WO2003000742A1 - Monofilament de polyamide, produit textile plat et procede de production correspondant - Google Patents

Monofilament de polyamide, produit textile plat et procede de production correspondant Download PDF

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Publication number
WO2003000742A1
WO2003000742A1 PCT/US2002/018896 US0218896W WO03000742A1 WO 2003000742 A1 WO2003000742 A1 WO 2003000742A1 US 0218896 W US0218896 W US 0218896W WO 03000742 A1 WO03000742 A1 WO 03000742A1
Authority
WO
WIPO (PCT)
Prior art keywords
monofilament
cross
polyamide
flat textile
irradiation
Prior art date
Application number
PCT/US2002/018896
Other languages
English (en)
Inventor
Hans-Peter Breuer
Original Assignee
Albany International Corp.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to KR10-2003-7016563A priority Critical patent/KR20040012948A/ko
Priority to MXPA03011732A priority patent/MXPA03011732A/es
Priority to US10/479,125 priority patent/US7001663B2/en
Priority to CA002450533A priority patent/CA2450533A1/fr
Priority to AU2002318345A priority patent/AU2002318345B2/en
Priority to BR0210511-0A priority patent/BR0210511A/pt
Application filed by Albany International Corp. filed Critical Albany International Corp.
Priority to EP02747898A priority patent/EP1404721A4/fr
Priority to JP2003507145A priority patent/JP2004531657A/ja
Priority to NZ529998A priority patent/NZ529998A/en
Publication of WO2003000742A1 publication Critical patent/WO2003000742A1/fr
Priority to NO20035709A priority patent/NO20035709D0/no
Priority to US11/264,395 priority patent/US20060121276A1/en

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/90Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/28Treatment by wave energy or particle radiation
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/60Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00Wet end of machines for making continuous webs of paper
    • D21F1/0027Screen-cloths
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00Other details of machines for making continuous webs of paper
    • D21F7/08Felts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2377/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/02Moisture-responsive characteristics
    • D10B2401/021Moisture-responsive characteristics hydrophobic

Definitions

  • the invention relates to a monofilament of polyamide, especially for flat textile products, for use in paper machines, for instance, as well as a flat textile product, a method for producing same and the use of a method for producing a flat textile product.
  • flat products are used as paper machine covers, e.g., as press felts. Press felts are conducted with the still moist paper web or cellulose web over rolls and through a series of roll pairs and water is removed from the moist web during this passage.
  • the press felt serves not only as a carrying surface for the moist web, but also to absorb the water pressed out of the web.
  • the water accumulating in the conveyor belt-like press felt is removed by dewatering devices, positioned for instance at a point where the paper web is no longer in direct contact with the press felt.
  • the paper web is transferred to a drying section where it is essentially subjected to thermal treatment, and is thereby further dewatered or dried.
  • patent EP 0 784 107 A2 discloses a method for producing a monofilament which contains, in addition to the polyamide, also a maleic anhydride-modified polyethylene/polypropylene rubber at the rate of 1% to 30% by weight, and anti-aging stabilizers at the rate of up to 3% by weight. This is supposed to improve the abrasion resistance and form stability of the industrial use flat product.
  • a cross-linked polyamide block polymer is known from the patents US-A 5,998,551 and JP-A 81 12 052.
  • a method for producing very strong fibers is known from the patent US-A 4,853,164.
  • a paper machine fabric made of polyethylene is known from US-A 4,421,819.
  • a method for producing very strong polyethylene fibers is known from the patent US-A
  • the objective of the present invention is to propose a monofilament of polyamide which features improved mechanical properties, especially with regard to abrasion, strength and proneness to splitting, but also with regard to the modification of properties over the course of time. It is also the objective of the invention to propose a flat textile product, especially a forming wire or press felt, for use in cellulose fiber preparation or paper production, for instance, and a method for producing such a flat textile product.
  • the objective is attained by a monofilament of the type mentioned in the beginning, containing polyamide at the rate of 99.9% to 90% by weight, and a cross-linkage reinforcement agent at the rate of 0.1 % to 10% by weight, the polyamide being at least partially cross-linked.
  • the polyamide is a meltable, spinnable, thread-forming polyamide.
  • the invention provides that the cross-linkage of the monofilaments is not limited to their border regions, but extends across the entire cross-section of the monofilament. In this regard, it is advantageous if no core/mantle effects are observed, of the kind, for instance, that can occur as a result of chemical cross-linkage.
  • the invention provides that the monofilament contains a crosslinkage reinforcement agent at the rate of 0.5% to 5% by weight and in particular preferably a cross-linkage reinforcement agent at the rate of 1% to 3% by weight.
  • TAIC triallyl isocyanurate
  • TAC can be used, for instance.
  • TAIC can be purchased in the market under the name Beta Link Master' from a number of companies, among them Plastic Technology Service Marketing-undmaschines GmbH, Adelshofen.
  • the invention provides that only a partial cross-linkage is effected, because a complete cross-linkage would cause the threads to become brittle.
  • the invention also relates to a flat textile product, especially a forming wire or press felt, for use in cellulose fiber preparation or paper production, for instance, in which at least the warp threads consist of monofilaments having the properties described above.
  • the warp thread which runs in the transverse direction in the finished, possibly endlessly woven felt, is responsible in particular for the dimensional stability of the fabric.
  • the invention also relates to a method for producing flat textile products comprising monofilaments with the properties described above, in which the monofilament is extruded and subsequently drawn and woven, the monofilaments being mixed with a cross-linkage reinforcement agent prior to extrusion and irradiated with electron rays before and/or after the weaving process, by means of which the polyamides are partially cross-linked.
  • the use of electron radiation to effect the cross-linkage entails the advantage that no core/mantle effects are produced, i.e., the monofilaments are cross-linked across their entire cross section and not only in the border region (mantle). The electron rays penetrate the entire monofilament, so that cross-linkage also occurs in the core region.
  • the invention-specific monofilament was subjected to various different treatments, which are described below.
  • the values of the first sample were recorded without activator and before irradiation
  • the values of the first sample were recorded without activator and after irradiation.
  • the values of the second sample were calculated with activator before irradiation
  • the values of the second sample were calculated with activator after irradiation, all of which can be seen in Table 1.
  • Table 1 makes it clear that the threads were not damaged by the irradiation.
  • Figures 1 through 3 describe a further trial in which different polyamide samples were subjected to a hydrolysis test in an autoclave over a time period of 240 hours at 120°C in saturated steam.
  • the tensile force reduction is a measure of chemical damage, caused for instance by longitudinal cracks or by deformation to a polygon.
  • the shrinkages are less than in the samples without activator.
  • the hygral expansion is unchanged and the diameter modification in the sample with activator is much less than in the sample without activator.
  • the cracking resistance of the invention-specific monofilament declined much less sharply.
  • the gradient is a measure of the damage to the monofilament.
  • the gradient of cracking resistance change is less than in the known monofilaments. In this trial, 10 samples were produced of all materials. All samples were removed after 24 hours and tested for strength.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Artificial Filaments (AREA)
  • Woven Fabrics (AREA)
  • Paper (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments Of Macromolecular Shaped Articles (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

