JP7498825B2 - Packaging cushioning - Google Patents

Packaging cushioning Download PDF

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JP7498825B2
JP7498825B2 JP2023057880A JP2023057880A JP7498825B2 JP 7498825 B2 JP7498825 B2 JP 7498825B2 JP 2023057880 A JP2023057880 A JP 2023057880A JP 2023057880 A JP2023057880 A JP 2023057880A JP 7498825 B2 JP7498825 B2 JP 7498825B2
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packaging
cushioning
protruding
buffer
main cover
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JP2023078471A (en
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祐輔 村田
耕一 和田
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YKK AP Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

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Description

本発明は、建具等の多角形状を成す梱包対象の突出部分に設けられる梱包用緩衝具に関するものである。 The present invention relates to a packaging cushioning device that is attached to the protruding parts of polygonal objects to be packaged, such as building fixtures.

枠体や障子等のように、板厚の大きな平板状を成す面材を梱包する場合には、突出部分となる四隅の出隅部にそれぞれ梱包用緩衝具を装着するようにしている。梱包用緩衝具としては、2つの補助カバー部と、2つの主カバー部とを有したものがある。補助カバー部は、面材の表面を覆うものである。主カバー部は、面材の出隅部を構成する2つの見込み面を覆うものである。2つの主カバー部において互いに近接側となる端部には、面材の外周側に膨らむように緩衝体部が設けられている。この梱包用緩衝具を適用した場合には、面材の出隅部が緩衝体部によって覆われた状態となるため、例えば搬送中に異物に当接した場合にも、出隅部の損傷を防止することが可能となる(例えば、特許文献1参照)。 When packaging thick, flat panel materials such as frames and shoji screens, packaging cushioning devices are attached to the four protruding corners. Some packaging cushioning devices have two auxiliary cover parts and two main cover parts. The auxiliary cover parts cover the surface of the panel material. The main cover parts cover the two visible surfaces that make up the protruding corners of the panel material. The ends of the two main cover parts that are close to each other are provided with cushioning parts that bulge towards the outer periphery of the panel material. When this packaging cushioning device is used, the protruding corners of the panel material are covered by the cushioning parts, so that it is possible to prevent damage to the protruding corners, for example, if they come into contact with a foreign object during transport (see, for example, Patent Document 1).

特開平10-203552号公報Japanese Patent Application Laid-Open No. 10-203552

ところで、上述した梱包用緩衝具は、2つの主カバー部にわたる広い範囲に唯一の緩衝体部が構成されたものであり、緩衝体部と面材の出隅部との間には空気のみが介在することになる。このため、緩衝体部に加えられる外力の大きさによっては、緩衝体部が潰れて出隅部に接触し、外力が出隅部に伝わるおそれがある。なお、上述の問題は、梱包対象の突出部分であれば面材の四隅の出隅部に設けられる梱包用緩衝具に限るものではなく、例えば立方体や直方体のように、3つの表面によって構成された突出角部に設けられる梱包用緩衝具においても同様に生じ得るものである。 The above-mentioned packaging cushioning device has only one cushioning section configured over a wide area spanning the two main cover sections, and only air is present between the cushioning section and the protruding corner of the panel. For this reason, depending on the magnitude of the external force applied to the cushioning section, the cushioning section may be crushed and come into contact with the protruding corner, and the external force may be transmitted to the protruding corner. Note that the above problem is not limited to packaging cushioning devices that are installed on the protruding corners of the four corners of the panel, as long as they are protruding parts of the packaged object, but can also occur in packaging cushioning devices that are installed on protruding corners formed by three surfaces, such as a cube or rectangular prism.

本発明は、上記実情に鑑みて、梱包対象の突出部分が損傷する事態をより確実に防止することのできる梱包用緩衝具を提供することを目的とする。 In view of the above-mentioned circumstances, the present invention aims to provide a cushioning device for packaging that can more reliably prevent damage to protruding parts of the packaged object.

