WO2002100816A1 - Process for producing 2-alkyl-2-adamantyl (meth)acrylate - Google Patents

Process for producing 2-alkyl-2-adamantyl (meth)acrylate Download PDF

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WO2002100816A1
WO2002100816A1 PCT/JP2002/005541 JP0205541W WO02100816A1 WO 2002100816 A1 WO2002100816 A1 WO 2002100816A1 JP 0205541 W JP0205541 W JP 0205541W WO 02100816 A1 WO02100816 A1 WO 02100816A1
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alkyl
meth
adamantyl
compound
acrylate
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PCT/JP2002/005541
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French (fr)
Japanese (ja)
Inventor
Masao Yamaguchi
Yoshihiro HIRTOA
Hirofumi Shiigi
Eiji Ohshima
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Tokuyama Corporation
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Priority to KR1020037015919A priority Critical patent/KR100724672B1/en
Publication of WO2002100816A1 publication Critical patent/WO2002100816A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/08Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/03Preparation of carboxylic acid esters by reacting an ester group with a hydroxy group
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2603/00Systems containing at least three condensed rings
    • C07C2603/56Ring systems containing bridged rings
    • C07C2603/58Ring systems containing bridged rings containing three rings
    • C07C2603/70Ring systems containing bridged rings containing three rings containing only six-membered rings
    • C07C2603/74Adamantanes

Definitions

  • the present invention relates to 2-alkyl-2-adamantyl acrylate and 2-alkyl-12-adamantyl methacrylate (hereinafter referred to as 2-alkyl-2-adamantyl), which are useful as raw materials for semiconductor resists. (Abbreviated as (meta) acrylate).
  • a resist produced from an alkyl adamantyl ester such as alkyl adamantyl (meth) acrylate has a high dry etching resistance in a semiconductor manufacturing process (for example, Japanese Patent Application Laid-Open No. No. 5,26.5,212), and its potential as a resist material for semiconductors is attracting attention.
  • 2-alkyl adamantyl alcohol is alkylated using an alkylating reagent comprising an organometallic compound, and then the resulting metal alkyl adamantyl alcoholate is converted to an acid halogen.
  • a method of esterification using a compound is known (JP-A-10-182552, etc.).
  • the present invention provides a method for esterifying a metal 2-alkyl-2-adamantyl alcoholate compound (hereinafter sometimes abbreviated as a metal compound) as an esterifying agent, (meth) acrylic acid.
  • An object of the present invention is to provide a method for producing 2-alkyl-12-adamantyl (methyl) acrylate without using an octa- gen halide such as a halide. By this method, by-products of chlorinated products in the obtained ester are essentially suppressed, and as a result, high-purity esters suitable for applications such as resist materials can be produced in high yield. .
  • the present inventors have made various investigations to achieve the above object, and as an esterifying agent, (meth) acrylic anhydride or a compound having 2 to 2 carbon atoms having a double bond at the ⁇ and ⁇ positions.
  • an ester compound of alcohol (8) and (meth) acrylic acid it is possible to obtain a 2-alkyl_alkyl compound suitable for applications such as resists in good yields, without essentially producing chlorinated by-products. 2 —
  • adamantyl (meth) acrylate can be manufactured, and have completed the present invention.
  • R 1 is an alkyl group having 1 to 6 carbon atoms
  • M is a L i atom or —M g X (where X is a halogen atom).
  • R 2 is a hydrogen atom or a methyl group.
  • Alkyl— 2 A process for producing adamantyl (meth) acrylate.
  • the tertiary amine compound is converted to a metal 2-alkyl-12-adamantyl alcoholate compound with 0%.
  • a metal 2-alkyl-12-adamantyl alcoholate compound and a (meth) acrylic anhydride or an alcohol having 2 to 8 carbon atoms having a double bond at the i3 position are represented by ( Since it is reacted with an ester compound with (meth) acrylic acid, 2-alkyl-2-adamantyl (meth) acrylate can be produced with high yield.
  • a chlorine-containing esterifying agent such as acid chloride is not used, the resulting 2-alkyl-2-adamantyl (meth) acrylate is chlorinated by-product-containing. The amount is small. For this reason, the resist manufactured using this has high performance.
  • One starting metal compound used in the production method of the present invention is a metal 2-alkyl-2-adamantyl al-II lat compound represented by the following formula (1).
  • R 1 is an alkyl group having 1 to 6 carbon atoms.
  • Cash register for semiconductor R 1 is preferably an alkyl group having 1 to 3 carbon atoms, such as a methyl group, an ethyl group, a propyl group, and an isopropyl group, from the viewpoint of high usefulness as a raw material of the stock material.
  • the number of carbon atoms is preferably in the above range because there is no particular advantage of availability and the advantage of having more than 6 carbon atoms.
  • X represents a halogen atom.
  • octogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
  • halogen atom a chlorine atom or a bromine atom is preferable because of availability of a metal compound. Further, from the viewpoint of reactivity, a bromine atom is most preferable.
  • magnesium halide 2 alkyl-2 —adamantyl alcoholate
  • magnesium chloride 2-methyl-2-adaman Tyl alcoholate compound, magnesium bromide 2-methyl-2-adamantyl alcoholate compound, magnesium chloride 2 —ethyl 2-aldamantyl alcoholate compound, magnesium bromide 2-ethyl-2-adadaman Til alcoholate compounds and the like can be mentioned.
  • magnesium bromide 2-methyl-2-adamantyl alcoholate compound is particularly preferred from the viewpoint of production ease.
  • the magnesium halide 2-alkyl-1-2-adamantyl alcoholate compound can be easily produced from 2-adamanylnon and a Grignard reagent.
  • the Grignard reaction itself is well known to those skilled in the art.
  • the raw material 2-adamanone is used as it is, or after purification by recrystallization, sublimation, etc. as it is or as necessary.
  • the metal compound produced using the above Grignard reagent can be used as a starting material in the production method of the present invention as it is or after purification such as filtration and washing as needed.
  • the metal compound represented by the formula (1) is a lithium 2-alkyl-2-adamantyl alcoholate compound
  • the metal compound is known using 2-adamantanone and alkyl lithium as raw materials. Those manufactured by the various methods described above can be used.
  • This lithium 2-alkyl-2-adamantyl alcoholate compound may be prepared by any method as described above, but the following production method is particularly preferred.
  • the target product can be obtained in a higher yield than when the Grignard reagent is used. Moreover, since no separately synthesized alkyllithium is used, there is no need to worry about the price and storage stability of expensive and chemically unstable alkyllithium.
  • the alkyl halide compound is represented by the following formula (3)
  • Ri is an alkyl group having 1 to 6 carbon atoms
  • X is a halogen atom.
  • the halogenated alkyl compound is not particularly limited, and alkyl bromide, alkyl iodide, alkyl chloride, and the like can be used.
  • Alkyl groups with 1 to 6 carbon atoms because of easy availability of raw materials Alkyl chloride rides or alkyl chlorides having the following are preferred.
  • an alkyl amide or an alkyl iodide is preferred. Specific examples thereof include butyl chloride, pentyl chloride, hexyl chloride, methyl bromide, butyl bromide, butyl bromide, methyl iodide, and acetyl chloride.
  • an organic solvent stable to lithium metal, alkyl lithium, and lithium alkoxide can be used as a solvent or a dispersing medium for dissolving or dispersing the 2-adamantanone and the alkyl halide compound.
  • organic solvents include ether solvents such as getyl ether, tetrahydrofuran, and dioxane; hydrocarbon solvents such as hexane, benzene, and toluene; and mixed solvents thereof.
  • the amount of the organic solvent used is not particularly limited, but from the viewpoint of the yield of the kettle, the solubility and the reaction rate, the concentration of 2-Adamanthin is 0.01 to 10 mo 1/1, especially 0.1 to 1 mol. It is preferable to make it 5 mo 1/1. '
  • a method for mixing and reacting a solution or suspension (organic raw material liquid) containing adaman-nonone and an alkyl halide compound with lithium metal involves reacting the organic raw material liquid with lithium metal suspension.
  • a method in which the solution is gradually added to the solution and mixed is preferable. According to this method, the calorific value can be easily controlled, and the surface of the metallic lithium is activated first, so that the reaction can be rapidly progressed.
  • the metal lithium used is preferably one having a large surface area, such as granules, flakes, or fine particles, and such a shape is used. This increases the reaction rate.
  • the rate at which the above-mentioned organic raw material liquid is added to metallic lithium differs depending on the type of the alkyl halide compound used, and cannot be specified unconditionally, but the reaction temperature depends on the boiling point of the alkyl halide compound or the organic solvent used. It is desirable to adjust the rate of addition of the organic raw material liquid so that the temperature does not exceed the lower one of the boiling points.
  • the alkyl halide compound is an alkyl iodide
  • the alkyl halide compound is a bromide
  • the reaction temperature is 20 or higher (that is, 20 to the boiling point of the alkyl bromide compound or the boiling point of the organic solvent used, whichever is lower). It is desirable to add the organic raw material liquid while adjusting so that This can prevent the deactivation of lithium metal. It is preferable to stir the solvent when dropping the organic raw material liquid.
  • the total amount of metallic lithium added is not particularly limited. However, from the viewpoint of yield and prevention of excessive use of lithium metal, 1.6 to 2.4 g atom of metal lithium, especially 1.8 to 2.2 g atom, is added to 1 mole of 2-adamanone nonone. It is preferred to add atoms.
  • the addition amount of metallic lithium is preferably 2 g atoms or less, and more preferably 1.8 to 2.0 g atoms, per 1 mol of 2-adamannonone.
  • the reaction time of the above-mentioned alkylation reaction varies depending on the rate of addition of metal lithium, the efficiency of removing the reaction heat, and the like, but is usually preferably 0.5 to 48 hours.
  • argon In order to prevent the deactivation of metallic lithium, argon It is desirable to carry out the reaction under an inert atmosphere.
  • the lithium 2-alkyl-2-adamantyl alcoholate can be isolated and purified if necessary.
  • the esterification agent which is the other starting material used in the present invention, is a (meth) acrylic anhydride represented by the following formula (4) or a double bond at the, position represented by the following formula (5). It is an ester compound of an alcohol having 2 to 8 carbon atoms and (meth) acrylic acid.
  • R 2 represents a hydrogen atom or a methyl group.
