CN113062558B - High-hardness self-leveling epoxy quartz stone terrace and construction method thereof - Google Patents

High-hardness self-leveling epoxy quartz stone terrace and construction method thereof Download PDF

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Publication number
CN113062558B
CN113062558B CN202110340730.6A CN202110340730A CN113062558B CN 113062558 B CN113062558 B CN 113062558B CN 202110340730 A CN202110340730 A CN 202110340730A CN 113062558 B CN113062558 B CN 113062558B
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shell
leveling
self
shaped partition
construction method
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CN113062558A (en
Inventor
林洲
杨绪洪
陈瑜
孙英波
张丰良
潘兵
邱俊韬
郑世乐
操国慧
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Zhejiang Yuerong Construction Group Co ltd
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Zhejiang Yuerong Construction Group Co ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/12Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/20Implements for finishing work on buildings for laying flooring
    • E04F21/24Implements for finishing work on buildings for laying flooring of masses made in situ, e.g. smoothing tools

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)

Abstract

The invention designs a high-hardness self-leveling epoxy quartz stone terrace and a construction method thereof, after ground is polished, cleaned, treated by an interfacial agent and leveled by laser, the self-leveling mortar leveling device comprises a shell, a defoaming roller is rotatably mounted at the bottom of the shell, a permanent magnet is fixedly arranged in the defoaming roller, an L-shaped partition plate is fixedly mounted in the shell, a sliding groove is formed between the L-shaped partition plate and the shell, a sliding block is slidably mounted in the sliding groove, the left end of the sliding block is elastically connected with the L-shaped partition plate through a telescopic air bag, and a reciprocating lead screw is inserted at the axis of the sliding block in a matched manner.