上記目的を達成するため、本発明に係る梱包用緩衝具は、3つの表面によって構成された梱包対象の突出角部に設けられる梱包用緩衝具であって、前記梱包対象の3つの表面を覆うように配置される3つの主カバー部と、前記主カバー部において頂角側となる部分に設けられ、前記突出角部の頂角となる部分及びその周囲表面から離隔して緩衝空間を確保する状態で配置される緩衝体部と、前記緩衝体部よりも前記主カバー部の底辺側となる部分に設けられ、前記梱包対象の3つの表面に当接する凹状部とを備え、前記緩衝体部は、複数の突状部を有して構成されていることを特徴とする。 In order to achieve the above-mentioned object, the packaging cushioning device of the present invention is a packaging cushioning device provided at a protruding corner of an object to be packaged which is composed of three surfaces, and comprises three main cover parts arranged to cover the three surfaces of the object to be packaged, a cushioning body part provided at the apex corner side of the main cover parts and arranged to secure a cushioning space by being separated from the apex corner of the protruding corner and its surrounding surfaces , and a concave part provided at the bottom side of the main cover parts relative to the cushioning body parts and abutting the three surfaces of the object to be packaged, and is characterized in that the cushioning body part is configured with a plurality of protruding parts.

本発明によれば、緩衝体部に複数の突状部が設けられているため、外力が加えられた場合にも緩衝体部全体が潰れることがなく、梱包対象に外力が伝わる事態を招来するおそれがなくなり、梱包対象の出隅部や突出角部に損傷を来す事態をより確実に防止することが可能となる。 According to the present invention, since the cushioning body is provided with multiple protrusions, the entire cushioning body will not be crushed even when an external force is applied, eliminating the risk of the external force being transmitted to the packaged object, and making it possible to more reliably prevent damage to the protruding corners and protruding edges of the packaged object.

本発明の実施の形態である梱包用緩衝具を適用した梱包対象の梱包状態を示す斜視図である。1 is a perspective view showing a packed state of a packaged object to which a cushioning device for packaging according to an embodiment of the present invention is applied; 図1に示した梱包用緩衝具の外観を示す平面図である。FIG. 2 is a plan view showing the appearance of the cushioning device for packaging shown in FIG. 1 . 図1に示した梱包用緩衝具の外観を示す斜視図である。FIG. 2 is a perspective view showing the appearance of the cushioning device for packaging shown in FIG. 1 . 図1に示した梱包用緩衝具の内観を示す斜視図である。FIG. 2 is a perspective view showing an inside of the cushioning device for packaging shown in FIG. 1 . 図1に示した梱包用緩衝具の一部を破断して示す斜視図である。2 is a perspective view showing a part of the cushioning device for packaging shown in FIG. 1 in a cutaway view. FIG.

以下、添付図面を参照しながら本発明に係る梱包用緩衝具の好適な実施の形態について詳細に説明する。 Below, we will explain in detail the preferred embodiment of the packaging cushioning device according to the present invention with reference to the attached drawings.

図1は、本発明の実施の形態である梱包用緩衝具を適用した梱包対象の梱包状態を示したものである。ここで例示する梱包対象は、例えば内部に建具用の部品を収容した立方体状の箱体Eであり、8つの突出角部3′を有している。すなわち、本実施の形態において突出角部3′とするのは、箱体Eにおいて互いに直角方向に延在する3つの表面Pが互いに交わることによって構成されたものである。 Figure 1 shows the state of packaging of an object to be packaged using a packaging cushioning device according to an embodiment of the present invention. The object to be packaged shown here is, for example, a cubic box E that contains building components, and has eight protruding corners 3'. That is, in this embodiment, the protruding corners 3' are formed by the intersection of three surfaces P that extend at right angles to each other on the box E.

上述の箱体Eを梱包対象とする梱包用緩衝具20は、ポリプロピレン等の樹脂によって真空成型したもので、後述する各部がほぼ一定の板厚を有するように構成してある。図2~図5に示すように、梱包用緩衝具20は、3つの主カバー部21を有して構成してある。主カバー部21は、箱体Eの突出角部3′を構成する3つの表面Pを覆うように配置されるもので、底面が開口した略三角錐状を成している。個々の主カバー部21は、略直角二等辺三角形状を成し、等辺部分を相互に連結することによって互いの間に三角錐状の収容部22を構成している。 The packaging cushioning device 20 for packaging the box body E described above is vacuum molded from resin such as polypropylene, and is configured so that each part described below has a substantially uniform plate thickness. As shown in Figures 2 to 5, the packaging cushioning device 20 is configured to have three main cover parts 21. The main cover parts 21 are arranged to cover the three surfaces P that constitute the protruding corner parts 3' of the box body E, and are substantially triangular pyramid-shaped with an open bottom. Each main cover part 21 is substantially in the shape of a right-angled isosceles triangle, and the equilateral parts are interconnected to form a triangular pyramid-shaped storage part 22 between them.

