WO2002098737A1 - Bag-making and packaging machine - Google Patents

Bag-making and packaging machine Download PDF

Info

Publication number
WO2002098737A1
WO2002098737A1 PCT/JP2002/005463 JP0205463W WO02098737A1 WO 2002098737 A1 WO2002098737 A1 WO 2002098737A1 JP 0205463 W JP0205463 W JP 0205463W WO 02098737 A1 WO02098737 A1 WO 02098737A1
Authority
WO
WIPO (PCT)
Prior art keywords
film
roll
bag making
roller
packaging machine
Prior art date
Application number
PCT/JP2002/005463
Other languages
French (fr)
Japanese (ja)
Inventor
Hideshi Miyamoto
Kazuya Sugimura
Makoto Ichikawa
Original Assignee
Ishida Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ishida Co., Ltd. filed Critical Ishida Co., Ltd.
Priority to JP2003501744A priority Critical patent/JP4320248B2/en
Priority to EP02728230A priority patent/EP1394048B1/en
Priority to DE60225799T priority patent/DE60225799T2/en
Priority to US10/433,406 priority patent/US20040065047A1/en
Publication of WO2002098737A1 publication Critical patent/WO2002098737A1/en
Priority to US11/341,684 priority patent/US20060117713A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/08Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to stop, or to control the speed of, the machine as a whole
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • B65B41/16Feeding webs from rolls by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/2014Tube advancing means
    • B65B9/2028Rollers or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • B65H19/1842Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact
    • B65H19/1852Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact taking place at a distance from the replacement roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/30Arrangements for accumulating surplus web
    • B65H20/32Arrangements for accumulating surplus web by making loops
    • B65H20/34Arrangements for accumulating surplus web by making loops with rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/46Splicing
    • B65H2301/462Form of splice
    • B65H2301/4621Overlapping article or web portions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/46Splicing
    • B65H2301/463Splicing splicing means, i.e. means by which a web end is bound to another web end
    • B65H2301/4631Adhesive tape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00Means using fluid
    • B65H2406/30Suction means
    • B65H2406/35Other elements with suction surface, e.g. plate or wall
    • B65H2406/351Other elements with suction surface, e.g. plate or wall facing the surface of the handled material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/10Size; Dimensions
    • B65H2511/14Diameter, e.g. of roll or package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/69Form fill-and-seal machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/81Packaging machines

