WO2002042712A1 - Systeme modulaire permettant d'etablir une installation industrielle - Google Patents

Systeme modulaire permettant d'etablir une installation industrielle Download PDF

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Publication number
WO2002042712A1
WO2002042712A1 PCT/EP2001/013284 EP0113284W WO0242712A1 WO 2002042712 A1 WO2002042712 A1 WO 2002042712A1 EP 0113284 W EP0113284 W EP 0113284W WO 0242712 A1 WO0242712 A1 WO 0242712A1
Authority
WO
WIPO (PCT)
Prior art keywords
module
design parameter
design
module component
functional units
Prior art date
Application number
PCT/EP2001/013284
Other languages
German (de)
English (en)
Inventor
Peter Dirauf
Wolfgang Kiefer
Andreas Leuze
Peter Madl
Jens Rosenkranz
Nicolas Vortmeyer
Original Assignee
Siemens Aktiengesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Aktiengesellschaft filed Critical Siemens Aktiengesellschaft
Priority to EP01989478A priority Critical patent/EP1336075A1/fr
Priority to US10/432,681 priority patent/US20040055225A1/en
Priority to JP2002544604A priority patent/JP2004527679A/ja
Publication of WO2002042712A1 publication Critical patent/WO2002042712A1/fr

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K13/00—General layout or general methods of operation of complete plants
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to a module system for creating an industrial system to be designed with regard to a specifiable design parameter.
  • Industrial plants such as manufacturing plants or industrial power plants are usually designed with a predefinable design parameter in mind.
  • This can be, for example, a production capacity that can be specified as a design parameter, a production throughput or, in the case of an industrial power plant, a design output or nominal output.
  • functional components are usually dimensioned, which are then combined in a suitable manner to create the overall system.
  • the dimensioning of a turbine and a generator connected downstream of it takes place in such a way that the combination of these components with regard to the electrical power that can be generated reaches or exceeds the design or nominal power specified as design parameters.
  • Further components required for the operation of the industrial power plant are then suitably combined in a further step, compatibility being generally to be ensured as a boundary condition between the individual components.
  • the invention is therefore based on the object of specifying a module system of the type mentioned above with a plurality of functional units which are dimensionally matched to the design parameters and with which the design and planning effort for an industrial plant to be newly built is kept particularly low.
  • This object is achieved according to the invention in that the functional units are combined in a function-specific manner into a number of module components, each module component being dimensioned in a standardized manner independently of the design parameter.
  • the invention is based on the consideration that a so-called modular or module principle should be adhered to particularly largely for a particularly low planning and design effort of a newly constructed industrial plant. It should therefore be ensured that modules are provided for the construction of the industrial system in such a way that they can be combined with one another in a particularly simple manner even in the case of a large number of application variants.
  • the functional units are functionally combined to form module components, which can also differ from one another in terms of their dimensions or design.
  • the module components are standardized in terms of their outer dimensions in a function-specific manner.
  • each module component has external dimensions, which are adapted to the corresponding sub-function within the overall process of the industrial plant, but which, on the other hand, are kept independent of the specifically specified design parameter. It is thus achieved that with regard to a grouping or In a joint installation at the place of use, the module components each have predefined external dimensions in the manner of standard modules, so that the installation and positioning of the module components relative to one another can take place in a uniform and standardized manner, regardless of the design parameter.
  • the functional units combined to form a module component are positioned within the module component independently of the design parameter. "Delta engineering" is thus restricted solely to a suitable selection or specification of the individual functional units as such.
  • the functional units have predefined positions within the module component assigned to them, so that no additional design effort is required to determine a particularly favorable position of the respective functional unit within the module component is required.
  • the functional units which are combined to form a module component are usually interconnected within the module component via a number of connecting elements in order to be able to reliably perform the intended sub-function as a whole.
  • the connecting elements within the module component are spatially independent of the design parameter.
  • the connecting elements themselves are expediently dimensioned as a function of the design parameters.
  • the module system is designed for a configuration of the industrial system, if required, with particularly high safety standards.
  • the module components are advantageously designed in such a way that optional redundant assembly with selected functional units is possible without any other structural changes to the module components.
  • a number of the functional units within the module component provided for them are expediently designed to be redundant.
  • the module system is particularly suitable for the construction of an industrial power plant, a design power or a nominal power being advantageously used as the design parameter.
  • the advantages achieved with the invention consist in particular in that the overall design and development effort for the construction of the industrial plant is kept particularly low by consistently dividing into functional units dimensioned as a function of the design parameter and modular components dimensioned independently of the design parameter.
  • the required "delta engineering" is limited to the functional units as such when knowledge of similar industrial systems is available.
  • a basic concept can therefore be based on only a limited number of standardized components for an industrial plant, in particular a power plant, which in principle already covers a large range of conceivable design parameters. Specification for the design of the industrial plant with a design parameter selected from this area then only requires the corresponding Appropriate adapted design of the individual functional units, without the need for a revision of the actual basic concept for the overall system.
  • FIG. 1 shows a top view of a modular industrial plant
  • Figure 2 shows a module component in side view
  • Figure 3 shows the module component of Figure 2 in supervision.
  • An industrial power plant is provided as the industrial plant 1 according to FIG. 1.
  • the industrial power plant is designed to comply with a design parameter, a design power or nominal power of 5 MW being specified as the design parameter in the exemplary embodiment.
  • the industrial plant 1 is of modular construction, the process covered by the industrial plant 1 as a whole, namely the conversion of energy stored in a fuel into electricity, being divided into a number of sub-functions.
  • the industrial plant 1 which is designed as an industrial power plant, comprises a first module component 2.
  • the first module component 2 comprises, as functional units, a turbo set 4 with a steam turbine and a generator 8 coupled to it via a transmission. These functional units are part of the module component 2 functional subsystem that can be transported together as a whole.