それぞれの主カバー部21には、幅広の底辺側となる部分に支持体部23が設けてあるとともに、頂角側となる部分に緩衝体部24が設けてあり、支持体部23と緩衝体部24との間に凹状部25が設けてある。支持体部23は、凹状部25から箱体Eの外周側に膨らむように突出した台状部分である。より具体的に説明すると、支持体部23は、凹状部25から外周側に向けて屈曲するように延在した脚壁部23aと、脚壁部23aの延在縁部から凹状部25とほぼ平行となるように延在した当接壁部23bとを有したものである。 Each main cover section 21 has a support section 23 on the wide base side and a buffer section 24 on the apex side, with a recessed section 25 between the support section 23 and the buffer section 24. The support section 23 is a platform-like section that protrudes from the recessed section 25 so as to bulge outward from the box body E. More specifically, the support section 23 has a leg wall section 23a that extends from the recessed section 25 so as to bend outward from the box body E, and an abutment wall section 23b that extends from the extended edge of the leg wall section 23a so as to be substantially parallel to the recessed section 25.

緩衝体部24は、凹状部25から箱体Eの外周側に膨らむように延在した後、頂角に向けて延在することによって構成したものである。より具体的に説明すると、緩衝体部24は、凹状部25から外周側に向けて屈曲するように延在した突壁部24aと、突壁部24aの延在縁部から頂角に向けて延在した基壁部24bとを有したもので、互いの間に緩衝空間26を構成している。この緩衝空間26は、収容部22に連通し、かつ収容部22から外周側に膨らんだものである。 The buffer section 24 extends from the recessed section 25 so as to bulge outward from the box E, and then extends toward the apex. More specifically, the buffer section 24 has a protruding wall section 24a that extends from the recessed section 25 so as to bend outward from the box E, and a base wall section 24b that extends from the extending edge of the protruding wall section 24a toward the apex, forming a buffer space 26 between them. This buffer space 26 is connected to the storage section 22 and bulges outward from the storage section 22.

凹状部25は、緩衝体部24と支持体部23との間に隙間を確保することによって平坦状に構成したものである。凹状部25の外表面25aは、外周側に突出する緩衝体部24の外表面24c及び当接壁部23bの外表面23cに対して相対的に窪むように内周側に位置している。同様に、凹状部25において箱体Eに対向する内表面25bについても、緩衝体部24の内表面24d及び支持体部23の内表面23dに対して相対的に窪むように内周側に位置している。 The concave portion 25 is configured to be flat by ensuring a gap between the buffer portion 24 and the support portion 23. The outer surface 25a of the concave portion 25 is located on the inner periphery so as to be recessed relatively to the outer surface 24c of the buffer portion 24 and the outer surface 23c of the abutment wall portion 23b, which protrude outward. Similarly, the inner surface 25b of the concave portion 25 facing the box body E is also located on the inner periphery so as to be recessed relatively to the inner surface 24d of the buffer portion 24 and the inner surface 23d of the support portion 23.

さらに、梱包用緩衝具20には、緩衝体部24の基壁部24bに複数の突状部27が設けてある。本実施の形態では、基壁部24bに複数の溝28を縦横に設けることにより、頂角から底辺に向けて漸次数が増えるように突状部27が設けてある。それぞれの突状部27の凹状部25からの突出高さは互いに等しい。これら複数の突状部27は、それぞれが独立して外周側に突出している。従って、隣接する突状部27に潰れ等の形状変化が生じた場合にもその影響を受け難くなっている。また、基壁部24bに複数の突状部27を設けた緩衝体部24では、個々の突状部27を構成する周壁部分27aや溝28の底壁部分28aが緩衝空間26に突出するように配置された状態となっている。 Furthermore, the packaging buffer 20 has a plurality of protrusions 27 on the base wall 24b of the buffer 24. In this embodiment, the base wall 24b is provided with a plurality of grooves 28 arranged vertically and horizontally, so that the number of protrusions 27 gradually increases from the apex to the base. The protrusions 27 protrude from the recess 25 to the same height. Each of the protrusions 27 protrudes independently toward the outer periphery. Therefore, even if adjacent protrusions 27 are deformed by being crushed or otherwise deformed, the buffer 24 is less susceptible to such deformation. In addition, in the buffer 24 having a plurality of protrusions 27 on the base wall 24b, the peripheral wall 27a and the bottom wall 28a of the grooves 28 constituting each protrusion 27 are arranged to protrude into the buffer space 26.