  • R 3 , R 4 and R 5 represent a hydrogen atom or an alkyl group or an aryl group which may have a substituent, and R 3 and R 4 or R 4 and R 5 may be connected to each other to form a ring.
  • the total number of carbon atoms of R 3 , R 4 and R 5 is 0 to 6.
  • acrylic anhydride represented by the formula (4) acrylic anhydride and methacrylic anhydride are preferable. Also, a mixture of these Acid anhydrides can also be used.
  • esters compound of an alcohol having 2 to 8 carbon atoms having a double bond at the 3-position represented by the formula (5) and (meth) acrylic acid (meth) vinyl acrylate , (Meth) isoprobenyl acrylate, (meth) acrylic acid 1-cyclohexenyl, (meth) acrylic acid 2,6 -dimethyl-1 -cyclohexenyl, (meth) acrylic acid Examples include 1-phenylenyl, phenyl (meth) acrylate, 4-nitrophenyl (meth) acrylate, and the like. Particularly, from the viewpoint of availability, vinyl (meth) acrylate, isoprobenyl (meth) acrylate, and phenyl (meth) acrylate are preferred.
  • esterifying agents those synthesized by a known method can be used without limitation.
  • a method of synthesizing an acid anhydride a method using thionyl chloride in methylene chloride as reported in Tetra Hedron Letters, Vol. 27, No. 41, No. 49, pp. 196, U.S. Pat.
  • a method by reacting with diketene in the presence of copper acetate as shown in JP-A-246768 is exemplified.
  • a method for synthesizing an ester compound using (meth) acrylic acid and an alcohol having 2 to 8 carbon atoms having a double bond at the ⁇ , 0 position is described in British Chemical Society C, 1968, 2010.
  • the metal compound represented by the above formula (1) is reacted with the esterifying agent represented by the formula (4) or the formula (5) to obtain a compound represented by the formula (2) ) To produce 2-alkyl-1 2-adamantyl (meth) acrylates.
  • This reaction is performed by mixing the above compounds with each other.
  • a reaction solvent improves the workability and facilitates the control of the reaction temperature.
  • Any solvent that does not react with the metal compound and the esterifying agent can be used for the reaction. Available. Specific examples include ether solvents such as ethyl ether, tetrahydrofuran (THF), and dioxane; hydrocarbon solvents such as hexane, benzene, toluene, and xylene; and halogen solvents such as dichloromethane.
  • the concentration of the metal compound in the solvent is preferably from 0.01 to 10 mol 1 Z 1, and more preferably from 0.1 l to 5 mol 1 no 1 in terms of handling.
  • the amount of the esterifying agent used in the reaction is preferably 0.9 to 1.3 mol per 1 mol of the metal compound.
  • the mixing method of the metal compound and the esterifying agent is not particularly limited, and the method of adding the esterifying agent or the solution thereof to the metal compound solution or the method of mixing the metal compound (or the solution) and the esterifying agent (or the ) May be separately and simultaneously added.
  • a method of adding a metal compound solution to the esterifying agent or a solution thereof is preferable because polymerization of the obtained target compound can be suppressed.
  • the metal compound solution is added to the esterifying agent or its solution, the reaction temperature is controlled and the reaction is continued over a relatively long period of time in small portions.
  • the metal compound solution is dropped intermittently. Therefore, depending on the size of the production scale, the usual dropping time is often about 1 to 24 hours.
  • reaction time varies depending on the length of the dropping time, it is usually preferably 0.5 to 6 hours after the completion of the dropping.
  • the esterification reaction temperature is preferably from ⁇ 20 to 100 ° C., and particularly preferably from 0 to 40 in view of a balance between the reaction rate and polymerization prevention.
  • the reaction is desirably performed in an inert atmosphere such as nitrogen or argon.
  • an ester compound can be obtained at a higher conversion.
  • primary and secondary amines are added to the reaction system, they are reacted with an esterifying agent (meth) acrylic anhydride or an ester compound of alcohol and (meth) acrylic acid to form an amine.
  • esterifying agent (meth) acrylic anhydride or an ester compound of alcohol and (meth) acrylic acid to form an amine.
  • the effect of the addition of amine is not recognized because of the formation of metal chloride.
  • the tertiary amine compound is not particularly limited, but includes triaderamine, tributylamine, ⁇ -methylbeveridine, ⁇ -methylmorpholine, 1,4-diazabicyclo [2.2.2] octane, 7 — diazabicyclo [4.3.0] nona 6-ene, 1, 8 — diazabicyclo [5.4.0] pendant force 7 — cyclic or acyclic aliphatic tertiary ami such as diene And aromatic tertiary amines such as dimethylaniline, pyridine and 4-dimethylaminopyridine.
  • tertiary amine compound it is not necessary to add an equivalent amount of the tertiary amine compound to the metal 2-alkyl-12-adamantyl alcoholate compound, and usually 0.01 to 0.5 equivalent is sufficient. If the amount is less than 0.01 equivalent, the effect of adding the tertiary amine compound is low, and even if 0.5 equivalent or more is added, no further improvement in the conversion is observed.
  • the method and timing of addition of the tertiary amine compound are optional, without being affected by the method of addition of the esterifying agent, the reaction temperature, and the like.
  • a metal 2-alkyl-2-adamantyl alcoholate compound and a tertiary amine compound may be mixed and then reacted with an esterifying agent. Further, after reacting the metal 2-alkyl-2-adamantyl alcoholate compound with the esterifying agent, a tertiary amine compound may be added to the reaction solution to further react.
  • a polymerization inhibitor that does not react with the metal compound may be added to the reaction system.
  • examples of such a polymerization inhibitor include inhibitors having no phenolic hydroxyl group, such as phenothiazine.
  • purification means such as washing with water, solvent extraction, column chromatography, distillation, and recrystallization can be exemplified.
  • the conversion at the time of esterification was calculated by the following method. First, the reaction mixture was poured into water and extracted with getyl ether, and the obtained extract was analyzed by gas chromatography. The peak area of 2-alkyl-2-adamantyl (derived from metal 2-alkyl-2-adamantyl alcoholate) of the obtained gas chromatogram and the 2-alkyl-12-adamantyl (product) The conversion calculated was the percentage of the total peak area of the (meth) acrylate and divided by the peak area of the 2-alkyl-2-adamantyl (meth) acrylate.
  • the yield is 2 -alkyl- 1-2-adamantyl (meth) ac
  • the weight of the relay was divided by the stoichiometric amount of the 2-alkyl-12-adamantyl (meth) acrylate calculated using the weight of the 2-adamanone used and expressed as a percentage.
  • a 500 ml flask was charged with 30 g (0.2 mO 1) of 2-adamanone, and 90 g of tetrahydrofuran (THF) was added to dissolve the mixture.
  • THF tetrahydrofuran
  • a commercially available solution of methylmagnesium bromide in THF (1. Omol / 1) (220 ml, 0.22 mo1) is transferred so that the reaction solution temperature does not exceed 40 ° C. It was dripped. After the completion of the dropping, the mixture was stirred for 1 hour to obtain a THF solution of magnesium bromide 2-methyl-2-adamantyl alcoholate.
  • 2-Methyl-12-adamantyl methyl acrylate was synthesized according to Example 1 using methacrylic acid chloride in place of methyl methacrylate anhydride. The conversion was 95% and the isolation yield was 54.9%.
  • 0.5% of impurities considered to be 2-chloro-2-methyladamantane were detected, and two types of chlorine-containing impurities of unknown structure were detected. However, 0.2% and 0.1% were detected respectively, and 0.1% of bromine-containing impurities of unknown structure were also detected.
  • Example 2
  • Example 1 2_methyl-2-adamantyl (meth) acrylate was synthesized according to Example 1 using the compounds shown in Table 1 instead of methacrylic anhydride.
  • Table 1 shows the conversion, yield, and analysis results of the obtained compound by gas chromatography mass spectrometry.
  • Example 1 a THF solution of magnesium bromide 2-methyl_2-adamantyl alcoholate was prepared.
  • Example 8 2-methyl-2-adamantyl ester was synthesized according to Example 8 using vinyl methacrylate instead of methacrylic anhydride. At that time, the conversion was 70.0%, and the yield was 34.0%. When this was analyzed with a gas chromatograph mass spectrometer, no impurities containing chlorine were detected.
  • Example 10 2-methyl-2-adamantyl ester was synthesized according to Example 8 using vinyl methacrylate instead of methacrylic anhydride. At that time, the conversion was 70.0%, and the yield was 34.0%. When this was analyzed with a gas chromatograph mass spectrometer, no impurities containing chlorine were detected.
  • Example 10
  • a THF solution of magnesium bromide 2-methyl-2-adamantyl alcohol was prepared in the same manner as in Example 1.
  • 1.2 g (0.01 mol, 0.05 equivalents) of dimethylaminopyridine is added at room temperature, and then the acrylic anhydride is added while keeping the temperature not exceeding 40 :. It was dropped. After completion of the dropwise addition, the mixture was stirred at room temperature for 2 hours. The roll at this time The conversion was 99%.
  • the subsequent treatment was carried out in the same manner as in Example 1 to obtain 27.7 g (yield: 63%) of 2-methyl-2-adamantyl acrylate. When this was analyzed with a gas chromatograph-mass spectrometer, no impurities containing chlorine were detected.

Abstract

A metal 2-alkyl-2-adamantyl alcoholate [wherein the alkyl has 1 to 6 carbon atoms and the metal is lithium or -MgX (X is halogeno)] is reacted with (meth)acrylic anhydride or with an ester of a C2-8 alcohol having a double bond between the α- and β-positions with (meth)acrylic acid to produce a 2-alkyl-2-adamantyl (meth)acrylate. A tertiary amine compound may be added to the reaction system during the esterification, whereby the target compound can be obtained at a higher conversion.

