JP6014840B2 - Cushioning material for thin plates - Google Patents

Cushioning material for thin plates Download PDF

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JP6014840B2
JP6014840B2 JP2013252516A JP2013252516A JP6014840B2 JP 6014840 B2 JP6014840 B2 JP 6014840B2 JP 2013252516 A JP2013252516 A JP 2013252516A JP 2013252516 A JP2013252516 A JP 2013252516A JP 6014840 B2 JP6014840 B2 JP 6014840B2
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groove
side wall
thin plate
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groove portion
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克浩 表
篤史 小田
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太陽インダストリー株式会社
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本発明は、自動車等の板金部品やガラスなどの薄板状の部品の周縁部を簡単かつ確実に保護することができる薄板用緩衝材に関するものである。   The present invention relates to a cushioning material for a thin plate that can easily and reliably protect the peripheral portion of a sheet metal part such as an automobile or a thin plate-like part such as glass.

自動車用ドアパネルやフード等の板状部材を輸送する場合、その縁部が輸送中の衝撃によって変形・損傷するおそれがある。従来から、そのような板状部材の縁部には縁部保護材を取り付け、輸送中の衝撃を吸収して板状部材の縁部の変形・損傷を防止している。
例えば(特許文献1)には、弾性を有する発泡材からなる保護材主体と、保護材主体の長手方向に形成される溝状の挿入用切込み部と、挿入用切込み部と交差させて形成されるとともに保護材主体を折り曲げるためのヒンジ部を残して形成される折曲用切込み部とを備えた板状部材の縁部保護材が開示されている。
また、(特許文献2)には、サッシの外枠のコーナーに宛てがうことができるL字形に構成されており、外枠へ宛てがわれる内側コーナー面に、外枠の外周に突出する取付用フランジ部が差し込まれる差し込み溝が形成されており、内側コーナー面とは反対側の外側コーナー面には、外枠の周方向に巻き付けられる止めバンドを収容するバンド溝が形成されたサッシ用保護材が開示されている。
When transporting plate-like members such as automobile door panels and hoods, the edges may be deformed or damaged by impact during transportation. Conventionally, an edge protection member is attached to the edge of such a plate-like member to absorb impact during transportation to prevent deformation and damage of the edge of the plate-like member.
For example, in (Patent Document 1), a protective material main body made of an elastic foam material, a groove-shaped insertion cut portion formed in the longitudinal direction of the protective material main body, and an insertion cut portion are formed to intersect. In addition, there is disclosed an edge protection material for a plate-like member provided with a bending cut formed by leaving a hinge portion for bending the protective material main body.
In addition, (Patent Document 2) is configured in an L-shape that can be addressed to the corner of the outer frame of the sash, and is mounted on the inner corner surface addressed to the outer frame so as to protrude from the outer periphery of the outer frame. Insertion groove into which the flange portion is inserted is formed, and the outer corner surface opposite to the inner corner surface is formed with a band groove that accommodates a stop band wound around the outer frame in the circumferential direction. A material is disclosed.

特開2007−45438号公報JP 2007-45438 A 特開2000−264361号公報JP 2000-264361 A

しかしながら、上記従来の技術においては、以下のような課題を有していた。
(1)(特許文献1)の板状部材の縁部保護材は、落下時の衝撃などにより板状部材が挿入用切込み部の直角状のエッジ部で折れ曲がることがあり、部品の保護の信頼性に欠けるという課題を有していた。
また、(特許文献1)の板状部材の縁部保護材の保護材主体は弾性を有する発泡材で形成されるが、板状部材の縁部を衝撃から保護するために、中実に形成され剛性を有するので、質量があるだけでなく、積み重ねた際に嵩張り、荷崩れも発生し易く、収納時の省スペース性、取扱い性に欠けるという課題を有している。
(2)(特許文献2)のサッシ用保護材は、L字形に形成されているため、サッシの外枠のコーナーに宛てがうことはできるが、直線部の保護には用いることができず、用途が限定され、汎用性に欠けるという課題を有している。
また、(特許文献2)のサッシ用保護材は、差し込み溝の内側に突出部を設けることにより、差し込み溝に差し込まれる取付用フランジ部の厚さが多少違っても、突出部の弾性変形によって取付用フランジ部を左右から挟み付けようとするものであるが、突出部の上面がサッシ用保護材の内側面と面一に形成されているので、取付用フランジ部を差し込み難く、梱包の作業性に欠けるだけでなく、断面V字形をなす差し込み溝に対し、突出部が垂直に立っているため、突出部が変形し難く、固定安定性に欠けるという課題を有している。
さらに、このため、(特許文献2)のサッシ用保護材は、外側コーナー面に形成されたバンド溝に、外枠の周方向に沿うように止めバンドを巻き付けて固定しなければならず、梱包の作業性に欠けるという課題を有している。
However, the above conventional techniques have the following problems.
(1) The edge protection material of the plate-like member of (Patent Document 1) may cause the plate-like member to be bent at a right-angled edge portion of the insertion cut-out portion due to an impact at the time of dropping, etc. It had the problem of lacking in nature.
Moreover, although the protective material main body of the edge part protection material of the plate-shaped member of (patent document 1) is formed with the foam material which has elasticity, in order to protect the edge part of a plate-shaped member from an impact, it is formed solidly. Since it has rigidity, it not only has mass, but also tends to be bulky and collapsed when stacked, resulting in lack of space saving and handling properties during storage.
(2) Since the protective material for a sash of (Patent Document 2) is formed in an L shape, it can be directed to the corner of the outer frame of the sash, but cannot be used to protect a straight portion. The application is limited, and there is a problem of lack of versatility.
In addition, the protective material for sash of (Patent Document 2) is provided with a protruding portion inside the insertion groove, so that even if the thickness of the mounting flange portion inserted into the insertion groove is slightly different, the protrusion is elastically deformed. The mounting flange is intended to be sandwiched from the left and right, but the upper surface of the protruding part is flush with the inner surface of the protective material for the sash. In addition to lacking in properties, the projecting portion stands perpendicular to the insertion groove having a V-shaped cross section, so that the projecting portion is difficult to deform and has a problem of lack of fixing stability.
Furthermore, for this reason, the protective material for sash of (Patent Document 2) must be fixed by winding a stop band around the band groove formed on the outer corner surface along the circumferential direction of the outer frame. Has the problem of lack of workability.