上記のように構成した梱包用緩衝具20は、図1に示すように、それぞれの突出角部3′を収容部22の内部に配置した状態で箱体Eの8つの突出角部3′に配設される。それぞれの梱包用緩衝具20の相互間には、樹脂フィルム製の梱包用テープを巻き掛けるようにしても良い。 As shown in FIG. 1, the packaging cushioning devices 20 configured as described above are arranged on the eight protruding corners 3' of the box body E with each protruding corner 3' positioned inside the storage section 22. Packing tape made of a resin film may be wrapped around the spaces between each of the packaging cushioning devices 20.

上記のようにして箱体Eに配設された梱包用緩衝具20は、突出角部3′となる部分に緩衝体部24が対応して配置されることになる。緩衝体部24の内表面は、凹状部25の内表面25bが箱体Eの表面Pに当接することにより、箱体Eの表面Pから離隔した状態となる。しかも、緩衝体部24には、外周側に突出するように複数の突状部27が設けられている。これらの突状部27は、上述したように、隣接する突状部27に形状変化が生じた場合にもその影響を受け難く、それぞれの周壁部分27aや溝28の底壁部分28aが緩衝空間26に突出するように配置されるものである。従って、搬送中において異物が当接する等、突出角部3′に向けて外力が加えられた場合には、突状部27の周壁部分27aや溝28の底壁部分28aが順次箱体Eに当接しながら突状部27が段階的に潰れて外力を吸収することになる。これにより、緩衝体部24全体が潰れることがなく、箱体Eの突出角部3′に外力が伝わる事態を招来するおそれがなくなり、突出角部3′に損傷を来す事態をより確実に防止することが可能となる。 The packaging buffer 20 arranged on the box E in the above manner has the buffer portion 24 disposed in correspondence with the portion that will become the protruding corner 3'. The inner surface of the buffer portion 24 is separated from the surface P of the box E by the inner surface 25b of the recessed portion 25 abutting against the surface P of the box E. Moreover, the buffer portion 24 is provided with a plurality of protruding portions 27 that protrude toward the outer periphery. As described above, these protruding portions 27 are not easily affected even when the shape of the adjacent protruding portions 27 changes, and are disposed so that the peripheral wall portions 27a and the bottom wall portions 28a of the grooves 28 protrude into the buffer space 26. Therefore, when an external force is applied toward the protruding corner 3', such as when a foreign object abuts against the protruding corner 3' during transportation, the peripheral wall portions 27a of the protruding portions 27 and the bottom wall portions 28a of the grooves 28 abut against the box E in sequence, and the protruding portions 27 are gradually crushed to absorb the external force. This prevents the entire cushioning portion 24 from collapsing, eliminates the risk of external forces being transmitted to the protruding corners 3' of the box body E, and more reliably prevents damage to the protruding corners 3'.

なお、上述した実施の形態では、立方体状の箱体Eを梱包対象としているが、3つの表面Pによって突出角部3′が設けられたものであれば、直方体状のもの等、その他のものを梱包対象として梱包用緩衝具20を適用することが可能である。この場合、3つの表面Pは必ずしも互いに直角方向に延在している必要はない。また、3つの主カバー部21にわたって一つの緩衝体部24を設けるようにしているが、個々の主カバー部21に独立した緩衝体部24を設けるようにしても良い。この場合、突出角部3′の頂点が異物と当接しない状態であれば良く、必ずしも緩衝体部24が突出角部3′の頂点を覆っている必要はない。 In the above embodiment, the object to be packaged is a cubic box E, but the packaging cushioning device 20 can be used to package other objects, such as rectangular parallelepiped objects, as long as the protruding corners 3' are provided by three surfaces P. In this case, the three surfaces P do not necessarily need to extend perpendicular to each other. Also, although one cushioning portion 24 is provided across the three main cover portions 21, an independent cushioning portion 24 may be provided for each main cover portion 21. In this case, it is sufficient that the apex of the protruding corners 3' does not come into contact with foreign objects, and it is not necessary for the cushioning portion 24 to cover the apex of the protruding corners 3'.

本発明に係る梱包用緩衝具は、3つの表面によって構成された梱包対象の突出角部に設けられる梱包用緩衝具であって、前記梱包対象の3つの表面を覆うように配置される3つの主カバー部と、前記主カバー部において頂角側となる部分に設けられ、前記梱包対象の表面から離隔する状態で配置される緩衝体部とを備え、前記緩衝体部は、複数の突状部を有して構成されていることを特徴としている。
この発明によれば、緩衝体部に複数の突状部が設けられているため、外力が加えられた場合にも緩衝体部全体が潰れることがなく、梱包対象に外力が伝わる事態を招来するおそれがなくなり、突出角部に損傷を来す事態をより確実に防止することが可能となる。
The packaging cushioning device of the present invention is a packaging cushioning device that is provided at a protruding corner of an object to be packaged that is composed of three surfaces, and is characterized in that it comprises three main cover parts that are arranged to cover the three surfaces of the object to be packaged, and a cushioning body part that is provided at the apex corner side of the main cover parts and is arranged at a distance from the surface of the object to be packaged, and the cushioning body part is configured with a plurality of protruding parts.
According to this invention, since a plurality of protrusions are provided in the cushioning portion, the entire cushioning portion will not be crushed even when an external force is applied, there is no risk of the external force being transmitted to the object to be packaged, and it is possible to more reliably prevent damage to the protruding corners.

