WO2002072447A1 - Packaging buffer material - Google Patents

Packaging buffer material Download PDF

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Publication number
WO2002072447A1
WO2002072447A1 PCT/JP2002/002358 JP0202358W WO02072447A1 WO 2002072447 A1 WO2002072447 A1 WO 2002072447A1 JP 0202358 W JP0202358 W JP 0202358W WO 02072447 A1 WO02072447 A1 WO 02072447A1
Authority
WO
WIPO (PCT)
Prior art keywords
packaging
cushioning material
packaged article
article
cushioning
Prior art date
Application number
PCT/JP2002/002358
Other languages
French (fr)
Japanese (ja)
Inventor
Naomi Yoshimura
Original Assignee
Sony Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sony Corporation filed Critical Sony Corporation
Priority to KR1020027014942A priority Critical patent/KR100856471B1/en
Priority to US10/276,038 priority patent/US6915905B2/en
Publication of WO2002072447A1 publication Critical patent/WO2002072447A1/en
Priority to US11/106,769 priority patent/US7341152B2/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/053Corner, edge or end protectors
    • B65D81/055Protectors contacting three surfaces of the packaged article, e.g. three-sided edge protectors
    • B65D81/056Protectors contacting three surfaces of the packaged article, e.g. three-sided edge protectors the surfaces being generally perpendicular to each other, e.g. three-sided corner protectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/053Corner, edge or end protectors
    • B65D81/054Protectors contacting two generally perpendicular surfaces of the packaged article, e.g. edge protectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/053Corner, edge or end protectors
    • B65D81/057Protectors contacting four surfaces of the packaged article, e.g. four-sided corner protectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2581/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D2581/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D2581/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D2581/051Details of packaging elements for maintaining contents at spaced relation from package walls, or from other contents
    • B65D2581/052Materials
    • B65D2581/053Paper in general, e.g. paperboard, carton, molded paper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]

Definitions

  • the present invention for example, when electronic devices such as audio devices, televisions, and speaker devices, and other articles are stored in a packaging box and packaged, they are arranged between the packaged articles and the packaging box.
  • the present invention relates to a cushioning material for packaging for cushioning an article by cushioning an externally applied impact force, and in particular, has a contact surface formed of pulp mold to support the packaged article over a wide area, and
  • the present invention relates to a cushioning material for packaging capable of protecting a packaged article from an applied impact force.
  • a Styrofoam ′ molded article formed of Styrofoam has been used as a packaging material for electronic devices such as audio devices and televisions, and food products such as vegetables, fruits, and seafood. Since this styrofoam molded article is lightweight and has relatively high strength, it is used in large quantities as a cushioning material and a packaging container. As described above, the Styrofoam molded article is an excellent material as a cushioning material / packaging container, but on the other hand, it has various problems in disposal after use.
  • FIGS. 2 and 3 of Japanese Patent Application Laid-Open No. H11-1875851 There is a body.
  • FIGS. 2 and 3 of this publication are shown as FIGS. 15 and 16 of the present application.
  • the molded product 1 for a packaging pad is used to fix an object to be packaged, for example, a lighting device composed of a lighting device body 2 and a cinema 3 in a packaging box 4. It is made of pulp molding that is integrally molded with a mold. At a substantially central portion of the molding 1 for a packaging pad, a bent portion 5 having a V-shaped cross section is provided so that the bent portion 5 can be bent inward or outward. On the other hand, on the other hand, a curved portion corresponding to the side surface shape of the shade 3 or a contact portion 7 which is a contact rib is provided on one side.
  • a protruding edge portion 10 having a grip portion 9 which is bent inward to grip the edge 8 of the lighting fixture body 2 at the tip is formed so as to protrude closer to the bent portion 5 than the contact portion 7.
  • a recess 13 supporting the support portion 12 of the lighting fixture main body 2 is provided at the edge thereof, and furthermore, the ridge 14 of the lighting fixture main body 2 is held.
  • the holding groove 15 is formed.
  • a locking portion 16 that locks the opposing surfaces when they are in close contact with each other is formed on the opposing surfaces of the bent portion 5.
  • Reference numeral 17 denotes a reinforcing rib provided on the other side 11.
  • the protruding edge portion 10 formed on the other hand 6 forms It is fixed while being pinched.
  • the cushioning material for packaging includes a vibration test to test how much the vibration as an external input is transmitted to the packaged article and transmits it. There is a drop test to test whether or not the test is transmitted. Each tester determines the quality of the test based on its own standard, and uses a test that satisfies each standard.
  • the abutment portion is provided on 6 and the other portion 11 on which the lighting fixture body 2 is mounted is provided on the other side 11.
  • the rigidity of the contact part 7 and the reinforcing rib 17 were set large. It is necessary to be able to absorb the impact when falling.
  • the present invention has been made in view of such a conventional problem, and is formed by using a relatively small amount of pulp mold. It is an object of the present invention to provide a cushioning material for packaging that can gently protect articles and prevent the coating articles from peeling off or scratching. Disclosure of the invention
  • the packaging cushioning material according to the present invention is a packaging cushioning material formed by a pulp mold and arranged around the packaging article in the packaging box to buffer and protect an external input applied to the packaging article.
  • a vertical buffer that contacts the packaged article from below or from above and supports the packaged article from below or is covered from above and receives a force acting from above and below, and contacts the packaged article from the side and acts from the side
  • FIG. 1 shows a first embodiment of a cushioning material for packaging according to the present invention, and is a perspective view as viewed from one side of a front side in which packaged articles are stored.
  • FIG. 2 shows a first embodiment of the packaging cushioning material of the present invention, and is a perspective view as seen from the other side of the front side where packaged articles are stored.
  • FIG. 3 shows a second embodiment of the packaging cushioning material of the present invention, and is a perspective view seen from one side of the front side where packaged articles are stored.
  • FIG. 4 is a perspective view showing a main part of a cushioning material for packaging according to a second embodiment of the present invention, and is a view of the projection shown in FIG.
  • FIG. 5 shows a third embodiment of the packaging cushioning material of the present invention, and is a perspective view as seen from one of the front sides where packaged articles are stored.
  • FIG. 6 shows a third embodiment of the packaging cushioning material of the present invention, and is a perspective view as seen from the other side of the front side where packaged articles are stored.
  • FIG. 7 is a plan view showing a cushioning member connected body in which eight kinds of packaging cushioning materials of the present invention are integrally formed.
  • FIG. 8 shows a cushioning material connected body in which eight kinds of packaging cushioning materials of the present invention are integrally formed.
  • FIG. 8A is a front view
  • FIG. 8B is a sectional view taken along the line U--U in FIG.
  • FIG. C is a sectional view taken along line VV of FIG.
  • FIG. 9 shows a shock absorber connecting body in which eight kinds of packing shock absorbers of the present invention are integrally molded.
  • FIG. 9A is a sectional view taken along line W--W of FIG. 7, and FIG. — X-ray cross-section
  • FIG. C is a Y-Y cross-section of FIG. 7
  • FIG. D is a Z-Z cross-section of FIG.
  • FIG. 10 shows another embodiment of the reinforcing portion and the reinforcing rib of the present invention.
  • FIG. 10A shows the second embodiment of the reinforcing portion
  • FIG. 10B shows the second embodiment of the reinforcing rib.
  • Example, FIG. C is a perspective view of a third example of a reinforcing portion and a reinforcing rib.
  • FIG. 11 shows still another embodiment of the reinforcing portion and the reinforcing rib of the present invention.
  • Fig. A shows the fourth embodiment of the reinforcing portion
  • Fig. B shows the fifth embodiment of the reinforcing portion.
  • Example, FIG. C is a perspective view of a sixth embodiment of the reinforcing portion and the reinforcing rib.
  • FIG. 12 shows an example of use of the packaging cushioning material of the present invention, and is an explanatory view showing a state in which four bottom cushioning materials are stored in a packaging box.
  • FIG. 13 shows an example of using the cushioning material for packaging of the present invention. It is explanatory drawing which shows the state which stored the cushioning material for top parts in the packaging box.
  • FIG. 14 is an explanatory view showing a state in which a packaged article is held by the packaging cushioning material of the present invention in cross section.
  • FIG. 15 is a perspective view showing a conventional cushioning material for packaging.
  • FIG. 16 is an explanatory view showing a state in which an article is supported by a conventional packaging cushioning material.
  • FIG. 1 to 14 show an embodiment of the cushioning material for packaging according to the present invention.
  • the packaging cushioning material of the present invention is formed by molding using pulp including waste paper such as newspaper, corrugated cardboard, and magazines, and is generally called a pulp molded article.
  • a material supply tank for supplying pulp material for example, a material supply tank for supplying pulp material and
  • a papermaking mold for sucking the pulp material supplied into the tank at a certain pressure to adhere the pulp material, and a mold for receiving the pulp mold from the papermaking mold and putting it into a drying furnace are used. I have. Then, the pulp material is laminated to a predetermined thickness on the net forming surface of the papermaking mold by the suction force of the molding machine. Thereby, a packaging cushioning material having a whole shell shape can be manufactured.
  • the packaging cushioning material of the present invention can be manufactured by other methods.
  • it can be manufactured by using a molding die for manufacturing a pulp mold for a cushioning material for packaging, and a compression molding device that compresses the pulp material in the die and forms it into a predetermined shape.
  • a molding die for manufacturing a pulp mold for a cushioning material for packaging
  • a compression molding device that compresses the pulp material in the die and forms it into a predetermined shape.
  • FIGS. 7, 8A to C, and 9A to 9D show specific examples of the cushioning member connected body 20 manufactured using the above-described molding machine.
  • top cushioning materials ::! To ⁇ 4 are used by being mounted on the top four corners of the packaged article to be packed. Therefore, the four top cushioning materials ⁇ 1 to ⁇ 4 are grouped together on one side in the longitudinal direction R so as to correspond to their use positions, and are arranged so that the front sides face each other. .
  • the four bottom cushioning materials # 1 to # 4 are used by being attached to the four bottom corners of the packaged article to be packed.
  • the four bottom cushioning materials # 1 to # 4 are grouped together on the other side in the longitudinal direction R so as to correspond to their use positions, and are arranged so that the front sides face each other.
  • the four top cushioning materials ⁇ 1 to ⁇ 4 used for the top and the bottom are used for the bottom.
  • the four bottom cushioning materials ⁇ 1 to ⁇ 4 are arranged together as a set, and are integrally molded as described above, so that the combination of the cushioning materials constituting each set is Can be clarified. Therefore, it is possible to clarify in advance the portions where the cushioning materials ⁇ 1 to 44 and 11 to ⁇ 84 are to be used. Can be prevented.
  • each cushioning material for packaging ⁇ 1 to ⁇ 4 and ⁇ 1 to ⁇ 4 are arranged in the same state as they are used in each group. There is no need to consider the arrangement of ⁇ 4 and ⁇ 1 to ⁇ 4, and it is possible to use mechanically by specifying each use place. Therefore, each cushioning material ⁇ 1 to ⁇ 4 and ⁇ 1 to ⁇ 4 It is possible to eliminate the possibility of installation in a wrong place.
  • each of the eight cushioning materials T1 to D4 and 81 to 84 should have an identification mark (eg, T1 to T4 and B1 to B4, etc.).
  • an identification mark eg, T1 to T4 and B1 to B4, etc.
  • the eight packaging cushions T1 to D4 and 81 to 84 are arranged in the width direction S orthogonal to the longitudinal direction R 'of the cushioning member assembly 20.
