WO2003086044A1 - A rotary transplanter with many rows of movable plant claws - Google Patents

A rotary transplanter with many rows of movable plant claws Download PDF

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Publication number
WO2003086044A1
WO2003086044A1 PCT/CN2003/000265 CN0300265W WO03086044A1 WO 2003086044 A1 WO2003086044 A1 WO 2003086044A1 CN 0300265 W CN0300265 W CN 0300265W WO 03086044 A1 WO03086044 A1 WO 03086044A1
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WO
WIPO (PCT)
Prior art keywords
rice
movable
claw hand
claw
rotary
Prior art date
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PCT/CN2003/000265
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French (fr)
Chinese (zh)
Inventor
Quanming Hong
Original Assignee
Quanming Hong
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Publication date
Application filed by Quanming Hong filed Critical Quanming Hong
Priority to AU2003236125A priority Critical patent/AU2003236125A1/en
Publication of WO2003086044A1 publication Critical patent/WO2003086044A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C11/00Transplanting machines
    • A01C11/02Transplanting machines for seedlings
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C11/00Transplanting machines
    • A01C11/006Other parts or details or planting machines

Definitions

  • the invention relates to a rice transplanter in the field of agriculture, in particular to a rotary multi-row movable rice claw hand rice transplanter. Background technique
  • the technology is that people directly carry out rice transplanting operations. It has the advantages of good adaptability to fields, seedlings and terrain, low requirements for farming, low requirements for agronomy, strong adaptability to agronomy, reliable extraction, transplanting, and seedling, and does not hurt seedlings; but its disadvantages are
  • the labor intensity is high, the productivity is low, the cost is high, the uniformity of transplanting rice is poor, the yield is lower than that of mechanical transplanting rice, and the comprehensive benefit is not high.
  • the structure is relatively complicated, and the dynamic balance performance of the moving parts is poor;
  • the rice claw hand is a solid structure and the number of rows of the rice claw is small, so the rice transplanter and the power unit are
  • the paddy field has a low moving speed during rice transplanting operations, and the reliability of hand picking, planting, and seeding of the seedlings is poor, and the power of the power unit cannot be fully exerted, or even cannot be exerted.
  • the requirements for the whole field are higher, and the whole The workload and difficulty of the field; Fourth, the adaptability to seedlings is poor, and the agronomic requirements of a few varieties of rice can not be met (such as the number of holes in hybrid rice);
  • the fifth is the workload of large seedlings to sort the seedlings before the rank is inserted. After pulling out the seedlings, their roots need to be separated from each other manually. When the roots are too long (> 8cm), the roots need to be cut to produce damaged seedlings and prolong the greening period. The generated clamping force is very small. Sixth, there are defects such as hook seedlings, large trees, high injury rate, missed transplantation, and drifting when transplanting rice. Seventh, the depth of transplanting cannot be adjusted automatically and randomly, and additional staff is needed to assist.
  • the technology mainly uses artificial seedling trays and growth control agents to control the growth of rank seedlings and seedling roots at the stage of rearing rank, separates the seedlings from each other, and then transplants the seedlings in a timely manner.
  • the main advantages of this technology are that it reduces the labor intensity of rice transplanting operations, improves labor productivity, appropriately reduces costs, and has an effect of increasing yield; but its main disadvantages are: First, the scope of application is narrow, and it is only applicable to early rice; Second, when it is operating There are large restrictions on the amount of water stored in the paddy field, which is not conducive to the use of base fertilizers such as organic fertilizers. Third, due to the impact of meteorological conditions, meteorological conditions without heavy rain and wind are required. Fourth, the one-time investment in the seedling raising stage is increased. And management workload; five is poor uniformity of transplanting rice. In short failed Solve seedling transplantation technology.
  • the present inventor is actively researching and innovating based on years of rich practical experience and professional knowledge in designing and manufacturing such products, with a view to creating a new type of rotary multi-row movable rice seedlings.
  • the claw-handed rank insertion machine can improve the existing conventional rice transplanting technology structure on the market, making it more practical. After continuous research and design, and after repeated trials and samples and improvements, the invention with practical value was finally created. Summary of the Invention
  • the main object of the present invention is to overcome the shortcomings of the existing rice transplanting technology and provide a new structure of a rotary multi-row movable rice claw hand rice transplanter.
  • the main technical problem to be solved is to improve the function of the rice transplanter. Improve the reliability of picking, transplanting, and planting of seedling claws, and the working speed of seedling claws, rice transplanters, and power devices, and give full play to mechanical advantages; better uniformity and uniformity of the depth of transplanting seedlings; and appropriately reduce the workload and Requirements; Improve the adaptability of rice transplanters to seedlings and meet agronomic requirements when transplanting multiple varieties of rice; Improve the design methods of rice transplanters to improve the performance of rice transplanters; Improve labor productivity and comprehensive economic benefits. Accelerate the level of mechanization and universalization of China ’s cutting ranks; create more technical conditions for the growth of grain production, and provide better technology for the further development of the rice transplanter industry, so that the industry can develop healthily and rapidly.
  • the rotary multi-row movable rice claw hand rice transplanter includes a frame, left and right track plates, a main shaft, a movable rice claw hand, a rotary drive, a retractor, and the like, wherein both ends of the main shaft are installed on the left On the right track disc, more than one slewing drive is installed on the main shaft, each of the slewing drives is provided with a plurality of telescoping devices, and each of the telescoping devices is connected with a live 3 ⁇ 4 claw hand assembly.
  • the corresponding pieces at both ends of the sliding crossbar are installed in the tray grooves of the left and right track trays, and the movable seed claw hand assembly is evenly distributed on the left and right track trays according to the total number of predetermined rotary types.
  • the upper part of the rack is equipped with a rank basket rack, the left and right track discs, a rotary main shaft, a rotary drive and a retractor, a movable paw hand and a basket rack constitute a rice transplanter body; the rice transplanter;
  • the main body of the machine is connected to the frames on both sides through corresponding hinge holes or waist-shaped grooves and two sets of three-point 6 equal cranks, and the crank hinge holes are provided on the left and right track plates so that a signal element is arranged on the left and right track plates.
  • the frame can be rotated around a fixed axis, and the signal elements can be adjusted randomly and randomly within a certain range of height; the frame is connected to form an integral frame structure through an outer rod, and the outside of the frame can be connected Connected to the supporting ground wheel; an intermediate transmission mechanism for driving the rotating main shaft to rotate is disposed in a gap between the track plate and a corresponding side frame, and the intermediate transmission mechanism further includes a clutch and an operating device thereof .
  • the movable rice claw hand has a structure of a double-layer, three-hinged, four-bar that has regular reciprocating intermittent, rotary, telescopic, and automatic height adjustment of four movements.
  • the aforementioned rotary multi-row movable rice claw hand rice transplanter wherein the rotary drive is a disc structure, and the retractor structure is a deformable flat nine-rod, and the hinge axis of the rotary drive is spatially different from that of the rotary drive.
  • the center line is arranged vertically.
  • the aforementioned rotary multi-row movable rice claw hand rice transplanter wherein the left and right track disks are fixed cam disk structures, and the track disks are provided with clamping sections, seedling sections to be picked, and The three stages of the seedling section and the transition phase of the change, the different stages described constitute a closed closed trajectory line; the left and right track plates are also provided with bearing seat holes, seedling baskets, and cranks for the rotary spindle. Holes and threaded holes, bosses and lugs for automatic height random mechanism mounting.
  • a set of mechanical or hydraulic suspension traction devices matched with a power unit or a power unit can also be connected to the outside of the frame.
  • FIG. 1 is a schematic structural diagram of a movable seedling claw hand of the present invention.
  • FIG. 2 is a schematic view in the direction of the arrow A in FIG. 1.
  • Fig. 3 is a schematic structural design diagram of the structure of a rotary drive, a retractor, and a connection method of the two.
  • FIG. 4 is a side view of FIG. 3.
  • Fig. 5 is a schematic structural diagram of a track disk of the present invention.
  • FIG. 6 is a comparison diagram of different stages in FIG. 4.
  • Fig. 7 is a schematic diagram of the counterclockwise rotation motion of the movable seedling claw hand, its telescopic motion, and regular reciprocating intermittent motion.
  • FIG. 8 is a schematic diagram of the movement of the movable seedling claw hand height automatically and randomly and the ground leveling movement.
  • Fig. 9 is a front view of the general assembly drawing of a rotary six-row movable rice claw hand rice transplanter with an effective working width of 1 meter.
  • Fig. 10 is a sectional view taken along the line B-B in Fig. 9. ⁇ 1 ?? Lower seedling claw hand 2 ?? Upper seedling claw hand
  • hi, h2 ... are the centerlines of the cam disc grooves of the orbital disc, which enable the movable rank claw hand to rise or fall vertically in the longitudinal direction relative to the upper and lower vertices of the base circle radius R1 when the seedling is taken out and inserted.
  • Height value is the centerlines of the cam disc grooves of the orbital disc, which enable the movable rank claw hand to rise or fall vertically in the longitudinal direction relative to the upper and lower vertices of the base circle radius R1 when the seedling is taken out and inserted.
  • 11 is the amount of axial travel t2 of the short axis of the movable seedling claws from the seedling to be clamped to the seedling after clamping.
  • is the counterclockwise deflection angle between the movable rice claw hand and the retractor
  • FIG. 1 and FIG. 2 show the movable rank claw hand of the rotary multi-row movable rice claw hand planting machine of the present invention.
  • the movable claw hand is to simulate the movement of a human finger when transplanting a rice seedling.
  • the human finger When the human finger is transplanting rice, one of them mainly cooperates with one hand, and the thumb, index finger, and middle finger of the other hand are commanded by the human brain according to the movement position of the arm.
  • the seedlings are clamped, divided and placed in a certain space.
  • Regular reciprocating intermittent opening and closing movements; therefore, the opening and closing movements of the movable rice claw hand structure is a key condition; the other condition is to ensure that the movable rice claw hand is in the process of picking, planting, and replanting to restore In the cycle of separating seedlings, transplanting and seedlings, a regular reciprocating intermittent opening or closing motion is performed.
  • the movable claw hand is composed of two seed claw hands, one of the claw hands is equivalent to a person's thumb, and the other seed claw hand is equivalent to a person's middle finger and index finger. Active seedling claw hand.
  • the structure of the movable claw hand adopts a "scissor-type" hinge structure, and the hinge rod replaces the human finger
  • the rear joint of the claw hand replaces the front joint of a human finger, and the two adopt a detachable fixed hinge.
  • the opening or closing movement of the rank claw hand can be realized; in order to achieve a single row of multiple movable rice claw hand structures that can move at the same time, connect the rice claws of the movable rice claw hand
  • the row rod can be composed of two axially movable rice claw row rods, and because of the "scissor-type" hinge structure, the movement track of the handheld rod is a circular arc with a fixed radius.
  • the two hinged rods of the movable rice claw hand and the two rice claw row rods should be hinged respectively, and the two hinged fulcrum points maintain a proper distance; so when the two rice claw row rods move in the corresponding axial linear movement, the two rice claws The hand can achieve the corresponding closing or opening movement.
  • the movable rice claw hand has a regular reciprocating intermittent motion during the rice transplanting operation, which is an open or closed movement. Because the rice claw hand completes the rank insertion operation, there is a certain regular trajectory in the space of the rice transplanter. In this way, as long as the rice claw hand transplanting operation instructions: so as to achieve a regular intermittent opening or closing movement of movable claw hand ⁇ strip; cattle.
  • the closing movement of the movable claw hand relies on the fixed setting of the axial dimensions of the two ends of the two claw row rods in the space of the running trajectory line, and the compression movement of the transitional section that changes in stages. Realization; and the most simple method of its opening movement is to rely on the energy stored in the compression spring and the two ends of the seedling claw rows of rods in the running track set in the axial dimension of the change in cooperation.
  • the upper and lower rank claw hands of the movable claw hand can be divided into the front part for taking seedlings and the rear part for holding the seedlings.
  • the rank claw hand takes the seedling clamping stroke, and at the same time, the impact of manufacturing and assembly accuracy on the movement can be appropriately reduced.
  • the movable seed claw hand clamps the rank, there is also a downward movement of the seedling.
  • the end-seeding hinge rods shown in Figure 1 are used at the two ends of the movable seed claw hand to ensure that the length of the sliding claw of the seed claw is basically consistent with the effective working width of the movable seed claw hand.
  • the structure of the traverse short-axis assembly 9 and the rolling sleeve 10 in FIG. 1 is a structural form designed for a rotary multi-row movable rice claw hand rice transplanter. If necessary, it can be selected or adjusted accordingly.
  • the position of the hinge I is connected to the left and right end of the hinged rod.
  • the positions in the top and bottom straight stalks should be different.
  • the sum of the minimum working thrust should be about 1.5 times greater than the sum of the resistance to planting and the friction.
  • the upper and lower seedling claws are made of 65Mn steel wire, and have sufficient rigidity and length to ensure that the seedling hinge does not enter the soil during work to reduce the cross-sectional area and reduce the working resistance. Soil support seedlings.
  • FIG. 3 is a schematic structural design diagram of the structure of the slewing drive, the retractor, and the connection method of the two.
  • FIG. 4 is a side view of FIG. 3.
  • the lower joint 17, the telescoping short crank 18, the telescoping long crank 1 19, the telescoping long crank 11 20, the guide rod, the compression spring 2 2 , the center hinge 23, and the remaining hinges 24 constitute a telescoping device.
  • ⁇ in the figure indicates the direction of the telescopic movement.
  • FIG. 5 is a schematic structural diagram of a track disk according to the present invention.
  • FIG. 6 is a comparison diagram of different stages in FIG. 5.
  • the rise angle of the groove depth in each section of transition should not be greater than 20 degrees; and the change in the groove depth from the starting point of the seedling to the seeding section after the insertion should be a sudden change. Only a small circle is required according to the manufacturing process of the piece. Corner transition is sufficient.
  • FIG. 6 it is a schematic diagram of the comparison of the clamping section 26, the rank to be taken 28, and the seedling section 32.
  • tl is the clamping of the short axis of the movable rank claw hand from the seedling to the seedling to be clamped.
  • Amount of axial travel t2 is the amount of axial travel of the short axis of the movable seedling claws from the clamped seedling to the seeding section
  • t3 is the amount of the horizontal movement of the short axis of the movable claws from the seedling section to the seeding section. Amount of axial stroke.
  • FIG. 7 is a schematic diagram of a counterclockwise rotation motion of a movable seedling claw hand, a telescopic motion, and a regular reciprocating intermittent motion.
  • D1 is its diameter; II and III are the number of intermediate transmission rows; R2 is the radius of the turning base circle at the top of the movable rice claw hand; ⁇ is the counterclockwise deflection angle between the movable rice claw hand and the retractor; hl, h2, ⁇ 1. ⁇ 2, ⁇ 3.
  • FIG. 7 the principle of the counterclockwise rotation, expansion and contraction and regular reciprocating intermittent motion of the movable claw hand is: when the sprocket rotates counterclockwise, the coaxial rotary drive also rotates counterclockwise together.
  • Figure 3 and Figure 5 related to the structure and the combination of the relationship, so that under the restrictions of the two sides of the track plate tray groove and the bottom of the groove, so that the movable seedling claw hand in a counterclockwise rotation movement also according to the predetermined requirements make telescopic and regular reciprocating intermittent movements, and make the above three movements coordinately run according to the predetermined combination requirements.
  • FIG. 8 is a schematic diagram of the movement of the automatic seedling claw hand height adjustment movement and the ground leveling movement.