また本発明は、上述した梱包用緩衝具において、前記主カバー部において前記緩衝体部から離隔した端部には、前記緩衝体部との間に隙間を確保した状態で外周側に膨らむように支持体部が設けられていることを特徴としている。
この発明によれば、緩衝体部から離隔した部分に支持体部が設けられているため、梱包対象を安定した状態で設置させることが可能となる。また、凹状部に対して梱包用のテープを巻き掛ければ、搬送中においてもテープに擦り切れ等の損傷を来すことがなくなり、梱包対象から梱包用緩衝具が不用意に脱落するおそれもなくなる。
The present invention is also characterized in that, in the above-mentioned packaging cushioning device, a support body portion is provided at the end of the main cover portion away from the cushioning body portion so as to bulge outward while maintaining a gap between the cushioning body portion and the support body portion.
According to this invention, since the support part is provided at a portion separated from the cushioning part, it is possible to set the packaged object in a stable state. Also, by wrapping packaging tape around the recessed part, the tape will not be damaged, such as worn out, during transportation, and there is no risk of the packaging cushioning accidentally falling off the packaged object.

3′ 突出角部、20 梱包用緩衝具、21 主カバー部、23 支持体部、24 緩衝体部、25 凹状部、27 突状部、E 箱体、P 表面 3' protruding corner, 20 packaging cushioning device, 21 main cover, 23 support, 24 cushioning body, 25 concave portion, 27 protruding portion, E box, P surface

Claims (2)

3つの表面によって構成された梱包対象の突出角部に設けられる梱包用緩衝具であって、
前記梱包対象の3つの表面を覆うように配置される3つの主カバー部と、
前記主カバー部において頂角側となる部分に設けられ、前記突出角部の頂角となる部分及びその周囲表面から離隔して緩衝空間を確保する状態で配置される緩衝体部と、
前記緩衝体部よりも前記主カバー部の底辺側となる部分に設けられ、前記梱包対象の3つの表面に当接する凹状部と
を備え、前記緩衝体部は、複数の突状部を有して構成されていることを特徴とする梱包用緩衝具。
A packaging cushioning device that is provided on a protruding corner of a packaging object that is composed of three surfaces,
Three main cover parts arranged to cover three surfaces of the packaged object;
a buffer portion provided at a portion of the main cover portion that is a vertex side and spaced apart from the vertex portion of the protruding corner portion and its surrounding surface to ensure a buffer space ;
a recessed portion provided on a portion of the main cover portion closer to the bottom side than the buffer portion, the recessed portion being in contact with three surfaces of the object to be packaged;
wherein the buffer portion is configured to have a plurality of protrusions.
前記主カバー部において前記凹状部よりも底辺側となる端部には、外周側に膨らむように支持体部が設けられていることを特徴とする請求項1に記載の梱包用緩衝具。 2. The cushioning device for packaging according to claim 1, characterized in that a support portion is provided at an end portion of the main cover portion that is closer to the bottom side than the recessed portion, so as to bulge outwardly.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007331798A (en) 2006-06-15 2007-12-27 Rinnai Corp Pulp mold buffering material
JP2009511373A (en) 2005-10-15 2009-03-19 マードック、トーマス Corner protector

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10203552A (en) * 1997-01-22 1998-08-04 Shin Nikkei Co Ltd Protection member for plate-like material
JP2003231548A (en) 2002-02-05 2003-08-19 Nippon Haipatsuku Kk Corner cushion material, and article packing structure
JP2009179338A (en) 2008-01-29 2009-08-13 Sony Corp Blister case
JP5868211B2 (en) 2012-02-22 2016-02-24 シャープ株式会社 Loading packing device and packing method

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
JP2009511373A (en) 2005-10-15 2009-03-19 マードック、トーマス Corner protector
JP2007331798A (en) 2006-06-15 2007-12-27 Rinnai Corp Pulp mold buffering material

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