L'invention concerne un monofilament de polyamide, notamment pour des produits textiles plats, destiné par exemple à être utilisé dans des machines à papier, ainsi qu'un produit textile plat et un procédé de production correspondant.
PCT/US2002/018896 2001-06-21 2002-06-13 Monofilament de polyamide, produit textile plat et procede de production correspondant WO2003000742A1 (fr)

Priority Applications (11)

Application Number Priority Date Filing Date Title
MXPA03011732A MXPA03011732A (es) 2001-06-21 2002-06-13 Monofilamento de poliamida, producto textil plano y metodo para producir el mismo.
US10/479,125 US7001663B2 (en) 2001-06-21 2002-06-13 Monofilament of polyamide, flat textile product and method for producing same
CA002450533A CA2450533A1 (fr) 2001-06-21 2002-06-13 Monofilament de polyamide, produit textile plat et procede de production correspondant
AU2002318345A AU2002318345B2 (en) 2001-06-21 2002-06-13 Monofilament of polyamide, flat textile product and method for producing same
BR0210511-0A BR0210511A (pt) 2001-06-21 2002-06-13 Monofilamento de poliamida, produto têxtil liso e processo para sua produção
KR10-2003-7016563A KR20040012948A (ko) 2001-06-21 2002-06-13 폴리아미드의 모노필라멘트, 평면 직물 제품 및 이의 제조방법
EP02747898A EP1404721A4 (fr) 2001-06-21 2002-06-13 Monofilament de polyamide, produit textile plat et procede de production correspondant
JP2003507145A JP2004531657A (ja) 2001-06-21 2002-06-13 ポリアミド単繊維、平織物製品及びその製造方法
NZ529998A NZ529998A (en) 2001-06-21 2002-06-13 Monofilament of polyamide, flat textile product and method for producing same
NO20035709A NO20035709D0 (no) 2001-06-21 2003-12-19 Monofilament av polyamid, flatt tekstilprodukt og fremgangsmåte for fremstilling av slikt
US11/264,395 US20060121276A1 (en) 2001-06-21 2005-11-01 Monofilament of polyamide, flat textile product and method for producing same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10131729.8 2001-06-21
DE10131729A DE10131729A1 (de) 2001-06-21 2001-06-21 Monofilament aus Polyamid, textiles Flächengebilde und Verfahren zum Herstellen eines solchen

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US11/264,395 Division US20060121276A1 (en) 2001-06-21 2005-11-01 Monofilament of polyamide, flat textile product and method for producing same

Publications (1)