  • the mechanism shown in FIG. 8 can be reduced to a modified flat four-crank four-bar mechanism. Since there are many components of the connecting rod in the modified four-crank four-bar mechanism, it is willing to do the following technically: All the parts and parts that make the counterclockwise rotation motion, telescopic motion, and regular reciprocating intermittent motion of the movable seed claw hand obtain the corresponding transmission parts and the seedling basket of the movable seed claw counterclockwise rotation motion
  • the equal crank four-bar mechanism connected to the fixed track discs on both sides should use the same set of three-point three-level three-levels. ⁇ radius of the crank; the fourth is a signal component that automatically and randomly adjusts the height of the movable claw hand, and the related parts and fasteners of the height automatic random adjustment are connected with the track discs on both sides, and the signal elements are roller assemblies one by one Extend the appropriate distance 'value 4 to keep in contact with the paddy field ground.
  • the height of the movable rank claw hand is also It automatically rises or descends randomly and at the same time, the handle 40 rotates, because the sprocket, the rotating main shaft 37 and its associated transmission related parts maintain a fixed center distance. In this way, the height of the movable seedling claw hand is automatically and randomly adjusted, and the movable seedling claw hand is rotated counterclockwise, telescopically, and regularly reciprocating intermittent motion is not affected.
  • the signal element is in constant contact with the ground and has a certain depression depth when the whole machine is moving, the signal element will roll clockwise around its fixed axis of rotation due to the resistance of the ground soil, pushing and suppressing The soil in front of it also achieves the leveling movement to the ground.
  • a moving method can be obtained. As long as the whole machine is mechanically or hydraulically suspended through the two sides of the frame, the whole machine can be moved.
  • FIG. 9 is a front view of the general assembly drawing of a rotary six-row movable rice claw hand rice transplanter with an effective working width of 1 meter
  • FIG. 10 is a B-B section of FIG. 9. Illustration.
  • the rotary multi-row movable rice claw hand rice transplanter proposed by the present invention includes a frame, left and right track plates, a main shaft, a movable rice claw hand, a rotary driver, a retractor, and the like.
  • a main shaft is installed on the middle and left orbit disks, and a rotary drive is installed in the center of the main shaft.
  • Left and right orbit disks are installed on both ends of the main shaft.
  • the retractor and the rotary drive are connected together.
  • the rice claw hand is a double-layer, three-hinged, four-bar structure with regular reciprocating intermittent, slewing, telescopic, and height adjustments.
  • the rotary multi-row movable rice-claw hand rice transplanter of the present invention firstly, multiple rows of movable rice-claw hands are arranged in the rice-transplanter. Obviously, the moving speed of the transplanter can be effectively reduced while improving the walking speed speed. Therefore, in order to achieve this, the motion trajectory of the active rank claw hand needs to be a closed closed trajectory.
  • the main movement number of the whole machine is set as follows: the movement of the whole machine; the counterclockwise rotation of the movable seedling claw hand and its telescopic and regular reciprocating intermittent motion during the rotation; the height of the movable seedling claw hand is automatically adjusted randomly; Land preparation movements that reduce the leveling requirements for land preparation; a total of seven main movements.
  • the four complex movements of the movable claw hand are the core movements.
  • the paddy soil is soft, the adhesion is small, and the slip rate is large.
  • the power plant or power unit In order to prevent the power plant or power unit from slipping or slipping when it is operating in the paddy field, it will affect the motion and working performance of the rice transplanter. Therefore, it is recommended to separate the motion of the power unit or power unit from the motion of the rice transplanter—that is, the rice transplanter is pulled by the power unit or power unit to complete the above seven movements.
  • the moving direction of the whole machine is the working direction of the rice transplanter.
  • the movable seedling claws are turned counterclockwise. The rear of the machine is transplanted with rice.
  • the movable seedling claw hand is equivalent to a roller rotating counterclockwise in a disk groove around a fixed rotation axis. Due to the relationship between the movable seedling claw hand structure and its regular reciprocating intermittent motion, it is necessary to Two left and right track discs which are arranged on opposite sides are used, and the movable seedling claw hand assembly and the rotary shaft are relatively fixedly connected with each other at the same time.
  • the counterclockwise rotation direction can be realized according to the steering and intermediate transmission method of the source and the transmission principle in Mechanical Design.
  • the main function of the movable claw hand in the whole machine is to automatically take points, clamp, insert, and release seedlings at fixed points.
  • the movable seedling claw hand performs a counterclockwise rotary motion, it also needs to meet the radii of rotation during the cycle work of taking points, clamping, inserting, planting, and restoring the rank to be taken.
  • Change-that is, the active rank claw hand needs to make a telescopic movement.
  • the rice transplanter is working, the amount of telescopic movement of the general movable rice claw hand is large. In order to compensate for the change of its turning radius, the turning movement is guaranteed.
  • the way of multi-row movable rice claw hand telescopic movement is conceived as: a flat plane of two variants, etc.
  • Two sets of diagonal trapezoids and a pair of isosceles trapezoids and a set of isosceles trapezoids two diagonals are added with a hinge fulcrum, and a hinge rod and a movable seedling claw are added after the hinge pin is modified.
  • the joints of the hand and the lower joint are equivalent to a flat nine-pole retractor.
  • the lower joint is a fixed rod, which is used to connect the two waist hinge rods and the fixed guide rod.
  • the groove depth of the fixed track plate is divided into three corresponding depths and changes in the connection transition section.
  • the claw hand can make a regular reciprocating motion, and it can be kept stationary during each section.
  • the groove depth of the track plate after seeding can be appropriately increased, and the stroke of the seeding section can be enlarged as much as possible.
  • the related pieces can be used to control the stroke of the short-axis component in the movable seed claw, so that the axial top end does not match Clearance is reserved for the bottom of the tank.
  • the The height can be adjusted automatically and randomly, which is a movement required when the movable claw hand works.
  • the concept of the automatic random adjustment of the height of the movable claw hand is: a modified equal-crank four-bar mechanism, and the aforementioned multi-row movable seed claw hand is rotated counterclockwise, telescopically, and regularly reciprocated intermittently All the components of the movement are regarded as a whole as a connecting rod in a four-bar mechanism of equal crank; at the same time, a signal element with an automatically and randomly adjusted height is connected to the above connecting rod and brought into contact with the paddy field.
  • Relations-The superficial support reaction force remains basically unchanged.
  • the roller structure of the signal assembly that automatically and randomly adjusts the height of the movable claw hand adopts a roller body that can rotate around a fixed axis. In this way, the roller body contacts the ground and has a certain depression depth under a certain pressure. Under the action of the ground soil, when the whole machine is moved, rolling suppression of the paddy field surface can be achieved, thereby achieving the movement required to level the paddy field surface, and at the same time reducing the working resistance of the signal element.
  • the structure of the seedling basket includes a seedling basket and a movable seed claw hand, a retractor, a fixed track plate on both sides, a rotating main shaft, and various components of the height and random adjustment movement, etc., to form an organic whole. . Therefore, the movable rank claw hand is a fixed-point seedling relative to the seedling basket, and because the movable claw hand needs to go through a certain distance from the seedling to the seedling
  • the rank seedlings are horizontally placed on top, with the roots facing backwards. Using the gravity of the seedlings and the external force to compact the seedlings, when the lower seedlings are taken out, the upper seedlings will fall and be replenished; in order to ensure that the fall supplement is timely and effective With a certain position, the bottom of the seedling basket is supplemented with several guide chute to achieve the purpose of automatic seedling feeding.
  • the movement of the whole machine can be moved by mechanical suspension or hydraulic suspension traction.
  • the supporting ground wheel is relatively close to the planting end, the height of the movable seedling claw is adjusted automatically when the subsidence depth of the local wheel changes.
  • the movable rice claw hand does not always need to be in a moving state during the work and transportation of the rice transplanter. Therefore, in order to facilitate the use and transportation, it is necessary to move the movable rice claw hand in the middle of its source or its counterclockwise rotation.
  • a clutch is added to the drive chain.
  • Another moving method can be obtained. Due to the gravity of the whole machine, the supporting ground wheel is cut into the soil. The whole machine is pulled or pushed by external force, and the ground wheel can roll clockwise or counterclockwise due to the action of the ground soil. The whole machine can also be moved.
  • the movement principle of the rotary multi-row movable rice claw hand rice transplanter is:
  • the moving source end of the whole machine and the intermediate transmission device drive the rotary spindle in the track disk to rotate counterclockwise, and the rotary drive connected to the rotary spindle also rotates counterclockwise together.
  • the retractor moves the movable claw hand and the rotary drive to rotate counterclockwise in the track. According to the change of the position of the movable claw hand in the track plate, the retractor performs the telescopic movement and the movable seedling.
  • the claw hand can realize its regular reciprocating intermittent motion—opening or closing according to the depth of the track disc groove and the transition section.
  • the movement of the hand automatically adjusts the movement according to the height of the active claw hand
  • the movable rank claw hand will perform corresponding translation along with the organic whole.
  • the height adjustment signal component will level the ground, and the seedling movement will be affected by the gravity of the seedling and the pressure and the effect of the guide chute. Make a fall
  • the paddy field has a certain depth of water during the rice transplanting operation, in order to ensure that it does not directly contact the water, it is recommended that the height of the bottom of the track plate from the paddy field is about 80.
  • the purpose of setting the angle is: firstly, to increase the effective height value of the movable claw hand when transplanting rice, so as to reduce the length value of the movable claw hand, etc .;
  • the center of gravity of the seedlings is reduced by an appropriate amount and the amount of change in the rise of the left and right orbital disks when the active rank claws are taken by hand is reduced.
  • the amount of change in the rise and fall of the left and right orbital disks is basically the same. Therefore, the value of ⁇ is recommended to be: CC -15 degrees.
  • N the combined number of upper and lower seedling claw hands
  • T hole spacing between seedlings in each row.
  • R 2 , —— is the distance between the apex of the upper and lower seed claw hand and the center point of the base of the revolving claw hand when the movable seed claw hand is in the state of waiting for seedlings, which is equivalent to that when it is running at the turning base circle of the track plate.
  • R 1 the radius of the base circle of the centerline of the groove of the track disk
  • R2 ' the parameter value of the specified movable claw hand
  • ⁇ 1 and ⁇ 2 are the meanings of ccl and ⁇ 2 with the same symbols in Figure 3;
  • L —— is the length equivalent to the length of the human hand composed of the upper and lower claw hands, generally 30tnm is sufficient;
  • the row spacing is the required value between each row when rice varieties are transplanted, and it is determined according to agronomic requirements; ⁇ —circumferential ratio; DO—ground wheel diameter; ⁇ —slip ratio of the ground wheel in the paddy field, the value of which is 10-20%; N1—the movable seed claw hand assembly arranged on each rotary drive ⁇ 2——the number of rotary drives; i——intermediate transmission ratio, which is mainly the chain transmission ratio between the ground wheel on one side and the rotation axis.
  • ⁇ 3 Due to the relationship between the structure of the whole machine and the principle of movement, the angular velocity of the counterclockwise rotation of the movable claw hand and the angular velocity of the clockwise rotation of the ground wheel are in a fixed ratio relationship, and the size of the components in the meantime is basically unchanged or small, which can be ignored. Therefore, the value of ⁇ 3 can be determined by the following formula:
  • a 3 arcs in (DO Z2 ⁇ Z4) / ⁇ 2 [(Rl + h2) / s in a 2 + (R2 '-Rl)]) x Zl x Z3 + (a l-90 °)
  • a 3 The forward tilt angle of the transplanted rice to ensure the straightness of the transplanted rice;
  • Z1-Z4 are the number of teeth of the related parts in the intermediate transmission chain; the meanings of the other symbols are the same as the corresponding symbols mentioned above.
  • the soil in this size range is soft; therefore, to ensure that the transmission parts that rotate coaxially with the ground wheel shaft do not work.
  • the ground wheel When contacting the paddy field ground, the ground wheel is also considered as the source driving end of the movable claw hand. In order to ensure that it contacts the lower soil of the paddy field, it provides more reliable soil adhesion conditions for the three movements of the movable claw hand.
  • the recommended values are: DO is not less than 720mm, and a spoke-type wheel is used. It is advisable to arrange several tooth pieces with a height of about 70mm on the outer ring of ⁇ 600 surface.
  • the allowable variation range of subsidence depth of the ground wheel is:
  • the present invention Compared with the prior art, the present invention has obvious advantages and beneficial effects. It can be known from the above technical solutions that the present invention includes a frame, left and right track disks, a main shaft, movable paw hands, a rotary drive, and a retractor, etc., wherein the left and right track disks are equipped with a main shaft, and the center of the main shaft is equipped with a rotary drive.
  • the two ends of the main shaft are installed with left and right track disks, and the retractor and
  • the swivel drives are connected together, the movable seedling claw hands are connected to the swivel driver, and the movable seedling claw hands are four movements with regular reciprocating intervals, rotation, telescoping, and height automatic random adjustment. Double-layer three-hinged four-bar structure. According to the embodiments of the present invention, the following practical effects can be produced:
  • the present invention further improves the design of the rice transplanter movement, and provides technical conditions for the further improvement of existing rice transplanters and the design, manufacture and application of various practical new-type rice transplanters.
  • the present invention further overcomes that the rank claw hand in the previous various rice transplanters cannot imitate the action of a human finger when transplanting rice seedlings--that is, making regular timing, fixed point opening and closing motions. In this way, a series of defects caused by the solid structure of the rice claw hand and the manual planting and throwing of seedlings in the existing rice transplanters can be overcome and improved, and the advantages can be taken into consideration or further improved in the same fashion.
  • movable rice claw hands can be arranged in a rice transplanter, so that the speed of the whole machine or the power unit and the power unit in the paddy field can be increased, and the speed of the movable rice claw hands can be increased.
  • the speed increase of the movable paw hand can be greatly reduced. Therefore, to improve the productivity of rice transplanters,
  • the planting depth of the movable rice claw hand of the various types of rice transplanters in the present invention can be adjusted automatically and randomly, and the planting depth can be adjusted according to the agronomic requirements of the rice variety, that is, the signal element is adjusted in its rack accordingly. Fixed position.
  • the present invention can overcome and improve the shortcomings of the original rice transplanter, artificial rice transplanting and seedling throwing, perfect the function of the rice transplanter, improve the reliability of hand picking, transplanting, and seedling release of the rice claw, and the power of the rice claw hand, rice transplanter, and power.
  • the working speed of the device gives full play to the mechanical advantages; achieves a uniform and consistent depth of transplanting depth; reduces the workload and requirements of the whole field appropriately; improves the adaptability of the transplanter to the seedlings and meets the agronomic requirements when transplanting multiple varieties of rice; Machine design method to improve the working performance of rice transplanters; improve labor productivity and comprehensive economic benefits.
  • the special structure of the rotary multi-row movable rank claw hand rice transplanter of the present invention has the above-mentioned many advantages and practical values, and no similar structural design has been published or used in similar products. There are great improvements in structure or function, great progress in technology, and easy-to-use and practical effects, and indeed have enhanced functions, which is more suitable for practical use. Sincerely a novel, Progressive, practical new design.

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Abstract

The invention relates to a rotary transplanter with many rows of movable plant claws, which comprises body fram, left and right guide plate, basic shaft, movable plant claw, rotary drive and flex case etc. The left and right guide plate are mounted on each ends of said basic shaft, more than one rotary drive are positioned on the basic shaft, lots of flex cases are positioned on each flex case at the same pace, each flex case zre connected with a movable claw assembly. Said movable plant claw have the figuration of double layers three joints four rods which can do four regular movements of intermission, rotary, flex, automatic and random adjusting height. The design theory and work function of transplant is improved by movement theory and design method, the transplant have the advantage of reliable operation, the plant claw can effectively simulate the movement of transplant rice seedling, and the depth of transplanting can be automatic and random adjusted.

