EP1035956B1 - Surfacing device - Google Patents

Surfacing device Download PDF

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Publication number
EP1035956B1
EP1035956B1 EP99946259A EP99946259A EP1035956B1 EP 1035956 B1 EP1035956 B1 EP 1035956B1 EP 99946259 A EP99946259 A EP 99946259A EP 99946259 A EP99946259 A EP 99946259A EP 1035956 B1 EP1035956 B1 EP 1035956B1
Authority
EP
European Patent Office
Prior art keywords
rule
shaft
motor means
receptacle
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP99946259A
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German (de)
French (fr)
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EP1035956A1 (en
Inventor
Roger Deloris
Jean-Claude Dumont
Thierry Duquesnoy
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Orano Demantelement SAS
Original Assignee
Compagnie Generale des Matieres Nucleaires SA
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Publication of EP1035956A1 publication Critical patent/EP1035956A1/en
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Publication of EP1035956B1 publication Critical patent/EP1035956B1/en
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Classifications

    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21FPROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
    • G21F9/00Treating radioactively contaminated material; Decontamination arrangements therefor
    • G21F9/008Apparatus specially adapted for mixing or disposing radioactively contamined material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/20Implements for finishing work on buildings for laying flooring
    • E04F21/24Implements for finishing work on buildings for laying flooring of masses made in situ, e.g. smoothing tools
    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21FPROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
    • G21F9/00Treating radioactively contaminated material; Decontamination arrangements therefor
    • G21F9/28Treating solids
    • G21F9/34Disposal of solid waste
    • G21F9/36Disposal of solid waste by packaging; by baling

Definitions

  • the invention relates to a surfacing device for substantially flatten the upper surface of a material viscous content in a container and a method of surfacing using such a device.
  • surfacing refers to the operation of rendering the surface of a viscous material such as concrete or cement.
  • a surfacing operation is performed manually with a tool with a flat surface (a ruler or a mason's trowel), this tool being moved horizontally and substantially parallel to the surface to be smoothed by the operator, the flat surface, for example the edge of the tool, penetrating a few millimeters inside the material to "level" the surface top of the viscous material to flatten it.
  • the operator prints to the tool a movement, left to his discretion, which can be circular, linear or any.
  • FR 2 693 399 relates to a device for ensuring the distribution, shaving and finishing of concrete poured by a hopper in molds mounted in the distribution module of a table vibrant.
  • a mobile container which moves on rolling tracks according to a horizontal alternative translation movement, mechanical means for the distribution, shaving and finishing of the concrete during and after the introduction of this concrete into the molds.
  • These mechanical means are realized in the form of a system of rotors or a worm system.
  • SU 1 201 388 relates to a device for compacting concrete placed in a mold thanks to a pestle whose axis of rotation is shifted by a gamma angle to the axis of rotation of the shaft which carries it so as to obtain an eccentric rotation.
  • the present invention aims to solve the disadvantages of the prior art by providing a device for to automate the surfacing operation to make this operation reproducible and achievable without the intervention of an operator near the container.
  • the combination of the lift and rotation of the ruler, during the second phase makes it possible to achieve the surfacing by the passage in several times, and at heights steadily growing, rule in every spot on the surface upper viscous material so that when the rule is more in contact with the surface, all the material has been regularly distributed without the need to remove surplus material, and by the same to clean any splashes.
  • the said subassembly further includes an arm attached to said lower portion of the shaft and extending diametrically above said opening in said operating position, an end portion of the arm being connected to said rule and the other end portion being connected to a system balancing device ensuring the horizontality of the longitudinal portion of the lower surface of said rule.
  • said subassembly further comprises a vibratory system connected to said rule, in order to add a vertical oscillations movement to said rule during its rotation, and a damping system placed between said arm and said ruler and avoiding the transmission of vibrations resulting from oscillations of the rule to the rest of said device.
  • said system vibratory includes a pneumatic vibrator integral with said rule and powered by a compressed air circuit comprising a source in compressed air, an angled feed tube having a section upstream, preferably vertical, connected to said source, a connection rotating connecting the downstream section of said tube to the upper part of said shaft, a longitudinal channel passing right through said shaft and a flexible tube connecting the lower end of said channel to said vibrator and said damping system has resilient studs.
  • the second phase is a phase during which, at first, we activate said second motor means for rotating said rule according to a first speed of rotation then, in a second time, said second motor means is activated to rotate said rule at a second speed of rotation, less than first speed of rotation.
  • the present invention also relates to the use of surfacing device of the aforementioned type for a container, of preferably made of concrete, which contains said viscous material, preferably concrete, and at least one container containing waste contaminated for subsequent long-term storage and that said viscous material has been poured into said container during the vibratory phase of a vibrating table with vertical acceleration on which container is retained.
  • the illustrated embodiment relates to the use of the surfacing device which will be described hereinafter for a container used in the nuclear industry, to pack waste contaminated by coating in fiber concrete.
  • the waste in question is first placed in specially designed cases specifically that are stacked inside a container or cylindrical container 12, preferably made of concrete itself fiber.
  • the cases 10 are embedded within a mass of one highly viscous material 14, preferably of fiber concrete, which has been previously poured inside the container up to a level almost flush with the upper edge 12c of the container 12.
  • the container 12 formed of a bottom wall 12a and a cylindrical side wall 12b, rests, by the lower face 12d of the bottom wall 12a, on a support whose flatness is at least Same level of quality as the 12d face.
  • the upper level 14a thereof is located a few inches below the free edge annular upper 12c of the container 12.
  • the concrete must have a state of perfect surface on its surface 14a to allow the superposition by stack of a series of containers 12 which ensures the absence of a any defect or damage to the concrete surface 14a when it is dry. Indeed such a defect would be likely to compromise the long-term tightness of the container 12, its storage being planned for several hundred years.
  • the surface upper 14a of the concrete 14 which constitutes the upper surface of the container, no other lid is needed. So. if this upper surface 14a has unevenness or unevenness of surface area, these may lead to cracking, for example following an infiltration of liquid.
  • pouring concrete 14 within the container 12 is carried out while the container 12 is subject to a vibrating table to prevent any air bubbles inside concrete. If, after filling, it is judged that a quantity of concrete excess is present in the container 12, it is expected that, previously to the surfacing operation, the container 12 goes to level of a scraping station that removes the excess concrete, that is to say, almost all the concrete that protrudes beyond the edge upper 12c of the container 12.
  • FIG. 2 illustrating schematic the surfacing device 20 according to the present invention, placed in its operative position above the container 12.
  • the surfacer 20 has an upper portion 20a corresponding to all the elements of motorization and guidance, advantageously controlled remotely, and which allow to realize simultaneously or successively a movement of vertical translation and a rotational movement as it will be described below.
  • the lower part 20b of the device 20 comprises all the elements allowing the rule to be correctly positioned and to have the most appropriate movement to get, after surfacing, a state of the most plane surface possible, that is to say a upper surface 14a of the concrete as smooth as possible.
  • the operating principle is as follows: a rule 22 is placed above the container 12 opposite a radius of its opening 12e, the rule having a length substantially equal to inner radius of the container 12 and having a specific profile which will described later. Rule 22 is rotated around the Z axis of the container 12 while the bottom surface of the ruler is located at a few millimeters below the surface 14a of the concrete so as to divide the amount of concrete above this level. According to principle of the present device, while the rule 22 is in rotation. it is lifted vertically gradually out completely concrete to obtain a plane surface 14a '. Of preferentially, the raising of the rule takes place in two time (roughing and finishing) corresponding respectively to two successively fast rotation speeds (working speed) and slow (finishing speed).
  • the device 20 comprises a set of elements forming a set mobile in vertical translation, part of this mobile assembly 24 forming a subassembly 26 which is further rotatable,
  • the device 20 further comprises a housing 28 having an open bottom portion, fixedly disposed substantially above the 12th opening of the container 12 in said operational position illustrated on the FIG. 2.
  • this casing 28 is housed at least partially said mobile assembly 24 provided with a housing 30 movable in translation vertical to the housing 28 and housing the upper part of the subassembly 26.
  • the housing 28 and the housing 30 form two elements hollow mechanically welded nested one in the other.
  • the device comprises first motor means in the form of a stepping motor 32 mounted at the top of said housing 28 and having an output shaft 34 vertical whose free end 34a is threaded and cooperates with the part upper 30a of the housing 30 forming a nut.
  • the housing 28 is extended in its lower part by a bell 36 which closes, covering it, the 12th opening of the container 12.
  • This bell 36 thus constitutes the lower part of the housing forming a lid of the container 12, placed above the rule 22 and comprising a circular lower edge 36a connected to the side wall 12b, sealing means being placed between the lower edge 36a of this lower part 36 and said side wall 12.
  • the lower edge 36a of the bell 36 has a diameter equal to that of the upper edge 12c of the container 12, the seal being provided by a flat annular crush seal 38 compressed between the edges facing the bell 36 and the container 12.
  • centering wedges 40 ensure this function.
  • a first guiding system ensures the movement of vertical translation between the casing 28 and the moving assembly 24 thanks to the presence of at least one bearing 42 placed between the inner surface of the housing 28 and the outer surface of the housing 30.
  • the device 20 comprises two bearings 42 located respectively at the top and at the bottom of the upper part 20a of the device 20.
  • a key 44 is mounted between them.
  • the rotation of the threaded free end 34a of the shaft 34 causes the translation vertical housing 30 and all the elements it contains and which him are united.
  • the upper portion 46a of the shaft 46 is connected to means for setting in rotation comprising second motor means, integral with the housing 30, which ensure, with a second guiding system, a rotational movement between said subassembly 26 and the housing 30, the shaft 46 being rotatably mounted in the housing 30.
  • the second motor means comprise a set motor-reducer 48 consisting of a motor driving a gear reducer vertical axis speed which rotates a pinion axis 50 vertical.
  • This pinion 50 meshes with a toothed wheel 52 coaxial with said shaft 46 and fixed around the upper portion 46a of this shaft 46.
  • This toothed wheel 52 has a number of teeth which will have been determined in order to obtain the desired reduction ratio between the wheel 52 and pinion 50.
  • a second guide system comprising at least one bearing 54 placed between said shaft 46 and said housing 30.
  • two bearings 54 have been placed, preferably tapered roller bearings along the shaft 46. These bearings 54 prevent lateral movement of the shaft 46, and all the elements attached to it that form the subset 26, compared to housing 30.
  • the device further comprises means for detecting the angular position of said subassembly 26 relative to the housing 30 through a coding ring 56 fixed on the wheel 52 and carrying, at two different heights, terminals regularly distributed over the circumference of the crown 56.
  • Two inductive proximity sensors 58 are placed next to the crown 56 to possibly identify the passage of a terminal in look at one of the detectors 58. Terminals and detectors 58 form a logical whole allowing to know at any time the number of revolutions made by the shaft 46, that is to say by the rule 22.
  • the lower part 46b of the shaft is connected to a horizontal arm 60, the shaft being centered on this arm 60.
  • a first end portion 60a (left in FIG. 2) is connected, via a support system, to the rule 22 and the second end portion 60b of the arm 60 (part right of Figure 2) is connected to a balancing system under the form of a counterweight 62 for ensuring the horizontality of the arm 60 in order to also keep horizontal rule 22 without creating imbalance at the bottom of the shaft 46.
  • the device 20 also comprises a pneumatic vibrator 64 for printing at rule 22 a movement of vertical oscillations during its rotation, these oscillations which considerably improve the state of final surface of the concrete 14.
  • a pneumatic vibrator 64 for printing at rule 22 a movement of vertical oscillations during its rotation, these oscillations which considerably improve the state of final surface of the concrete 14.
  • a compressed air circuit which arrives at the device 20 by a angled feed tube 66 having an upstream section 66a vertical, in fluid communication with an air source compressed, passing through the upper wall of the casing 28 so sliding and forming a pivot connection 68 with the upper wall of the housing 30.
  • the downstream section 66b of the feed tube 66 is connected to a rotating coupling 70 coaxially placed above the part upper 46a of the shaft 46 which has a longitudinal channel 46c opening into the lower part 46b of the shaft 46 at a tube flexible 72 whose other end is connected to the vibrator 64.
  • Rule 22 is fixed under an adjustable plate.74 which can slide against a fixed plate 75, placed above the plate 74, through a screw (not shown), the assembly forming means for adjusting the radial position of the ruler 22 relative to the shaft 46.
  • the vibrator 64 is placed above the fixed plate 75 which is connected to the arm 60 by four elastic studs 76 forming a system of damping intended to attenuate the transmission of vibrations vibrator to the rest of the elements of the device 20.
  • the lug 78 forms a depression at the upper surface 14a of the concrete, this depression being progressively filled by the concrete during the second phase of raising of said rule 22 so as to be able to use the residues accumulated in the center of the surface thus avoiding the formation of a central picot of material that would be unacceptable.
  • the radially outer end 22b of the rule 22 is to it provided with a seal of elastomeric material 80 which extends radially the rule and which is intended to come into contact with the face internal sidewall 12b of the container 12 to prevent a material recovery at this level.
  • Rule 22 has a horizontal longitudinal portion 22c delimited by a contour forming a section of a ring having an inner radius R2 and a ring width e. This horizontal portion 22c is adjacent to and delimited by a wall vertical posterior 22d.
  • the horizontal portion 22c is extended towards the anterior wall 22e vertical, by an inclined portion 22f, ascending from the horizontal portion 22c towards the sidewall of the rule 22 forming the anterior wall 22e during the Rule 22.
  • the front edge 22g of the inclined portion 22f forms an ascending line from the radially inner end 22a direction of the radially outer end 22b of the ruler, this edge 22g prior forming an arc of radius R1 projection horizontal (figure 4) and a straight line in projection. vertical ( Figure 3).
  • the posterior edge 22h of the inclined portion 22f, adjacent at the horizontal portion 22c, forms an arc of radius of radius R2, R2 being larger than R1.
  • Rule 22 has a polygonal cross section to five sides corresponding to a rectangle whose angle, between the wall front 22e and the horizontal wall 22c, is truncated to form the sloping portion 22f.
  • the very particular profile of this Rule 22 is intended to homogenize the relative speeds of scrolling between the center 22a and the periphery 22b of the rule 22 with respect to the container 12.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)