Definitions

  • the present invention relates to a bag making and packaging machine provided with a film collecting device.
  • a film roll in which a long film is wound around a roll core is used as a bag packaging material.
  • the film is pulled out by rotating the support shaft that supports the film roll by the motor, and is conveyed to the bag making and packaging unit.
  • the film wound around the roll core of the film roll is pulled out to the end, the film is cut using a blade or the like at the film joint provided at a predetermined distance from the film roll, and the used film is used. Replace the film roll with a new film slot.
  • the film is pulled out from the new film roll by a predetermined length, and the end of the cut film remaining at the film joining portion and the film leading end of the new film roll are joined using an adhesive tape, or The end of the film is heat-sealed to the leading edge of the new film roll.
  • the length of the discarded film varies depending on the bag size, but it usually corresponds to a length of three to five bags, and the cumulative loss is a great loss. In addition, because they are disposed of as unnecessary, they may cause an increase in waste.
  • An object of the present invention is to provide a bag making and packaging machine which can use up a film wound on a film roll to the end without waste, and which can easily replace the film roll and join the film.
  • Another object of the present invention is to provide a bag making and packaging machine that can reliably package products already released from the product supply unit even when the film cannot be unwound from the film mouth. .
  • a bag making and packaging machine is a bag making and packaging machine for packaging products while making a bag using a film opening in which a long film is wound in a roll shape.
  • a film roll support unit that supports the film, a film transport mechanism that transports the film sent out from the film slot, and a film roll exchange unit that is provided between the film edge support unit and the film transport mechanism.
  • a film joining device that joins the end of the film on the side of the film transport mechanism and the leading end of the film of the replaced film roll, and the film joining device traverses the film upstream from the film joining position. It is equipped with a film storage mechanism for drawing.
  • the film sent from the film roll is transported by the film transport mechanism.
  • the film sent from the film roll before replacement is cut in the vicinity of the film roll, and the end of the cut film is moved toward the film storage mechanism, so that the cut film is removed.
  • the end can be guided to the film joining device. This makes it possible to join the end of the film on the film transport mechanism side and the leading end of the film of the replaced film roll in the film joining apparatus.
  • the film of the film roll before the replacement can be used up to the root of the roll core, and the film can be completely used up. Also, unnecessary items Since there is no film to be disposed of as waste, it is possible to reduce waste. As a result, the cost of bag making and packaging can be reduced.
  • the film storage mechanism includes a fixed roller that guides the conveyed film, a movable roller that changes the traveling distance of the conveyed film, and a moving mechanism that moves the movable roller toward and away from the fixed roller. be able to.
  • the cut end of the film can be moved to the film storage mechanism by moving the movable roller relative to the fixed roller by the moving mechanism.
  • a plurality of sets of fixed rollers and movable rollers may be provided alternately. As a result, the film storage mechanism can be made compact, and the installation space is reduced.
  • the fixed rollers and the movable opening contact alternately with one side and the other side of the film, so that when the operation is resumed after replacing the film roll, the change in film tension is minimized. It is possible to prevent the film from loosening and meandering. As a result, defects during bag production can be prevented.
  • the moving mechanism includes a fixed frame that supports both ends of the fixed roller, a movable frame that supports both ends of the movable roller, and a movable roller that is arranged parallel to the fixed roller and one end of the movable roller can rotate with respect to the fixed frame.
  • the movable roller can be relatively moved with respect to the fixed porter by rotating the movable frame with respect to the fixed frame about the rotation axis.
  • the movable frame is swung about the rotation axis with respect to the fixed frame, and the movable roller is moved relative to the fixed roller, so that the cut end of the film is stored in the film. You can get close to the mechanism. In this way, a film storage mechanism can be realized with a simple configuration.
  • the movable frame is pivoted about the rotation axis with respect to the fixed frame, so that the movable roller located on the downstream side with respect to the film transport direction is provided.
  • Movable roller located on the upstream side by the amount of movement Can be larger than the moving amount of As a result, the resistance of the transport of the film to the downstream side decreases, and the resistance of the reverse transport increases.
  • the film bonding apparatus further includes a film suction holding mechanism that is disposed upstream of the film storage mechanism in the film transport direction and that suctions and holds the film separated from the film roll before replacement during film bonding.
  • the cut end of the film is guided to the film joining apparatus, and can be easily joined to the leading end of the film roll after replacement without loosening the end of the film.
  • fluctuations in the tension of the film after the film bonding can be reduced.
  • the film bonding apparatus further includes a film fixing and holding mechanism for fixing and holding the film on the film transport mechanism side at the time of film bonding on the downstream side of the film storage mechanism.
  • the film sent from the film port is transported by the film transport mechanism.
  • the film on the film transport mechanism side is cut near the film roll, and the cut film is stored in the film storage mechanism so that the end of the cut film is transferred to the film joining device. Can be guided. This makes it possible to join the terminal end of the film on the side of the film transport mechanism and the leading end of the film in the film opening after replacement in the film joining device.
  • the film of the film roll can be used up to the end, and the loss of the film can be eliminated.
  • waste can be reduced.
  • the cost of bag making and packaging can be reduced.
  • a bag-making and packaging machine is a bag-making and packaging machine that packs a product while making a bag using a film roll in which a long film is wound in a roll shape.
  • a bag-making and packaging section for packing the product, a product supply section for supplying the products to the bag-making and packaging section, a film roll support section for supporting a film roll, and a film port support section.
  • a driving device that feeds the film from the held film slot, a film transport mechanism that transports the film that is transported from the film roll to the bag making and packaging unit, and a film that stores and transports the film transported by the film transport mechanism A storage mechanism, a detector for detecting that the film of the film roll has been consumed to the end, and a product stored in the film storage mechanism in which the operation of the product supply unit and the driving device is stopped in response to the output of the detector. And a control unit for stopping the operation of the bag making and packaging unit after a predetermined number of bags have been sent out.
  • the film is sent out from the film roll and is conveyed to the bag making and packaging unit by the film conveying mechanism. At this time, a part of the conveyed film is sent out while being stored by the film storage mechanism.
  • the product is wrapped in the bag making and packaging unit.
  • the detector detects this. In response, the control unit stops the operation of the product supply unit and the driving device.
  • the bag making and packaging unit consumes the film stored in the film storage mechanism. Packaging products that are being transported. As a result, even if the film cannot be sent out from the film roll, the merchandise being conveyed is packed by the bag making and packaging unit. Then, packaging of these commodities can be performed, and after completing the packaging, the control unit stops the operation of the bag making and packaging unit.
  • the detector may include a tension detector that detects a tension of the film, and the control unit may be configured to stop the operation of the product supply unit and the driving device when the output of the tension detector exceeds a predetermined value.
  • the control unit controls the driving device so that the tension of the film becomes constant when the output of the tension detector is equal to or less than a predetermined value.
  • the film tension is kept constant based on the output of the tension detector.
  • the length of the film stored in the film storage unit is the length of the film for wrapping the product already supplied from the product supply unit to the bag making and packaging unit when the operation of the product supply unit is stopped.
  • the film storage mechanism includes a fixed roller that guides the conveyed film, a movable roller that changes the traveling distance of the conveyed film, and a moving mechanism that moves the movable port closer to and away from the fixed roller. It can be configured.
  • the movable roller moves relative to the fixed roller according to the film tension, so that the film tension is adjusted and the film is stored in an appropriate amount at the same time, and the film is sent out to the bag making and packaging unit.
  • the movable roller moves relative to the fixed roller by the moving mechanism, and the film stored in the film storage mechanism can be sent out to the bag making and packaging unit.
  • the cut end of the film can be approached to the film storage mechanism and stored in the film storage part that has no room. In this manner, the film storage mechanism can realize the supply of the film after the supply of the product is stopped and the storage of the film in the film storage unit when the film is changed.
  • the bag making and packaging machine joins the end of the film on the side of the film transport mechanism and the front end of the film in the replaced film between the film roll supporting portion and the film transport mechanism when the film reel is replaced.
  • a film joining device can be further provided.
  • the film storage mechanism can be provided downstream of the film joining position of the film joining apparatus.
  • the film sent from the film roll is cut near the film roll, and the cut film is stored in the film storage.
  • the cut end of the film can be guided to the film joining device. This makes it possible to join the end of the film on the film transport mechanism side and the leading end of the film of the replaced film roll in the film joining apparatus.
  • the film of the film roll can be used up to the end, and the loss of the film can be eliminated.
  • waste can be reduced.
  • the cost of bag making and packaging can be reduced.
  • products already supplied from the product supply unit to the bag making and packaging unit when the product supply unit is stopped can be wrapped using the film of the film storage mechanism provided in the film bonding apparatus.
  • the film storage mechanism includes a fixed roller for guiding the conveyed film, a movable roller for changing the traveling distance of the conveyed film, and a moving mechanism for moving the movable port closer to and away from the fixed port. It can be configured to include.
  • the movable roller moves relative to the fixed roller in accordance with the film tension, so that the film can be sent out to the bag making and packaging section while simultaneously adjusting the film tension and storing an appropriate amount of the film. Can be.
  • the movable roller moves relative to the fixed roller by the moving mechanism, and the film stored in the film storage mechanism can be sent out to the bag making and packaging unit. Furthermore, when exchanging the film roll, the cut end of the film can be moved to the film storage mechanism. In this way, in the film storage mechanism, it is possible to realize the feeding of the film after the supply of the product is stopped and the storage of the film when the film roll is replaced.
  • the movable frame includes at least one movable roller
  • the fixed frame includes at least one fixed roller
  • the movable roller and the fixed roller may be arranged alternately along the film transport direction.
  • the movable roller moves relative to the fixed roller by the moving mechanism, so that the film stored in the film storage mechanism can be sent out to the bag making and packaging unit. Also, when changing the film roll, The end of the film can be moved to the film storage mechanism. In this way, film sending and storage can be realized by the film storage mechanism.
  • the moving mechanism includes a fixed frame that supports both ends of the fixed roller, a movable frame that supports both ends of the movable roller, and a movable frame that is arranged in parallel with the fixed roller and rotatably supports one end of the movable frame with respect to the fixed frame.
  • the movable frame approaches and separates from the fixed frame about the rotation axis, so that the film stored in the film storage mechanism can be sent to the bag making and packaging unit.
  • the movable frame swings about the rotating shaft with respect to the fixed frame, so that the end of the cut film can be approached to the film storage mechanism.
  • the apparatus may further include a film suction holding mechanism that suctions and holds an end of the cut film at an upstream side of the film storage mechanism in the film transport direction.
  • the cut film can be stored in the film storage mechanism while the film end is sucked and held by the film suction and hold mechanism provided upstream of the film storage mechanism in the film transport direction.
  • the film end can be guided to the film bonding apparatus while maintaining the appearance of the cut film, and the film end of the film roll after replacement can be easily attached without loosening the film end. Joining becomes possible.
  • the control unit can operate the film suction holding mechanism during the film joining operation. This makes it possible to reliably prevent the film from shifting during film joining.
  • the film bonding apparatus may further include a film fixing and holding mechanism that is disposed upstream of the film storage mechanism in the film transport direction and that fixes and holds the cut end of the film during film bonding.
  • a film fixing and holding mechanism that is disposed upstream of the film storage mechanism in the film transport direction and that fixes and holds the cut end of the film during film bonding.
  • the control unit may operate the film fixing and holding mechanism in response to the output of the detector. As a result, it is possible to reliably prevent the film from being damaged due to a tensile load being applied to the film roll.
  • FIG. 1 is a schematic side view showing a configuration of a bag making and packaging machine according to one embodiment of the present invention.
  • FIG. 2 is a schematic rear view showing the configuration of the bag making and packaging machine of FIG. 1 when viewed from the side of the film opening.
  • FIG. 3 is a schematic plan view showing the configuration of the bag making and packaging machine shown in FIG. 1 when viewed from above
  • FIG. 4 is a schematic perspective view schematically showing a film transport path in FIG.
  • FIG. 5 is a perspective view showing the configuration of the bag making and packaging unit in FIG.
  • FIG. 6 is a schematic side view showing a detailed configuration of a film roll section in the bag making and packaging machine of FIG.
  • FIG. 7 is a schematic cross-sectional view showing a first step when replacing a film roll.
  • FIG. 8 is a schematic cross-sectional view showing a second step when replacing the film roll.
  • FIG. 9 is a schematic cross-sectional view showing a third step when replacing the film roll.
  • FIG. 10 is a schematic sectional view showing a fourth step when replacing the film roll.
  • FIG. 11 is a schematic sectional view showing a fifth step when replacing the film roll.
  • FIG. 12 is an enlarged view of a portion X in FIG. 10.
  • FIG. 13 is a schematic configuration diagram showing the configuration of another example of the film storage mechanism of the present invention.
  • FIG. 14 is a schematic configuration diagram showing the configuration of another example of the film storage mechanism of the present invention.
  • FIG. 15 is a schematic configuration diagram showing the configuration of another example of the film storage mechanism in the present invention.
  • FIG. 16 is a block diagram illustrating a control system of the bag making and packaging unit according to the embodiment.
  • FIG. 17 is a flowchart showing the operation of the control device in the case of packing a product using the film stored in the dancer roller when replacing the film roll.
  • FIG. 18 is a flowchart showing the operation of the control device in the case of packing a product using the film stored in the dancer roller when replacing the film roll.
  • FIG. 19 is a schematic diagram showing the operation of the dancer roller during normal operation and when replacing the film roll.
  • FIG. 20 is a flow chart showing the operation of the control device when wrapping a product using the film stored in the film storage mechanism of the film joining device when changing the film roll.
  • FIG. 21 is a flow chart showing the operation of the control device when wrapping a product using the film stored in the film storage mechanism of the film bonding apparatus when changing the film roll.
  • FIG. 22 is a schematic cross-sectional view showing the operation of the film storage mechanism of the film joining apparatus during normal operation and when replacing the film roll.
  • FIG. 23 is a schematic cross-sectional view showing the operation of the film storage mechanism of the film joining apparatus during normal operation and when changing the film roll.
  • FIG. 24 is a schematic cross-sectional view showing the operation of the film storage mechanism of the film joining apparatus during normal operation and when changing the film roll.
  • FIG. 25 is a schematic cross-sectional view showing the operation of the film storage mechanism of the film bonding apparatus during normal operation and when changing the film roll.
  • FIG. 4 is a schematic cross-sectional view showing the operation of the illumin storage mechanism.
  • FIG. 1 is a schematic side view showing a configuration of a bag making and packaging machine according to one embodiment of the present invention.
  • FIG. 2 is a schematic rear view showing the configuration of the bag making and packaging machine shown in FIG. 1 when viewed from the film roll side.
  • FIG. 3 is a schematic plan view showing a configuration when the bag making and packaging machine of FIG. 1 is viewed from above.
  • FIG. 4 is a schematic perspective view showing an outline of a transport path of the film 2.
  • the bag making and packaging machine 100 is composed of a film roll section 100, a film transport section 200, and a bag making and packaging section 300.
  • the film opening 100 includes a film roll support 101 and a film joining device 102 described later.
  • the film roll support 101 has a support shaft 3 and a circle. It has a plate-shaped roll stopper 4 and a motor 6.
  • the support shaft 3 is positioned at the rear of the bag making and packaging machine 100 by the support mechanism 50 shown in FIG. 2 in a direction parallel to and perpendicular to the installation surface E of the bag making and packaging machine 100. It is supported so that it can rotate between them.
  • the mouth stopper 4 is fixed to an end of the support shaft 3 on the support mechanism 50 side.
  • the support shaft 3 is rotated by a motor 6 via a timing belt (not shown).
  • the support mechanism 50 is provided with a stopper (not shown) for fixing the support shaft 3 in the horizontal direction and the vertical direction as described above.
  • the support shaft 3 is set parallel to the installation surface E of the bag making and packaging machine 100, and the roll core 31 of the film roll 1 is passed through the support shaft 3. Then, insert until the end face contacts the roll stopper 4. Next, the stopper 5 is protruded from the peripheral surface of the shaft 3 by a locking operation, and the opening core 31 of the film roll 1 is engaged with the stopper 5, and the film opening 1 is attached to the support shaft 3. Fix it.
  • the support shaft 3 is rotated in the direction of arrow A in FIG. 1, and the support shaft 3 and the film roll 1 are fixed in a posture perpendicular to the installation surface E of the bag making and packaging machine 100.
  • the mouth stopper 4 is parallel to the installation surface E, Film roll 1 is supported.
  • the film 2 is pulled out from the film roll 1 by rotating the support shaft 3 and the mouth stopper 4 by the motor 6.
  • the film 2 pulled out from the film port support unit 101 passes through the film bonding apparatus 102 shown in FIG. 3, and is transported to the film transport unit 200.
  • the film transport unit 200 includes a first guide port 7, a second guide roller 8, a turn bar 9, an evening bar up / down mechanism 10, and a plurality of ports.
  • the first guide roller 7 and the second guide roller 8 are arranged vertically, and the plurality of roll bars 11 and the dancer rollers 12 are arranged horizontally.
  • the turn bar 9 is provided at a position obliquely at 45 degrees to the first guide roller 7 and the second guide roller 8. Normally, the film 2 must be conveyed with the back side facing upward to fill the product inside. For this reason, it is necessary to convey the film 2 wound with the front side outside in the bag making and packaging machine with the back side up.
  • the reversal of the film is performed by rolling the film 2 between the first and second guide rolls 7 and 8 and the turn bar 9.
  • the film 2 passes through the first guide roller 7 and is then bent along the second guide roller 8 so that the traveling direction is changed by 180 degrees, and You will be led to 1-9. Further, when the film 2 is guided to the room 9 inclined at 45 degrees, the traveling direction of the film 2 is further changed by 90 degrees, and the front and back of the film 2 are reversed. Thus, the film 2 is transported upward in a state where the width direction is horizontal. Thereafter, as shown in FIG. 3, the film 2 is conveyed to the bag making and packaging unit 300 with the back surface facing upward.
  • the turn bar 9 is moved up and down as shown by the arrow B by the turn bar up and down mechanism 10 in FIG.
  • the position of the film 2 in the width direction can be changed.
  • the center of the film 2 conveyed to the bag making and packaging section 300 is located at the rear.
  • the hopper 22 must be conveyed in a state in which it coincides with the center of the hopper 22.
  • the evening bar 9 is moved up and down and the centering is performed according to the width of the film 2.
  • the dancer roller 12 shown in FIGS. 1 and 3 detects the tension of the film 2 as follows.
  • the film 2 is transported at a controlled speed by a bull down belt 19 of a bag making and packaging unit 300 described later.
  • the position of the dancer roller 12 urged downward moves up and down from the reference position.
