WO2002087804A1 - Method and device for semi-automatic on-site production of metal tanks - Google Patents
Method and device for semi-automatic on-site production of metal tanks Download PDFInfo
- Publication number
- WO2002087804A1 WO2002087804A1 PCT/FR2001/001312 FR0101312W WO02087804A1 WO 2002087804 A1 WO2002087804 A1 WO 2002087804A1 FR 0101312 W FR0101312 W FR 0101312W WO 02087804 A1 WO02087804 A1 WO 02087804A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sheet metal
- welding
- bending
- ferrule
- sheet
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
Definitions
- the invention relates to a method and a device for semi-automatic production, on site, of large-capacity cylindrical metal tanks.
- a method and a device are already known for producing cylindrical tanks and ferrules from sheet metal, such as those described in European patent n ° 0136581 with which the ferrules are obtained by plating strips of sheet metal against the edge of a turntable, of appropriate diameter, on which the said strips are introduced progressively as the reel unwinds and the sheet metal straightens.
- This method and this device can however only be used for the production of thin ferrules, taking into account the flexibility of the sheet required by this forming method.
- f) Repeat operations (c) (d) and (e) as many times as necessary to obtain the desired tank height.
- the ferrules are produced by bending, bending, as the drive and unwinding of the sheet metal coil progress.
- the sheet metal strip is progressively secured to the preceding coil, which it drives in rotation, this securing being preceded by an equally progressive abutment of this preceding ferrule on the edge of the strip of sheet metal being scrolled until complete completion of this next ferrule.
- the bending of the sheet metal strip, according to the required radius, is constantly ensured, as it is driven and scrolled.
- the device for applying the process mentioned above is mainly characterized by the use of means for driving and bending a strip of sheet metal from a roller and rollers associated with lifting cylinders distributed regularly over a circumference to constitute a merry-go-round, of diameter corresponding to that of the ferrules to be produced, intended to gradually support the sheet after bending, the sheet being driven by a tractor with motorized rollers.
- the object of the present invention is to remedy these drawbacks.
- This invention as characterized in the claims, solves the problem of defining a method and creating a device allowing semi-automatic production in a very short time, by a very small number of specialized workers, of high capacity sheet metal, from rolls of commercial sheet metal.
- the device according to the invention allowing the application of the process described above, is mainly characterized in that all the means used for the unwinding, straightening, forming, driving, cutting, welding and lifting, are managed by a programmable automaton, remotely controllable by a wireless control unit, respecting predetermined data.
- the position of the electrodes of the welding devices is controlled by detectors connected to a monitor which measures and displays, in real time, any position deviations with a view to their immediate cancellation.
- Figure 7 shows a schematic elevational view of a tank in progress.
- Figure 8 shows a schematic partial top view of a ferrule in progress.
- FIG. 9 shows a top view of the unwinding system for cutting, docking and welding.
- the device for producing tanks mainly comprises a carousel 10 consisting of a base 11 on which jacks 12 are mounted associated with rollers 13, as well as an unwinder 20 consisting of a frame 21, with leveling cylinder supporting the reel holder, as well as the unwinding and bending machine 30 essentially consisting of three rollers 31, 32, 33 including one fixed and motorized 31, a motorized mobile 32, or vice versa, ensuring the pinching of the sheet 41 against the fixed roller 31, under the action of a jack 34, and a non-motorized mobile 33 ensuring the bending of the sheet 41, with control of the bending radius and of the movement of the sheet 41 by means, on the one hand, as regards the control of the bending radius, of a proximity detector 50, placed at the top and in alignment with the bisector of the obtuse angle, formed by two arms secured to each other and comprising, at their free end, a calibrated roller, said calibrated rollers being permanently biased against the outer face of the sheet by a
- a first ferrule 42 is first produced by driving the sheet 41 of the coil 40 by the fixed rollers 31 and motorized presser 32 and bending of said sheet 41 by the bending roller 33, which is positioned as a function of the radius to be obtained.
- the assembly consisting, after welding, of the ferrules 42 and 43 and of the roof 44 can be raised again using the jacks 12 associated with the rollers constituting the merry-go-round, with a view to adding a third ferrule , proceeding as illustrated in Figures 3 to 6.
- the sheet metal strip 41 is engaged, as we have just seen, under the first ferrule 42, then docked using the rollers 81, 82 of the station d 'docking 80, which thus presses the ferrule 42 and the sheet metal strip 41.
- a welding station 90 provides automatic spot welding, as the advancement of prison.
- the running of the sheet metal strip 41 is stopped before each post of the carousel 10, the jack 12 supporting the ferrule is lowered, the strip advances to the next post, and so on.
- the cornice welding ensuring the connection and the seal between the two ferrules 42 and 43 is carried out automatically by a fixed station (not shown).
- the ferrule turns on itself using motorized roller tractors 100, as well as under the action of motorized rollers 81, 82 of the docking station 80.
- an automatic function positions the bending roller 33 by means of the jack 35, after engagement of the end of the sheet metal strip 41 under the said roller 33.
- the sheet metal strip 41 is introduced onto the roundabout 10, after passing in front of the control rectifying means 23, 36, 37 of the bending and scrolling radius 31, 32, 33 which will now be mentioned.