本発明は上記課題を解決するもので、軽量で、省資源性、量産性に優れ、薄板状の部品の周縁部を確実に保護することができ、落下などの衝撃を受けても部品に直接負荷が加わり難く、部品の変形・損傷を防止することができ、部品の保護の信頼性、安定性に優れ、部品への着脱が容易でありながら、適度な嵌め合い力を保つことができ、梱包の作業性、固定の確実性に優れ、またスタッキングして容易に持ち運ぶことができ、搬送性に優れると共に、保管時に嵩張らず、省スペース性に優れるだけでなく、部品の周縁の直線部にもコーナー部にも対応することができる汎用性に優れた薄板用緩衝材の提供を目的とする。   The present invention solves the above-mentioned problems, is lightweight, excellent in resource saving and mass productivity, can reliably protect the peripheral edge of a thin plate-like component, and can be directly applied to the component even when subjected to an impact such as dropping. It is difficult to apply a load, can prevent deformation and damage of parts, has excellent reliability and stability of protection of parts, can be easily attached to and detached from parts, and can maintain an appropriate fitting force, Excellent packing workability and fixing reliability, stackable and easy to carry, excellent transportability, not bulky during storage, excellent space saving, and on the straight part of the periphery of parts The purpose of the present invention is to provide a cushioning material for thin plates with excellent versatility that can be applied to both corners.

課題を解決するための手段及びそれによって得られる作用、効果Means for solving the problems, and actions and effects obtained thereby

上記課題を解決するために本発明の薄板用緩衝材は、以下の構成を有している。
本発明の請求項1に記載の薄板用緩衝材は、合成樹脂で成形され薄板状の部品の周縁部を保護する薄板用緩衝材であって、中空の凸状に形成され対向配置された一対の側壁部と、一対の前記側壁部の間に前記部品の板厚よりも幅広に形成された溝部と、前記溝部の長手方向の両端部に前記溝部の底面より低い位置に突出して形成された段差部と、各々の前記側壁部の内壁から前記溝部に向かって突出し前記溝部の長手方向に互い違いに配置されて前記部品の周縁部を挟持する突起部と、が一体に成形され、対向する前記突起部と前記突起部の間に形成され薄板状の前記部品の周縁部が挟持される隙間を備えた構成を有している。
この構成により、以下のような作用、効果を有する。
(1)一対の側壁部の間に部品の板厚よりも幅広に形成された溝部と、各々の側壁部の内壁から溝部に向かって突出し溝部の長手方向に互い違いに配置されて部品の周縁部を挟持する突起部を備えることにより、薄板状の部品の周縁部を挟持するために細くて深い溝を形成する必要がなく、形状自在性、量産性に優れる。
(2)部品の周縁部を挟持する突起部が、各々の側壁部の内壁から溝部に向かって突出し溝部の長手方向に互い違いに配置されるので、対向する突起と突起の隙間を精度よく形成することができ、極めて肉厚の薄い部品でも確実に保持して固定することができ、部品の固定の確実性、保護の信頼性に優れる。
(3)対向配置された一対の側壁部が中空の凸状に形成されるので、軽量で、取扱い性、省資源性に優れるだけでなく、スタッキングして持ち運ぶことができ、搬送性に優れると共に、保管時に嵩張らず、省スペース性にも優れる。
(4)真空成形では、細くて深い溝を形成することは困難であるが、溝部を部品の板厚よりも幅広に形成し、各々の側壁部の内壁から溝部に向かって突出する突起部を溝部の長手方向に互い違いに配置することにより、互い違いに対向する突起部と突起部の間に薄板状の部品の厚さに対応した隙間を形成し、部品の周縁部を確実に挟持することができる。
(5)溝部の長手方向の両端部に溝部の底面より低い位置に突出して形成された段差部を有することにより、上部からの荷重により側壁部が潰れてしまうことを防止でき、形状安定性、耐久性に優れる。
(6)一定以上の荷重が加わった時に、段差部が変形して衝撃を吸収することにより、側壁部で部品を傷付けることを防止でき、部品の保護の信頼性に優れる。
In order to solve the above problems, the buffer material for thin plate of the present invention has the following configuration.
The buffer material for a thin plate according to claim 1 of the present invention is a buffer material for a thin plate that is formed of a synthetic resin and protects a peripheral portion of a thin plate-like component, and is formed in a hollow convex shape and is opposed to the pair. And a pair of the side wall portions formed between the pair of side wall portions so as to be wider than the plate thickness of the component, and formed at both end portions in the longitudinal direction of the groove portion so as to protrude below the bottom surface of the groove portion. The stepped portion and the projecting portions that protrude from the inner wall of each of the side wall portions toward the groove portion and are alternately arranged in the longitudinal direction of the groove portion and sandwich the peripheral edge portion of the component are integrally formed and face each other It has the structure provided with the clearance gap between which the peripheral part of the said thin plate-shaped component formed between a projection part and the said projection part is clamped.
This configuration has the following operations and effects.
(1) A groove formed wider than the thickness of the part between the pair of side wall parts, and a peripheral part of the part protruding from the inner wall of each side wall part toward the groove part and arranged alternately in the longitudinal direction of the groove part By providing the protrusions for sandwiching the thin film, it is not necessary to form a narrow and deep groove for sandwiching the peripheral edge of the thin plate-like component, and the shape flexibility and mass productivity are excellent.
(2) Since the protrusions sandwiching the peripheral edge of the component protrude from the inner wall of each side wall part toward the groove part and are alternately arranged in the longitudinal direction of the groove part, the gap between the protrusions facing each other and the protrusions are accurately formed. Therefore, even extremely thin parts can be securely held and fixed, and the parts are reliably fixed and the protection reliability is excellent.
(3) Since the pair of oppositely arranged side wall portions are formed in a hollow convex shape, it is not only light weight, excellent in handleability and resource saving, but also stackable and portable, and excellent in transportability. It is not bulky during storage and is excellent in space saving.
(4) In vacuum forming, it is difficult to form a narrow and deep groove, but the groove is formed wider than the plate thickness of the component, and a protrusion protruding from the inner wall of each side wall toward the groove is formed. By alternately arranging the grooves in the longitudinal direction, gaps corresponding to the thickness of the thin plate-like component are formed between the protruding portions that are alternately opposed to each other, and the peripheral portion of the component can be securely held. it can.
(5) By having a stepped portion formed at both ends in the longitudinal direction of the groove portion so as to protrude to a position lower than the bottom surface of the groove portion, the side wall portion can be prevented from being crushed by a load from above, and the shape stability, Excellent durability.
(6) When a load of a certain level or more is applied, the stepped portion is deformed and absorbs an impact, so that the component can be prevented from being damaged at the side wall, and the reliability of component protection is excellent.