Description

回转式多排活动秧爪手插秧机 技术领域  Rotary multi-row movable rice claw hand rice transplanter TECHNICAL FIELD
本发明涉及一种农业领域的插秧机, 特别是涉及一种回转式多排活动 秧爪手插秧机。 背景技术  The invention relates to a rice transplanter in the field of agriculture, in particular to a rotary multi-row movable rice claw hand rice transplanter. Background technique
1、 传统的人工插秧技术  1. Traditional artificial rice transplanting technology
该技术是人直接进行插秧作业。 其优点是对田块、 秧苗、 地形的适应 性好, 整田的要求低, 对农艺要求低, 对农艺的适应性强, 分取、 插、 放 秧可靠, 不伤秧; 但其缺点是劳动强度大、 生产率低、 成本高、 插秧的均 匀性差, 产量相对机械插秧低, 综合效益不高。  The technology is that people directly carry out rice transplanting operations. It has the advantages of good adaptability to fields, seedlings and terrain, low requirements for farming, low requirements for agronomy, strong adaptability to agronomy, reliable extraction, transplanting, and seedling, and does not hurt seedlings; but its disadvantages are The labor intensity is high, the productivity is low, the cost is high, the uniformity of transplanting rice is poor, the yield is lower than that of mechanical transplanting rice, and the comprehensive benefit is not high.
2、 已有的插秧机技术  2. Existing rice transplanter technology
国内外现有的各种插秩机, 其工作原理中均存在秧爪手不能模拟人手 插秩时的动作, 即实现有规律的张开、 闭合的间歇运动一一即采用固式秧 爪手, 且秧爪排数最多为两排。 因此实际应用中和人工插秧相比产生了下 列效果: 优点是减轻了人的劳动强度, 提高了生产率和插秧的均匀性、 产 量, 降低了生产成本; 但也产生了下列问题而制约了其应用。 一是为获得 特殊的秧爪手运行轨迹, 结构比较复杂, 运动部件的动平衡性能较差; 二 是因秧爪手为固式结构、 秧爪排数少, 所以使插秧机及动力机组在水田进 行插秧作业时移动速度较低、 秧爪手分取、 插、 放秧的可靠性差, 动力装 置功率不能充分发挥、 甚至不能发挥的难题; 三是对整田的要求较高, 增 加了整田的工作量和难度; 四是对秧苗的适应性较差, 少数品种水稻的农 艺要求不能满足(如杂交水稻的穴数); 五是对大苗在插秩前整理秧的工作 量较大一一拔后的秧需人工将其秧根相互分开,秩根过长(>8cm )时需剪秧 根产生伤秧,延长返青期,主要原因是固式秧爪手分取秩性能比人手差、 产 生的夹持力很小; 六是插秧时有勾秧、 大棵、 伤秧率高、 漏插、 漂秧等缺 陷; 七是插秧深度不可自动随机调节, 需增加工作人员辅助。  There are various rank insertion machines at home and abroad. In their working principles, there are rice claw hands that cannot simulate the actions of human hands when they are inserted into ranks, that is, to achieve a regular open and closed intermittent motion. The maximum number of rows of seedling claws is two. Therefore, compared with artificial transplanting, the following effects are produced in practice: The advantage is that it reduces the labor intensity of people, improves the productivity, the uniformity and yield of transplanting, and reduces the production cost; but it also produces the following problems that restrict its application . First, in order to obtain the special trajectory of the rice claw hand, the structure is relatively complicated, and the dynamic balance performance of the moving parts is poor; second, because the rice claw hand is a solid structure and the number of rows of the rice claw is small, so the rice transplanter and the power unit are The paddy field has a low moving speed during rice transplanting operations, and the reliability of hand picking, planting, and seeding of the seedlings is poor, and the power of the power unit cannot be fully exerted, or even cannot be exerted. Third, the requirements for the whole field are higher, and the whole The workload and difficulty of the field; Fourth, the adaptability to seedlings is poor, and the agronomic requirements of a few varieties of rice can not be met (such as the number of holes in hybrid rice); The fifth is the workload of large seedlings to sort the seedlings before the rank is inserted. After pulling out the seedlings, their roots need to be separated from each other manually. When the roots are too long (> 8cm), the roots need to be cut to produce damaged seedlings and prolong the greening period. The generated clamping force is very small. Sixth, there are defects such as hook seedlings, large trees, high injury rate, missed transplantation, and drifting when transplanting rice. Seventh, the depth of transplanting cannot be adjusted automatically and randomly, and additional staff is needed to assist.
3、 抛秧技术  3. Seedling Throwing Technology
该技术主要是在育秩阶段运用育秧盘、 生长控制剂等人为控制秩 苗、 秧根生长, 使秧根相互分开, 然后适时进行抛秧移植。 该技术的主要 优点是减轻了插秧作业的劳动强度,提高了劳动生产率,适当降低了成 本,具有增产效果; 但其主要缺点是: 一适用范围较窄,仅适用于早稻; 二 是其作业时对水田的存水量有较大的限制,不利于有机肥等基肥的运用; 三 是受气象条件的影响, 需无大中雨、 大风的气象条件; 四是加大了育秧阶 段的一次性投资和管理的工作量; 五是插秧均匀性差。 总之未能 /^艮本上 解决秧苗移植技术。 The technology mainly uses artificial seedling trays and growth control agents to control the growth of rank seedlings and seedling roots at the stage of rearing rank, separates the seedlings from each other, and then transplants the seedlings in a timely manner. The main advantages of this technology are that it reduces the labor intensity of rice transplanting operations, improves labor productivity, appropriately reduces costs, and has an effect of increasing yield; but its main disadvantages are: First, the scope of application is narrow, and it is only applicable to early rice; Second, when it is operating There are large restrictions on the amount of water stored in the paddy field, which is not conducive to the use of base fertilizers such as organic fertilizers. Third, due to the impact of meteorological conditions, meteorological conditions without heavy rain and wind are required. Fourth, the one-time investment in the seedling raising stage is increased. And management workload; five is poor uniformity of transplanting rice. In short failed Solve seedling transplantation technology.
由此可见, 上述现有的插秧技术仍存在有诸多的缺陷, 而亟待加以进 一步改进。  It can be seen that there are still many shortcomings in the existing rice transplanting technology, and further improvements are urgently needed.
为了解决上述现有的插秧技术存在的问题, 相关厂商莫不费尽心思来 谋求解决之道, 但长久以来一直未见适用的设计被发展完成, 而一般产品 又没有适切的结构能够解决上述问题, 此显然是相关业者急欲解决的问题。  In order to solve the existing problems of the existing rice transplanting technology, the relevant manufacturers have made every effort to find a solution, but for a long time no applicable design has been developed, and general products have no appropriate structure to solve the above problems. This is obviously a problem that relevant industry operators are anxious to solve.
有鉴于上述现有的插秧技术存在的缺陷, 本发明人基于从事此类产品 设计制造多年丰富的实务经验及专业知识, 积极加以研究创新, 以期.创设 一种新型结构的回转式多排活动秧爪手插秩机, 能够改进一般市面上现有 常规的插秧技术结构, 使其更具有实用性。 经过不断的研究、 设计, '并经 反复试作样品及改进后, 终于创设出确具实用价值的本发明。 发明内容  In view of the shortcomings of the existing transplanting technology mentioned above, the present inventor is actively researching and innovating based on years of rich practical experience and professional knowledge in designing and manufacturing such products, with a view to creating a new type of rotary multi-row movable rice seedlings. The claw-handed rank insertion machine can improve the existing conventional rice transplanting technology structure on the market, making it more practical. After continuous research and design, and after repeated trials and samples and improvements, the invention with practical value was finally created. Summary of the Invention
本发明的主要目的在于, 克服现有的插秧技术存在的缺陷, 而提供一 种新型结构的回转式多排活动秧爪手插秧机, 所要解决的主要技术问题是 使其完善插秧机的功能,提高秧爪手分取、 插、 放秧的可靠性及秧爪手、 插 秧机、 动力装置的工作速度, 发挥机械优势; 实现插秧深度的均匀一致性 较好; 适当降低整田的工作量和要求; 提高插秧机对秧苗的适应性, 满足 多品种水稻移植时的农艺要求; 完善插秧机的设计方法, 改善插秧机的工 作性能; 提高劳动生产率和综合经济效益。 加速实现我国插秩机械化和普 及化的水平; 为粮食生产的增长多创造技术条件, 同时为插秧机行业的进 一步发展提供较完善的技术, 以便该行业的健康、 快速地发展。  The main object of the present invention is to overcome the shortcomings of the existing rice transplanting technology and provide a new structure of a rotary multi-row movable rice claw hand rice transplanter. The main technical problem to be solved is to improve the function of the rice transplanter. Improve the reliability of picking, transplanting, and planting of seedling claws, and the working speed of seedling claws, rice transplanters, and power devices, and give full play to mechanical advantages; better uniformity and uniformity of the depth of transplanting seedlings; and appropriately reduce the workload and Requirements; Improve the adaptability of rice transplanters to seedlings and meet agronomic requirements when transplanting multiple varieties of rice; Improve the design methods of rice transplanters to improve the performance of rice transplanters; Improve labor productivity and comprehensive economic benefits. Accelerate the level of mechanization and universalization of China ’s cutting ranks; create more technical conditions for the growth of grain production, and provide better technology for the further development of the rice transplanter industry, so that the industry can develop healthily and rapidly.
本发明的目的及解决其主要技术问题是采用以下技术方案来实现的。 依据本发明提出的回转式多排活动秧爪手插秧机, 其包括机架、 左右轨道 盘、 主轴、 活动秧爪手、 回转驱动器和伸缩器等, 其中所述的主轴的两端 安装在左、 右轨道盘上, 该主轴上安装有一个以上的回转驱动器, 所述的 每个回转驱动器上均布数个伸缩器, 所述的每个伸缩器上连接一个活 ¾爪 手总成, 所述的每个活动秧爪手总成  The object of the present invention and the solution of its main technical problems are achieved by the following technical solutions. The rotary multi-row movable rice claw hand rice transplanter according to the present invention includes a frame, left and right track plates, a main shaft, a movable rice claw hand, a rotary drive, a retractor, and the like, wherein both ends of the main shaft are installed on the left On the right track disc, more than one slewing drive is installed on the main shaft, each of the slewing drives is provided with a plurality of telescoping devices, and each of the telescoping devices is connected with a live ¾ claw hand assembly. Hand claw assembly
的滑动横杆两端的相应件安装在所述的左、 右轨道盘的盘槽中, 所述 的活动秧爪手总成根据其总数均布在所述的左、 右轨道盘预定的回转式封 闭轨迹线中, 所述的机架上部安装有秩篮架, 所述的左右轨道盘、 回转主 轴、 回转驱动器和伸缩器、 活动秧爪手及秧篮架组成插秧机本体; 所述的 插秧机本体通过其上相应的铰孔或腰形槽和两组三点式 6 个等曲柄、 曲柄 铰孔与两侧的机架连接; 在所述的左、 右轨道盘上设置有一使信号元件在 其机架中可绕固定轴转动, 并在一定范围内可调的高度自动随机调节信号 元件; 所述的机架通过外侧杆联成一整体框架结构, 所述的机架外侧可连 接支撑地轮; 带动所述的回转主轴转动的中间传动机构设置在所述的轨道 盘与相应一侧机架之间的空隙之中, 所述的中间传动机构还包括一离合器 及其操纵装置。 The corresponding pieces at both ends of the sliding crossbar are installed in the tray grooves of the left and right track trays, and the movable seed claw hand assembly is evenly distributed on the left and right track trays according to the total number of predetermined rotary types. In the closed trajectory, the upper part of the rack is equipped with a rank basket rack, the left and right track discs, a rotary main shaft, a rotary drive and a retractor, a movable paw hand and a basket rack constitute a rice transplanter body; the rice transplanter; The main body of the machine is connected to the frames on both sides through corresponding hinge holes or waist-shaped grooves and two sets of three-point 6 equal cranks, and the crank hinge holes are provided on the left and right track plates so that a signal element is arranged on the left and right track plates. The frame can be rotated around a fixed axis, and the signal elements can be adjusted randomly and randomly within a certain range of height; the frame is connected to form an integral frame structure through an outer rod, and the outside of the frame can be connected Connected to the supporting ground wheel; an intermediate transmission mechanism for driving the rotating main shaft to rotate is disposed in a gap between the track plate and a corresponding side frame, and the intermediate transmission mechanism further includes a clutch and an operating device thereof .
本发明的目的及解决其技术问题还可以采用以下技术措施来进一步实 现。 .  The object of the present invention and its technical problems can be further achieved by adopting the following technical measures. .
前述的回转式多排活动秧爪手插秧机, 其中所述的活动秧爪手为具有 有规律的往复间歇、 回转、 伸缩、 高度自动随机调节四个运动的双层三铰 四杆的结构。  In the aforementioned rotary multi-row movable rice claw hand rice transplanter, the movable rice claw hand has a structure of a double-layer, three-hinged, four-bar that has regular reciprocating intermittent, rotary, telescopic, and automatic height adjustment of four movements.
前述的回转式多排活动秧爪手插秧机, 其中所述的回转驱动器为圓盘 式结构, 所述的伸缩器结构为可变形的平面九杆, 同时其铰轴线在空间上 与回转驱动器的中心线垂直布置。  The aforementioned rotary multi-row movable rice claw hand rice transplanter, wherein the rotary drive is a disc structure, and the retractor structure is a deformable flat nine-rod, and the hinge axis of the rotary drive is spatially different from that of the rotary drive. The center line is arranged vertically.
前述的回转式多排活动秧爪手插秧机,其中所述的左、 右轨道盘为固定 凸轮盘结构,所述的轨道盘设置了盘槽深度不同的夹紧段、 待取秧段、 放秧 段三个阶段以及变化过渡阶段,所述的不同阶段组成回转式封闭轨迹线; 所 述的左、 右轨道盘上还设置有安装回转主轴的轴承座孔、 秧篮架、 曲.柄铰 孔和高度自动随机调节机构安装的螺纹孔、 凸台和凸耳。  The aforementioned rotary multi-row movable rice claw hand rice transplanter, wherein the left and right track disks are fixed cam disk structures, and the track disks are provided with clamping sections, seedling sections to be picked, and The three stages of the seedling section and the transition phase of the change, the different stages described constitute a closed closed trajectory line; the left and right track plates are also provided with bearing seat holes, seedling baskets, and cranks for the rotary spindle. Holes and threaded holes, bosses and lugs for automatic height random mechanism mounting.
前述的回转式多排活动秧爪手插秧机,其中所述的左、 右轨道盘为 左、 右固定板结构。  The aforementioned rotary multi-row movable rice claw hand rice transplanter, wherein the left and right track plates are left and right fixed plate structures.
前述的回转式多排活动秧爪手插秧机, 其中所述的机架外侧还可以连 接一套与动力装置或动力机组匹配的机械或液压悬挂的牵引装置。  In the aforementioned rotary multi-row movable rice claw hand rice transplanter, a set of mechanical or hydraulic suspension traction devices matched with a power unit or a power unit can also be connected to the outside of the frame.
上述说明仅是本发明技术方案的概述, 为了能够更清楚了解本发明的 技术手段, 并可依照说明书的内容予以实施, 以下以本发明的较佳实施例 并配合附图详细说明如后。  The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly and can be implemented in accordance with the content of the description, the following describes in detail the preferred embodiments of the present invention and the accompanying drawings.