  • a mouth cell fixed to the frame of the film transport unit 200 is connected to the dancer roller 12 via a tension panel, and the load cell is moved from the reference position of the dancer roller 12 in accordance with the pulling force of the panel.
  • the shift amount, that is, the tension of the film 2 is detected.
  • the motor 6 for feeding the film 2 is controlled based on the detected tension. That is, when the tension increases, the rotation speed of the motor 6 increases, and when the tension decreases, the rotation speed of the motor 6 decreases, and feedback control is performed to return the dancer roller 12 to the reference position.
  • the film 2 that has passed through the dancer rollers 12 is guided in the horizontal direction by a plurality of horizontal ports 111 that extend in the horizontal direction. As shown in FIG.
  • the paper is conveyed in the direction of arrow C with its back (surface inside the bag) facing upward, and guided to the bag making and packaging unit 300.
  • FIG. 5 is a perspective view showing a detailed configuration of the bag making and packaging unit in FIG.
  • the bag making and packaging section 300 has a former 15, a cylinder 16, a vertical seal mechanism 18, a pair of pull-down belts 19, a horizontal seal mechanism 20, and a hopper 22.
  • the film 2 is formed into a cylindrical shape by passing through the gap between the former 15 and the cylinder 16.
  • the film 2 formed into a cylindrical shape is transported by the pull-down belt 19 while maintaining the cylindrical shape between the cylinder 16 and the pair of pull-down belts 19, and the film 2 overlapped by the vertical sealing mechanism 18
  • the two side edges 17 are welded in the vertical direction.
  • the product supplied to the hopper 22 from an upper product supply unit passes through the inside of the tube 16 and is filled in the film 2 formed into a tube.
  • the product is filled
  • the film 2 thus obtained is welded in the horizontal direction by the horizontal sealing mechanism 20 and the sealing surface is cut in the horizontal direction, thereby producing a bag 21 filled with the product.
  • FIG. 6 is a side view showing a detailed configuration of the film drawer in the bag making and packaging machine of FIG. 7 to 11 are schematic cross-sectional views showing the first to fifth steps of the film drawer when the film roll is replaced.
  • FIG. 12 is an enlarged view of a portion X in FIG. 10.
  • FIGS. 13 to 14 are schematic configuration diagrams showing the configuration of another embodiment of the film storage mechanism in the present invention.
  • the film bonding apparatus 102 includes a film holding mechanism 60 for holding and fixing the film when bonding the film, and a film suction mechanism 70 for sucking and holding the film 2. And a film storage mechanism 80.
  • the film storage mechanism 80 includes three fixed rollers 25, two movable rollers 26, a pair of fixed frames 27, a pair of movable frames 28, a rotating shaft 29, and a guide roller 30. Is done.
  • the three fixed rollers 25, the two movable rollers 26, the rotating shaft 29, and the guide opening roller 30 are arranged in a vertical direction so as to be orthogonal to the traveling direction of the film 2. , Are arranged parallel to each other.
  • the pair of fixed frames 27 are arranged parallel to the traveling direction of the film 2 and at regular intervals.
  • the pair of fixed frames 27 are fixed to the main body frame 600.
  • a pair of movable frames 28 are arranged in parallel with the traveling direction of the film 2 and at regular intervals.
  • the pair of movable frames 28 are rotatably supported by a pair of fixed frames 27 by a rotation shaft 29.
  • Both ends of the three fixed rollers 25 and the guide roller 30 are supported by a pair of fixed frames 27 so that each can be rotated. Both ends of the two movable rollers 26 are pivotally supported by a pair of movable frames 28, each of which is rotatable with respect to the movable frame 28. Further, the two movable rollers 26 can swing about a rotation shaft 29 together with a pair of movable frames 28.
  • the film 2 is guided by a rotating shaft 29, passes through a film suction mechanism 70, and has an outer surface of a first fixed roller 25, an inner surface of a first movable roller 26, and a second surface.
  • the film 2 of the film roll 1 before replacement is denoted by reference numeral 2 to distinguish the film 2 of the old film roll 1 before replacement from the film 2 of the new film roll 1 after replacement.
  • the film 2 fed from the film roll 1 in the direction of the arrow Y is fixed to the fixed roller 25 and the movable roller 26 of the film storage mechanism 80 of the film bonding apparatus 102. And is transported to the film transport unit 200. At this time, the film holding mechanism 60 and the film suction mechanism 70 are not operating.
  • the film 2a of the film roll 1 when the film 2a of the film roll 1 is pulled out to the end, the film 2a is fixed to the film joining device 102 by the film pressing mechanism 60, and the film is sucked by the film suction mechanism 70. Hold film 2a by suction. Further, the film 2a is cut at the end as shown by the arrow D, and the film 2a is separated from the roll core 31 of the film roll 1.
  • the pair of movable frames 28 is rotated together with the two movable rollers 26 in the direction of arrow F with respect to the pair of fixed frames 27 of the film storage mechanism 80,
  • the two movable rollers 26 are separated from the three fixed rollers 25.
  • the portion of the film 2a upstream of the film holding mechanism 60 is moved by the movement of the two movable openings 26.
  • the end of the film 2 a that has been moved toward the film bonding apparatus 102 and cut is guided to the film suction mechanism 70.
  • the film suction mechanism 70 since the entire width of the film 2a is sucked by the film suction mechanism 70, when the film 2a is pulled by the film storage mechanism 80, the film tension is maintained while preventing the film from meandering. In this state, the film can be pulled up, and the end of the film 2a can be prevented from being pulled into the film storage mechanism 80.
  • the support shaft 3 shown in FIG. 1 is rotated in a direction parallel to the installation surface E of the bag making and packaging machine 100 to engage the roll core 31 of the film opening 1. Release the stopper 5 and remove the roll core 3 1 from the support shaft 3.
  • the new film roll 1 is mounted on the support shaft 3, the core 3 1 of the new film portal 1 is engaged with the stopper 5, and fixed to the support shaft 3, and the support shaft 3 is attached. Rotate in a direction perpendicular to the installation surface E of the bag making and packaging machine 100 and fix it.
  • the tip of the film 2 b wound on the new film roll 1 is pulled out to the film suction mechanism 70, and the film is sucked into the film suction mechanism 70.
  • the end of the film 2a being sucked is overlapped with the end, and the end of the film 2a and the end of the film 2b are joined using the adhesive tape 24 of FIG.
  • the film holding mechanism 60 and the film suction mechanism 70 are released.
  • the support shaft 3 and the mouth stopper 4 are again rotated by the motor 6 to pull out the film in the direction of arrow Y, and the bag making and packaging is resumed. I do.
  • the film 2b joined to the film 2a is transported, and the pair of movable frames 28 move in the direction of arrow G together with the movable roller 26 by the tension of the film 2b pulled by the film 2a. I do.
  • the film 2a of the film roll 1 before the replacement is fixed by the film holding mechanism 60, the film is sucked by the film suction mechanism 70, and the film is stored by the film storage mechanism 80.
  • the end of 2a can be moved up to the film suction mechanism 70.
  • the end of the film 2a sucked by the film suction mechanism 70 and the tip of the film 2b of the replaced film roll 1 can be easily joined using the adhesive tape 24.
  • the film 2a of the film roll 1 before the replacement can be used without leaving the end, and it is possible to eliminate the loss of the film.
  • waste can be reduced.
  • the bonding of the film 2 is performed using the adhesive tape 24.
  • the bonding of the film 2 can be performed by heat fusion.
  • the overlapping portion of the film 2a and the film 2b is thermally fused in the width direction.
  • the film is moved closer by moving the two movable rollers 26 relative to the three fixed rollers 25 in the direction of arrow H. As shown in FIG. 3, it is also possible to move one movable roller 26 relative to two fixed rollers 25 to move the movable roller 26.
  • the moving distance of each of the two movable rollers 26 is reduced. Since it is possible to draw many films while keeping it short, multiple fixed rollers 25 and movable rollers 26 are provided, and multiple movable rollers 26 are moved relative to multiple fixed rollers 25. It is preferable to move. Furthermore, as shown in Fig. 14, a suction mechanism is provided between the two fixed rollers 25 for guiding the film, and the film can be pulled up by sucking the film in the direction of arrow I by the suction mechanism. It is.
  • the film 2 passing between the three fixed rollers 25 and the two movable rollers 26 is connected to the two film openings 26 by arrows J.
  • the film 2 is moved as shown in Fig. 15 (b). It is also possible to get close.
  • the present invention is applied to a vertical piling machine that performs bag making while moving a film in a vertical direction.However, the present invention is directed to moving a film in a horizontal direction.
  • the present invention can be similarly applied to a horizontal packaging machine that performs bag making.
  • the film 2 when the film 2 is fed to the final end, the film 2 can no longer be fed as shown in FIG. I have to stop.
  • some products 23 see FIG. 5 have already been released from the product supply unit at that point. Therefore, if these falling goods 23 are not wrapped, they must be collected as unpackaged goods.
  • the bag making and packaging machine 100 of the present embodiment uses the film stored in the dancer rollers 12 of FIG. 1 to wrap the falling products even if the product supply unit is stopped. And a method of packaging using the film stored in the film storage mechanism 80 of the film bonding apparatus 102.
  • control for packaging products using the film 2 stored in the dancer rollers 12 when the film roll 1 is replaced control for packaging products using the film 2 stored in the dancer rollers 12 when the film roll 1 is replaced.
  • the control for packaging a product using the film 2 stored in the film storage mechanism 80 when the film roll 1 is replaced will be described in order.
  • FIG. 16 is a block diagram showing a control system of the bag making and packaging machine 100 of the present embodiment.
  • the product supply unit 700 is arranged above the bag making and packaging unit 300 in FIG. 1, and supplies a fixed amount of the product 23 (FIG. 5) to the bag making and packaging unit 300. I do.
  • the product supply unit 700 is, for example, an automatic weighing device that measures the weight of a product to a fixed amount and discharges a predetermined weight of the product to the bag making and packaging unit 300.
  • the load cell 210 is connected to the dancer roller 12 of FIG. 1 via a tension spring.
  • the shift amount of the dancer roller 12 from the reference position is detected by the load cell 210. This shift corresponds to the tension of the film 2.
  • the control device 500 includes a CPU (Central Processing Unit) and the like, and controls the rotation speed of the motor 6 based on the output value of the load cell 210 so that the tension of the film 2 becomes constant.
  • the control device 500 controls the operations of the product supply unit 700, the bag making and packaging unit 300, the film holding mechanism 60, and the film suction mechanism 70, as described below.
  • FIGS. 17 and 18 are flow charts showing the operation of the control device 500 when wrapping a product using the film 2 stored in the dancer roller 12 when the film roll 1 is replaced.
  • FIG. 19 is a schematic diagram showing the operation of the dancer roller 12 during normal operation and when the film roll 1 is replaced.
  • step S 1 the controller 500 rotates the motor 6 based on the output value of the load cell 210 so that the tension of the film 2 becomes constant, as described above. Control the number.
  • the dancer roller 12 is urged downward by a tension spring 220.
  • the dancer roller 12 moves up and down as shown by the arrow H in accordance with the tension of the film 2 as shown in FIG. 19 (a).
  • the output value of the load cell 210 changes.
  • the dancer roller 12 is spaced downward from the roll bar 11, a part of the film 2 is stored by the dancer roller 12.
  • the control device 500 determines whether or not the film 2 has been pulled out from the film roll 1 to the end (step S 2). When the film 2 is pulled out to the end, the tension of the film 2 exceeds a predetermined value. Therefore, when the output value of load cell 210 exceeds a predetermined value, control device 500 determines that film 2 has been pulled out to the end.
  • the dancer roller 12 is pressed against the force of the tension spring 220 as the tension of the film 2 increases. It rises so as to exceed the predetermined position P0. As a result, the output value of the contact cell 210 exceeds the predetermined value.
  • the control device 500 stops the commodity supply section 700 and the motor 6 (step S3). As a result, the supply of the product from the product supply unit 700 to the bag making and packaging unit 300 is stopped. At this point, some products 23 have already been released from the product supply unit 700 into the air.
  • the control device 500 activates the film holding mechanism 60 of the film bonding device 102 (step S4). Further, the control device 500 operates the film suction mechanism 70 of the film bonding device 102 (step S5).
  • the operation of the bag making and packaging unit 300 is continued. That is, the vertical seal mechanism 18, the pull-down belt 19, and the horizontal seal mechanism 20 in FIG. 5 are operating. As a result, the film 2 stored in the dancer rollers 12 is transported to the bag making and packaging unit 300 by the pull-down belt 19.
  • the dancer roller 12 is raised by passing the position between the mouth and the lumber 11 against the force of the pulling panel 220 as shown in Fig. 19 (c). Is stored in the bag making and packaging section 300. As a result, in the bag making and packaging unit 300, the product 23 already released into the air from the product supply unit 700 is packaged.
  • the control device 500 determines whether or not each of the falling commodities has been packaged (step S6).
  • the number of the falling commodities is determined by the distance from the commodity supply unit 700 to the horizontal sealing mechanism 20 and the operating speed. For example, when driving at a speed of 200 times per minute, two of them are falling.
  • the length of the film used at that time varies depending on the bag size, but in the above-described embodiment, it is set in advance so that the film 2 stored in the dancer rollers 12 can sufficiently cover the film.
  • the control device 500 counts the number of times each time a product is released from the product supply unit 700, and subtracts the count value when packaging of the product is completed. Therefore, the packaging operation is maintained until the count value of the number of releases becomes zero. (Step S7).
  • step S5 the worker can use the film bonding apparatus 102 to perform the work of exchanging the film roll 1 shown in FIGS. Fig. 10
  • the operator notifies the controller 500 of the end of the joining of the film 2 using an operation switch (not shown) or the like.
  • step S8 the controller 500 confirms that the bonding of the film 2 has been completed (step S8), the controller 500 releases the film holding mechanism 60 of the film bonding apparatus 102 (step S9). Further, the control device 500 releases the film suction mechanism 70 of the film bonding device 102 (step S10). As a result, the operation can be restarted using the film roll 1 after the replacement.
  • the operator instructs the control device 500 to restart the operation using an operation switch (not shown) or the like.
  • the controller 500 determines whether or not the operation is possible (step S11), and if the operation is possible, returns to step S1 and performs the normal operation.
  • FIGS. 20 and 21 are flow charts showing the operation of the control device 500 when wrapping a product using the film 2 stored in the film storage mechanism 80 of the film bonding apparatus 102.
  • FIGS. 22 to 26 are schematic cross-sectional views showing the operation of the film storage mechanism 80 of the film bonding apparatus 102 during normal operation and when the film roll 1 is replaced.
  • the film of the film roll 1 before replacement is denoted by reference numeral 2a
  • the film of the film roll 1 after replacement is denoted by reference numeral 2b.
  • a film pressing mechanism 60 is provided at a position of a fixed roller 25 on the upstream side.
  • a load cell 210 is connected to a movable frame 28 of the film storage mechanism 80 via a tension spring 220.
  • the load cell 210 detects the amount of deviation of the movable frame 28 from the reference position. This shift amount corresponds to the tension of the film 2.
  • the control device 500 in FIG. 16 controls the rotation speed of the motor 6 based on the output value of the load cell 210 so that the tension of the film 2a is constant.
  • the film storage mechanism 80 also functions as a dancer roller,
  • the dancer roller 12 of FIG. 1 is not required.
  • the film roll 1 is supported so that the roll core 31 extends in the horizontal direction, and the fixed roller 25, the movable roller 26, the rotating shaft 29, and the guide port roller 30 extend in the horizontal direction.
  • the film bonding apparatus 102 is provided.
  • the movable frame 28 swings up and down around the rotation shaft 29.
  • the first guide port 7, the second guide roller 8, the turn bar 9, and the turn bar up / down mechanism 10 in FIG. 4 become unnecessary.
  • step S21 the controller 500 controls the motor so that the tension of the film 2a becomes constant based on the output value of the mouth cell 210 as described above. Evening 6 speed is controlled.
  • the movable frame 28 when stopped, the movable frame 28 is located at the lowermost end by its own weight and the downward bias by the tension spring 220. During normal operation, the movable frame 28 swings up and down as shown by the arrow h according to the tension of the film 2a as shown in FIG. As a result, the output value of the load cell 210 changes. In this case, since the movable roller 26 is separated below the fixed roller 25, a part of the film 2a is stored by the film storage mechanism 80.
  • the control device 500 determines from the output of the load cell 210 whether or not the film 2a has been pulled out from the film roll 1 to the end (step S22). When the film 2a is pulled out to the end, the tension of the film 2a exceeds a predetermined value. Therefore, when the output value of load cell 210 exceeds a predetermined value, control device 500 determines that film 2a has been pulled out to the end.
  • FIG. 23 shows a state where the output value of the load cell 210 exceeds a predetermined value.
  • the control device 500 stops the product supply unit 700 and the motor 6 (step S23). As a result, the supply of the product from the product supply unit 700 to the bag making and packaging unit 300 is stopped. However, at this point, some commodities 23 have already been released from the commodity supply unit 700 and are falling.
  • control device 500 operates the film holding mechanism 60 of the film bonding device 102 (step S24).
  • the movable frame 28 having the movable roller 26 rotates further upward around the rotary shaft 29 against the elastic force of the tension panel 220.
  • the film 2a stored in the film storage mechanism 80 is sent out to the bag making and packaging unit 300 as indicated by the arrow z.
  • the bag making and packaging unit 300 wraps each of the commodities 23 that are falling.
  • the control device 500 determines whether or not each of the falling commodities has been packaged while subtracting the number of times of release of the commodities, as described above (step S25).
  • control unit 500 stops the operation of the bag making and packaging unit 300 (step S26), and then the film suction of the film bonding apparatus 102 is performed.
  • the mechanism 70 is operated (step S27). As shown in FIG. 24, the operator cuts the film 2 a at the terminal position indicated by the arrow D, and separates the film 2 a from the roll core 31.
  • the control device 500 releases the film holding mechanism 60 of the film bonding device 102 (step S28).
  • the movable roller 26 and the movable frame 28 move downward about the rotation shaft 29 as shown by the arrow F due to their own weight and the elastic force of the tension spring 220. Rotate.
  • the movable opening roller 26 is separated downward from the fixed roller 25, and the film 2a on the upstream side of the film joining device 102 is moved toward the film joining device 102, and the film storage mechanism 8 Stored at 0.
  • the end of the cut film 2a is guided to the film suction mechanism 70.
  • the worker pulls out the end of the film 2b of the new film roll 1 to the film suction mechanism 70, and attaches it to the film suction mechanism 70.
  • the end of the film 2a is overlapped with the end of the film 2a being sucked, and the end of the film 2a is joined to the end of the film 2b.
  • the worker notifies the controller 500 of the end of the joining of the films 2a and 2b using an operation switch (not shown) or the like.
  • the controller 500 confirms that the bonding of the film 2 has been completed (step S29)
  • the controller 500 releases the film suction mechanism 70 of the film bonding apparatus 102 (step S30). As a result, the operation can be restarted by the film roll 1 after the replacement.
  • the operator operates the operation switch (not shown) or the like to instruct the control device 500 to operate.
  • the control device 500 determines whether or not operation is possible (step S31), and if operation is possible, returns to step S21 and performs normal operation.
  • the support shaft 3 corresponds to a film roll support unit
  • the film transport unit 200 corresponds to a film transport mechanism
  • the film joining device 102 corresponds to a film joining device.
  • the film storage mechanism 80 or the dancer roller 12 corresponds to the film storage mechanism.
  • the film suction mechanism 70 corresponds to a film suction holding mechanism
  • the film holding mechanism 60 corresponds to a film fixing and holding mechanism.
  • the motor 6 corresponds to a driving device
  • the load cell 210 corresponds to a detector and a tension detector
  • the control device 500 corresponds to a control unit.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Replacement Of Web Rolls (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Making Paper Articles (AREA)
  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

A bag-making and packaging machine, wherein, at the time of replacement of a film roll, the film of the film roll before the replacement is fixed by a film retaining mechanism and sucked by a film sucking mechanism, and the end of the film is pulled to the film sucking mechanism by a film storage mechanism, the end of the film sucked by the film sucking mechanism is connected to the tip of the film of the film roll after the replacement with a pressure-sensitive tape and, when the film is detected to be pulled out to the end based on the output value of a load cell, a controller stops a commodity supply part and a motor, whereby a commodity already supplied from the commodity supply part to a bag-making and packaging part when the commodity supply part is stopped is packaged by using the film stored in the film storage mechanism, and then the controller stops the operation of the bag-making and packaging part.