ここで、薄板用緩衝材は合成樹脂で成形されるが、側壁部、溝部、突起部を一体に成形したものが好ましい。特に真空成形や圧空成形は設計自在性、量産性、省資源性に優れ、好ましい。薄板用緩衝材の材質としては、ポリプロピレン、ポリサルフォン、ポリエチレン、ポリエチレンテレフタレートなどを用いることができるが、真空成形の場合は、特に柔らかくてねばりのあるポリプロピレンが好適に用いられる。尚、薄板用緩衝材が半透明の場合、落下などの衝撃により白化するが、顔料などにより白色に着色することにより、白化が目立たなくなり、美感性に優れる。
また、薄板用緩衝材の底部外周に鍔状の外周底面板を形成することにより、側壁部の強度を向上させることができ、形状安定性、耐久性に優れる。
側壁部や突起部の形状、寸法、配置などは、薄板用緩衝材で保護する部品の寸法、板厚、質量などに応じて、適宜、選択することができる。特に、突起部の寸法や配置は、部品の周縁部に形成される凹凸の寸法や位置に応じて、これらと干渉しないように設計することにより、部品の周縁部の所定の位置を確実に保持して保護することができる。尚、互い違いに配置された3個以上の突起部を有することにより、部品の保持安定性に優れる。
段差部の形状や寸法は適宜、選択することができる。段差部の形状によっても異なるが、段差部の高さは溝部の底面までの高さの2/5〜2/3程度が好ましく、段差部の横幅(長さ)は溝部の幅の2/5〜2/3程度が好ましい。
段差部の高さが、溝部の底面までの高さの2/5より低くなるか、2/3より高くなるにつれ、或いは段差部の横幅(長さ)が、溝部の幅の2/5より短くなるか、2/3より長くなるにつれ、緩衝力が低下し易く、部品の保護の信頼性に欠ける傾向があり、いずれも好ましくない。但し、原料の樹脂の種類によって多少、異なる。
Here, the buffer material for the thin plate is formed of synthetic resin, but it is preferable that the side wall portion, the groove portion, and the protrusion portion are integrally formed. In particular, vacuum forming and pressure forming are preferable because they are excellent in design flexibility, mass productivity, and resource saving. Polypropylene, polysulfone, polyethylene, polyethylene terephthalate, and the like can be used as the material for the buffer material for the thin plate. In the case of vacuum molding, particularly soft and sticky polypropylene is preferably used. In addition, when the buffer material for thin plates is translucent, it is whitened by impact such as dropping, but by being colored white by a pigment or the like, whitening becomes inconspicuous and excellent in aesthetics.
Moreover, by forming a bowl-shaped outer peripheral bottom plate on the outer periphery of the bottom portion of the thin plate cushioning material, the strength of the side wall portion can be improved, and the shape stability and durability are excellent.
The shape, size, arrangement, and the like of the side wall portion and the protruding portion can be appropriately selected according to the size, thickness, mass, etc. of the component protected by the thin plate cushioning material. In particular, the dimensions and arrangement of the protrusions are designed so that they do not interfere with the dimensions and position of the irregularities formed on the peripheral edge of the component, so that the predetermined position of the peripheral edge of the component is securely held. And can be protected. In addition, it is excellent in the holding | maintenance stability of components by having three or more protrusion parts arrange | positioned alternately.
The shape and dimensions of the step portion can be selected as appropriate. Although it depends on the shape of the stepped portion, the height of the stepped portion is preferably about 2/5 to 2/3 of the height to the bottom surface of the groove portion, and the lateral width (length) of the stepped portion is 2/5 of the width of the groove portion. About 2/3 is preferable.
As the height of the step portion becomes lower than 2/5 of the height to the bottom surface of the groove portion or becomes higher than 2/3, or the lateral width (length) of the step portion becomes smaller than 2/5 of the width of the groove portion. As the length becomes shorter or becomes longer than 2/3, the buffering force tends to be lowered, and the reliability of protection of components tends to be lacking. However, it varies somewhat depending on the type of resin used as a raw material.

請求項2に記載の発明は、請求項1に記載の薄板用緩衝材であって、前記突起部の根元側の前記側壁部の上面部に形成された孔部を備えた構成を有している。
この構成により、請求項1の作用、効果に加え、以下のような作用、効果を有する。
(1)突起部の根元側の側壁部の上面部に形成された孔部を有することにより、突起部が形成された側壁部の内壁が変形し易くなり、落下などの衝撃が加わった場合でも、突起部の両側を支持する内壁のバネ性によって衝撃が吸収され、部品が突起部で押圧され難く、部品の変形や破損を防止することができ、部品の保護の信頼性、安定性に優れる。
Invention of Claim 2 is a buffer material for thin plates of Claim 1, Comprising: It has the structure provided with the hole part formed in the upper surface part of the said side wall part by the side of the said projection part. Yes.
With this configuration, in addition to the operations and effects of claim 1, the following operations and effects are provided.
(1) By having a hole formed in the upper surface of the side wall on the base side of the protrusion, the inner wall of the side wall where the protrusion is formed is easily deformed, and even when an impact such as dropping is applied. The shock is absorbed by the spring property of the inner wall that supports both sides of the protruding part, the part is difficult to be pressed by the protruding part, the part can be prevented from being deformed or damaged, and the component protection is excellent in reliability and stability. .

ここで、孔部は突起部の根元側の側壁部の上面部に形成されるが、孔部が突起部の背面側に位置するため、突起部の根元側の外周が、側壁部の上面部や外壁に拘束され難く、バネ性を有する。
孔部は側壁部の上面部の長手方向に沿って長孔状に形成される。孔部の長さは突起部の幅の1.5倍〜3倍程度が好ましい。孔部の長さが突起部の幅の1.5倍より短くなるにつれ、突起部の外周の内壁のバネ性が低下して、落下時の衝撃などにより溝部の底面に荷重が加わった際に、両側の側壁部全体が内側に倒れ易く、突起部によって部品が圧縮されて変形が発生し易くなる傾向があり、3倍より大きくなるにつれ、側壁部の剛性が低下し、突起部が外側に変形し易くなり、部品を挟持する力が不足して部品の固定安定性が低下し易くなる傾向があり、いずれも好ましくない。但し、原料の樹脂の種類によって多少、異なる。
Here, the hole is formed in the upper surface portion of the side wall portion on the base side of the projection portion. However, since the hole portion is located on the back side of the projection portion, the outer periphery on the base side of the projection portion is the upper surface portion of the side wall portion. It is hard to be restrained by the outer wall and has a spring property.
The hole is formed in a long hole shape along the longitudinal direction of the upper surface of the side wall. The length of the hole is preferably about 1.5 to 3 times the width of the protrusion. As the length of the hole becomes shorter than 1.5 times the width of the protrusion, the springiness of the inner wall on the outer periphery of the protrusion decreases, and when a load is applied to the bottom surface of the groove due to impact during dropping, etc. The whole side wall part on both sides tends to fall inward, and the parts tend to be compressed and deformed easily by the protruding part, and the rigidity of the side wall part decreases as it becomes larger than 3 times, and the protruding part goes outward. It tends to be deformed, and there is a tendency that the fixing stability of the component tends to be lowered due to insufficient force for clamping the component, both of which are not preferable. However, it varies somewhat depending on the type of resin used as a raw material.