本发明的具体实施方式由以下实施例及其附图详细给出。 附图说明  Specific embodiments of the present invention are given in detail by the following examples and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS
图 1是本发明的活动秧爪手的结构示意图。  FIG. 1 is a schematic structural diagram of a movable seedling claw hand of the present invention.
图 2是图 1中的 A向示意图。  FIG. 2 is a schematic view in the direction of the arrow A in FIG. 1.
图 3是回转驱动器、 伸缩器的结构及两者的联接方法的结构设计示意 图。  Fig. 3 is a schematic structural design diagram of the structure of a rotary drive, a retractor, and a connection method of the two.
图 4是图 3的侧视图。  FIG. 4 is a side view of FIG. 3.
图 5是本发明的轨道盘的结构示意图。  Fig. 5 is a schematic structural diagram of a track disk of the present invention.
图 6是图 4中不同阶段的比较示意图。  FIG. 6 is a comparison diagram of different stages in FIG. 4.
图 7是活动秧爪手逆时针回转运动及其伸缩运动、 有规律的往复间歇 运动的运动简图。  Fig. 7 is a schematic diagram of the counterclockwise rotation motion of the movable seedling claw hand, its telescopic motion, and regular reciprocating intermittent motion.
图 8是活动秧爪手高度自动随机调节运动及地面整平运动的运动简图。 图 9是有效工作幅宽为 1米的回转式六排活动秧爪手插秧机的总装配 图中的主视图。 FIG. 8 is a schematic diagram of the movement of the movable seedling claw hand height automatically and randomly and the ground leveling movement. Fig. 9 is a front view of the general assembly drawing of a rotary six-row movable rice claw hand rice transplanter with an effective working width of 1 meter.
图 10是图 9的 B-B剖面图。 · 1 ……下秧爪手 2 ……上秧爪手  Fig. 10 is a sectional view taken along the line B-B in Fig. 9. · 1 …… Lower seedling claw hand 2 …… Upper seedling claw hand
3 ... ...左、 右端秧铰接杆 4 ……铰 I  3 ... ... the left and right ends of the hinged rod 4 ... hinge I
5 ……上、 下直秧铰杆 6 ……铰 II  5 …… Upper and lower straight seedling hinges 6 …… Hinges II
7 ……秧爪排滑动横杆 8 ... ...紧固件  7 …… Raw bar cross bar 8 ... ... Fastener
9 ……横移短轴组件 10……滚动套  9 …… Transverse short axis assembly 10 …… Rolling sleeve
11……长轴 12……压簧  11 …… Long axis 12 …… Pressure spring
13... ...开口销或螺母 14……调节螺母  13 ... cotter pin or nut 14 ... adjusting nut
15...…联接短轴 16……回转驱动器  15 ...... connecting short shaft 16 ... slewing drive
17……伸缩器下接头 18……伸缩器短曲柄  17 …… Telescopic bottom joint 18 …… Telescopic short crank
19……伸缩器长曲柄 I 20……伸缩器长曲柄 II  19 ... telescopic long crank I 20 ... telescopic long crank II
21... ...导向杆 22……压簧  21 ... ... Guide rod 22 ... Pressure spring
23... ...中心铰 24... ...其余各铰  23 ... ... central hinge 24 ...... the remaining hinges
25……回转中心轴中心线 26……夹紧段  25 …… Central line of rotary center axis 26 …… Clamping section
27……固接秧篮架凸耳 28……待取秧段  27 …… Fixed lugs of seedling baskets 28 …… Pickup section
29……固接秧篮架凸耳 30……回转主轴轴承座  29 …… Fixed lugs of seedling baskets 30 …… Rotary spindle bearing
31……高度自动随机调节机构用孔 32……放秧段  31 …… Hole for automatic height random adjustment mechanism 32 ...
33……夹紧下插段 34……活动秧手  33 ... Clamping the lower cutting section 34 ...
35……伸缩器  35 ... retractor
36... ...两侧轨道盘的凸轮及其盘槽中心线轨迹  36 ... The cams of the track discs on both sides and the track of the disc groove center line
37……链轮、 回转主轴 38... ...回转驱动器  37 ... sprocket, rotary spindle 38 ...... swing drive
' 39……机架 40……曲柄  '39 ... Frame 40 ... Crank
41……图 4中的构件及和秧篮架组成的有机整体  41 …… The components in Figure 4 and the organic whole with the basket stand
42...…高度调节信号元件和有机整体间的联接件  42 ...... coupling between height adjustment signal element and organic whole
43……高度调节信号元件 44… ...两侧地轮  43 ... Signal element for height adjustment 44 ... ... Ground wheels on both sides
45... ...活动秧爪手总成 46……左、 右轨道盘  45 ... ... movable rice claw hand assembly 46 ... left and right track plate
47……秧篮架 48……秧篮  47 …… Rack basket 48 …… Rack basket
49……传动系统 50... ...离合器及操纵装置  49 ... transmission system 50 ... ... clutches and controls
51……护罩  51 …… Shield
52……高度自动调节机构曲柄构件  52 …… Crank member of automatic height adjustment mechanism
53……拉杆 54……高度自动调节信号组件 55……回转主轴支7 |及紧固调节件 56... ...紧固件 β 回转式多排活动秧爪手插秩机保证减小其秧爪手分取秧时 与秧苗接触长度而设置的偏角 53 …… Tie rod 54 …… Automatic height adjustment signal assembly 55 …… Rotary spindle support 7 | and tightening adjuster 56 ... Fastener β Rotary multi-row movable rice claw hand-inserted rank machine guarantees reduction When its seedlings are hand-separated Deflection angle
L 活动秧爪手的有效工作幅宽  L effective working width of movable claw hand
N 秧爪手间隔数  N number of rice claw hands
T 据农艺要求确定的秧苗每行中的穴间距  T Hole spacing in each row of seedlings determined according to agronomic requirements
R 1 轨道盘的凸轮盘槽中心线的基圆半径  Radius of the base circle of the cam disc groove centerline of the R 1 track disc
hi、 h2... ...分别为轨道盘的凸轮盘槽中心线使活动秩爪手在分取秧和插放 秧点时相对基圆半径 R1上、 下顶点在纵向垂直上升或下降的高度值  hi, h2 ... are the centerlines of the cam disc grooves of the orbital disc, which enable the movable rank claw hand to rise or fall vertically in the longitudinal direction relative to the upper and lower vertices of the base circle radius R1 when the seedling is taken out and inserted. Height value
α 1 活动秩爪手从分取夹紧秧点到插后放秧点间相对回转中心线 的夹角  α 1 The angle between the movable claw hand and the centerline of rotation from the point where the seedling is clamped to the point where the seedling is inserted
α 2 活动秧爪手在放秧点与回转中心线的连接线及回转中心点水 平平行线的夹角  α 2 The angle between the line between the seedling point and the centerline of rotation and the horizontal parallel line of the center of rotation
3 保证秧插直的插秧前倾角 '  3 Straight forward angle of planting ''
11 为活动秧爪手中横移短轴由待取秧到取秧后夹紧的轴向行程量 t2 为活动秧爪手中横移短轴由夹紧秧到放秧段的轴向行程量 3 为活动秧爪手中横移短轴由放秧段到待取秧段的轴向行程量 11 is the amount of axial travel t2 of the short axis of the movable seedling claws from the seedling to be clamped to the seedling after clamping. The amount of axial travel of the short axis of the movable seedling claw from the seeding section to the seeding section
D1 直径 D1 diameter
II、 III ... ...中间传动排数  II, III ... Number of intermediate drive rows
R2 活动秧爪手顶部的回转基圆的半径  R2 Radius of the turning base circle at the top of the movable claw hand
α 为活动秧爪手与伸缩器联接逆时针偏角  α is the counterclockwise deflection angle between the movable rice claw hand and the retractor
、㊀…分别表示秩爪排滑动横杆可垂直纸面向里和向外相向运动方向 0、 01 ... ...铰支点 具体实施方式  , ㊀ ... respectively indicate that the sliding bar of the rank claw row can move in a direction perpendicular to the inward and outward directions of the paper, 0, 01 ... ... the hinge fulcrum
以下结合附图及较佳实施例, 对依据本发明提出的回转式多排活动秧 爪手插秧机其具体实施方式、 结构、 特征及其功效, 详细说明如后。  The specific implementation, structure, features, and effects of the rotary multi-row movable rice claw hand rice transplanter according to the present invention are described in detail below with reference to the accompanying drawings and preferred embodiments.
请参阅图 1、 图 2所示, 图 1、 图 2是本发明回转式多排活动秧爪手插 秧机的活动秩爪手。  Please refer to FIG. 1 and FIG. 2. FIG. 1 and FIG. 2 show the movable rank claw hand of the rotary multi-row movable rice claw hand planting machine of the present invention.
活动秧爪手是为了模拟人手指在插秧时的动作。 人手指在插秧时, 主 要是一手持秧配合, 另一手的大拇指和食指、 中指据手臂运动位置由人脑 指挥, 在一定的空间范围内完成取秧夹紧、 分、 插后放秧的有规律的往复 间歇张开和闭合运动; 因此活动秧爪手结构上可作张开和闭合运动是一个 关键条件; 另一个条件是保证活动秧爪手在分取、 插、 放秧, 恢复到分取 秧、 插、 放秧周期循环中作有规律的往复间歇张开或闭合运动。 具体构思 为: 首先活动秧爪手由两个秧爪手构成, 一个秧爪手相当于人的大拇指, 另一个秧爪手相当于人的中指和食指, 这样两个秧爪手共同组成一个活动 秧爪手。 活动秧爪手的结构采用一一 "剪刀式" 铰结构, 铰杆代替人手指 的后关节, 秧爪手代替人手指的前关节, 两者采用可拆卸式固定铰接。 这 样只要 "剪刀式" 铰结构手持杆相对转动, 便可实现秩爪手的张开或闭合 运动; 为了实现单排多个活动秧爪手结构上同时可运动, 连接活动秧爪手 的秧爪排杆可由两个可轴向移动的秧爪排杆组成, 又因 "剪刀式" 铰结构 手持杆的运动轨迹为固定半径的圆弧, 为了消除其对两秩爪排扞轴向直线 移动的影响, 活动秧爪手两铰杆与两秧爪排杆应分别采用铰式联接, 且两 铰支点保持适当的距离; 这样当两秧爪排杆作相应的轴向直线移动时, 两 秧爪手便可达到相应的闭合或张开运动。 而活动秧爪手在插秧作业时其有 规律的往复间歇运动一一即张开或闭合运动,因秧爪手为完成插秩作业, 在 插秧机的空间内均有一定规律的运动轨迹线, 这样只要据秧爪手插秧作业 指令:从而为实现活动秧爪手有规律的间歇张开或闭合运动^ 了条;牛。 了简化活动秧爪手结构, 经反复研究, 确定活动秧爪手的闭合运动依靠两 秧爪排杆两端在其运行轨迹线空间的轴向尺寸的固定设置分段变化的过渡 段压缩移动来实现; 而其张开运动一一最筒单的方法是依靠压簧贮存的能 量和其秧爪排杆两端在其运行轨迹中设置的轴向尺寸分段变化的配合来共 同实现。 The movable claw hand is to simulate the movement of a human finger when transplanting a rice seedling. When the human finger is transplanting rice, one of them mainly cooperates with one hand, and the thumb, index finger, and middle finger of the other hand are commanded by the human brain according to the movement position of the arm. The seedlings are clamped, divided and placed in a certain space. Regular reciprocating intermittent opening and closing movements; therefore, the opening and closing movements of the movable rice claw hand structure is a key condition; the other condition is to ensure that the movable rice claw hand is in the process of picking, planting, and replanting to restore In the cycle of separating seedlings, transplanting and seedlings, a regular reciprocating intermittent opening or closing motion is performed. The specific idea is as follows: First, the movable claw hand is composed of two seed claw hands, one of the claw hands is equivalent to a person's thumb, and the other seed claw hand is equivalent to a person's middle finger and index finger. Active seedling claw hand. The structure of the movable claw hand adopts a "scissor-type" hinge structure, and the hinge rod replaces the human finger The rear joint of the claw hand replaces the front joint of a human finger, and the two adopt a detachable fixed hinge. In this way, as long as the "scissor-type" hinge structure handle is relatively rotated, the opening or closing movement of the rank claw hand can be realized; in order to achieve a single row of multiple movable rice claw hand structures that can move at the same time, connect the rice claws of the movable rice claw hand The row rod can be composed of two axially movable rice claw row rods, and because of the "scissor-type" hinge structure, the movement track of the handheld rod is a circular arc with a fixed radius. Affected, the two hinged rods of the movable rice claw hand and the two rice claw row rods should be hinged respectively, and the two hinged fulcrum points maintain a proper distance; so when the two rice claw row rods move in the corresponding axial linear movement, the two rice claws The hand can achieve the corresponding closing or opening movement. The movable rice claw hand has a regular reciprocating intermittent motion during the rice transplanting operation, which is an open or closed movement. Because the rice claw hand completes the rank insertion operation, there is a certain regular trajectory in the space of the rice transplanter. In this way, as long as the rice claw hand transplanting operation instructions: so as to achieve a regular intermittent opening or closing movement of movable claw hand ^ strip; cattle. In order to simplify the structure of the movable claw hand, after repeated research, it was determined that the closing movement of the movable claw hand relies on the fixed setting of the axial dimensions of the two ends of the two claw row rods in the space of the running trajectory line, and the compression movement of the transitional section that changes in stages. Realization; and the most simple method of its opening movement is to rely on the energy stored in the compression spring and the two ends of the seedling claw rows of rods in the running track set in the axial dimension of the change in cooperation.
另外活动秧爪手中的上、 下秩爪手结构上可分为前部取秧开口段、 后 部夹持秧开口段,尺寸上前小后大,这样可适当加大秧爪排杆的轴向行 程、 活动秧爪手中秩爪手取秧夹紧的行程, 同时可适当降低因制造、 装配 精度对运动实现的影响, 而活动秧爪手夹紧秩时还有一个向下分秧的动作。  In addition, the upper and lower rank claw hands of the movable claw hand can be divided into the front part for taking seedlings and the rear part for holding the seedlings. To the stroke and the movable claw hand, the rank claw hand takes the seedling clamping stroke, and at the same time, the impact of manufacturing and assembly accuracy on the movement can be appropriately reduced. When the movable seed claw hand clamps the rank, there is also a downward movement of the seedling.
