WO2003070656A1 - Faservliesmaterial, vliesmaterialkörper und -verbundkörper sowie verfahren zur herstellung eines faservliesmateriales und verwendung desselben - Google Patents
Faservliesmaterial, vliesmaterialkörper und -verbundkörper sowie verfahren zur herstellung eines faservliesmateriales und verwendung desselben Download PDFInfo
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- WO2003070656A1 WO2003070656A1 PCT/EP2002/001966 EP0201966W WO03070656A1 WO 2003070656 A1 WO2003070656 A1 WO 2003070656A1 EP 0201966 W EP0201966 W EP 0201966W WO 03070656 A1 WO03070656 A1 WO 03070656A1
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- nonwoven material
- bamboo
- nonwoven
- fibers
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4266—Natural fibres not provided for in group D04H1/425
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
- D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/556—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving by infrared heating
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
Definitions
- the invention relates to a nonwoven material, a nonwoven material body made of such nonwoven material and a nonwoven material composite body, a method for producing such a nonwoven material and using such a nonwoven material body.
- Nonwovens are known as textile fabrics, the connection of which is given by the fiber adhesion. A distinction is made according to the type of production of mechanically, aerodynamically, hydrodynamically formed fiber nonwovens with very different consolidation variants and spunbonded nonwovens.
- Sewing is one of the highly productive mechanical textile technologies for the production of textile fabrics, in which Mauersberger's modified procedures have often been used to mechanically consolidate thread layers, fabrics or non-woven fabrics with threads.
- Well-known examples of this approach are products such as Malimo, Maliwatt, Malivlies and Malikustik.
- a blown, pressed and stiffened non-woven fiber fleece is used as the thin textile fabric. It is commercially available as a fleece and is used as an interlining.
- bamboo fiber felt is produced according to JP-05321107 A by mixing 20% by weight of fine-fiber polyethylene (PE) with bamboo fibers by heating the resulting material mixture to 140 ° C. for 10 minutes after a kind of forced mixing (needle punching).
- PE fine-fiber polyethylene
- For the production of a fiberboard it is known from JP-10310964 A to produce a mixture of bamboo fibers and other plant fibers, for example hemp fibers in a proportion by mass of 30% to 70% with thermoplastic fibers (such as polyethylene) and to produce plates therefrom which are then used up to Softening of the thermoplastic fibers should be heated and thereby achieve a bond with the natural fibers.
- JP 10-058411A discloses a “composite” laminate plate made of bamboo particles. Fine dried pieces of bamboo split in the fiber direction are mixed with 10% by mass of phenolic resin and then arranged in the fiber direction as a structural layer. Smaller bamboo particles are placed on top of this as a vibration-absorbing layer. The formation of laminate should be achieved by alternately placing the above layers on top of one another and then pressing and curing several layers together.
- Mat-like structures are e.g. in India and China by manual interlacing of long thin bamboo chips (single chip thickness ⁇ 1 mm) produced by multiple splitting of the straws and subsequent pressing of up to 3 individual chips. They have become known under the acronym BMB (Bamboo at Board).
- BMB Bitboo at Board
- the production of the above Mats are very labor-intensive and take place predominantly in manufacturing-like production facilities.
- DE 19831433 A1 discloses raw material processing for the extraction of bamboo fibers, which are suitable as reinforcing materials in matrix materials, in the form of mechanical bamboo fiberization to expose as many microfibrils formed on the surfaces of the bamboo particles, in particular the parenchyma cells, which creates the conditions for this that in lengths ⁇ 60 - 65 mm technically producible, very bulky bamboo particles can mechanically combine with other finely divided fibers.
- the invention is therefore based on the object of specifying a nonwoven material, a nonwoven material body and a nonwoven material composite body, a method for producing a nonwoven material and uses of the nonwoven material body, the nonwoven material and the elements produced therefrom having a superior specific strength per unit weight and a high resistance to external Have influences and should be able to be produced advantageously, as well as have superior strength properties for use as filler material, reinforcement material, stabilizing material or for the production of fiber composite materials.
- the invention is based in principle on the knowledge that bamboo material comminuted appropriately, preferably dry or moist into fibrous particles, fibers or fiber bundles, because of its tensile strength, which is far superior to that of other grasses and types of wood, and further advantageous bamboo fiber properties for forming nonwoven material with a wide range of possible uses as a fiber composite material , Insert, sheathing or reinforcement material can be used in that the bamboo particles, fibers or fiber bundles, which are inherently opposed to forming a nonwoven, can be used and suitably modified to form a nonwoven fabric in such a way that this bamboo material has a relatively small proportion with finely divided or Delicate auxiliaries, in particular auxiliary fibers, preferably natural fibers from renewable raw materials and / or plastic fibers for a nonwoven formation are mixed and in this way to an extraordinarily high old fleece material can be processed.