Description

High-hardness self-leveling epoxy quartz stone terrace and construction method thereof
Technical Field
The invention belongs to the technical field of self-leveling terrace construction, and particularly relates to a high-hardness self-leveling epoxy quartz stone terrace and a construction method thereof.
Background
Epoxy self-leveling, also called as epoxy self-leveling floor and epoxy floor, is an epoxy floor paint which is prepared by mixing and processing epoxy resin as a main material, a curing agent, a diluent, a solvent, a dispersing agent, a defoaming agent, certain fillers and the like. The epoxy self-leveling floor is combined with a specific floor construction process, and a class of floors formed by on-site floor decoration construction has the chemical properties of water resistance, oil resistance, acid and alkali resistance, salt spray corrosion resistance and the like, and the physical properties of wear resistance, punching resistance, scrub resistance and the like, and has the advantages of bright, smooth, attractive, seamless, easy cleaning, easy maintenance and durable surface, capability of meeting the requirements of modern industry on the floors, important position in floor materials, ideal long-acting floor materials of the modern industry, and wide application in the floor decoration of industries such as medicine, automobile, electronics, food, electric power, chemical industry and the like.
Epoxy is from levelling ground generally includes the under coat, the floating coat, putty layer and top-coat coating, wherein add epoxy quartz mortar in the floating coat can effectively strengthen the planarization on coating surface and the intensity of coating, but the defoaming of terrace surface during the construction and strickle the processing then more frequently, has increaseed work load and construction number, secondly, great construction area and higher construction temperature can further aggravate the urgency nature of work progress, finally influence the shaping quality of self-levelling terrace.
Disclosure of Invention
The invention aims to provide a high-hardness self-leveling epoxy quartz stone terrace and a construction method thereof, so as to solve the problems in the background technology.
A high-hardness self-leveling epoxy quartz stone terrace and a construction method thereof comprise the following steps:
and S1, polishing the ground of the base layer by using a polishing machine, and cleaning dust, an unconsolidated concrete surface layer, grease, cement paste or putty, impurities which may influence the bonding strength and the like to ensure that the base layer is compact and the surface has no looseness or impurities.
And S2, cleaning and polishing the oil stain pollution still existing after polishing with low-concentration alkali liquor.
And S3, sucking up the floating soil generated after the base layer is polished by a high-power vacuum cleaner.
And S4, brushing the interface agent on the ground.
And S5, setting the construction height of the self-leveling terrace by using the laser leveling machine.
And S6, after the interface agent is dried, laying self-leveling mortar on the ground.
And S7, the self-leveling mortar is quickly scraped and defoamed by using a leveling device.
Preferably, leveling device among S7 includes the casing, the bottom of casing is rotated and is installed the defoaming cylinder, the defoaming cylinder internal stability is equipped with the permanent magnet, the permanent magnet comprises magnetic path A and magnetic path B that the magnetic pole is opposite, all be equipped with L type baffle on the position of both sides around lieing in the defoaming cylinder in the casing admittedly, constitute the spout between L type baffle and the casing, slidable mounting has the slider in the spout, the left side end of slider is through flexible gasbag and L type baffle elastic connection, a plurality of gas pockets have been seted up on the flexible gasbag, the axle center department cooperation of slider is inserted and is equipped with the lead screw that reciprocates, the right-hand member that reciprocates the lead screw is worn out outside the spout and is through belt assembly and defoaming cylinder synchronous connection.
Preferably, level and smooth device in S includes the casing, the bottom of casing is rotated and is installed the defoaming cylinder, the defoaming cylinder internal stability has the permanent magnet, the permanent magnet comprises magnetic path A and magnetic path B opposite in magnetic pole, all be equipped with L type baffle on the position of both sides around lieing in the defoaming cylinder in the casing admittedly, constitute the spout between L type baffle and the casing, slidable mounting has the slider in the spout, the left side end of slider is through flexible gasbag and L type baffle elastic connection, the axle center department cooperation of slider is inserted and is equipped with the lead screw that comes and goes, the right-hand member that comes and goes wears out outside the spout and through belt subassembly and defoaming cylinder synchronous connection.
Preferably, a sliding plate is further arranged between the L-shaped partition plate and the shell, the sliding plate is made of a magnetic material, two ends of the sliding plate are respectively connected with the L-shaped partition plate and the shell in a sliding and sealing mode, an air chamber is formed among the sliding plate, the L-shaped partition plate and the shell, and a first one-way valve is further mounted on the shell and controls air to flow out of the air chamber in a one-way mode.
Preferably, the first check valve is arranged on the top of the shell in an open mode.
Preferably, a second one-way valve is arranged on the L-shaped partition plate, the right side of the second one-way valve is communicated with the telescopic air bag, and the second one-way valve controls the air to flow into the air chamber from the telescopic air bag in a one-way mode.
Preferably, the front side and the rear side of the shell are respectively and fixedly provided with a main scraper.
Preferably, the bottom of the sliding block is fixedly connected with an auxiliary scraper.
Preferably, the main scraper blade, the auxiliary scraper blade and the defoaming roller are flush at the bottom.
Preferably, the rotating shaft is fixedly inserted at the axis of the defoaming roller and is rotatably installed in the shell, and the right end of the rotating shaft penetrates out of the shell and is synchronously connected with the reciprocating screw rod through a belt assembly.