Description

明細書  Specification
2 —アルキル— 2 —ァダマンチル (メタ) ァク リ レー トの製造方法 技術分野 2—Alkyl—2—Adamantly (meth) acrylate Production Method Technical Field
本発明は、 半導体レジス 卜の原料として有用な 2 —アルキル— 2 —ァダマンチルァク リ レー ト、 及び 2 —アルキル一 2 —ァダマンチ ルメタク リ レー ト (以下、 これら化合物を 2 —アルキル— 2 —ァダ マンチル (メタ) ァク リ レー トと略記する) の製造方法に関する。 背景技術  The present invention relates to 2-alkyl-2-adamantyl acrylate and 2-alkyl-12-adamantyl methacrylate (hereinafter referred to as 2-alkyl-2-adamantyl), which are useful as raw materials for semiconductor resists. (Abbreviated as (meta) acrylate). Background art
アルキルァダマンチル (メタ) ァク リ レー ト等のアルキルァダマ ンチルエステルを原料として製造される レジス トは、 半導体製造プ ロセスにおける ド ライエッチング耐性が高いこ とが知られてお り (例えば特開平 5 — 2 6 .5 2 1 2号公報)、 半導体用レジス ト材料と しての将来性が注目されている。  It is known that a resist produced from an alkyl adamantyl ester such as alkyl adamantyl (meth) acrylate has a high dry etching resistance in a semiconductor manufacturing process (for example, Japanese Patent Application Laid-Open No. No. 5,26.5,212), and its potential as a resist material for semiconductors is attracting attention.
アルキルァダマンチルエステルの製造方法としては、 有機金属化 合物からなるアルキル化試薬を用いて 2 —ァダマン夕ノ ンをアルキ ル化し、 次いで得られる金属アルキルァダマンチルアルコラ一トを 酸ハロゲン化物を用いてエステル化する方法が知られている (特開 平 1 0 — 1 8 2 5 5 2号公報等)。  As a method for producing an alkyl adamantyl ester, 2-alkyl adamantyl alcohol is alkylated using an alkylating reagent comprising an organometallic compound, and then the resulting metal alkyl adamantyl alcoholate is converted to an acid halogen. A method of esterification using a compound is known (JP-A-10-182552, etc.).
酸ハロゲン化物として (メタ) アク リル酸クロライ ドを用いる上 記エステル化反応においては、 何らかの副反応により塩素化物が副 生することが確認されている。 この塩素化物は得られるレジス ト材 料に不純物として混入し、 たとえ少量の混入量の場合でもレジス 卜 材料の性能を低下させる問題がある。 更に、 (メタ) アク リル酸クロ ライ ドは反応性が高いため長期保存安定性に欠け、 反応原料として 使用し難い問題がある。 発明の開示 In the above esterification reaction using (meth) acrylic acid chloride as an acid halide, it has been confirmed that chlorinated products are by-produced by some side reaction. This chlorinated product is mixed as an impurity into the obtained resist material, and there is a problem that the performance of the resist material is deteriorated even if the amount is small. Furthermore, (meth) acrylic acid chloride has high reactivity and lacks long-term storage stability. There are difficult to use problems. Disclosure of the invention
本発明は、 金属 2 —アルキル— 2 —ァダマンチルアルコラー ト化 合物 (以下、 金属化合物と略記する場合がある。) をエステル化する 際に、 エステル化剤として (メタ) アク リル酸ハロゲン化物等の八 ロゲン化物を用いること無く、 2 —アルキル一 2 —ァダマンチル(メ 夕) ァク リ レー トを製造する方法を提供することを目的とする。 こ の方法により、 得られるエステル中に塩素化物が副生することを本 質的に抑制し、 その結果レジス ト材料等の用途に好適な高純度エス テルを高収率で製造することができる。  The present invention provides a method for esterifying a metal 2-alkyl-2-adamantyl alcoholate compound (hereinafter sometimes abbreviated as a metal compound) as an esterifying agent, (meth) acrylic acid. An object of the present invention is to provide a method for producing 2-alkyl-12-adamantyl (methyl) acrylate without using an octa- gen halide such as a halide. By this method, by-products of chlorinated products in the obtained ester are essentially suppressed, and as a result, high-purity esters suitable for applications such as resist materials can be produced in high yield. .
本発明者らは、 上記目的を達成するために種々検討しているうち に、 エステル化剤として、 (メタ) アク リル酸無水物、 或いは α, β 位に二重結合を有する炭素数 2〜 8 のアルコールと (メタ) ァク リ ル酸とのエステル化合物を用いることにより、 収率良く、 また本質 的に塩素化物を副生することなく、 レジス ト等の用途に好適な 2 — アルキル _ 2 —ァダマンチル (メタ) ァク リ レー トを製造できるこ とを見出し、 本発明を完成するに至った。  The present inventors have made various investigations to achieve the above object, and as an esterifying agent, (meth) acrylic anhydride or a compound having 2 to 2 carbon atoms having a double bond at the α and β positions. By using an ester compound of alcohol (8) and (meth) acrylic acid, it is possible to obtain a 2-alkyl_alkyl compound suitable for applications such as resists in good yields, without essentially producing chlorinated by-products. 2 — We have found that adamantyl (meth) acrylate can be manufactured, and have completed the present invention.
従って、 上記目的を達成する本発明は以下に記載するものである。 〔 1〕 下記式 ( 1 ) で示される金属 2 —アルキル— 2 _ァダマ ンチルアルコラ一 卜化合物と、  Therefore, the present invention that achieves the above object is as described below. [1] A metal 2-alkyl-2-adamantyl alcohol compound represented by the following formula (1):
( 0
Figure imgf000003_0001
(但し、 R 1は炭素数 1 〜 6 のアルキル基であ り、 Mは L i 原子又は - M g X (但し、 Xはハロゲン原子である) である。 }
(0
Figure imgf000003_0001
(Where R 1 is an alkyl group having 1 to 6 carbon atoms, M is a L i atom or —M g X (where X is a halogen atom).)
(メタ) アク リル酸無水物、 又はひ , /3位に二重結合を有する炭素 数 2 〜 8 のアルコールと (メタ) アク リル酸とのエステル化合物と を反応させることを特徴とする下記式 ( 2 ) で示される  And reacting (meth) acrylic anhydride or an alcohol having 2 to 8 carbon atoms having a double bond at the / 3 position with an ester compound of (meth) acrylic acid. Indicated by (2)
Figure imgf000004_0001
Figure imgf000004_0001
(但し、 R 2は水素原子又はメチル基である。) (However, R 2 is a hydrogen atom or a methyl group.)
2 —アルキル— 2 —ァダマンチル(メタ)ァク リ レー トの製造方法。  2 —Alkyl— 2 —A process for producing adamantyl (meth) acrylate.
〔 2〕 金属 2 —アルキル— 2 —ァダマンチルアルコラー ト化合 物、 及び 2 —アルキル— 2 —ァダマンチル (メタ) ァク リ レー トの アルキル基がメチル基又はェチル基である 〔 1〕 に記載の 2 —アル キル— 2 —ァダマンチル (メタ) ァク リ レー トの製造方法。  [2] The metal (2-alkyl-2) -adamantyl alcoholate compound and the alkyl group of 2- (alkyl-2) -adamantyl (meth) acrylate in which the alkyl group is a methyl group or an ethyl group 2—Alkyl—2—Adamantyl (meth) acrylate described.
〔 3〕 , ]3位に二重結合を有する炭素数 2 〜 8 のアルコール と (メタ) アク リル酸とのエステル化合物が、 (メタ) アク リル酸ビ ニル又は (メタ) アク リル酸イソプロぺニルである 〔 1〕 に記載の 2 —アルキル一 2 _ァダマンチル(メタ)ァク リ レー トの製造方法。  [3],] An ester compound of an alcohol having a double bond at the 3-position and having 2 to 8 carbon atoms and (meth) acrylic acid is converted to an ester compound of vinyl (meth) acrylate or isopropyl (meth) acrylate. The method for producing 2-alkyl-12-adamantyl (meth) acrylate according to [1], which is phenyl.
〔 4〕 式 ( 1 ) で示される金属 2 —アルキル一 2 —ァダマンチ ルアルコラー ト化合物と、 (メタ) アク リル酸無水物又はひ , /3位に 二重結合を有する炭素数 2 〜 8 のアルコールと (メタ) アク リル酸 とのエステル化合物とを反応させる際に、 3級ァミン化合物を、 金 属 2 —アルキル一 2 —ァダマンチルアルコラー ト化合物に対して 0 0 1 〜 0 . 5 当量存在させることを特徴とする上記 〔 1〕 に記載の 製造方法。 [4] A metal 2-alkyl-12-adamantyl alcoholate compound represented by the formula (1), and a (meth) acrylic anhydride or an alcohol having 2 to 8 carbon atoms having a double bond at the / 3 position. When reacting an ester compound with a (meth) acrylic acid, the tertiary amine compound is converted to a metal 2-alkyl-12-adamantyl alcoholate compound with 0%. The production method according to the above [1], wherein 0.1 to 0.5 equivalent is present.
本発明においては、 金属 2 —アルキル一 2 —ァダマンチルアルコ ラー ト化合物と、 (メタ) アク リル酸無水物またはひ, i3位に二重結 合を有する炭素数 2 〜 8 のアルコールと (メタ) アク リル酸とのェ ステル化合物と反応させるので、 2 —アルキル— 2 —ァダマンチル (メタ) アタ リ レー トを収率良く製造できる。 本製造方法において は、 酸クロライ ドのような塩素を含むエステル化剤を用いていない ので、 得られる 2 —アルキル— 2 —ァダマンチル (メタ) ァク リ レ — トは、 副生する塩素化物含有量が少ない。 このためこれを用いて 製造するレジス トは性能が高い。  In the present invention, a metal 2-alkyl-12-adamantyl alcoholate compound and a (meth) acrylic anhydride or an alcohol having 2 to 8 carbon atoms having a double bond at the i3 position are represented by ( Since it is reacted with an ester compound with (meth) acrylic acid, 2-alkyl-2-adamantyl (meth) acrylate can be produced with high yield. In the present production method, since a chlorine-containing esterifying agent such as acid chloride is not used, the resulting 2-alkyl-2-adamantyl (meth) acrylate is chlorinated by-product-containing. The amount is small. For this reason, the resist manufactured using this has high performance.
また、 3級ァミ ンを反応系に添加する場合は、転化率が向上する。 発明を実施するための最良の形態  When tertiary amine is added to the reaction system, the conversion is improved. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明を詳細に説明する。  Hereinafter, the present invention will be described in detail.