- an aerodynamic swirling and / or mixture formation process of fibrous bamboo particles and / or bamboo fibers and / or bamboo fiber bundles with a matrix material connecting them preferably finely divided natural and / or plastic fibers, such as fibrous components hemp and / or maize straw or fine-particle thermoplastic fibers, an extremely resilient non-woven fabric, in particular tangled non-woven fabric, especially in connection with needle- or lancet-shaped bamboo particles, whereby the mixtures can be converted into a non-woven fabric structure via a mechanical feed system, the finer the more the preferably fibrous components added to the bamboo particles, ie the auxiliary materials (auxiliary fibers) connecting the bamboo particles into a matrix.
- these preferably have a matrix structure that elastically connects the bamboo particles.
- Biodegradable, short-fiber plastic materials or corresponding plastic flakes that can be injected into fluid flows of the bamboo particles or aerosol plastic binder mist or small-part adhesion promoters can also preferably be used as auxiliary fibers.
- a transfer of shredded bamboo into a fleece-like fabric with a basis weight depending on the intended use creates difficulties without the use of fine-particle fibrous additives or the aforementioned adhesive connectors or plastic or natural fiber binders, even if very slim bamboo particles with a length ⁇ 60 mm and a diameter ⁇ 1.0 mm with conventional nonwoven fiber technology known from textile technology to be shaped into a manageable fabric.
- the auxiliary component such as eg for hemp and maize straw
- the mixture of such fiber-containing particle streams with different mass fractions, parallel to it finely defibrated natural fiber raw material or plastic fibers can be solved in various ways using fluid technology and leads to a product, the properties and density of which prove the usability for the production of random fiber nonwovens.
- the underlying cause of this effect can be found in the microscopic surface roughness on the longitudinal sides of the bamboo particles and fibers exposed to the previous defibrillation and in the surface roughness.
- fixing, interlocking, finely divided auxiliary fibers, so that one or more fiber- or fiber bundle-like particles are relatively loosened by auxiliary fibers looping around them and / or mechanically and / or materially connected to them in another way (e.g. from hemp) contiguous fabrics to be fixed later can be transferred.
- a connection effect of finely divided natural or plastic fibers in connection with the use of bamboo particles is preferably enhanced by the fact that the particle surfaces are occupied with more or less large proportions of the aforementioned microfibrils depending on the assignment to fiber or intermediate cell areas (parenchyma areas) , These have an average depth of »0.1 ⁇ m, are inclined at approx. 45 ° against a direction of growth of the starting stalk and are mainly arranged parallel to each other (see Liese, W: The anatomy of Bambus culms, 18th Technical Report, International Network for bamboo and Rattan 1998, Beijing, PR of China). In this way, the best prerequisites for connecting differently long and thick fiber particles to one another are provided by the fine-particle flexible auxiliary fibers introduced.
- bamboo particles When using bamboo particles, it is important that they are preferably coarse-fiber needle and / or lancet-shaped bamboo fiber particles with diameters of 0.1 + 0.5 mm ⁇ dp art ⁇ 2 3 mm and lengths in the range 4 + 6 mm ⁇ l Part ⁇ 50 + 60 mm are used and the surface roughness exposed by the mechanical fiber preparation process is used to the greatest extent possible as an adhesion promoter for the fibers that are admixed with admixed auxiliaries, in particular fibers that are as thin and flexible as possible, e.g. from flax, hemp and / or thermoplastic plastics Connection of the bamboo particles can be used with each other.
- the extreme bending and tensile strength properties of bamboo stalks comparable to those of natural fibers with its fiber cell content ⁇ 50% can also be used in individual bamboo fiber particles / bundles Carry because the bamboo fiber bundles produced by mainly splitting processing practically meet at least 100 + 150 individual fiber cells (diameters of d F ⁇ 15 + 30 ⁇ m, and a length I of 1 mm ⁇ I ⁇ 2.2 mm) according to the above geometric criteria fiber bundle cross-section to be installed and because, depending on the fiber bundle length, approx. 25 + 50 individual fiber cells are strung together.
- the nonwoven material preferably consists essentially of bamboo fibers and / or bamboo fiber bundles and / or fibrous bamboo particles, while the auxiliary material, in particular auxiliary fiber material, has a maximum of 25% by weight of the total weight of the nonwoven composite.