如图 1所示, 活动秧爪手的有效工作幅宽 L= NT, 其中 N是秧爪手间隔 数, T是据农艺要求确定的秩苗每行中的穴间距。在活动秧爪手的两端采用 图 1 所示的端秧铰接杆, 是为了保证秧爪滑动杵的长度与活动秧爪手的有 效工作幅宽基本一致。 图 1中的横移短轴组件 9、 滚动套 10的结构是为了 回转式多排活动秧爪手插秧机而设计的一种结构形式, 如果需要, 可作相 应的取舍或调整变化。 因结构尺寸的关系,为了达到各个上、 下秧爪手在待 取秩、 夹紧、 插放秧段时开口和变化量的相对一致,铰 I的位置在和左、 右 端秧铰接杆联接的上、 下直秧杆中的位置应有所不同。 设计压簧时, 其最 小工作推力之和应大于放秧阻力和摩擦阻力之和的 1. 5倍左右。 上、 下秧 爪手应用 65Mn钢丝制作, 且要有足够的刚度和长度, 保证工作时秧铰杆不 入土, 以減小截面积降低工作阻力, 也使秧苗插放后四周均有较多的土壤 护持秧苗。  As shown in Figure 1, the effective working width of the movable seedling claw hand is L = NT, where N is the number of seedling claw hand intervals, and T is the hole spacing in each row of the rank seedlings determined according to agronomic requirements. The end-seeding hinge rods shown in Figure 1 are used at the two ends of the movable seed claw hand to ensure that the length of the sliding claw of the seed claw is basically consistent with the effective working width of the movable seed claw hand. The structure of the traverse short-axis assembly 9 and the rolling sleeve 10 in FIG. 1 is a structural form designed for a rotary multi-row movable rice claw hand rice transplanter. If necessary, it can be selected or adjusted accordingly. Due to the structural size, in order to achieve relatively consistent openings and changes in the upper and lower seedling claw hands when waiting for rank, clamping, and insertion of the seedling section, the position of the hinge I is connected to the left and right end of the hinged rod. The positions in the top and bottom straight stalks should be different. When designing the compression spring, the sum of the minimum working thrust should be about 1.5 times greater than the sum of the resistance to planting and the friction. The upper and lower seedling claws are made of 65Mn steel wire, and have sufficient rigidity and length to ensure that the seedling hinge does not enter the soil during work to reduce the cross-sectional area and reduce the working resistance. Soil support seedlings.
参照图 1 的结构, 当活动秧爪手在一定的空间内运动时将其空间运动 轨迹线划分为待取秧段、 夹紧段、 放秧段及其各过渡连接段組成, 并赋予 每段相应的尺寸和变化过渡段连接。 这样当图 1 所示的活动秧爪手运行至 相应的过渡段时, 便在压簧 12及横移短轴组件 9、 长轴 11、 开口销或螺母 13、 联接短轴 15的作用下, 使秧爪排滑动横杆 7在三过渡段开始移动一一 即相应移动一段距离, 这样可使与秧爪排滑动横杆固接的左、 右端秧铰接 杆、 上下直秧铰杆也相应移动相同的距离, 通过铰 I、 铰 II的作用, 使下 秧爪手 1、上秧爪手 2达到有规律的往复间歇运动; 而在三段中因轴向尺寸 无变化, 因此活动秧爪手不运动。 故达到了其模拟人手指插秧时所必需的 运动。 Referring to the structure of FIG. 1, when a movable seedling claw hand moves in a certain space, its spatial motion trajectory is divided into a seedling segment to be taken out, a clamping segment, a seedling release segment and its transition connection segments, and each segment is given Corresponding dimensions and changes in transition section connection. When the movable claw hand shown in Figure 1 runs to In the corresponding transition section, under the action of the compression spring 12 and the traverse stub shaft assembly 9, the long shaft 11, the split pin or nut 13, and the coupling stub shaft 15, the rice claw row sliding bar 7 starts at the three transition sections. Moving one by one will correspondingly move a certain distance, so that the left and right seedling hinges, and the vertical straight seedling hinges fixedly connected to the sliding claws of the seedling row can be moved correspondingly by the same distance. Through the action of hinges I and II, The lower seedling claw hand 1 and the upper seedling claw hand 2 are brought to a regular reciprocating intermittent motion; while the axial dimension does not change in the three sections, the movable seedling claw hand does not move. Therefore, it achieves the movement necessary for simulating human finger planting.
请参阅图 3、 图 4所示, 图 3是回转驱动器、 伸缩器的结构及两者的联 接方法的结构设计示意图,图 4是图 3的侧视图。 图中,下接头 17、 伸缩器 短曲柄 18、 伸缩器长曲柄 1 19、 伸缩器长曲柄 11 20、 导向杆 、 压簧 22、 中心铰 23, 及其余各铰 24组成伸缩器。 图中的 →表示伸缩运动的方向。 Please refer to FIG. 3 and FIG. 4. FIG. 3 is a schematic structural design diagram of the structure of the slewing drive, the retractor, and the connection method of the two. FIG. 4 is a side view of FIG. 3. In the figure, the lower joint 17, the telescoping short crank 18, the telescoping long crank 1 19, the telescoping long crank 11 20, the guide rod, the compression spring 2 2 , the center hinge 23, and the remaining hinges 24 constitute a telescoping device. → in the figure indicates the direction of the telescopic movement.
由图 3可以看出, 当将伸缩器长曲柄 II 20两个空处的铰孔通过铰轴分 别与活动秧爪手中两秧爪滑动横杆上联接的有关件铰接后, 由平面自由度 理论可知: 伸缩器的平面自由度为 1。 活动秧爪手只可作伸缩运动。 而采用 图示中的联接方法, 将伸缩器和回转驱动器联接后, 便可在较小半径的回 转驱动器中布置数个伸缩器(只要零件的结构尺寸允许)。  It can be seen from FIG. 3 that when the hinge holes in the two empty spaces of the telescoping long crank II 20 are hinged with the related parts connected to the two rice claw sliding crossbars in the movable rice claw hands through the hinge shaft, the plane degree of freedom theory is used. It can be known that the plane degree of freedom of the retractor is 1. The movable claw hand can only be used for telescopic movement. With the connection method shown in the figure, after connecting the retractor and the rotary drive, several retractors can be arranged in the smaller radius rotary drive (as long as the structural size of the part allows).
请参阅图 5、 图 6所示, 图 5是本发明的轨道盘的结构示意图。 图 6是 图 5 中不同阶段的比较示意图。 图中, 每段过渡 ·^的槽深上升角应不大于 20度; 而插后放秧始点到放秧段的槽深变化应为突变值, 只需据该件的制 造工艺用较小圆角过渡即可。  Please refer to FIG. 5 and FIG. 6. FIG. 5 is a schematic structural diagram of a track disk according to the present invention. FIG. 6 is a comparison diagram of different stages in FIG. 5. In the figure, the rise angle of the groove depth in each section of transition should not be greater than 20 degrees; and the change in the groove depth from the starting point of the seedling to the seeding section after the insertion should be a sudden change. Only a small circle is required according to the manufacturing process of the piece. Corner transition is sufficient.
如图 6所示,是夹紧段 26、待取秩段 28和放秧段 32的比较示意图, 图 中, tl 为活动秩爪手中横移短轴由待取秧到取秧后夹紧的轴向行程量; t2 为活动秧爪手中横移短轴由夹紧秧到放秧段的轴向行程量; t 3为活动秧爪 手中横移短轴由放秧段到待取秧段的轴向行程量。  As shown in Figure 6, it is a schematic diagram of the comparison of the clamping section 26, the rank to be taken 28, and the seedling section 32. In the figure, tl is the clamping of the short axis of the movable rank claw hand from the seedling to the seedling to be clamped. Amount of axial travel; t2 is the amount of axial travel of the short axis of the movable seedling claws from the clamped seedling to the seeding section; t3 is the amount of the horizontal movement of the short axis of the movable claws from the seedling section to the seeding section. Amount of axial stroke.
请参阅图 7所示,图 7是活动秧爪手逆时针回转运动及其伸缩运动、 有 规律的往复间歇运动的运动简图。 图中, D1 为其直径; II、 III为中间传动 排数; R2活动秧爪手顶部的回转基圆的半径; α为活动秧爪手与伸缩器联 接逆时针偏角; hl、 h2、 α 1、 α 2、 α 3、 同轨道盘结构示意图图 3中的各 符号意义; X和 Θ分别表示秩爪排滑动横杆可垂直纸面向里和向外相向运 动方向。  Please refer to FIG. 7. FIG. 7 is a schematic diagram of a counterclockwise rotation motion of a movable seedling claw hand, a telescopic motion, and a regular reciprocating intermittent motion. In the figure, D1 is its diameter; II and III are the number of intermediate transmission rows; R2 is the radius of the turning base circle at the top of the movable rice claw hand; α is the counterclockwise deflection angle between the movable rice claw hand and the retractor; hl, h2, α 1. α 2, α 3. Schematic diagram of the structure of the same track disk. The meanings of the symbols in Figure 3; X and Θ respectively indicate that the sliding bar of the rank claw row can move the paper perpendicularly inward and outward.
如图 7 所示, 活动秧爪手逆时针回转、 伸缩和有规律往复间歇运动的 运动原理是: 当链轮作逆时针转动时, 与其同轴的回转驱动器也一同作逆 时针转动, 因图 1、 图 3和图 5中的有关结构及其组合等关系的作用, 这样 便在轨道盘盘槽两侧壁和槽底的限制下, 使活动秧爪手作逆时针回转运动 时也按预定要求作伸缩和有规律的往复间歇运动, 并使上述三个运动协调 一致地按预定的组合要求运行。 请参阅图 8所示, 图 8是活动秧爪手高度自动随机调节运动及地面整 平运动的运动简图。 As shown in FIG. 7, the principle of the counterclockwise rotation, expansion and contraction and regular reciprocating intermittent motion of the movable claw hand is: when the sprocket rotates counterclockwise, the coaxial rotary drive also rotates counterclockwise together. , Figure 3 and Figure 5 related to the structure and the combination of the relationship, so that under the restrictions of the two sides of the track plate tray groove and the bottom of the groove, so that the movable seedling claw hand in a counterclockwise rotation movement also according to the predetermined requirements Make telescopic and regular reciprocating intermittent movements, and make the above three movements coordinately run according to the predetermined combination requirements. Please refer to FIG. 8. FIG. 8 is a schematic diagram of the movement of the automatic seedling claw hand height adjustment movement and the ground leveling movement.
如图 8所示的机构可筒化为变型的平面等曲柄四杆机构,因构成变型的 等曲柄四杆机构中连杆的构件较多,故肯先在技术上作如下几点处理: 一是 将构成活动秧爪手逆时针回转运动、 伸缩运动、 有规律往复间歇运动的所 有零部件和部分获得活动秧爪逆时针回转运动的相应的传动件及秧篮架 The mechanism shown in FIG. 8 can be reduced to a modified flat four-crank four-bar mechanism. Since there are many components of the connecting rod in the modified four-crank four-bar mechanism, it is willing to do the following technically: All the parts and parts that make the counterclockwise rotation motion, telescopic motion, and regular reciprocating intermittent motion of the movable seed claw hand obtain the corresponding transmission parts and the seedling basket of the movable seed claw counterclockwise rotation motion
(其中包括活动秧篮)、 高度调节信号组件及联件,结构上通过两侧轨道 盘、 回转中心轴及其支承件、 秧篮架及紧固件等组成一个有机整体——而 作变型等曲柄四杆机构的连杆; 二是通过以上有机整体中的两侧固定轨道 盘与变型的等曲柄四杆机构中的曲柄联接, 而其曲柄的半径值应与使活动 秧爪手回转的回转主轴运动的传动方式的中心距值理论上保持相等; 三是 为了增强有机整体的刚度和稳定性, 与两侧固定轨道盘联接的等曲柄四杆 机构应采用相同的各一组三点式三等曲抦半径的曲柄; 四是将活动秧爪手 的高度自动随机调节的信号组件, 通过高度自动随机调节的有关件及紧固 件与两侧轨道盘联接起来, 并将信号元件一一滚子组件伸出适当距离'值 4 与水田地面保持接触。 (Including movable rice baskets), height adjustment signal components and joints, structurally constituted by the two sides of the track plate, the rotation center shaft and its support, rice baskets and fasteners to form an organic whole-and so on The connecting rod of the crank four-bar mechanism; the second is to connect with the crank in the modified equal-crank four-bar mechanism through the fixed track discs on both sides in the above organic whole, and the radius of the crank should be equal to the rotation of the movable seed claw hand. The center distance value of the transmission mode of the main shaft movement is theoretically kept equal. The third is to enhance the overall rigidity and stability. The equal crank four-bar mechanism connected to the fixed track discs on both sides should use the same set of three-point three-level three-levels.抦 radius of the crank; the fourth is a signal component that automatically and randomly adjusts the height of the movable claw hand, and the related parts and fasteners of the height automatic random adjustment are connected with the track discs on both sides, and the signal elements are roller assemblies one by one Extend the appropriate distance 'value 4 to keep in contact with the paddy field ground.
根据《理论力学》、 《拖拉机理论》等有关原理, 已知如图 8 所示的机 构的运动原理: 因水田地面在插秧前因耕作的关系, 其浅表层土壤的承压 力一^ &在一定范围内数值相对变化较小, 而高度调节信号元件 43与地面的 有效接触面积当其下陷深度值有微小的变化时, 其有效接触面积相对变化 则较大, 这样地面提供给信号元件的支承反力的变化则较大, 因力和力矩 平衡的关系, 便可实现图 8中的构件及和秧篮架组成的有机整体 41的有机 整体的平动, 而其中的活动秩爪手的高度也自动随机上升或下降, 同时曲, 柄 40转动, 因链轮、 回转主轴 37与其配对传动的有关件保持有固定的中 心距。 这样达到了活动秧爪手的高度自动随机调节运动, 同时使活动秧爪 手逆时针回转、 伸缩、 有规律往复间歇运动也不受影响。  According to the "Theoretical Mechanics", "Tractor Theory" and other related principles, the mechanism of movement of the mechanism shown in Figure 8 is known: Because the paddy field ground due to the relationship of cultivation before transplanting, the bearing pressure of its shallow surface soil is ^ & at a certain level The value within the range is relatively small, and when the effective contact area of the height adjustment signal element 43 and the ground changes slightly, the effective contact area changes relatively, so that the support provided by the ground to the signal element The change of the force is relatively large. Due to the relationship between the force and the moment balance, the translation of the organic whole of the component in Fig. 8 and the organic whole 41 composed of the rice basket can be realized, and the height of the movable rank claw hand is also It automatically rises or descends randomly and at the same time, the handle 40 rotates, because the sprocket, the rotating main shaft 37 and its associated transmission related parts maintain a fixed center distance. In this way, the height of the movable seedling claw hand is automatically and randomly adjusted, and the movable seedling claw hand is rotated counterclockwise, telescopically, and regularly reciprocating intermittent motion is not affected.
另外, 由于整机移动时, 因信号元件与地面是始终保持接触的且有一 定的下陷深度, 故由于地面土壤的阻力作用, 信号元件便会绕其固定回转 轴作顺时针滚动, 推动和镇压其前方的泥土, 这样便也实现了对地面的整 平运动。  In addition, because the signal element is in constant contact with the ground and has a certain depression depth when the whole machine is moving, the signal element will roll clockwise around its fixed axis of rotation due to the resistance of the ground soil, pushing and suppressing The soil in front of it also achieves the leveling movement to the ground.
参照图 8可得一种移动方法, 只要通过两侧机架, 将整机采用机械悬 挂或液压悬挂的方式与动力装置或动力机组相匹配, 便可实现整机移动。  Referring to FIG. 8, a moving method can be obtained. As long as the whole machine is mechanically or hydraulically suspended through the two sides of the frame, the whole machine can be moved.
请参阅图 9、 图 10所示, 图 9是有效工作幅宽为 1米的回转式六排活 动秧爪手插秧机的总装配图中的主视图, 图 10是图 9的 B - B剖面图。  Please refer to FIG. 9 and FIG. 10. FIG. 9 is a front view of the general assembly drawing of a rotary six-row movable rice claw hand rice transplanter with an effective working width of 1 meter, and FIG. 10 is a B-B section of FIG. 9. Illustration.