請求項3に記載の発明は、請求項1又は2に記載の薄板用緩衝材であって、前記溝部の長手方向の途中に前記溝部と交差して前記溝部より深いV字状に形成された切り込み部と、前記切り込み部の底部に形成された薄肉状のヒンジ部と、を備えた構成を有している。
この構成により、請求項1又は2の作用、効果に加え、以下のような作用、効果を有する。
(1)溝部の長手方向の途中に溝部と交差して溝部より深いV字状に形成された切り込み部と、切り込み部の底部に形成された薄肉状のヒンジ部を有することにより、ヒンジ部で簡単に折り曲げて変形させ、90度或いは90度よりも大きな鈍角に折れ曲がった部品のコーナー部を保護することができ、汎用性、機能性に優れる。
According to a third aspect of the invention, a thin cushioning material according to claim 1 or 2, formed in the groove deeper V-shape intersect with the groove in the middle of the longitudinal direction of the groove It has the structure provided with the notch part and the thin hinge part formed in the bottom part of the said notch part.
With this configuration, the following functions and effects are provided in addition to the functions and effects of the first or second aspect .
(1) By having a notch part formed in a V shape that is deeper than the groove part and intersecting the groove part in the middle of the longitudinal direction of the groove part, and a thin-walled hinge part formed at the bottom of the notch part, It can be easily bent and deformed, and can protect the corners of parts bent at an obtuse angle of 90 degrees or greater than 90 degrees, and is excellent in versatility and functionality.

ここで、切り込み部の角度は適宜、選択することができるが、片側の斜面の傾斜角度を45度とし、両側で90度となるように形成しておけば、90度に折れ曲がった部品のコーナー部(エッジ)だけでなく、90度よりも大きな鈍角に折れ曲がった部品のコーナー部にも対応することができ、汎用性に優れる。   Here, the angle of the cut portion can be selected as appropriate. However, if the inclination angle of the slope on one side is 45 degrees and the angle is 90 degrees on both sides, the corner of the part bent at 90 degrees Not only the part (edge) but also the corner part of the part bent at an obtuse angle larger than 90 degrees can be dealt with, and the versatility is excellent.

請求項4に記載の発明は、請求項3に記載の薄板用緩衝材であって、前記ヒンジ部の長手方向に沿って形成されたミシン目を備えた構成を有している。
この構成により、請求項3の作用、効果に加え、以下のような作用、効果を有する。
(1)ヒンジ部の長手方向に沿って形成されたミシン目を有することにより、部品の寸法などに応じて、ヒンジ部で容易に切り離して長さを調整することができ、汎用性に優れる。
The invention according to claim 4 is the cushioning material for thin plate according to claim 3 , and has a configuration provided with a perforation formed along the longitudinal direction of the hinge portion.
With this configuration, in addition to the operation and effect of the third aspect , the following operation and effect are provided.
(1) By having a perforation formed along the longitudinal direction of the hinge portion, the length can be easily cut and adjusted at the hinge portion according to the dimensions of the component, and the versatility is excellent.

請求項5に記載の発明は、請求項1乃至4の内いずれか1項に記載の薄板用緩衝材であって、前記突起部の先端側の上隅に円弧状に形成された面取り部を備えた構成を有している。
この構成により、請求項1乃至4の内いずれか1項の作用、効果に加え、以下のような作用、効果を有する。
(1)突起部の先端側の上隅に円弧状に形成された面取り部を有することにより、部品の端部を突起部と突起部との隙間にスムーズに挿通することができ、作業性に優れる。
(2)突起部の先端側の上隅の面取り部が円弧状に形成されているので、落下時の衝撃などにより、側壁部と共に突起部が溝部の内側に傾倒した場合でも、突起部の角で部品を圧迫して傷付けることがなく、部品保護の信頼性に優れる。
A fifth aspect of the present invention is the thin plate cushioning material according to any one of the first to fourth aspects, wherein a chamfered portion formed in an arc shape is formed at the upper corner on the tip side of the protruding portion. It has the composition provided.
With this configuration, in addition to the function and effect of any one of claims 1 to 4 , the following function and effect are provided.
(1) By having a chamfered portion formed in an arc shape in the upper corner on the tip side of the protruding portion, the end of the component can be smoothly inserted into the gap between the protruding portion and the workability. Excellent.
(2) Since the chamfered portion at the upper corner of the tip of the protrusion is formed in an arc shape, even if the protrusion is tilted inward of the groove along with the side wall due to an impact at the time of dropping, the angle of the protrusion The parts are not compressed and damaged, and the reliability of parts protection is excellent.

ここで、面取り部をテーパ状に形成した場合、面取り部の下端側の角部で部品を傷付けてしまうので、面取り部は円弧状に形成することが好ましい。   Here, when the chamfered portion is formed in a tapered shape, the component is damaged at the corner portion on the lower end side of the chamfered portion. Therefore, the chamfered portion is preferably formed in an arc shape.

溝部の底面に形成された補強リブを有する場合、底面の曲げ強度を向上させることができ、落下の衝撃などにより溝部の底面が変形し難く、側壁部と共に突起部が溝部の内側に傾倒することを防ぎ、突起部によって部品を圧迫して傷付けることがなく、形状安定性、部品保護の信頼性に優れる。
側壁部の外壁面に形成された補強リブを有する場合、側壁部の外壁の強度を向上させて、側壁部の変形(湾曲)や潰れなどを効果的に防止することができ、形状安定性、耐久性に優れる。
When the reinforcing ribs formed on the bottom surface of the groove portion are provided, the bending strength of the bottom surface can be improved, the bottom surface of the groove portion is not easily deformed due to a drop impact or the like, and the protrusion portion tilts inside the groove portion together with the side wall portion. This prevents the parts from being pressed and damaged by the protrusions, and has excellent shape stability and reliability of part protection.
When the reinforcing rib formed on the outer wall surface of the side wall portion is used, the strength of the outer wall of the side wall portion can be improved, and deformation (curvature) or crushing of the side wall portion can be effectively prevented. Excellent durability.

ここで、溝部の底面に形成する補強リブは凹溝状に形成することが好ましい。また、その配置や形状パターンは適宜、選択することができるが、溝部の幅方向及び長手方向のそれぞれと平行に形成した補強リブを組合せて配置することにより、底面全体の曲げ強度を効果的に向上させることができる。
側壁部の外壁面に形成する補強リブは側壁部の外壁に凹溝状に形成することが好ましい。また、その数や配置は適宜、選択することができるが、外壁の高さ方向と平行に形成することにより、側壁部の曲げ強度を効果的に向上させることができる。
Here, the reinforcing rib formed on the bottom surface of the groove is preferably formed in a concave groove shape. Further, the arrangement and shape pattern can be selected as appropriate, but the bending strength of the entire bottom surface can be effectively increased by arranging the reinforcing ribs formed in parallel with the width direction and the longitudinal direction of the groove portion. Can be improved.
The reinforcing rib formed on the outer wall surface of the side wall portion is preferably formed in a concave groove shape on the outer wall of the side wall portion. The number and arrangement thereof can be selected as appropriate, but the bending strength of the side wall portion can be effectively improved by forming it in parallel with the height direction of the outer wall.