- the proportion of auxiliary fiber material can also be significantly smaller, e.g. only a few percent by weight.
- the fiber material preferably contains at least bamboo fibers and / or bamboo fiber bundles with fiber or fiber bundle lengths in the range from approximately 3 mm to 75 mm.
- the nonwoven material contains fibrous bamboo particles with a slenderness degree ⁇ of approximately 10 to 100 in a diameter range of the bamboo particles of approximately 0.1 mm to 3 mm.
- the nonwoven material has a weight per unit area of between approximately 100 g / m 2 to 2,500 g / m 2 and / or . Material thickness from approx. 0.1 mm to approx. 50 mm.
- the nonwoven material is preferably stabilized by the use of hardening fixing agents or by strengthening pressure and / or heat application, in particular also when using thermoplastic (i.e. meltable) plastic fibers as auxiliary materials.
- the fibrous bamboo particles and fibers can, however, be "crosslinked" by non-fibrous auxiliaries to form a nonwoven material, for example by drop-shaped adhesion promoters or binders to form a fiber composite, although the use of natural or plastic fibers is preferred.
- a nonwoven material body consisting of a nonwoven material of the aforementioned type, preferably a plurality of such nonwoven material bodies can be sandwiched under a nonwoven material composite body
- Use of adhesion promoters are formed in multiple layers, whereby the individual layers or layers of the nonwoven material can be formed from layers of different compositions containing bamboo material, or also individual layers or layers only from natural fiber or plastic fiber material without particles or fibers from bamboo material, whereby the mechanical and other strength properties of the nonwoven material or nonwoven material composite body thus obtained can be precisely adapted to the desired application.
- the aforementioned object is achieved according to the invention by mechanically breaking up and / or shredding bamboo stalks into fibrous bamboo particles and / or bamboo fibers and / or bamboo fiber bundles, producing a mixture of these bamboo materials with an adhesion promoter Auxiliary, in particular by producing a fiber mixture with finely divided natural fibers and / or synthetic fibers formed from renewable raw materials and depositing the mixture on a nonwoven formation surface with relative movement between this nonwoven formation surface and a feed device for the mixture, in particular fiber mixture, and subsequent fixing of the fibrous bamboo particles and / or bamboo fibers and / or bamboo fiber bundles of the nonwoven material to form a nonwoven material body.
- the fibrous bamboo particles and / or bamboo fibers and / or bamboo fiber bundles are preferably mixed with a relatively small proportion of finely structured natural and / or plastic fibers, in particular aerodynamically intensively mixed in a fluid flow before application to the nonwoven formation surface.
- the fibrous bamboo particles have a high degree of slenderness ⁇ of approximately 10 ⁇ ⁇ 100 and a particle diameter in the range of approximately 0.1 mm to 3 mm after mixing with finely divided natural and / or plastic Fibers in a proportion of 2 to 25% by weight, preferably 20% by weight, using mechanical and / or pneumatic metering and equalizing agents and are formed in particular with simultaneous or subsequent application of heat and / or pressure to form a nonwoven material body.
- a material feed of the components of the nonwoven material body to be formed preferably follows from a single or from a plurality of independently working feed lines, in which a material composition can be variable.
- said nonwoven material body can be oriented in a longitudinal orientation, and the nonwoven material body is subjected to mechanical consolidation and / or a thermal and pressure treatment and / or a surface treatment and / or a finishing ,
- Individual layers within the single-layer nonwoven material body made of nonwoven material can also be deposited with different fiber orientation (e.g. influencing the particles and fibers by electrostatic fields) to improve the adhesion of the fibers, and in the case of multilayer nonwoven material composite bodies, the individual layers can be placed in alternating, e.g. pointed or rectangular fiber orientation are formed.
- the present invention permits the production of nonwovens using fibers or fiber bundles from stalks of renewable fiber-containing raw materials, such as bamboo, together with the use of fiber-containing raw materials available in large quantities with fiber particles which are as finely divided as possible, with application-related treatment steps during and after the nonwoven material the nonwoven formation is given special material properties, tailored to the application in question.
- the nonwoven material following mechanical processing, preferably as in DE-A 198 31 433 A1, disrupted, fibrous bamboo particles, bamboo fibers or bamboo fiber bundles with a high degree of slenderness ⁇ between approx.