  • the cushioning member connected body 20 is previously divided into two in the longitudinal direction R, and the four top cushioning materials T1 to T4 and the four bottom cushioning materials B1 to B4 are separately and independently provided. You may comprise so that it may shape
  • the eight packaging cushioning materials T1 to T4 and B1 to B4 have differences in their detailed shapes, but as shown in FIGS. 8A to 8C and 9A to 9D.
  • the four top cushioning materials T1 to T4 are a specific example of a vertical cushioning part which is attached to the upper corner of a cubic packaged article and which comes into contact with the upper surface and receives an external force acting from above.
  • the upper buffer portion 24 and the first and second side buffer portions 25, 26 are formed by a suitable combination of concave and convex portions. Depending on the magnitude of the external force, the external force can be deformed so as to be compressed, and can absorb or attenuate the external force. Similarly, the four bottom cushioning materials B 1 to B 4 are attached to the lower corners of the cubic packaged article, contact the lower surface thereof, support the packaged article from below, and reduce the external force acting from below.
  • a lower buffer 27 which shows another specific example of the upper and lower buffer receiving part, and first and second side buffer parts 2 which receive an external force acting from the side in contact with the side surface of the lower corner of the packaged article. 8, 2 9 are provided.
  • the lower shock absorber 27 and the first and second side shock absorbers 28 and 29 are constituted by a suitable combination of unevenness, and are configured to receive external force acting from below or from the side. On the other hand, it can be deformed so as to be compressed according to the magnitude of the external force and absorb or attenuate the external force.
  • FIGS. 1 and 2 show the fourth packaging cushion material # 4 among the top cushioning materials # 1 to # 4, and the front side in contact with the packaged article is shown from two directions. That is, in Fig. 2, one location of the upper corner of the package is mounted in the center, the top of the packaging box is opposed to the lower surface that does not appear in the figure, and the packaging box is also on the back (back side). The sides are facing each other o
  • the fourth packaging cushion T 4 is the top surface that contacts the top surface of the packaged article.
  • An upper buffer portion 24 having 24 a; a first side buffer portion 25 continuous with one side of the upper buffer portion 24 and provided with a projection 31; A buffer section 25 and a second side buffer section 26 provided at a position rotated 90 degrees clockwise in FIG. 7 and connected to the other side of the upper buffer section 24 are provided.
  • the shape of the top surface 24 a of the upper buffer portion 24 is not limited as long as it is a flat surface that can contact the upper surface of the packaged article.
  • the upper buffer portion 24 has a plurality of legs 32 bulging downward inside the zenith surface 24a. The tip of these legs 32 contacts the lid of the packaging box.
  • the protruding portion 31 of the first side buffer portion 25 is erected on one side of the upper buffer portion 24, and as shown in FIG.
  • the contact surface 30 is made of a flat surface so that it can contact the side surface of the packaged article over a wide range.
  • a reinforcing portion 33 is provided on the back side of the protruding portion 31, and a concave portion 34 showing a first specific example of unevenness is formed in the reinforcing portion 33.
  • the concave portion 34 is formed by providing a cylindrical bulge 35 on the back side of the protrusion 31.
  • a deformation region 37 indicated by hatching in FIG. 1 is a portion that is compressed and deformed by receiving an external force acting on the side surface from the side when the device falls, for example. When the deformation region 37 is compressed by an external force, the external force is converted into heat energy, thereby absorbing the impact and exerting a sufficient buffer function.
  • the projection 31 inside the deformation area 37 is formed like a wall so that the shape is not easily collapsed, so that the package 31 is stabilized by the projection 31. External force can be prevented from being directly transmitted to the packaged article. Moreover,
  • the vibration transmitted to the packaged article can be effectively attenuated, and the paint applied to the surface of the packaged article is not damaged. Generation can be prevented.
  • the second side buffer section 26 has a rib section 38 and a convex section 39 for positioning the packaged article.
  • the ribs 38 and the protrusions 39 are set low so that their contact surfaces are in contact with the lower part of the packaged article, so that the packaged article can be firmly held at a predetermined position.
  • the third packing cushioning material T 3 shown in FIGS. 3 and 4 has the same configuration as the above-described fourth packing cushioning material T 4, and has a zenith surface 24 that contacts the upper surface of the packaged article.
  • an upper buffer portion 24 having an a, a first side buffer portion 25 continuous with one side of the upper buffer portion 24 and provided with a projection 31, and a first side buffer portion 7 and a second side shock absorber 26 provided at a position rotated 90 degrees counterclockwise in FIG. 7 and connected to the other side of the upper shock absorber 24.
  • the shape of the zenith surface 24 a of the upper buffer portion 24 is not limited as long as it is a plane that can contact the upper surface of the packaged article.
  • the upper buffer portion 24 has a plurality of legs 32 bulging downward inside the zenith surface 24a, and the tip of each of the legs 32 is brought into contact with the lid of the packaging box. You.
  • the protruding portion 31 of the first side buffer portion 25 is erected on one side of the upper buffer portion 24, and as shown in FIG.
  • the contact surface 30 is made of a flat surface so that it can contact the side surface of the packaged article over a wide range.
  • a reinforcing portion 33 is provided on the back side of the protruding portion 31, and a concave portion 34 showing a first specific example of unevenness is formed in the reinforcing portion 33.
  • the concave portion 34 is formed by providing a cylindrical bulge 35 on the back side of the protrusion 31.
  • a reinforcing rib 36 is provided on the back side of the protruding portion 31 by slightly bulging a root portion thereof.
  • a deformed area 37 indicated by hatching is a part that is compressed and deformed by receiving an external force acting on the side surface from the side when a drop or the like occurs.
  • the second side buffer 26 has a rib 38 and a projection 39 for positioning the packaged article. The ribs 38 and the projections 39 are set low so that the contact surfaces thereof come into contact with the lower part of the packaged article, thereby holding the packaged article firmly. It can be supported at a predetermined position.
  • FIGS. 5 and 6 show the second packing cushioning material B2 among the bottom cushioning materials B1 to B4, and the front side that comes into contact with the packaged article is shown from two directions. That is, in Fig. 6, one of the lower corners of the packaged goods is mounted in the center, the bottom of the packaging box is opposed to the lower surface that does not appear in the figure, and the side of the packaging box is also on the back (back side). Are opposed.
  • the second cushioning material for packaging B 2 includes a lower buffer 27 having a mounting surface 27 a on which the packaged article is mounted, a lower buffer 27 continuous with one side of the lower buffer 27, and a protrusion 41 1.
  • a first side shock absorber 28 provided with the first side shock absorber 28, and a lower side shock absorber 27 provided at a position rotated 90 degrees clockwise in FIG. 7 and the first side shock absorber 28.
  • a second side shock absorber 29 continuous with the other side.
  • the mounting surface 27 a of the lower buffer 27 is not particularly limited in shape as long as it is a plane that can contact the lower surface of the packaged article.
  • the lower buffer portion 27 has a plurality of legs 42 bulging downward inside the mounting surface 27a, and the bottom of the packaging box is brought into contact with the tips of the legs 42. You.
  • the protruding portion 41 of the first side buffer portion 28 is provided upright on one side of the lower buffer portion 27, and as shown in FIG.
  • the contact surface 40 is a curved surface so that it can contact the side surface of the article over a wide area.
  • a reinforcing portion 43 is provided on the back side of the protruding portion 41, and the reinforcing portion 43 has a concave portion 4 showing a concrete example of unevenness, like the fourth cushioning material T4 for packaging. 4 have been formed.
  • the concave portion 44 is formed by providing a cylindrical bulge 45 on the back side of the protrusion 41.
  • a catching rib 46 is provided by bulging from the top to the root.
  • the protrusion 41 inside the deformation region 47 is formed like a wall so that the shape is not easily collapsed, so that the protrusion 41 stabilizes the packaged article.
  • the external force can be received well, and the external force can be prevented from being directly transmitted to the packaged article.
  • the vibration transmitted to the packaged article can be effectively attenuated, and the coating applied to the surface of the packaged article has an unevenness. O It can prevent the occurrence of scratches, etc.
  • the second side shock absorber 29 has a semi-cylindrical regulating portion 48 for positioning the packaging component.
  • the restricting portion 48 is set low so that the contact surface thereof comes into contact with the lower part of the packaged article, so that the packaged article can be firmly supported at a predetermined position.
  • FIG. 10A shows a second embodiment of the unevenness of the reinforcing portion, in which the surface 49 a of the reinforcing portion 49 is located closer to the base of the reinforcing rib 36 (or 46). It is set at a lower position, and the strength up to the protrusion 31 (or 41) is increased by the reinforcing portion 49 to improve the cushioning function of the side buffer portion.
  • FIG. 10B shows a modified example of the reinforcing rib 36 (46) in FIG. A.
  • the reinforcing rib 50 according to the second embodiment has a rectangular wall surface. Is formed as o
  • FIG. 10C shows a third embodiment of the reinforcing portion and the reinforcing rib.
  • the reinforcing portion 51 is formed by providing a step-like convex portion 51a at the base of the protruding portion 31 (or 41).
  • the protrusion 51 a is continuous in a direction parallel to the protrusion 31 (or 41).
  • the reinforcing ribs 52 are provided with inclined portions on both the root side and the top side.
  • FIG. 11A shows a fourth embodiment of the concavo-convex portion of the capturing portion, and the reinforcing portion 53 has a bank-like convex portion 53 a at the base of the protruding portion 31 (or 41). It is constituted by providing.
  • the protrusion 53a is continuous in a direction orthogonal to the protrusion 31 (or 41). Even with such a reinforcing portion 51 or 53 having such a convex portion 51a or 53a, it is possible to strengthen the root portion of the protruding portion 31 (or 41).
  • FIG. 11B shows a fifth embodiment of the unevenness of the reinforcing portion.
  • the reinforcing portion 54 is provided with a groove-shaped concave portion 54 a at the base of the projection 31 (or 41). It is constituted by the following.
  • the recess 54 a is continuous in a direction orthogonal to the protrusion 31 (or 41).
  • FIG. 11C shows a sixth embodiment of the unevenness of the reinforcing portion.
  • the reinforcing portion 55 has a groove-like concave portion 55 at the base of the protruding portion 3 1 (or 41). a.
  • the concave portion 55a has a groove shape that is 1/4 of the cylinder, and is continuous in a direction parallel to the protrusion 31 (or 41).
  • the reinforcing portion 54 or 55 having such a concave portion 54a or 55a can also strengthen the base portion of the protruding portion 31 (or 41).
  • the eight packaging cushioning materials T1 to T4 and B1 to ⁇ 4 having such a configuration can be used, for example, as shown in FIG. 12, FIG. 13 and FIG.
  • reference numeral 60 indicates a packaging box formed of cardboard or the like
  • reference numeral 61 indicates a packaged article which is an object to be packed.
  • the packaged article 61 for example, an article having a cubic appearance such as an audio device, a television, a speaker device, a video tape recorder, a CD player, a DVD player, and the like is preferable.
  • the present invention can be applied to the packaging of electronic devices, household goods, and other various articles having various external shapes other than the cube.
  • Reference numeral 62 denotes an accessory used in connection with the packaged article 61.
  • FIG. 12 shows a state in which four bottom cushioning materials B1 to B4 and accessories 62 are arranged on the bottom of the packaging box 6Q.
  • the accessory 62 is stored vertically on one side in the longitudinal direction of the packaging box 60
  • the first bottom cushioning material B 1 and the second bottom cushioning material B 2 are arranged at the two corners where the accessory 62 is arranged, and at the two opposite corners.
  • a third bottom cushioning material B 3 and a fourth bottom cushioning material B 4 are arranged.