(金属化合物) (Metal compound)
本発明製造方法に用いる一方の出発原料の金属化合物は、 下記式 ( 1 ) で示される金属 2 —アルキル— 2 —ァダマンチルアル IIラ一 ト化合物である。  One starting metal compound used in the production method of the present invention is a metal 2-alkyl-2-adamantyl al-II lat compound represented by the following formula (1).
Figure imgf000005_0001
Figure imgf000005_0001
こで、 R 1は炭素数 1 〜 6 のアルキル基である。 半導体用レジ ス ト材料の原料としての有用性が高いという観点からは、 R 1はメ チル基、 ェチル基、 プロ ピル基、 イ ソプロ ピル基等の炭素数 1〜 3 のアルキル基が好ましい。 アルキル基の炭素数が 6 を越えるものも 用いることができるが、 入手の容易さ、 及び炭素数が 6 を越える こ とによ り生じる利点が特に無いので、 炭素数は上記範囲が好ましい Mは L i 原子、 又は— M g Xを表す。 ここで Xはハロゲン原子を 表す。 八ロゲン原子と しては、 フッ素原子、 塩素原子、 臭素原子、 ヨウ素原子が挙げられる。 金属化合物の入手の容易さから、 ハロゲ ン原子としては塩素原子又は臭素原子が好ましい。 さ らに反応性の 観点から、 臭素原子が最も好ましい。 Here, R 1 is an alkyl group having 1 to 6 carbon atoms. Cash register for semiconductor R 1 is preferably an alkyl group having 1 to 3 carbon atoms, such as a methyl group, an ethyl group, a propyl group, and an isopropyl group, from the viewpoint of high usefulness as a raw material of the stock material. Although those having an alkyl group having more than 6 carbon atoms can be used, the number of carbon atoms is preferably in the above range because there is no particular advantage of availability and the advantage of having more than 6 carbon atoms. Represents a L i atom or —M g X. Here, X represents a halogen atom. Examples of the octogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. As the halogen atom, a chlorine atom or a bromine atom is preferable because of availability of a metal compound. Further, from the viewpoint of reactivity, a bromine atom is most preferable.
本発明で好適に使用できる前記式 ( 1 ) で示される金属化合物の うち、 ハロゲン化マグネシウム 2 —アルキル— 2 —ァダマンチルァ ルコラー トの具体例と しては、 塩化マグネシウム 2 —メチル— 2 - ァダマンチルアルコラー ト化合物、 臭化マグネシウム 2 —メチル— 2 ーァダマンチルアルコラー ト化合物、 塩化マグネシウム 2 —ェチ ルー 2 —ァダマンチルアルコラー ト化合物、 臭化マグネシウム 2 - ェチルー 2 —ァダマンチルアルコラ一 ト化合物等が挙げられる。  Among the metal compounds represented by the above formula (1) that can be suitably used in the present invention, a specific example of magnesium halide 2 —alkyl-2 —adamantyl alcoholate is magnesium chloride 2-methyl-2-adaman. Tyl alcoholate compound, magnesium bromide 2-methyl-2-adamantyl alcoholate compound, magnesium chloride 2 —ethyl 2-aldamantyl alcoholate compound, magnesium bromide 2-ethyl-2-adadaman Til alcoholate compounds and the like can be mentioned.
これらの金属化合物の中でも、 製造のしゃすさの観点から、 臭化 マグネシウム 2 —メチル— 2 —ァダマンチルアルコ ラ一ト化合物 が特に好ましい。  Among these metal compounds, magnesium bromide 2-methyl-2-adamantyl alcoholate compound is particularly preferred from the viewpoint of production ease.
上記ハロゲン化マグネシウム 2 —アルキル一 2 —ァダマンチル アルコラー ト化合物は、 2 —ァダマン夕ノ ンとグリニアール試薬と から簡単に製造できる。 グリニアール反応自体は当業者に周知のも のである。  The magnesium halide 2-alkyl-1-2-adamantyl alcoholate compound can be easily produced from 2-adamanylnon and a Grignard reagent. The Grignard reaction itself is well known to those skilled in the art.
原料の 2 —ァダマン夕ノ ンは、 試薬あるいは工業用として市販さ れているものをそのまま、 或いは必要に応じて再結晶、 昇華等によ る精製を行った後、 使用する。 上記グリ ニアール試薬を用いて製造する金属化合物は、 そのまま 或いは必要に応じて濾過、 洗浄等の精製を行って、 本発明製造方法 の出発原料として用いることができる。 The raw material 2-adamanone is used as it is, or after purification by recrystallization, sublimation, etc. as it is or as necessary. The metal compound produced using the above Grignard reagent can be used as a starting material in the production method of the present invention as it is or after purification such as filtration and washing as needed.
前記式 ( 1 ) で示される金属化合物は、 該化合物がリチウム 2 — アルキル— 2 —ァダマンチルアルコ ラー ト化合物である場合には、 2 —ァダマンタ ノ ンとアルキルリチウムとを原料と して公知の各 種方法で製造したもの等が使用できる。  When the metal compound represented by the formula (1) is a lithium 2-alkyl-2-adamantyl alcoholate compound, the metal compound is known using 2-adamantanone and alkyl lithium as raw materials. Those manufactured by the various methods described above can be used.
このリチウム 2 —アルキル— 2 —ァダマンチルアルコラ一ト化合 物は前述のように何れの方法で調製しても良いが、 以下に示す製造 方法が特に好ましい。  This lithium 2-alkyl-2-adamantyl alcoholate compound may be prepared by any method as described above, but the following production method is particularly preferred.
即ち、 2 —ァダマン夕ノ ン及びハロゲン化アルキル化合物を含有 する溶液または懸濁液 (以下、 有機原料液ともいう。) と金属リチウ ムとを混合して直接反応させることによ り、 リチウム 2 —アルキル - 2 —ァダマンチルアルコーラー ト化合物を得るものである。  That is, by mixing a solution or suspension (hereinafter also referred to as an organic raw material solution) containing 2-adamanone nonone and an alkyl halide compound with lithium metal, the lithium 2 —Alkyl-2—Adamantyl alcoholate compound is obtained.
上記の製造方法によれば、 グリニャール試薬を用いる場合よ り も 高い収率で目的物を得ることができる。 しかも別途合成されたアル キルリチウムを使用していないので、 高価で化学的に不安定なアル キルリチウムの価格や保存安定性の問題に煩わされる必要がない。 ハロゲン化アルキル化合物は下記式 ( 3 )  According to the above-mentioned production method, the target product can be obtained in a higher yield than when the Grignard reagent is used. Moreover, since no separately synthesized alkyllithium is used, there is no need to worry about the price and storage stability of expensive and chemically unstable alkyllithium. The alkyl halide compound is represented by the following formula (3)
R 1 - X ( 3 ) R 1-X (3)
(式中、 R iは炭素数 1〜 6のアルキル基であり、 Xはハロゲン原子 である。) で示される。 (In the formula, Ri is an alkyl group having 1 to 6 carbon atoms, and X is a halogen atom.)
ハロゲン化アルキル化合物としては、 特に限定されず、 アルキル ブロマイ ド、 アルキルアイオダイ ド、 アルキルク口ライ ド等が使用 できる。 原料の入手が容易なことから、 炭素数 1 ~ 6 のアルキル基 を有するアルキルク 口ライ ド又はアルキルプ口マイ ドが好ましい。 反応性が高い点からは、 アルキルプ口マイ ド又はアルキルアイオダ イ ドが好ましい。 具体的には、 塩化プチル、 塩化ペンチル、 塩化へ キシル、 臭化メチル、 臭化工チル、 臭化プチル、 よう化メチル、 よ う化工チル等が例示できる。 The halogenated alkyl compound is not particularly limited, and alkyl bromide, alkyl iodide, alkyl chloride, and the like can be used. Alkyl groups with 1 to 6 carbon atoms because of easy availability of raw materials Alkyl chloride rides or alkyl chlorides having the following are preferred. From the viewpoint of high reactivity, an alkyl amide or an alkyl iodide is preferred. Specific examples thereof include butyl chloride, pentyl chloride, hexyl chloride, methyl bromide, butyl bromide, butyl bromide, methyl iodide, and acetyl chloride.
該ハロゲン化アルキルの使用量は、 2 —ァダマン夕ノ ンの転化率 の高さの点を考慮すると、 モル比で 2 —ァダマン夕ノ ン : ハロゲン 化アルキル化合物 = 1 : 1 〜 1 : 1 . 2が望ましい。  The amount of the alkyl halide to be used is, in consideration of the high conversion rate of 2-adamanone nonone, a molar ratio of 2-adamanone nonone: alkyl halide compound = 1: 1: 1 to 1: 1. 2 is preferred.
上記 2 —ァダマンタノ ン、 及びハロゲン化アルキル化合物を溶解 若しく は分散させる溶媒若しく は分散媒としては、 金属リチウム、 アルキルリチウム、 およびリチウムアルコキシ ドに対して安定な有 機溶媒が使用できる。 このような有機溶媒と しては、 ジェチルエー テル、 テ トラヒ ドロフラン、 ジォキサン等のエーテル系溶媒、 へキ サン、 ベンゼン、 トルエン等の炭化水素系溶媒、 およびこれらの混 合溶媒等が挙げられる。  As a solvent or a dispersing medium for dissolving or dispersing the 2-adamantanone and the alkyl halide compound, an organic solvent stable to lithium metal, alkyl lithium, and lithium alkoxide can be used. Examples of such organic solvents include ether solvents such as getyl ether, tetrahydrofuran, and dioxane; hydrocarbon solvents such as hexane, benzene, and toluene; and mixed solvents thereof.
これら有機溶媒の使用量は特に限定されないが、釜収率、溶解度、 反応速度の観点から、 2 —ァダマン夕ノ ンの濃度が 0 . 0 1 〜 1 0 m o 1 / 1 、 特に 0 . l 〜 5 m o 1 / 1 となる様にすることが好ま しい。 '  The amount of the organic solvent used is not particularly limited, but from the viewpoint of the yield of the kettle, the solubility and the reaction rate, the concentration of 2-Adamanthin is 0.01 to 10 mo 1/1, especially 0.1 to 1 mol. It is preferable to make it 5 mo 1/1. '
2 —ァダマン夕ノ ンとハロゲン化アルキル化合物とを含有する溶 液または懸濁液 (有機原料液) と、 金属リチウムとを混合して反応 させる方法としては、 有機原料液を金属リチウムの懸濁液に徐々に 添加して混合する方法が好ましい。 この方法によれば、 発熱量を容 易に制御でき、 また初めに金属リチウムの表面を活性化させること になるので反応を迅速に進行させる ことができる。  2—A method for mixing and reacting a solution or suspension (organic raw material liquid) containing adaman-nonone and an alkyl halide compound with lithium metal involves reacting the organic raw material liquid with lithium metal suspension. A method in which the solution is gradually added to the solution and mixed is preferable. According to this method, the calorific value can be easily controlled, and the surface of the metallic lithium is activated first, so that the reaction can be rapidly progressed.