実施の形態1の薄板用緩衝材を示す模式斜視図The model perspective view which shows the buffer material for thin plates of Embodiment 1. FIG. 実施の形態1の薄板用緩衝材を示す模式平面図The schematic plan view which shows the buffer material for thin plates of Embodiment 1 実施の形態1の薄板用緩衝材を示す模式側面図The schematic side view which shows the buffer material for thin plates of Embodiment 1 実施の形態1の薄板用緩衝材の第1の使用状態を示す模式正面図The schematic front view which shows the 1st use condition of the shock absorbing material for thin plates of Embodiment 1. FIG. 実施の形態1の薄板用緩衝材の第1の使用状態を示す模式側面図The schematic side view which shows the 1st use condition of the shock absorbing material for thin plates of Embodiment 1. FIG. 実施の形態1の薄板用緩衝材の第2の使用状態を示す模式正面図The schematic front view which shows the 2nd use condition of the shock absorbing material for thin plates of Embodiment 1. FIG.

以下、本発明の実施の形態における薄板用緩衝材について、図面を参照しながら説明する。尚、本発明の技術的範囲はこれらの実施の形態に限定されるものではない。
(実施の形態1)
図1は実施の形態1の薄板用緩衝材を示す模式斜視図であり、図2は実施の形態1の薄板用緩衝材を示す模式平面図であり、図3は実施の形態1の薄板用緩衝材を示す模式側面図である。
図1乃至図3中、1はポリプロピレンを真空成形して形成された本発明の実施の形態1の薄板用緩衝材、2は中空の凸状に形成されて対向配置され長手方向の中央部が後述する切り込み部7で分断された一対の側壁部、2aは側壁部2の内壁、2bは側壁部2の外壁、2cは側壁部2の上面部、3は一対の側壁部2,2の間に部品の板厚よりも幅広に形成された溝部、3aは溝部3の底面、4は各々の側壁部2,2の内壁2aから溝部3に向かって突出し溝部3の長手方向に互い違いに配置されて部品の周縁部を挟持する合計6個の突起部、4aは突起部4の先端側の上隅に円弧状に形成された面取り部、4bは対向する突起部4と突起部4の間に薄板状の部品の厚さに対応して形成される隙間(図3)、5は各々の突起部4の根元側の側壁部2の上面部2cに形成された孔部、6は溝部3の長手方向の両端部に溝部3の底面3aより低い位置に突出して形成された段差部(図2)、7は溝部3の長手方向の途中に溝部3と交差して溝部3より深いV字状に形成された切り込み部、8は切り込み部7の底部に形成された薄肉状のヒンジ部、9a,9bは溝部3の底面3aに形成された凹溝状の補強リブ(図2)、10は薄板用緩衝材1の底部外周に鍔状に形成された外周底面板である。
Hereinafter, the buffer material for thin plates in the embodiment of the present invention will be described with reference to the drawings. The technical scope of the present invention is not limited to these embodiments.
(Embodiment 1)
FIG. 1 is a schematic perspective view showing the buffer material for a thin plate according to the first embodiment, FIG. 2 is a schematic plan view showing the buffer material for the thin plate according to the first embodiment, and FIG. 3 is for the thin plate according to the first embodiment. It is a model side view which shows a buffer material.
1 to 3, 1 is a thin plate cushioning material according to the first embodiment of the present invention formed by vacuum forming polypropylene, and 2 is formed in a hollow convex shape so as to face each other, with a central portion in the longitudinal direction. A pair of side wall portions separated by a notch 7 described later, 2a is an inner wall of the side wall portion 2, 2b is an outer wall of the side wall portion 2, 2c is an upper surface portion of the side wall portion 2, and 3 is a pair of side wall portions 2 and 2. The groove portions 3a are formed wider than the plate thickness of the parts, 3a is the bottom surface of the groove portion 3, 4 protrudes from the inner walls 2a of the side wall portions 2 and 2 toward the groove portion 3, and is alternately arranged in the longitudinal direction of the groove portions 3. A total of six protrusions 4a that sandwich the peripheral edge of the component, 4a is a chamfered portion formed in an arc shape at the upper corner of the protrusion 4, and 4b is between the protrusion 4 and the protrusion 4 facing each other. A gap formed in correspondence with the thickness of the thin plate-like component (FIG. 3), 5 is a side wall on the base side of each projection 4 2 is a hole formed in the upper surface portion 2c, 6 is a step portion (FIG. 2) formed at both ends in the longitudinal direction of the groove portion 3 so as to protrude below the bottom surface 3a of the groove portion 3, and 7 is the longitudinal length of the groove portion 3. A cut portion formed in a V shape deeper than the groove portion 3 intersecting the groove portion 3 in the middle of the direction, 8 is a thin-walled hinge portion formed at the bottom of the cut portion 7, and 9a and 9b are bottom surfaces 3a of the groove portion 3. Recessed rib-shaped reinforcing ribs (FIG. 2) and 10 are outer peripheral bottom plates formed like a bowl on the outer periphery of the bottom of the thin plate cushioning material 1.

以上のように構成された実施の形態1における薄板用緩衝材の使用方法について説明する。
図4は実施の形態1の薄板用緩衝材の第1の使用状態を示す模式正面図であり、図5は実施の形態1の薄板用緩衝材の第1の使用状態を示す模式側面図であり、図6は実施の形態1の薄板用緩衝材の第2の使用状態を示す模式正面図である。
図4乃至図6中、20は自動車の板金部品やガラスなどの薄板状の部品である。
まず、図4及び図5に示した第1の使用状態では、部品20の周縁部(端部)が隙間4bに挿通され、端面が溝部3の底面3aで支持されると共に両側から突起部4で挟持される。このとき、突起部4の先端側の上隅に円弧状の面取り部4aが形成されていることにより、部品20の端部を突起部4と突起部4との隙間4bにスムーズに挿通することができる。また、落下時の衝撃などにより、側壁部2と共に突起部4が溝部3の内側に傾倒した場合でも、突起部4の角で部品20を圧迫して傷付けることがないので、部品保護の信頼性に優れる。
真空成形では、細くて深い溝を形成することは困難であるが、溝部3を部品の板厚よりも幅広に形成し、各々の側壁部2の内壁2aから溝部3に向かって突出する突起部4を溝部3の長手方向に互い違いに配置することにより、互い違いに対向する突起部4と突起部4の間に薄板状の部品20の厚さに対応した隙間4bを形成し、部品20の周縁部を確実に挟持することができる。
尚、側壁部2や突起部4の形状、寸法、配置などは、薄板用緩衝材1で保護する部品20の寸法、板厚、質量などに応じて、適宜、選択することができる。特に、突起部4の寸法や配置は、部品20の周縁部に形成される凹凸の寸法や位置に応じて、これらと干渉しないように設計することにより、部品20の周縁部の所定の位置を確実に保持して保護することができる。
The usage method of the buffer material for thin plates in Embodiment 1 comprised as mentioned above is demonstrated.
FIG. 4 is a schematic front view showing a first use state of the thin plate cushioning material of the first embodiment, and FIG. 5 is a schematic side view showing a first use state of the thin plate cushioning material of the first embodiment. FIG. 6 is a schematic front view showing a second usage state of the thin plate cushioning material of the first embodiment.
4 to 6, reference numeral 20 denotes a sheet metal part of an automobile or a thin plate part such as glass.
First, in the first use state shown in FIGS. 4 and 5, the peripheral edge (end) of the component 20 is inserted into the gap 4b, the end face is supported by the bottom face 3a of the groove 3, and the protrusion 4 from both sides. It is pinched by. At this time, since the arc-shaped chamfered portion 4 a is formed at the upper corner of the protruding portion 4, the end portion of the component 20 can be smoothly inserted into the gap 4 b between the protruding portion 4 and the protruding portion 4. Can do. Further, even when the protrusion 4 and the side wall 2 are inclined to the inside of the groove 3 due to an impact at the time of dropping, the component 20 is not pressed and damaged at the corner of the protrusion 4, so the reliability of component protection Excellent.
In vacuum forming, it is difficult to form a narrow and deep groove, but the groove portion 3 is formed wider than the plate thickness of the component, and the protruding portion protrudes from the inner wall 2a of each side wall portion 2 toward the groove portion 3. 4 are alternately arranged in the longitudinal direction of the groove portion 3 to form gaps 4b corresponding to the thickness of the thin plate-like component 20 between the protruding portions 4 and the protruding portions 4 that are alternately opposed to each other. The part can be securely clamped.
In addition, the shape, dimension, arrangement | positioning, etc. of the side wall part 2 and the projection part 4 can be suitably selected according to the dimension, board thickness, mass, etc. of the component 20 protected with the buffer material 1 for thin plates. In particular, the dimensions and arrangement of the protrusions 4 are designed so that they do not interfere with the dimensions and positions of the projections and depressions formed on the edges of the parts 20, so that the predetermined positions of the edges of the parts 20 are determined. It can be securely held and protected.