Publication Number Publication Date
WO2003000742A1 true WO2003000742A1 (fr) 2003-01-03

Family

ID=7690135

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2002/018896 WO2003000742A1 (fr) 2001-06-21 2002-06-13 Monofilament de polyamide, produit textile plat et procede de production correspondant

Country Status (15)

Country Link
EP (1) EP1404721A4 (fr)
JP (1) JP2004531657A (fr)
KR (1) KR20040012948A (fr)
CN (1) CN1285619C (fr)
AU (1) AU2002318345B2 (fr)
BR (1) BR0210511A (fr)
CA (1) CA2450533A1 (fr)
DE (1) DE10131729A1 (fr)
MX (1) MXPA03011732A (fr)
NO (1) NO20035709D0 (fr)
NZ (1) NZ529998A (fr)
RU (1) RU2003136274A (fr)
TW (1) TWI243218B (fr)
WO (1) WO2003000742A1 (fr)
ZA (1) ZA200309429B (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DK2230350T3 (da) * 2009-03-18 2011-06-06 Baumhueter Extrusion Gmbh Polymerfiber, dens anvendelse og fremgangsmåde til frembringelse

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3930098A (en) * 1972-05-24 1975-12-30 Nitto Boseki Co Ltd Method of molding fiber reinforced plastic flat plates
US4072792A (en) * 1973-05-21 1978-02-07 Nitto Boseki Co., Ltd. Fiber reinforced plastic flat plates
US4348502A (en) * 1981-01-23 1982-09-07 Monsanto Company Thermoplastic compositions of nylon and ethylene-vinyl acetate rubber
US4421819A (en) * 1982-02-23 1983-12-20 Jwi Ltd. Wear resistant paper machine fabric
US4853164A (en) * 1987-04-27 1989-08-01 Raychem Corporation Method of producing high strength fibers
US5869180A (en) * 1996-01-04 1999-02-09 Buedenbender; Juergen Melt-spun abrasion-resistant monofilaments
US5998551A (en) * 1997-06-02 1999-12-07 Lawrence A. Acquarulo Crosslinked nylon block copolymers
US6189577B1 (en) * 1990-06-06 2001-02-20 Astenjohnson, Inc. Papermakers fabric with stacked machine direction yarns

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5513742A (en) * 1978-07-18 1980-01-30 Teijin Ltd Aromatic polyamide film and its production
JPS6042254A (ja) * 1983-08-11 1985-03-06 Sumitomo Electric Ind Ltd 光フアイバ−の製造方法
US4540597A (en) * 1983-11-22 1985-09-10 Sumitomo Electric Industries, Ltd. Process for producing optical fiber for optical transmission
EP0216863B1 (fr) * 1985-04-01 1992-05-20 RAYCHEM CORPORATION (a Delaware corporation) Fibres polymeres a grande resistance
US6543177B1 (en) * 1999-03-26 2003-04-08 Atlantic Gillnet Supply, Inc. Acoustically visible fishing net

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3930098A (en) * 1972-05-24 1975-12-30 Nitto Boseki Co Ltd Method of molding fiber reinforced plastic flat plates
US4072792A (en) * 1973-05-21 1978-02-07 Nitto Boseki Co., Ltd. Fiber reinforced plastic flat plates
US4348502A (en) * 1981-01-23 1982-09-07 Monsanto Company Thermoplastic compositions of nylon and ethylene-vinyl acetate rubber
US4421819A (en) * 1982-02-23 1983-12-20 Jwi Ltd. Wear resistant paper machine fabric
US4853164A (en) * 1987-04-27 1989-08-01 Raychem Corporation Method of producing high strength fibers
US6189577B1 (en) * 1990-06-06 2001-02-20 Astenjohnson, Inc. Papermakers fabric with stacked machine direction yarns
US5869180A (en) * 1996-01-04 1999-02-09 Buedenbender; Juergen Melt-spun abrasion-resistant monofilaments
US5998551A (en) * 1997-06-02 1999-12-07 Lawrence A. Acquarulo Crosslinked nylon block copolymers

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP1404721A4 *

Also Published As

Publication number Publication date
EP1404721A4 (fr) 2007-03-21
MXPA03011732A (es) 2005-07-25
DE10131729A1 (de) 2003-01-09
NZ529998A (en) 2005-05-27
CA2450533A1 (fr) 2003-01-03
KR20040012948A (ko) 2004-02-11
AU2002318345B2 (en) 2007-05-31
ZA200309429B (en) 2004-12-06
CN1285619C (zh) 2006-11-22
CN1516708A (zh) 2004-07-28
TWI243218B (en) 2005-11-11
RU2003136274A (ru) 2005-05-20
EP1404721A1 (fr) 2004-04-07
NO20035709D0 (no) 2003-12-19
BR0210511A (pt) 2004-10-05
JP2004531657A (ja) 2004-10-14

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