  • the packaged article 61 is stored in the center of the four bottom cushioning materials B 1 to B 4, and the four bottom cushioning materials B 1 to B 4 are respectively positioned at the four corners of the packaged article 61.
  • FIG. 13 shows a state in which four top deduction materials T1 to T4 are mounted on the packaged articles stored in the packaging box 60.
  • the top cushioning material ⁇ :! ⁇ ⁇ 4 is overlaid with the top lid of the packaging box 60 and sealed. Thereafter, the abutting portion of the upper lid is fastened with an adhesive tape or the like, whereby the packaging operation is completed, and the packaged article 61 and the accessory 6 are stored in the packaging box 60.
  • FIG. 14 is a cross-sectional view of the packaged state in the vertical direction.
  • a total of eight packaging cushions are provided on each side of the upper and lower parts of the packaged article 61. 1 are opposed to each other, and their contact surfaces 30 and 40 are in contact with the side surface of the packaged article 61. Therefore, packaging goods 6 1 can be held with good stability.
  • the weight of the upper packing box 60 is added to the lower packing box 60.
  • the weight is added to the packaged article 61 via four top cushioning materials T1 to T4 and four bottom cushioning materials ⁇ 1 to ⁇ 4.
  • the contact surfaces 30 and 40 provided on the projections 31 and 41 are in contact with the side surfaces of the packaging article 61. Therefore, the vibration load can be received by the contact surfaces 30 and 40 and distributed to the wide contact surfaces 30 and 40. Therefore, the side surfaces of the packaged article 61 and the contact surfaces 30 and 40 are prevented from strongly rubbing each other, and the occurrence of defects such as coating loss and scratching of the packaged article 61 is suppressed or prevented. can do.
  • the reinforcing portions 33 and 43 are provided on the back side of the protrusions 31 and 41, a sufficient cushioning function can be exhibited, and therefore, an impact force due to a drop or the like is applied. At times, the impact force can be buffered, and the package 61 can be effectively protected.
  • the present invention is not limited to the above-described embodiment.
  • four cushioning materials for the top part and four cushioning materials for the bottom part are provided, and the packaged article is formed by these.
  • An example of a configuration that supports from above and below has been described, but it is sufficient if there are at least two cushioning materials at the top and bottom, and two or three cushioning materials can be configured as one set Of course, five or more can be used as one set.
  • the material of the packaging box is not limited to the above-mentioned cardboard.
  • the cushioning material for packaging of the present application it is possible to mold using a relatively small amount of pulp mold, and it is possible to exhibit a large cushioning capacity despite being a small-sized cushioning material, and to reduce the packaging article. By gentle protection, it is possible to prevent the coating articles from being peeled off or damaged.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Buffer Packaging (AREA)

Abstract

A packaging buffer material produced by pulp molding, comprising a vertical buffer portion for contact with a packaged article from above or below, a lateral buffer portion for contact with the packaged article from the side, the lateral buffer portion being provided with a vertical projection having a vertically developed abutting surface for surface contact with the packaged article, and a reinforcing portion formed on the back side of the projection and having unevenness. The packaging buffer material is made using a relatively small amount of pulp, has a large buffering capacity though the buffer material is small in size, and gently embraces and protects the packaged article, thus preventing the occurrence of peeling, damaging or the like of the coatings on the packaged article.

Description

明 細 書  Specification
包装用緩衝材 技術分野  Packaging cushioning technology
本発明は、 例えば、 オーディオ装置、 テレビジョ ン、 スピーカ 装置等の電子機器、 その他の物品を包装用箱に収納して包装する 際に、 その包装物品と包装用箱との間に配置して外部から加えら れる衝撃力を緩衝して物品を保護するための包装用緩衝材に関し 、 特に、 パルプモ一ルドにより形成されて包装物品を広い面積で 支える当接面を有し、 包装用箱に加えられる衝撃力から包装物品 を保護することができる包装用緩衝材に関するものである。 背景技術  According to the present invention, for example, when electronic devices such as audio devices, televisions, and speaker devices, and other articles are stored in a packaging box and packaged, they are arranged between the packaged articles and the packaging box. The present invention relates to a cushioning material for packaging for cushioning an article by cushioning an externally applied impact force, and in particular, has a contact surface formed of pulp mold to support the packaged article over a wide area, and The present invention relates to a cushioning material for packaging capable of protecting a packaged article from an applied impact force. Background art
従来、 一般に、 例えば、 オーディォ装置、 テレビジョ ン等の電 子機器、 野菜、 果物、 魚介類等の食料品等の包装材料としては、 発泡スチロールで成形された発泡スチロール'成形体が使用されて いる。 この発泡スチロール成形体は、 軽量で比較的強度も高いこ とから緩衝材ゃ包装用容器と して、 大量に使用されている。 この ように発泡スチロール成形体は、 緩衝材ゃ包装用容器として優れ た材料であるが、 その反面、 使用後の廃棄処分等において種々の 問題を生じている。  Conventionally, in general, for example, as a packaging material for electronic devices such as audio devices and televisions, and food products such as vegetables, fruits, and seafood, a Styrofoam ′ molded article formed of Styrofoam has been used. Since this styrofoam molded article is lightweight and has relatively high strength, it is used in large quantities as a cushioning material and a packaging container. As described above, the Styrofoam molded article is an excellent material as a cushioning material / packaging container, but on the other hand, it has various problems in disposal after use.
例えば、 発泡スチロールを焼却処分する場合には、 燃焼時に高 熱を発生するため焼却炉が損傷してしまう。 また、 発泡スチロー ルを直接土壌中に埋め込んで処分しょう とする場合には、 土壌中 では発泡スチロールが分解されないことから、 土化されずにその まま残存してしま う という問題がある。  For example, when incinerating Styrofoam, the incinerator is damaged due to the high heat generated during combustion. Further, when styrofoam is directly embedded in soil for disposal, there is a problem that styrofoam is not decomposed in the soil and remains without being soild.
このような環境上の問題、 資源の有効利用等の面から、 近年で は、 発泡スチロールの代替として、 新聞紙や雑誌等の故紙を主原 料とするパルプモールドを使用した緩衝材ゃ包装用容器が開発さ れている。 このようなパルプモールドを使用した包装用緩衝材と しては、 例えば、 特開平 1 1 一 2 7 8 5 5 1号公報の図 2及び図 3 に掲載されているような包装パッ ド用成型体がある。 この公報 の図 2及び図 3を、 本出願の図 1 5及び図 1 6 と して示す。 Due to such environmental problems and effective use of resources, in recent years, waste paper such as newspapers and magazines has been mainly used as a substitute for styrofoam. A cushioning material and a packaging container using a pulp mold as a filler have been developed. As a cushioning material for packaging using such a pulp mold, for example, a molding for packaging pad as disclosed in FIGS. 2 and 3 of Japanese Patent Application Laid-Open No. H11-1875851 is known. There is a body. FIGS. 2 and 3 of this publication are shown as FIGS. 15 and 16 of the present application.
図 1 5及び図 1 6 に示すように、 この包装パッ ド用成形体 1 は 、 被包装物、 例えば照明器具本体 2 とシニ ー ド 3からなる照明器 具を包装箱 4内において固定するために使用されるもので、 型材 によつて一体に成形されるパルプモール ドで形成されている。 包 装パッ ド用成形体 1 の略中央部において、 内方又は外方に向けて 折曲自在となるように断面 V字形状の折曲部 5を配設した上で、 上記折曲部 5 に対して一方 6 にシェー ド 3の側面形状に対応する 湾曲部又は当接リ ブょりなる当接部 7を設ける。  As shown in FIGS. 15 and 16, the molded product 1 for a packaging pad is used to fix an object to be packaged, for example, a lighting device composed of a lighting device body 2 and a cinema 3 in a packaging box 4. It is made of pulp molding that is integrally molded with a mold. At a substantially central portion of the molding 1 for a packaging pad, a bent portion 5 having a V-shaped cross section is provided so that the bent portion 5 can be bent inward or outward. On the other hand, on the other hand, a curved portion corresponding to the side surface shape of the shade 3 or a contact portion 7 which is a contact rib is provided on one side.
更に、 当接部 7 より折曲部 5寄りに、 先端において照明器具本 体 2 の端縁 8 を把持する内方に屈曲する把持部 9を有する突縁部 1 0を突出形成する。 これと共に、 他方 1 1 においては、 その端 縁に照明器具本体 2 の支持部 1 2を支持してなる凹陥部 1 3を設 け、 更に照明器具本体 2 の突条縁 1 4を保持してなる保持溝 1 5 を溝設してなるものである。 その上、 折曲部 5の対向する面には 、 それぞれ密着した時、 対向面を係止する係止部 1 6を形成する Further, a protruding edge portion 10 having a grip portion 9 which is bent inward to grip the edge 8 of the lighting fixture body 2 at the tip is formed so as to protrude closer to the bent portion 5 than the contact portion 7. At the same time, on the other hand 11, a recess 13 supporting the support portion 12 of the lighting fixture main body 2 is provided at the edge thereof, and furthermore, the ridge 14 of the lighting fixture main body 2 is held. The holding groove 15 is formed. In addition, a locking portion 16 that locks the opposing surfaces when they are in close contact with each other is formed on the opposing surfaces of the bent portion 5.
。 符号 1 7 は、 他方 1 1 に設けた補強リ ブである。 . Reference numeral 17 denotes a reinforcing rib provided on the other side 11.
この包装パッ ド用成形体 1によれば、 包装箱 4内の隅部に配置 した後、 その上にシヱー ド 3を載置することにより、 一方 6 に形 成される突縁部 1 0 によって挟持されつつ固定される。 これによ り、 包装箱 4内においては、 シヱー ド 3 の揺動を防止し、 衝撃を 緩和して照明器具の破損を防止することができる。  According to the molded product 1 for a packaging pad, after being arranged at the corner in the packaging box 4 and then placing the seed 3 thereon, the protruding edge portion 10 formed on the other hand 6 forms It is fixed while being pinched. Thereby, in the packaging box 4, the swing of the seed 3 can be prevented, the impact can be reduced, and the lighting fixture can be prevented from being damaged.
しかしながら、 このような従来の包装用緩衝材においては、 こ の種の緩衝材に必要とされる性能を十分に満足させることができ るものではないという課題があった。 即ち、 包装用緩衝材には、 外部入力と しての振動が包装物品にどの程度緩衝されて伝達され るかを試験する振動試験と、 落下による衝撃力が外部入力として 包装物品にどの程度緩衝されて伝達されるかを試験する落下試験 等があり、 各メ一力一はそれぞれ独自の基準で試験の良否を判定 し、 それぞれの基準を満たすものを使用するようにしている。 However, such a conventional cushioning material for packaging can sufficiently satisfy the performance required for this kind of cushioning material. There was a problem that it was not something. In other words, the cushioning material for packaging includes a vibration test to test how much the vibration as an external input is transmitted to the packaged article and transmits it. There is a drop test to test whether or not the test is transmitted. Each tester determines the quality of the test based on its own standard, and uses a test that satisfies each standard.
この場合、 上述した従来の包装用緩衝材では、 シヱ— ド 3の側 面が当接される一方 6 には当接部 Ίを設け、 照明器具本体 2が載 置される他方 1 1 には補強リ プ 1 7を設ける構造となっていたた め、 例えば、 落下試験に対して十分な緩衝機能を持たせるために は、 当接部 7及び補強リ ブ 1 7の剛性を大き く設定して落下時の 衝搫カを十分に吸収できるようにする必要がある。  In this case, in the above-mentioned conventional cushioning material for packaging, while the side surface of the shield 3 is abutted, the abutment portion is provided on 6 and the other portion 11 on which the lighting fixture body 2 is mounted is provided on the other side 11. Had a structure with a reinforcing lip 17, so for example, in order to have a sufficient buffer function for drop tests, the rigidity of the contact part 7 and the reinforcing rib 17 were set large. It is necessary to be able to absorb the impact when falling.