この際、 使用する金属リチウムは、 顆粒状、 薄片状、 微粒子状等 の表面積の大きいものが好ましく 、 このような形状のものを用いる ことにより反応速度が大きくなる。 In this case, the metal lithium used is preferably one having a large surface area, such as granules, flakes, or fine particles, and such a shape is used. This increases the reaction rate.
また、 金属リチウムに上記有機原料液を添加する速度は、 用いる ハロゲン化アルキル化合物の種類によって異なり、 一概に規定する ことはできないが、 反応温度が、 ハロゲン化アルキル化合物の沸点 又は用いた有機溶媒の沸点のいずれか低い方の温度を上回らないよ うに有機原料液の添加速度を調節することが望ましい。  The rate at which the above-mentioned organic raw material liquid is added to metallic lithium differs depending on the type of the alkyl halide compound used, and cannot be specified unconditionally, but the reaction temperature depends on the boiling point of the alkyl halide compound or the organic solvent used. It is desirable to adjust the rate of addition of the organic raw material liquid so that the temperature does not exceed the lower one of the boiling points.
特に、 ハロゲン化アルキル化合物がよう化アルキルの場合は、 反 応温度を 0 °c以下に保って有機原料液を添加する ことが望ましい。 これにより副反応を抑制できる。  In particular, when the alkyl halide compound is an alkyl iodide, it is desirable to add the organic raw material liquid while maintaining the reaction temperature at 0 ° C or lower. Thereby, a side reaction can be suppressed.
ハロゲン化アルキル化合物が臭化物の場合は、 上記条件を満足し、 且つ反応温度が 2 0 以上の温度 (即ち、 2 0 〜臭化アルキル化 合物の沸点又は用いた有機溶媒の沸点いずれか低い方の温度) とな るように調節しながら有機原料液を添加することが望ましい。 これ により金属リチウムの失活を防止できる。 なお、 有機原料液の滴下 に際しては溶媒の攪拌を行う ことが好ましい。  When the alkyl halide compound is a bromide, the above conditions are satisfied, and the reaction temperature is 20 or higher (that is, 20 to the boiling point of the alkyl bromide compound or the boiling point of the organic solvent used, whichever is lower). It is desirable to add the organic raw material liquid while adjusting so that This can prevent the deactivation of lithium metal. It is preferable to stir the solvent when dropping the organic raw material liquid.
金属リチウムの総添加量は特に限定されない。 しかし、 収率およ び金属リチウムの過剰使用防止の観点から、 2 —ァダマン夕ノ ン 1 モルに対して金属リチウムを 1 . 6 〜 2 . 4 グラム原子、 特に 1 . 8 〜 2 . 2 グラム原子を添加することが好ましい。  The total amount of metallic lithium added is not particularly limited. However, from the viewpoint of yield and prevention of excessive use of lithium metal, 1.6 to 2.4 g atom of metal lithium, especially 1.8 to 2.2 g atom, is added to 1 mole of 2-adamanone nonone. It is preferred to add atoms.
なお、 後述するエステル化反応を引続き行う場合には、 上記反応 終了後の反応液中に金属リチウムが殆ど残らないよう にする ことが 好ましい。 このため金属リチウムの添加量は 2 —ァダマン夕ノ ン 1 モルに対して 2 グラム原子以下、 特に 1 . 8 〜 2 . 0 グラム原子と することが好ましい。  In addition, when the esterification reaction described later is continuously performed, it is preferable that almost no metallic lithium remains in the reaction solution after the completion of the reaction. For this reason, the addition amount of metallic lithium is preferably 2 g atoms or less, and more preferably 1.8 to 2.0 g atoms, per 1 mol of 2-adamannonone.
上記アルキル化反応の反応時間は、 金属リチウムの添加速度や、 反応熱の除去効率などによって異なるが、 通常 0 . 5時間〜 4 8時 間が好ましい。 また、 金属リチウムの失活を防ぐため、 アルゴン等 の不活性雰囲気下で反応を行う ことが望ましい。 The reaction time of the above-mentioned alkylation reaction varies depending on the rate of addition of metal lithium, the efficiency of removing the reaction heat, and the like, but is usually preferably 0.5 to 48 hours. In order to prevent the deactivation of metallic lithium, argon It is desirable to carry out the reaction under an inert atmosphere.
上記反応により、 リチウム 2 —アルキル— 2 —ァダマンチルアル コラー ト化合物を得ることができる。  By the above reaction, a lithium 2-alkyl-2-adamantyl alcoholate compound can be obtained.
本発明においては、 このリチウム 2 —アルキル— 2 —ァダマンチ ルアルコラー トを必要により単離し、 精製して用いることができる。  In the present invention, the lithium 2-alkyl-2-adamantyl alcoholate can be isolated and purified if necessary.
(エステル化剤) (Esterifying agent)
本発明において使用する他方の出発原料であるエステル化剤は、 下記式 ( 4 ) で示される (メタ) アク リル酸無水物、 又は下記式 ( 5 ) で示される ひ , 位に二重結合を有する炭素数 2 〜 8 のアルコール と (メタ) アク リル酸とのエステル化合物である。  The esterification agent, which is the other starting material used in the present invention, is a (meth) acrylic anhydride represented by the following formula (4) or a double bond at the, position represented by the following formula (5). It is an ester compound of an alcohol having 2 to 8 carbon atoms and (meth) acrylic acid.
Figure imgf000010_0001
Figure imgf000010_0001
Figure imgf000010_0002
Figure imgf000010_0002
ここで、 式 ( 4 )、 ( 5 ) 中、 R 2は水素原子またはメチル基を表 す。 R 3、 R 4および R 5は水素原子またはアルキル基又は置換基を 有しても良いァリール基を表し、 R 3と R 4又は R 4と R 5が互いに 繋がって環状となっても良い。 R 3、 R 4、 R 5の炭素数の合計は 0 〜 6である。 Here, in the formulas (4) and (5), R 2 represents a hydrogen atom or a methyl group. R 3 , R 4 and R 5 represent a hydrogen atom or an alkyl group or an aryl group which may have a substituent, and R 3 and R 4 or R 4 and R 5 may be connected to each other to form a ring. The total number of carbon atoms of R 3 , R 4 and R 5 is 0 to 6.
式 ( 4 ) で表される (メタ) アク リル酸無水物としては、 ァク リ ル酸無水物、 メタク リル酸無水物が好ましい。 また、 これらの混合 酸無水物も使用できる。 As the (meth) acrylic anhydride represented by the formula (4), acrylic anhydride and methacrylic anhydride are preferable. Also, a mixture of these Acid anhydrides can also be used.
式 ( 5 ) で表される ひ, 3位に二重結合を有する炭素数 2〜 8の アルコールと (メタ) ァク リル酸とのエステル化合物と しては、 (メ 夕) アク リル酸ビニル、 (メタ) アク リル酸イソプロべニル、 (メタ) アク リル酸 1 —シクロへキセニル、 (メタ)アク リル酸 2, 6 —ジメ チル— 1 —シク ロへキセニル、 (メタ)ァク リル酸 1 —フエ二ルェテ ニル、 (メタ)アク リル酸フエニル、 (メタ)アク リル酸 4—ニ トロフ ェニル等を例示できる。 特に、 入手のしゃすさの点から、 (メタ)ァ ク リル酸ビニル、 (メタ)アク リル酸イ ソプロべニル、 (メタ)ァク リ ル酸フエニルが好ましい。  As an ester compound of an alcohol having 2 to 8 carbon atoms having a double bond at the 3-position represented by the formula (5) and (meth) acrylic acid, (meth) vinyl acrylate , (Meth) isoprobenyl acrylate, (meth) acrylic acid 1-cyclohexenyl, (meth) acrylic acid 2,6 -dimethyl-1 -cyclohexenyl, (meth) acrylic acid Examples include 1-phenylenyl, phenyl (meth) acrylate, 4-nitrophenyl (meth) acrylate, and the like. Particularly, from the viewpoint of availability, vinyl (meth) acrylate, isoprobenyl (meth) acrylate, and phenyl (meth) acrylate are preferred.
これらのエステル化剤は、 公知の方法で合成されたものが制限な く使用できる。 例えば酸無水物の合成方法としては、 1 9 8 6年テ トラへ ドロンレターズ 2 7巻 4 1号 4 9 3 7ページに報告されて いるような塩化メチレン中、 塩化チォニルを用いる方法、 米国特許 2 4 7 6 8 9号に示されるような酢酸銅の存在下、 ジケテンとの反 応による方法等が挙げられる。 また、 α , 0位に二重結合を有する 炭素数 2〜 8のアルコールと (メタ) アク リル酸とを用いるエステ ル化合物の合成方法は、 英国化学会誌 C , 1 9 6 8年 2 0 1 6ベー ジ、 J o u r n a l o f P o l y m e r S c i e n c e , A _ 1 , 第 4巻, 1 9 6 6年, 1 1 9 1 ページ、 Z h . P r i k 1 . K h i m. ( L e n i n g r a d ), 2 4, 1 9 5 1 , 8 5 1 ( e n g 1 . A υ s g . S . 9 6 7 , 9 6 9 )、 Z h . O b s h c h . K h i m. , 2 4 , 1 9 5 4, 4 5 0 ( e n g 1 . A u s g . S . 4 5 9 )、 アメ リカ化学会誌第 8 3巻 1 9 6 1年 8 5 1 ページ、 B u 1 1 . A c a d . S c i . U S S R D i v . C h e m. S c i . ( E n g l . T r a n s 1 . ) 1 9 6 7年, 2 4 0 3ページ等に記 載されている。 これらのエステル化剤は、 そのまま、 または溶媒に溶解して、 後 述するエステル化反応に供することができる。 As these esterifying agents, those synthesized by a known method can be used without limitation. For example, as a method of synthesizing an acid anhydride, a method using thionyl chloride in methylene chloride as reported in Tetra Hedron Letters, Vol. 27, No. 41, No. 49, pp. 196, U.S. Pat. A method by reacting with diketene in the presence of copper acetate as shown in JP-A-246768 is exemplified. Also, a method for synthesizing an ester compound using (meth) acrylic acid and an alcohol having 2 to 8 carbon atoms having a double bond at the α, 0 position is described in British Chemical Society C, 1968, 2010. 6 pages, Journalof Polymer Science, A_1, Vol. 4, 1966, pp. 1191, Zh. Prik 1.K him. (Leningrad), 24, 1 951, 851 (eng 1 .A υsg.S. 967, 969), Zh.Obshch.Khim., 24, 1954, 450 ( eng 1. A usg. S. 459), Journal of the American Chemical Society, Vol. 83, 196 1, 851, page 1, Bu 11. A cad. S ci. USSRD iv. Chem. S Ci. (Engl. Trans 1.) 1967, page 243. These esterifying agents can be used as they are or dissolved in a solvent for the esterification reaction described later.