Description

明 細 書  Specification
製袋包装機 技術分野 Bag making and packaging machine
本発明は、 フィルムたぐり寄せ装置を備えた製袋包装機に関する。 背景技術  The present invention relates to a bag making and packaging machine provided with a film collecting device. Background art
従来、 袋を製造しながら商品を充填包装する製袋包装機においては、 袋の包材 として長尺のフィルムをロール芯に巻きつけたフィルムロールを用いている。 フィルムは、 フィルムロールを支持する支持シャフトがモー夕により回転され ることにより引き出され、 製袋包装部へ搬送される。 フィルムロールのロール芯 に巻かれたフィルムが終端まで引き出された場合には、 フィルムロールから所定 距離離れた位置に設けられたフィルム接合部において、 刃物等を用いてフィルム を切断し、 使用済みのフィルムロールを新しいフィルム口一ルと交換する。 その 際、 新しいフィルムロールからフィルムを所定長さ引き出し、 フィルム接合部に 残っている切断フィルムの端部と新しいフィルムロールのフィルム先端部とを粘 着テープを用いて接合するか、 または、 前記切断フィルムの端部と新しいフィル ムロールのフィルム先端部とを熱融着する。  2. Description of the Related Art Conventionally, in a bag making and packaging machine that fills and packs goods while manufacturing bags, a film roll in which a long film is wound around a roll core is used as a bag packaging material. The film is pulled out by rotating the support shaft that supports the film roll by the motor, and is conveyed to the bag making and packaging unit. When the film wound around the roll core of the film roll is pulled out to the end, the film is cut using a blade or the like at the film joint provided at a predetermined distance from the film roll, and the used film is used. Replace the film roll with a new film slot. At this time, the film is pulled out from the new film roll by a predetermined length, and the end of the cut film remaining at the film joining portion and the film leading end of the new film roll are joined using an adhesive tape, or The end of the film is heat-sealed to the leading edge of the new film roll.
このようにして、 フィルム接合部に残したフィルム端部と新しいフィルム口一 ルから引き出されたフィルムとを接合して製袋包装部に搬送する。  In this way, the film end left at the film joining portion and the film drawn from the new film opening are joined and transported to the bag making and packaging unit.
しかしながら、 フィルム接合部とフィルムロールの装着位置との間の距離が離 れているため、 フィルム接合部においてフィルムを切断すると、 ロール芯からフ イルム接合部までの間に位置するフィルムは、 使用できない不要物として破棄さ れていた。  However, because the distance between the film joint and the mounting position of the film roll is large, if the film is cut at the film joint, the film located between the roll core and the film joint cannot be used. It was discarded as unnecessary.
この破棄されるフィルム長さは、 袋サイズによって異なるけれども、 通常サイ ズで 3袋から 5袋の長さに相当し、 それが累積すると大きな損失となっていた。 また、 不要物として処分されるため、 ごみを増加させる原因にもなる。  The length of the discarded film varies depending on the bag size, but it usually corresponds to a length of three to five bags, and the cumulative loss is a great loss. In addition, because they are disposed of as unnecessary, they may cause an increase in waste.
また、 フィルムロールに巻かれたフィルムが最後まで消費されると、 製袋包装 機の動作を停止せざるを得ないが、 その際、 商品供給部からの商品の放出を同時 に停止しても、 既に放出された商品は、 時間差をおいて製袋包装部へ到達するた め、 その時点で商品を包装しょうとしても、 製袋包装機は既に停止しているため 、 放出された商品を包装することができず、 結局、 そうした商品を無駄にしてし まうという問題があった。 発明の開示 In addition, when the film wound on the film roll is consumed to the end, the operation of the bag making and packaging machine must be stopped. Even if it stops, the already released goods will reach the bag making and packaging section with a time lag, so even if you try to pack the goods at that time, the bag making and packaging machine is already stopped It was not possible to package the used products, and in the end, such products were wasted. Disclosure of the invention
本発明の目的は、 フィルムロールに巻かれたフィルムを最後まで無駄なく使い 切ることができるとともに、 容易にフィルムロールの交換およびフィルムの接合 が可能な製袋包装機を提供することである。  SUMMARY OF THE INVENTION An object of the present invention is to provide a bag making and packaging machine which can use up a film wound on a film roll to the end without waste, and which can easily replace the film roll and join the film.
本発明の他の目的は、 フィルム口一ラからフィルムが繰り出せなくなつても、 商品供給部から既に放出された商品については、 確実に包装することができる製 袋包装機を提供することである。  Another object of the present invention is to provide a bag making and packaging machine that can reliably package products already released from the product supply unit even when the film cannot be unwound from the film mouth. .
本発明の一局面に従う製袋包装機は、 長尺のフィルムがロール状に巻かれたフ イルム口一ルを用いて製袋しつつ商品を包装する製袋包装機であって、 フィルム 口ールを支持するフィルムロール支持部と、 フィルム口一ルから送り出されたフ イルムを搬送するフィルム搬送機構と、 フィルム口ール支持部とフィルム搬送機 構との間に設けられ、 フィルムロールの交換時にフィルム搬送機構側にあるフィ ルムの終端と交換後のフィルムロールのフィルム先端とを接合するフィルム接合 装置とを備え、 そのフィルム接合装置は、 そのフィルム接合位置より上流側にあ るフィルムをたぐり寄せるフィルム貯留機構を備えたものである。  A bag making and packaging machine according to one aspect of the present invention is a bag making and packaging machine for packaging products while making a bag using a film opening in which a long film is wound in a roll shape. A film roll support unit that supports the film, a film transport mechanism that transports the film sent out from the film slot, and a film roll exchange unit that is provided between the film edge support unit and the film transport mechanism. A film joining device that joins the end of the film on the side of the film transport mechanism and the leading end of the film of the replaced film roll, and the film joining device traverses the film upstream from the film joining position. It is equipped with a film storage mechanism for drawing.
本発明に係る製袋包装機においては、 フィルムロールから送り出されたフィル ムがフィルム搬送機構により搬送される。 フィルム口一ルの交換時には、 交換前 のフィルムロールから送り出されたフィルムをフィルム口ールの近傍で切断した 後、 その切断フィルムの終端をフィルム貯留機構にたぐり寄せることにより、 そ の切断フィルムの端部をフィルム接合装置まで誘導することができる。 これによ り、 フィルム搬送機構側にあるフィルム終端と交換後のフィルムロールのフィル ム先端とをフィルム接合装置において接合することが可能となる。  In the bag making and packaging machine according to the present invention, the film sent from the film roll is transported by the film transport mechanism. When replacing the film roll, the film sent from the film roll before replacement is cut in the vicinity of the film roll, and the end of the cut film is moved toward the film storage mechanism, so that the cut film is removed. The end can be guided to the film joining device. This makes it possible to join the end of the film on the film transport mechanism side and the leading end of the film of the replaced film roll in the film joining apparatus.
したがって、 交換前のフィルムロールのフィルムをロール芯の根元まで残らず 使用することができ、 フィルムを最後まで使い切ることができる。 また、 不要物 として処分するフィルムが無くなるためごみを削減することが可能となる。 その 結果、 製袋包装のコストを低減することができる。 Therefore, the film of the film roll before the replacement can be used up to the root of the roll core, and the film can be completely used up. Also, unnecessary items Since there is no film to be disposed of as waste, it is possible to reduce waste. As a result, the cost of bag making and packaging can be reduced.
フィルム貯留機構は、 搬送されるフィルムをガイドする固定ローラと、 搬送さ れるフィルムの走行距離を変える可動ローラと、 該可動ローラを固定ローラに対 して近接離反させる移動機構とを含む構成とすることができる。  The film storage mechanism includes a fixed roller that guides the conveyed film, a movable roller that changes the traveling distance of the conveyed film, and a moving mechanism that moves the movable roller toward and away from the fixed roller. be able to.
これにより、 フィルムロールの交換時において、 移動機構により可動ローラを 固定ローラに対して相対的に移動させることにより、 切断されたフィルム端部を フィルム貯留機構にたぐり寄せることができる。  Thus, when the film roll is replaced, the cut end of the film can be moved to the film storage mechanism by moving the movable roller relative to the fixed roller by the moving mechanism.
また、 固定ローラと可動ローラとの組を複数組交互に設けてもよい。 これによ り、 フィルム貯留機構をコンパクトに構成することができ、 設置スペースが小さ くなる。  Further, a plurality of sets of fixed rollers and movable rollers may be provided alternately. As a result, the film storage mechanism can be made compact, and the installation space is reduced.
さらに、 フィルムの接合時においては、 複数の固定ローラと可動口一ラがフィ ルムの一面および他面に交互に接触するので、 フィルムロール交換後の運転再開 時において、 フィルムの張力変化を最小限に抑えることができ、 フィルムの弛み とともに蛇行も防止することが可能となる。 その結果、 袋を製造する際の不良を 防止することができる。  Furthermore, when the film is joined, the fixed rollers and the movable opening contact alternately with one side and the other side of the film, so that when the operation is resumed after replacing the film roll, the change in film tension is minimized. It is possible to prevent the film from loosening and meandering. As a result, defects during bag production can be prevented.
移動機構としては、 固定ローラの両端を支持する固定フレームと、 可動ローラ の両端を支持する可動フレームと、 固定ローラに平行に配置されるとともに、 可 動ローラの一端を固定フレームに対して回転可能に支持する回転軸とを備え、 回 転軸を中心として可動フレームを固定フレームに対して回転させることにより、 可動ローラが固定口一ラに対して相対移動する構成とすることができる。  The moving mechanism includes a fixed frame that supports both ends of the fixed roller, a movable frame that supports both ends of the movable roller, and a movable roller that is arranged parallel to the fixed roller and one end of the movable roller can rotate with respect to the fixed frame. The movable roller can be relatively moved with respect to the fixed porter by rotating the movable frame with respect to the fixed frame about the rotation axis.
さらに、 フィルムロールの交換時において、 回転軸を中心として可動フレーム を固定フレームに対して揺動させ、 可動ローラを固定ローラに対して相対移動さ せることにより、 切断されたフィルム端部をフィルム貯留機構にたぐり寄せるこ とができる。 このようにして、 簡単な構成により、 フィルム貯留機構を実現する ことができる。  Furthermore, when replacing the film roll, the movable frame is swung about the rotation axis with respect to the fixed frame, and the movable roller is moved relative to the fixed roller, so that the cut end of the film is stored in the film. You can get close to the mechanism. In this way, a film storage mechanism can be realized with a simple configuration.
特に、 可動ローラと固定ローラの組を複数組設けた場合、 回転軸を中心として 可動フレームを固定フレームに対して揺動させることにより、 フィルムの搬送方 向に対して下流側に位置する可動ローラの移動量を上流側に位置する可動ローラ の移動量より大きくすることができる。 その結果、 フィルムの下流側への搬送は 、 抵抗が小さくなり、 逆送は、 抵抗が大となる。 In particular, when a plurality of sets of a movable roller and a fixed roller are provided, the movable frame is pivoted about the rotation axis with respect to the fixed frame, so that the movable roller located on the downstream side with respect to the film transport direction is provided. Movable roller located on the upstream side by the amount of movement Can be larger than the moving amount of As a result, the resistance of the transport of the film to the downstream side decreases, and the resistance of the reverse transport increases.
フィルム接合装置は、 フィルムの搬送方向においてフィルム貯留機構より上流 に配置され、 フィルム接合時において交換前のフィルムロールから切り離された フィルムを吸引保持するフィルム吸引保持機構をさらに備えてなる。  The film bonding apparatus further includes a film suction holding mechanism that is disposed upstream of the film storage mechanism in the film transport direction and that suctions and holds the film separated from the film roll before replacement during film bonding.
これによりフィルムの終端を吸引保持しつつ、 それより下流側のフィルムをフ ィルム貯留機構により貯留することができる。  This allows the film on the downstream side to be stored by the film storage mechanism while holding the end of the film by suction.
その際、 切断されたフィルム端部をフィルム接合装置に誘導して、 フィルムの 端部を弛ませることなく容易に交換後のフィルムロールのフィルム先端と接合す ることができる。 その結果、 フィルム接合後のフィルムの張力変動を少なくする ことができる。  At this time, the cut end of the film is guided to the film joining apparatus, and can be easily joined to the leading end of the film roll after replacement without loosening the end of the film. As a result, fluctuations in the tension of the film after the film bonding can be reduced.
フィルム接合装置は、 フィルム貯留機構より下流側において、 フィルム接合時 にフィルム搬送機構側にあるフィルムを固定保持するフィルム固定保持機構をさ らに備えてなる。  The film bonding apparatus further includes a film fixing and holding mechanism for fixing and holding the film on the film transport mechanism side at the time of film bonding on the downstream side of the film storage mechanism.
以上のように、 本発明によれば、 フィルム口一ルから送り出されたフィルムが フィルム搬送機構により搬送される。 フィルムロールの交換時には、 フィルム搬 送機構側にあるフィルムをフィルムロールの近傍で切断した後に、 その切断フィ ルムをフィルム貯留機構に貯留することにより、 その切断フィルムの端部をフィ ルム接合装置まで誘導することができる。 それにより、 フィルム搬送機構側にあ るフィルムの終端と交換後のフィルム口一ルのフィルム先端とをフィルム接合装 置において接合することが可能となる。  As described above, according to the present invention, the film sent from the film port is transported by the film transport mechanism. When replacing the film roll, the film on the film transport mechanism side is cut near the film roll, and the cut film is stored in the film storage mechanism so that the end of the cut film is transferred to the film joining device. Can be guided. This makes it possible to join the terminal end of the film on the side of the film transport mechanism and the leading end of the film in the film opening after replacement in the film joining device.
したがって、 フィルムロールのフィルムを終端まで残らず使用することができ 、 フィルムの損失をなくすことが可能となる。 また、 不要物として処分するフィ ルムが無くなるためごみを削減することが可能となる。 その結果、 製袋包装のコ ストを低減することができる。  Therefore, the film of the film roll can be used up to the end, and the loss of the film can be eliminated. In addition, since there is no film to be disposed of as unnecessary, waste can be reduced. As a result, the cost of bag making and packaging can be reduced.
本発明の他の局面に従う製袋包装機は、 長尺のフィルムがロール状に巻かれた フィルムロールを用いて製袋しつつ商品を包装する製袋包装機であって、 製袋し つつ商品を包装する製袋包装部と、 製袋包装部に商品を供給する商品供給部と、 フィルムロールを支持するフィルムロール支持部と、 フィルム口一ル支持部に支 持されたフィルム口一ルからフィルムを送り出す駆動装置と、 フィルムロールか ら送り出されたフィルムを製袋包装部に搬送するフィルム搬送機構と、 フィルム 搬送機構により搬送されるフィルムを貯留しつつ送り出すフィルム貯留機構と、 フィルムロールのフィルムが終端まで消費されたことを検出する検出器と、 検出 器の出力に応答して商品供給部および駆動装置の動作を停止させ、 フィルム貯留 機構に貯留されたフィルムが所定袋分送り出された後に製袋包装部の動作を停止 させる制御部とを備えたものである。 A bag-making and packaging machine according to another aspect of the present invention is a bag-making and packaging machine that packs a product while making a bag using a film roll in which a long film is wound in a roll shape. A bag-making and packaging section for packing the product, a product supply section for supplying the products to the bag-making and packaging section, a film roll support section for supporting a film roll, and a film port support section. A driving device that feeds the film from the held film slot, a film transport mechanism that transports the film that is transported from the film roll to the bag making and packaging unit, and a film that stores and transports the film transported by the film transport mechanism A storage mechanism, a detector for detecting that the film of the film roll has been consumed to the end, and a product stored in the film storage mechanism in which the operation of the product supply unit and the driving device is stopped in response to the output of the detector. And a control unit for stopping the operation of the bag making and packaging unit after a predetermined number of bags have been sent out.
本発明の製袋包装機においては、 フィルムロールからフィルムが送り出され、 フィルム搬送機構により製袋包装部に搬送される。 このとき、 搬送されるフィル ムの一部がフィルム貯留機構により貯留されつつ送り出される。 また、 商品供給 部から製袋包装部に商品が供給される毎に製袋包装部において商品が包装される そして、 フィルムロールのフィルムが終端まで消費されると、 検出器がこれを 検出し、 それに応答して制御部が商品供給部および駆動装置の動作を停止する。  In the bag making and packaging machine of the present invention, the film is sent out from the film roll and is conveyed to the bag making and packaging unit by the film conveying mechanism. At this time, a part of the conveyed film is sent out while being stored by the film storage mechanism. In addition, every time a product is supplied from the product supply unit to the bag making and packaging unit, the product is wrapped in the bag making and packaging unit.When the film of the film roll is consumed to the end, the detector detects this. In response, the control unit stops the operation of the product supply unit and the driving device.
しかし、 その時点では、 搬送途上にあるいくつかの商品が商品供給部と製袋包 装部との間に存在するので、 製袋包装部はフィルム貯留機構に貯留されたフィル ムを消費しながら搬送途上にある商品を包装する。 これにより、 フィルムロール からのフィルムの送り出しができない状態に陥っても、 搬送途上にある商品につ いては、 製袋包装部により包装される。 そして、 これらの商品に対する包装が行 え、 それが完了した後に、 制御部により製袋包装部の動作が停止される。  However, at that time, some products being transported exist between the product supply unit and the bag making and packaging unit, so the bag making and packaging unit consumes the film stored in the film storage mechanism. Packaging products that are being transported. As a result, even if the film cannot be sent out from the film roll, the merchandise being conveyed is packed by the bag making and packaging unit. Then, packaging of these commodities can be performed, and after completing the packaging, the control unit stops the operation of the bag making and packaging unit.
このようにして、 商品供給部の停止時に既に商品供給部から製袋包装部に供給 されている商品をフィルム貯留機構に貯留されたフィルムを用いて包装すること ができる。  In this way, the products already supplied from the product supply unit to the bag making and packaging unit when the product supply unit is stopped can be packaged using the film stored in the film storage mechanism.
検出器は、 フィルムの張力を検出する張力検出器を含み、 制御部は、 張力検出 器の出力が所定値を超えたときに商品供給部および駆動装置の動作を停止させる 構成とすることができる。  The detector may include a tension detector that detects a tension of the film, and the control unit may be configured to stop the operation of the product supply unit and the driving device when the output of the tension detector exceeds a predetermined value. .
これにより、 フィルムロールのフィルムが終端まで消費されると、 フィルムの 張力は所定値を確実に越えるので、 商品供給部および駆動装置の動作を停止させ ることができる。 制御部は、 張力検出器の出力が所定値以下のときにフィルムの張力が一定にな るように前記駆動装置を制御する。 Thus, when the film of the film roll is consumed up to the end, the tension of the film certainly exceeds the predetermined value, so that the operation of the product supply unit and the driving device can be stopped. The control unit controls the driving device so that the tension of the film becomes constant when the output of the tension detector is equal to or less than a predetermined value.
これにより、 通常運転時には、 張力検出器の出力に基づいてフィルムの張力が 一定に保たれる。  Thus, during normal operation, the film tension is kept constant based on the output of the tension detector.
フィルム貯留部に貯えるフィルム長さは、 商品供給部の動作が停止した時点で 商品供給部から製袋包装部に既に供給されている商品を包装するためのフィルム の長さであることが好ましい。  It is preferable that the length of the film stored in the film storage unit is the length of the film for wrapping the product already supplied from the product supply unit to the bag making and packaging unit when the operation of the product supply unit is stopped.
それにより、 商品供給部の動作が停止した時点で商品供給部から製袋包装部に 既に供給されている商品を確実に包装することができる。  Thus, when the operation of the product supply unit is stopped, the products already supplied from the product supply unit to the bag making and packaging unit can be reliably packed.
フィルム貯留機構としては、 搬送されるフィルムをガイドする固定ローラと、 搬送されるフィルムの走行距離を変える可動ローラと、 該可動口一ラを固定ロー ラに対して近接離反させる移動機構とを含む構成とすることができる。  The film storage mechanism includes a fixed roller that guides the conveyed film, a movable roller that changes the traveling distance of the conveyed film, and a moving mechanism that moves the movable port closer to and away from the fixed roller. It can be configured.
これにより、 フィルムの張力に応じて可動ローラが固定ローラに対して相対的 に移動するので、 フィルム張力の調整とフィルムの適正量の貯留とが同時に進行 しつつ製袋包装部にフィルムを送り出すことができる。  As a result, the movable roller moves relative to the fixed roller according to the film tension, so that the film tension is adjusted and the film is stored in an appropriate amount at the same time, and the film is sent out to the bag making and packaging unit. Can be.
また、 商品供給部の停止時には、 移動機構により可動ローラが固定ローラに対 して相対的に移動して、 フィルム貯留機構に貯留されたフィルムを製袋包装部に 送り出すことができる。 また、 フィルムロールの交換時には、 余裕のなくなった フィルム貯留部に、 切断されたフィルム端部をフィルム貯留機構にたぐり寄せて 貯留することができる。 このようにして、 商品供給停止後のフィルムの供給と、 フィルム交換時のフィルム貯留部へのフイルムの貯えとをフィルム貯留機構で実 現することができる。  Further, when the product supply unit is stopped, the movable roller moves relative to the fixed roller by the moving mechanism, and the film stored in the film storage mechanism can be sent out to the bag making and packaging unit. Also, when changing the film roll, the cut end of the film can be approached to the film storage mechanism and stored in the film storage part that has no room. In this manner, the film storage mechanism can realize the supply of the film after the supply of the product is stopped and the storage of the film in the film storage unit when the film is changed.
製袋包装機は、 フィルムロール支持部とフィルム搬送機構との間にフィルム口 ールの交換時にフィルム搬送機構側にあるフィルムの終端と交換後のフィルム口 ールのフィルムの先端とを接合するフィルム接合装置をさらに備えることができ る。 フィルム貯留機構は、 フィルム接合装置のフィルム接合位置よりも下流側に 設けることもできる。  The bag making and packaging machine joins the end of the film on the side of the film transport mechanism and the front end of the film in the replaced film between the film roll supporting portion and the film transport mechanism when the film reel is replaced. A film joining device can be further provided. The film storage mechanism can be provided downstream of the film joining position of the film joining apparatus.
この場合、 フィルムロールの交換時には、 フィルムロールから送り出されたフ イルムをフィルムロールの近傍で切断した後に切断されたフィルムをフィルム貯 留機構にたぐり寄せることにより、 切断されたフィルム端部をフィルム接合装置 まで誘導することができる。 それにより、 フィルム搬送機構側にあるフィルムの 終端と交換後のフィルムロールのフィルムの先端とをフィルム接合装置において 接合することが可能となる。 In this case, when replacing the film roll, the film sent from the film roll is cut near the film roll, and the cut film is stored in the film storage. By approaching the retaining mechanism, the cut end of the film can be guided to the film joining device. This makes it possible to join the end of the film on the film transport mechanism side and the leading end of the film of the replaced film roll in the film joining apparatus.