ところが、 当接部 7及び補強リ ブ 1 7の剛性を大きくすると、 シェー ド 3及び照明器具本体 2が当接部 7及び補強リブ 1 7によ る線状の突起部で支持され、 両者が線接触することになる。 その ため、 落下試験において、 シェー ド 3や照明器具本体 2の表面が 塗装されている場合には、 当接部 7や捕強リ ブ 1 7の衝撃力によ つてその塗装が剝がれ易いという課題があつた。  However, when the rigidity of the contact portion 7 and the reinforcing rib 17 is increased, the shade 3 and the lighting fixture body 2 are supported by the linear projections formed by the contact portion 7 and the reinforcing rib 17, and both are supported. There will be line contact. Therefore, in the drop test, if the surface of the shade 3 or the luminaire main body 2 is painted, the paint is likely to be peeled off by the impact force of the abutment part 7 and the catching rib 17 There was a problem that.
また、 振動試験の場合には、 当接部 7及び補強リ ブ 1 7の剛性 が大きいと、 線状の当接部 7及び捕強リ ブ 1 7がシヱー ド 3や照 明器具本体 2 の表面に擦り合わされるため、 シェー ド 3や照明器 具本体 2 の塗装が傷付けられ易いという課題があつた。 この塗装 の傷付きを防止するためには、 当接部 7及び補強リ ブ 1 7の受け 面を広く して、 より広い面積でシェ— ド 3や照明器具本体 2を受 けることが必要になるが、 十分に大きな受け面が確保されていな カヽつた。  In addition, in the case of the vibration test, if the rigidity of the contact portion 7 and the reinforcing rib 17 is large, the linear contact portion 7 and the reinforcing rib 17 will cause the seed 3 and the lighting fixture 2 There was a problem that the paint on the shade 3 and the lighting device body 2 was easily damaged due to the rubbing against the surface. In order to prevent the paint from being damaged, it is necessary to widen the receiving surfaces of the contact part 7 and the reinforcing rib 17 to receive the shade 3 and the lighting fixture body 2 in a larger area. However, a large receiving surface was not secured.
そこで、 従来のパルプモールド製緩衝材を用いて、 照明器具本 体 2やシュ一 ド 3 との接触面積を広く確保しつつ十分に大きな緩 衝能力を持たせるためには、 パルプモ一ルドの厚みを大き く した り、 緩衝部分の長さを長くする必要があった。 その結果、 この種 の緩衝材における重量増加や大きさの増加等を招き、 パルプモー ノレドの使用量が多くなるばかりでなく、 包装形態の全体が大型化 されるという課題があった。 Therefore, using a conventional pulp mold cushioning material, a sufficiently large cushioning area is ensured while securing a large contact area with the lighting fixture body 2 and the shield 3. It was necessary to increase the thickness of the pulp mold and to increase the length of the cushioning part in order to provide impact capacity. As a result, there has been a problem that the weight and size of this type of cushioning material are increased, so that not only the amount of pulp monoredo used is increased, but also the entire packaging form is enlarged.
本発明は、 このような従来の課題に鑑みてなされたものであり 、 比較的少ない量のパルプモールドを使用して成形され、 小型の 緩衝材でありながら大きな緩衝能力を発揮できると共に、 包装物 品を優しく保護して包装物品の塗装剝がれや傷付け等を防止する ことができる包装用緩衝材を提供することを目的としている。 発明の開示  The present invention has been made in view of such a conventional problem, and is formed by using a relatively small amount of pulp mold. It is an object of the present invention to provide a cushioning material for packaging that can gently protect articles and prevent the coating articles from peeling off or scratching. Disclosure of the invention
本発明に係る包装用緩衝材は、 パルプモールドによって形成さ れ、 包装用箱内で包装物品の周りに複数個配置されて包装物品に 加わる外部入力を緩衝して保護する包装用緩衝材において、 包装 物品に下方又は上方から接触して包装物品を下方から支持し又は 上方から被されて上下方向から作用する力を受ける上下方向緩衝 部と、 包装物品に側方から接触して側方から作用する力を受ける 側方緩衝部とを設け、 側方緩衝部は、 上下方向に突出すると共に 包装物品と面準触する上下方向に展開された当接面を有する突起 部と、 この突起部の裏側に形成され且つ凹凸を有する捕強部とを 備えて構成される。 図面の簡単な説明  The packaging cushioning material according to the present invention is a packaging cushioning material formed by a pulp mold and arranged around the packaging article in the packaging box to buffer and protect an external input applied to the packaging article. A vertical buffer that contacts the packaged article from below or from above and supports the packaged article from below or is covered from above and receives a force acting from above and below, and contacts the packaged article from the side and acts from the side A lateral buffering portion for receiving a force to be applied, the lateral buffering portion projecting in the up-down direction, and having a contact surface developed in the up-down direction, which comes into contact with the packaging article, And a capturing portion formed on the back side and having irregularities. BRIEF DESCRIPTION OF THE FIGURES
図 1 は、 本発明の包装用緩衝材の第 1の実施例を示すもので、 包装物品が収納される表側の一方から見た斜視図である。  FIG. 1 shows a first embodiment of a cushioning material for packaging according to the present invention, and is a perspective view as viewed from one side of a front side in which packaged articles are stored.
図 2 は、 本発明の包装用緩衝材の第 1の実施例を示すもので、 包装物品が収納される表側の他方から見た斜視図である。 図 3 は、 本発明の包装用緩衝材の第 2の実施例を示すもので、 包装物品が収納される表側の一方から見た斜視図である。 FIG. 2 shows a first embodiment of the packaging cushioning material of the present invention, and is a perspective view as seen from the other side of the front side where packaged articles are stored. FIG. 3 shows a second embodiment of the packaging cushioning material of the present invention, and is a perspective view seen from one side of the front side where packaged articles are stored.
図 4は、 本発明の包装用緩衝材の第 2の実施例の要部を示すも ので、 図 3 に示す突起部を裏側から見た斜視図である。  FIG. 4 is a perspective view showing a main part of a cushioning material for packaging according to a second embodiment of the present invention, and is a view of the projection shown in FIG.
図 5 は、 本発明の包装用緩衝材の第 3の実施例を示すもので、 包装物品が収納される表側の一方から見た斜視図である。  FIG. 5 shows a third embodiment of the packaging cushioning material of the present invention, and is a perspective view as seen from one of the front sides where packaged articles are stored.
図 6 は、 本発明の包装用緩衝材の第 3の実施例を示すもので、 包装物品が収納される表側の他方から見た斜視図である。  FIG. 6 shows a third embodiment of the packaging cushioning material of the present invention, and is a perspective view as seen from the other side of the front side where packaged articles are stored.
図 7 は、 本発明の 8種類の包装用緩衝材が一体成形された緩衝 材連結体を示す平面図である。  FIG. 7 is a plan view showing a cushioning member connected body in which eight kinds of packaging cushioning materials of the present invention are integrally formed.
図 8 は、 本発明の 8種類の包装用緩衝材が一体成形された緩衝 材連結体を示すもので、 同図 Aは正面図、 同図 Bは図 7 の U - U 線断面図、 同図 Cは図 7 の V— V線断面図である。  FIG. 8 shows a cushioning material connected body in which eight kinds of packaging cushioning materials of the present invention are integrally formed. FIG. 8A is a front view, FIG. 8B is a sectional view taken along the line U--U in FIG. FIG. C is a sectional view taken along line VV of FIG.
図 9 は、 本発明の 8種類の包装用緩衝材が一体成形された緩衝 材連結体を示すもので、 同図 Aは図 7 の W— W線断面図、 同図 B は図 7の X— X線断面図、 同図 Cは図 7の Y— Y線断面図、 同図 Dは図 7 の Z — Z線断面図である。  FIG. 9 shows a shock absorber connecting body in which eight kinds of packing shock absorbers of the present invention are integrally molded. FIG. 9A is a sectional view taken along line W--W of FIG. 7, and FIG. — X-ray cross-section, FIG. C is a Y-Y cross-section of FIG. 7, and FIG. D is a Z-Z cross-section of FIG.
図 1 0 は、 本発明の補強部及び補強用リ ブの他の実施例を示す もので、 同図 Aは補強部の第 2 の実施例、 同図 Bは補強用リ ブの 第 2 の実施例、 同図 Cは補強部及び補強用リ ブの第 3の実施例の それぞれ斜視図である。  FIG. 10 shows another embodiment of the reinforcing portion and the reinforcing rib of the present invention. FIG. 10A shows the second embodiment of the reinforcing portion, and FIG. 10B shows the second embodiment of the reinforcing rib. Example, FIG. C is a perspective view of a third example of a reinforcing portion and a reinforcing rib.
図 1 1 は、 本発明の補強部及び補強用リ ブの更に他の実施例を 示すもので、 同図 Aは補強部の第 4の実施例、 同図 Bは補強部の 第 5の実施例、 同図 Cは補強部及び補強用リ ブの第 6の実施例の それぞれ斜視図である。  Fig. 11 shows still another embodiment of the reinforcing portion and the reinforcing rib of the present invention. Fig. A shows the fourth embodiment of the reinforcing portion, and Fig. B shows the fifth embodiment of the reinforcing portion. Example, FIG. C is a perspective view of a sixth embodiment of the reinforcing portion and the reinforcing rib.
. 図 1 2 は、 本発明の包装用緩衝材の使用例を示すもので、 4個 の底部用緩衝材を包装用箱に収納した状態を示す説明図である。  FIG. 12 shows an example of use of the packaging cushioning material of the present invention, and is an explanatory view showing a state in which four bottom cushioning materials are stored in a packaging box.
図 1 3 は、 本発明の包装用緩衝材の使用例を示すもので、 4個 の頂部用緩衝材を包装用箱に収納した状態を示す説明図である。 図 1 4は、 本発明の包装用緩衝材によって包装物品を保持した 状態を断面して示す説明図である。 Fig. 13 shows an example of using the cushioning material for packaging of the present invention. It is explanatory drawing which shows the state which stored the cushioning material for top parts in the packaging box. FIG. 14 is an explanatory view showing a state in which a packaged article is held by the packaging cushioning material of the present invention in cross section.
図 1 5 は、 従来の包装用緩衝材を示す斜視図である。  FIG. 15 is a perspective view showing a conventional cushioning material for packaging.
図 1 6 は、 従来の包装用緩衝材で物品を支持した状態を断面し て示す説明図である。 発明を実施するための最良の形態  FIG. 16 is an explanatory view showing a state in which an article is supported by a conventional packaging cushioning material. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の実施の形態を添付図面に基づいて説明する。 図 1乃至図 1 4 は、 本発明の包装用緩衝材の実施の例を示すもので ある。  Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. 1 to 14 show an embodiment of the cushioning material for packaging according to the present invention.