本実施の形態では、図1及び図2に示したように、突起部4の根元側の側壁部2の上面部2cに孔部5を形成した。これにより、孔部5が突起部4の背面側に位置するため、突起部4の外周の内壁2aが、側壁部2の上面部2cや外壁2bに拘束され難く、バネ性を有する。この結果、落下などの衝撃が加わった場合でも、突起部4の両側を支持する内壁2aのバネ性によって衝撃が吸収され、部品20が突起部4で押圧され難く、部品20の変形や破損を防止することができる。
尚、孔部5は側壁部2の上面部2cの長手方向に沿って突起部4の幅の1.5倍〜3倍程度の長孔状に形成した。孔部5の長さが突起部4の幅の1.5倍より短くなるにつれ、突起部4の根元側の外周(内壁2a)のバネ性が低下して、落下時の衝撃などにより溝部3の底面3aに荷重が加わった際に、両側の側壁部2全体が内側に倒れ易く、突起部4によって部品20が圧縮されて変形が発生し易くなる傾向があり、3倍より大きくなるにつれ、側壁部2の剛性が低下し、突起部4が外側に変形し易くなり、部品20を挟持する力が不足して部品20の固定安定性が低下し易くなる傾向があることがわかったためである。
In the present embodiment, as shown in FIGS. 1 and 2, the hole 5 is formed in the upper surface 2 c of the side wall 2 on the root side of the protrusion 4. Thereby, since the hole part 5 is located in the back side of the projection part 4, the inner wall 2a of the outer periphery of the projection part 4 is hard to be restrained by the upper surface part 2c and the outer wall 2b of the side wall part 2, and has a spring property. As a result, even when an impact such as a drop is applied, the impact is absorbed by the spring property of the inner wall 2a that supports both sides of the projection 4 and the component 20 is not easily pressed by the projection 4 and the component 20 is not deformed or damaged. Can be prevented.
The hole 5 was formed in the shape of a long hole about 1.5 to 3 times the width of the protrusion 4 along the longitudinal direction of the upper surface 2 c of the side wall 2. As the length of the hole 5 becomes shorter than 1.5 times the width of the protrusion 4, the spring property of the outer periphery (inner wall 2 a) on the base side of the protrusion 4 is reduced, and the groove 3 is affected by an impact when dropped. When a load is applied to the bottom surface 3a, the entire side wall portion 2 on both sides tends to fall inward, the component 20 tends to be compressed by the protrusion 4, and the deformation tends to occur, and as it becomes larger than three times, This is because it has been found that the rigidity of the side wall portion 2 is lowered, the protruding portion 4 is easily deformed to the outside, the force for clamping the component 20 is insufficient, and the fixing stability of the component 20 tends to be lowered. .

また、本実施の形態では、図2に示したように、溝部3の長手方向の両端部に溝部3の底面3aより低い位置に突出した段差部6を形成した。これにより、上部からの荷重により側壁部2が潰れてしまうことを防止すると共に、一定以上の荷重が加わった時に、段差部6が変形して衝撃を吸収することにより、側壁部2で部品20を傷付けることを防止した。
尚、段差部6の高さは溝部3の底面3aまでの高さの2/5〜2/3程度に形成し、段差部6の横幅(長さ)は溝部3の幅の2/5〜2/3程度に形成した。段差部6の高さが、溝部3の底面3aまでの高さの2/5より低くなるか、2/3より高くなるにつれ、或いは段差部6の横幅(長さ)が、溝部3の幅の2/5より短くなるか、2/3より長くなるにつれ、緩衝力が低下し易く、部品の保護の信頼性に欠ける傾向があることがわかったためである。
Further, in the present embodiment, as shown in FIG. 2, the stepped portions 6 protruding at positions lower than the bottom surface 3 a of the groove portion 3 are formed at both ends in the longitudinal direction of the groove portion 3. Accordingly, the side wall 2 is prevented from being crushed by a load from above, and when the load of a certain level or more is applied, the step portion 6 is deformed and absorbs an impact, whereby the side wall 2 is made of the component 20. To prevent hurting.
The height of the step portion 6 is formed to be about 2/5 to 2/3 of the height to the bottom surface 3a of the groove portion 3, and the lateral width (length) of the step portion 6 is 2/5 to 5/5 of the width of the groove portion 3. It was formed to about 2/3. As the height of the step portion 6 becomes lower than 2/5 of the height to the bottom surface 3a of the groove portion 3 or becomes higher than 2/3, or the lateral width (length) of the step portion 6 becomes the width of the groove portion 3. This is because, as it becomes shorter than 2/5 or longer than 2/3, it is found that the buffering force tends to decrease, and the reliability of protection of components tends to be lacking.