Description

L'invention concerne un dispositif de surfaçage destiné à rendre sensiblement plane la surface supérieure d'un matériau visqueux contenu dans un récipient et un procédé de surfaçage utilisant un tel dispositif.The invention relates to a surfacing device for substantially flatten the upper surface of a material viscous content in a container and a method of surfacing using such a device.

Le terme surfaçage concerne l'opération consistant à rendre plane la surface d'un matériau visqueux tel que du béton ou du ciment.The term surfacing refers to the operation of rendering the surface of a viscous material such as concrete or cement.

Selon l'art antérieur, une opération de surfaçage est réalisée manuellement avec un outil présentant une surface plane (une règle ou une truelle de maçon), cet outil étant déplacé horizontalement et sensiblement parallèlement à la surface à lisser par l'opérateur, la surface plane, par exemple la tranche de l'outil, pénétrant de quelques millimètres à l'intérieur de la matière pour "niveler" la surface supérieure du matériau visqueux afin de l'aplanir. L'opérateur imprime à l'outil un mouvement, laissé à son appréciation, qui peut être circulaire, linéaire ou quelconque.According to the prior art, a surfacing operation is performed manually with a tool with a flat surface (a ruler or a mason's trowel), this tool being moved horizontally and substantially parallel to the surface to be smoothed by the operator, the flat surface, for example the edge of the tool, penetrating a few millimeters inside the material to "level" the surface top of the viscous material to flatten it. The operator prints to the tool a movement, left to his discretion, which can be circular, linear or any.

Cette opération manuelle de surfaçage n'est dont pas strictement reproductible, donne des résultats très inégaux dont la qualité est le plus souvent liée à l'expérience de l'opérateur. En outre, une telle opération n'est pas réalisable au sein d'un environnement hostile ne permettant pas la présence d'un opérateur, en particulier dans le cas d'un environnement radioactif.This manual surfacing operation is not strictly reproducible, gives very unequal results whose Quality is most often related to the experience of the operator. In addition, such an operation is not feasible within an environment hostile does not allow the presence of an operator, in particular in the case of a radioactive environment.

FR 2 693 399 se rapporte à un dispositif pour assurer la répartition, l'arasage et la finition du béton déversé par une trémie dans des moules montés dans le module de répartition d'une table vibrante. Un bac mobile, qui se déplace sur des voies de roulement selon un mouvement de translation alternative horizontale, porte les moyens mécaniques pour la répartition, l'arasage et la finition du béton pendant et après l'introduction de ce béton dans les moules. Ces moyens mécaniques sont réalisés sous la forme d'un système de rotors ou d'un système de vis sans fin.FR 2 693 399 relates to a device for ensuring the distribution, shaving and finishing of concrete poured by a hopper in molds mounted in the distribution module of a table vibrant. A mobile container, which moves on rolling tracks according to a horizontal alternative translation movement, mechanical means for the distribution, shaving and finishing of the concrete during and after the introduction of this concrete into the molds. These mechanical means are realized in the form of a system of rotors or a worm system.