本発明の包装用緩衝材は、 新聞紙や段ボール、 雑誌等の故紙を 含むパルプを利用してモールド成形によって形成されるもので、 一般にパルプモールド成形体と言われるものである。 この包装用 緩衝材の製造には、 例えば、 パルプ材料を供給する材料供給槽と The packaging cushioning material of the present invention is formed by molding using pulp including waste paper such as newspaper, corrugated cardboard, and magazines, and is generally called a pulp molded article. In the production of this cushioning material for packaging, for example, a material supply tank for supplying pulp material and
、 この槽内に供給されたパルプ材料を一定の圧力で吸引してパル プ材料を付着させる抄造型と、 この抄造型からパルプモールドを 受け取って乾燥炉に入れるための取り型等が用いられている。 そ して、 成形機の吸引力でパルプ材料を抄造型の網状成形面に所定 の肉厚に積層させる。 これにより、 全体が殻状をなす包装用緩衝 材を製造することができる。 However, a papermaking mold for sucking the pulp material supplied into the tank at a certain pressure to adhere the pulp material, and a mold for receiving the pulp mold from the papermaking mold and putting it into a drying furnace are used. I have. Then, the pulp material is laminated to a predetermined thickness on the net forming surface of the papermaking mold by the suction force of the molding machine. Thereby, a packaging cushioning material having a whole shell shape can be manufactured.
しかしながら、 本発明の包装用緩衝材は、 これ以外の方法によ つて製造することもできる。 例えば、 包装用緩衝材に係るパルプ モールドを製造するための成形用金型と、 この金型内でパルプ材 料を圧縮させて所定形状に成形する圧縮成形装置等を用いること によっても製造することができる。  However, the packaging cushioning material of the present invention can be manufactured by other methods. For example, it can be manufactured by using a molding die for manufacturing a pulp mold for a cushioning material for packaging, and a compression molding device that compresses the pulp material in the die and forms it into a predetermined shape. Can be.
図 7、 図 8 A〜C及び図 9 A〜Dは、 上述した成形機を使用し て製造される緩衝材連結体 2 0 の一具体例を示すものである。 こ の緩衝材連結体 2 0 は、 図 7'に示すように、 4個の頂部用緩衝材 T l, Τ 2 , Τ 3及び Τ 4 と、 4個の底部用緩衝材 B l, Β 2, Β 3及び Β 4 との合計 8個の包装用緩衝材 Τ 1〜Τ 4及び Β 1〜 Β 4を一体に成形したものである。 FIGS. 7, 8A to C, and 9A to 9D show specific examples of the cushioning member connected body 20 manufactured using the above-described molding machine. This As shown in FIG. 7 ', four cushioning materials T l, Τ 2, 及 び 3 and Τ 4 and four cushioning materials B l, Β 2, Β3 and Β4, a total of eight cushioning materials for packaging Τ1 to Τ4 and の 1 to Β4, are integrally molded.
4個の頂部用緩衝材 Τ :!〜 Τ 4 は、 包装対象物である包装物品 の頂部の四隅にそれぞれ装着することによつて使用されるもので ある。 そのため、 4個の頂部用緩衝材 Τ 1〜Τ 4 は、 その使用位 置に対応するよう長手方向 Rの一側に一纏まり とされて互いに正 面側を対面させるように配設されている。  Four top cushioning materials ::! To Τ4 are used by being mounted on the top four corners of the packaged article to be packed. Therefore, the four top cushioning materials Τ1 to Τ4 are grouped together on one side in the longitudinal direction R so as to correspond to their use positions, and are arranged so that the front sides face each other. .
同様に、 4個の底部用緩衝材 Β 1〜Β 4 は、 包装対象物である 包装物品の底部の四隅にそれぞれ装着することによって使用され るものである。 そのため、 4個の底部用緩衝材 Β 1〜 Β 4 は、 そ の使用位置に対応するよう長手方向 Rの他側に一纏まりとされて 互いに正面側を対面させるように配設されている。  Similarly, the four bottom cushioning materials # 1 to # 4 are used by being attached to the four bottom corners of the packaged article to be packed. For this reason, the four bottom cushioning materials # 1 to # 4 are grouped together on the other side in the longitudinal direction R so as to correspond to their use positions, and are arranged so that the front sides face each other.
このように、 包装物品のある特定された部位 (本実施例では、 包装物品の頂部と底部) において、 頂部に使用される 4個の頂部 用緩衝材 Τ 1〜Τ 4 と、 底部に使用される 4個の底部用緩衝材 Β 1〜 Β 4 を、 それぞれ 1組として一まとめに配置し、 これを上述 したようにして一体成形することにより、 それぞれの組を構成す る緩衝材の組み合わせを明確にすることができる。 そのため、 各 緩衝材 Τ 1〜丁 4及び8 1〜 8 4が使用される部位を予め明らか にするこ とができ、 従って、 緩衝材 Τ 1〜Τ 4及び Β 1〜Β 4の 誤装着を防止することができる。  As described above, at a specified portion of the packaged article (in this embodiment, the top and bottom of the packaged article), the four top cushioning materials Τ1 to Τ4 used for the top and the bottom are used for the bottom. The four bottom cushioning materials 底 1 to Β 4 are arranged together as a set, and are integrally molded as described above, so that the combination of the cushioning materials constituting each set is Can be clarified. Therefore, it is possible to clarify in advance the portions where the cushioning materials Τ1 to 44 and 11 to 使用 84 are to be used. Can be prevented.
更に、 8個の包装用緩衝材 Τ 1〜Τ 4及び Β 1〜 Β 4は、 各組 において、 それぞれ使用時の配置と同じ状態に配置されているた め、 梱包に際して各緩衝材 Τ 1〜Τ 4及び Β 1〜Β 4の配置を考 える必要がなく、'それぞれの使用場所を機械的に特定して使用す ることができる。 従って、 各緩衝材 Τ 1〜Τ 4及び Β 1〜 Β 4を 誤った場所に設置するおそれをなくすことができる。 Furthermore, the eight cushioning materials for packaging Τ 1 to Τ 4 and 〜 1 to Β 4 are arranged in the same state as they are used in each group. There is no need to consider the arrangement of Τ4 and Β1 to Β4, and it is possible to use mechanically by specifying each use place. Therefore, each cushioning material Τ 1 to Τ 4 and Β 1 to Β 4 It is possible to eliminate the possibility of installation in a wrong place.
また、 8個の包装用緩衝材 T 1〜丁 4及び8 1〜 8 4に、 それ ぞれ識別標識'(例えば、 T 1〜T 4及び B 1〜B 4等) を付して おく ことにより、 その識別標識に基づいて各緩衝材の使用場所を 明らかにすることができる。 そのため、 各緩衝材を指定場所.に簡 単且つ迅速に設置することができ、 梱包時における作業性を向上 させることができる。  In addition, each of the eight cushioning materials T1 to D4 and 81 to 84 should have an identification mark (eg, T1 to T4 and B1 to B4, etc.). Thus, the use location of each cushioning material can be clarified based on the identification mark. Therefore, each cushioning material can be easily and quickly installed at the designated place, and the workability at the time of packing can be improved.
この 8個の包装用緩衝材 T 1〜丁 4及び8 1〜 8 4は、 図 7に おいてハッチング線で示すように、 緩衝材連結体 2 0の長手方向 R 'と直交する幅方向 Sの略中央部を縦方向に貫通する縦線 2 1 と As shown by the hatching lines in FIG. 7, the eight packaging cushions T1 to D4 and 81 to 84 are arranged in the width direction S orthogonal to the longitudinal direction R 'of the cushioning member assembly 20. A vertical line 2 1 that penetrates approximately the center of
、 長手方向 Rを 4分割するように横方向に貫通する 3本の横線 2 2 a . 2 2 b及び 2 2 c とによつて分割されるように構成されて いる。 尚、 緩衝材連結体 2 0を予め長手方向 Rに 2つに分割し、 4個の頂部用緩衝材 T 1〜 T 4 と 4個の底部用緩衝材 B 1〜 B 4 とを別個独立に成形するように構成しても良い。 It is configured to be divided by three horizontal lines 22 a. 22 b and 22 c penetrating in the horizontal direction so as to divide the longitudinal direction R into four. In addition, the cushioning member connected body 20 is previously divided into two in the longitudinal direction R, and the four top cushioning materials T1 to T4 and the four bottom cushioning materials B1 to B4 are separately and independently provided. You may comprise so that it may shape | mold.
更に、 8個の包装用緩衝材 T 1〜 T 4及び B 1〜 B 4は、 その 詳細な形状には相違点が存在するが、 図 8 A〜C及び図 9 A〜D に示すように、 その本質的な構成はすべて同様である。 即ち、 4 個の頂部用緩衝材 T 1〜T 4 は、 立方体をなす包装物品の上角部 に装着することによりその上面に接触して上方から作用する外力 を受ける上下方向緩衝部の一具体例を示す上方緩衝部 2 4 と、 包 装物品の上角部の側面に接触して側方から作用する外力を受ける 第 1及び第 2 の側方緩衝部 2 5, 2 6 とを備えている。 そして、 これら上方緩衝部 2 4並びに第 1及び第 2の側方緩衝部 2 5, 2 6 は、 適当な凹凸の組み合わせによって構成されており、 上方又 は側方から作用する外力に対して、 その外力の大きさに応じて圧 縮されるように変形して外力を吸収し若しく は減衰させることが できる。 同様に、 4個の底部用緩衝材 B 1〜B 4 は、 立方体をなす包装 物品の下角部に装着することによりその下面に接触して下方から 包装物品を支えると共に、 下方から作用する外力を受ける上下方 向緩衝部の他の具体例を示す下方緩衝部 2 7 と、 包装物品の下角 部の側面に接触して側方から作用する外力を受ける第 1及び第 2 の側方緩衝部 2 8, 2 9 とを備えている。 そして、 これら下方緩 衝部 2 7並びに第 1及び第 2の側方緩衝部 2 8 , 2 9は、 適当な 凹凸の組み合わせによつて構成されており、 下方又は側方から作 用する外力に対して、 その外力の大きさに応じて圧縮されるよう に変形して外力を吸収し若しく は減衰させることができる。 Furthermore, the eight packaging cushioning materials T1 to T4 and B1 to B4 have differences in their detailed shapes, but as shown in FIGS. 8A to 8C and 9A to 9D. However, all the essential constitutions are the same. That is, the four top cushioning materials T1 to T4 are a specific example of a vertical cushioning part which is attached to the upper corner of a cubic packaged article and which comes into contact with the upper surface and receives an external force acting from above. An upper shock absorber 24 as shown in the example, and first and second side shock absorbers 25 and 26 receiving an external force acting from the side by contacting the side surface of the upper corner of the packaged article. I have. The upper buffer portion 24 and the first and second side buffer portions 25, 26 are formed by a suitable combination of concave and convex portions. Depending on the magnitude of the external force, the external force can be deformed so as to be compressed, and can absorb or attenuate the external force. Similarly, the four bottom cushioning materials B 1 to B 4 are attached to the lower corners of the cubic packaged article, contact the lower surface thereof, support the packaged article from below, and reduce the external force acting from below. A lower buffer 27 which shows another specific example of the upper and lower buffer receiving part, and first and second side buffer parts 2 which receive an external force acting from the side in contact with the side surface of the lower corner of the packaged article. 8, 2 9 are provided. The lower shock absorber 27 and the first and second side shock absorbers 28 and 29 are constituted by a suitable combination of unevenness, and are configured to receive external force acting from below or from the side. On the other hand, it can be deformed so as to be compressed according to the magnitude of the external force and absorb or attenuate the external force.
次に、 図 1〜図 6を参照して、 上述した包装用緩衝材 T 1〜T 4及び Β 1〜Β 4のうち代表的な包装用緩衝材 Τ 4、 Τ 3及び Β 2 を取り上げ、 その詳細な構成を説明する。  Next, referring to FIGS. 1 to 6, among the above-described packaging cushioning materials T 1 to T 4 and Β 1 to Β 4, representative packaging cushioning materials Τ 4, Τ 3 and Β 2 are taken up. The detailed configuration will be described.