さらに、本実施の形態では、図2に示したように、溝部3の底面3aに凹溝状の補強リブ9a,9bを形成した。補強リブの配置や形状パターンは適宜、選択することができるが、図2のように溝部3の幅方向及び長手方向のそれぞれと平行に形成した補強リブを組合せて配置することにより、底面3a全体の曲げ強度を効果的に向上させることができる。尚、側壁部2の外壁2bにも適宜、補強リブを形成することができる。特に、外壁2bの高さ方向と平行に補強リブを形成することにより、側壁部2の曲げ強度を効果的に向上させることができる。
また、本実施の形態では、図2に示したように、薄板用緩衝材1の底部外周に鍔状の外周底面板10を形成して、側壁部2の強度を向上させた。
Further, in the present embodiment, as shown in FIG. 2, concave groove-shaped reinforcing ribs 9 a and 9 b are formed on the bottom surface 3 a of the groove portion 3. The arrangement and shape pattern of the reinforcing ribs can be selected as appropriate. However, by arranging the reinforcing ribs formed in parallel with the width direction and the longitudinal direction of the groove portion 3 as shown in FIG. The bending strength can be effectively improved. In addition, a reinforcing rib can be appropriately formed on the outer wall 2b of the side wall portion 2. In particular, by forming the reinforcing rib in parallel with the height direction of the outer wall 2b, the bending strength of the side wall portion 2 can be effectively improved.
Moreover, in this Embodiment, as shown in FIG. 2, the strength of the side wall part 2 was improved by forming the bowl-shaped outer peripheral bottom plate 10 on the outer periphery of the bottom part of the cushioning material 1 for thin plate.

次に、図6に示した第2の使用状態では、切り込み部7の底部に形成された薄肉状のヒンジ部8(図1参照)で薄板用緩衝材1を直角に折り曲げることにより、90度に折れ曲がった部品20のコーナー部を保護した。
切り込み部7の角度は適宜、選択することができるが、図4に示したように、片側の斜面の傾斜角度を45度とし、両側で90度となるように形成しておけば、90度に折れ曲がった部品20のコーナー部(エッジ)だけでなく、90度よりも大きな鈍角に折れ曲がった部品のコーナー部にも対応することができ、汎用性に優れる。
また、ヒンジ部8の長手方向に沿ってミシン目を形成した場合、部品20の寸法などに応じて、薄板用緩衝材1をヒンジ部8で容易に切り離して長さを調整することができ、汎用性に優れる。
但し、上述の各部における寸法の数値限定の範囲は、原料の樹脂の種類によって多少、異なる。
Next, in the second use state shown in FIG. 6, the thin plate cushioning material 1 is bent at a right angle by the thin-walled hinge portion 8 (see FIG. 1) formed at the bottom of the notch portion 7, thereby 90 degrees. The corner portion of the component 20 bent in the step was protected.
The angle of the cut portion 7 can be selected as appropriate. However, as shown in FIG. 4, if the inclined angle of the inclined surface on one side is 45 degrees and 90 degrees is formed on both sides, the angle is 90 degrees. In addition to the corners (edges) of the parts 20 bent in a straight line, the corners of parts bent at an obtuse angle larger than 90 degrees can be handled, and the versatility is excellent.
In addition, when the perforation is formed along the longitudinal direction of the hinge portion 8, the length can be adjusted by easily separating the thin plate cushioning material 1 with the hinge portion 8 according to the dimensions of the component 20, etc. Excellent versatility.
However, the range of the numerical value limitation of the dimensions in each of the above parts is somewhat different depending on the type of the raw material resin.

実施の形態1の薄板用緩衝材は以上のように構成されているので、以下の作用を有する。
(1)一対の側壁部の間に部品の板厚よりも幅広に形成された溝部と、各々の側壁部の内壁から溝部に向かって突出し溝部の長手方向に互い違いに配置されて部品の周縁部を挟持する突起部を備えることにより、薄板状の部品の周縁部を挟持するために細くて深い溝を形成する必要がなく、形状自在性、量産性に優れる。
(2)部品の周縁部を挟持する突起部が、各々の側壁部の内壁から溝部に向かって突出し溝部の長手方向に互い違いに配置されるので、対向する突起と突起の隙間を精度よく形成することができ、極めて肉厚の薄い部品でも確実に保持して固定することができ、部品の固定の確実性、保護の信頼性に優れる。
(3)対向配置された一対の側壁部が中空の凸状に形成されるので、軽量で、取扱い性、省資源性に優れるだけでなく、スタッキングして持ち運ぶことができ、搬送性に優れると共に、保管時に嵩張らず、省スペース性にも優れる。
(4)突起部の根元側の側壁部の上面部に形成された孔部を有することにより、突起部が形成された側壁部の内壁が変形し易くなり、落下などの衝撃が加わった場合でも、突起部の両側を支持する内壁のバネ性によって衝撃が吸収され、部品が突起部で押圧され難く、部品の変形や破損を防止することができ、部品の保護の信頼性、安定性に優れる。
(5)溝部の長手方向の両端部に溝部の底面より低い位置に突出して形成された段差部を有することにより、上部からの荷重により側壁部が潰れてしまうことを防止でき、形状安定性、耐久性に優れる。
(6)一定以上の荷重が加わった時に、段差部が変形して衝撃を吸収することにより、側壁部で部品を傷付けることを防止でき、部品の保護の信頼性に優れる。
(7)溝部の長手方向の途中に溝部と交差して溝部より深いV字状に形成された切り込み部と、切り込み部の底部に形成された薄肉状のヒンジ部を有することにより、ヒンジ部で簡単に折り曲げて変形させ、90度或いは90度よりも大きな鈍角に折れ曲がった部品のコーナー部を保護することができ、汎用性、機能性に優れる。
(8)突起部の先端側の上隅に円弧状に形成された面取り部を有することにより、部品の端部を突起部と突起部との隙間にスムーズに挿通することができ、作業性に優れる。
(9)突起部の先端側の上隅の面取り部が円弧状に形成されているので、落下時の衝撃などにより、側壁部と共に突起部が溝部の内側に傾倒した場合でも、突起部の角で部品を圧迫して傷付けることがなく、部品保護の信頼性に優れる。
(10)溝部の底面に形成された補強リブを有する場合、底面の曲げ強度を向上させることができ、落下の衝撃などにより溝部の底面が変形し難く、側壁部と共に突起部が溝部の内側に傾倒することを防ぎ、突起部によって部品を圧迫して傷付けることがなく、形状安定性、部品保護の信頼性に優れる。
Since the buffer material for thin plates of Embodiment 1 is configured as described above, it has the following effects.
(1) A groove formed wider than the thickness of the part between the pair of side wall parts, and a peripheral part of the part protruding from the inner wall of each side wall part toward the groove part and arranged alternately in the longitudinal direction of the groove part By providing the protrusions for sandwiching the thin film, it is not necessary to form a narrow and deep groove for sandwiching the peripheral edge of the thin plate-like component, and the shape flexibility and mass productivity are excellent.
(2) Since the protrusions sandwiching the peripheral edge of the component protrude from the inner wall of each side wall part toward the groove part and are alternately arranged in the longitudinal direction of the groove part, the gap between the protrusions facing each other and the protrusions are accurately formed. Therefore, even extremely thin parts can be securely held and fixed, and the parts are reliably fixed and the protection reliability is excellent.
(3) Since the pair of oppositely arranged side wall portions are formed in a hollow convex shape, it is not only light weight, excellent in handleability and resource saving, but also stackable and portable, and excellent in transportability. It is not bulky during storage and is excellent in space saving.
(4) By having a hole formed in the upper surface portion of the side wall portion on the base side of the protruding portion, the inner wall of the side wall portion where the protruding portion is formed is easily deformed, and even when an impact such as dropping is applied The shock is absorbed by the spring property of the inner wall that supports both sides of the protruding part, the part is difficult to be pressed by the protruding part, the part can be prevented from being deformed or damaged, and the component protection is excellent in reliability and stability. .
(5) By having a stepped portion formed at both ends in the longitudinal direction of the groove portion so as to protrude to a position lower than the bottom surface of the groove portion, the side wall portion can be prevented from being crushed by a load from above, and the shape stability, Excellent durability.
(6) When a load of a certain level or more is applied, the stepped portion is deformed and absorbs an impact, so that the component can be prevented from being damaged at the side wall, and the reliability of component protection is excellent.
(7) By having a notch part formed in a V shape that is deeper than the groove part and intersecting the groove part in the middle of the longitudinal direction of the groove part, and a thin-walled hinge part formed at the bottom of the notch part, It can be easily bent and deformed, and can protect the corners of parts bent at an obtuse angle of 90 degrees or greater than 90 degrees, and is excellent in versatility and functionality.
(8) By having a chamfered portion formed in an arc shape at the upper corner of the tip of the protrusion, the end of the component can be smoothly inserted into the gap between the protrusion and the protrusion. Excellent.
(9) Since the chamfered portion at the top corner of the protruding portion is formed in an arc shape, even when the protruding portion is tilted inside the groove portion together with the side wall portion due to impact at the time of dropping or the like, The parts are not compressed and damaged, and the reliability of parts protection is excellent.
(10) When the reinforcing rib formed on the bottom surface of the groove portion is provided, the bending strength of the bottom surface can be improved, and the bottom surface of the groove portion is not easily deformed due to a drop impact or the like. This prevents tilting and prevents parts from being pressed and damaged by the protrusions, providing excellent shape stability and reliability of component protection.