SU 1 201 388 concerne un dispositif pour compacter du béton disposé dans un moule grâce à un pilon dont l'axe de rotation est décalé d'un angle gamma par rapport à l'axe de rotation de l'arbre qui le porte de manière à obtenir une rotation excentrée.SU 1 201 388 relates to a device for compacting concrete placed in a mold thanks to a pestle whose axis of rotation is shifted by a gamma angle to the axis of rotation of the shaft which carries it so as to obtain an eccentric rotation.

La présente invention a pour objectif de résoudre les inconvénients de l'art antérieur en fournissant un dispositif permettant d'automatiser l'opération de surfaçage afin de rendre cette opération reproductible et réalisable sans l'intervention d'un opérateur à proximité du récipient.The present invention aims to solve the disadvantages of the prior art by providing a device for to automate the surfacing operation to make this operation reproducible and achievable without the intervention of an operator near the container.

Cet objectif est atteint selon la présente invention grâce à un dispositif de surfaçage selon la revendication 1. This objective is achieved according to the present invention by means of a surfacing device according to claim 1.

Ainsi on comprend que, grâce aux premiers moyens moteurs, il est possible de réaliser la montée ou la descente de la majeure partie du dispositif, incluant la règle constituant l'outil de surfaçage, et que, grâce aux deuxièmes moyens moteurs à vitesse variable, il est possible de mettre en rotation la règle et la partie du dispositif qui lui est solidaire afin d'effectuer de manière automatique un mouvement circulaire réalisant le lissage.So we understand that, thanks to the first means engines, it is possible to carry out the ascent or descent of the the major part of the device, including the rule constituting the surfacing, and that, thanks to the second motor means at speed variable, it is possible to rotate the rule and the part of the device that is integral to it to perform automatically a circular movement performing the smoothing.

De plus,. la combinaison du mouvement de remontée et de rotation de la règle, pendant la deuxième phase, permet de réaliser le surfaçage par le passage en plusieurs fois, et à des hauteurs régulièrement croissantes, de la règle en chaque endroit de la surface supérieure de la matière visqueuse de sorte que lorsque la règle n'est plus en contact avec la surface, toute la matière a été régulièrement répartie sans qu'il soit nécessaire de retirer un surplus de matière, et par-là même, de nettoyer des éventuelles éclaboussures.Moreover,. the combination of the lift and rotation of the ruler, during the second phase, makes it possible to achieve the surfacing by the passage in several times, and at heights steadily growing, rule in every spot on the surface upper viscous material so that when the rule is more in contact with the surface, all the material has been regularly distributed without the need to remove surplus material, and by the same to clean any splashes.

Selon une avantageuse disposition, le dit sous-ensemble comporte, en outre, un bras fixé à ladite partie inférieure de l'arbre et s'étendant diamétralement au-dessus de ladite ouverture dans ladite position opérationnelle, une partie d'extrémité du bras étant reliée à ladite règle et l'autre partie d'extrémité étant reliée à un système d'équilibrage assurant l'horizontalité de la portion longitudinale de la surface inférieure de ladite règle.According to an advantageous arrangement, the said subassembly further includes an arm attached to said lower portion of the shaft and extending diametrically above said opening in said operating position, an end portion of the arm being connected to said rule and the other end portion being connected to a system balancing device ensuring the horizontality of the longitudinal portion of the lower surface of said rule.

Selon une autre configuration particulièrement avantageuse, ledit sous-ensemble comporte, en outre, un système vibratoire relié à ladite règle, afin d'ajouter un mouvement d'oscillations verticales à ladite règle pendant sa rotation, et un système d'amortissement placé entre ledit bras et ladite règle et évitant la transmission de vibrations résultant des oscillations de la règle au reste dudit dispositif.According to another particularly advantageous configuration, said subassembly further comprises a vibratory system connected to said rule, in order to add a vertical oscillations movement to said rule during its rotation, and a damping system placed between said arm and said ruler and avoiding the transmission of vibrations resulting from oscillations of the rule to the rest of said device.

Dans ce cas, de manière préférentielle, ledit système vibratoire comprend un vibrateur pneumatique solidaire de ladite règle et alimenté par un circuit d'air comprimé comportant une source en air comprimé, un tube d'alimentation coudé présentant un tronçon amont, de préférence vertical, relié à ladite source, un raccord tournant reliant le tronçon aval dudit tube à la partie supérieure dudit arbre, un canal longitudinal traversant de part en part ledit arbre et un tube flexible reliant l'extrémité inférieure dudit canal audit vibrateur et ledit système d'amortissement présente des plots élastiques.In this case, preferably, said system vibratory includes a pneumatic vibrator integral with said rule and powered by a compressed air circuit comprising a source in compressed air, an angled feed tube having a section upstream, preferably vertical, connected to said source, a connection rotating connecting the downstream section of said tube to the upper part of said shaft, a longitudinal channel passing right through said shaft and a flexible tube connecting the lower end of said channel to said vibrator and said damping system has resilient studs.

La présente invention se rapporte également au procédé de surfaçage utilisant le dispositif défini précédemment et caractérisé en ce qu'il comporte les étapes suivantes :

  • on positionne ledit dispositif de façon à placer ledit ensemble dans sa position opérationnelle au dessus de l'ouverture dudit récipient, l'arbre étant coaxial avec ledit récipient, la règle étant au-dessus d'un rayon de ladite ouverture,
  • on réalise une première phase pendant laquelle on active lesdits premiers moyens moteurs pour faire descendre ledit ensemble jusqu'à ce que ladite portion longitudinale de la règle ait pénétré dans ledit matériau visqueux, et
  • on réalise une deuxième phase pendant laquelle on active lesdits deuxièmes moyens moteurs pour mettre en rotation ladite règle et pendant laquelle on active lesdits premiers. moyens moteurs pour faire monter ledit ensemble au moins jusqu'à ce que ladite portion longitudinale de la règle soit sortie du matériau visqueux.
The present invention also relates to the surfacing method using the device defined above and characterized in that it comprises the following steps:
  • said device is positioned so as to place said assembly in its operative position above the opening of said container, the shaft being coaxial with said container, the rule being above a radius of said opening,
  • a first phase is carried out during which said first motor means is activated to lower said assembly until said longitudinal portion of the rule has penetrated into said viscous material, and
  • a second phase is carried out during which said second motor means is activated to rotate said rule and during which said first is activated. motor means for raising said assembly at least until said longitudinal portion of the ruler is out of the viscous material.

De façon particulièrement avantageuse, la deuxième phase est une phase pendant laquelle dans un premier temps, on active lesdits deuxièmes moyens moteurs pour mettre en rotation ladite règle selon une première vitesse de rotation puis, dans un deuxième temps, on active lesdits deuxièmes moyens moteurs pour faire tourner ladite règle selon une deuxième vitesse de rotation, inférieure à ladite première vitesse de rotation.Particularly advantageously, the second phase is a phase during which, at first, we activate said second motor means for rotating said rule according to a first speed of rotation then, in a second time, said second motor means is activated to rotate said rule at a second speed of rotation, less than first speed of rotation.

La présente invention se rapporte également à l'utilisation du dispositif de surfaçage du type précité pour un récipient, de préférence en béton, qui contient ledit matériau visqueux, de préférence du béton, et au moins un étui renfermant des déchets contaminés en vue du stockage ultérieur de longue durée et en ce que ledit matériau visqueux à été coulé dans ledit récipient pendant la phase vibratoire d'une table vibrante à accélération verticale sur laquelle ledit récipient est retenu.The present invention also relates to the use of surfacing device of the aforementioned type for a container, of preferably made of concrete, which contains said viscous material, preferably concrete, and at least one container containing waste contaminated for subsequent long-term storage and that said viscous material has been poured into said container during the vibratory phase of a vibrating table with vertical acceleration on which container is retained.

L'invention sera mieux comprise, et des caractéristiques secondaires et leurs avantages apparaítront au cours de la description d'un mode de réalisation donnée ci-dessous à titre d'exemple.The invention will be better understood, and features and their advantages will become apparent during the description of an embodiment given below by way of example.