図 1及び図 2 は、 頂部用緩衝材 Τ 1〜Τ 4のうち第 4の包装用 緩衝材 Τ 4 を示すものであり、 包装物品と接触する表側が二方向 から図示されている。 即ち、 図 2 において、 その中央部に包装物 品の上角部の 1箇所が装着され、 図に現れない下面に包装用箱の 上蓋が対向され、 同じく裏側 (背面側) に包装用箱の側面が対向 れ o  FIGS. 1 and 2 show the fourth packaging cushion material # 4 among the top cushioning materials # 1 to # 4, and the front side in contact with the packaged article is shown from two directions. That is, in Fig. 2, one location of the upper corner of the package is mounted in the center, the top of the packaging box is opposed to the lower surface that does not appear in the figure, and the packaging box is also on the back (back side). The sides are facing each other o
第 4 の包装用緩衝材 T 4 は、 包装物品の上面に接触する天頂面 The fourth packaging cushion T 4 is the top surface that contacts the top surface of the packaged article.
2 4 aを有する上方緩衝部 2 4 と、 この上方緩衝部 2 4の一側に 連続すると共に突起部 3 1が設けられた第 1の側方緩衝部 2 5 と 、 この第 1 の側方緩衝部 2 5 と図 7において時計方向に 9 0度回 転変位した位置に設けられると共に上方緩衝部 2 4の他側に連続 する第 2 の側方緩衝部 2 6 とを備えている。 上方緩衝部 2 4の天 頂面 2 4 a は、 包装物品の上面に接触可能な平面であればその形 状を問われるものではない。 更に、 上方緩衝部 2 4は、 天頂面 2 4 aの内側において下方に膨出された複数の脚部 3 2を有し、 こ れら脚部 3 2 の先端に包装用箱の蓋体が接触される。 An upper buffer portion 24 having 24 a; a first side buffer portion 25 continuous with one side of the upper buffer portion 24 and provided with a projection 31; A buffer section 25 and a second side buffer section 26 provided at a position rotated 90 degrees clockwise in FIG. 7 and connected to the other side of the upper buffer section 24 are provided. The shape of the top surface 24 a of the upper buffer portion 24 is not limited as long as it is a flat surface that can contact the upper surface of the packaged article. Further, the upper buffer portion 24 has a plurality of legs 32 bulging downward inside the zenith surface 24a. The tip of these legs 32 contacts the lid of the packaging box.
第 1 の側方緩衝部 2 5 の突起部 3 1 は、 上方緩衝部 2 4の一側 に立設されていて、 図 9 B等に示すように、 包装物品と接触する 表側の面は、 その包装物品の側面と広い範囲で接触できるように 平面からなる接触面 3 0 とされている。 この突起部 3 1の裏側に は補強部 3 3が設けられており、 その補強部 3 3には凹凸の第 1 の具体例を示す凹部 3 4が形成されている。 この凹部 3 4は、 図 9 Aに示すように、 突起部 3 1の裏側に筒状の膨出部 3 5を設け ることによつて形成されている。  The protruding portion 31 of the first side buffer portion 25 is erected on one side of the upper buffer portion 24, and as shown in FIG. The contact surface 30 is made of a flat surface so that it can contact the side surface of the packaged article over a wide range. A reinforcing portion 33 is provided on the back side of the protruding portion 31, and a concave portion 34 showing a first specific example of unevenness is formed in the reinforcing portion 33. As shown in FIG. 9A, the concave portion 34 is formed by providing a cylindrical bulge 35 on the back side of the protrusion 31.
更に、 突起部 3 1の裏側には、 その根元部分を若干膨出させる ことによって補強用リ ブ 3 6が設けられている。 図 1においてハ ツチングで示す変形領域 3 7が、 落下時等において、 この側面に 側方から作用する外力を受けて圧縮変形される部分である。 この 変形領域 3 7が外力によって圧縮する際に、 その外力が熱エネ.ル ギに変換され、 これにより、 衝擊カを吸収して十分な緩衝機能を 発揮するこ とができる。  Further, a reinforcing rib 36 is provided on the back side of the protruding portion 31 by slightly bulging the root portion thereof. A deformation region 37 indicated by hatching in FIG. 1 is a portion that is compressed and deformed by receiving an external force acting on the side surface from the side when the device falls, for example. When the deformation region 37 is compressed by an external force, the external force is converted into heat energy, thereby absorbing the impact and exerting a sufficient buffer function.
これに対して、 変形領域 3 7の内側となる突起部 3 1 は、 壁の ように形成されていて形状が崩れ難いようにされているため、 こ の突起部 3 1で包装物品を安定して受けることができ、 その外力 が包装物品に直接伝達されるのを防止することができる。 しかも On the other hand, the projection 31 inside the deformation area 37 is formed like a wall so that the shape is not easily collapsed, so that the package 31 is stabilized by the projection 31. External force can be prevented from being directly transmitted to the packaged article. Moreover
、 包装物品と接触する接触面 3 0 の面積が広いために、 包装物品 に伝達される振動を効果的に減衰させることができ、 包装物品の 表面に施された塗装の剝がれや傷の発生等を防ぐことができる。 Since the area of the contact surface 30 that contacts the packaged article is large, the vibration transmitted to the packaged article can be effectively attenuated, and the paint applied to the surface of the packaged article is not damaged. Generation can be prevented.
また、 第 2 の側方緩衝部 2 6 は、 包装物品の位置決めを行うた めのリ ブ部 3 8 と凸部 3 9 とを有している。 これらリブ部 3 8及 び凸部 3 9 は、 その接触面が包装物品の下部に接触するように低 く設定されており、 これにより包装物品をしつかり と所定位置に 支持できるようにしている。 図 3及び図 4に示す第 3の包装用緩衝材 T 3 は、 上述した第 4 の包装用緩衝材 T 4 と同様の構成を有しており、 包装物品の上面 に接触する天頂面 2 4 aを有する上方緩衝部 2 4 と、 この上方緩 衝部 2 4の一側に連続すると共に突起部 3 1が設けられた第 1の 側方緩衝部 2 5 と、 この第 1 の側方緩衝部 2 5 と図 7において反 時計方向に 9 0度回転変位した位置に設けられると共に上方緩衝 部 2 4 の他側に連続する第 2 の側方緩衝部 2 6 とを備えている。 上方緩衝部 2 4の天頂面 2 4 aは、 包装物品の上面に接触可能な 平面であればその形状を問われるものではない。 更に、 上方緩衝 部 2 4 は、 天頂面 2 4 aの内側において下方に膨出された複数の 脚部 3 2を有し、 これら脚部 3 2の先端に包装用箱の蓋体が接触 される。 In addition, the second side buffer section 26 has a rib section 38 and a convex section 39 for positioning the packaged article. The ribs 38 and the protrusions 39 are set low so that their contact surfaces are in contact with the lower part of the packaged article, so that the packaged article can be firmly held at a predetermined position. . The third packing cushioning material T 3 shown in FIGS. 3 and 4 has the same configuration as the above-described fourth packing cushioning material T 4, and has a zenith surface 24 that contacts the upper surface of the packaged article. an upper buffer portion 24 having an a, a first side buffer portion 25 continuous with one side of the upper buffer portion 24 and provided with a projection 31, and a first side buffer portion 7 and a second side shock absorber 26 provided at a position rotated 90 degrees counterclockwise in FIG. 7 and connected to the other side of the upper shock absorber 24. The shape of the zenith surface 24 a of the upper buffer portion 24 is not limited as long as it is a plane that can contact the upper surface of the packaged article. Further, the upper buffer portion 24 has a plurality of legs 32 bulging downward inside the zenith surface 24a, and the tip of each of the legs 32 is brought into contact with the lid of the packaging box. You.
第 1 の側方緩衝部 2 5の突起部 3 1 は、 上方緩衝部 2 4の一側 に立設されていて、 図 9 B等に示すように、 包装物品と接触する 表側の面は、 その包装物品の側面と広い範囲で接触できるように 平面からなる接触面 3 0 とされている。 この突起部 3 1の裏側に は補強部 3 3が設けられており、 その補強部 3 3には凹凸の第 1 の具体例を示す凹部 3 4が形成されている。 この凹部 3 4 は、 図 9 Aに示すように、 突起部 3 1の裏側に筒状の膨出部 3 5を設け ることによって形成されている。  The protruding portion 31 of the first side buffer portion 25 is erected on one side of the upper buffer portion 24, and as shown in FIG. The contact surface 30 is made of a flat surface so that it can contact the side surface of the packaged article over a wide range. A reinforcing portion 33 is provided on the back side of the protruding portion 31, and a concave portion 34 showing a first specific example of unevenness is formed in the reinforcing portion 33. As shown in FIG. 9A, the concave portion 34 is formed by providing a cylindrical bulge 35 on the back side of the protrusion 31.
更に、 図 4に示すように、 突起部 3 1 の裏側には、 その根元部 分を若干膨出させることによって補強用リ ブ 3 6が設けられてい る。 図 3 においてハッチングで示す変形領域 3 7が、 落下時等に おいて、 この側面に側方から作用する外力を受けて圧縮変形され る部分である。 また、 第 2の側方緩衝部 2 6 は、 包装物品の位置 決めを行うためのリ ブ部 3 8 と凸部 3 9 とを有している。 これら リ ブ部 3 8及び凸部 3 9 は、 その接触面が包装物品の下部に接触 するよう低く設定されており、 これにより包装物品をしつかりと 所定位置に支持できるようにしている。 Further, as shown in FIG. 4, a reinforcing rib 36 is provided on the back side of the protruding portion 31 by slightly bulging a root portion thereof. In FIG. 3, a deformed area 37 indicated by hatching is a part that is compressed and deformed by receiving an external force acting on the side surface from the side when a drop or the like occurs. In addition, the second side buffer 26 has a rib 38 and a projection 39 for positioning the packaged article. The ribs 38 and the projections 39 are set low so that the contact surfaces thereof come into contact with the lower part of the packaged article, thereby holding the packaged article firmly. It can be supported at a predetermined position.
図 5及び図 6 は、 底部用緩衝材 B 1〜 B 4のうち第 2の包装用 緩衝材 B 2 を示すものであり、 包装物品と接触する表側が二方向 から図示されている。 即ち、 図 6 において、 その中央部に包装物 品の下角部の 1箇所が装着され、 図に現れない下面に包装用箱の 底面が対向され、 同じく裏側 (背面側) に包装用箱の側面が対向 される。  FIGS. 5 and 6 show the second packing cushioning material B2 among the bottom cushioning materials B1 to B4, and the front side that comes into contact with the packaged article is shown from two directions. That is, in Fig. 6, one of the lower corners of the packaged goods is mounted in the center, the bottom of the packaging box is opposed to the lower surface that does not appear in the figure, and the side of the packaging box is also on the back (back side). Are opposed.