Compared with the prior art, the invention has the following beneficial effects: the invention utilizes the rotation of the defoaming roller to drive the reciprocating screw rod to synchronously rotate, so that the sliding block on the reciprocating screw rod moves back and forth left and right, the sliding block drives the auxiliary scraper plate to move left and right, the auxiliary scraper plate and the main scraper plate are matched with each other to accelerate the surface leveling speed of mortar, meanwhile, the sliding block drives the continuous telescopic motion of the telescopic air bag to absorb and discharge gas at the bottom of the shell, the circular flow of the gas at the bottom of the shell is accelerated, the instant temperature at the bottom of the shell is reduced, the gas flows out from the one-way valve, the one-way valve is arranged at the top of the shell, so that the flowing gas does not influence the smoothness of the floor construction surface, because the magnetic poles of the magnetic blocks A and B are opposite, the defoaming roller rotates and simultaneously causes the sliding plate to continuously move back and forth, the size of the space in the air chamber is changed, when the air chamber is reduced, the gas in the air chamber is discharged from the one-way valve, when the air chamber is enlarged, the air pressure of the air chamber is reduced to adsorb the gas in the telescopic air bag, so that the flowability of the gas is enhanced, the efficiency of floor construction is accelerated, and the interference of weather factors and the construction area to the quality of the floor is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention without limiting the invention in which:
FIG. 1 is a bottom view of the internal structure of the grading device of the present invention;
FIG. 2 is a bottom view of the external structure of the grading device of the present invention;
FIG. 3 is a schematic flow chart of the construction method of the present invention.
In the figure: 1. a housing; 2. a chute; 3. a telescopic air bag; 4. air holes; 5. a slider; 6. a reciprocating lead screw; 7. a defoaming roller; 8. a belt assembly; 9. a rotating shaft; 10. a stopper; 11. a magnetic block A; 12. a magnetic block B; 13. a sliding plate; 14. a first check valve; 15. an air chamber; 16. a main squeegee; 17. a second one-way valve; 18. an L-shaped partition plate; 19. and an auxiliary scraper.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a high-hardness self-leveling epoxy quartz stone terrace and a construction method thereof comprise the following steps:
and S1, polishing the ground of the base layer by using a polishing machine, and cleaning dust, an unconsolidated concrete surface layer, grease, cement paste or putty, impurities which may influence the bonding strength and the like to ensure that the base layer is compact and the surface has no looseness or impurities.
And S2, cleaning and polishing the oil stain pollution still existing after polishing with low-concentration alkali liquor.
And S3, sucking up the floating soil generated after the base layer is polished by a high-power vacuum cleaner.
And S4, brushing the interface agent on the ground.
And S5, setting the construction height of the self-leveling terrace by using the laser leveling machine.
And S6, after the interface agent is dried, laying self-leveling mortar on the ground.
And S7, the self-leveling mortar is quickly scraped and defoamed by using a leveling device.
S7, the leveling device comprises a shell 1, a defoaming roller 7 is rotatably arranged at the bottom of the shell 1, a permanent magnet is fixedly arranged in the defoaming roller 7 and consists of a magnetic block A11 and a magnetic block B12 with opposite magnetic poles, L-shaped partition plates 18 are fixedly arranged at the front side and the rear side of the defoaming roller 7 in the shell 1, a chute 2 is formed between the L-shaped partition plates 18 and the shell 1, a sliding block 5 is slidably arranged in the chute 2, the left end of the sliding block 5 is elastically connected with the L-shaped partition plates 18 through a telescopic air bag 3, a plurality of air holes 4 are formed in the telescopic air bag 3, a reciprocating lead screw 6 is inserted at the axis of the sliding block 5 in a matching way, the right end of the reciprocating lead screw 6 penetrates out of the chute 2 and is synchronously connected with the defoaming roller 7 through a belt assembly 8, specifically, the defoaming roller 7 is fixedly sleeved on a rotating shaft 9, the right end of the rotating shaft 9 is synchronously connected with the lead screw 6, a sliding plate 13 is arranged between the L-shaped partition plates 18 and the shell 1, the two ends of the sliding plate 13 are respectively connected with the L-shaped partition plate 18 and the shell 1 in a sliding and sealing mode, the sliding plate 13, an air chamber 15 is formed between the L-shaped partition plate 18 and the shell 1, a first one-way valve 14 is further installed on the shell 1, the one-way valve 14 can be arranged at the top of the shell 1, the influence of blown air flow on a terrace is prevented, the first one-way valve 14 controls air to flow out from the air chamber 15 in a one-way mode, a second one-way valve 17 is arranged on the L-shaped partition plate 18, the right side of the second one-way valve 17 is communicated with the telescopic air bag 3, the second one-way valve 17 controls air to flow into the air chamber 15 from the telescopic air bag 3 in a one-way mode, the front side and the rear side of the shell 1 are respectively and fixedly provided with a main scraper 16, the bottom of the sliding block 5 is fixedly connected with an auxiliary scraper 19, and the bottoms of the defoaming roller 7, the main scraper 16 and the auxiliary scraper 19 are flush.
The using method of the leveling device comprises the following steps: after self-leveling mortar is laid, a shell 1 is connected with a push handle, the shell 1 is pushed to move on the mortar, a defoaming roller 7 at the bottom of the shell carries out defoaming treatment on the mortar, the defoaming roller 7 rolls and simultaneously drives a reciprocating lead screw 6 to synchronously rotate by using a belt assembly 8, a sliding block 5 on the reciprocating lead screw 6 to move left and right, the sliding block 5 drives an auxiliary scraper 19 to move left and right, the auxiliary scraper 19 and a main scraper 16 are mutually matched to accelerate the surface scraping speed of the mortar, meanwhile, the sliding block 5 drives a telescopic air bag 3 to continuously carry out telescopic motion to absorb and discharge air at the bottom of the shell 1, the circulating flow of the air at the bottom of the shell 1 is accelerated, the instant temperature at the bottom of the shell 1 is reduced, the air flows out from a one-way valve 14, the one-way valve 14 is arranged at the top of the shell 1, so that the flowing air does not affect the leveling property of a construction surface, and because the magnetic poles of a magnetic block A11 and a magnetic block B12 are opposite, the defoaming roller 7 rotates and simultaneously makes the sliding plate 13 continuously move back and forth to change the size of the space in the air chamber 15, when the air chamber 15 becomes smaller, the air in the air chamber 15 is discharged by the one-way valve 14, and when the air chamber 15 becomes larger, the air pressure in the air chamber 15 becomes smaller to adsorb the air in the telescopic air bag 3, so that the flowability of the air is enhanced.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (7)

