes is easily achieved and the radiating effect and the thermal conductivity of the radiator are improved. In accordance with the present invention, the above and other objects can be accomplished by the provision of a method for connecting heat-radiating fins and tubes for a radiator, comprising the steps of: (a) vertically arranging a plurality of heat-radiating fins, through which plural tube holes with an inner diameter slightly larger than the outer diameter of a tube are formed at a predetermined distance; (b) inserting the tubes into the corresponding one of the tube holes of the vertically- arranged heat-radiating fins; (c) inserting tube expanding tips into an end of the corresponding one of the tubes; and (d) expanding the inner diameters of the tubes by simultaneously pulling down the tube expanding tips from the other end of the corresponding one of the tubes so that the tubes stick to the inner wall of the
corresponding one of the tube holes.
Brief Description of the Drawings
The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
Figs. la to Id are longitudinal-sectional views illustrating respective steps of a method for connecting heat-radiating fins and tubes for a radiator in accordance with the present invention;
Fig. 2 is a cross-sectional view of one embodiment of the tube in accordance with the present invention; and Fig. 3 is a cross-sectional view of another embodiment of the tube in accordance with the present invention.
Best Mode for Carrying Out the Invention
Now, preferred embodiments of the present invention will be described in detail with reference to the annexed drawings.
As shown in Figs, la to Id, a method for connecting heat-radiating fins 20 and tubes 10 for a radiator
comprises the steps of (a) vertically arranging a plurality of the heat-radiating fins 20, through which plural tube holes 21 with an inner diameter slightly larger than the outer diameter of the tube 10 are formed at a predetermined distance; (b) inserting the tubes 10 into the corresponding one of the tube holes 21 of the vertically-arranged heat-radiating fins 20; (c) inserting tube expanding tips 30 into an end of the corresponding one of the tubes 10; and (d) expanding the inner diameters of the tubes 10 by simultaneously pulling down the tube expanding tips 30 from the other end of the corresponding one of the tubes 10 so that the tubes 10 stick to the inner wall of the corresponding one of the tube holes 21.
The tube holes 21 provided with a flange are formed through each of the heat-radiating fins 10 so that the tube holes 21 are spaced from each other by a constant distance, and a plurality of the tube expanding tips 30 are connected to a tube expander.
Fig. 2 is a cross-sectional view of one embodiment of the tube 10 in accordance with the present invention. As shown in Fig. 2, the tube 10 has an oval cross-section.
Fig. 3 is a cross-sectional view of another embodiment of the tube 10 in accordance with the present invention. As shown in Fig. 3, the tube has an egg-shaped
cross-section with different outer diameters at both ends.
Hereinafter, the method for connecting the heat- radiating fins 20 and the tubes 10 in accordance with the present invention will be described in detail with reference to the annexed drawings.
(First step)
In the first step, the heat-radiating fins 20 are vertically arranged. As shown in Fig. la, a plurality of the heat-radiating fins 20, through which plural tube holes 21 with an inner diameter slightly larger than the outer diameter of the tube 10 are formed at a predetermined distance, are vertically arranged so that the tube holes 21 of the heat-radiating fins 20 coincide with each other.
Since the tube holes 21 of the heat-radiating fins 20 coincide with each other in the first step, the tubes 10 will be easily inserted into the corresponding tube holes 21 of the heat radiating fins 20.
(Second step)
In the second step, the tubes 10 are inserted into the corresponding tube holes 21 of the vertically-arranged heat-radiating fins 20. As shown in Fig. lb, the tubes 10
are respectively inserted into the tube holes 21 of the vertically-arranged heat-radiating fins 20.
Since the tubes 10 are respectively inserted into the tube holes 21 of the vertically-arranged heat- radiating fins 20 in the second step, the tubes 10 will be simultaneously expanded by a single tube-expanding procedure.
(Third step) In the third step, the tube expanding tips 30 are inserted into an end of the corresponding one of the tubes 10. As shown in Fig. lc, the tube expanding tips 30 are respectively inserted into the tubes 10, which are inserted into the tube holes 21. Since the tube expanding tips 30 are respectively inserted into the tubes 10 in the third step, the tube expanding tips 30 will be simultaneously pulled down from the tubes 10 by means of the tube expander.
(Fourth step)
In the fourth step, the tube expanding tips 30 are simultaneously pulled down from the other end of the corresponding one of the tubes 10, thus expanding the inner diameters of the tubes 10. As shown in Fig. Id, the
tube expanding tips 30 are simultaneously pulled down from the other end of the corresponding one of the tubes 10 in the direction of the arrow, thus expanding the inner diameters of the tubes 10 so that the tubes 10 stick to the inner diameter of the corresponding one of the tube holes 21.
Since the inner diameters of the tubes 10 are simultaneously expanded in the fourth step, the tubes 10 are firmly integrated with the inner walls of the tube holes 21 of the heat-radiating fins 20, respectively.
In accordance with the method of the present invention, the tubes 10 inserted into the tube holes 21 are simultaneously expanded by a single procedure so that the tubes 10 are firmly integrated with the inner walls of the tube holes 21 of the heat-radiating fins 20. Accordingly, the method of the present invention is advantageous in that it shortens a working time taken to connect the heat-radiating fins and the tubes, improves the productivity of a radiator manufacturing process, allows the radiator to be mass-produced, and reduces the production cost of the radiator.
Further, in accordance with the method of the present invention, as shown in Figs. 2 and 3, the tubes 10 do not have a circular cross-section, but have an oval or
egg-shaped cross-section. Accordingly, the air resistance generated when air passes through the tubes 10 is reduced, thus allowing air to smoothly pass through the tubes 10. Further, the contact area of the tubes 10 with the air is increased, thus allowing heat exchange with the air to be easily achieved and improving the heat exchanging efficiency and heat radiating effect of the radiator.
Industrial Applicability
As apparent from the above description, the present invention provides a method for connecting heat-radiating fins and tubes for a radiator by a simple procedure, in which the tubes inserted into tube holes of the heat- radiating fins are simultaneously expanded by a single tube-expanding procedure, thus shortening a working time taken to connect the heat-radiating fins and the tubes, improving the productivity of a radiator manufacturing process, allowing the radiator to be mass-produced, and reducing the production cost of the radiator. Further, the tubes have an oval or egg-shaped cross-section, thus allowing air to smoothly pass through the tubes, increasing the contact area of the tubes with air, and improving the heat exchanging efficiency and heat radiating effect of the radiator.
Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.