(エステル化反応) (Esterification reaction)
本発明においては、 上記式( 1 ) で表される金属化合物と、 式( 4 ) または式 ( 5 ) で表されるエステル化剤とを反応させ、 本発明の目 的化合物である式 ( 2 ) で表される 2 —アルキル一 2 —ァダマンチ ル (メタ) ァク リ レー トを製造する。  In the present invention, the metal compound represented by the above formula (1) is reacted with the esterifying agent represented by the formula (4) or the formula (5) to obtain a compound represented by the formula (2) ) To produce 2-alkyl-1 2-adamantyl (meth) acrylates.
この反応は上記化合物を互いに混合することによ り行う。 反応溶 媒の使用により作業性が向上し、 更に反応温度の制御が容易になる 反応に用いる溶媒としては、 金属化合物、 及びエステル化剤と反 応を起さないものであれば任意の溶媒を利用できる。 具体的には、 ェチルエーテル、 テトラヒ ドロフラン (T H F )、 ジォキサン等のェ 一テル系溶媒、 へキサン、 ベンゼン、 トルエン、 キシレン等の炭化 水素系溶媒、 ジクロロメタン等のハロゲン系溶媒等を例示できる。  This reaction is performed by mixing the above compounds with each other. The use of a reaction solvent improves the workability and facilitates the control of the reaction temperature. Any solvent that does not react with the metal compound and the esterifying agent can be used for the reaction. Available. Specific examples include ether solvents such as ethyl ether, tetrahydrofuran (THF), and dioxane; hydrocarbon solvents such as hexane, benzene, toluene, and xylene; and halogen solvents such as dichloromethane.
前記溶媒中の金属化合物の濃度は、 0 . 0 1〜 1 0 m o 1 Z 1 が 好ましく、 0 . l〜 5 m o 1 ノ 1 が、 取扱い上より好ましい。  The concentration of the metal compound in the solvent is preferably from 0.01 to 10 mol 1 Z 1, and more preferably from 0.1 l to 5 mol 1 no 1 in terms of handling.
反応に使用するエステル化剤の量は、 金属化合物 1 モルに対し、 0 . 9〜 1 . 3モルが好ましい。  The amount of the esterifying agent used in the reaction is preferably 0.9 to 1.3 mol per 1 mol of the metal compound.
金属化合物とエステル化剤との混合方法は、 特に制限されず、 金 属化合物溶液にエステル化剤またはその溶液を添加する方法や溶媒 中に金属化合物 (或いはその溶液) とエステル化剤 (或いはその溶 液) とをそれぞれ別々に同時に加える方法であっても良い。 これら のうち、 エステル化剤またはその溶液に金属化合物溶液を添加する 方法が、 得られる目的化合物の重合を抑制できるので好ましい。 金属化合物溶液をエステル化剤またはその溶液に加える場合、 反 応温度を制御しながら、 比較的時間をかけて、 少量ずつ、 連続的ま たは間欠的に金属化合物溶液を滴下することが好ましい。 従って、 製造規模の大小によっても異なるが、 通常の滴下時間は、 1〜 2 4 時間程度になる場合が多い。 The mixing method of the metal compound and the esterifying agent is not particularly limited, and the method of adding the esterifying agent or the solution thereof to the metal compound solution or the method of mixing the metal compound (or the solution) and the esterifying agent (or the ) May be separately and simultaneously added. Among them, a method of adding a metal compound solution to the esterifying agent or a solution thereof is preferable because polymerization of the obtained target compound can be suppressed. If the metal compound solution is added to the esterifying agent or its solution, the reaction temperature is controlled and the reaction is continued over a relatively long period of time in small portions. Preferably, the metal compound solution is dropped intermittently. Therefore, depending on the size of the production scale, the usual dropping time is often about 1 to 24 hours.
反応時間は滴下時間の長短によっても異なるが、 通常滴下終了後 0. 5〜 6時間とすることが好ましい。  Although the reaction time varies depending on the length of the dropping time, it is usually preferably 0.5 to 6 hours after the completion of the dropping.
エステル化反応温度は、 _ 2 0〜 1 0 0 °Cが好ましく 、 反応速度 と重合防止の兼合いから 0〜 4 O が特に好ましい。  The esterification reaction temperature is preferably from −20 to 100 ° C., and particularly preferably from 0 to 40 in view of a balance between the reaction rate and polymerization prevention.
エステル化剤や金属化合物の失活を防ぐ観点から、 反応は窒素や アルゴンのような不活性雰囲気下で行う ことが望ましい。  From the viewpoint of preventing the deactivation of the esterifying agent and the metal compound, the reaction is desirably performed in an inert atmosphere such as nitrogen or argon.
さ らに、 エステル化反応の際に反応系に 3級ァミ ン化合物を加え ることによ り、 よ り高い転化率でエステル化合物を得ることができ る。 1級及び 2級ァミ ンを反応系に添加する場合は、 エステル化剤 である (メタ) アク リル酸無水物、 又はアルコールと (メタ) ァク リル酸とのエステル化合物と反応してアミ ドを生成するので、 アミ ンの添加効果は認められない。  Furthermore, by adding a tertiary amine compound to the reaction system during the esterification reaction, an ester compound can be obtained at a higher conversion. When primary and secondary amines are added to the reaction system, they are reacted with an esterifying agent (meth) acrylic anhydride or an ester compound of alcohol and (meth) acrylic acid to form an amine. The effect of the addition of amine is not recognized because of the formation of metal chloride.
3級ァミ ン化合物は、 特に限定されないが、 ト リエヂルァミ ン、 ト リ ブチルァミ ン、 Ν—メチルビべリ ジン、 Ν—メチルモルホリ ン、 1, 4—ジァザビシクロ [ 2. 2. 2 ] オクタン、 1 , 7 —ジァザ ビシクロ [ 4. 3. 0 ] ノナー 6—ェン、 1 , 8 —ジァザビシクロ [ 5. 4. 0 ] ゥンデ力— 7 —ェン等の環状、 または非環状の脂肪 族 3級ァミ ンや、 ジメチルァニリ ン、 ピリ ジン、 4—ジメチルアミ ノ ピリ ジン等の芳香族 3級ァミ ンを用いることができる。  The tertiary amine compound is not particularly limited, but includes triaderamine, tributylamine, Ν-methylbeveridine, Ν-methylmorpholine, 1,4-diazabicyclo [2.2.2] octane, 7 — diazabicyclo [4.3.0] nona 6-ene, 1, 8 — diazabicyclo [5.4.0] pendant force 7 — cyclic or acyclic aliphatic tertiary ami such as diene And aromatic tertiary amines such as dimethylaniline, pyridine and 4-dimethylaminopyridine.
該 3級ァミン化合物の添加量は、 金属 2 —アルキル一 2 —ァダマ ンチルアルコラ一 ト化合物に対して当量加える必要は無く、 通常 0. 0 1 当量から 0. 5 当量で十分である。 0. 0 1 当量より少ないと 3級ァミ ン化合物の添加効果が低く 、 0. 5当量以上入れてもそれ 以上の転化率の向上は認められない。 該 3級ァミ ン化合物の添加方法、 添加時期は、 エステル化剤の添 加方法や反応温度等によって影響されず、 任意である。 例えば、 金 属 2—アルキル— 2 —ァダマンチルアルコラ一ト化合物と 3級アミ ン化合物を混合してからエステル化剤と反応させても良い。 また、 金属 2—アルキル— 2 —ァダマンチルアルコラ一 ト化合物とエステ ル化剤を反応させた後、 反応液に 3級ァミ ン化合物を加えて更に反 応させても良い。 It is not necessary to add an equivalent amount of the tertiary amine compound to the metal 2-alkyl-12-adamantyl alcoholate compound, and usually 0.01 to 0.5 equivalent is sufficient. If the amount is less than 0.01 equivalent, the effect of adding the tertiary amine compound is low, and even if 0.5 equivalent or more is added, no further improvement in the conversion is observed. The method and timing of addition of the tertiary amine compound are optional, without being affected by the method of addition of the esterifying agent, the reaction temperature, and the like. For example, a metal 2-alkyl-2-adamantyl alcoholate compound and a tertiary amine compound may be mixed and then reacted with an esterifying agent. Further, after reacting the metal 2-alkyl-2-adamantyl alcoholate compound with the esterifying agent, a tertiary amine compound may be added to the reaction solution to further react.
反応系には、 金属化合物と反応しない重合禁止剤を加えておいて も良い。 このような重合禁止剤としては、 フエノチアジン等のフエ ノール性水酸基を持たない禁止剤が挙げられる。  A polymerization inhibitor that does not react with the metal compound may be added to the reaction system. Examples of such a polymerization inhibitor include inhibitors having no phenolic hydroxyl group, such as phenothiazine.
エステル化反応終了後、 反応液から目的物を回収する際には、 公 知の各種精製手段を用いることができる。 具体的には、 水洗い、 溶 媒抽出、 カラムク ロマ トグラフィー、 蒸留、 再結晶等の精製手段が 例示できる。 実施例  After the completion of the esterification reaction, various known purification means can be used for recovering the target substance from the reaction solution. Specifically, purification means such as washing with water, solvent extraction, column chromatography, distillation, and recrystallization can be exemplified. Example
以下、 実施例を挙げて本発明を詳細に説明するが、 本発明はこれ らの実施例によって何ら制限されるものではない。  Hereinafter, the present invention will be described in detail with reference to examples, but the present invention is not limited to these examples.