第 2 の包装用緩衝材 B 2 は、 包装物品が載置される載置面 2 7 aを有する下方緩衝部 2 7 と、 この下方緩衝部 2 7の一側に連続 すると共に突起部 4 1が設けられた第 1の側方緩衝部 2 8 と、 こ の第 1 の側方緩衝部 2 8 と図 7において時計方向に 9 0度回転変 位した位置に設けられると共に下方緩衝部 2 7の他側に連続する 第 2 の側方緩衝部 2 9 とを備えている。 下方緩衝部 2 7の載置面 2 7 aは、' 包装物品の下面に接触可能な平面であればその形状を · 問われる ものではない。 更に、 下方緩衝部 2 7 は、 載置面 2 7 a の内側において下方に膨出された複数の脚部 4 2を有し、 これら 脚部 4 2 の先端に包装用箱の底面が接触される。  The second cushioning material for packaging B 2 includes a lower buffer 27 having a mounting surface 27 a on which the packaged article is mounted, a lower buffer 27 continuous with one side of the lower buffer 27, and a protrusion 41 1. , A first side shock absorber 28 provided with the first side shock absorber 28, and a lower side shock absorber 27 provided at a position rotated 90 degrees clockwise in FIG. 7 and the first side shock absorber 28. And a second side shock absorber 29 continuous with the other side. The mounting surface 27 a of the lower buffer 27 is not particularly limited in shape as long as it is a plane that can contact the lower surface of the packaged article. Further, the lower buffer portion 27 has a plurality of legs 42 bulging downward inside the mounting surface 27a, and the bottom of the packaging box is brought into contact with the tips of the legs 42. You.
第 1の側方緩衝部 2 8の突起部 4 1 は、 下方緩衝部 2 7の一側 に立設されていて、 図 6 に示すように、 包装物品と接触する表側 の面は、 その包装物品の側面と広い範囲で接触できるように曲面 からなる接触面 4 0 とされている。 この突起部 4 1の裏側には補 強部 4 3が設けられており、 その補強部 4 3には、 第 4の包装用 緩衝材 T 4等と同様に、 凹凸の具体例を示す凹部 4 4が形成され ' ている。 この凹部 4 4 は、 図 9 Dに示すように、 突起部 4 1の裏 側に筒状の膨出部 4 5を設けることによつて形成されている。  The protruding portion 41 of the first side buffer portion 28 is provided upright on one side of the lower buffer portion 27, and as shown in FIG. The contact surface 40 is a curved surface so that it can contact the side surface of the article over a wide area. A reinforcing portion 43 is provided on the back side of the protruding portion 41, and the reinforcing portion 43 has a concave portion 4 showing a concrete example of unevenness, like the fourth cushioning material T4 for packaging. 4 have been formed. As shown in FIG. 9D, the concave portion 44 is formed by providing a cylindrical bulge 45 on the back side of the protrusion 41.
更に、 突起部 4 1の裏側には、 その頂部から始まって根元に至 るまでを膨出させることによって捕強用リ ブ 4 6が設けられてい る。 図 5 においてハッチングで示す変形領域 4 .7が、 落下時等に おいて、 この側面に側方から作用する外力を受けて圧縮変形され る部分である。 この変形領域 4 7が外力によって圧縮する際に、 その外力が熱エネルギに変換され、 これにより、 衝撃力を吸収し て十分な衝撃機能を発揮することができる。 Further, on the back side of the protrusion 41, a catching rib 46 is provided by bulging from the top to the root. The deformation area 4.7 indicated by hatching in FIG. It is the part that is compressed and deformed by the external force acting on this side from the side. When the deformation region 47 is compressed by an external force, the external force is converted into thermal energy, whereby the impact force is absorbed and a sufficient impact function can be exhibited.
これに対して、 変形領域 4 7 の内側となる突起部 4 1 は、 壁の ように形成されていて形状が崩れ難いようにされているため、 こ の突起部 4 1で包装物品を安定性良く受けることができ、 その外 力が包装物品に直接伝達されるのを防止することができる。 しか も、 包装物品と接触する接触面 4 0の面積が広いために、 包装物 品に伝達される振動を効果的に減衰させることができ、 包装物品 の表面に施された塗装の剝がれや傷の発生等を防ぐことができる o  On the other hand, the protrusion 41 inside the deformation region 47 is formed like a wall so that the shape is not easily collapsed, so that the protrusion 41 stabilizes the packaged article. The external force can be received well, and the external force can be prevented from being directly transmitted to the packaged article. In addition, since the area of the contact surface 40 that comes into contact with the packaged article is large, the vibration transmitted to the packaged article can be effectively attenuated, and the coating applied to the surface of the packaged article has an unevenness. O It can prevent the occurrence of scratches, etc.
また、 第 2の側方緩衝部 2 9 は、 包装部品の位置決めを行うた めの半円筒状とされた規制部 4 8を有している。 この規制部 4 8 は、 その接触面が包装物品の下部に接触するよう低く設定されて おり、 これにより包装物品をしっかりと所定位置に支持できるよ うにしている。  The second side shock absorber 29 has a semi-cylindrical regulating portion 48 for positioning the packaging component. The restricting portion 48 is set low so that the contact surface thereof comes into contact with the lower part of the packaged article, so that the packaged article can be firmly supported at a predetermined position.
図 1 0 A, B, C及び図 1 1 A, B, Cは、 上述した補強部 3 3, 4 3 に設けた凹凸又は補強用リ ブ 3 6, 4 6の他の実施例を 示すものである。 即ち、 図 1 0 Aは、 補強部の凹凸の第 2の実施 例を示すもので、 補強部 4 9 の面 4 9 aを、 補強用リ ブ 3 6 (又 は 4 6 ) の根元より も低い位置に設定し、 この補強部 4 9で突起 部 3 1 (又は 4 1 ) に至るまでの強度を高めて、 側方緩衝部の緩 衝機能の向上を図るようにしている。 図 1 0 Bは、 同図 Aにおけ る補強用リ ブ 3 6 ( 4 6 ) の変形例を示すもので、 この第 2の実 施例に係る補強用リ ブ 5 0 は、 方形の壁面として形成されている o  Figures 10A, B, and C and Figures 11A, B, and C show other embodiments of the unevenness or reinforcing ribs 36, 46 provided on the reinforcing portions 33, 43 described above. It is. That is, FIG. 10A shows a second embodiment of the unevenness of the reinforcing portion, in which the surface 49 a of the reinforcing portion 49 is located closer to the base of the reinforcing rib 36 (or 46). It is set at a lower position, and the strength up to the protrusion 31 (or 41) is increased by the reinforcing portion 49 to improve the cushioning function of the side buffer portion. FIG. 10B shows a modified example of the reinforcing rib 36 (46) in FIG. A. The reinforcing rib 50 according to the second embodiment has a rectangular wall surface. Is formed as o
また、 図 1 0 Cは、 補強部及び補強用リ ブの第 3の実施例を示 すもので、 この補強部 5 1 は、 突起部 3 1 (又は 4 1 ) の根元に 階段状の凸部 5 1 aを設けることによつて構成したものである。 凸部 5 1 aは、 突起部 3 1 (又は 4 1 ) と平行をなす方向に連続 されている。 補強用リ ブ 5 2 には、 根元側と頂部側との両者に傾 斜部が設けられている。 FIG. 10C shows a third embodiment of the reinforcing portion and the reinforcing rib. The reinforcing portion 51 is formed by providing a step-like convex portion 51a at the base of the protruding portion 31 (or 41). The protrusion 51 a is continuous in a direction parallel to the protrusion 31 (or 41). The reinforcing ribs 52 are provided with inclined portions on both the root side and the top side.
図 1 1 Aは、 捕強部の凹凸の第 4の実施例を示すもので、 この 補強部 5 3 は、 突起部 3 1 (又は 4 1 ) の根元に堤防状の凸部 5 3 aを設けることによつて構成したものである。 凸部 5 3 aは、 突起部 3 1 (又は 4 1 ) と直交する方向に連続されている。 この 、 ような凸部 5 1 a又は 5 3 aを有する補強部 5 1又は 5 3によつ ても、 突起部 3 1 (又は 4 1 ) の根元部分の強化を図ることがで さ o  FIG. 11A shows a fourth embodiment of the concavo-convex portion of the capturing portion, and the reinforcing portion 53 has a bank-like convex portion 53 a at the base of the protruding portion 31 (or 41). It is constituted by providing. The protrusion 53a is continuous in a direction orthogonal to the protrusion 31 (or 41). Even with such a reinforcing portion 51 or 53 having such a convex portion 51a or 53a, it is possible to strengthen the root portion of the protruding portion 31 (or 41).
図 1 1 Bは、 補強部の凹凸の第 5の実施例を示すもので、 この 補強部 5 4 は、 突起部 3 1 (又は 4 1 ) の根元に溝状の凹部 5 4 aを設けるこ とによつて構成したものである。 凹部 5 4 aは、 突 起部 3 1 (又は 4 1 ) と直交する方向に連続されている。 また、 図 1 1 Cは、 補強部の凹凸の第 6の実施例を示すもので、 この補 強部 5 5 は、 突起部 3· 1 (又は 4 1 ) の根元に溝状の凹部 5 5 a を設けることによって構成したものである。 凹部 5 5 aは、 円筒 の 1 / 4をなす溝形状からなり、 突起部 3 1 (又は 4 1 ) と平行 する方向に連続されている。 このような凹部 5 4 a又は 5 5 aを 有する補強部 5 4又は 5 5によっても、 突起部 3 1 (又は 4 1 ) の根元部.分の強化を図ることができる。  FIG. 11B shows a fifth embodiment of the unevenness of the reinforcing portion. The reinforcing portion 54 is provided with a groove-shaped concave portion 54 a at the base of the projection 31 (or 41). It is constituted by the following. The recess 54 a is continuous in a direction orthogonal to the protrusion 31 (or 41). FIG. 11C shows a sixth embodiment of the unevenness of the reinforcing portion. The reinforcing portion 55 has a groove-like concave portion 55 at the base of the protruding portion 3 1 (or 41). a. The concave portion 55a has a groove shape that is 1/4 of the cylinder, and is continuous in a direction parallel to the protrusion 31 (or 41). The reinforcing portion 54 or 55 having such a concave portion 54a or 55a can also strengthen the base portion of the protruding portion 31 (or 41).
このような構成を有する 8個の包装用緩衝材 T 1〜T 4及び B 1〜 Β 4 は、 例えば、 図 1 2、 図 1 3及び図 1 4に示すようにし て使用することができる。 同図において、 符号 6 0 は、 段ボール 等によって構成された包装用箱を示し、 符号 6 1 は、 包装対象物 である包装物品を示している。 この包装物品 6 1 としては、 例えば、 オーディォ装置、 テレビ ジョ ン、 スピーカ装置、 ビデオテープレコーダ、 C Dプレーヤ、 D V Dプレーヤ等のように外観形状が立方体をなす物品が好適で ある。 しかしながら、 立方体以外にも各種の外観形状を有する電 子機器、 家庭用品その他各種の物品の包装に適用することができ る。 尚、 符号 6 2 は、 包装物品 6 1 に関連して使用される付属品 を している The eight packaging cushioning materials T1 to T4 and B1 to Β4 having such a configuration can be used, for example, as shown in FIG. 12, FIG. 13 and FIG. In the figure, reference numeral 60 indicates a packaging box formed of cardboard or the like, and reference numeral 61 indicates a packaged article which is an object to be packed. As the packaged article 61, for example, an article having a cubic appearance such as an audio device, a television, a speaker device, a video tape recorder, a CD player, a DVD player, and the like is preferable. However, the present invention can be applied to the packaging of electronic devices, household goods, and other various articles having various external shapes other than the cube. Reference numeral 62 denotes an accessory used in connection with the packaged article 61.