  • the turbo set 4 is set up on a concrete foundation comprising a base plate, columns and a table top. Alternatively, it can also be designed in a block construction, whereby it stands on a ground-level foundation block made of concrete and steel.
  • the type of installation provided in the exemplary embodiment on the table top supported by columns usually causes higher costs for turbo sets than the installation on a ground-level foundation block, but on the other hand offers great advantages when routing pipelines, accommodating a condenser under the turbine and during maintenance.
  • the industrial plant 1 has a steam generator block as a further module component 10.
  • a steam generator 12 is arranged in the module component 10 and is connected to the turboset 4 via a water-steam circuit on the working medium side.
  • the steam generator 12 there is an evaporation of the feed water which is fed to the turbo set 4 after its subsequent overheating in the steam generator 12.
  • the steam generator 12 is connected on the flue gas side to a chimney 14 arranged outside the module component 10.
  • the industrial system 1 comprises a further module component 20.
  • the fuel supply is a heating oil supply.
  • a number of day tanks 22 are accommodated in the module component 20, which are matched to the power of the steam generator 12.
  • a module component 30 is further specified, in which components of a feed water system are combined.
  • the module component 30 thus includes, in addition to a feed water tank 32, a high pressure preheater, a feed water degassing, a number of feed pumps, a low pressure preheater, a number of metering systems for inoculating the feed water and a sampling device.
  • the feed water provided by the feed water supply serves to supply the steam generator 12 with working medium.
  • On the input side is the The water supply is connected to a condenser assigned to the turbo set 4 and accommodated in the first module component 2, so that a closed water-steam cycle is created.
  • functional units such as a heating oil preheating station 34 and a heating oil pump station 36 are also arranged in the module component 30 and are to be assigned to the fuel supply.
  • the industrial plant 1 further comprises a module component 40, in which a multiplicity of functional units, which are not specifically described, are arranged.
  • the module component 40 includes, among other things, pressure booster pumps and multi-layer filters for raw water, a concrete water pool as a clean water pool, a filter rewind pump, a cation exchanger, a CO trickle, further pressure boosting pumps, an anion exchanger, a mixed bed filter, a regeneration station, a neutralization pool with circulation pump , and a reservoir for NaOH and for HCL arranged.
  • the storage containers are designed for a fortnightly requirement and made of glass fiber reinforced plastic. Associated pipes, brackets and fittings are also made of plastics.
  • a special space for a water laboratory 42 and for a control 44 of the water treatment are also provided.
  • a further module component 50 is provided for recooling the condenser arranged below the turbo set 4.
  • the cooling towers are set up in two cells 52.
  • Each of the cells 52 has a load-bearing steel frame, to which only plastic parts for external planking, as an air inlet grille, as trickle fittings, for water distribution and as drip catchers are attached.
  • a fan deck and a defuser are also made of plastic.
  • the cells 52 are set up over a concrete basin provides that it also serves as a fire extinguishing basin and is therefore oversized.
  • a pump house 54 is also assigned to the module component 50, in which two cooling water pumps 56 are accommodated. These feed the condenser arranged below the turbo set 4 with cooling water, which is conducted in reflux through the cooling towers arranged in the cells 52.
  • the electricity generated in the generator 8 is fed to a further module component 60, in which part of the electricity feeds a self-service transformer designed as a dry transformer.
  • the major part of the electricity generated by the generator 8, on the other hand, is fed to a machine transformer, also not shown, which is also arranged in the module component 60, and is released from there into a consumer network, also not shown.
  • the module system thus comprises module components 2, 10, 20, 30, 40, 50, 60, in each of which a number of function units is combined in a function-specific manner.
  • the dimensioning of the functional units such as, for example, the turbo set 4 and the generator 8, are adapted to the nominal power of 5 MW specified in the exemplary embodiment as a design parameter.
  • the module components 2, 10, 20, 30, 40, 50, 60 are more dependent on their function, but more independent of the nominal power specified as a design parameter
  • the module components 2, 10, 20, 30, 40, 50, 60 are kept in their external dimensions independently of the nominal power specified as a design parameter.
  • a uniform, standardized set-up of the module components 2, 10, 20, 30, 40, 50, 60 according to the arrangement shown in the exemplary embodiment in FIG. 1 is therefore also possible for an industrial plant 1 with a different design performance, in particular also a particularly space-saving so-called Wall-to-wall installation of some module components 2, 10, 20, 30, 40, 50, 60 can be retained even with varying design parameters.
  • the module component 30 is shown enlarged in FIG. 2 in side view and in FIG. 3 in top view.
  • the module component 30 includes, in addition to the components for the fuel supply not shown in FIGS.
  • the feed water tank 32 which is connected via a first suction line 70 to a feed water pump 72 and via a second suction line 74 to a redundant feed water pump 76 provided for safety reasons is.
  • the feed water pumps 72, 76 are connected on the output side to a pressure line 78.
  • the module component 30 has an outer frame 80 formed from a number of support elements. As indicated in FIGS. 2 and 3 by the double arrows, the outer scaffold 80 is standardized in its height 82, in its length 84 and in its width 86 and thus in all of its outer dimensions and is implemented independently of the design performance. In other words, even when designing an industrial system with a design performance that differs from industrial system 1, the use of a module component 30 with unchanged external dimensions, i.e. unchanged height 82, unchanged length 84 and unchanged width 86, is provided for the feed water area. Likewise, the positioning of the feed water tank 32 within the module component 30 is provided regardless of the design performance. The positioning of the feed water tank 32 is essentially given by the height 88 of a support plate 90 for the feed water tank 32 indicated by the double arrow. The arrangement of this support plate 90 remains unchanged during the transition from one design performance to another design performance.
  • the spatial arrangement of the suction lines 70, 74 provided as connecting elements and the pressure line 78 within the module component 30 is retained regardless of the design parameter.
  • Pressure line 78 selected depending on the design or nominal power provided as a design parameter. In the exemplary embodiment according to FIGS. 2 and 3, this is indicated by the multiple line: as the multiple line symbolizes, a comparatively small feed water container 32 is provided for the case of a comparatively small feed water requirement, whereas a comparatively larger one is provided for the case of a comparatively large feed water requirement Feed water tank 32 is to be set up.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Foundations (AREA)
  • Stored Programmes (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