したがって、 フィルムロールのフィルムを終端まで残らず使用することができ 、 フィルムの損失をなくすことが可能となる。 また、 不要物として処分するフィ ルムが無くなるためごみを削減することが可能となる。 その結果、 製袋包装のコ ストを低減することができる。  Therefore, the film of the film roll can be used up to the end, and the loss of the film can be eliminated. In addition, since there is no film to be disposed of as unnecessary, waste can be reduced. As a result, the cost of bag making and packaging can be reduced.
また、 商品供給部の停止時に既に商品供給部から製袋包装部に供給されている 商品をフィルム接合装置に設けられたフィルム貯留機構のフィルムを用いて包装 することができる。  In addition, products already supplied from the product supply unit to the bag making and packaging unit when the product supply unit is stopped can be wrapped using the film of the film storage mechanism provided in the film bonding apparatus.
フィルム貯留機構としては、 搬送されるフィルムをガイドする固定ローラと、 搬送されるフィルムの走行距離を変える可動ローラと、 該可動口一ラを固定口一 ラに対して近接離反させる移動機構とを含む構成とすることができる。  The film storage mechanism includes a fixed roller for guiding the conveyed film, a movable roller for changing the traveling distance of the conveyed film, and a moving mechanism for moving the movable port closer to and away from the fixed port. It can be configured to include.
これにより、 フィルムの張力に応じて可動ローラが固定ローラに対して相対的 に移動するので、 フィルムの張力調整とフィルムの適正量の貯留とを同時に進行 しつつ製袋包装部にフィルムを送り出すことができる。  As a result, the movable roller moves relative to the fixed roller in accordance with the film tension, so that the film can be sent out to the bag making and packaging section while simultaneously adjusting the film tension and storing an appropriate amount of the film. Can be.
また、 商品供給部の停止時には、 移動機構により可動ローラが固定ローラに対 して相対的に移動して、 フィルム貯留機構に貯留されたフィルムを製袋包装部に 送り出すことができる。 さらに、 フィルムロールの交換時には、 切断されたフィ ルム端部をフィルム貯留機構にたぐり寄せることができる。 このようにして、 フ イルム貯留機構において、 商品供給停止後のフィルムの送りと、 フィルムロール 交換時のフィルムの貯えとを実現することができる。  Further, when the product supply unit is stopped, the movable roller moves relative to the fixed roller by the moving mechanism, and the film stored in the film storage mechanism can be sent out to the bag making and packaging unit. Furthermore, when exchanging the film roll, the cut end of the film can be moved to the film storage mechanism. In this way, in the film storage mechanism, it is possible to realize the feeding of the film after the supply of the product is stopped and the storage of the film when the film roll is replaced.
可動フレームは、 少なくとも 1つの可動ローラを含み、 固定フレームは、 少な くとも 1つの固定ローラを含み、 可動ローラおよび固定ローラは、 フィルム搬送 方向に沿って交互に配置される構成とすることができる。  The movable frame includes at least one movable roller, the fixed frame includes at least one fixed roller, and the movable roller and the fixed roller may be arranged alternately along the film transport direction. .
これにより、 商品供給部の停止時には、 移動機構により可動ローラが固定ロー ラに対して相対的に移動するので、 フィルム貯留機構に貯留されたフィルムを製 袋包装部に送り出すことができる。 また、 フィルムロールの交換時には、 切断さ れたフィルムの終端をフィルム貯留機構にたぐり寄せることができる。 このよう にして、 フィルムの送り出しと貯留とをフィルム貯留機構で実現することができ る。 Thus, when the product supply unit is stopped, the movable roller moves relative to the fixed roller by the moving mechanism, so that the film stored in the film storage mechanism can be sent out to the bag making and packaging unit. Also, when changing the film roll, The end of the film can be moved to the film storage mechanism. In this way, film sending and storage can be realized by the film storage mechanism.
移動機構としては、 固定ローラの両端を支持する固定フレームと、 可動ローラ の両端を支持する可動フレームと、 固定ローラに平行に配置され、 可動フレーム の一端を固定フレームに対して回転可能に支持する回転軸とを備え、 回転軸を中 心として可動フレームが固定フレームに対して揺動することにより、 可動ローラ が固定ローラに対して相対的に移動する構成とすることができる。  The moving mechanism includes a fixed frame that supports both ends of the fixed roller, a movable frame that supports both ends of the movable roller, and a movable frame that is arranged in parallel with the fixed roller and rotatably supports one end of the movable frame with respect to the fixed frame. A rotating shaft, with the movable frame swinging about the rotating shaft with respect to the fixed frame, whereby the movable roller can be moved relatively to the fixed roller.
これにより、 商品供給部の停止時には、 回転軸を中心として可動フレームが固 定フレームに対して近接離反することにより、 フィルム貯留機構に貯留されたフ イルムを製袋包装部に送り出すことができる。 また、 フィルムロールの交換時に は、 回転軸を中心として可動フレームが固定フレームに対して揺動することによ り、 切断されたフィルムの端部をフィルム貯留機構にたぐり寄せることができる フィルム接合装置は、 フィルム搬送方向のフィルム貯留機構より上流側おいて 、 切断されたフィルムの端部を吸引保持するフィルム吸引保持機構をさらに備え ることができる。  Thus, when the product supply unit is stopped, the movable frame approaches and separates from the fixed frame about the rotation axis, so that the film stored in the film storage mechanism can be sent to the bag making and packaging unit. In addition, when changing the film roll, the movable frame swings about the rotating shaft with respect to the fixed frame, so that the end of the cut film can be approached to the film storage mechanism. The apparatus may further include a film suction holding mechanism that suctions and holds an end of the cut film at an upstream side of the film storage mechanism in the film transport direction.
この場合、 フィルムの搬送方向に対してフィルム貯留機構より上流に設けられ たフィルム吸引保持機構によりフィルム端部を吸引保持しつつ、 切断されたフィ ルムをフィルム貯留機構に貯留することができる。  In this case, the cut film can be stored in the film storage mechanism while the film end is sucked and held by the film suction and hold mechanism provided upstream of the film storage mechanism in the film transport direction.
これにより、 切断されたフィルムの姿態を保ちつつ、 そのフィルム端部をフィ ルム接合装置に誘導することができ、 フィルム端部を弛ませることなく容易に交 換後のフィルムロールのフィルムの先端と接合することが可能となる。  As a result, the film end can be guided to the film bonding apparatus while maintaining the appearance of the cut film, and the film end of the film roll after replacement can be easily attached without loosening the film end. Joining becomes possible.
制御部は、 フィルムの接合作業時に、 フィルム吸引保持機構を作動させること ができる。 それにより、 フィルム接合時のフィルムのズレを確実に防止すること が可能となる。  The control unit can operate the film suction holding mechanism during the film joining operation. This makes it possible to reliably prevent the film from shifting during film joining.
フィルム接合装置は、 フィルム搬送方向のフィルム貯留機構より上流側に配置 され、 フィルム接合時において切断されたフィルム端部を固定保持するフィルム 固定保持機構をさらに備えることができる。 それにより、 フィルムロールに引っ張り荷重がかかることなく、 フィルム貯留 機構に貯留されたフィルムを製袋包装部に供給することができる。 その結果、 フ ィルム口一ルに引っ張り荷重がかかることによるフィルムの破損を防止すること ができる。 The film bonding apparatus may further include a film fixing and holding mechanism that is disposed upstream of the film storage mechanism in the film transport direction and that fixes and holds the cut end of the film during film bonding. Thus, the film stored in the film storage mechanism can be supplied to the bag making and packaging unit without applying a tensile load to the film roll. As a result, it is possible to prevent the film from being damaged due to a tensile load applied to the film opening.
制御部は、 検出器の出力に応答してフィルム固定保持機構を作動させてもよい 。 それにより、 フィルムロールに引っ張り荷重がかかることによるフィルムの破 損を確実に防止することができる。  The control unit may operate the film fixing and holding mechanism in response to the output of the detector. As a result, it is possible to reliably prevent the film from being damaged due to a tensile load being applied to the film roll.
以上のように、 本発明によれば、 商品供給部の停止時に既に商品供給部から製 袋包装部に供給されている商品をフィルム貯留機構に貯留されたフィルムを用い て包装することができる。 したがって、 商品の無駄が生じない。 図面の簡単な説明  As described above, according to the present invention, products already supplied from the product supply unit to the bag making and packaging unit when the product supply unit is stopped can be wrapped using the film stored in the film storage mechanism. Therefore, there is no waste of goods. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の一実施形態にかかる製袋包装機の構成を示す概略側面図であ る。  FIG. 1 is a schematic side view showing a configuration of a bag making and packaging machine according to one embodiment of the present invention.
図 2は、 図 1の製袋包装機をフィルム口一ル部側から見た場合の構成を示す概 略背面図である。  FIG. 2 is a schematic rear view showing the configuration of the bag making and packaging machine of FIG. 1 when viewed from the side of the film opening.
図 3は、 図 1の製袋包装機を上側から見た場合の構成を示す概略平面図である 図 4は、 図 1におけるフィルムの搬送経路の概略を示す概略斜視図である。 図 5は、 図 1における製袋包装部の構成を示す斜視図である。  FIG. 3 is a schematic plan view showing the configuration of the bag making and packaging machine shown in FIG. 1 when viewed from above, and FIG. 4 is a schematic perspective view schematically showing a film transport path in FIG. FIG. 5 is a perspective view showing the configuration of the bag making and packaging unit in FIG.
図 6は、 図 3の製袋包装機におけるフィルムロール部の詳細な構成を示す概略 側面図である。  FIG. 6 is a schematic side view showing a detailed configuration of a film roll section in the bag making and packaging machine of FIG.
図 7は、 フィルムロールの交換時における第 1工程を示す概略断面図である。 図 8は、 フィルムロールの交換時における第 2工程を示す概略断面図である。 図 9は、 フィルムロールの交換時における第 3工程を示す概略断面図である。 図 1 0は、 フィルムロールの交換時における第 4工程を示す概略断面図である 図 1 1は、 フィルムロールの交換時における第 5工程を示す概略断面図である 図 1 2は、 図 1 0の X部の拡大図である。 FIG. 7 is a schematic cross-sectional view showing a first step when replacing a film roll. FIG. 8 is a schematic cross-sectional view showing a second step when replacing the film roll. FIG. 9 is a schematic cross-sectional view showing a third step when replacing the film roll. FIG. 10 is a schematic sectional view showing a fourth step when replacing the film roll. FIG. 11 is a schematic sectional view showing a fifth step when replacing the film roll. FIG. 12 is an enlarged view of a portion X in FIG. 10.
図 1 3は、 本発明におけるフィルム貯留機構の他の例の構成を示す概略構成図 である。  FIG. 13 is a schematic configuration diagram showing the configuration of another example of the film storage mechanism of the present invention.
図 1 4は、 本発明におけるフィルム貯留機構の他の例の構成を示す概略構成図 である。  FIG. 14 is a schematic configuration diagram showing the configuration of another example of the film storage mechanism of the present invention.
図 1 5は、 本発明におけるフィルム貯留機構の他の例の構成を示す概略構成図 である。  FIG. 15 is a schematic configuration diagram showing the configuration of another example of the film storage mechanism in the present invention.
図 1 6は、 実施の形態の製袋包装部の制御系を示すブロック図である。  FIG. 16 is a block diagram illustrating a control system of the bag making and packaging unit according to the embodiment.
図 1 7は、 フィルムロールの交換時にダンサローラに貯留されたフィルムを用 いて商品を包装する場合の制御装置の動作を示すフローチャートである。  FIG. 17 is a flowchart showing the operation of the control device in the case of packing a product using the film stored in the dancer roller when replacing the film roll.
図 1 8は、 フィルムロールの交換時にダンサローラに貯留されたフィルムを用 いて商品を包装する場合の制御装置の動作を示すフローチャートである。  FIG. 18 is a flowchart showing the operation of the control device in the case of packing a product using the film stored in the dancer roller when replacing the film roll.
図 1 9は、 通常運転時およびフィルムロールの交換時のダンサローラの動作を 示す模式図である。  FIG. 19 is a schematic diagram showing the operation of the dancer roller during normal operation and when replacing the film roll.
図 2 0は、 フィルムロールの交換時にフィルム接合装置のフィルム貯留機構に 貯留されたフィルムを用いて商品を包装する場合の制御装置の動作を示すフロー チャートである。  FIG. 20 is a flow chart showing the operation of the control device when wrapping a product using the film stored in the film storage mechanism of the film joining device when changing the film roll.
図 2 1は、 フィルムロールの交換時にフィルム接合装置のフィルム貯留機構に 貯留されたフィルムを用いて商品を包装する場合の制御装置の動作を示すフロー チャートである。  FIG. 21 is a flow chart showing the operation of the control device when wrapping a product using the film stored in the film storage mechanism of the film bonding apparatus when changing the film roll.
図 2 2は、 通常運転時およびフィルムロールの交換時のフィルム接合装置のフ ィルム貯留機構の動作を示す概略断面図である。  FIG. 22 is a schematic cross-sectional view showing the operation of the film storage mechanism of the film joining apparatus during normal operation and when replacing the film roll.
図 2 3は、 通常運転時およびフィルムロールの交換時のフィルム接合装置のフ イルム貯留機構の動作を示す概略断面図である。  FIG. 23 is a schematic cross-sectional view showing the operation of the film storage mechanism of the film joining apparatus during normal operation and when changing the film roll.
図 2 4は、 通常運転時およびフィルムロールの交換時のフィルム接合装置のフ イルム貯留機構の動作を示す概略断面図である。  FIG. 24 is a schematic cross-sectional view showing the operation of the film storage mechanism of the film joining apparatus during normal operation and when changing the film roll.
図 2 5は、 通常運転時およびフィルムロールの交換時のフィルム接合装置のフ イルム貯留機構の動作を示す概略断面図である。  FIG. 25 is a schematic cross-sectional view showing the operation of the film storage mechanism of the film bonding apparatus during normal operation and when changing the film roll.
図 2 6は、 通常運転時およびフィルムロールの交換時のフィルム接合装置のフ イルム貯留機構の動作を示す概略断面図である。 発明を実施するための最良の形態 Figure 26 shows the film joining equipment during normal operation and when changing film rolls. FIG. 4 is a schematic cross-sectional view showing the operation of the illumin storage mechanism. BEST MODE FOR CARRYING OUT THE INVENTION
図 1は、 本発明の一実施形態である製袋包装機の構成を示す概略側面図である 。 図 2は、 図 1の製袋包装機をフィルムロール部側から見た場合の構成を示す概 略背面図である。 また、 図 3は、 図 1の製袋包装機を上側から見た場合め構成を 示す概略平面図である。 さらに、 図 4は、 フィルム 2の搬送経路の概略を示す概 略斜視図である。  FIG. 1 is a schematic side view showing a configuration of a bag making and packaging machine according to one embodiment of the present invention. FIG. 2 is a schematic rear view showing the configuration of the bag making and packaging machine shown in FIG. 1 when viewed from the film roll side. FIG. 3 is a schematic plan view showing a configuration when the bag making and packaging machine of FIG. 1 is viewed from above. FIG. 4 is a schematic perspective view showing an outline of a transport path of the film 2.
図 1において、 製袋包装機 1 0 0 0は、 フィルムロール部 1 0 0、 フィルム搬 送部 2 0 0、 製袋包装部 3 0 0からなる。  In FIG. 1, the bag making and packaging machine 100 is composed of a film roll section 100, a film transport section 200, and a bag making and packaging section 300.
フィルム口一ル部 1 0 0は、 図 3に示すように、 フィルムロール支持部 1 0 1 および後述するフィルム接合装置 1 0 2からなり、 フィルムロール支持部 1 0 1 は、 支持シャフト 3、 円板状のロールストッパ 4およびモータ 6を有している。 支持シャフト 3は、 図 2に示す支持機構 5 0により製袋包装機 1 0 0 0の後方 部に製袋包装機 1 0 0 0の設置面 Eに対して平行な方向と垂直な方向との間で回 動可能に支持されている。 口一ルストッパ 4は支持シャフト 3の支持機構 5 0側 の端部に固定されている。  As shown in FIG. 3, the film opening 100 includes a film roll support 101 and a film joining device 102 described later. The film roll support 101 has a support shaft 3 and a circle. It has a plate-shaped roll stopper 4 and a motor 6. The support shaft 3 is positioned at the rear of the bag making and packaging machine 100 by the support mechanism 50 shown in FIG. 2 in a direction parallel to and perpendicular to the installation surface E of the bag making and packaging machine 100. It is supported so that it can rotate between them. The mouth stopper 4 is fixed to an end of the support shaft 3 on the support mechanism 50 side.
支持シャフト 3は、 モ一夕 6によりタイミングベルト (図示せず) を介して回 転駆動される。 なお、 支持機構 5 0には、 前述したように支持シャフト 3を水平 方向および垂直方向で固定するストッパ (図示せず) が設けられている。  The support shaft 3 is rotated by a motor 6 via a timing belt (not shown). Note that the support mechanism 50 is provided with a stopper (not shown) for fixing the support shaft 3 in the horizontal direction and the vertical direction as described above.
フィルムロール 1の装着に際しては、 まず、 支持シャフト 3を製袋包装機 1 0 0 0の設置面 Eに対して平行となる状態にして、 フィルムロール 1のロール芯 3 1を支持シャフト 3に通し、 その端面がロールストッパ 4に当接するまで差し込 む。 次に、 ロック操作により、 シャフト 3の周面からストッパ 5を突き出させて 、 フィルムロール 1の口一ル芯 3 1をこのストッパ 5に係合させて、 フィルム口 ール 1を支持シャフト 3に固定する。  When mounting the film roll 1, first, the support shaft 3 is set parallel to the installation surface E of the bag making and packaging machine 100, and the roll core 31 of the film roll 1 is passed through the support shaft 3. Then, insert until the end face contacts the roll stopper 4. Next, the stopper 5 is protruded from the peripheral surface of the shaft 3 by a locking operation, and the opening core 31 of the film roll 1 is engaged with the stopper 5, and the film opening 1 is attached to the support shaft 3. Fix it.
次に、 支持シャフト 3を図 1の矢印 Aの向きに回動させ、 製袋包装機 1 0 0 0 の設置面 Eに対して垂直となる姿勢で支持シャフト 3およびフィルムロール 1を 固定する。 このとき、 口一ルストッパ 4は設置面 Eに対して平行となり、 これに フィルムロール 1が支持される。 Next, the support shaft 3 is rotated in the direction of arrow A in FIG. 1, and the support shaft 3 and the film roll 1 are fixed in a posture perpendicular to the installation surface E of the bag making and packaging machine 100. At this time, the mouth stopper 4 is parallel to the installation surface E, Film roll 1 is supported.
製袋包装時においては、 モ一夕 6により支持シャフト 3および口一ルストツパ 4を回転させることによりフィルム 2がフィルムロール 1から引き出される。 フィルム口一ル支持部 1 0 1から引き出されたフィルム 2は図 3に示すフィル ム接合装置 1 0 2を通過し、 フィルム搬送部 2 0 0へと搬送される。  At the time of bag making and packaging, the film 2 is pulled out from the film roll 1 by rotating the support shaft 3 and the mouth stopper 4 by the motor 6. The film 2 pulled out from the film port support unit 101 passes through the film bonding apparatus 102 shown in FIG. 3, and is transported to the film transport unit 200.
フィルム搬送部 2 0 0は、 図 2および図 3に示すように、 第 1のガイド口一ラ 7、 第 2のガイドローラ 8、 ターンバ一 9、 夕一ンバ一上下機構 1 0、 複数の口 —ルバ一 1 1およびダンサローラ 1 2を有している。 第 1のガイドローラ 7およ び第 2のガイドローラ 8は、 垂直に配置され、 複数のロールバ一 1 1およびダン サローラ 1 2は、 水平に配置されている。 ターンバー 9は、 第 1のガイドローラ 7および第 2のガイドロ一ラ 8に対して 4 5度に斜交する位置に設けられている 後述する製袋包装部 3 0 0では、 フィルム 2を筒状にしながら内部に商品を充 填させるため、 通常フィルム 2の裏面を上側に向け搬送しなければならない。 こ のため、 表面を外側にして巻かれたフィルム 2を製袋包装機内では、 裏面を上に して搬送させることが必要となる。  As shown in FIGS. 2 and 3, the film transport unit 200 includes a first guide port 7, a second guide roller 8, a turn bar 9, an evening bar up / down mechanism 10, and a plurality of ports. —Has Luba 11 and Dancer Roller 12. The first guide roller 7 and the second guide roller 8 are arranged vertically, and the plurality of roll bars 11 and the dancer rollers 12 are arranged horizontally. The turn bar 9 is provided at a position obliquely at 45 degrees to the first guide roller 7 and the second guide roller 8. Normally, the film 2 must be conveyed with the back side facing upward to fill the product inside. For this reason, it is necessary to convey the film 2 wound with the front side outside in the bag making and packaging machine with the back side up.
このフィルムの反転を、 第 1、 2のガイドロール 7 , 8とターンバ一 9とにフ イルム 2を架け渡すことにより行っている。  The reversal of the film is performed by rolling the film 2 between the first and second guide rolls 7 and 8 and the turn bar 9.
図 4に示すように、 フィルム 2は、 第 1のガイドローラ 7を経由した後、 第 2 のガイドローラ 8に沿って折曲されることにより、 進行方向を 1 8 0度転換され 、 夕一ンパ一 9に導かれる。 さらに、 フィルム 2が、 4 5度傾斜した夕 ンバ一 9に導かれることにより、 フィルム 2の進行方向がさらに 9 0度転換されて、 フ イルム 2の表裏が逆となる。 これにより、 フィルム 2は、 幅方向が水平となる状 態で上方に向かって搬送される。 その後、 フィルム 2は、 図 3に示すように、 裏 面を上側に向け、 製袋包装部 3 0 0に搬送される。  As shown in FIG. 4, the film 2 passes through the first guide roller 7 and is then bent along the second guide roller 8 so that the traveling direction is changed by 180 degrees, and You will be led to 1-9. Further, when the film 2 is guided to the room 9 inclined at 45 degrees, the traveling direction of the film 2 is further changed by 90 degrees, and the front and back of the film 2 are reversed. Thus, the film 2 is transported upward in a state where the width direction is horizontal. Thereafter, as shown in FIG. 3, the film 2 is conveyed to the bag making and packaging unit 300 with the back surface facing upward.
また、 ターンバ一9は、 図 2のターンバ一上下機構 1 0により矢印 Bに示すよ うに上下方向に移動とする。 このターンバ一 9を上下に移動させることによりフ イルム 2の幅方向の位置を変更することができる。 例えば、 フィルム 2の幅が変 わった場合、 製袋包装部 3 0 0に搬送されるフィルム 2は、 幅方向の中央部が後 述するホッパ 2 2の中央部と一致した状態で搬送されなければならない。 本製袋 包装機 1 0 0 0の場合、 搬送元のフィルムロール 1の下端面の高さ位置が固定さ れているため、 夕一ンバー 9を上下動させてフィルム 2の幅に応じてセンタリン グする。 The turn bar 9 is moved up and down as shown by the arrow B by the turn bar up and down mechanism 10 in FIG. By moving the turn bar 9 up and down, the position of the film 2 in the width direction can be changed. For example, when the width of the film 2 changes, the center of the film 2 conveyed to the bag making and packaging section 300 is located at the rear. The hopper 22 must be conveyed in a state in which it coincides with the center of the hopper 22. In the case of this bag making and packaging machine 100, since the height position of the lower end face of the film roll 1 to be conveyed is fixed, the evening bar 9 is moved up and down and the centering is performed according to the width of the film 2. To
また、 図 1および図 3に示すダンサローラ 1 2は、 次のようにして、 フィルム 2の張力を検知する。 なお、 フィルム 2は、 後述する製袋包装部 3 0 0のブルダ ウンベルト 1 9によりコントロールされた速度で搬送される。  The dancer roller 12 shown in FIGS. 1 and 3 detects the tension of the film 2 as follows. The film 2 is transported at a controlled speed by a bull down belt 19 of a bag making and packaging unit 300 described later.