- the material supply can preferably be carried out in one or more lines working independently of one another, the material composition of the material coming from the individual supply lines being preferably variable and the material supply in individual, in particular the outer layers of the nonwoven material or nonwoven material body produced in this way is combined with a longitudinal orientation of the serpentine, fibrous particles, preferably after the formation of the fleece, taking into account different basis weights and the material composition of individual layers, fixing the particle bearings appears to be obsolete and, depending on the intended use of the fleece material, mechanical strengthening, superimposed thermal and / or pressure treatment, a surface treatment and possibly a packaging is exposed.
- Preferred further process steps depending on the intended use of the nonwoven material body are, in particular, post-treatment for thermal and / or mechanical consolidation of the nonwoven material, for reshaping the same and / or for special surface treatment.
- machine and / or process engineering solutions from mechanical engineering e.g. with mechanical ladder devices and vibrating transport devices in the production of multi-layer wood fiber boards with different orientation of wood particles in individual layers (so-called OSB boards) or the fiber orientation in the electrostatic field from applications in food technology.
- the materials made of bamboo are preferably processed into fibrous particles, fibers and / or fiber bundles with variable fiber bundle length distribution and / or fiber bundle thickness distribution and variable proportions of fibrous particles, fibers or fiber bundle proportions in the throughput of associated systems or per nonwoven surface to be produced or without pretreatment and removal
- post-treatment steps such as special measures for fiber alignment during the nonwoven formation process, for surface treatment of the nonwovens, e.g. by spraying on hardening fiber-fixing emulsions such as latex or water glass, but also water-soluble reactive resins etc. and / or sealing measures such as thermal pressure consolidation with or without the application of a cover layer made of non-fibrous material are provided.
- bamboo fiber nonwovens must preferably take into account that the particles contained therein have a number of properties that are not particularly common in this cluster of natural products.
- the species-dependent high mechanical strength (comparable to structural steel), associated with an elongation at break of ⁇ 9% and the Structural structure of most types of bamboo with bundles distributed in the bamboo straw cross-section and consisting of hollow self-contained fiber cells (l FZ ⁇ 2.2 mm, 0 F z ⁇ 15-30 ⁇ m) and also surrounding closed closed parenchyma cells of different length and thickness, which is what Always consisting of several fiber and parenchyma cells or remnants of them firmly connected in the axial and radial direction, predestined for absorbing external static loads as well as periodic or stochastic vibrational loads including sound and shock waves and damping or reducing them ,
- the nonwoven formation according to the invention has the following advantages over traditional processes for forming nonwovens and the products produced thereby:
- both the entire lettering mm as the acicular grobfasrig described and / or lancet-shaped bamboo fiber particles with diameters in the range of 0.1 + 0.5 mm ⁇ d ⁇ 2 rt Pa + 3 and lengths in the range of 4 + 6 mm ⁇ Part ⁇ 50 + 60 mm are used as well as individual fiber length and thickness classes separated from it.
- the possibility of producing thin nonwovens with basis weights ⁇ 400 + 500 g / m 2 also improves.
- the bamboo particles are made as thin and flexible as possible, e.g. from flax, hemp and / or thermoplastic materials in mass fractions ⁇ 20% are added in order to achieve an reaching connection of the bamboo particles with each other in the aerodynamic mixing process before the fleece is laid and to maintain and secure them at least until they are fixed.
- the spraying of water glass solution or latex-like suspensions have proven useful for chemical-physical fleece fixation.
- the resulting shaving material and non-fibrous bamboo particles can, depending on the requirements for the nonwovens ultimately to be produced, be fed to the nonwoven formation section together with the fibrous mixed fraction or are to be fed with the carrier air to a separate shaving separation.
- thermoplastic fibers and / or
- thermoplastic powders electrostatic coating with thermoplastic powders.
- thermoplastic-mechanical fixation provides similar strength values for the fleece as in Example 1, since the bond strength is significantly influenced by the bamboo particles.
- the bamboo particles to be provided for the individual fleece layers or layers are mixed intensively with finely divided natural fibers prior to the task on the fleece formation level.
- different particle dimensions from the range described in Example 1 for d part and lp art are permissible in each of the 5 layers that are technically possible.
- the material is fed in several independently working lines.
- the material feed into individual, in particular the outer layers, can be combined with a longitudinal orientation of the slender fibrous particles.
- the particle layers are fixed taking into account different grammages and material composition of individual layers.
- the chemical-physical fleece fixation is carried out analogously to Example 1 by spraying on water glass solution or latex-like suspensions.
- Significant differences in terms of Technical-technological manageability results from the necessity to sufficiently penetrate thicker particle layers with the fixing agent and then to expel the higher amount of moisture which has been entered by means of water evaporation.