なお、 エステル化の際の転化率は以下の方法で算出した。 先ず、 反応混合物を水に注いでジェチルエーテルで抽出し、 得られる抽出 液をガスクロマ トグラフィーで分析した。 得られたガスク ロマ トグ ラムの 2 —アルキル— 2 ーァダマン夕ノール (金属 2 —アルキル— 2 —ァダマンチルアルコ ラー ト由来) のピーク面積と、 生成物であ る 2 —アルキル一 2 —ァダマンチル (メタ) ァク リ レー トのピーク 面積の合計で、 2 —アルキル— 2 —ァダマンチル (メタ) ァク リ レ 一卜のピーク面積を除して算出した百分率を転化率とした。  The conversion at the time of esterification was calculated by the following method. First, the reaction mixture was poured into water and extracted with getyl ether, and the obtained extract was analyzed by gas chromatography. The peak area of 2-alkyl-2-adamantyl (derived from metal 2-alkyl-2-adamantyl alcoholate) of the obtained gas chromatogram and the 2-alkyl-12-adamantyl (product) The conversion calculated was the percentage of the total peak area of the (meth) acrylate and divided by the peak area of the 2-alkyl-2-adamantyl (meth) acrylate.
収率は、 単離した 2 —アルキル一 2 —ァダマンチル (メタ) ァク リ レー トの重量を、 使用した 2 —ァダマン夕ノ ンの重量を用いて算 出される 2 —アルキル一 2 —ァダマンチル (メタ) ァク リ レー ト理 論量で除して百分率で示した。 実施例 1 The yield is 2 -alkyl- 1-2-adamantyl (meth) ac The weight of the relay was divided by the stoichiometric amount of the 2-alkyl-12-adamantyl (meth) acrylate calculated using the weight of the 2-adamanone used and expressed as a percentage. Example 1
窒素雰囲気下、 5 0 0 m l のフラスコに 2 —ァダマン夕ノ ン 3 0 g ( 0. 2 m o 1 ) を仕込み、 テ ト ラヒ ドロフラン (T H F ) 9 0 gを加えて溶解させた。 こ こに、 市販のメチルマグネシウムブロマ イ ドの T H F溶液 ( 1 . O m o l / 1 ) 2 2 0 m l ( 0. 2 2 m o 1 ) を反応液温度が 4 0 °Cを超えないようにゆつ く り滴下した。 滴 下終了後 1時間攪拌し、 臭化マグネシウム 2 —メチル— 2 —ァダマ ンチルアルコラ一 卜の T H F溶液を得た。 これにメタク リル酸無水 物 3 7 g ( 0. 2 4 m o 1 ) を反応液温度が 4 0 を超えないよう にゆっ く り滴下した。 滴下終了後、 4時間室温で攪拌した (転化率 9 0 % )。 その後、 液温度を 1 0 以下に保ちながらメタノール 1 0 8 と 1 0 %水酸化ナ ト リ ウム水溶液 1 6 gを加えて 1時間攪拌 し、 その後有機層を分離した。 有機層をさ らに 1 0 %水酸化ナ ト リ ゥム水溶液で洗浄した後、 溶媒を減圧留去した。得られた残渣を 0. 3 mmH gの減圧下、 8 5 から 9 013で蒸留し、 2 —メチル _ 2 —ァダマンチルメ夕ク リ レー トを 2 3. 0 g得た (収率 4 9 % )。 ガスク ロマ トグラフ質量分析計 ( G C— M S ) で分析したところ、 塩素が含まれている不純物は検出されなかった。 比較例 1  Under a nitrogen atmosphere, a 500 ml flask was charged with 30 g (0.2 mO 1) of 2-adamanone, and 90 g of tetrahydrofuran (THF) was added to dissolve the mixture. Here, a commercially available solution of methylmagnesium bromide in THF (1. Omol / 1) (220 ml, 0.22 mo1) is transferred so that the reaction solution temperature does not exceed 40 ° C. It was dripped. After the completion of the dropping, the mixture was stirred for 1 hour to obtain a THF solution of magnesium bromide 2-methyl-2-adamantyl alcoholate. To this, 37 g (0.24 mol) of methacrylic anhydride was slowly added dropwise so that the reaction solution temperature did not exceed 40. After completion of the dropwise addition, the mixture was stirred at room temperature for 4 hours (conversion rate: 90%). Thereafter, while maintaining the liquid temperature at 10 or lower, methanol 108 and 10% sodium hydroxide aqueous solution 16 g were added, and the mixture was stirred for 1 hour, and then the organic layer was separated. After the organic layer was further washed with a 10% aqueous sodium hydroxide solution, the solvent was distilled off under reduced pressure. The obtained residue was distilled from 85 to 9013 under a reduced pressure of 0.3 mmHg to obtain 23.0 g of 2-methyl-2-adamantyl methyl acrylate (yield 49%). . Analysis with a gas chromatograph mass spectrometer (GC-MS) revealed no chlorine-containing impurities. Comparative Example 1
メ夕ク リル酸無水物の代わり にメタク リル酸ク ロ ライ ドを用い て、 実施例 1 に準じて 2 —メチル一 2 —ァダマンチルメ夕ク リ レ ー トを合成した。 転化率 9 5 %、 単離収率は 5 4. 9 %であった。 得られた化合物をガスク ロマ トグラフ質量分析したと ころ、 2 — ク ロ ロ ー 2 —メチルァダマンタンと考えられる不純物が 0. 5 % 検出され、 さ らに 2種類の構造不明の塩素含有不純物が、 それぞ れ 0. 2 %と 0. 1 %検出され、 構造不明の臭素含有不純物も 0 . 1 %検出された。 実施例 2 2-Methyl-12-adamantyl methyl acrylate was synthesized according to Example 1 using methacrylic acid chloride in place of methyl methacrylate anhydride. The conversion was 95% and the isolation yield was 54.9%. When the obtained compound was analyzed by gas chromatography mass spectrometry, 0.5% of impurities considered to be 2-chloro-2-methyladamantane were detected, and two types of chlorine-containing impurities of unknown structure were detected. However, 0.2% and 0.1% were detected respectively, and 0.1% of bromine-containing impurities of unknown structure were also detected. Example 2
窒素雰囲気下、 5 0 0 m l のフラスコに TH F 3 0 g、 金属リチ ゥム 2. 7 8 g ( 0. 4 m o 1 ) を加えた。 この懸濁液に、 予め 2 —ァダマン夕ノ ン 3 0 g ( 0. 2 m o l )、 臭化工チル 2 6. 2 g ( 0. 2 4 m o 1 ) を 9 0 gに溶解させた溶液を、 窒素雰囲気下、 反応温度が 4 0 °C前後になるよう にコ ン ト ロールしながら滴下し た。滴下終了後反応液を 4 5 に加温し、 1時間反応熟成を行った。 目視で金属リチウムが消失したのを確認してから、 さ らに 4 5 °Cで 1時間攪拌し、 リチウム 2. _ェチル _ 2 —ァダマンチルアルコ ラ一 卜の溶液を得た。 この溶液にアク リル酸無水物 2 2. 0 g ( 0. 2 1 m o 1 ) を反応温度を 4 0 以下に保ちながら 2時間かけて滴下 した。 滴下終了後 4 0 で 4時間攪拌し反応を熟成させた (転化率 9 7 % )。  Under a nitrogen atmosphere, 30 g of THF and 2.78 g (0.4 mol) of metal lithium were added to a 500 ml flask. To this suspension was previously dissolved a solution prepared by dissolving 30 g (0.2 mol) of 2-adamanthin and 26.2 g (0.24 mo1) of bromide chill in 90 g. Under a nitrogen atmosphere, the mixture was added dropwise while controlling so that the reaction temperature was about 40 ° C. After the completion of the dropwise addition, the reaction solution was heated to 45, and the reaction was aged for 1 hour. After visually confirming that the metallic lithium had disappeared, the mixture was further stirred at 45 ° C. for 1 hour to obtain a solution of lithium 2._ethyl_2-adamantyl alcohol. To this solution, 22.0 g (0.21 mol) of acrylic acid anhydride was added dropwise over 2 hours while maintaining the reaction temperature at 40 or lower. After completion of the dropwise addition, the mixture was stirred at 40 for 4 hours to mature the reaction (conversion rate: 97%).
反応熟成後、 反応液 1 0で以下に保ちながら、 メタノール 1 0 g と 1 0 %水酸化ナ ト リ ウム水溶液 1 6 gを加えて 1時間攪拌し、 そ の後有機層を分離した。 有機層を 1 0 %水酸化ナ ト リ ウム水溶液で 洗浄した後、 溶媒を減圧留去した。 残渣を 0. 3 mmH gの減圧下 8 0 から 8 5 で蒸留し、 2 4. 6 gの 2 —ェチルー 2 —ァダマ ンチルァク リ レー トを得た (収率 5 3 % )。 これをガスク ロマ トグ ラフ質量分析計で分析したところ、 塩素の含まれている不純物は検 出されなかった。 実施例 3〜 7 After the reaction aging, 10 g of methanol and 16 g of a 10% aqueous sodium hydroxide solution were added while maintaining the reaction solution at 10 or less, and the mixture was stirred for 1 hour, and then the organic layer was separated. After the organic layer was washed with a 10% aqueous sodium hydroxide solution, the solvent was distilled off under reduced pressure. The residue was distilled from 80 to 85 under a reduced pressure of 0.3 mmHg to obtain 24.6 g of 2- (ethyl-2) -adamantyl acrylate (yield: 53%). When this was analyzed using a gas chromatograph mass spectrometer, no impurities containing chlorine were detected. Examples 3 to 7
メタク リル酸無水物の代わり に表 1 に示す化合物を用いて、 実施 例 1 に準じて 2 _メチル— 2—ァダマンチル (メタ) ァク リ レー ト を合成した。 転化率、 収率および得られた化合物のガスク ロマ トグ ラフ質量分析計による分析結果を表 1 に示した。 表 1  According to Example 1, 2_methyl-2-adamantyl (meth) acrylate was synthesized according to Example 1 using the compounds shown in Table 1 instead of methacrylic anhydride. Table 1 shows the conversion, yield, and analysis results of the obtained compound by gas chromatography mass spectrometry. table 1
Figure imgf000017_0001
実施例 8
Figure imgf000017_0001
Example 8
実施例 1 に準じて、 臭化マグネシウム 2 —メチル _ 2 —ァダマ ンチルアルコラー トの T H F溶液を調製した。  According to Example 1, a THF solution of magnesium bromide 2-methyl_2-adamantyl alcoholate was prepared.