Il est entendu que la description et les dessins ne sont donnés qu'à titre indicatif et non limitatif.It is understood that the description and the drawings are not given as indicative and not limiting.

Il sera fait référence aux dessins annexés, dans lesquels :

  • la figure 1 est une vue en coupe longitudinale d'un récipient contenant un matériau visqueux dont la surface supérieure doit être lissée ;
  • la figure 2 est une vue schématique en coupe longitudinale d'un dispositif de surfaçage selon la présente invention positionné au-dessus du récipient de la figure 1 ;
  • la figure 3 est une vue en élévation de la règle de surfaçage telle qu'elle serait visible depuis l'arrière de la feuille de la figure 2 ;
  • la figure 4 est une vue de dessus de la règle de la figure 3 ;
  • la figure 5 est une vue de la règle selon la direction V-V de la figure 4 ; et,
  • la figure 6 est une vue en coupe selon la direction VI-VI de la règle selon la figure 4.
Reference will be made to the accompanying drawings, in which:
  • Figure 1 is a longitudinal sectional view of a container containing a viscous material whose upper surface must be smoothed;
  • Figure 2 is a schematic longitudinal sectional view of a surfacing device according to the present invention positioned above the container of Figure 1;
  • Figure 3 is an elevational view of the surfacing rule as it would be visible from the back of the sheet of Figure 2;
  • Figure 4 is a top view of the rule of Figure 3;
  • Figure 5 is a view of the ruler in the direction VV of Figure 4; and,
  • FIG. 6 is a sectional view in the direction VI-VI of the rule according to FIG. 4.

Le mode de réalisation illustré concerne l'utilisation du dispositif de surfaçage qui sera décrit ci-après pour un récipient utilisé dans l'industrie nucléaire, afin de conditionner des déchets technologiques contaminés par enrobage dans du béton fibre. Les déchets en question sont d'abord placés dans des étuis 10 conçus spécifiquement qui sont empilés à l'intérieur d'un conteneur ou récipient cylindrique 12, de préférence réalisé lui-même en béton fibre.The illustrated embodiment relates to the use of the surfacing device which will be described hereinafter for a container used in the nuclear industry, to pack waste contaminated by coating in fiber concrete. The The waste in question is first placed in specially designed cases specifically that are stacked inside a container or cylindrical container 12, preferably made of concrete itself fiber.

Les étuis 10 sont noyés à l'intérieur d'une masse d'un matériau très visqueux 14, de préférence de béton fibre, qui a été précédemment coulée à l'intérieur du récipient jusqu'à un niveau affleurant presque le bord supérieur 12c du récipient 12.The cases 10 are embedded within a mass of one highly viscous material 14, preferably of fiber concrete, which has been previously poured inside the container up to a level almost flush with the upper edge 12c of the container 12.

Le récipient 12, formé d'une paroi de fond 12a et d'une paroi latérale cylindrique 12b, repose, par la face inférieure 12d de la paroi de fond 12a, sur un support dont la planéité est au moins du même niveau de qualité que celle de la face 12d.The container 12, formed of a bottom wall 12a and a cylindrical side wall 12b, rests, by the lower face 12d of the bottom wall 12a, on a support whose flatness is at least Same level of quality as the 12d face.

Après la coulée du béton, le niveau supérieur 14a de celui-ci est situé à quelques centimètres au plus en dessous du bord libre supérieur annulaire 12c du récipient 12.After pouring the concrete, the upper level 14a thereof is located a few inches below the free edge annular upper 12c of the container 12.

Pour cette application, le béton doit présenter un état de surface parfait à sa surface 14a afin de permettre la superposition par empilage d'une série de récipients 12 qui garantisse l'absence d'un quelconque défaut ou endommagement de la surface 14a du béton lorsque celui-ci est sec. En effet un tel défaut serait susceptible de compromettre l'étanchéité à long terme du récipient 12, son stockage étant prévu pour plusieurs centaines d'années.For this application, the concrete must have a state of perfect surface on its surface 14a to allow the superposition by stack of a series of containers 12 which ensures the absence of a any defect or damage to the concrete surface 14a when it is dry. Indeed such a defect would be likely to compromise the long-term tightness of the container 12, its storage being planned for several hundred years.

Après solidification complète du béton, c'est la surface supérieure 14a de ce béton 14 qui constitue la surface supérieure du récipient, aucun autre couvercle n'étant nécessaire. Ainsi. si cette surface supérieure 14a présente des aspérités ou des irrégularités de surface, ces dernières risquent d'entraíner des phénomènes de fissuration, par exemple suite à une infiltration de liquide. After complete solidification of the concrete, it is the surface upper 14a of the concrete 14 which constitutes the upper surface of the container, no other lid is needed. So. if this upper surface 14a has unevenness or unevenness of surface area, these may lead to cracking, for example following an infiltration of liquid.

Pour réaliser le surfaçage de cette surface 14a, un surfaçage manuel est exclu du fait de la radioactivité des déchets enfermés dans les étuis 10, de sorte que cette opération doit pouvoir être effectuée automatiquement avec une commande à distance.For surfacing this surface 14a, a surfacing manual is excluded because of the radioactivity of waste enclosed in the cases 10, so that this operation must be able to be performed automatically with a remote control.

Préalablement à l'étape de surfaçage, la coulée du béton 14 à l'intérieur du récipient 12 s'effectue alors que le récipient 12 est assujetti à une table vibrante afin d'éviter toute bulle d'air à l'intérieur du béton. Si, après le remplissage, il est jugé qu'une quantité de béton excédentaire est présente dans le récipient 12, il est prévu alors que, précédemment à l'opération de surfaçage, le récipient 12 passe au niveau d'un poste de raclage qui permet d'enlever le surplus de béton, c'est-à-dire à peu près tout le béton qui dépasse au-delà du bord supérieur 12c du récipient 12.Prior to the surfacing stage, pouring concrete 14 within the container 12 is carried out while the container 12 is subject to a vibrating table to prevent any air bubbles inside concrete. If, after filling, it is judged that a quantity of concrete excess is present in the container 12, it is expected that, previously to the surfacing operation, the container 12 goes to level of a scraping station that removes the excess concrete, that is to say, almost all the concrete that protrudes beyond the edge upper 12c of the container 12.

On se reportera maintenant à la figure 2 illustrant de façon schématique le dispositif de surfaçage 20 selon la présente invention, placé dans sa position opérationnelle au-dessus du récipient 12.Reference will now be made to Figure 2 illustrating schematic the surfacing device 20 according to the present invention, placed in its operative position above the container 12.

Le dispositif de surfaçage 20 présente une partie supérieure 20a correspondant à l'ensemble des éléments de motorisation et de guidage, avantageusement commandés à distance, et qui permettent de réaliser simultanément ou successivement un mouvement de translation verticale et un mouvement de rotation comme il sera décrit ci-après. La partie inférieure 20b du dispositif 20 comprend tous les éléments permettant à la règle d'être correctement positionnée et d'avoir le mouvement le plus approprié pour obtenir, après surfaçage, un état de surface le plus plan possible, c'est-à-dire une surface supérieure 14a du béton la plus lisse possible.The surfacer 20 has an upper portion 20a corresponding to all the elements of motorization and guidance, advantageously controlled remotely, and which allow to realize simultaneously or successively a movement of vertical translation and a rotational movement as it will be described below. The lower part 20b of the device 20 comprises all the elements allowing the rule to be correctly positioned and to have the most appropriate movement to get, after surfacing, a state of the most plane surface possible, that is to say a upper surface 14a of the concrete as smooth as possible.

Le principe de fonctionnement est le suivant : une règle 22 est placée au-dessus du récipient 12 en regard d'un rayon de son ouverture 12e, la règle ayant une longueur sensiblement égale au rayon intérieur du récipient 12 et ayant un profil spécifique qui sera décrit plus loin. La règle 22 est mise en rotation autour de l'axe Z du récipient 12 tandis que la surface inférieure de la règle est située à quelques millimètres sous la surface 14a du béton de manière à répartir la quantité de béton située au-dessus de ce niveau. Selon le principe du présent dispositif, tandis que la règle 22 est en rotation. celle-ci est remontée verticalement progressivement jusqu'à sortir complètement du béton afin d'obtenir une surface 14a' plane. De manière préférentielle, la remontée de la règle s'effectue en deux temps (ébauche et finition) correspondant respectivement à deux vitesses de rotation successivement rapide (vitesse de travail) et lente (vitesse de finition).The operating principle is as follows: a rule 22 is placed above the container 12 opposite a radius of its opening 12e, the rule having a length substantially equal to inner radius of the container 12 and having a specific profile which will described later. Rule 22 is rotated around the Z axis of the container 12 while the bottom surface of the ruler is located at a few millimeters below the surface 14a of the concrete so as to divide the amount of concrete above this level. According to principle of the present device, while the rule 22 is in rotation. it is lifted vertically gradually out completely concrete to obtain a plane surface 14a '. Of preferentially, the raising of the rule takes place in two time (roughing and finishing) corresponding respectively to two successively fast rotation speeds (working speed) and slow (finishing speed).