フィルム 2の張力が変動すると、 下向きに付勢されたダンサローラ 1 2の位置 が基準位置よりも上下に移動する。 このダンサローラ 1 2には引張りパネを介し てフィルム搬送部 2 0 0のフレームに固定された口一ドセルが連結されており、 このロードセルがパネの引っ張り力に応じてダンサローラ 1 2の基準位置からの 偏移量、 即ちフィルム 2の張力を検知する。 フィルム 2を送り出す上述のモータ 6は、 この検知張力に基づいて制御される。 即ち、 張力が大になると、 モー夕 6 の回転速度は増し、 張力が小になると、 モータ 6の回転速度は減少して、 ダンサ —ローラ 1 2を基準位置に戻すフィードバック制御を行う。  When the tension of the film 2 changes, the position of the dancer roller 12 urged downward moves up and down from the reference position. A mouth cell fixed to the frame of the film transport unit 200 is connected to the dancer roller 12 via a tension panel, and the load cell is moved from the reference position of the dancer roller 12 in accordance with the pulling force of the panel. The shift amount, that is, the tension of the film 2 is detected. The motor 6 for feeding the film 2 is controlled based on the detected tension. That is, when the tension increases, the rotation speed of the motor 6 increases, and when the tension decreases, the rotation speed of the motor 6 decreases, and feedback control is performed to return the dancer roller 12 to the reference position.
ダンサローラ 1 2を経由したフィルム 2は、 水平方向に延びる複数の口一ルバ 一 1 1により水平方向に案内され、 図 3に示すように、 製袋包装機 1 0 0 0の上 部をフィルム 2の裏面 (袋の内側となる面) を上側に向け矢印 Cの方向に搬送さ れ、 製袋包装部 3 0 0に導かれる。  The film 2 that has passed through the dancer rollers 12 is guided in the horizontal direction by a plurality of horizontal ports 111 that extend in the horizontal direction. As shown in FIG. The paper is conveyed in the direction of arrow C with its back (surface inside the bag) facing upward, and guided to the bag making and packaging unit 300.
図 5は、 図 1における製袋包装部の詳細な構成を示す斜視図である。  FIG. 5 is a perspective view showing a detailed configuration of the bag making and packaging unit in FIG.
図 5において、 製袋包装部 3 0 0は、 フォーマー 1 5、 筒 1 6、 縦シール機構 1 8、 一対のプルダウンベルト 1 9、 横シール機構 2 0およびホッパ 2 2を有し ている。 製袋包装部 3 0 0において、 フィルム 2は、 フォーマー 1 5と筒 1 6と の間隙を通ることにより筒状に成形される。 筒状に成形されたフィルム 2は、 筒 1 6と一対のプルダウンベルト 1 9との間を筒状の形状を保ちながらプルダウン ベルト 1 9により搬送され、 縦シール機構 1 8により重ね合わされたフィルム 2 の両側縁 1 7が、 縦方向に溶着される。  In FIG. 5, the bag making and packaging section 300 has a former 15, a cylinder 16, a vertical seal mechanism 18, a pair of pull-down belts 19, a horizontal seal mechanism 20, and a hopper 22. In the bag making and packaging section 300, the film 2 is formed into a cylindrical shape by passing through the gap between the former 15 and the cylinder 16. The film 2 formed into a cylindrical shape is transported by the pull-down belt 19 while maintaining the cylindrical shape between the cylinder 16 and the pair of pull-down belts 19, and the film 2 overlapped by the vertical sealing mechanism 18 The two side edges 17 are welded in the vertical direction.
さらに、 上方の商品供給部 (図示せず) よりホッパ 2 2に供給された商品は、 筒 1 6の内部を通り、 筒状に成形されたフィルム 2内に充填される。 商品が充填 されたフィルム 2は横シール機構 2 0により、 横方向に溶着されるとともにその シ一ル面が横方向に切断され、 商品が充填された袋 2 1が製造される。 Further, the product supplied to the hopper 22 from an upper product supply unit (not shown) passes through the inside of the tube 16 and is filled in the film 2 formed into a tube. The product is filled The film 2 thus obtained is welded in the horizontal direction by the horizontal sealing mechanism 20 and the sealing surface is cut in the horizontal direction, thereby producing a bag 21 filled with the product.
図 6は、 図 3の製袋包装機におけるフィルムたぐり寄せ装置の詳細な構成を示 す側面図である。 図 7〜図 1 1は、 フィルムロールの交換時におけるフィルムた ぐり寄せ装置の第 1〜第 5の工程を示す概略断面図である。 また、 図 1 2は、 図 1 0の X部の拡大図である。  FIG. 6 is a side view showing a detailed configuration of the film drawer in the bag making and packaging machine of FIG. 7 to 11 are schematic cross-sectional views showing the first to fifth steps of the film drawer when the film roll is replaced. FIG. 12 is an enlarged view of a portion X in FIG. 10.
さらに、 図 1 3〜図 1 4は、 本発明におけるフィルム貯留機構の他の形態例の 構成を示す概略構成図である。  Further, FIGS. 13 to 14 are schematic configuration diagrams showing the configuration of another embodiment of the film storage mechanism in the present invention.
図 6および図 7に示すように、 フィルム接合装置 1 0 2は、 フィルムを接合す る際に、 フィルムを押さえて固定するフィルム押さえ機構 6 0、 フィルム 2を吸 引保持するフィルム吸引機構 7 0およびフィルム貯留機構 8 0を有している。 フィルム貯留機構 8 0は、 3本の固定ローラ 2 5、 2本の可動ローラ 2 6、 一 対の固定フレーム 2 7、 一対の可動フレーム 2 8、 回動軸 2 9および案内ローラ 3 0により構成される。  As shown in FIGS. 6 and 7, the film bonding apparatus 102 includes a film holding mechanism 60 for holding and fixing the film when bonding the film, and a film suction mechanism 70 for sucking and holding the film 2. And a film storage mechanism 80. The film storage mechanism 80 includes three fixed rollers 25, two movable rollers 26, a pair of fixed frames 27, a pair of movable frames 28, a rotating shaft 29, and a guide roller 30. Is done.
3本の固定ローラ 2 5、 2本の可動ローラ 2 6、 回動軸 2 9および案内口一ラ 3 0は、 フィルム 2の進行方向に対して直交するように垂直方向に配置され、 か つ、 互いに平行に配置されている。 一対の固定フレーム 2 7は、 フィルム 2の進 行方向に対して平行に、 かつ、 一定間隔を隔てて配置されている。 これらの一対 の固定フレーム 2 7は、 本体フレーム 6 0 0に固定されている。  The three fixed rollers 25, the two movable rollers 26, the rotating shaft 29, and the guide opening roller 30 are arranged in a vertical direction so as to be orthogonal to the traveling direction of the film 2. , Are arranged parallel to each other. The pair of fixed frames 27 are arranged parallel to the traveling direction of the film 2 and at regular intervals. The pair of fixed frames 27 are fixed to the main body frame 600.
また、 一対の可動フレーム 2 8もフィルム 2の進行方向に対して平行に、 かつ 、 一定間隔を隔てて配置されている。 この一対の可動フレーム 2 8は、 回動軸 2 9により、 一対の固定フレーム 2 7に対して回動自在に軸支されている。  Also, a pair of movable frames 28 are arranged in parallel with the traveling direction of the film 2 and at regular intervals. The pair of movable frames 28 are rotatably supported by a pair of fixed frames 27 by a rotation shaft 29.
3本の固定ローラ 2 5および案内ローラ 3 0の両端は、 一対の固定フレーム 2 7に軸支されて各々が回軸可能である。 2本の可動ローラ 2 6の両端は、 一対の 可動フレーム 2 8に軸支され、 各々が可動フレーム 2 8に対して回転可能である 。 また、 2本の可動ローラ 2 6は、 一対の可動フレーム 2 8とともに回動軸 2 9 を中心として揺動可能となっている。  Both ends of the three fixed rollers 25 and the guide roller 30 are supported by a pair of fixed frames 27 so that each can be rotated. Both ends of the two movable rollers 26 are pivotally supported by a pair of movable frames 28, each of which is rotatable with respect to the movable frame 28. Further, the two movable rollers 26 can swing about a rotation shaft 29 together with a pair of movable frames 28.
フィルム 2は、 回動軸 2 9により案内され, フィルム吸引機構 7 0を通過し、 1番目の固定ローラ 2 5の外側の面、 1番目の可動ローラ 2 6の内側の面、 2番  The film 2 is guided by a rotating shaft 29, passes through a film suction mechanism 70, and has an outer surface of a first fixed roller 25, an inner surface of a first movable roller 26, and a second surface.
4 目の固定口一ラ 2 5の外側の面、 2番目の可動ローラ 2 6の内側の面に案内され 、 さらに、 3番目の固定ローラ 2 5の外側の面により、 方向転換された後、 フィ ルム搬送部 2 0 0に導かれる。 Four After being guided by the outer surface of the second fixed roller 25, the inner surface of the second movable roller 26, and further turned by the outer surface of the third fixed roller 25, It is guided to the lum transport unit 200.
フィルム口一ル 1からフィルム 2が終端まで引き出され、 フィルムロール 1を 交換し、 フィルム 2を接合する場合における工程を図 7〜図 1 2を用いて説明す る。 ここで、 図 8から図 1 2において、 交換前の古いフィルムロール 1のフィル ム 2と交換後の新しいフィルムロール 1のフィルム 2とを区別するために交換前 のフィルムロール 1のフィルムに符号 2 aを付し、 交換後のフィルムロール 1の フィルムに符号 2 bを付す。  The process in the case where the film 2 is pulled out from the film opening 1 to the end, the film roll 1 is replaced, and the film 2 is joined will be described with reference to FIGS. Here, in FIG. 8 to FIG. 12, the film 2 of the film roll 1 before replacement is denoted by reference numeral 2 to distinguish the film 2 of the old film roll 1 before replacement from the film 2 of the new film roll 1 after replacement. Add a, and add 2b to the film on the new film roll 1.
製袋包装時において図 7に示すように、 フィルムロール 1から矢印 Yの方向に 繰り出されたフィルム 2は、 フィルム接合装置 1 0 2のフィルム貯留機構 8 0の 固定ローラ 2 5および可動ローラ 2 6の間を通過し、 フィルム搬送部 2 0 0に搬 送される。 このとき、 フィルム押さえ機構 6 0およびフィルム吸引機構 7 0は作 動していない。  As shown in FIG. 7, during the bag making and packaging, the film 2 fed from the film roll 1 in the direction of the arrow Y is fixed to the fixed roller 25 and the movable roller 26 of the film storage mechanism 80 of the film bonding apparatus 102. And is transported to the film transport unit 200. At this time, the film holding mechanism 60 and the film suction mechanism 70 are not operating.
図 8に示すように、 フィルムロール 1のフィルム 2 aが終端まで引き出される と、 フィルム押さえ機構 6 0により、 フィルム 2 aをフィルム接合装置 1 0 2に 固定するとともに、 フィルム吸引機構 7 0により、 フィルム 2 aを吸引保持する 。 さらに、 フィルム 2 aを矢印 Dで示すように終端で切断し、 フィルム 2 aとフ イルムロール 1のロール芯 3 1とを分断する。  As shown in FIG. 8, when the film 2a of the film roll 1 is pulled out to the end, the film 2a is fixed to the film joining device 102 by the film pressing mechanism 60, and the film is sucked by the film suction mechanism 70. Hold film 2a by suction. Further, the film 2a is cut at the end as shown by the arrow D, and the film 2a is separated from the roll core 31 of the film roll 1.
次に、 図 9に示すように、 フィルム貯留機構 8 0の一対の固定フレーム 2 7に 対して一対の可動フレーム 2 8を 2本の可動ローラ 2 6とともに矢印 Fの方向に 回動させ、 2本の可動ローラ 2 6を 3本の固定ローラ 2 5から離間させる。 この とき、 フィルム 2 aは、 フィルム押さえ機構 6 0により固定されているため、 2 本の可動口一ラ 2 6の移動により、 フィルム押さえ機構 6 0よりも上流側のフィ ルム 2 aの部分がフィルム接合装置 1 0 2にたぐり寄せられ、 切断されたフィル ム 2 aの終端がフィルム吸引機構 7 0に導かれる。  Next, as shown in FIG. 9, the pair of movable frames 28 is rotated together with the two movable rollers 26 in the direction of arrow F with respect to the pair of fixed frames 27 of the film storage mechanism 80, The two movable rollers 26 are separated from the three fixed rollers 25. At this time, since the film 2a is fixed by the film holding mechanism 60, the portion of the film 2a upstream of the film holding mechanism 60 is moved by the movement of the two movable openings 26. The end of the film 2 a that has been moved toward the film bonding apparatus 102 and cut is guided to the film suction mechanism 70.
この場合、 フィルム押さえ機構 6 0により、 フィルム 2 aを固定しているため 、 フィルム 2 aの搬送方向であるフィルム搬送部 2 0 0側にフィルム 2 aが送り 出されることはない。 そのため、 フィルム 2 aの搬送を再開した場合には、 フィ ルム 2 aをスムーズに搬送することが可能となる。 In this case, since the film 2a is fixed by the film holding mechanism 60, the film 2a is not sent out to the film transport section 200 side in the transport direction of the film 2a. Therefore, when transport of film 2a is resumed, Lumm 2a can be transported smoothly.
また、 フィルム吸引機構 7 0により、 フィルム 2 aの全幅を吸引しているため 、 フィルム貯留機構 8 0により、 フィルム 2 aをたぐり寄せる場合において、 フ ィルムの蛇行を防止しつつフィルムの張力を保つた状態でフイルムをたぐり寄せ ることができ、 フィルム貯留機構 8 0の内部にフィルム 2 aの終端が引き込まれ ることを防止することができる。  Further, since the entire width of the film 2a is sucked by the film suction mechanism 70, when the film 2a is pulled by the film storage mechanism 80, the film tension is maintained while preventing the film from meandering. In this state, the film can be pulled up, and the end of the film 2a can be prevented from being pulled into the film storage mechanism 80.
次に、 図 1の支持シャフト 3を製袋包装機 1 0 0 0の設置面 Eに対して平行と なる向きに回動させ、 フィルム口一ル 1のロール芯 3 1に係合しているストツパ 5を解除し、 ロール芯 3 1を支持シャフト 3から抜き取る。  Next, the support shaft 3 shown in FIG. 1 is rotated in a direction parallel to the installation surface E of the bag making and packaging machine 100 to engage the roll core 31 of the film opening 1. Release the stopper 5 and remove the roll core 3 1 from the support shaft 3.
次に、 新しいフィルムロール 1を支持シャフト 3に装着し、 新しいフィルム口 ール 1の口一ル芯 3 1をストッパ 5に係合させ、 支持シャフト 3に固定するとと もに、 支持シャフト 3を製袋包装機 1 0 0 0の設置面 Eに対して垂直となる向き に回動させ、 固定する。  Next, the new film roll 1 is mounted on the support shaft 3, the core 3 1 of the new film portal 1 is engaged with the stopper 5, and fixed to the support shaft 3, and the support shaft 3 is attached. Rotate in a direction perpendicular to the installation surface E of the bag making and packaging machine 100 and fix it.
新しいフィルムロール 1を起立させた後、 図 1 0および図 1 2に示すように、 新しいフィルムロール 1に巻かれたフィルム 2 bの先端をフィルム吸引機構 7 0 まで引き出し、 フィルム吸引機構 7 0に吸引されているフィルム 2 aの終端と重 ね合わせ、 フィルム 2 aの終端とフィルム 2 bの先端とを図 1 2の粘着テープ 2 4を用いて接合する。 その後、 図 1 1に示すように、 フィルム押さえ機構 6 0お よびフィルム吸引機構 7 0を解除する。  After erecting the new film roll 1, as shown in FIGS. 10 and 12, the tip of the film 2 b wound on the new film roll 1 is pulled out to the film suction mechanism 70, and the film is sucked into the film suction mechanism 70. The end of the film 2a being sucked is overlapped with the end, and the end of the film 2a and the end of the film 2b are joined using the adhesive tape 24 of FIG. Thereafter, as shown in FIG. 11, the film holding mechanism 60 and the film suction mechanism 70 are released.
このようにして、 フィルム 2 aおよびフィルム 2 bを接合した後、 再度、 支持 シャフト 3および口一ルストッパ 4をモ一夕 6により回転させ、 矢印 Yの方向に フィルムを引き出し、 製袋包装を再開する。 このとき、 フィルム 2 aに接合され たフィルム 2 bが搬送され、 フィルム 2 aにより引っ張られるフィルム 2 bの張 力により、 一対の可動フレーム 2 8が可動ローラ 2 6とともに矢印 Gの方向に移 動する。  After joining the film 2a and the film 2b in this manner, the support shaft 3 and the mouth stopper 4 are again rotated by the motor 6 to pull out the film in the direction of arrow Y, and the bag making and packaging is resumed. I do. At this time, the film 2b joined to the film 2a is transported, and the pair of movable frames 28 move in the direction of arrow G together with the movable roller 26 by the tension of the film 2b pulled by the film 2a. I do.
以上のように、 フィルムロール 1の交換時において、 交換前のフィルムロール 1のフィルム 2 aをフィルム押さえ機構 6 0により固定するとともにフィルム吸 引機構 7 0により吸引し、 フィルム貯留機構 8 0によりフィルム 2 aの終端をフ イルム吸引機構 7 0までたぐり寄せることができる。 これにより、 フィルム吸引機構 7 0により吸引されているフィルム 2 aの終端 と交換後のフィルムロール 1のフィルム 2 bの先端とを粘着テープ 2 4を用いて 容易に接合することが可能となる。 As described above, when the film roll 1 is replaced, the film 2a of the film roll 1 before the replacement is fixed by the film holding mechanism 60, the film is sucked by the film suction mechanism 70, and the film is stored by the film storage mechanism 80. The end of 2a can be moved up to the film suction mechanism 70. Thus, the end of the film 2a sucked by the film suction mechanism 70 and the tip of the film 2b of the replaced film roll 1 can be easily joined using the adhesive tape 24.
その結果、 交換前のフィルムロール 1のフィルム 2 aを終端まで残らず使用す ることができ、 フィルムの損失をなくすことが可能となる。 また、 不要物として 処分するフィルムが無くなるため、 ごみを削減することが可能となる。  As a result, the film 2a of the film roll 1 before the replacement can be used without leaving the end, and it is possible to eliminate the loss of the film. In addition, since there is no film to be disposed of as unnecessary, waste can be reduced.
さらに、 フィルム押さえ機構 6 0およびフィルム吸引機構 7 0によりフィルム 2 aを固定した状態でフィルム 2 aの終端とフィルム 2 bの先端とを接合するこ とができるので、 フィルム 2 aおよびフィルム 2 を弛ませることなく容易かつ 確実に接合することが可能となる。  Further, since the end of the film 2a and the tip of the film 2b can be joined while the film 2a is fixed by the film holding mechanism 60 and the film suction mechanism 70, the film 2a and the film 2 are separated. It is possible to join easily and securely without sagging.
なお、 本実施の形態においては、 フィルム 2の接合を粘着テープ 2 4を用いて 行ったが、 熱融着によりフィルム 2の接合を行うことも可能である。 例えば、 粘 着テープの代わりにフィルム吸引機構 7 0において、 フィルム 2 aとフィルム 2 bとの重なり部分を幅方向に熱融着する。  In the present embodiment, the bonding of the film 2 is performed using the adhesive tape 24. However, the bonding of the film 2 can be performed by heat fusion. For example, instead of using an adhesive tape, in the film suction mechanism 70, the overlapping portion of the film 2a and the film 2b is thermally fused in the width direction.
また、 本実施の形態においては、 2本の可動ローラ 2 6を 3本の固定ローラ 2 5に対して矢印 Hの方向に相対的に移動させることにより、 フィルムをたぐり寄 せたが、 図 1 3に示すように 1本の可動ローラ 2 6を 2本の固定ローラ 2 5に対 して相対的に移動させことによりたぐり寄せることも可能である。  Further, in the present embodiment, the film is moved closer by moving the two movable rollers 26 relative to the three fixed rollers 25 in the direction of arrow H. As shown in FIG. 3, it is also possible to move one movable roller 26 relative to two fixed rollers 25 to move the movable roller 26.
しかしながら本実施の形態において示したように、 2本の可動ローラ 2 6を 3 本の固定ローラ 2 5に対して相対的に移動させることにより、 2本の可動ローラ 2 6の各々の移動距離を短く保ちつつ、 多くのフィルムをたぐり寄せることがで きるので、 複数の固定ローラ 2 5および可動ローラ 2 6を設け、 複数の可動ロー ラ 2 6を複数の固定ローラ 2 5に対して相対的に移動させることが好ましい。 さらに、 図 1 4に示すように、 フィルムを案内する 2本の固定ローラ 2 5の間 に吸引機構を設け、 吸引機構によりフィルムを矢印 Iの示す方向に吸引すること により、 たぐり寄せることも可能である。  However, as shown in the present embodiment, by moving the two movable rollers 26 relative to the three fixed rollers 25, the moving distance of each of the two movable rollers 26 is reduced. Since it is possible to draw many films while keeping it short, multiple fixed rollers 25 and movable rollers 26 are provided, and multiple movable rollers 26 are moved relative to multiple fixed rollers 25. It is preferable to move. Furthermore, as shown in Fig. 14, a suction mechanism is provided between the two fixed rollers 25 for guiding the film, and the film can be pulled up by sucking the film in the direction of arrow I by the suction mechanism. It is.
また、 図 1 5の (a ) に示すように、 3本の固定ローラ 2 5および 2本の可動 ローラ 2 6の間を通過するフィルム 2を 2本のフィルム口一ラ 2 6を矢印 Jの示 す方向に平行移動させることにより、 図 1 5の (b ) に示すようにフィルム 2を たぐり寄せることも可能である。 Also, as shown in FIG. 15 (a), the film 2 passing between the three fixed rollers 25 and the two movable rollers 26 is connected to the two film openings 26 by arrows J. By moving the film 2 in the direction shown, the film 2 is moved as shown in Fig. 15 (b). It is also possible to get close.
なお、 本実施の形態においては、 本発明をフィルムを垂直方向に移動させつつ 製袋を行う縦ピロ一包装機に適用した場合について説明したが、 本発明は、 フィ ルムを水平方向に移動させつつ製袋を行う横ピロ一包装機にも同様に適用するこ とが可能である。  In this embodiment, a case where the present invention is applied to a vertical piling machine that performs bag making while moving a film in a vertical direction has been described.However, the present invention is directed to moving a film in a horizontal direction. The present invention can be similarly applied to a horizontal packaging machine that performs bag making.
本実施の形態の製袋包装機 1 0 0 0においては、 フィルム 2が最終端まで繰り 出された時点では、 図 8に示すように、 フィルム 2をもはや繰り出すことはでき ないので、 装置全体を止めなければならない。 しかし、 商品供給部から製袋包装 部 3 0 0への商品の供給動作を停止させても、 その時点では既に商品供給部から いくつかの商品 2 3 (図 5参照) が放出されてしまっているので、 これらの落下 途上の商品 2 3を包装しなければ、 これらを未包装品として回収しなければなら ない。  In the bag making and packaging machine 100 of the present embodiment, when the film 2 is fed to the final end, the film 2 can no longer be fed as shown in FIG. I have to stop. However, even if the supply operation of the product from the product supply unit to the bag making and packaging unit 300 is stopped, some products 23 (see FIG. 5) have already been released from the product supply unit at that point. Therefore, if these falling goods 23 are not wrapped, they must be collected as unpackaged goods.
そこで、 本実施形態の製袋包装機 1 0 0 0では、 商品供給部を停止させても、 落下途上にある商品を包装するために、 図 1のダンサローラ 1 2に貯留されたフ イルムを用いて包装する方法と、 フィルム接合装置 1 0 2のフィルム貯留機構 8 0に貯留されたフィルムを用いて包装する方法とを使うことができるようにして いる。 · 以下、 本実施形態の製袋包装機 1 0 0 0の制御系を説明した後、 フィルムロー ル 1の交換時にダンサローラ 1 2に貯留されたフィルム 2を用いて商品を包装す る場合の制御、 およびフィルムロール 1の交換時にフィルム貯留機構 8 0に貯留 されたフィルム 2を用いて商品を包装する場合の制御を順に説明する。  Therefore, the bag making and packaging machine 100 of the present embodiment uses the film stored in the dancer rollers 12 of FIG. 1 to wrap the falling products even if the product supply unit is stopped. And a method of packaging using the film stored in the film storage mechanism 80 of the film bonding apparatus 102. Hereinafter, after the control system of the bag making and packaging machine 100 of the present embodiment is described, control for packaging products using the film 2 stored in the dancer rollers 12 when the film roll 1 is replaced. The control for packaging a product using the film 2 stored in the film storage mechanism 80 when the film roll 1 is replaced will be described in order.
図 1 6は本実施形態の製袋包装機 1 0 0 0の制御系を示すブロック図である。 図 1 6において、 商品供給部 7 0 0は、 図 1の製袋包装部 3 0 0の上部に配置さ れ、 製袋包装部 3 0 0に一定量の商品 2 3 (図 5 ) を供給する。 商品供給部 7 0 0は、 例えば、 商品の重量を一定量に計量して、 所定重量分の商品を製袋包装部 3 0 0に排出する自動計量装置である。  FIG. 16 is a block diagram showing a control system of the bag making and packaging machine 100 of the present embodiment. In FIG. 16, the product supply unit 700 is arranged above the bag making and packaging unit 300 in FIG. 1, and supplies a fixed amount of the product 23 (FIG. 5) to the bag making and packaging unit 300. I do. The product supply unit 700 is, for example, an automatic weighing device that measures the weight of a product to a fixed amount and discharges a predetermined weight of the product to the bag making and packaging unit 300.
ロードセル 2 1 0は、 上述のように、 図 1のダンサローラ 1 2に引っ張りバネ を介して連結されている。 ロードセル 2 1 0によりダンサローラ 1 2の基準位置 からの偏移量が検出される。 この偏移量がフィルム 2の張力に対応する。 制御装置 5 0 0は、 C P U (中央演算処理装置) 等からなり、 ロードセル 2 1 0の出力値に基づいて、 フィルム 2の張力が一定になるようにモ一夕 6の回転数 を制御する。 また、 制御装置 5 0 0は、 以下に説明するように、 商品供給部 7 0 0、 製袋包装部 3 0 0、 フィルム押さえ機構 6 0およびフィルム吸引機構 7 0の 動作を制御する。 As described above, the load cell 210 is connected to the dancer roller 12 of FIG. 1 via a tension spring. The shift amount of the dancer roller 12 from the reference position is detected by the load cell 210. This shift corresponds to the tension of the film 2. The control device 500 includes a CPU (Central Processing Unit) and the like, and controls the rotation speed of the motor 6 based on the output value of the load cell 210 so that the tension of the film 2 becomes constant. The control device 500 controls the operations of the product supply unit 700, the bag making and packaging unit 300, the film holding mechanism 60, and the film suction mechanism 70, as described below.