次いで、 予めメタク リル酸無水物 3 7 g ( 0. 2 4 m 0 1 ) と T H F 1 0 0 m l を仕込んだ 5 0 0 m l のフラスコに、 温度が 4 0 °C を超えないよう に保ちながら該 T H F溶液をゆつ く り滴下した。 滴 下終了後 4時間室温で攪拌した (転化率 9 1 %)。 次いで、 反応液 を 1 0 °C以下に保ちながらメタ ノール 1 0 g と 1 0 %水酸化ナ ト リ ウム水溶液 1 6 gとを反応液に加えて 1時間攪拌し、 その後有機 層を分離した。 有機層を 1 0 %水酸化ナ ト リ ウム水溶液で洗浄した 後、 溶媒を減圧留去した。 残渣を 0. 3 mmH gの減圧下、 8 5 から 9 0 °Cで蒸留し、 2 —メチル _ 2 —ァダマンチルメタク リ レー トを 2 6. 3 g得た (収率 5 6 % )。 このものをガスク ロマ トダラ フ質量分析計で分析したと ころ、 塩素の含まれる不純物は検出され なかった。 実施例 9 Then, in a 500 ml flask previously charged with 37 g (0.24 m 01) of methacrylic anhydride and 100 ml of THF, keeping the temperature not exceeding 40 ° C. The THF solution was slowly added dropwise. After completion of the dropwise addition, the mixture was stirred at room temperature for 4 hours (conversion rate: 91%). Next, 10 g of methanol and 16 g of a 10% aqueous sodium hydroxide solution were added to the reaction solution while maintaining the reaction solution at 10 ° C or lower, and the mixture was stirred for 1 hour, and then the organic layer was separated. . After the organic layer was washed with a 10% aqueous sodium hydroxide solution, the solvent was distilled off under reduced pressure. The residue was distilled at 85-90 ° C under a reduced pressure of 0.3 mmHg to obtain 26.3 g of 2-methyl_2-adamantyl methacrylate (yield 56%). ). This is called Gas Chroma Todara When analyzed by mass spectrometry, no impurities containing chlorine were detected. Example 9
メタク リル酸無水物の代わり にメ夕ク リル酸ビニルを用い、 実 施例 8 に準じて 2 _メチル— 2 —ァダマンチルエステルを合成し た。 その際の転化率は 7 0 . 0 %、 収率は 3 4. 0 %であった。 このものをガスク ロマ トグラフ質量分析計で分析したところ、 塩素 の含まれる不純物は検出されなかった。 実施例 1 0  According to Example 8, 2-methyl-2-adamantyl ester was synthesized according to Example 8 using vinyl methacrylate instead of methacrylic anhydride. At that time, the conversion was 70.0%, and the yield was 34.0%. When this was analyzed with a gas chromatograph mass spectrometer, no impurities containing chlorine were detected. Example 10
実施例 1 に準じて臭化マグネシウム 2—メチル— 2 —ァダマンチ ルアルコラ一 トとメタク リル酸無水物を反応させた。 この時の転化 率は実施例 1 と同じ ( 9 0 %) であった。 この反応液に、 室温で ト リエチルァミ ン 2 g ( 0. 0 2 m o l 、 0. 1 当量) を加えて 2時 間攪拌したところ、 転化率は 9 8 %まで向上した。 以降の処理を実 施例 1 に準じて行い、 2 —メチル— 2 —ァダマンチルメタク リ レー トを 2 6. 2 g得た (収率 5 6 %)。 これをガスク ロマ トグラフ質量 分析計で分析したところ、 塩素の含まれる不純物は検出されなかつ た。 実施例 1 1  According to the same manner as that of Example 1, magnesium 2-bromo-2-adamantyl alcoholate was reacted with methacrylic anhydride. At this time, the conversion was the same as that of Example 1 (90%). When 2 g (0.02 mol, 0.1 equivalent) of triethylamine was added to the reaction solution at room temperature and the mixture was stirred for 2 hours, the conversion was improved to 98%. The subsequent treatment was carried out according to Example 1 to obtain 26.2 g of 2-methyl-2-adamantyl methacrylate (yield 56%). When this was analyzed with a gas chromatograph mass spectrometer, no chlorine-containing impurities were detected. Example 1 1
実施例 1 に準じて臭化マグネシウム 2 —メチルー 2 —ァダマンチ ルアルコラ一 卜の T H F溶液を調製した。 ここに室温でジメチルァ ミ ノ ピリ ジン 1. 2 g ( 0. 0 1モル、 0. 0 5当量) を加え、 続 いてァク リル酸無水物を温度が 4 0 :を越えないよう保ちながらゆ つ く り滴下した。 滴下終了後、 室温で 2時間攪拌した。 この時の転 化率は 9 9 %であった。 以降の処理を実施例 1 に準じて行い、 2 — メチル— 2 —ァダマンチルァク リ レー トを 2 7 . 7 g (収率 6 3 %) 得た。 これをガスクロマ トグラフ質量分析計で分析したところ、 塩 素の含まれる不純物は検出されなかった。 A THF solution of magnesium bromide 2-methyl-2-adamantyl alcohol was prepared in the same manner as in Example 1. At room temperature, 1.2 g (0.01 mol, 0.05 equivalents) of dimethylaminopyridine is added at room temperature, and then the acrylic anhydride is added while keeping the temperature not exceeding 40 :. It was dropped. After completion of the dropwise addition, the mixture was stirred at room temperature for 2 hours. The roll at this time The conversion was 99%. The subsequent treatment was carried out in the same manner as in Example 1 to obtain 27.7 g (yield: 63%) of 2-methyl-2-adamantyl acrylate. When this was analyzed with a gas chromatograph-mass spectrometer, no impurities containing chlorine were detected.

Claims

請求の範囲 The scope of the claims
1 . 下記式 ( 1 ) で示される金属 2 アルキル— 2 —ァダマン チルアルコラー ト化合物と、  1. A metal dialkyl-2-adamantyl alcoholate compound represented by the following formula (1):
Figure imgf000020_0001
Figure imgf000020_0001
(但し、 R 1は炭素数 1 〜 6 のアルキル基であ り、 Mは L i 原子又は - M g X (但し、 Xはハロゲン原子である) である。 } (Where R 1 is an alkyl group having 1 to 6 carbon atoms, M is a L i atom or —M g X (where X is a halogen atom).)
(メタ) アク リル酸無水物又はひ, /3位に二重結合を有する炭素数 2 〜 8 のアルコールと (メタ) アク リル酸とのエステル化合物とを 反応させることを特徴とする下記式 ( 2 ) で示される  And reacting an ester compound of (meth) acrylic anhydride or an alcohol having 2 to 8 carbon atoms having a double bond at the / 3 position with an ester compound of (meth) acrylic acid. 2)
Figure imgf000020_0002
Figure imgf000020_0002
(但し、 R 2は水素原子又はメチル基である。) (However, R 2 is a hydrogen atom or a methyl group.)
2 一アルキル— 2 —ァダマンチル(メタ)ァク リ レー トの製造方法。 2 . 金属 2 _アルキル— 2 —ァダマンチルアルコラ一 ト化合物 及び 2 —アルキル— 2 —ァダマンチル (メタ) ァク リ レー トのアル キル基がメチル基又はェチル基である請求の範囲第 1項に記載の 2 一アルキル— 2 —ァダマンチル (メタ) ァク リ レー トの製造方法。 2-Monoalkyl-2-A adamantyl (meth) acrylate production method. 2. The metal 2 _alkyl-2 -adamantyl alcoholate compound and the alkyl group of 2 -alkyl-2 -adamantyl (meth) acrylate in which the alkyl group is a methyl group or an ethyl group. 2. A method for producing a 2-alkyl-2-adamantyl (meth) acrylate according to item 1.
3 . , i3位に二重結合を有する炭素数 2 〜 8 のアルコールと (メタ) アク リル酸とのエステル化合物が、 (メタ) アク リル酸ビニ ル又は (メタ) アク リル酸イ ソプロぺニルである請求の範囲第 1項 に記載の 2 —アルキル— 2 —ァダマンチル (メタ) ァク リ レー トの 製造方法。 3. With an alcohol having 2 to 8 carbon atoms having a double bond at the i3 position 2. The 2-alkyl-2-adamantyl (2) according to claim 1, wherein the ester compound with (meth) acrylic acid is vinyl (meth) acrylate or isopropenyl (meth) acrylate. Meta) Manufacturing method of acrylic rate.
4. 式 ( 1 ) で示される金属 2 _アルキル— 2 —ァダマンチル アルコラー ト化合物と、 (メタ) アク リル酸無水物又はひ, /3位に二 重結合を有する炭素数 2〜 8のアルコールと (メタ) アク リル酸と のエステル化合物とを反応させる際に、 3級ァミ ン化合物を、 金属 2 —アルキル— 2 —ァダマンチルアルコラー ト化合物に対して 0. 0 1〜 0. 5当量存在させる ことを特徴とする請求の範囲第 1項に 記載の 2 _アルキル— 2 —ァダマンチル (メタ) ァク リ レー トの製 造方法。  4. Metal 2-alkyl-2-adamantyl alcoholate compound represented by formula (1) and (meth) acrylic anhydride or alcohol having 2 to 8 carbon atoms having a double bond at the / 3 position. When reacting an ester compound with (meth) acrylic acid, the tertiary amine compound is added to the metal 2-alkyl-2-adamantyl alcoholate in an amount of 0.01 to 0.5. 2. The method for producing a 2_alkyl-2-adamantyl (meth) acrylate according to claim 1, wherein an equivalent amount is present.
PCT/JP2002/005541 2001-06-07 2002-06-05 Process for producing 2-alkyl-2-adamantyl (meth)acrylate WO2002100816A1 (en)

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