- the application of the procedure described here is therefore restricted to selected applications, e.g. to the on-site installation of fleece-like, sprinkled layers without limiting the time required for chemical-physical fiber fixing to take effect in accordance with the procedure of Example 1.
- the bamboo particles to be provided for the individual fleece layers or layers are mixed intensively with finely divided natural and / or plastic fibers prior to the task on the fleece formation level.
- different particle dimensions from the range described in Example 1 for particle diameter d part and particle length l part are permissible in each of the preferably 5 layers.
- the material is fed in several independently working lines.
- the material feed in individual, in particular the outer layers can be combined with a longitudinal orientation of the slender fibrous particles.
- the particle layers are fixed, taking into account different grammages and material composition of individual layers and / or layers.
- the thermomechanical fleece fixation is prepared by additionally spraying with latex-like suspension of fine-particle thermoplastic particles, by mixing in thermoplastic fibers and / or thermoplastic powders to be additionally sprinkled on.
- thermoplastic component for example by infrared radiation or warm air, at least locally melts the added thermoplastic component, so that a pre-compaction dependent on the use of the fleece to be fixed achieves sufficient dimensional stability and strength of the bamboo fiber fleece for all subsequent use stages. Difficulties like water glass Moisturization of thick layers of nonwoven is not to be completely ruled out, since the admixing of the thermoplastic component before the nonwoven laying process avoids such difficulties.
- bamboo fiber fleeces fiber fleece material, single-layer non-woven material body or multi-layer non-woven material composite body
- reinforcing material for concrete Use of bamboo fiber fleeces (fiber fleece material, single-layer non-woven material body or multi-layer non-woven material composite body) as reinforcing material for concrete.
- bamboo fiber fleeces as reinforcement material for concrete was investigated with thin bamboo fiber fleeces (basis weight approx. 400 g / m 2 ) in the tensile zone of the test specimens (400 mm x 100 mm x 100 mm) both with normal concrete and with high-strength concrete.
- normal concrete samples with 330 kg / m 3 CEM I 32.5
- bamboo fiber fleeces as reinforcing material for polymer concrete.
- bamboo fiber fleeces fiber fleece material, single-layer non-woven material body or multi-layer non-woven material composite body
- the stressed polymer concrete was made in such a way that different chemically and physically fixed bamboo fiber fleeces were installed in the tensile zone of plate-shaped test specimens (400 mm x 150 mm x 30 mm).
- the ' 3 non-compressed nonwovens used differ in terms of basis weight (in the range from approx. 800 g / m 2 to approx. 1200 g / m 2 ) and fiber orientation.
- basis weight in the range from approx. 800 g / m 2 to approx. 1200 g / m 2
- fiber orientation in the range from approx. 800 g / m 2 to approx. 1200 g / m 2
- the best results in terms of deflection and bending tensile strength were achieved with the lightweight panels with consistent longitudinal alignment of the bamboo particles.
- a 40% increase in deflection was achieved, the permissible bending tensile stress increased by up to 15% depending on the type of reactive resin used.
- the thicker nonwovens caused further significant increases in the permissible deflection; the breaking load under bending tensile stress, however, went back to the area of the fiber-free zero test.
- bamboo fiber fleeces fiber fleece material, single-layer non-woven material body or multi-layer non-woven material composite body
- bamboo fiber fleeces fiber fleece material, single-layer non-woven material body or multi-layer non-woven material composite body
- bamboo fiber fleeces for the reinforcement of earthen materials in the construction of dikes and dams is based on the reinforcement or reinforcement of mineral mixtures, in particular earthworks systems using mixed fibrous materials, an even more targeted strengthening of the structure through the use of bamboo fiber fleeces in places of the highest mechanical Reach load.
- hydraulically setting additives such as cement, lime or calcareous filter dusts from coal-fired power plants.
- Such bamboo fiber fleeces can also be used as a covering material for the use of soil-stabilizing support materials, e.g. be used for land reclamation or for boggy or other "floating" or unstable substrates, the nonwoven material being shaped into appropriate enveloping bodies and then sand and / or plastic (granulate) mixtures being used to consolidate the soil in the area of use.
- soil-stabilizing support materials e.g. be used for land reclamation or for boggy or other "floating" or unstable substrates
- the nonwoven material being shaped into appropriate enveloping bodies and then sand and / or plastic (granulate) mixtures being used to consolidate the soil in the area of use.