まず、 フィルムロール 1の交換時にダンサローラ 1 2に貯留されたフィルム 2 を用いて商品を包装する場合の各部の動作を説明する。  First, the operation of each unit when the product is packaged using the film 2 stored in the dancer rollers 12 when the film roll 1 is replaced will be described.
図 1 7および図 1 8は、 フィルムロール 1の交換時にダンサローラ 1 2に貯留 されたフィルム 2を用いて商品を包装する場合の制御装置 5 0 0の動作を示すフ ローチヤ一トである。 また、 図 1 9は通常運転時およびフィルムロール 1の交換 時のダンサローラ 1 2の動作を示す模式図である。  FIGS. 17 and 18 are flow charts showing the operation of the control device 500 when wrapping a product using the film 2 stored in the dancer roller 12 when the film roll 1 is replaced. FIG. 19 is a schematic diagram showing the operation of the dancer roller 12 during normal operation and when the film roll 1 is replaced.
通常蓮転時 (ステップ S 1 ) には、 制御装置 5 0 0は、 上述のように、 ロード セル 2 1 0の出力値に基づいて、 フィルム 2の張力が一定になるようにモータ 6 の回転数を制御する。  During normal spinning (step S 1), the controller 500 rotates the motor 6 based on the output value of the load cell 210 so that the tension of the film 2 becomes constant, as described above. Control the number.
図 1 9に示すように、 ダンサロ一ラ 1 2は、 引っ張りバネ 2 2 0により下方に 付勢されている。 通常運転時には、 図 1 9 ( a ) に示すように、 フィルム 2の張 力に応じて、 ダンサローラ 1 2が矢印 Hで示すように上下に移動する。 それによ り、 ロードセル 2 1 0の出力値が変化する。 この場合、 ダンサローラ 1 2がロー ルバ一 1 1から下方に離間しているので、 ダンサローラ 1 2によりフィルム 2の 一部が貯留されている。  As shown in FIG. 19, the dancer roller 12 is urged downward by a tension spring 220. During normal operation, the dancer roller 12 moves up and down as shown by the arrow H in accordance with the tension of the film 2 as shown in FIG. 19 (a). As a result, the output value of the load cell 210 changes. In this case, since the dancer roller 12 is spaced downward from the roll bar 11, a part of the film 2 is stored by the dancer roller 12.
制御装置 5 0 0は、 フィルムロール 1からフィルム 2が終端まで引き出された か否かを判定する (ステップ S 2 )。 フィルム 2が終端まで引き出された場合に は、 フィルム 2の張力が所定値を超える。 したがって、 制御装置 5 0 0は、 ロー ドセル 2 1 0の出力値が所定値を超えた場合にフィルム 2が終端まで引き出され たと判定する。  The control device 500 determines whether or not the film 2 has been pulled out from the film roll 1 to the end (step S 2). When the film 2 is pulled out to the end, the tension of the film 2 exceeds a predetermined value. Therefore, when the output value of load cell 210 exceeds a predetermined value, control device 500 determines that film 2 has been pulled out to the end.
図 1 9 ( b ) に示すように、 フィルム 2が終端まで引き出された場合には、 フ イルム 2の張力の増加に伴なつてダンサローラ 1 2が引っ張りバネ 2 2 0の弹性 力に抗して所定位置 P 0を超えるように上昇する。 それにより、 口一ドセル 2 1 0の出力値が所定値を超える。 フィルム 2が終端まで引き出された場合には、 制御装置 5 0 0は商品供給部 7 0 0およびモー夕 6を停止させる (ステップ S 3 )。 それにより、 商品供給部 7 0 0から製袋包装部 3 0 0への商品の供給が停止する。 この時点で既に商品供給 部 7 0 0からいくつかの商品 2 3が空中に放出されている。 As shown in FIG. 19 (b), when the film 2 is pulled out to the end, the dancer roller 12 is pressed against the force of the tension spring 220 as the tension of the film 2 increases. It rises so as to exceed the predetermined position P0. As a result, the output value of the contact cell 210 exceeds the predetermined value. When the film 2 has been pulled out to the end, the control device 500 stops the commodity supply section 700 and the motor 6 (step S3). As a result, the supply of the product from the product supply unit 700 to the bag making and packaging unit 300 is stopped. At this point, some products 23 have already been released from the product supply unit 700 into the air.
制御装置 5 0 0は、 フィルム接合装置 1 0 2のフィルム押さえ機構 6 0を作動 させる (ステップ S 4 )。 また、 制御装置 5 0 0は、 フィルム接合装置 1 0 2の フィルム吸引機構 7 0を作動させる (ステップ S 5 )。  The control device 500 activates the film holding mechanism 60 of the film bonding device 102 (step S4). Further, the control device 500 operates the film suction mechanism 70 of the film bonding device 102 (step S5).
このとき、 製袋包装部 3 0 0の動作は継続している。 すなわち、 図 5の縦シー ル機構 1 8、 プルダウンベルト 1 9および横シール機構 2 0は動作している。 そ れにより、 ダンサローラ 1 2に貯留されたフィルム 2がプルダウンベルト 1 9に より製袋包装部 3 0 0に搬送される。  At this time, the operation of the bag making and packaging unit 300 is continued. That is, the vertical seal mechanism 18, the pull-down belt 19, and the horizontal seal mechanism 20 in FIG. 5 are operating. As a result, the film 2 stored in the dancer rollers 12 is transported to the bag making and packaging unit 300 by the pull-down belt 19.
図 1 9 ( c ) に示すように、 ダンサローラ 1 2が引っ張りパネ 2 2 0の弹性カ に抗して口一ルバ一 1 1間の位置を通過するように上昇することにより、 ダンサ ローラ 1 2に貯留されたフィルム 2が製袋包装部 3 0 0に送り出される。 それに より、 製袋包装部 3 0 0において、 既に商品供給部 7 0 0から空中に放出されて いる商品 2 3が包装される。  As shown in Fig. 19 (c), the dancer roller 12 is raised by passing the position between the mouth and the lumber 11 against the force of the pulling panel 220 as shown in Fig. 19 (c). Is stored in the bag making and packaging section 300. As a result, in the bag making and packaging unit 300, the product 23 already released into the air from the product supply unit 700 is packaged.
制御装置 5 0 0は、 落下途上にある各商品が包装されたか否かを判定する (ス テツプ S 6 )。 その落下途上の商品個数は、 商品供給部 7 0 0から横シール機構 2 0までの距離と運転速度とによって決まる。 例えば、 1分間に 2 0 0回の速度 で運転する時は、 2個分が落下途上にある。 その時の使用フィルム長さは、 袋サ ィズによって異なるが、 上述の実施形態ではダンサローラ 1 2に貯留されたフィ ルム 2で充分賄えるように予め設定されている。 この場合、 制御装置 5 0 0は、 商品供給部 7 0 0から商品が放出される毎に、 その回数をカウントして行き、 そ の商品に対する包装が終了すると、 そのカウント値を減算して行くので、 その放 出回数のカウント値がゼロになるまで、 包装動作を維持し、 ゼロになると、 落下 途上の商品は、 全て包装されたと判断して製袋包装部 3 0 0の動作を停止させる (ステップ S 7 )。  The control device 500 determines whether or not each of the falling commodities has been packaged (step S6). The number of the falling commodities is determined by the distance from the commodity supply unit 700 to the horizontal sealing mechanism 20 and the operating speed. For example, when driving at a speed of 200 times per minute, two of them are falling. The length of the film used at that time varies depending on the bag size, but in the above-described embodiment, it is set in advance so that the film 2 stored in the dancer rollers 12 can sufficiently cover the film. In this case, the control device 500 counts the number of times each time a product is released from the product supply unit 700, and subtracts the count value when packaging of the product is completed. Therefore, the packaging operation is maintained until the count value of the number of releases becomes zero. (Step S7).
一方、 作業者は、 ステップ S 5の終了時点でフィルム接合装置 1 0 2を用いて 図 7〜図 1 1に示したフィルムロール 1の交換作業を行うことができる。 図 1 0 に示したフィルム 2の接合が終了すると、 作業者は、 操作スィッチ (図示せず) 等を用いて制御装置 5 0 0にフィルム 2の接合の終了を通知する。 On the other hand, at the end of step S5, the worker can use the film bonding apparatus 102 to perform the work of exchanging the film roll 1 shown in FIGS. Fig. 10 When the joining of the film 2 shown in (1) is completed, the operator notifies the controller 500 of the end of the joining of the film 2 using an operation switch (not shown) or the like.
制御装置 5 0 0は、 フィルム 2の接合終了を確認する (ステップ S 8 ) と、 フ イルム接合装置 1 0 2のフィルム押さえ機構 6 0を解除する (ステップ S 9 )。 また、 制御装置 5 0 0は、 フィルム接合装置 1 0 2のフィルム吸引機構 7 0を解 除する (ステップ S 1 0 )。 それにより、 交換後のフィルムロール 1を用いて運 転の再開が可能となる。  When the controller 500 confirms that the bonding of the film 2 has been completed (step S8), the controller 500 releases the film holding mechanism 60 of the film bonding apparatus 102 (step S9). Further, the control device 500 releases the film suction mechanism 70 of the film bonding device 102 (step S10). As a result, the operation can be restarted using the film roll 1 after the replacement.
作業者は、 操作スィッチ (図示せず) 等を用いて制御装置 5 0 0に運転の再開 を指示する。 制御装置 5 0 0は、 運転ができる状態か否かを判定し (ステップ S 1 1 )、 運転ができる場合には、 ステップ S 1に戻り、 通常運転を行う。  The operator instructs the control device 500 to restart the operation using an operation switch (not shown) or the like. The controller 500 determines whether or not the operation is possible (step S11), and if the operation is possible, returns to step S1 and performs the normal operation.
このようにして、 フィルム 2の最終端が検出された際の落下途上の商品 2 3を ダンサローラ 1 2に貯留されたフィルム 2を用いて包装することができる。 次に、 フィルム接合装置 1 0 2のフィルム貯留機構 8 0に貯留されたフィルム 2を用いて落下途上の商品を包装する場合の各部の動作を説明する。  In this way, the falling product 23 when the final end of the film 2 is detected can be packaged using the film 2 stored in the dancer roller 12. Next, the operation of each unit when packaging a falling product using the film 2 stored in the film storage mechanism 80 of the film bonding apparatus 102 will be described.
図 2 0および図 2 1はフィルム接合装置 1 0 2のフィルム貯留機構 8 0に貯留 されたフィルム 2を用いて商品を包装する場合の制御装置 5 0 0の動作を示すフ 口—チャートである。 また、 図 2 2〜図 2 6は通常運転時およびフィルムロール 1の交換時のフィルム接合装置 1 0 2のフィルム貯留機構 8 0の動作を示す概略 断面図である。 なお、 図 2 2〜図 2 6においても、 交換前のフィルムロール 1の フィルムに符号 2 aを付し、 交換後のフィルムロール 1のフィルムに符号 2 bを 付している。  FIGS. 20 and 21 are flow charts showing the operation of the control device 500 when wrapping a product using the film 2 stored in the film storage mechanism 80 of the film bonding apparatus 102. . FIGS. 22 to 26 are schematic cross-sectional views showing the operation of the film storage mechanism 80 of the film bonding apparatus 102 during normal operation and when the film roll 1 is replaced. In FIGS. 22 to 26 as well, the film of the film roll 1 before replacement is denoted by reference numeral 2a, and the film of the film roll 1 after replacement is denoted by reference numeral 2b.
本例では、 図 2 2に示すように、 フィルム押さえ機構 6 0が上流側の固定ロー ラ 2 5の位置に設けられている。 また、 フィルム貯留機構 8 0の可動フレーム 2 8に引っ張りバネ 2 2 0を介してロードセル 2 1 0が連結されている。 ロードセ ル 2 1 0により可動フレーム 2 8の基準位置からの偏移量が検出される。 この偏 移量がフィルム 2の張力に対応する。 図 1 6の制御装置 5 0 0は、 ロードセル 2 1 0の出力値に基づいて、 フィルム 2 aの張力が一定になるようにモ一夕 6の回 転数を制御する。  In this example, as shown in FIG. 22, a film pressing mechanism 60 is provided at a position of a fixed roller 25 on the upstream side. Further, a load cell 210 is connected to a movable frame 28 of the film storage mechanism 80 via a tension spring 220. The load cell 210 detects the amount of deviation of the movable frame 28 from the reference position. This shift amount corresponds to the tension of the film 2. The control device 500 in FIG. 16 controls the rotation speed of the motor 6 based on the output value of the load cell 210 so that the tension of the film 2a is constant.
本例では、 このフィルム貯留機構 8 0がダンサローラの機能を兼ねているので 、 図 1のダンサローラ 1 2は不要となる。 また、 本例では、 ロール芯 3 1が水平 方向に延びるようにフィルムロール 1が支持され、 固定ローラ 2 5、 可動ローラ 2 6、 回転軸 2 9および案内口一ラ 3 0が水平方向に延びるようにフィルム接合 装置 1 0 2が設けられるものとする。 これにより、 可動フレーム 2 8は、 回転軸 2 9を中心として上下に揺動する。 この場合には、 図 4の第 1のガイド口一ラ 7 、 第 2のガイドローラ 8、 ターンバー 9およびターンバ一上下機構 1 0が不要と なる。 In this example, since the film storage mechanism 80 also functions as a dancer roller, The dancer roller 12 of FIG. 1 is not required. In this example, the film roll 1 is supported so that the roll core 31 extends in the horizontal direction, and the fixed roller 25, the movable roller 26, the rotating shaft 29, and the guide port roller 30 extend in the horizontal direction. In this manner, the film bonding apparatus 102 is provided. Thereby, the movable frame 28 swings up and down around the rotation shaft 29. In this case, the first guide port 7, the second guide roller 8, the turn bar 9, and the turn bar up / down mechanism 10 in FIG. 4 become unnecessary.
通常運転時 (ステップ S 2 1 ) には、 制御装置 5 0 0は、 上述のように、 口一 ドセル 2 1 0の出力値に基づいて、 フィルム 2 aの張力が一定になるようにモ一 夕 6の回転数を制御する。  At the time of normal operation (step S21), the controller 500 controls the motor so that the tension of the film 2a becomes constant based on the output value of the mouth cell 210 as described above. Evening 6 speed is controlled.
図 2 2に示すように、 停止時には可動フレーム 2 8は、 自重と引っ張りバネ 2 2 0による下方への付勢とによって最下端に位置している。 通常運転時には、 図 2 2に示すように、 フィルム 2 aの張力に応じて、 可動フレーム 2 8が矢印 hで 示すように上下に揺動する。 それにより、 ロードセル 2 1 0の出力値が変化する 。 この場合、 可動ローラ 2 6が固定ローラ 2 5の下方に離間しているので、 フィ ルム貯留機構 8 0によりフィルム 2 aの一部が貯留されている。  As shown in FIG. 22, when stopped, the movable frame 28 is located at the lowermost end by its own weight and the downward bias by the tension spring 220. During normal operation, the movable frame 28 swings up and down as shown by the arrow h according to the tension of the film 2a as shown in FIG. As a result, the output value of the load cell 210 changes. In this case, since the movable roller 26 is separated below the fixed roller 25, a part of the film 2a is stored by the film storage mechanism 80.
制御装置 5 0 0は、 フィルムロール 1からフィルム 2 aが終端まで引き出され たか否かをロードセル 2 1 0の出力から判定する (ステップ S 2 2 )。 フィルム 2 aが終端まで引き出された場合には、 フィルム 2 aの張力が所定値を超える。 したがって、 制御装置 5 0 0は、 ロードセル 2 1 0の出力値が所定値を超えた場 合にフィルム 2 aが終端まで引き出されたと判定する。  The control device 500 determines from the output of the load cell 210 whether or not the film 2a has been pulled out from the film roll 1 to the end (step S22). When the film 2a is pulled out to the end, the tension of the film 2a exceeds a predetermined value. Therefore, when the output value of load cell 210 exceeds a predetermined value, control device 500 determines that film 2a has been pulled out to the end.
図 2 3は、 ロードセル 2 1 0の出力値が所定値を超えた状態を示している。 フィルム 2 aが終端まで引き出されると、 制御装置 5 0 0は商品供給部 7 0 0 およびモータ 6を停止させる (ステップ S 2 3 )。 それにより、 商品供給部 7 0 0から製袋包装部 3 0 0への商品の供給が停止する。 しかし、 この時点では既に 商品供給部 7 0 0からいくつかの商品 2 3が放出されて落下途上にある。  FIG. 23 shows a state where the output value of the load cell 210 exceeds a predetermined value. When the film 2a is pulled out to the end, the control device 500 stops the product supply unit 700 and the motor 6 (step S23). As a result, the supply of the product from the product supply unit 700 to the bag making and packaging unit 300 is stopped. However, at this point, some commodities 23 have already been released from the commodity supply unit 700 and are falling.
次いて、 制御装置 5 0 0は、 フィルム接合装置 1 0 2のフィルム押さえ機構 6 0を作動させる (ステップ S 2 4 )。  Next, the control device 500 operates the film holding mechanism 60 of the film bonding device 102 (step S24).
このとき、 製袋包装部 3 0 0の動作は、 停止せずに図 5の縦シール機構 1 8、 プルダウンベルト 1 9および横シール機構 2 0が動作して、 フィルム貯留機構 8 0に貯留されたフィルム 2がプルダウンベルト 1 9により製袋包装部 3 0 0に搬 送される。 At this time, the operation of the bag making and packaging unit 300 does not stop, and the vertical sealing mechanism 18 in FIG. The pull-down belt 19 and the horizontal sealing mechanism 20 operate, and the film 2 stored in the film storage mechanism 80 is transported to the bag making and packaging unit 300 by the pull-down belt 19.
この時、 図 2 4に示すように、 可動ローラ 2 6を備えた可動フレーム 2 8が引 つ張りパネ 2 2 0の弾性力に抗して回転軸 2 9を中心にさらに上方に回動するこ とにより、 フィルム貯留機構 8 0に貯留されたフィルム 2 aが矢印 zで示すよう に製袋包装部 3 0 0に送り出される。 このフィルムを用いて、 製袋包装部 3 0 0 は、 落下途上にある各商品 2 3を包装する。  At this time, as shown in FIG. 24, the movable frame 28 having the movable roller 26 rotates further upward around the rotary shaft 29 against the elastic force of the tension panel 220. As a result, the film 2a stored in the film storage mechanism 80 is sent out to the bag making and packaging unit 300 as indicated by the arrow z. Using this film, the bag making and packaging unit 300 wraps each of the commodities 23 that are falling.
制御装置 5 0 0は、 前述と同様に、 商品の放出回数を減算しながら落下途上に ある各商品が包装されたか否かを判定する (ステップ S 2 5 )。  The control device 500 determines whether or not each of the falling commodities has been packaged while subtracting the number of times of release of the commodities, as described above (step S25).
落下途上の商品が全て包装されると、 制御装置 5 0 0は、 製袋包装部 3 0 0の 動作を停止させ (ステップ S 2 6 )、 続いて、 フィルム接合装置 1 0 2のフィル ム吸引機構 7 0を作動させる (ステップ S 2 7 )。 作業者は、 図 2 4に示すよう に、 フィルム 2 aを矢印 Dで示す終端位置で切断し、 フィルム 2 aとロール芯 3 1とを分断する。  When all the falling products are wrapped, the control unit 500 stops the operation of the bag making and packaging unit 300 (step S26), and then the film suction of the film bonding apparatus 102 is performed. The mechanism 70 is operated (step S27). As shown in FIG. 24, the operator cuts the film 2 a at the terminal position indicated by the arrow D, and separates the film 2 a from the roll core 31.
制御装置 5 0 0は、 フィルム接合装置 1 0 2のフィルム押さえ機構 6 0を解除 する (ステップ S 2 8 )。 それにより、 図 2 5に示すように、 可動ローラ 2 6お よび可動フレーム 2 8は、 自重および引っ張りバネ 2 2 0の弾性力により、 矢印 Fで示すように回転軸 2 9を中心に下方に回動する。 それにより、 可動口一ラ 2 6が固定ローラ 2 5から下方に離間し、 フィルム接合装置 1 0 2の上流側のフィ ルム 2 aがフィルム接合装置 1 0 2にたぐり寄せられ、 フィルム貯留機構 8 0に 貯留される。 その結果、.切断されたフィルム 2 aの終端がフィルム吸引機構 7 0 に導かれる。  The control device 500 releases the film holding mechanism 60 of the film bonding device 102 (step S28). As a result, as shown in FIG. 25, the movable roller 26 and the movable frame 28 move downward about the rotation shaft 29 as shown by the arrow F due to their own weight and the elastic force of the tension spring 220. Rotate. As a result, the movable opening roller 26 is separated downward from the fixed roller 25, and the film 2a on the upstream side of the film joining device 102 is moved toward the film joining device 102, and the film storage mechanism 8 Stored at 0. As a result, the end of the cut film 2a is guided to the film suction mechanism 70.
図 2 6に示すように、 作業者は、 新しいフィルムロール 1を支持シャフトに装 着した後、 新しいフィルムロール 1のフィルム 2 bの先端をフィルム吸引機構 7 0まで引き出し、 フィルム吸引機構 7 0に吸引されているフィルム 2 aの終端と 重ね合わせ、 フィルム 2 aの終端とフィルム 2 bの先端とを接合する。  As shown in Fig. 26, after attaching the new film roll 1 to the support shaft, the worker pulls out the end of the film 2b of the new film roll 1 to the film suction mechanism 70, and attaches it to the film suction mechanism 70. The end of the film 2a is overlapped with the end of the film 2a being sucked, and the end of the film 2a is joined to the end of the film 2b.
フィルム 2の接合が終了すると、 作業者は、 操作スィッチ (図示せず) 等を用 いて制御装置 5 0 0にフィルム 2 a , 2 bの接合の終了を通知する。 制御装置 5 0 0は、 フィルム 2の接合終了を確認すると (ステップ S 2 9 )、 フィルム接合装置 1 0 2のフィルム吸引機構 7 0を解除する (ステップ S 3 0 ) 。 それにより、 交換後のフィルムロール 1による運転再開が可能となる。 When the joining of the films 2 is completed, the worker notifies the controller 500 of the end of the joining of the films 2a and 2b using an operation switch (not shown) or the like. When the controller 500 confirms that the bonding of the film 2 has been completed (step S29), the controller 500 releases the film suction mechanism 70 of the film bonding apparatus 102 (step S30). As a result, the operation can be restarted by the film roll 1 after the replacement.
作業者は、 操作スィッチ (図示せず) 等を操作して制御装置 5 0 0に運転を指 示する。 制御装置 5 0 0は、 運転ができる状態か否かを判定し (ステップ S 3 1 )、 運転ができる場合には、 ステップ S 2 1に戻り、 通常運転を行う。  The operator operates the operation switch (not shown) or the like to instruct the control device 500 to operate. The control device 500 determines whether or not operation is possible (step S31), and if operation is possible, returns to step S21 and performs normal operation.
このようにして、 フィルム 2の終端が検出された際の落下途上の商品 2 3をフ ィルム貯留機構 8 0に貯留されたフィルム 2 aを用いて包装することができる。 なお、 本実施形態では、 支持シャフト 3がフィルムロール支持部に相当し、 フ イルム搬送部 2 0 0がフィルム搬送機構に相当し、 フィルム接合装置 1 0 2がフ イルム接合装置に相当する。 また、 フィルム貯留機構 8 0またはダンサローラ 1 2がフィルム貯留機構に相当する。 さらに、 フィルム吸引機構 7 0がフィルム吸 引保持機構に相当し、 フィルム押さえ機構 6 0がフィルム固定保持機構に相当す る。 また、 モータ 6が駆動装置に相当し、 ロードセル 2 1 0が検出器および張力 検出器に相当し、 制御装置 5 0 0が制御部に相当する。  In this manner, the falling commodity 23 when the end of the film 2 is detected can be packed using the film 2a stored in the film storage mechanism 80. In the present embodiment, the support shaft 3 corresponds to a film roll support unit, the film transport unit 200 corresponds to a film transport mechanism, and the film joining device 102 corresponds to a film joining device. Further, the film storage mechanism 80 or the dancer roller 12 corresponds to the film storage mechanism. Further, the film suction mechanism 70 corresponds to a film suction holding mechanism, and the film holding mechanism 60 corresponds to a film fixing and holding mechanism. Further, the motor 6 corresponds to a driving device, the load cell 210 corresponds to a detector and a tension detector, and the control device 500 corresponds to a control unit.
なお、 この実施形態では、 図 2 4に示すように可動ローラ 2 6を固定口一ラ 2 5の上側にとび出させた状態に保持する機構を付加しているので、 フィルムを各 ローラ 2 6、 2 6間に通して装着させる時は、 ローラ 2 6とローラ 2 5との間に フィルムを差し込むだけで済むので、 従来よりも作業性が良いというメリッ卜が ある。  In addition, in this embodiment, as shown in FIG. 24, a mechanism for holding the movable roller 26 in a state of being protruded above the fixed opening roller 25 is added, so that the film is transferred to each roller 26, When it is mounted between the rollers 26, it is only necessary to insert the film between the rollers 26 and 25, so there is an advantage that workability is better than before.