如图 9、 图 10所示, 本发明提出的回转式多排活动秧爪手插秧机, 其 包括机架、 左右轨道盘、 主轴、 活动秧爪手、 回转驱动器和伸缩器等, 其 中左右轨道盘上安装有一主轴, 该主轴的中央安装有一回转驱动器, 主轴 的两端安装有左、 右轨道盘,伸缩器与回转驱动器连接在一起, 活动秧爪手 与回转 动 #连接,活动秧爪手为具有有规律的往复间歇、 回转、 伸缩、 高 度自动随机调节四个运动的双层三铰四杆的结构。 As shown in FIG. 9 and FIG. 10, the rotary multi-row movable rice claw hand rice transplanter proposed by the present invention includes a frame, left and right track plates, a main shaft, a movable rice claw hand, a rotary driver, a retractor, and the like. A main shaft is installed on the middle and left orbit disks, and a rotary drive is installed in the center of the main shaft. Left and right orbit disks are installed on both ends of the main shaft. The retractor and the rotary drive are connected together. The rice claw hand is a double-layer, three-hinged, four-bar structure with regular reciprocating intermittent, slewing, telescopic, and height adjustments.
作为本发明回转式多排活动秧爪手插秧机的设计思想, 首先是要在插 秧机中布置多排活动秧爪手, 显然可以在提高插秧机的行走速度的同时有 效降低活动秧爪手的速度。 因此, 为达这个目的, 经研究活动秩爪手的运 动轨迹需是回转式的封闭轨迹线。  As the design idea of the rotary multi-row movable rice-claw hand rice transplanter of the present invention, firstly, multiple rows of movable rice-claw hands are arranged in the rice-transplanter. Obviously, the moving speed of the transplanter can be effectively reduced while improving the walking speed speed. Therefore, in order to achieve this, the motion trajectory of the active rank claw hand needs to be a closed closed trajectory.
1、 整机主运动数的设置  1.Setting the main movement number of the whole machine
在回转式多排活动秧爪手插秧机中 , 为完成插秧作业的任务, 实现设 计的目的。 整机主运动数设置为: 整机的移动; 活动秧爪手的逆时针回转 及其回转时的伸缩和有规律的往复间歇运动; 活动秧爪手的高度随机自动 调节运动; 送秧运动和降低对整地平整度要求的整地运动; 共计七个主运 动数。 '其 : 活动秧爪手的四个复 运动是核心运动。  In the rotary multi-row movable rice claw hand rice transplanter, in order to complete the task of rice transplanting, the design purpose is achieved. The main movement number of the whole machine is set as follows: the movement of the whole machine; the counterclockwise rotation of the movable seedling claw hand and its telescopic and regular reciprocating intermittent motion during the rotation; the height of the movable seedling claw hand is automatically adjusted randomly; Land preparation movements that reduce the leveling requirements for land preparation; a total of seven main movements. 'It: The four complex movements of the movable claw hand are the core movements.
2、 整机七个主运动的构思  2. Conception of the seven main movements of the whole machine
因水田土壤软、 附着力小、 滑转率较大。 为了避免动力装置或动力机 组在水田作业时, 其滑转或打滑对插秧机运动和工作性能的影响。 故推荐 将动力装置或动力机组的运动和插秧机的运动分开——即插秧机在动力装 置或动力机组等牵引下来完成以上七个运动。  Because the paddy soil is soft, the adhesion is small, and the slip rate is large. In order to prevent the power plant or power unit from slipping or slipping when it is operating in the paddy field, it will affect the motion and working performance of the rice transplanter. Therefore, it is recommended to separate the motion of the power unit or power unit from the motion of the rice transplanter—that is, the rice transplanter is pulled by the power unit or power unit to complete the above seven movements.
( 1 )、 活动秩爪手逆时针回转运动的构思  (1) The idea of counter-clockwise rotation of the active rank claw hand
首先以整机移动的前进方向为插秧机插秧作业的工作方向。 为了使插 秧机适应不同地形水田田埂的现状、 减小插秩时不必要的空白区、 消除整 机移动对已插秧苗的影响, 活动秧爪手作逆时针转动, 工作时活动秧爪手 从整机后部插秧。  First, the moving direction of the whole machine is the working direction of the rice transplanter. In order to adapt the rice transplanter to the status quo of paddy field paddy in different terrains, reduce unnecessary blank space during rank insertion, and eliminate the impact of the whole machine movement on the transplanted seedlings, the movable seedling claws are turned counterclockwise. The rear of the machine is transplanted with rice.
活动秧爪手逆时针回转运动的构思具体地说:  The concept of counterclockwise rotation of the movable claw hand is specific:
就是采用固定轨道盘式凸轮型式, 活动秧爪手相当于滚子绕固定回转 轴在盘槽中作逆时针回转运动; 因活动秧爪手结构及其有规律的往复间歇 运动实现的关系, 需采用两个且相对布置在两侧的左右轨道盘, 同时用有 关件将活动秧爪手总成和回转轴相对固定联接。 而其逆时针转动方向据源 动端的转向和中间传动方式及《机械设计》 中的传动原理便可实现。  It is a fixed track disc cam type. The movable seedling claw hand is equivalent to a roller rotating counterclockwise in a disk groove around a fixed rotation axis. Due to the relationship between the movable seedling claw hand structure and its regular reciprocating intermittent motion, it is necessary to Two left and right track discs which are arranged on opposite sides are used, and the movable seedling claw hand assembly and the rotary shaft are relatively fixedly connected with each other at the same time. The counterclockwise rotation direction can be realized according to the steering and intermediate transmission method of the source and the transmission principle in Mechanical Design.
( 2 )、 多排活动秧爪手逆时针回转运动时伸缩运动的构思  (2) Conception of telescopic movement when counter-clockwise rotation of multi-row movable rice claw hands
因活动秧爪手在整机中的主要功能是定点自动取分、 夹紧、 插、 放秧。 为了满足这一主要功能的要求, 活动秧爪手在作逆时针回转运动时, 还需 满足因取分、 夹紧、 插、 放秧、 恢复待取秩这一循环工作过程中其回转半 径的变化——即活动秩爪手需作伸缩运动。 而插秧机工作时, 一般活动秧 爪手的伸缩运动量均较大, 为了弥补其回转半径的变化, 保证其回转运动 顺利地按预定轨迹线运行, 同时使其伸缩运动灵活、 有效、 可靠、 阻力小 等, 经反复酝酿、 论证等, 多排活动秧爪手的伸缩运动的方式构思为: 变型的平面两个等腰梯形两组对角线和.一个等腰梯形的两腰及在其中 一组等腰梯形两对角线中加设一铰支点, 并将铰销变型后加设一导杆与活 动秧爪手、 下接头等共同构成相当于平面九杆式伸缩器。 其下接头为固定 杆, 用于连接两腰铰杆及固定导杆, 有中间铰支点一组对角线铰杆一端与 两腰铰杆连接, 另一端与另夕 I、一組对角线铰杆一端连接, 而另外一組对角 线铰杆的另外一端与活动秧爪手中的两个滑动横杆采用适当的形式铰接。 因联接活动秧爪手总成的伸缩器为平面型, 故在一个回转面上可以布置数 个, 这样活动秧爪手总成也可布置数个。 The main function of the movable claw hand in the whole machine is to automatically take points, clamp, insert, and release seedlings at fixed points. In order to meet the requirements of this main function, when the movable seedling claw hand performs a counterclockwise rotary motion, it also needs to meet the radii of rotation during the cycle work of taking points, clamping, inserting, planting, and restoring the rank to be taken. Change-that is, the active rank claw hand needs to make a telescopic movement. When the rice transplanter is working, the amount of telescopic movement of the general movable rice claw hand is large. In order to compensate for the change of its turning radius, the turning movement is guaranteed. Smoothly run according to the predetermined trajectory, while making its telescopic movement flexible, effective, reliable, low resistance, etc. After repeated considerations, demonstrations, etc., the way of multi-row movable rice claw hand telescopic movement is conceived as: a flat plane of two variants, etc. Two sets of diagonal trapezoids and a pair of isosceles trapezoids and a set of isosceles trapezoids two diagonals are added with a hinge fulcrum, and a hinge rod and a movable seedling claw are added after the hinge pin is modified. The joints of the hand and the lower joint are equivalent to a flat nine-pole retractor. The lower joint is a fixed rod, which is used to connect the two waist hinge rods and the fixed guide rod. There is a set of diagonal hinge rods with a central hinge fulcrum at one end connected to the two waist hinge rods, and the other end connected to another pair of diagonal lines. One end of the hinge rod is connected, and the other end of the other set of diagonal hinge rods is hinged with two sliding crossbars in the hands of the movable seedling claw in an appropriate form. Because the retractor connected to the movable rice claw hand assembly is a flat type, several can be arranged on one turning surface, so that the movable rice claw hand assembly can also be arranged several.
( 3 )、 活动秩爪手作逆时针回转、 伸缩运动中的有规律往复间歇运动 的构思  (3) Concept of regular reciprocating intermittent motion in counterclockwise rotation of the movable rank claw hand and telescopic movement
因前所述的活动秧爪手的结构和逆时针回转运动和伸缩运动的构 思, 为了保证活动秧爪手的秧爪手在取秧后夹紧、 插后放秧、 再恢复到待 取秧状态这一周期循环工作过程中作有规律的往复间歇运动, 并能与活动 秧爪手回转和伸缩运动有效地协调一致运动。 构思为:  Due to the aforementioned structure of the movable seed claw hand and the concept of counterclockwise rotation and telescopic movement, in order to ensure that the seed claw hand of the movable seed claw hand is clamped after the seedling is taken, the seedling is inserted after the insertion, and the seedling is restored to the seed During this cycle, the state makes regular reciprocating intermittent motions, and can effectively coordinate with the turning and telescopic movements of the movable claw hand. The idea is:
固定轨道盘的槽深分为相应的三段深度及连接过渡段变化。 这样当活 动秧爪手运行至每段过渡段时, 便可使秧爪手作有规律的往复运动, 而在 每段时则可以不动。 (注意: 为了保证活动秧爪手的秧爪手及横移短轴组件 轴向顶端从插后放秧到恢复待取秧状态过程中不与地面和轨道盘槽底接 触, 减小运动阻力, 可采用适当加大轨道盘在放秧后的槽深变化量, 并尽 量放大放秧段行程, 同时在活动秧爪手中利用有关件控制横移短轴组件的 行程, 使其轴向顶端不与槽底接触一一即预留间隙。)  The groove depth of the fixed track plate is divided into three corresponding depths and changes in the connection transition section. In this way, when the movable claw hand runs to each transition section, the claw hand can make a regular reciprocating motion, and it can be kept stationary during each section. (Note: In order to ensure that the axial tops of the movable claw hands and the lateral axis of the short-stem assembly are not in contact with the ground and the bottom of the track tray during the process of replanting the seedlings to restore the state to be removed, The groove depth of the track plate after seeding can be appropriately increased, and the stroke of the seeding section can be enlarged as much as possible. At the same time, the related pieces can be used to control the stroke of the short-axis component in the movable seed claw, so that the axial top end does not match Clearance is reserved for the bottom of the tank.
( 4 )、 活动秧爪手高度自动随机调节运动和整地运动的构思  (4) The concept of automatic random adjustment of the height of the movable claw hand and the movement of land preparation
因不同地区、 同一地区、 同一田块水田中的下陷深度是变化的, 且有 时变化量还较大, 为了保证插秧机的适用范围宽广及插秧深度的相对均匀 一致; 因此, 活动秧爪手的高度能自动随机调节是活动秧爪手工作时所需 要的一个运动。 为了保证其运动的实现, 活动秧爪手高度自动随机调节运 动的构思为: 变型的等曲柄四杆机构, 并将前述的組成多排活动秧爪手逆 时针回转、 伸缩运动、 有规律往复间歇运动的所有构件看作一个整体作为 等曲柄四杆机构中连杆; 同时在上述连杆中联接一个高度自动随机调节的 信号元件, 并使其与水田地面接触, 因插秧作业前水田地面耕作的关系一 一浅表层支承反力基本不变。 当因动力机组或支撑上述连杆的机构在水田 中下陷深度发生变化时, 水田地面给信号元件的支承反力也将产生相应的 变化, 从而使等曲柄四杆机构中曲柄转动, 而连杆作相应的平动。  Because the subsidence depth of paddy fields in different regions, the same region, and the same field changes, and sometimes the amount of change is relatively large, in order to ensure the wide application of the rice transplanter and the relative uniformity of the transplanting depth; therefore, the The height can be adjusted automatically and randomly, which is a movement required when the movable claw hand works. In order to ensure the realization of its movement, the concept of the automatic random adjustment of the height of the movable claw hand is: a modified equal-crank four-bar mechanism, and the aforementioned multi-row movable seed claw hand is rotated counterclockwise, telescopically, and regularly reciprocated intermittently All the components of the movement are regarded as a whole as a connecting rod in a four-bar mechanism of equal crank; at the same time, a signal element with an automatically and randomly adjusted height is connected to the above connecting rod and brought into contact with the paddy field. Relations-The superficial support reaction force remains basically unchanged. When the depression depth of the paddy field in the paddy field changes due to the power unit or the mechanism supporting the connecting rod, the supporting reaction force of the paddy field surface to the signal element will also change accordingly, so that the crank in the four-equipment crank mechanism will rotate, and the connecting rod acts Corresponding translation.
( 5 )、 整地运动的构思 因在实现活动秧爪手高度自动随机调节运动构思中, 信号元件一一滚 子组件工作时始终与水田地面接触且有一定的下陷深度, 因耕作的关系一 —插秧时水田表层土壤均较软,故会产生涌泥现象。 为了弥补上述缺陷, 减 小信号元件工作阻力, 使插秧深度相对均勾一致以及插放后秧的位置可靠 ——即不漂秧。 故整地运动的构思为: (5) Conception of land preparation movement In the realization of the concept of automatic random adjustment of the height of the movable rice claw hand, the signal element one roller assembly is always in contact with the paddy field and has a certain depression depth when working. Because of the cultivation relationship, the surface soil of the paddy field is soft when the seedlings are transplanted. Therefore, the phenomenon of mud swelling will occur. In order to make up for the above-mentioned defects, the working resistance of the signal element is reduced, the depth of the transplanted seedlings is relatively uniform, and the position of the seedlings after the insertion is reliable-that is, the seedlings are not drifted. Therefore, the concept of land preparation movement is:
将活动秧爪手高度自动随机调节的信号组件中滚子结构上采用可绕固 定轴回转的滚子体, 这样由于滚子体与地面接触且在一定的压力作用下有 一定的下陷深度, 故在地面土壤的作用下, 当整机移动时便可实现对水田 地面的滚动镇压, 从而达到平整水田地面所需的运动, 同时降低信号元件 的工作阻力。  The roller structure of the signal assembly that automatically and randomly adjusts the height of the movable claw hand adopts a roller body that can rotate around a fixed axis. In this way, the roller body contacts the ground and has a certain depression depth under a certain pressure. Under the action of the ground soil, when the whole machine is moved, rolling suppression of the paddy field surface can be achieved, thereby achieving the movement required to level the paddy field surface, and at the same time reducing the working resistance of the signal element.