- bamboo fiber fleeces fiber fleece material, single-layer non-woven material body or multi-layer non-woven material composite body
- bamboo fiber fleeces fiber fleece material, single-layer fleece material body or multi-layer fleece material composite body
- bamboo fiber nonwovens for soundproofing elements, it is proposed to arrange 2 or more single-layer bamboo fiber nonwovens (working width ⁇ 3,000 mm) with thermoplastic mechanical fleece fixation one above the other, depending on the intended soundproofing task, loose particle beds of shredded bamboo or other rotting-resistant materials in the thickness range ⁇ 50 mm to be applied evenly and then to connect the individual sheets of the multi-layer flat mat both around the edge by local heating to temperatures ⁇ 180 ° C and in the surface by locally adding a slightly melting thermoplastic with selective application of pressure with simultaneous local heating to strengthen and stabilize the To reach mat area.
- the nonwoven material body is produced here in particular according to embodiment 2.
- thermomechanically compressed and formed bamboo fiber fleece as a single-axis, structurally resilient component
- the use of a thermomechanically compacted bamboo fiber fleece as a structurally resilient component is made possible by the fact that on the one hand the mechanical resilience of the bamboo particles can be selected within wide limits depending on the strength properties of the type of bamboo used and the age of the bamboo stalks used, which are important for the development of certain strength characteristics (e.g. 100 MPa ⁇ tension ⁇ 300 MPa) and, on the other hand, due to the non-positive and positive integration of the bamboo particles in a thermoplastic plastic matrix, the plastic-bamboo particle composite for plastic ratios also achieves bending and tensile strength values that are well above the properties of the matrix material.
- a non-woven material e.g. 2 mm ⁇ s D ic e ⁇ 10 mm with particle diameters in the range 0.1 mm ⁇ d Part ⁇ 2 + 3 mm
- the particle orientation in the expected main direction of stress can, for example when using fixation agents known per se (with double properties such that they lead to a thermoplastic composite material at processing temperatures ⁇ 180 ° C, which then obtains thermosetting properties at temperatures> 180 ° C) by heating Temperatures> 180 ° C and subsequent compression with pressures> 20 bar composite materials can be achieved, which are almost the strength values of reach bamboo particles used as reinforcement. If the ductility properties of the matrix material are matched to those of the bamboo particles with an elongation at break of ⁇ 9%, you get construction materials that can be used very variably, even for statically loaded components.
- thermomechanically compressed and reshaped bamboo fiber fleece as a biaxially static component.
- thermomechanically compacted bamboo fiber nonwovens to be produced according to Example 11 as multi-axis, statically resilient components can be ensured relatively easily by producing, according to the component geometry, heatable pressing tools which are known per se and which are fixed and undensified raw nonwovens with a plastic sufficient for the required conditions of use in accordance with the material requirement the press tool cuts to size, places it in the preferably preheated mold and then the forming process while maintaining the heat supply, eg continue with pressing pressures of approx. 20 bar until the desired workpiece wall thickness and the specified workpiece shape are reached.
- Such forming processes are fundamentally possible both in the case of purely thermoplastic matrix systems and in those which, when a limit temperature is reached or exceeded, e.g.
- thermosetting properties It was found that such matrix systems can be deformed with any bending radii in one plane or spatially and can even be deep drawn without fiber tears or disturbing surface defects due to insufficiently integrated bamboo particles. For the sake of completeness, reference is made to the possibility of the subsequent application or co-molding of previously applied surface finishing layers.
- bamboo fiber fleeces single-layer non-woven material body, multi-layer non-woven material composite body
- reinforcement tabs made of bamboo fiber fleece can be glued to the tension side of concrete, steel and wooden girders.
- bamboo fiber particles for the production of reinforcing straps can be produced with diameters 0.1 + 0.5 mm ⁇ d part ⁇ 2 +3 mm and lengths l part in the range from 4 + 6 mm to 50 +60 mm. This enables you to react optimally to different mechanical requirements on the fiber raw material side.
- the large elongation at break of the bamboo particles offers safety reserves for the component to be reinforced on the tensile side, which can be developed for the bamboo fiber reactive resin composite by suitable choice of the resin matrix in the flap and coordinated adhesive resins.
- the surface to be glued with the flap of course requires a clean, grease-free surface and a usual primer treatment.
- bamboo fiber fleeces single-layer non-woven material body, multi-layer non-woven material composite body
- thermomechanically compressed and reshaped bamboo fiber fleeces for spatially resilient components and / or walls.