Pour permettre ces deux mouvements de la règle 22, le dispositif 20 comprend un ensemble d'éléments formant un ensemble mobile en translation verticale, une partie de cet ensemble mobile 24 formant un sous-ensemble 26 qui est, en outre, mobile en rotation,To allow these two movements of Rule 22, the device 20 comprises a set of elements forming a set mobile in vertical translation, part of this mobile assembly 24 forming a subassembly 26 which is further rotatable,

Comme on peut le voir sur la figure 2, le dispositif 20 comprend, en outre, un carter 28 présentant une partie basse ouverte, disposé de manière fixe essentiellement au-dessus de l'ouverture 12e du récipient 12 dans ladite position opérationnelle illustrée sur la figure 2. Dans ce carter 28 est logé au moins partiellement ledit ensemble mobile 24 muni d'un boítier 30 mobile en translation verticale par rapport au carter 28 et logeant la partie supérieure du sous-ensemble 26. Le carter 28 et le boítier 30 forment deux éléments creux mécano-soudés emboítés l'un dans l'autre.As can be seen in Figure 2, the device 20 further comprises a housing 28 having an open bottom portion, fixedly disposed substantially above the 12th opening of the container 12 in said operational position illustrated on the FIG. 2. In this casing 28 is housed at least partially said mobile assembly 24 provided with a housing 30 movable in translation vertical to the housing 28 and housing the upper part of the subassembly 26. The housing 28 and the housing 30 form two elements hollow mechanically welded nested one in the other.

Afin de permettre le mouvement de translation verticale de l'ensemble mobile 24 par rapport au carter 28, le dispositif comprend des premiers moyens moteurs sous la forme d'un moteur pas-à-pas 32 monté en partie haute dudit carter 28 et ayant un arbre de sortie 34 vertical dont l'extrémité libre 34a est filetée et coopère avec la partie supérieure 30a du boítier 30 formant écrou.In order to allow the vertical translation movement of the moving assembly 24 relative to the housing 28, the device comprises first motor means in the form of a stepping motor 32 mounted at the top of said housing 28 and having an output shaft 34 vertical whose free end 34a is threaded and cooperates with the part upper 30a of the housing 30 forming a nut.

Le carter 28 est prolongé dans sa partie basse par une cloche 36 qui vient refermer, en la couvrant, l'ouverture 12e du récipient 12. Cette cloche 36 constitue ainsi la partie basse du carter formant couvercle du récipient 12, placée au-dessus de la règle 22 et comprenant un bord inférieur circulaire 36a relié à la paroi latérale 12b, des moyens d'étanchéité étant placés entre le bord inférieur 36a de cette partie basse 36 et ladite paroi latérale 12. Dans le mode de réalisation illustré sur la figure 2, le bord inférieur 36a de la cloche 36 présente un diamètre égal à celui du bord supérieur 12c du récipient 12, l'étanchéité étant assurée par un joint d'écrasement annulaire plat 38 compressé entre les bords en regard de la cloche 36 et du récipient 12. The housing 28 is extended in its lower part by a bell 36 which closes, covering it, the 12th opening of the container 12. This bell 36 thus constitutes the lower part of the housing forming a lid of the container 12, placed above the rule 22 and comprising a circular lower edge 36a connected to the side wall 12b, sealing means being placed between the lower edge 36a of this lower part 36 and said side wall 12. In the mode of embodiment illustrated in Figure 2, the lower edge 36a of the bell 36 has a diameter equal to that of the upper edge 12c of the container 12, the seal being provided by a flat annular crush seal 38 compressed between the edges facing the bell 36 and the container 12.

On prévoit, en outre, des moyens de centrage dudit carter 28 permettant de placer ce carter 28 en position opérationnelle par rapport au récipient 12 : des cales de centrage 40 assurent cette fonction.In addition, means for centering said housing are provided. 28 to place this housing 28 in operational position by relative to the container 12: centering wedges 40 ensure this function.

Un premier système de guidage assure le mouvement de translation verticale entre le carter 28 et l'ensemble mobile 24 grâce à la présence d'au moins un palier 42 placé entre la surface intérieure du carter 28 et la surface extérieure du boítier 30. De préférence, comme illustré sur la figure 2, le dispositif 20 comprend deux paliers 42 situés respectivement en haut et en bas de la partie supérieure 20a du dispositif 20.A first guiding system ensures the movement of vertical translation between the casing 28 and the moving assembly 24 thanks to the presence of at least one bearing 42 placed between the inner surface of the housing 28 and the outer surface of the housing 30. Preferably, as illustrated in Figure 2, the device 20 comprises two bearings 42 located respectively at the top and at the bottom of the upper part 20a of the device 20.

Afin d'éviter une quelconque rotation entre le boítier 30 et le carter 28, une clavette 44 est montée entre ces derniers.In order to avoid any rotation between the housing 30 and the casing 28, a key 44 is mounted between them.

Ainsi, sous l'action du moteur pas-à-pas 32, la rotation de l'extrémité libre filetée 34a de l'arbre 34 entraíne la translation verticale du boítier 30 et de tous les éléments qu'il contient et qui lui sont solidaires. C'est le cas de l'arbre 46 placé verticalement et de façon coaxiale à l'axe Z du récipient 12 dans la position opérationnelle du dispositif 20, la règle 22 étant reliée à la partie inférieure 46b de cet arbre 46 qui pénètre à l'intérieur de la cloche 36. La partie supérieure 46a de l'arbre 46 est reliée à des moyens de mise en rotation comprenant des deuxièmes moyens moteurs, solidaires du boítier 30, qui assurent, avec un deuxième système de guidage, un mouvement de rotation entre ledit sous-ensemble 26 et le boítier 30, l'arbre 46 étant monté rotatif dans le boítier 30.Thus, under the action of the stepper motor 32, the rotation of the threaded free end 34a of the shaft 34 causes the translation vertical housing 30 and all the elements it contains and which him are united. This is the case of the shaft 46 placed vertically and of coaxially with the Z axis of the container 12 in the position the operative part of the device 20, rule 22 being connected to the lower 46b of this shaft 46 which penetrates inside the bell 36. The upper portion 46a of the shaft 46 is connected to means for setting in rotation comprising second motor means, integral with the housing 30, which ensure, with a second guiding system, a rotational movement between said subassembly 26 and the housing 30, the shaft 46 being rotatably mounted in the housing 30.

Les deuxièmes moyens moteurs comprennent un ensemble moto-réducteur 48 composé d'un moteur entraínant un réducteur de vitesse d'axe vertical qui entraíne en rotation un pignon 50 d'axe vertical. Ce pignon 50 engrène avec une roue dentée 52 coaxiale avec ledit arbre 46 et fixée autour de la partie supérieure 46a de cet arbre 46.The second motor means comprise a set motor-reducer 48 consisting of a motor driving a gear reducer vertical axis speed which rotates a pinion axis 50 vertical. This pinion 50 meshes with a toothed wheel 52 coaxial with said shaft 46 and fixed around the upper portion 46a of this shaft 46.

Cette roue dentée 52 présente un nombre de dents qui aura été déterminé afin d'obtenir le rapport de réduction voulu entre la roue 52 et le pignon 50.This toothed wheel 52 has a number of teeth which will have been determined in order to obtain the desired reduction ratio between the wheel 52 and pinion 50.

Afin de guider en rotation l'arbre 46, on prévoit un deuxième système de guidage comprenant au moins un roulement 54 placé entre ledit arbre 46 et ledit boítier 30. Selon le mode de réalisation représenté, on a placé deux roulements 54, de préférence des roulements à rouleaux coniques, le long de l'arbre 46. Ces roulements 54 empêchent tout mouvement latéral de l'arbre 46, et de tous les éléments qui lui sont rattachés et qui forment le sous-ensemble 26, par rapport au boítier 30.In order to guide the shaft 46 in rotation, provision is made for a second guide system comprising at least one bearing 54 placed between said shaft 46 and said housing 30. According to the method of illustrated embodiment, two bearings 54 have been placed, preferably tapered roller bearings along the shaft 46. These bearings 54 prevent lateral movement of the shaft 46, and all the elements attached to it that form the subset 26, compared to housing 30.