- the position of the bending roller 33 is controlled by the proximity detector 50, which precisely measures the distance separating it from the external surface of the sheet metal strip 41, which makes it possible to obtain, by subtraction, the exact measurement between the calibrated support rollers of the deflection communicated to the sheet metal strip by the bending roller 33. Corrections, more or less, are thus permanently transmitted automatically to the system supply to the jack 35, ensuring the positioning of the bending roller 33.
- the coding wheel 60 continuously transmits to the programmable controller by means of an incremental generator for example, which it drives, the exact length of sheet metal strip 41 already formed, in order to control, at the appropriate time, the precise stopping of the drive of the motorized rollers 31 and 32, preceding the command to initiate the cutting by the transve cutting station rsale 70, consisting of a slide 71 with motorized carriage 72, supporting a cutting tool 73.
- an incremental generator for example, which it drives, the exact length of sheet metal strip 41 already formed, in order to control, at the appropriate time, the precise stopping of the drive of the motorized rollers 31 and 32, preceding the command to initiate the cutting by the transve cutting station rsale 70, consisting of a slide 71 with motorized carriage 72, supporting a cutting tool 73.
- the actuators 12 for operating the scroll rollers 13 and the tabs must be of strictly identical characteristics and that the oil flow rates to which they are subjected, both at the inlet and at the outlet, must be perfectly controlled in order to obtain very precise strokes of the cylinder rods.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES01929745T ES2228855T3 (en) | 2001-04-27 | 2001-04-27 | PROCEDURE AND DEVICE FOR SEMIAUTOMATIC REALIZATION IN SITU, METAL DEPOSITS. |
EP01929745A EP1381480B1 (en) | 2001-04-27 | 2001-04-27 | Method and device for semi-automatic on-site production of metal tanks |
DE60105323T DE60105323T2 (en) | 2001-04-27 | 2001-04-27 | METHOD AND DEVICE FOR ON-SITE, SEMI-AUTOMATIC MANUFACTURE OF METAL CONTAINERS |
AT01929745T ATE275012T1 (en) | 2001-04-27 | 2001-04-27 | METHOD AND DEVICE FOR THE ON-SITE, SEMI-AUTOMATIC PRODUCTION OF METAL CONTAINERS |
PCT/FR2001/001312 WO2002087804A1 (en) | 2001-04-27 | 2001-04-27 | Method and device for semi-automatic on-site production of metal tanks |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/FR2001/001312 WO2002087804A1 (en) | 2001-04-27 | 2001-04-27 | Method and device for semi-automatic on-site production of metal tanks |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2002087804A1 true WO2002087804A1 (en) | 2002-11-07 |
Family
ID=8859461
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FR2001/001312 WO2002087804A1 (en) | 2001-04-27 | 2001-04-27 | Method and device for semi-automatic on-site production of metal tanks |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1381480B1 (en) |
AT (1) | ATE275012T1 (en) |
DE (1) | DE60105323T2 (en) |
ES (1) | ES2228855T3 (en) |
WO (1) | WO2002087804A1 (en) |
Cited By (51)
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WO2011009185A1 (en) * | 2009-07-24 | 2011-01-27 | Dedini S/A. Indústrias De Base | Jack for the construction of vertical cylindrical tanks |
US8127418B2 (en) | 2006-09-14 | 2012-03-06 | Larry Bertelsen | Apparatus for manufacturing structures with a continuous sidewall |
US8403316B2 (en) | 2010-03-10 | 2013-03-26 | Art DUCHERER | Method and apparatus for assembling a workpiece |
US8838707B2 (en) | 2010-06-25 | 2014-09-16 | Twilio, Inc. | System and method for enabling real-time eventing |
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EP0136581A1 (en) | 1983-09-06 | 1985-04-10 | Societe Nouvelle Des Constructions Soudees Du Coteau | Process and installation for manufacturing large cylindrical metallic apparatuses |
EP0727264A1 (en) | 1995-02-17 | 1996-08-21 | Stcm Sarl | Method and device for the semiautomatic fabrication of reservoirs and casings |
-
2001
- 2001-04-27 ES ES01929745T patent/ES2228855T3/en not_active Expired - Lifetime
- 2001-04-27 WO PCT/FR2001/001312 patent/WO2002087804A1/en active IP Right Grant
- 2001-04-27 DE DE60105323T patent/DE60105323T2/en not_active Expired - Lifetime
- 2001-04-27 AT AT01929745T patent/ATE275012T1/en not_active IP Right Cessation
- 2001-04-27 EP EP01929745A patent/EP1381480B1/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0136581A1 (en) | 1983-09-06 | 1985-04-10 | Societe Nouvelle Des Constructions Soudees Du Coteau | Process and installation for manufacturing large cylindrical metallic apparatuses |
EP0727264A1 (en) | 1995-02-17 | 1996-08-21 | Stcm Sarl | Method and device for the semiautomatic fabrication of reservoirs and casings |
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DE60105323T2 (en) | 2005-09-22 |
ES2228855T3 (en) | 2005-04-16 |
EP1381480B1 (en) | 2004-09-01 |
ATE275012T1 (en) | 2004-09-15 |
DE60105323D1 (en) | 2004-10-07 |
EP1381480A1 (en) | 2004-01-21 |
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