( 6 )、 送秧运动的构思  (6), the idea of the seedling feeding movement
因前所述的构思,结构上已将秧篮架包括秧篮和活动秧爪手、 伸缩 器、 两侧固定轨道盘、 回转主轴、 高度自动随机调节运动的各构件等组成 了一个有机的整体。 故活动秩爪手相对于秧篮架是定点取秧, 又因活动秧 爪手从取分秧到插放秧需经过一段距离一一即活  Due to the above-mentioned concept, the structure of the seedling basket includes a seedling basket and a movable seed claw hand, a retractor, a fixed track plate on both sides, a rotating main shaft, and various components of the height and random adjustment movement, etc., to form an organic whole. . Therefore, the movable rank claw hand is a fixed-point seedling relative to the seedling basket, and because the movable claw hand needs to go through a certain distance from the seedling to the seedling
动秧爪手需翻转一定的角度, 才能达到使秧插直的目的; 为了改善插 秧机对水田田埂、 地形的适应性, 缩小插秧空白区, 充分利用取分秧后秧 苗在活动秧爪手中是处于夹持状态一一不会自动脱落的特性„ 敌送秧运动 构思为:  In order to improve the adaptability of the rice transplanter to the paddy field and terrain, to narrow the blank space for transplanting, make full use of the seedlings in the movable paw hands In the clamped state one by one will not fall off automatically
将秩苗水平层层叠加放置在顶部、 且秧根向后, 利用秧苗的重力及压 紧秧苗的外力作用, 当下层秧苗被取出后, 其上层秧苗便会下落补充; 为 了保证下落补充及时有效、 有确定的位置, 秧篮底部再辅以数个导向斜槽 以达到自动送秧的目的。  The rank seedlings are horizontally placed on top, with the roots facing backwards. Using the gravity of the seedlings and the external force to compact the seedlings, when the lower seedlings are taken out, the upper seedlings will fall and be replenished; in order to ensure that the fall supplement is timely and effective With a certain position, the bottom of the seedling basket is supplemented with several guide chute to achieve the purpose of automatic seedling feeding.
( 7 )、 整机移动 (或活动秧爪手移动) 的构思  (7) Concept of whole machine movement (or movable claw hand movement)
整机的移动可采用机械悬挂或液压悬挂式牵引的方式使其移动, 但因 水田土壤的附着力较小、 滑转率较大, 推荐利用整机在重力的作用下, 使 支撑地轮切入土壤, 在土壤的作用下地轮滚动实现整机的自己移动, 同时 因支撑地轮比较靠近插秧端, 这样当地轮的下陷深度变化时, 对活动秧爪 手的高度自 。 -、 The movement of the whole machine can be moved by mechanical suspension or hydraulic suspension traction. However, due to the small adhesion of the paddy soil and the large slip rate, it is recommended to use the whole machine to cut the supporting ground wheel under the action of gravity. Under the action of the soil, the ground wheel rolls to realize the movement of the whole machine. At the same time, because the supporting ground wheel is relatively close to the planting end, the height of the movable seedling claw is adjusted automatically when the subsidence depth of the local wheel changes. -,
Figure imgf000013_0001
Figure imgf000013_0001
工作时, 必需具有的运动。 但因插秧机在工作和运输等中, 活动秧爪手并 不总是需要处于运动状态, 因此为方便使用、 运输等, 需在活动秧爪手的 源动端或其逆时针回转运动的中间传动链中增设一离合器。 A must-have exercise at work. However, the movable rice claw hand does not always need to be in a moving state during the work and transportation of the rice transplanter. Therefore, in order to facilitate the use and transportation, it is necessary to move the movable rice claw hand in the middle of its source or its counterclockwise rotation. A clutch is added to the drive chain.
参照图 9可得另一种移动方法, 因整机重力的作用, 支承地轮切入土 壤, 整机在外力牵引或推动下, 因地面土壤的作用地轮便可顺时针或逆时 针滚动, 这样整机也可实现移动。 本发明回转式多排活动秧爪手插秧机整机的运动原理是: Referring to FIG. 9, another moving method can be obtained. Due to the gravity of the whole machine, the supporting ground wheel is cut into the soil. The whole machine is pulled or pushed by external force, and the ground wheel can roll clockwise or counterclockwise due to the action of the ground soil. The whole machine can also be moved. The movement principle of the rotary multi-row movable rice claw hand rice transplanter is:
综合活动秧爪手有规律的往复间歇运动原理、 活动秧爪手逆时针回转、 伸缩和有规律往复间歇运动的运动原理、 活.动秧爪手高度自动随机调节运 动及地面整平运动 0 原理及送秧运动的原理可知:  Comprehensive principle of regular reciprocating intermittent motion of movable claw hands, principle of movement of movable claw hands counterclockwise rotation, telescoping and regular reciprocating intermittent motion, live. Automatic height adjustment of movable seed claw hands and ground leveling movement And the principle of the seedling movement:
整机工作时, 在外力的作用下, 整机移动源动端及中间传动装置带动 轨道盘中回转主轴逆时针转动, 同时与回转主轴联接的回转驱动器也一同 作逆时针转动, 这样便使通过伸缩器把活动秧爪手与回转驱动器联接在一 起的活动秧爪手在轨道中作逆时针转动, 据活动秧爪手在轨道盘中所处位 置的变化, 而伸缩器作伸缩运动、 活动秧爪手则据轨道盘槽深及过渡段变 化, 便可实现其有规律的往复间歇运动——张开或闭合, 而当地轮下陷深 度变化时, 据活动秧爪手高度自动随机调节运动的运动原理, 活动秩爪手 会随有机整体一同作相应的平动, 同时高度调节信号组件会作整平地面的 滚动 , 而送秧运动因秧的重力及外加的压力和导向斜槽的作用便会作下落
Figure imgf000014_0001
When the whole machine is working, under the action of external force, the moving source end of the whole machine and the intermediate transmission device drive the rotary spindle in the track disk to rotate counterclockwise, and the rotary drive connected to the rotary spindle also rotates counterclockwise together. The retractor moves the movable claw hand and the rotary drive to rotate counterclockwise in the track. According to the change of the position of the movable claw hand in the track plate, the retractor performs the telescopic movement and the movable seedling. The claw hand can realize its regular reciprocating intermittent motion—opening or closing according to the depth of the track disc groove and the transition section. When the depth of the local wheel subsidence changes, the movement of the hand automatically adjusts the movement according to the height of the active claw hand In principle, the movable rank claw hand will perform corresponding translation along with the organic whole. At the same time, the height adjustment signal component will level the ground, and the seedling movement will be affected by the gravity of the seedling and the pressure and the effect of the guide chute. Make a fall
Figure imgf000014_0001
设计中的几个问题。 Several issues in design.
为了方便应用回转式多排活动秧爪手插秧机运动的设计, 特作如下几 点说明, 供设计时参考。  In order to facilitate the application of the design of the rotary multi-row movable rice claw hand rice transplanter, the following points are made for reference during design.
1、 轨道盘下顶点离水田地面的高度值  1.The height of the apex below the orbital plate above the paddy field surface
因水田在插秧作业时均有一定深度的水,为保证其不直接与水接触, 推 荐轨道盘下顶点离水田地面的高度值为: 80誦左右。  Because the paddy field has a certain depth of water during the rice transplanting operation, in order to ensure that it does not directly contact the water, it is recommended that the height of the bottom of the track plate from the paddy field is about 80.
2、 活动秧爪手与伸缩器联接逆时针偏角 α的设置值  2.The setting value of the counterclockwise deflection angle α of the movable seed claw hand and the retractor
角的设置的目的主要是: 一是为了增加活动秧爪手在插秧时其纵向 的有效高度值,以减小活动秧爪手铰杆等的长度值; 二是使秧篮架、 秧 篮、 秧苗的重心适量降低一些同时减小活动秩爪手取秩时左、 右轨道盘的 上升的变化量, 达到左、 右轨道盘的上升和下降的变化量基本一致。 故 α 值推荐为: CC -15度左右。  The purpose of setting the angle is: firstly, to increase the effective height value of the movable claw hand when transplanting rice, so as to reduce the length value of the movable claw hand, etc .; The center of gravity of the seedlings is reduced by an appropriate amount and the amount of change in the rise of the left and right orbital disks when the active rank claws are taken by hand is reduced. The amount of change in the rise and fall of the left and right orbital disks is basically the same. Therefore, the value of α is recommended to be: CC -15 degrees.
3、 活动秧爪手有效工作幅宽—— L值的确定  3. Effective working width of movable claw hand-determination of L value
L= ( Ν - 1 ) X T  L = (Ν-1) X T
上式中:  In the above formula:
L——有效工作幅宽;  L——effective working width;
N——上、 下秧爪手的组合个数;  N——the combined number of upper and lower seedling claw hands;
T——每行秧苗之间的穴间距。  T——hole spacing between seedlings in each row.
.据农艺学中水稻移植株距的要求, 其参数值变化为优选数系列值,故 L 值也应为优选数系列值, 同时 L值确定时还需保证株距调整时 N值均为整 数值即可。 4、 图 7中 Rl、 hl、 h2的参数值及 R2' 数值的确定 .According to the requirements of rice planting distance in agronomy, its parameter value changes to the preferred number series value, so the L value should also be the preferred number series value. At the same time, when the L value is determined, it is necessary to ensure that the N value is an integer value when the plant distance is adjusted. can. 4. Determination of the parameter values of Rl, hl, h2 and the value of R2 'in Figure 7.
(1)、 R1的参数值  (1) Parameter value of R1
因回转驱动器、 伸缩器的结构及其构件强度、 联接方式和活动秧爪手 的布置排数等关系, 需一定的参数值, 为便于结构设计, 当活动秧爪手的 排数为 6时, 推荐值为: 不小于 120讓。 当然其值可以增大或减小, 不过活 动秧爪手的排数要相应变动。 Because of the relationship between the structure of the rotary drive and the retractor, the strength of its components, the connection method, and the number of rows of movable rice claw hands, certain parameter values are required. To facilitate structural design, when the number of rows of movable rice claw hands is 6, The recommended value is: not less than 1 2 0 let. Of course, its value can be increased or decreased, but the number of rows of movable paw hands should be changed accordingly.
(2)、 R2' 参数值的确定  (2), Determination of R2 'parameter value
因活动秧爪手在轨道盘中转动时当其所处的位置不同, 其有效长度尺 寸是变化的。 为了消除或减小其有效长度尺寸的变化量对 hl、 h2值确定的 影响, 故特作如下规定表示 W 的参数值:  Due to the different position of the movable claw hand when it rotates in the track plate, its effective length size changes. In order to eliminate or reduce the influence of the change in the effective length dimension on the determination of the values of hl and h2, the following parameters are specially formulated to represent the value of W:
R2, ——为活动秧爪手在待取秧状态时, 相当于其在轨道盘回转基圆 处运行时, 从上、 下秧爪手顶点到回转基圆中心点之间的距离值。 -R 2 , —— is the distance between the apex of the upper and lower seed claw hand and the center point of the base of the revolving claw hand when the movable seed claw hand is in the state of waiting for seedlings, which is equivalent to that when it is running at the turning base circle of the track plate. -
( 3)、 hl、 h2参数值的确定 (3) Determination of hl and h2 parameter values
hl=R2' - [R1+ ( R2' - R1 ) χ sin ( α 1 - α 2 - α ) - 1 ] + 厶… ... (1)  hl = R2 '-[R1 + (R2'-R1) χ sin (α 1-α 2-α)-1] + 厶 ... ... (1)
h2=R2' - [R1+ (R2' - Rl- 1- 1/2 xbx sinP ) χ cos (90° - 2- α ) - 30] (2)  h2 = R2 '-[R1 + (R2'-Rl- 1- 1/2 xbx sinP) χ cos (90 °-2- α)-30] (2)
上两式中:  In the above two formulas:
hi——轨道盘的盘槽中心线在分取夹紧秧终点相对于基圆半径 R1上端 垂直上升的高度值; ' h2——轨道盘的盘槽中心线在放秧点相对于基圆半径下端垂直下降的 高度值;  hi——The height value of the track groove center line vertically rising at the end of the clamped seedling relative to the upper end of the base circle radius R1; 'h2——The track groove center line at the seeding point relative to the base circle radius The vertical height of the lower end;
R 1 ——轨道盘的盘槽中心线的基圆半径;  R 1 ——the radius of the base circle of the centerline of the groove of the track disk;
R2' ——规定的活动秧爪手的参数值;  R2 '——the parameter value of the specified movable claw hand;
α1、 α2为图 3中的同符号的 ccl、 α2的意义;  α1 and α2 are the meanings of ccl and α2 with the same symbols in Figure 3;
α ——活动秧爪手总成与伸缩器联接逆时针偏角, α=15度。  α ——The counterclockwise deflection angle between the movable seedling claw hand assembly and the retractor, α = 15 degrees.
L ——为上、下秧爪手组成的相当于人手部分的长度值,一般为 30tnm 即可;  L —— is the length equivalent to the length of the human hand composed of the upper and lower claw hands, generally 30tnm is sufficient;
Δ ——为间隙值, 其值推荐为: 10-2 Omm;  Δ ——is the gap value, the recommended value is: 10-2 Omm;
β=120度; b=20醒、 为秧爪手取秧开口的宽度值;  β = 120 degrees; b = 20, the width of the opening for the seedlings
30—一为插秧时上、 下秩爪手入土深度, 单位为亳米。  30—One is the depth of the upper and lower rank claws when the rice is transplanted, and the unit is indica.
5、 行距与地轮直径、 回转驱动器个数、 每个回转驱动器上活动秧爪手 排数、 中间传动比 i等之间的关系  5.Relationship between the line spacing and the diameter of the ground wheel, the number of slewing drives, the number of rows of movable paw hands on each slewing drive, the intermediate transmission ratio i, etc.
行 3巨= π X 00 X (1— δ ) / ( i X Nl X N2 )  3 rows = π X 00 X (1— δ) / (i X Nl X N2)
上式中:  In the above formula:
行距一一为水稻各品种插秧时每行之间的要求值, 据农艺要求确定; π——圆周率; DO——地轮直径; δ——地轮在水田中的滑转率, 其 值一 为 10—20%; N1一一每个回转驱动器上布置的活动秧爪手总成的个数; Ν2——回转驱动器的个数; i——中间传动比, 主要为一侧地轮轴至回转轴 之间的链传动比。 The row spacing is the required value between each row when rice varieties are transplanted, and it is determined according to agronomic requirements; π—circumferential ratio; DO—ground wheel diameter; δ—slip ratio of the ground wheel in the paddy field, the value of which is 10-20%; N1—the movable seed claw hand assembly arranged on each rotary drive Ν2——the number of rotary drives; i——intermediate transmission ratio, which is mainly the chain transmission ratio between the ground wheel on one side and the rotation axis.
由上述可知: 变换 Nl、 N2、 i和 DO的值均可调整行距, 而变换 i的值 最为方便。  From the above, we can know that the line spacing can be adjusted by transforming the values of Nl, N2, i, and DO, and the value of i is the most convenient.
注: 下述的第 6、 7两点说明仅限于应用支撑地轮实现整机移动且从后 部插秧的条件下。  Note: The following explanations of points 6 and 7 are only applicable to the condition that the supporting ground wheel is used to move the whole machine and the rice is transplanted from the rear.
6、 α 3的确定  6, the determination of α 3
因整机结构和运动原理的关系, 活动秧爪手的逆时针回转的角速度和 地轮的顺时针回转的角速度是定比关系, 而其间的构件的尺寸基本不变或 变化艮小可忽略, 故可由下式确定 α 3的值:  Due to the relationship between the structure of the whole machine and the principle of movement, the angular velocity of the counterclockwise rotation of the movable claw hand and the angular velocity of the clockwise rotation of the ground wheel are in a fixed ratio relationship, and the size of the components in the meantime is basically unchanged or small, which can be ignored. Therefore, the value of α 3 can be determined by the following formula:
a 3=arcs in ( DO Z2 χ Z4 ) / {2 [ ( Rl + h2 ) / s in a 2 + ( R2' - Rl ) ] } x Zl x Z3 + ( a l - 90° )  a 3 = arcs in (DO Z2 χ Z4) / {2 [(Rl + h2) / s in a 2 + (R2 '-Rl)]) x Zl x Z3 + (a l-90 °)
上式中:  In the above formula:
a 3——为保证秧插直的插秧前倾角; Z1 - Z4为中间传动链中有关 件的齿数; 其余各符号的意义同前述相应符号。  a 3——The forward tilt angle of the transplanted rice to ensure the straightness of the transplanted rice; Z1-Z4 are the number of teeth of the related parts in the intermediate transmission chain; the meanings of the other symbols are the same as the corresponding symbols mentioned above.