1. A construction method of a high-hardness self-leveling epoxy quartz stone terrace comprises the following steps:
s1, polishing the ground of the base layer by a polishing machine, cleaning dust, unconsolidated concrete surface layer, grease, cement paste or putty and impurities which can affect the bonding strength, ensuring that the base layer is compact and the surface has no looseness or sundries,
s2, cleaning and polishing the oil stain pollution still existing after polishing with low-concentration alkali liquor,
s3, sucking up the floating soil generated by polishing the base layer by a high-power vacuum cleaner,
s4, coating the interface agent on the ground,
s5, setting the construction height of the self-leveling terrace by using the laser leveling machine,
s6, after the interface agent is dried, self-leveling mortar is paved on the ground,
s7, utilize and level the device and scrape flat and defoaming the processing to self-leveling mortar fast, its characterized in that:
the leveling device in the S7 comprises a shell (1), a defoaming roller (7) is rotatably mounted at the bottom of the shell (1), a permanent magnet is fixedly arranged in the defoaming roller (7), the permanent magnet consists of a magnetic block A (11) and a magnetic block B (12) with opposite magnetic poles, L-shaped partition plates (18) are fixedly mounted at the positions of the front side and the rear side of the defoaming roller (7) in the shell (1), a sliding groove (2) is formed between the L-shaped partition plates (18) and the shell (1), a sliding block (5) is slidably mounted in the sliding groove (2), the left end of the sliding block (5) is elastically connected with the L-shaped partition plates (18) through a telescopic air bag (3), a plurality of air holes (4) are formed in the telescopic air bag (3), a reciprocating lead screw (6) is inserted at the axis of the sliding block (5) in a matched manner, the reciprocating lead screw (6) penetrates out of the sliding groove (2) and is synchronously connected with the right end roller (7) through a belt assembly (8), a sliding plate (13) is further arranged between the L-shaped partition plate (18) and the shell (1), the sliding plate (13) is made of magnetic materials, two ends of the sliding plate (13) are respectively connected with the L-shaped partition plate (18) and the shell (1) in a sliding and sealing mode, an air chamber (15) is formed among the sliding plate (13), the L-shaped partition plate (18) and the shell (1), a first check valve (14) is further installed on the shell (1), and the first check valve (14) controls air to flow out of the air chamber (15) in a one-way mode.
2. The construction method of the high-hardness self-leveling epoxy quartz stone terrace according to claim 1, characterized in that: the first one-way valve (14) is arranged at the top of the shell (1).
3. The construction method of a high hardness self-leveling epoxy quartz stone terrace according to claim 2, characterized in that: and a second one-way valve (17) is arranged on the L-shaped partition plate (18), the right side of the second one-way valve (17) is communicated with the telescopic air bag (3), and the second one-way valve (17) controls the gas to flow into the air chamber (15) from the telescopic air bag (3) in one way.
4. The construction method of the high-hardness self-leveling epoxy quartz stone terrace according to claim 1, characterized in that: and the front side and the rear side of the shell (1) are respectively and fixedly provided with a main scraper (16).
5. The construction method of a high hardness self-leveling epoxy quartz stone terrace according to claim 4, characterized in that: and the bottom of the sliding block (5) is fixedly connected with an auxiliary scraper (19).
6. The construction method of the high-hardness self-leveling epoxy quartz stone terrace according to claim 5, characterized in that: the main scraper (16), the auxiliary scraper (19) and the defoaming roller (7) are flush with each other at the bottom.
7. The construction method of the high-hardness self-leveling epoxy quartz stone terrace according to claim 1, characterized in that: the shaft center of the defoaming roller (7) is fixedly inserted with a rotating shaft (9), the rotating shaft (9) is rotatably installed in the shell (1), and the right end of the rotating shaft (9) penetrates out of the shell (1) and is synchronously connected with the reciprocating screw rod (6) through a belt assembly (8).
CN202110340730.6A 2021-03-30 2021-03-30 High-hardness self-leveling epoxy quartz stone terrace and construction method thereof Active CN113062558B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2235639C2 (en) * 1998-09-29 2004-09-10 Компани Женераль Дю Матье Нюклер Method and device for surface smoothing (variants)
CN107035103A (en) * 2017-06-20 2017-08-11 中国华西企业有限公司 A kind of cement floor construction method
CN111686966A (en) * 2020-06-28 2020-09-22 余姚菲戈自动化技术有限公司 Automatic terrace paint spraying equipment of defoaming
CN111877716A (en) * 2020-09-03 2020-11-03 山东中恒建设集团有限公司 Building ground construction equipment
CN112171868A (en) * 2020-09-08 2021-01-05 安徽同济建设集团有限责任公司 Construction method for reducing air bubbles on surface of aluminum alloy template concrete

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2235639C2 (en) * 1998-09-29 2004-09-10 Компани Женераль Дю Матье Нюклер Method and device for surface smoothing (variants)
CN107035103A (en) * 2017-06-20 2017-08-11 中国华西企业有限公司 A kind of cement floor construction method
CN111686966A (en) * 2020-06-28 2020-09-22 余姚菲戈自动化技术有限公司 Automatic terrace paint spraying equipment of defoaming
CN111877716A (en) * 2020-09-03 2020-11-03 山东中恒建设集团有限公司 Building ground construction equipment
CN112171868A (en) * 2020-09-08 2021-01-05 安徽同济建设集团有限责任公司 Construction method for reducing air bubbles on surface of aluminum alloy template concrete

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