本発明は、軽量で、省資源性、量産性に優れ、薄板状の部品の周縁部を確実に保護することができ、落下などの衝撃を受けても部品に直接負荷が加わり難く、部品の変形・損傷を防止することができ、部品の保護の信頼性、安定性に優れ、部品への着脱が容易でありながら、適度な嵌め合い力を保つことができ、梱包の作業性、固定の確実性に優れ、またスタッキングして容易に持ち運ぶことができ、搬送性に優れると共に、保管時に嵩張らず、省スペース性に優れるだけでなく、部品の周縁の直線部にもコーナー部にも対応することができる汎用性に優れた薄板用緩衝材の提供を行い、部品搬送の信頼性を高めると共に、省資源化、環境保護に貢献することができる。   The present invention is lightweight, excellent in resource saving and mass productivity, can reliably protect the peripheral part of a thin plate-like component, and even when subjected to an impact such as dropping, it is difficult to directly apply a load to the component. It can prevent deformation and damage, has excellent reliability and stability of protection of parts, can be easily attached to and detached from parts, and can maintain an appropriate fitting force. Excellent reliability, easy to carry by stacking, excellent transportability, not bulky during storage, excellent space saving, and also supports both straight and corner parts of parts It is possible to provide a cushioning material for thin plates with excellent versatility, which can improve the reliability of parts conveyance, contribute to resource saving and environmental protection.

1 薄板用緩衝材
2 側壁部
2a 内壁
2b 外壁
2c 上面部
3 溝部
3a 底面
4 突起部
4a 面取り部
4b 隙間
5 孔部
6 段差部
7 切り込み部
8 ヒンジ部
9a,9b 補強リブ
10 外周底面板
20 部品
DESCRIPTION OF SYMBOLS 1 Buffer material 2 for thin plates Side wall part 2a Inner wall 2b Outer wall 2c Upper surface part 3 Groove part 3a Bottom surface 4 Protrusion part 4a Chamfered part 4b Gap 5 Hole part 6 Step part 7 Cut part 8 Hinge part 9a, 9b Reinforcement rib 10 Outer bottom board 20 Parts

Claims (5)

合成樹脂で成形され薄板状の部品の周縁部を保護する薄板用緩衝材であって、
中空の凸状に形成され対向配置された一対の側壁部と、一対の前記側壁部の間に前記薄板状の部品の板厚よりも幅広に形成された溝部と、前記溝部の長手方向の両端部に前記溝部の底面より低い位置に突出して形成された段差部と、各々の前記側壁部の内壁から前記溝部に向かって突出し前記溝部の長手方向に互い違いに配置されて前記部品の周縁部を挟持する突起部と、が一体に成形され、対向する前記突起部と前記突起部の間に前記薄板状の部品の周縁部が挿通される隙間が形成され、前記溝部が前記薄板状の部品の周縁部の端面を支持する底面を備えたことを特徴とする薄板用緩衝材。
A buffer material for a thin plate that is formed of a synthetic resin and protects a peripheral portion of a thin plate-shaped component,
A pair of side wall portions formed in a hollow convex shape and disposed opposite to each other, a groove portion formed between the pair of side wall portions wider than the plate thickness of the thin plate-like component, and both ends in the longitudinal direction of the groove portion A stepped portion formed to project at a position lower than the bottom surface of the groove portion, and projecting from the inner wall of each of the side wall portions toward the groove portion, and arranged alternately in the longitudinal direction of the groove portion, A projecting portion that is sandwiched between the projecting portion and the projecting portion, and a gap is formed between the projecting portion and the projecting portion so that a peripheral edge of the thin plate-like component is inserted. A cushioning material for a thin plate, comprising a bottom surface for supporting an end surface of a peripheral edge.
前記突起部の根元側の前記側壁部の上面部に形成された孔部を備えたことを特徴とする請求項1に記載の薄板用緩衝材。 The thin plate cushioning material according to claim 1, further comprising a hole formed in an upper surface portion of the side wall portion on a base side of the protruding portion. 前記溝部の長手方向の途中に前記溝部と交差して前記溝部より深いV字状に形成された切り込み部と、前記切り込み部の底部に形成された薄肉状のヒンジ部と、を備えたことを特徴とする請求項1又は2に記載の薄板用緩衝材。 In the middle of the longitudinal direction of the groove portion, a cut portion formed in a V shape that intersects the groove portion and deeper than the groove portion, and a thin-walled hinge portion formed at the bottom of the cut portion are provided. The buffer material for thin plates according to claim 1 or 2 , characterized in that 前記ヒンジ部の長手方向に沿って形成されたミシン目を備えたことを特徴とする請求項3に記載の薄板用緩衝材。 The thin plate cushioning material according to claim 3 , further comprising a perforation formed along a longitudinal direction of the hinge portion. 前記突起部の先端側の上隅に円弧状に形成された面取り部を備えたことを特徴とする請求項1乃至4の内いずれか1項に記載の薄板用緩衝材。 The cushioning material for thin plates according to any one of claims 1 to 4 , further comprising a chamfered portion formed in an arc shape at an upper corner on the tip side of the protruding portion.
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