Claims

請 求 の 範 囲 The scope of the claims
1 . 長尺のフィルムがロール状に巻かれたフィルムロールを用いて製袋しつつ商 品を包装する製袋包装機であって、 1. A bag making and packaging machine for packaging products while making a bag using a film roll in which a long film is wound into a roll,
フィルムロールを支持するフィルムロール支持部と、  A film roll supporting portion for supporting the film roll,
前記フィルムロールから送り出されたフィルムを搬送するフィルム搬送機構と 前記フィルム口一ル支持部と前記フィルム搬送機構との間に設けられ、 前記フ ィルムロールの交換時にフィルム搬送機構側にあるフィルムの終端と交換後のフ イルムロールのフィルム先端とを接合するフィルム接合装置とを備え、  A film transport mechanism that transports the film sent from the film roll; and a film transport mechanism that is provided between the film port support unit and the film transport mechanism; A film joining device for joining the film leading end of the film roll after the exchange,
前記フィルム接合装置は、 そのフィルム接合位置より上流側にあるフィルムを たぐり寄せるフィルム貯留機構を備えた、 製袋包装機。  A bag making and packaging machine, comprising: a film storage mechanism that draws a film upstream of a film bonding position.
2 . 前記フィルム貯留機構は、 2. The film storage mechanism is
搬送されるフィルムをガイドする固定ローラと、 搬送されるフィルムの走行距 離を変える可動ローラと、 該可動ローラを固定ローラに対して近接離反させる移 動機構とを含む、 請求項 1記載の製袋包装機。  The manufacturing method according to claim 1, further comprising: a fixed roller that guides the conveyed film; a movable roller that changes a travel distance of the conveyed film; and a moving mechanism that moves the movable roller toward and away from the fixed roller. Bag packaging machine.
3 . 前記固定ローラと可動ローラの組が複数組交互に配置された、 請求項 2記載 の製袋包装機。 3. The bag making and packaging machine according to claim 2, wherein a plurality of sets of the fixed rollers and the movable rollers are alternately arranged.
4 . 前記移動機構は、 4. The moving mechanism is
前記固定ローラの両端を支持する固定フレームと、  A fixed frame that supports both ends of the fixed roller,
前記可動ローラの両端を支持する可動フレームと、  A movable frame supporting both ends of the movable roller,
前記固定ローラに平行に配置されるとともに、 可動ローラの一端を前記固定フ レームに対して回転可能に支持する回転軸とを備え、  A rotating shaft arranged in parallel with the fixed roller and rotatably supporting one end of the movable roller with respect to the fixed frame;
前記回転軸を中心として前記可動フレームを前記固定フレームに対して回転さ せることにより、 前記可動ローラが前記固定ローラに対して相対移動する、 請求 項 2記載の製袋包装機。 The bag making and packaging machine according to claim 2, wherein the movable roller relatively moves with respect to the fixed roller by rotating the movable frame with respect to the fixed frame about the rotation axis.
5 . 前記フィルム接合装置は、 5. The film bonding apparatus is
フィルムの搬送方向において前記フィルム貯留機構より上流に配置され、 フィ ルム接合時において交換前のフィルムロールから切り離されたフィルムを吸引保 持するフィルム吸引保持機構をさらに備えてなる、 請求項 1記載の製袋包装機。  2. The film suction holding mechanism according to claim 1, further comprising a film suction holding mechanism disposed upstream of the film storage mechanism in a film transport direction and suction holding a film separated from a film roll before replacement at the time of film joining. Bag making and packaging machine.
6 . 前記フィルム接合装置は、 6. The film bonding apparatus is
前記フィルム貯留機構より下流側において、 フィルム接合時にフィルム搬送機 構側にあるフィルムを固定保持するフィルム固定保持機構をさらに備えてなる、 請求項 1記載の製袋包装機。  2. The bag making and packaging machine according to claim 1, further comprising a film fixing and holding mechanism for fixing and holding a film on a film transport mechanism side at the time of film joining on a downstream side of the film storage mechanism.
7 . 長尺のフィルムがロール状に巻かれたフィルム口一ルを用いて製袋しつつ商 品を包装する製袋包装機であって、 7. A bag making and packaging machine for packaging products while making a bag using a film port in which a long film is wound into a roll,
製袋しつつ商品を包装する製袋包装部と、  A bag-making and packaging section that packs products while making bags;
前記製袋包装部に商品を供給する商品供給部と、  A product supply unit for supplying a product to the bag making and packaging unit,
フィルム口一ルを支持するフィルム口ール支持部と、  A film mouth supporting portion for supporting the film mouth,
前記フィルムロール支持部に支持されたフィルムロールからフィルムを送り出 す駆動装置と、  A drive device for feeding a film from a film roll supported by the film roll support,
前記フィルムロールから送り出されたフィルムを前記製袋包装部に搬送するフ イルム搬送機構と、  A film transport mechanism for transporting the film sent from the film roll to the bag making and packaging unit;
前記フィルム搬送機構により搬送されるフィルムを貯留しつつ送り出すフィル ム貯留機構と、 '  A film storage mechanism for storing and sending out the film conveyed by the film conveyance mechanism;
フィルムロールのフィルムが終端まで消費されたことを検出する検出器と、 前記検出器の出力に応答して前記商品供給部および前記駆動装置の動作を停止 させ、 前記フィルム貯留機構に貯留されたフィルムが所定袋分送り出された後に 前記製袋包装部の動作を停止させる制御部とを備えた、 製袋包装機。  A detector for detecting that the film of the film roll has been consumed to the end; and stopping the operation of the commodity supply unit and the driving device in response to an output of the detector, and storing the film in the film storage mechanism. And a control unit for stopping the operation of the bag-making and packaging unit after the predetermined number of bags have been sent out.
8 . 前記検出器は、 フィルムの張力を検出する張力検出器を含み、 8. The detector includes a tension detector for detecting film tension,
前記制御部は、 前記張力検出器の出力が所定値を超えたときに前記商品供給部 および前記駆動装置の動作を停止させる、 請求項 7記載の製袋包装機。 The control unit, when the output of the tension detector exceeds a predetermined value, the product supply unit 8. The bag making and packaging machine according to claim 7, wherein the operation of the driving device is stopped.
9 . 前記制御部は、 前記張力検出器の出力が所定値以下のときにフィルムの張力 が一定になるように前記駆動装置を制御する、 請求項 8記載の製袋包装機。 9. The bag making and packaging machine according to claim 8, wherein the control unit controls the driving device so that the tension of the film becomes constant when the output of the tension detector is equal to or less than a predetermined value.
1 0 . 前記フィルム貯留機構は、 10. The film storage mechanism is
搬送されるフィルムをガイドする固定ローラと、  A fixed roller for guiding the conveyed film,
搬送されるフィルムの走行距離を変える可動ローラと、  A movable roller that changes the traveling distance of the film being conveyed,
該可動ローラを固定口一ラに対して近接離反させる移動機構とを含む、 請求項 7記載の製袋包装機。  8. The bag making and packaging machine according to claim 7, further comprising: a moving mechanism for moving the movable roller toward and away from the fixed opening roller.
1 1 . 前記フィルム口一ル支持部と前記フィルム搬送機構との間に設けられ、 前 記フィルムロールの交換時にフィルム搬送機構側にあるフィルムの終端と交換後 のフィルムロールのフィルムの先端とを接合するためのフィルム接合装置をさら に備え、 11. Provided between the film port support portion and the film transport mechanism, the end of the film on the film transport mechanism side at the time of replacing the film roll and the leading end of the film of the replaced film roll. Further equipped with a film joining device for joining
前記フィルム貯留機構は、 前記フィルム接合装置のフィルム接合位置よりも下 流側に設けられる、 請求項 7記載の製袋包装機。  The bag making and packaging machine according to claim 7, wherein the film storage mechanism is provided downstream of a film joining position of the film joining device.
1 2 . 前記フィルム貯留機構は、 1 2. The film storage mechanism
搬送されるフィルムをガイドする固定ローラと、  A fixed roller for guiding the conveyed film,
搬送されるフィルムの走行距離を変える可動ローラと、  A movable roller that changes the traveling distance of the film being conveyed,
前記可動ローラを固定ローラに対して近接離反させる移動機構とを含む、 請求 項 1 1記載の製袋包装機。  The bag making and packaging machine according to claim 11, further comprising: a moving mechanism configured to move the movable roller toward and away from the fixed roller.
1 3 . 前記移動機構は、 1 3. The moving mechanism is
前記固定ローラの両端を支持する固定フレームと、  A fixed frame that supports both ends of the fixed roller,
前記可動ローラの両端を支持する可動フレームと、  A movable frame supporting both ends of the movable roller,
前記固定ローラに平行に配置されるとともに、 可動フレームの一端を前記固定 フレームに対して回転可能に支持する回転軸とを備え、 前記回転軸を中心として前記可動フレームを前記固定フレームに対して回転さ せることにより、 前記可動ローラが前記固定ローラに対して相対的に移動する、 請求項 1 2記載の製袋包装機。 A rotating shaft that is disposed in parallel with the fixed roller, and that rotatably supports one end of the movable frame with respect to the fixed frame, 13. The bag making and packaging machine according to claim 12, wherein the movable roller relatively moves with respect to the fixed roller by rotating the movable frame with respect to the fixed frame about the rotation axis.
1 4 . 前記フィルム接合装置は、 1 4. The film joining device
フィルム搬送方向において前記フィルム貯留機構より上流に配置され、 フィル ム接合時において交換前のフィルムロールから切り離されたフィルムを吸引保持 するフィルム吸引保持機構をさらに含む、 請求項 1 2記載の製袋包装機。  13. The bag-making and packaging device according to claim 12, further comprising a film suction holding mechanism disposed upstream of the film storage mechanism in a film transport direction and suction-holding a film separated from a film roll before replacement at the time of film joining. Machine.
1 5 . 前記制御部は、 フィルムの接合作業時に、 前記フィルム吸引保持機構を作 動させる、 請求項 1 4記載の製袋包装機。 15. The bag-making and packaging machine according to claim 14, wherein the control unit operates the film suction holding mechanism during a film joining operation.
1 6 . 前記フィルム接合装置は、 1 6. The film joining device
前記フィルム貯留機構より上流側において、 フィルム接合時にフィルム搬送機 構側にあるフィルムを固定保持するフイリレム固定保持機構をさらに備えた、 請求 項 1 1記載の製袋包装機。  21. The bag making and packaging machine according to claim 11, further comprising a filem holding and holding mechanism for holding and holding the film on the film transport mechanism side at the time of film joining on the upstream side of the film storage mechanism.
1 7 . 前記制御部は、 前記検出器の出力に応答して前記フィルム固定保持機構を 作動させる、 請求項 1 6記載の製袋包装機。 17. The bag making and packaging machine according to claim 16, wherein the control section operates the film fixing and holding mechanism in response to an output of the detector.
PCT/JP2002/005463 2001-06-05 2002-06-03 Bag-making and packaging machine WO2002098737A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2003501744A JP4320248B2 (en) 2001-06-05 2002-06-03 Bag making and packaging machine
EP02728230A EP1394048B1 (en) 2001-06-05 2002-06-03 BAG manufacturing AND PACKAGING MACHINE
DE60225799T DE60225799T2 (en) 2001-06-05 2002-06-03 POCKET MANUFACTURING AND PACKING MACHINE
US10/433,406 US20040065047A1 (en) 2001-06-05 2002-12-12 Bag-making and packaging machine
US11/341,684 US20060117713A1 (en) 2001-06-05 2006-01-30 Bag-manufacturing and packaging apparatus

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2001-169424 2001-06-05
JP2001169424 2001-06-05

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US11/341,684 Division US20060117713A1 (en) 2001-06-05 2006-01-30 Bag-manufacturing and packaging apparatus

Publications (1)

Publication Number Publication Date
WO2002098737A1 true WO2002098737A1 (en) 2002-12-12

Family

ID=19011497

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2002/005463 WO2002098737A1 (en) 2001-06-05 2002-06-03 Bag-making and packaging machine

Country Status (5)

Country Link
US (2) US20040065047A1 (en)
EP (1) EP1394048B1 (en)
JP (1) JP4320248B2 (en)
DE (1) DE60225799T2 (en)
WO (1) WO2002098737A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016175672A (en) * 2015-03-19 2016-10-06 株式会社イシダ Bag making and packaging machine
JP2019001466A (en) * 2017-06-10 2019-01-10 株式会社川島製作所 Paper splicing auxiliary apparatus in packaging machine
JP2019018900A (en) * 2017-07-20 2019-02-07 株式会社イシダ Box manufacturing apparatus
JP2020183253A (en) * 2019-04-30 2020-11-12 株式会社川島製作所 Auxiliary control panel and packaging related device

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2213274B1 (en) 2007-10-23 2016-10-05 Yuyama Mfg. Co., Ltd. Drug delivery system, and drug delivery device
CN101850912A (en) * 2010-05-11 2010-10-06 天津长荣印刷设备股份有限公司 Material storage device switched between intermittent delivery and continuous delivery of rolling material and working method thereof
US20120292422A1 (en) * 2011-04-18 2012-11-22 Alkar-Rapidpak-Mp Equipment, Inc. Systems and methods for supplying a web of packaging material to an indexing-motion packaging machine
ITTO20130896A1 (en) * 2013-11-05 2015-05-06 Nuova Poliver S R L TAPE SUPPLY DEVICE IN SYNTHETIC MATERIAL WITH A PRODUCT OF PRODUCTION OF DISPOSABLE BAGS FOR WASTE WITH CLOSING STRIP.
JP6302258B2 (en) * 2014-01-20 2018-03-28 株式会社イシダ Bag making and packaging machine
JP6567848B2 (en) * 2015-03-19 2019-08-28 株式会社イシダ Bag making and packaging machine
JP6534838B2 (en) 2015-03-19 2019-06-26 株式会社イシダ Bag making and packaging machine
CN107531038A (en) * 2015-04-01 2018-01-02 普林特帕克伊利诺伊公司 For sterilizing or the multilayer film of pasteurization technique
CN110104428B (en) * 2019-05-27 2024-02-06 青岛力汇科技有限公司 Automatic film sorting and stacking device and method
CN110155777B (en) * 2019-05-30 2024-01-23 上海欧朔智能包装科技有限公司 Full-automatic membrane receiving device
ES2802698B2 (en) 2019-07-09 2022-09-29 Volpak Sau A system and a method for producing the advancement of a consumable in the form of a continuous sheet in a machine that manufactures containers
JP7370582B2 (en) * 2020-01-20 2023-10-30 株式会社川島製作所 Packaging machine paper splicing device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02163253A (en) * 1988-10-17 1990-06-22 Sig (Schweiz Ind Ges) Connecting apparatus of front and tail
JPH0826222A (en) * 1994-07-15 1996-01-30 Taisei Ramick Kk Method and device to join ends of letting off film

Family Cites Families (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2352666C3 (en) * 1973-10-19 1978-12-14 Windmoeller & Hoelscher, 4540 Lengerich Device for packaging flat objects such as bags, garbage bags or the like. in packing bag
DE2519645C2 (en) * 1975-05-02 1982-08-26 Robert Bosch Gmbh, 7000 Stuttgart Packaging line
US3995791A (en) * 1975-07-09 1976-12-07 Package Machinery Company Continuous web supply system
US4190483A (en) * 1977-03-15 1980-02-26 Compensating Tension Controls, Inc. Butt splicer
JPS5931244A (en) * 1982-08-09 1984-02-20 Dainippon Printing Co Ltd Paper feeder with automatic paper connection
US4555070A (en) * 1984-06-04 1985-11-26 Essex Group, Inc. Method and apparatus for unwinding and splicing successive rolls
DE3439313C2 (en) * 1984-10-26 1994-07-07 Focke & Co Device for joining webs of packaging material
US4995936A (en) * 1989-07-27 1991-02-26 Robert Cohn Continuous web splicing machine
DE4016578A1 (en) * 1990-05-23 1991-11-28 Winkler Duennebier Kg Masch DEVICE FOR JOINING MATERIAL RAILS
DE4107254C2 (en) * 1991-03-07 2000-02-10 Focke & Co Device for connecting material webs
US5388387A (en) * 1993-03-12 1995-02-14 Kliklok Corporation Packaging film feeding and splicing apparatus and method
EP0699158B1 (en) * 1993-05-26 1997-06-04 Minnesota Mining And Manufacturing Company Tape supply and applicator system including a tape splicing mechanism
JP3569004B2 (en) * 1994-10-17 2004-09-22 日本テトラパック株式会社 Film bonding equipment
US5485712A (en) * 1995-01-27 1996-01-23 Hayssen Manufacturing Company Method of handling film on a vertical form, fill and seal machine
GB9626696D0 (en) * 1996-12-23 1997-02-12 Ishida Seisakusho Method of printing film at form-fill-seal packaging machine form-fill-seal packaging machine using the method
GB9626769D0 (en) * 1996-12-23 1997-02-12 Ishida Seisakusho Method of connecting strip-like film and connecting device thereof
DE19735418A1 (en) * 1997-08-15 1999-02-18 Hassia Redatron Gmbh Method and device for feeding a wrapping material web to a tubular bag packaging machine
US6247293B1 (en) * 1998-11-03 2001-06-19 Klockner Bartelt, Inc. Modular packaging machine with web tension control
US6820397B2 (en) * 2002-07-26 2004-11-23 Fpna Acquisition Corporation Continuous banding system for wrapping an elongated article such as a stack of interfolded paper towels
US6851593B2 (en) * 2002-12-23 2005-02-08 Kimberly-Clark Worldwide, Inc. System and method for controlling the strain of web material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02163253A (en) * 1988-10-17 1990-06-22 Sig (Schweiz Ind Ges) Connecting apparatus of front and tail
JPH0826222A (en) * 1994-07-15 1996-01-30 Taisei Ramick Kk Method and device to join ends of letting off film

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP1394048A4 *

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016175672A (en) * 2015-03-19 2016-10-06 株式会社イシダ Bag making and packaging machine
JP2019001466A (en) * 2017-06-10 2019-01-10 株式会社川島製作所 Paper splicing auxiliary apparatus in packaging machine
JP6994750B2 (en) 2017-06-10 2022-01-14 株式会社川島製作所 Paper splicing auxiliary device in wrapping machine
JP2019018900A (en) * 2017-07-20 2019-02-07 株式会社イシダ Box manufacturing apparatus
US10882268B2 (en) 2017-07-20 2021-01-05 Ishida Co., Ltd. Box-making apparatus
JP6996732B2 (en) 2017-07-20 2022-01-17 株式会社イシダ Box making device
JP2020183253A (en) * 2019-04-30 2020-11-12 株式会社川島製作所 Auxiliary control panel and packaging related device
JP7341453B2 (en) 2019-04-30 2023-09-11 株式会社川島製作所 Auxiliary operation panel and packaging related equipment

Also Published As

Publication number Publication date
DE60225799D1 (en) 2008-05-08
DE60225799T2 (en) 2009-04-16
EP1394048B1 (en) 2008-03-26
JPWO2002098737A1 (en) 2004-12-02
JP4320248B2 (en) 2009-08-26
EP1394048A1 (en) 2004-03-03
US20060117713A1 (en) 2006-06-08
US20040065047A1 (en) 2004-04-08
EP1394048A4 (en) 2006-09-20

Similar Documents

Publication Publication Date Title
WO2002098737A1 (en) Bag-making and packaging machine
WO2007046136A1 (en) Film feeding device and packaging device with the same
JPS59187510A (en) Method and device for packing article by web-shaped packing material
JPH05262307A (en) Process and device for avoiding downtime on packaging machine
JP2011046533A (en) Packing device and suction control device
JP7236719B2 (en) bag making and packaging machine
JP2006199488A (en) Packer
JP4975984B2 (en) Packaging equipment
JP2023060171A (en) Bag making/packaging machine
JPH10181721A (en) Method for printing on film in bag-making packing machine and bag-making packing machine using this printing method
JP4907223B2 (en) Strip pack equipment
JP2004001870A (en) Packaging apparatus
ITBO20000335A1 (en) DEVICE FOR THE AUTOMATIC JOINTING OF TAPES CARRIED OUT BY REELS.
JP6994750B2 (en) Paper splicing auxiliary device in wrapping machine
JP4704183B2 (en) Strip bag equipment
JP5452150B2 (en) Automatic film joining method and splicer in packaging machine
JP2004115213A (en) Fastener tape supply device
JP2019189281A (en) Packaging machine and packing system
JP2002019713A (en) Heat sealer and medicine subdivision packing apparatus
JP7315942B2 (en) bag making and packaging machine
JP2019527656A (en) Feeding unit for a tissue conversion machine for converting a two-layer tissue web
JP2009161228A (en) Bag making and packaging machine
JP4392289B2 (en) Film feeding device
JP6145383B2 (en) Tubular film joining device and joining method
JP7455351B2 (en) Film supply system and film supply method

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): JP US

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE TR

121 Ep: the epo has been informed by wipo that ep was designated in this application
WWE Wipo information: entry into national phase

Ref document number: 2002728230

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 10433406

Country of ref document: US

WWP Wipo information: published in national office

Ref document number: 2002728230

Country of ref document: EP

WWG Wipo information: grant in national office

Ref document number: 2002728230

Country of ref document: EP