De manière avantageuse, le dispositif comprend, en outre, des moyens de détection de la position angulaire dudit sous-ensemble 26 par rapport au boítier 30 grâce à une couronne de codage 56 fixée sur la roue 52 et portant, à deux hauteurs différentes, des bornes régulièrement réparties sur la circonférence de la couronne 56. Deux détecteurs de proximité inductifs 58 sont placés en regard de la couronne 56 afin de repérer éventuellement le passage d'une borne en regard de l'un des détecteurs 58. Les bornes et les détecteurs 58 forment un ensemble logique permettant de connaítre à tout moment le nombre de tours effectués par l'arbre 46, c'est-à-dire par la règle 22.Advantageously, the device further comprises means for detecting the angular position of said subassembly 26 relative to the housing 30 through a coding ring 56 fixed on the wheel 52 and carrying, at two different heights, terminals regularly distributed over the circumference of the crown 56. Two inductive proximity sensors 58 are placed next to the crown 56 to possibly identify the passage of a terminal in look at one of the detectors 58. Terminals and detectors 58 form a logical whole allowing to know at any time the number of revolutions made by the shaft 46, that is to say by the rule 22.

Si l'on se reporte à la partie inférieure 20b du dispositif 20, la partie inférieure 46b de l'arbre est reliée à un bras 60 horizontal, l'arbre étant centré sur ce bras 60. Une première partie d'extrémité 60a (à gauche sur la figure 2) est reliée, via un système de support, à la règle 22 et la deuxième partie d'extrémité 60b du bras 60 (partie droite de la figure 2) est reliée à un système d'équilibrage sous la forme d'un contrepoids 62 destiné à garantir l'horizontalité du bras 60 afin de maintenir également horizontale la règle 22 sans créer de déséquilibre au niveau de la partie inférieure de l'arbre 46.If one refers to the lower part 20b of the device 20, the lower part 46b of the shaft is connected to a horizontal arm 60, the shaft being centered on this arm 60. A first end portion 60a (left in FIG. 2) is connected, via a support system, to the rule 22 and the second end portion 60b of the arm 60 (part right of Figure 2) is connected to a balancing system under the form of a counterweight 62 for ensuring the horizontality of the arm 60 in order to also keep horizontal rule 22 without creating imbalance at the bottom of the shaft 46.

De façon avantageuse, le dispositif 20 comprend également un vibrateur pneumatique 64 destiné à imprimer à la règle 22 un mouvement d'oscillations verticales pendant sa rotation, ces oscillations permettant d'améliorer de façon considérable l'état de surface final du béton 14. Afin d'alimenter en air comprimé le vibrateur 64, depuis le haut de la partie supérieure 20a, on prévoit un circuit d'air comprimé qui arrive au niveau du dispositif 20 par un tube d'alimentation coudé 66 présentant un tronçon amont 66a vertical, en communication de fluide avec une source en air comprimé, traversant la paroi supérieure du carter 28 de façon coulissante et formant une liaison pivot 68 avec la paroi supérieure du boítier 30.Advantageously, the device 20 also comprises a pneumatic vibrator 64 for printing at rule 22 a movement of vertical oscillations during its rotation, these oscillations which considerably improve the state of final surface of the concrete 14. In order to supply compressed air vibrator 64, from the top of the upper portion 20a, there is provided a compressed air circuit which arrives at the device 20 by a angled feed tube 66 having an upstream section 66a vertical, in fluid communication with an air source compressed, passing through the upper wall of the casing 28 so sliding and forming a pivot connection 68 with the upper wall of the housing 30.

Le tronçon aval 66b du tube d'alimentation 66 est relié à un raccord tournant 70 placé de manière coaxiale au-dessus de la partie supérieure 46a de l'arbre 46 qui présente un canal longitudinal 46c débouchant dans la partie basse 46b de l'arbre 46 au niveau d'un tube flexible 72 dont l'autre extrémité est reliée au vibrateur 64.The downstream section 66b of the feed tube 66 is connected to a rotating coupling 70 coaxially placed above the part upper 46a of the shaft 46 which has a longitudinal channel 46c opening into the lower part 46b of the shaft 46 at a tube flexible 72 whose other end is connected to the vibrator 64.

La règle 22 est fixée sous une plaque réglable.74 qui peut coulisser contre une plaque fixe 75, placée au-dessus de la plaque 74, grâce à une vis (non représentée), l'ensemble formant des moyens de réglage de la position radiale de la règle 22 par rapport à l'arbre 46.Rule 22 is fixed under an adjustable plate.74 which can slide against a fixed plate 75, placed above the plate 74, through a screw (not shown), the assembly forming means for adjusting the radial position of the ruler 22 relative to the shaft 46.

Le vibrateur 64 est placé au-dessus de la plaque fixe 75 qui est reliée au bras 60 par quatre plots élastiques 76 formant un système d'amortissement destiné à atténuer la transmission des vibrations du vibrateur au reste des éléments du dispositif 20.The vibrator 64 is placed above the fixed plate 75 which is connected to the arm 60 by four elastic studs 76 forming a system of damping intended to attenuate the transmission of vibrations vibrator to the rest of the elements of the device 20.

Avant de réaliser l'opération de surfaçage, on affine la position de la règle 22 afin que son extrémité radialement interne 22a soit centrée par rapport à l'ouverture 12e du récipient 12 c'est-à-dire coaxiale à l'axe Z. Cette extrémité radialement interne 22a est munie d'un ergot 78 ou pion placé coaxialement avec l'axe Z du récipient 12 dans la position opérationnelle du dispositif 20, cet ergot 78 faisant saillie vers le bas par rapport à la règle 22. Pendant la première phase de descente dudit ensemble, l'ergot 78 forme une dépression à la surface supérieure 14a du béton, cette dépression étant progressivement comblée par le béton pendant la deuxième phase de remontée de ladite règle 22 de manière à pouvoir utiliser les résidus accumulés au centre de la surface en évitant ainsi la formation d'un picot central de matière qui serait inacceptable.Before carrying out the surfacing operation, we refine the position of the ruler 22 so that its radially inner end 22a is centered with respect to the opening 12e of the container 12, that is to say coaxial with the axis Z. This radially inner end 22a is provided with a lug 78 or pin placed coaxially with the axis Z of the container 12 in the operative position of the device 20, this pin 78 making protruding down from Rule 22. During the first phase descent of said assembly, the lug 78 forms a depression at the upper surface 14a of the concrete, this depression being progressively filled by the concrete during the second phase of raising of said rule 22 so as to be able to use the residues accumulated in the center of the surface thus avoiding the formation of a central picot of material that would be unacceptable.

Concernant la forme de la règle 22, on se reportera plus particulièrement aux figures 3 à 5.Concerning the form of Rule 22, we will refer more particularly in Figures 3 to 5.

L'extrémité radialement externe 22b de la règle 22 est quant à elle munie d'un joint de matière élastomère 80 qui prolonge radialement la règle et qui est destinée à venir en contact avec la face interne de la paroi latérale 12b du récipient 12 pour éviter une remontée de matière à ce niveau. The radially outer end 22b of the rule 22 is to it provided with a seal of elastomeric material 80 which extends radially the rule and which is intended to come into contact with the face internal sidewall 12b of the container 12 to prevent a material recovery at this level.

La règle 22 présente une portion longitudinale horizontale 22c délimitée par un contour formant un tronçon d'un anneau présentant un rayon intérieur R2 et une largeur d'anneau e. Cette portion horizontale 22c est adjacente à et délimitée par une paroi verticale postérieure 22d.Rule 22 has a horizontal longitudinal portion 22c delimited by a contour forming a section of a ring having an inner radius R2 and a ring width e. This horizontal portion 22c is adjacent to and delimited by a wall vertical posterior 22d.