- low-density, preferably single-layer bamboo fiber fleeces should be used in such a way that they are placed one after the other overlapped twice or several times on a teaching framework and with a thermosetting synthetic resin mixture that is matched to the stress conditions of the wall to be manufactured glued together and filled / impregnated.
- non-woven material composite bodies ie non-woven bodies which consist of a plurality of layers or layers, at least one of the layers having fibrous bamboo particles, bamboo fibers or bamboo fiber bundles, in a mixture with non-woven agents, preferably adhesion-promoting auxiliary fibers, such as fine-grained natural or plastic fibers, or layers containing bamboo material (in which the outer fibers in particular are aligned or not aligned to obtain special properties), alternately or sandwich-like with layers or Change layers of non-woven material, which, for example, consist only of plastic or natural fibers from renewable raw materials (as non-woven layers), even without bamboo parts.
- individual layers or layers of multilayer non-woven material composite bodies can also have different non-woven or mechanical properties, even if they each contain bamboo material, due to different proportions by weight.
- the bamboo nonwoven material is biodegradable, which is the case with the fixing or impregnating treatment of the fiber composite, e.g. bamboo particles / fibers / fiber bundles and finely divided other natural auxiliary fibers (such as hemp) with plastic material can be guaranteed by using biodegradable plastics.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2002251005A AU2002251005A1 (en) | 2002-02-25 | 2002-02-25 | Fibrous non-woven material, non-woven body and non-woven composite body, method for producing a fibrous non-woven material, and use of the same |
EP02719910A EP1480922A1 (de) | 2002-02-25 | 2002-02-25 | Faservliesmaterial, vliesmaterialkörper und verbundkörper sowie verfahren zur herstellung eines faservliesmateriales und verwendung desselben |
PCT/EP2002/001966 WO2003070656A1 (de) | 2002-02-25 | 2002-02-25 | Faservliesmaterial, vliesmaterialkörper und -verbundkörper sowie verfahren zur herstellung eines faservliesmateriales und verwendung desselben |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/EP2002/001966 WO2003070656A1 (de) | 2002-02-25 | 2002-02-25 | Faservliesmaterial, vliesmaterialkörper und -verbundkörper sowie verfahren zur herstellung eines faservliesmateriales und verwendung desselben |
Publications (2)
Publication Number | Publication Date |
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WO2003070656A1 true WO2003070656A1 (de) | 2003-08-28 |
WO2003070656A9 WO2003070656A9 (de) | 2003-10-23 |
Family
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Application Number | Title | Priority Date | Filing Date |
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PCT/EP2002/001966 WO2003070656A1 (de) | 2002-02-25 | 2002-02-25 | Faservliesmaterial, vliesmaterialkörper und -verbundkörper sowie verfahren zur herstellung eines faservliesmateriales und verwendung desselben |
Country Status (3)
Country | Link |
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EP (1) | EP1480922A1 (de) |
AU (1) | AU2002251005A1 (de) |
WO (1) | WO2003070656A1 (de) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005033687A1 (de) * | 2005-07-19 | 2007-01-25 | Steico Ag | Holzfaserplatte und Verfahren zur Herstellung einer Holzfaserplatte |
DE102007033606A1 (de) * | 2007-07-17 | 2009-01-22 | Clasen, Ines, Dipl.-Volkswirtin | Bauteil aus Bambus |
US7744143B2 (en) | 2007-01-10 | 2010-06-29 | Federal Mogul Powertrain | Nonwoven panel and method of construction thereof |
US7797163B2 (en) | 2006-08-18 | 2010-09-14 | Lg Electronics Inc. | Apparatus for processing media signal and method thereof |
US7991494B2 (en) | 2006-02-23 | 2011-08-02 | Lg Electronics Inc. | Method and apparatus for processing an audio signal |
US8273201B2 (en) | 2004-12-21 | 2012-09-25 | Kronotic Ag | Process for the production of a wood fiber insulating material board or mat and wood fiber insulating material boards or mats produced by this process |