7、 地轮直径(D0 )、 型式和高度调节机构的变化范围  7. Variation of ground wheel diameter (D0), type and height adjustment mechanism
因插秧机是在已耕整的水田中工作, 而耕、 整深度一般 100- 200 毫米 范围内, 所以该尺寸范围内土壤较软; 故为确保与地轮轴同轴转动的传动 件工作时不接触水田地面,同时也考虑到地轮作为活动秧爪手的源传动 端,为保证其和水田下层土壤接触为活动秧爪手的三个运动提供较可靠的 土壤附着力条件, 故地轮的直径推荐值为: DO 不小于 720mm, 且采用辐筋 式轮, 在 Φ 600麵的外圈上布置数个高度约为 70mm左右高的齿片为宜。 同 时因湖区、 丘陵等水田在同等条件下下陷深度变化较大, 故推荐其地轮允 许下陷深度变化范围为:  Because the rice transplanter works in the cultivated paddy field, and the ploughing depth is generally in the range of 100-200 mm, the soil in this size range is soft; therefore, to ensure that the transmission parts that rotate coaxially with the ground wheel shaft do not work. When contacting the paddy field ground, the ground wheel is also considered as the source driving end of the movable claw hand. In order to ensure that it contacts the lower soil of the paddy field, it provides more reliable soil adhesion conditions for the three movements of the movable claw hand. The recommended values are: DO is not less than 720mm, and a spoke-type wheel is used. It is advisable to arrange several tooth pieces with a height of about 70mm on the outer ring of Φ 600 surface. At the same time, because the subsidence depth of paddy fields such as lakes and hills varies greatly under the same conditions, it is recommended that the allowable variation range of subsidence depth of the ground wheel is:
150-300mm——即高度调节机构的变化范围为: 150隱。 上述如此结构构成的本发明回转式多排活动秧爪手插秧机的技术创 新, 对于现今同行业的技术人员来说均具有许多可取之处, 而确实具有技 术进步性。 产业上的利用性  150-300mm——the change range of the height adjustment mechanism is: 150 hidden. The technical innovation of the rotary multi-row movable rice claw hand rice transplanter of the present invention configured as described above has many merits for those skilled in the industry today, and it does have technical advancement. Industrial applicability
本发明与现有技术相比具有明显的优点和有益效果。 由以上技术方案 可知, 本发明包括机架、 左右轨道盘、 主轴、 活动秧爪手、 回转驱动器和 伸缩器等, 其中所述的左右轨道盘上安装有一主轴, 该主轴的中央安装有 一回转驱动器, 所述的主轴的两端安装有左、 右轨道盘, 所述的伸缩器与 所述的回转驱动器连接在一起, 所述的活动秧爪手与所述的回转驱动器连 接, 所述的活动秧爪手为具有有规律的往复间歇、 回转、 伸缩、 高度自动 随机调节四个运动的双层三铰四杆的结构。 根据本发明的实施例, 可以产 生如下的实际效果: Compared with the prior art, the present invention has obvious advantages and beneficial effects. It can be known from the above technical solutions that the present invention includes a frame, left and right track disks, a main shaft, movable paw hands, a rotary drive, and a retractor, etc., wherein the left and right track disks are equipped with a main shaft, and the center of the main shaft is equipped with a rotary drive. The two ends of the main shaft are installed with left and right track disks, and the retractor and The swivel drives are connected together, the movable seedling claw hands are connected to the swivel driver, and the movable seedling claw hands are four movements with regular reciprocating intervals, rotation, telescoping, and height automatic random adjustment. Double-layer three-hinged four-bar structure. According to the embodiments of the present invention, the following practical effects can be produced:
1、 本发明进一步完善了插秧机运动的设计, 为已有的各种插秧机的 进一步完善和各种实用新型插秧机的设计、 制造应用提供了技术条件。  1. The present invention further improves the design of the rice transplanter movement, and provides technical conditions for the further improvement of existing rice transplanters and the design, manufacture and application of various practical new-type rice transplanters.
2、 本发明进一步克服了前有的各种插秧机中秩爪手不能模仿人手指 插秧时的动作——即作有规律的定时、 定点的张开和闭合运动。 这样可以 克服和改善已有的插秧机中因秧爪手为固式结构及人工插秧、 抛秧而产生 的一系列缺陷, 同时尚可兼顾或进一步提高其优点。  2. The present invention further overcomes that the rank claw hand in the previous various rice transplanters cannot imitate the action of a human finger when transplanting rice seedlings--that is, making regular timing, fixed point opening and closing motions. In this way, a series of defects caused by the solid structure of the rice claw hand and the manual planting and throwing of seedlings in the existing rice transplanters can be overcome and improved, and the advantages can be taken into consideration or further improved in the same fashion.
3、 本发明中活动秧爪手在一台插秧机中可以布置数排, 这样既可提 高整机或动力装置、 动力机组在水田中的移动速度, 也可提高活动秣爪手 的速度, 同时在整机或动力装置、 动力机组移动速度提高时, 还可大幅度 降低活动秧爪手速度提高的幅度。 因此对提高插秧机的生产率、 对动力装  3. In the present invention, several rows of movable rice claw hands can be arranged in a rice transplanter, so that the speed of the whole machine or the power unit and the power unit in the paddy field can be increased, and the speed of the movable rice claw hands can be increased. When the moving speed of the whole machine or the power unit and the power unit is increased, the speed increase of the movable paw hand can be greatly reduced. Therefore, to improve the productivity of rice transplanters,
^ 、 本发明中各种型号的 用型插秧机的活动秧爪手的插秧深度可以 自动随机调节, 并且插秧深度可据水稻品种的农艺要求进行调整一一即调 整信号元件在其机架中相应的固定位置即可。 ^ The planting depth of the movable rice claw hand of the various types of rice transplanters in the present invention can be adjusted automatically and randomly, and the planting depth can be adjusted according to the agronomic requirements of the rice variety, that is, the signal element is adjusted in its rack accordingly. Fixed position.
5、 据本发明方法设计的各种实用新型插秧机及改造的各种已有的插 秧机, 插秧时可以适应各种水稻品种移植时的农艺要求, 因而扩大了插秧 机的适应范围, 可提高水稻的产量。  5. Various utility model rice transplanters designed according to the method of the present invention and various existing rice transplanters that have been modified can adapt to the agronomic requirements when transplanting various rice varieties, thereby expanding the scope of rice transplanters and improving Yield of rice.
总之本发明可以克服和改善原有的插秧机、 人工插秧及抛秧的缺点,完 善插秧机的功能,提高秧爪手分取、 插、 放秧的可靠性及秧爪手、 插秧 机、 动力装置的工作速度, 发挥机械优势; 实现插秧深度的均匀一致性较 好; 适当降低整田的工作量和要求; 提高插秧机对秧苗的适应性, 满足多 品种水稻移植时的农艺要求; 完善插秧机的设计方法, 改善插秧机的工作 性能; 提高劳动生产率和综合经济效益。 加速实现我国插秧机械化和普及 化的水平; 为 良食生产的增长多创造技术条件, 同时为插秧机行业的进一 步发展提供较完善的技术, 以便该行业的健康、 快速地发展, 因此将会产 生良好的经济效益和社会效益。  In short, the present invention can overcome and improve the shortcomings of the original rice transplanter, artificial rice transplanting and seedling throwing, perfect the function of the rice transplanter, improve the reliability of hand picking, transplanting, and seedling release of the rice claw, and the power of the rice claw hand, rice transplanter, and power. The working speed of the device gives full play to the mechanical advantages; achieves a uniform and consistent depth of transplanting depth; reduces the workload and requirements of the whole field appropriately; improves the adaptability of the transplanter to the seedlings and meets the agronomic requirements when transplanting multiple varieties of rice; Machine design method to improve the working performance of rice transplanters; improve labor productivity and comprehensive economic benefits. Accelerate the level of mechanization and popularization of rice transplantation in our country; Create more technical conditions for the growth of good food production, and provide better technology for the further development of the rice transplanter industry, so that the industry can develop healthily and rapidly, so it will produce Good economic and social benefits.
综上所述, 本发明特殊结构的回转式多排活动秩爪手插秧机, 具有上 述诸多的优点及实用价值, 并在同类产品中未见有类似的结构设计公开发 表或使用, 且其不论在结构上或功能上皆有较大的改进, 在技术上有较大 的进步, 并产生了好用及实用的效果, 而确实具有增进的功效, 从而更加 适于实用, 诚为一新颖、 进步、 实用的新设计。  In summary, the special structure of the rotary multi-row movable rank claw hand rice transplanter of the present invention has the above-mentioned many advantages and practical values, and no similar structural design has been published or used in similar products. There are great improvements in structure or function, great progress in technology, and easy-to-use and practical effects, and indeed have enhanced functions, which is more suitable for practical use. Sincerely a novel, Progressive, practical new design.
以上所述, 仅是本发明的较佳实施例而已 , 并非对本发明作任何形式 上的限制, 任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以
Figure imgf000018_0001
The above description is only the preferred embodiments of the present invention, and does not make the present invention in any form. Restrictions, any person skilled in the art may use the technical content disclosed above to apply
Figure imgf000018_0001
修饰, 均仍属于本发明技术方案的范围内。 Modifications still fall within the scope of the technical solution of the present invention.

Claims

权利要求书 Claim
1、 一种回转式多排活动秧爪手插秧机, 其包括机架、 左右轨道盘、 主 轴 活动秩爪手、 回转驱动器和伸缩器等, 其特征在于: 所述的主轴的两 端安装在左、 右轨道盘上, 该主轴上安装有一个以上的回转驱动器, 所述 的每个回转驱动器上均布数个伸缩器, 所述的每个伸缩器上连接一个活动 爪手总成, 所述的每个活动秧爪手总成的滑动横杆两端的相应件安装在所 述的左、 右轨道盘的盘槽中, 所述的活动秧爪手总成根据其总数均布在所 述的左、 右轨道盘预定的回转式封闭轨迹线中, 所述的机架上部安装有秧 篮架, 所述的左右轨道盘、 回转主轴、 回转驱动器和伸缩器、 活动秧爪手 及秧篮架组成插秧机本体; 所述的插秧机本体通过其上相应的铰孔或腰形 槽和两组三点式 6 个等曲柄、 曲柄铰孔与两侧的机架连接; 在所述的左、 右轨道盘上设置有一使信号元件在其机架中可绕固定轴转动, 并在一定范 围内可调的高度自动随机调节信号元件; 所述的机架通过外侧杆联成一整 体框架结构, 所述的机架外侧可连接支撑地轮; 带动所述的回转主轴转动 的中间传动机构设置在所述的轨道盘与相应一侧机架之间的空隙之中, 所 述的中间传动机构还包括一离合器及其操纵装置。 1. A rotary multi-row movable rice claw hand rice transplanter, comprising a frame, left and right track disks, a main shaft movable rank claw hand, a rotary drive, and a retractor, etc., characterized in that: both ends of the main shaft are installed at On the left and right track disks, more than one slewing drive is installed on the main shaft. Each of the slewing drives is provided with a plurality of telescoping devices. Each of the telescoping devices is connected with a movable claw hand assembly. Corresponding pieces of the two ends of the sliding crossbar of each movable rice claw hand assembly are installed in the pan grooves of the left and right track plates, and the movable rice claw hand assemblies are evenly distributed in the In the predetermined rotary closed trajectory of the left and right track plates, the upper part of the rack is installed with a rice basket rack, the left and right track plates, a rotary spindle, a rotary drive and a retractor, a movable rice claw hand and a rice basket The frame constitutes the rice transplanter body; the rice transplanter body is connected to the two sides of the rack through the corresponding hinge holes or waist grooves and two sets of three-point 6 equal cranks, and the crank hinge holes are on the left and right sides. Track disk There is provided a signal element which can be rotated about a fixed axis in its frame, and the signal element can be adjusted randomly and randomly within a certain range of height; the frame is connected to form an integral frame structure through an outer rod, and the machine The outer side of the frame can be connected with a supporting ground wheel; an intermediate transmission mechanism that drives the rotary spindle to rotate is disposed in a gap between the track plate and a corresponding side frame; the intermediate transmission mechanism further includes a clutch and Its controls.
2、 根据权利要求 1所述的回转式多排活动秧爪手插秧机, 其特征在于 其中所述的活动秧爪手为具有有规律的往复间歇、 回转、 伸缩、 高度自动 随机调节四个运动的双层三铰四杆的结构。  2. The rotary multi-row movable rice claw hand rice transplanter according to claim 1, characterized in that the movable rice claw hand has four movements with regular reciprocating interval, rotation, telescoping and height automatic random adjustment. Double-layer three-hinged four-bar structure.
3、 根据权利要求 1所述的回转式多排活动秧爪手插秧机, 其特征在于 其中所述的回转驱动器为圓盘式结构, 所述的伸缩器结构为可变形的平面 九杆, '同时其铰轴线在空间上与回转驱动器的中心线垂直布置。  3. The rotary multi-row movable rice claw hand rice transplanter according to claim 1, wherein the rotary drive is a disc structure, and the retractor structure is a deformable flat nine-rod, At the same time, its hinge axis is arranged vertically in space with the center line of the rotary drive.
4、 根据权利要求 1所述的回转式多排活动秧爪手插秧机, 其特征在于 其中所述的左、 右轨道盘为固定凸轮盘结构, 所述的轨道盘设置了盘槽深 度不同的夹紧段、 待取秧段、 放秧段三个阶段以及变化过渡阶段, 所述的 不同阶段组成回转式封闭轨迹线; 所述的左、 右轨道盘上还设置有安装回 转主轴的轴承座孔、 秩篮架、 曲柄铰孔和高度自动随机调节机构安装的螺 紋孔、 凸台和凸耳。  4. The rotary multi-row movable rice claw hand rice transplanter according to claim 1, wherein the left and right track plates have a fixed cam plate structure, and the track plates are provided with different groove depths. The clamping stage, the seedling stage to be taken out, the seedling stage, and the changing transition stage. The different stages form a rotary closed trajectory line; the left and right track plates are also provided with bearing seats for installing a rotary spindle. Holes, rank baskets, crank reams and thread height holes, bosses and lugs for automatic height adjustment mechanism installation.
5、 根据权利要求 4所述的回转式多排活动秧爪手插秩机, 其特征在于 其中所述的左、 右轨道盘为左、 右固定板结构。  5. The rotary multi-row movable seedling claw hand-inserted rank machine according to claim 4, wherein the left and right track plates are left and right fixed plate structures.
6、 根据权利要求 1所述的回转式多排活动秧爪手插秧机, 其特征在于 其中所述的机架外侧还可以连接一套与动力装置或动力机组匹配的机械或 液压悬挂的牵引装置。  6. The rotary multi-row movable rice claw hand rice transplanter according to claim 1, characterized in that a set of mechanical or hydraulic suspension traction devices matched with a power unit or a power unit can be connected to the outside of the frame. .
PCT/CN2003/000265 2002-04-13 2003-04-14 A rotary transplanter with many rows of movable plant claws WO2003086044A1 (en)

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