La portion horizontale 22c est prolongée, en direction de la paroi antérieure 22e verticale, par une portion inclinée 22f, ascendante à partir de la portion horizontale 22c en direction de la paroi latérale de la règle 22 formant la paroi antérieure 22e pendant la rotation de la règle 22. Comme on peut le voir de façon plus précise sur la figure 3, le bord antérieur 22g de la portion inclinée 22f forme une ligne ascendante à partir de l'extrémité radialement interne 22a en direction de l'extrémité radialement externe 22b de la règle, ce bord antérieur 22g formant un arc de cercle de rayon R1 en projection horizontale (figure 4) et une ligne droite en projection. verticale (figure 3). Le bord postérieur 22h de la portion inclinée 22f, adjacent à la portion horizontale 22c, forme un arc de cercle de rayon R2, R2 étant plus grand que R1.The horizontal portion 22c is extended towards the anterior wall 22e vertical, by an inclined portion 22f, ascending from the horizontal portion 22c towards the sidewall of the rule 22 forming the anterior wall 22e during the Rule 22. As can be seen more precisely in FIG. 3, the front edge 22g of the inclined portion 22f forms an ascending line from the radially inner end 22a direction of the radially outer end 22b of the ruler, this edge 22g prior forming an arc of radius R1 projection horizontal (figure 4) and a straight line in projection. vertical (Figure 3). The posterior edge 22h of the inclined portion 22f, adjacent at the horizontal portion 22c, forms an arc of radius of radius R2, R2 being larger than R1.

Ainsi, si l'on se reporte à la figure 6, on s'aperçoit que la règle 22 présente une section transversale en forme de polygone à cinq côtés correspondant à un rectangle dont l'angle, entre la paroi antérieure 22e et la paroi horizontale 22c, est tronqué pour former la portion inclinée 22f.Thus, if we refer to Figure 6, we see that the Rule 22 has a polygonal cross section to five sides corresponding to a rectangle whose angle, between the wall front 22e and the horizontal wall 22c, is truncated to form the sloping portion 22f.

Ainsi, pendant la rotation de la règle 22, dont le sens est indiqué par la flèche de la figure 4, le béton est entraíné du centre de la règle 22 vers sa périphérie de sorte que l'épaisseur du béton excédentaire se trouve rabattue et étalée progressivement, lors de la rotation de la règle, depuis le centre de la surface 14a vers la périphérie de la surface 14a.So, during the rotation of rule 22, whose meaning is indicated by the arrow in Figure 4, the concrete is driven from the center of rule 22 towards its periphery so that the thickness of the concrete excess is folded and spread out gradually, during the rotation of the ruler from the center of surface 14a to the periphery of the surface 14a.

Le profil très particulier de cet règle 22 a pour but d'homogénéiser les vitesses de défilement relatives entre le centre 22a et la périphérie 22b de la règle 22 par rapport au récipient 12.The very particular profile of this Rule 22 is intended to homogenize the relative speeds of scrolling between the center 22a and the periphery 22b of the rule 22 with respect to the container 12.

Pendant la remontée de la règle 22, celle-ci tourne d'abord à une première vitesse de rotation de l'ensemble moto-réducteur 48, afin de réaliser l'ébauche de la surface 14a, puis on diminue la vitesse de rotation de la règle 22 avant que celle-ci ne soit sortie du béton afin de réaliser une étape de finition sur plusieurs tours de rotation de la règle 22, toujours en rotation avec un mouvement ascendant, afin d'avoir de moins en moins de béton rabattu par la portion inclinée 22f, pour finalement arriver à une position dans laquelle la portion horizontale 22c est affleurante à la surface supérieure plane 14a' du béton.During the ascent of Rule 22, it first turns to a first rotational speed of the geared motor unit 48, in order to rough out the surface 14a, then the speed is decreased of rotation of the rule 22 before this one is out of the concrete in order to achieve a finishing step on several turns of rotation of rule 22, still rotating with an upward movement, so to have less and less concrete folded by the inclined portion 22f, to finally arrive at a position in which the portion 22c is flush with the flat upper surface 14a 'of the concrete.

Il suffit ensuite de dégager le récipient 12 du dispositif 20 en écartant ces derniers l'un de l'autre pour procéder à l'étape suivante correspondant au séchage du béton 14.It is then sufficient to disengage the container 12 from the device 20 by moving them apart from each other to proceed to the next step corresponding to the drying of concrete 14.

De manière préférentielle, le dispositif de surfaçage 20 décrit précédemment est associé à :

  • un système de rinçage automatique de la cloche 36 qui permet, entre deux opérations de surfaçage, d'éliminer toutes les salissures et/ou éclaboussures présentes sur la paroi interne de la cloche 36 et sur les éléments tournants présents dans cette cloche, notamment sur la règle de surfaçage 22, et
  • un système de surveillance à distance comprenant des caméras dont certaines d'entre elles permettent de surveiller l'état de la surface du béton en cours et en fin de lissage ; ce système de télésurveillance permettant à l'opérateur de suivre de manière détaillée le déroulement du procédé de surfaçage afin de le stopper si nécessaire.
Preferably, the surfacing device 20 described above is associated with:
  • an automatic rinsing system of the bell 36 which allows, between two surfacing operations, to eliminate all the dirt and / or splashes present on the inner wall of the bell 36 and on the rotating elements present in this bell, in particular on the surfacing rule 22, and
  • a remote monitoring system comprising cameras, some of which make it possible to monitor the state of the concrete surface in progress and at the end of smoothing; this remote monitoring system allows the operator to follow in detail the progress of the surfacing process in order to stop it if necessary.

Claims (17)