EP2677073A1 (de) * | 2012-06-19 | 2013-12-25 | Spengler Technology UG | Zur Herstellung von Vliesen geeignete Bambusfasern |
DE202016002946U1 (de) * | 2016-05-03 | 2017-08-04 | Spengler Technology GmbH | Verbundwerkstoff |
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US5271996A (en) * | 1991-09-13 | 1993-12-21 | Ikeda Bussan Co., Ltd. | Reinforced trim board |
JPH06207362A (ja) * | 1993-01-11 | 1994-07-26 | Ikeda Bussan Co Ltd | 繊維材料 |
US5786063A (en) * | 1996-08-22 | 1998-07-28 | The Forestry And Forest Products Research Institute | Wood composite layered material |
JPH10310964A (ja) * | 1997-03-11 | 1998-11-24 | Hideto Hashimoto | 繊維シート |
US5948712A (en) * | 1997-03-28 | 1999-09-07 | Ikeda Bussan Co., Ltd. | Fabric for trim base member |
EP0971065A2 (de) * | 1998-07-06 | 2000-01-12 | Lothar Dr.-Ing. Rauer | Verfahren und Anordnung zur Gewinnung von Naturfasern, insbesondere Bambusfasern, die den Zweck der Verstärkung erfüllen |
US6086804A (en) * | 1995-07-10 | 2000-07-11 | Ask Corporation | Method of making bamboo fiber and inorganic body |
EP1151972A1 (de) * | 2000-05-06 | 2001-11-07 | Lothar Dr.-Ing. Rauer | Verfahren zur Herstellung von Polymerbeton und Polymerbeton als solcher |
-
2002
- 2002-02-25 WO PCT/EP2002/001966 patent/WO2003070656A1/de not_active Application Discontinuation
- 2002-02-25 EP EP02719910A patent/EP1480922A1/de not_active Withdrawn
- 2002-02-25 AU AU2002251005A patent/AU2002251005A1/en not_active Abandoned
Patent Citations (8)
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US5271996A (en) * | 1991-09-13 | 1993-12-21 | Ikeda Bussan Co., Ltd. | Reinforced trim board |
JPH06207362A (ja) * | 1993-01-11 | 1994-07-26 | Ikeda Bussan Co Ltd | 繊維材料 |
US6086804A (en) * | 1995-07-10 | 2000-07-11 | Ask Corporation | Method of making bamboo fiber and inorganic body |
US5786063A (en) * | 1996-08-22 | 1998-07-28 | The Forestry And Forest Products Research Institute | Wood composite layered material |
JPH10310964A (ja) * | 1997-03-11 | 1998-11-24 | Hideto Hashimoto | 繊維シート |
US5948712A (en) * | 1997-03-28 | 1999-09-07 | Ikeda Bussan Co., Ltd. | Fabric for trim base member |
EP0971065A2 (de) * | 1998-07-06 | 2000-01-12 | Lothar Dr.-Ing. Rauer | Verfahren und Anordnung zur Gewinnung von Naturfasern, insbesondere Bambusfasern, die den Zweck der Verstärkung erfüllen |
EP1151972A1 (de) * | 2000-05-06 | 2001-11-07 | Lothar Dr.-Ing. Rauer | Verfahren zur Herstellung von Polymerbeton und Polymerbeton als solcher |
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Title |
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PATENT ABSTRACTS OF JAPAN vol. 018, no. 571 (C - 1267) 2 November 1994 (1994-11-02) * |
PATENT ABSTRACTS OF JAPAN vol. 1999, no. 02 26 February 1999 (1999-02-26) * |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8273201B2 (en) | 2004-12-21 | 2012-09-25 | Kronotic Ag | Process for the production of a wood fiber insulating material board or mat and wood fiber insulating material boards or mats produced by this process |
DE102005033687A1 (de) * | 2005-07-19 | 2007-01-25 | Steico Ag | Holzfaserplatte und Verfahren zur Herstellung einer Holzfaserplatte |
US7991494B2 (en) | 2006-02-23 | 2011-08-02 | Lg Electronics Inc. | Method and apparatus for processing an audio signal |
US7797163B2 (en) | 2006-08-18 | 2010-09-14 | Lg Electronics Inc. | Apparatus for processing media signal and method thereof |
US7744143B2 (en) | 2007-01-10 | 2010-06-29 | Federal Mogul Powertrain | Nonwoven panel and method of construction thereof |
DE102007033606A1 (de) * | 2007-07-17 | 2009-01-22 | Clasen, Ines, Dipl.-Volkswirtin | Bauteil aus Bambus |
EP2677073A1 (de) * | 2012-06-19 | 2013-12-25 | Spengler Technology UG | Zur Herstellung von Vliesen geeignete Bambusfasern |
DE202016002946U1 (de) * | 2016-05-03 | 2017-08-04 | Spengler Technology GmbH | Verbundwerkstoff |
Also Published As
Publication number | Publication date |
---|---|
EP1480922A1 (de) | 2004-12-01 |
AU2002251005A1 (en) | 2003-09-09 |
WO2003070656A9 (de) | 2003-10-23 |
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