図 1 2 は、 包装用箱 6 Q の底に 4個の底部用緩衝材 B 1〜 B 4 と付属品 6 2を配置した状態を示すものである。 付属品 6 2 は、 包装用箱 6 0の長手方向の一側において縦方向に収納されている FIG. 12 shows a state in which four bottom cushioning materials B1 to B4 and accessories 62 are arranged on the bottom of the packaging box 6Q. The accessory 62 is stored vertically on one side in the longitudinal direction of the packaging box 60
。 この付属品 6 2が配置された 2箇所の角部に第 1の底部用緩衝 材 B 1 と第 2の底部用緩衝材 B 2 とが配置され、 これと反対側の 2箇所の角部に第 3の底部用緩衝材 B 3 と第 4の底部用緩衝材 B 4 とが配置されている。 そして、 これら 4個の底部用緩衝材 B 1 〜 B 4の中央部に包装物品 6 1が収納され、 その包装物品 6 1の 四隅を 4個の底部用緩衝材 B 1〜 B 4がそれぞれ下方から支えて いる o . The first bottom cushioning material B 1 and the second bottom cushioning material B 2 are arranged at the two corners where the accessory 62 is arranged, and at the two opposite corners. A third bottom cushioning material B 3 and a fourth bottom cushioning material B 4 are arranged. The packaged article 61 is stored in the center of the four bottom cushioning materials B 1 to B 4, and the four bottom cushioning materials B 1 to B 4 are respectively positioned at the four corners of the packaged article 61. O
図 1 3 は、 包装用箱 6 0 に収納された包装物品に 4個の頂部用 繹衝材 T 1〜T 4を装着した状態を示すものである。 この頂部用 緩衝材 Τ :!〜 Τ 4の上に包装用箱 6 0の上蓋を重ね合わせて封止 する。 その後、 上蓋の突き当て部を接着テープ等で締結すること により、 包装作業が完了して、 包装用箱 6 0内に包装物品 6 1 と 付属品 6 とが収納される。 この包装状態を縦方向に断面した図 、 図 1 4である。  Fig. 13 shows a state in which four top deduction materials T1 to T4 are mounted on the packaged articles stored in the packaging box 60. The top cushioning material Τ:! ~ Τ 4 is overlaid with the top lid of the packaging box 60 and sealed. Thereafter, the abutting portion of the upper lid is fastened with an adhesive tape or the like, whereby the packaging operation is completed, and the packaged article 61 and the accessory 6 are stored in the packaging box 60. FIG. 14 is a cross-sectional view of the packaged state in the vertical direction.
図 1 4から明らかなように、 包装物品 6 1の上部及び下部の各 側面には、 合計 8個の包装用緩衝材 Τ 1〜丁 4及び8 1〜8 4の 各突起部 3 1, 4 1が対向されており、 それらの接触面 3 0 , 4 0が包装物品 6 1の側面に接触されている。 そのため、 包装物品 6 1を安定性良く保持することができる。 As is evident from Fig. 14, a total of eight packaging cushions are provided on each side of the upper and lower parts of the packaged article 61. 1 are opposed to each other, and their contact surfaces 30 and 40 are in contact with the side surface of the packaged article 61. Therefore, packaging goods 6 1 can be held with good stability.
このように包装された包装用箱 6 0を、 例えば、 倉庫等に保管 する等のために数個積み重ねると、 下の包装用箱 6 0には上の包 装用箱 6 0 の重量が加えられるが、 その重量は、 4個の頂部用緩 衝材 T 1〜T 4 と 4個の底部用緩衝材 Β 1〜Β 4 とを介して包装 物品 6 1 に加えられる。  When several packing boxes 60 thus packed are stacked, for example, for storage in a warehouse, etc., the weight of the upper packing box 60 is added to the lower packing box 60. However, the weight is added to the packaged article 61 via four top cushioning materials T1 to T4 and four bottom cushioning materials Β1 to Β4.
この場合、 例えば、 包装用箱 6 0 に振動入力が加えられたとき には、 突起部 3 1 , 4 1 に設けた接触面 3 0 , 4 0が包装物品 6 1 の側面に接触されているため、 その振動荷重を接触面 3 0 , 4 0で受けて、 広い接触面 3 0, 4 0 に分散させることができる。 そのため、 包装物品 6 1の側面と接触面 3 0, 4 0 とが強く擦れ 合うのを防止して、 包装物品 6 1の塗装の剝がれや傷付け等の不 具合の発生を抑制し又は防止することができる。 しかも、 突起部 3 1 , 4 1 の裏側には補強部 3 3 ,. 4 3が設けられているため、 十分な緩衝機能を発揮させることができ、 従って、 落下等による 衝撃力が加えられたときにも、 その衝撃力を緩衝させて、 包装物 品 6 1を効果的に保護することができる。  In this case, for example, when a vibration input is applied to the packaging box 60, the contact surfaces 30 and 40 provided on the projections 31 and 41 are in contact with the side surfaces of the packaging article 61. Therefore, the vibration load can be received by the contact surfaces 30 and 40 and distributed to the wide contact surfaces 30 and 40. Therefore, the side surfaces of the packaged article 61 and the contact surfaces 30 and 40 are prevented from strongly rubbing each other, and the occurrence of defects such as coating loss and scratching of the packaged article 61 is suppressed or prevented. can do. In addition, since the reinforcing portions 33 and 43 are provided on the back side of the protrusions 31 and 41, a sufficient cushioning function can be exhibited, and therefore, an impact force due to a drop or the like is applied. At times, the impact force can be buffered, and the package 61 can be effectively protected.
以上説明したが、 本発明は上述した実施の例に限定されるもの ではなく、 例えば、 上記実施例においては、 頂部用緩衝材及び底 部用緩衝材をそれぞれ 4個設け、 これらで包装物品を上下から支 持する構成と した例について説明したが、 頂部及び底部において 、 緩衝材は少なく とも 2個有れば足りるものであり、 2個又は 3 個の緩衝材を 1組と して構成できることは勿論のこと、 5個以上 を 1組と して用いることができることは勿論である。 また、 包装 用箱の材質と しては、 上述した段ボール製のものに限定されるも のでないことは勿論である。  As described above, the present invention is not limited to the above-described embodiment. For example, in the above-described embodiment, four cushioning materials for the top part and four cushioning materials for the bottom part are provided, and the packaged article is formed by these. An example of a configuration that supports from above and below has been described, but it is sufficient if there are at least two cushioning materials at the top and bottom, and two or three cushioning materials can be configured as one set Of course, five or more can be used as one set. Further, the material of the packaging box is not limited to the above-mentioned cardboard.
このように、 本発明は、 その趣旨を逸脱しない範囲で種々変更 できるものである。 産業上の利用の可能性 As described above, the present invention can be variously modified without departing from the gist thereof. Industrial applicability
本出願の包装用緩衝材によれば、 比較的少ない量のパルプモー ルドを使用して成形することができ、 小型の緩衝材でありながら 大きな緩衝能力を発揮するこ とができると共に、 包装物品を優し く保護して包装物品の塗装剝がれや傷付け等の発生を防止するこ とができる。  According to the cushioning material for packaging of the present application, it is possible to mold using a relatively small amount of pulp mold, and it is possible to exhibit a large cushioning capacity despite being a small-sized cushioning material, and to reduce the packaging article. By gentle protection, it is possible to prevent the coating articles from being peeled off or damaged.

Claims

請 求 の 範 囲 The scope of the claims
1 . パルプモ一ルドによって形成され、 包装用箱内で包装物品の 周りに複数個配置されて当該包装物品に加わる外部入力を緩衝 して保護する包装用緩衝材において、 '  1. A packaging cushioning material formed of pulp mold and arranged around a packaging article in a packaging box to buffer and protect external input applied to the packaging article.
上記包装物品に下方又は上方から接触して当該包装物品を下 方から支持し又は上方から被されて上下方向から作用する力を 受ける上下方向緩衝部と、 上記包装物品に側方から接触して側 方から作用する力を受ける側方緩衝部とを設け、  A vertical buffering portion that contacts the packaged article from below or from above and supports the packaged article from below or is covered from above and receives a force acting from above and below; A side cushion for receiving a force acting from the side;
上記側方緩衝部は、 上下方向に突出すると共に上記包装物品 ' と面接触する上下方向に展開された当接面を有する突起部と、 上記突起部の裏側に形成ざれ且つ凹凸を有する捕強部とを備え てなることを特徵とする包装用緩衝材。  The side cushioning portion includes a protrusion protruding in the vertical direction and having an abutting surface developed in the vertical direction in surface contact with the packaged article, and a catching portion formed on the back side of the protrusion and having irregularities. And a cushioning material for packaging.
2 . 上記上下方向緩衝部及び上記側方緩衝部は互いに連続されて 殻状に一体成形されると共に、 当該側方緩衝部の上記突起部の 裏側に形成される上記補強部が、 上記外部入力が加わった時に 収縮するように変形することを特徴とする請求の範囲第 1項記 載の包装用緩衝材。  2. The up-down buffer section and the side buffer section are connected to each other and integrally formed in a shell shape, and the reinforcing section formed on the back side of the projection of the side buffer section is connected to the external input. 2. The cushioning material for packaging according to claim 1, wherein the cushioning material is deformed so as to be contracted when water is applied.
3 . 上記突起部には、 外側に突出する 1又は 2以上の補強用リ プ を設けたことを特徵とする請求の範囲第 1項記載の包装用緩衝 材。  3. The cushioning material for packaging according to claim 1, wherein one or two or more reinforcing lips projecting outward are provided on the projecting portion.
4 . 上記補強部は、 上記突起部が延びる方向と反対側に突出する 膨出部と したことを特徵とする請求の範囲第 1項記載の包装用 緩衝材。  4. The cushioning material for packaging according to claim 1, wherein the reinforcing portion is a bulging portion protruding in a direction opposite to a direction in which the projecting portion extends.
5 . 上記補強部は、 上記突起部が延びる方向と同方向に突出する 膨出部と したことを特徵とする請求の範囲第 1項記載の包装用 緩衝材。  5. The packaging cushioning material according to claim 1, wherein the reinforcing portion is a bulging portion that projects in the same direction as the direction in which the projecting portion extends.
6 . 上記補強部は、 上記突起部の根元部分より も低い面としたこ とを特徵とする請求の範囲第 1項記載の包装用緩衝材。 6. The cushioning material for packaging according to claim 1, wherein the reinforcing portion has a surface lower than a root portion of the protrusion.
. 上記複数個の包装用緩衝材は、 上記包装物品の特定の部位に 装着される包装用緩衝材をまとめて 1組として一体成形すると 共に隣り合う包装用緩衝材間の強度を他の部分よりも弱く設定 して各包装用緩衝材毎に容易に分離可能としたことを特徵とす る請求の範囲第 1項記載の包装用緩衝材。 The above-mentioned plurality of packaging cushions are formed by integrally forming the packaging cushions to be mounted on the specific part of the above-mentioned packaged article as one set, and the strength between the adjacent packaging cushions is higher than that of other parts. 3. The cushioning material for packaging according to claim 1, wherein the cushioning material for packaging is set to be weak so that it can be easily separated for each packaging cushioning material.
. 上記複数個の包装用緩衝材には、 当該包装用緩衝材が使用さ れる上記包装物品の特定の部位を表示する識別標識を設けたこ とを特徵とする請求の範囲第 7項記載の包装用緩衝材。 8. The packaging according to claim 7, wherein the plurality of packaging cushions are provided with an identification mark indicating a specific portion of the packaging article in which the packaging cushions are used. Cushioning material.
PCT/JP2002/002358 2001-03-14 2002-03-13 Packaging buffer material WO2002072447A1 (en)

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US10/276,038 US6915905B2 (en) 2001-03-14 2002-03-13 Packing buffer material
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US20030165659A1 (en) 2003-09-04
JP2002274572A (en) 2002-09-25
CN1461279A (en) 2003-12-10
KR100856471B1 (en) 2008-09-04
KR20030007590A (en) 2003-01-23
US20050173293A1 (en) 2005-08-11
JP3709799B2 (en) 2005-10-26
US6915905B2 (en) 2005-07-12

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