  1. A surfacing device (20) for making substantially plane the top surface (14a) of a viscous material (14) contained in a receptacle (12) having a bottom wall (12a) and a cylindrical vertical side wall (12b) whose top edge (12c) defines a circular opening (12e), the device being characterised in that it comprises:
    a moving assembly (24) designed to be placed in an operating position relative to said receptacle (12) in which position said assembly (24) is above said opening (12e);
    first motor means (32) and a first guide system (30a, 34a, 42) enabling, when in said operating position, vertical translation movement to be imparted to said assembly (24) relative to said receptacle (12); and
    variable-speed, second motor means (48) and a second guide system (54) enabling, when in said operating position, rotary movement to be imparted to a moving subassembly (26) belonging to said assembly (24);
    said subassembly (26) comprising:
    a vertical shaft (46) on the axis of said cylindrical side wall (12b) when said assembly (24) is in said operating position, the top portion (46a) of said shaft being secured to said second motor means (48); and
    a rule (22) connected to the bottom portion (46b) of said shaft (46), the rule of length substantially equal to the radius of said opening (12e) and having a bottom surface presenting a horizontal longitudinal portion (22c) for smoothing the top surface (14a) of the viscous material (14), said bottom surface of the rule (22) having a sloping portion (22f) that rises from the horizontal portion (22c) towards a side wall of the rule that forms a front wall (22e) during rotation of said rule (22), the front edge (22g) of the sloping portion forming a line that rises from the radially inner end (22a) towards the radially outer end (22b) of said rule, said rule (22) penetrating through said opening (12e) into said viscous material (14) during a first stage in which the first motor means (32) are activated to lower said assembly (24), said rule (22) being set into rotation during a second stage during which the first motor means (32) are activated to cause said assembly (24) to rise.
  2. A device according to claim 1, characterised in that said subassembly (26) also includes an arm (60) fixed to said bottom portion (46b) of the shaft and extending diametrically over said opening (12e) when in said operating position, one end portion (60a) of the arm being connected to said rule (22) and the other end portion (60b) being connected to a balancing system (62) ensuring that the longitudinal portion (22c) of the bottom surface of said rule (22) is horizontal.
  3. A device according to claim 2, characterised in that said subassembly further includes a vibrator system (64) connected to said rule so as to add vertical oscillatory motion to said rule (22) during rotation thereof, and a damping system (76) placed between the arm (60) and said rule (22) to avoid transmitting the vibration that results from oscillation of the rule (22) to the remainder of said device.
  4. A device according to claim 3, characterised in that said vibrator system comprises a pneumatic vibrator (64) secured to said rule (22) and fed by a compressed air circuit comprising a compressed air source, an angled feed tube (66) having an upstream segment (66a) connected to said source, a rotary coupling (70) connecting the downstream segment (66b) of said tube to the top portion (46a) of said shaft, a longitudinal channel (46c) passing along said shaft (46), and a flexible tube (72) connecting the bottom end of said channel (46c) to said vibrator (64), and in that said damper system has resilient studs (76).
  5. A device according to claim 2, characterised in that said subassembly (26) also includes means (74, 75) for adjusting the radial position of said rule (22) relative to said shaft (46).
  6. A device according to any one of the preceding claims, characterised in that said device also comprises a housing (28) having an open bottom portion (36), which is disposed, when in said operating position, in stationary manner essentially over the opening (12e) of the receptacle (12), and in which at least part of said moving assembly (24) including a case (30) is housed, in that the top portion of said subassembly (26) is housed in said case (30), in that said first motor means (32) and said first guide system (30a, 34a, 42) impart the vertical translation movement between said housing (28) and said assembly (24), in that said second motor means (48) are secured to said case (30) in such a manner that in co-operation with said second guide system (54) they impart rotary motion between said subassembly (26) and said case (30), and in that said shaft (46) is rotatably mounted in said case (30).
  7. A device according to claim 6, characterised in that said housing (28) has a bottom portion (36) forming a lid for said container, the bottom portion being placed over said rule (22) and having a circular bottom edge (36a) connected to said side wall (12b), and in that sealing means (38) are placed between the bottom edge (36a) of said bottom portion (36) and said side wall (12b).
  8. A device according to claim 6, characterised in that it further comprises means (40) for centring said housing (28), enabling said housing (28) to be placed in the operating position relative to said receptacle (12) in such a manner that said shaft (46) lies on the axis of said side wall (12b) of the receptacle (12).
  9. A device according to claim 6, characterised in that it further comprises means (56, 58) for detecting the angular position of said subassembly (26) relative to the case (30).
  10. A device according to claim 6, characterised in that said first motor means comprise a stepper motor (32) mounted at the top of said housing and having a vertical outlet shaft (34) whose free end (34a) is threaded and co-operates with the top portion (30a) of said case (30) which forms a nut, and in that said first guide system includes at least one bearing (42) between the bottom surface of said housing (28) and the outer surface of said case (30).
  11. A device according to claim 6, characterised in that said subassembly (26) further includes a toothed wheel (52) coaxial about said shaft (46) and fixed around the top portion (46a) of said shaft (46), in that said second motor means (48) comprise a motor driving a vertical-axis speed-reducing gear box which rotates a gear (50) which meshes with said toothed wheel (52), and in that said second guide system comprises at least one roller bearing (54) placed between said shaft (46) and said case (30).
  12. A device according to any one of the preceding claims, characterised in that said front edge (22g) forms a circular arc of radius R1 and in that said sloping portion (22f) presents a rear edge (22h) adjacent to said horizontal portion (22c) and forming a circular arc of radius R2 > R1.
  13. A device according to any one of the preceding claims, characterised in that said radially inner end (22a) of said rule is centred relative to said opening and is provided with a peg (78) projecting downwards and lying on the same axis as said shaft (46), said peg (78) acting during the first stage to create a depression in the top surface (14a) of the concrete, said depression being progressively filled with said viscous material during the rising, second stage of said rule (22).
  14. A device according to any one of the preceding claims, characterised in that the radially outer end (22b) of said rule is extended radially by an elastomer gasket (80) designed to come into contact with the inside face of the side wall (12b) of said receptacle.
  15. A surfacing method using the device according to any one of claims 1 to 14, the method being characterised in that it comprises the following steps:
    said device (20) is positioned in such a manner as to place said assembly (24) in its operating position over the opening (12e) of said receptacle, the shaft (46) lying on the axis of said receptacle (12), the rule (22) being above a radius of said opening (12e);
    a first stage is performed during which said first motor means (32) are activated to lower said assembly (24) until said longitudinal portion (22c) of the rule (22) has penetrated into said viscous material (14); and
    a second stage is performed during which said second motor means (48) are activated to set said rule (22) into rotation and during which said first motor means (32) are activated to cause said assembly (24) to rise at least until said longitudinal portion (12c) of the rule (22) has moved out from the viscous material (14).
  16. A surfacing method according to claim 15, characterised in that said second stage is a stage during which said second motor means (48) are initially activated to set said rule (22) into rotation at a first speed of rotation, and subsequently said second motor means (48) are activated to cause said rule (22) to rotate at a second speed of rotation slower than said first speed of rotation.
  17. The use of a surfacing device according to any one of claims 1 to 14, the use being characterised in that said receptacle (12), preferably made of concrete, contains said viscous material (14), preferably concrete, and at least one box (10) containing contaminated waste for subsequent long-duration storage thereof, and in that said viscous material (14) was cast into said receptacle (12) during vibration of a vibrating table which vibrates with vertical acceleration and on which said receptacle (12) was retained.
EP99946259A 1998-09-29 1999-09-29 Surfacing device Expired - Lifetime EP1035956B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR9812138 1998-09-29
FR9812138A FR2783963B1 (en) 1998-09-29 1998-09-29 SURFACING DEVICE
PCT/FR1999/002313 WO2000018553A1 (en) 1998-09-29 1999-09-29 Surfacing device

Publications (2)

Publication Number Publication Date
EP1035956A1 EP1035956A1 (en) 2000-09-20
EP1035956B1 true EP1035956B1 (en) 2003-11-19

Family

ID=9530947

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99946259A Expired - Lifetime EP1035956B1 (en) 1998-09-29 1999-09-29 Surfacing device

Country Status (7)

Country Link
US (1) US6548007B1 (en)
EP (1) EP1035956B1 (en)
JP (1) JP4495345B2 (en)
DE (1) DE69912922T2 (en)
FR (1) FR2783963B1 (en)
RU (1) RU2235639C2 (en)
WO (1) WO2000018553A1 (en)

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Publication number Priority date Publication date Assignee Title
US8038133B2 (en) * 2007-09-13 2011-10-18 Mcpherson Mathew A Coaxial tube damper
US9360271B1 (en) 2013-03-14 2016-06-07 Mcp Ip, Llc Vibration damper
FR3048117B1 (en) * 2016-02-18 2018-10-05 Innoveox METHOD OF CONDITIONING RADIOACTIVE WASTE, ROBOT AND INSTALLATION THEREFOR
US20170275896A1 (en) * 2016-03-25 2017-09-28 Christopher Valliant Grout Spreader
CN113062558B (en) * 2021-03-30 2022-07-01 浙江悦容建设集团有限公司 High-hardness self-leveling epoxy quartz stone terrace and construction method thereof

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DE842777C (en) * 1950-02-07 1952-06-30 Thomas Fa Robert Method and device for the production of panels of all kinds
DE1583528C3 (en) * 1967-10-04 1973-12-13 Badische Maschinenfabrik Gmbh, 7500 Karlsruhe-Durlach Device for guiding a slinger using a template
US3877673A (en) * 1971-08-03 1975-04-15 Pettibone Corp Collapsible pattern for a ladle-lining installation
GB1487833A (en) * 1975-09-30 1977-10-05 Greenan M Method for applying a finishing screed
US4170443A (en) * 1978-08-21 1979-10-09 Becker Conrad R Apparatus for forming sprinkler head protector
SU1201388A1 (en) * 1984-01-04 1985-12-30 Саратовский Ордена Трудового Красного Знамени Политехнический Институт Apparatus for compacting construction materials
IT1188026B (en) * 1985-09-30 1987-12-30 Maurizio Toncelli ROTATING HEAD FOR AUTOMATIC GROUTING OF STONE MATERIALS
JP2650916B2 (en) * 1987-07-29 1997-09-10 蓮太郎 難波 Pressurized contact method between rotating blade iron and wet material
JP2525901B2 (en) * 1989-08-24 1996-08-21 日本碍子株式会社 How to dispose of radioactive waste
US5205669A (en) * 1991-03-22 1993-04-27 Advanced Coatings, Inc. Rotary trowel for troweling polymer/aggregate toppings on substrates
JP2936432B2 (en) * 1991-06-28 1999-08-23 株式会社トキメック Concrete floor finishing machine
FR2693399A1 (en) * 1992-07-09 1994-01-14 Soma Beton Concrete distributing, levelling and finishing device - comprises mechanical members rotatably driven above surface of concrete with members mounted on mobile support with alternate translatory motion above vibrating table carrying moulds
JPH06190811A (en) * 1992-12-25 1994-07-12 Joban Eng:Kk Surface laying-on device of fluid-like matter
US5449406A (en) * 1994-10-24 1995-09-12 Presti, Jr.; Francis A. Grouting machine

Also Published As

Publication number Publication date
RU2235639C2 (en) 2004-09-10
DE69912922D1 (en) 2003-12-24
EP1035956A1 (en) 2000-09-20
FR2783963A1 (en) 2000-03-31
US6548007B1 (en) 2003-04-15
DE69912922T2 (en) 2004-09-02
FR2783963B1 (en) 2000-12-15
JP2002525218A (en) 2002-08-13
JP4495345B2 (en) 2010-07-07
WO2000018553A1 (en) 2000-04-06

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