Installation industrielle (1), par exemple centrale électrique, dotée d'une pluralité d'unités fonctionnelles adaptées, pour ce qui est de leurs dimensions, à un paramètre de capacité prédéterminé, qui peut être établie sur la base d'une conception et d'une planification particulièrement minimes. Un système modulaire prévu à cet effet comporte selon la présente invention un certain nombre de composants modulaires (2, 10, 20, 30, 40, 50, 60) dont chacun englobe un certain nombre d'unités fonctionnelles regroupées spécifiquement sur la base de leurs fonctions, chaque composant modulaire (2, 10, 20, 30, 40, 50, 60) présentant des dimensions standardisées, indépendamment du paramètre de capacité.
PCT/EP2001/013284 2000-11-24 2001-11-16 Systeme modulaire permettant d'etablir une installation industrielle WO2002042712A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP01989478A EP1336075A1 (fr) 2000-11-24 2001-11-16 Systeme modulaire permettant d'etablir une installation industrielle
US10/432,681 US20040055225A1 (en) 2000-11-24 2001-11-16 Modular system for constructing an industrial installation
JP2002544604A JP2004527679A (ja) 2000-11-24 2001-11-16 産業設備を構築するためのモジュールシステム

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP00125819 2000-11-24
EP00125819.3 2000-11-24

Publications (1)

Publication Number Publication Date
WO2002042712A1 true WO2002042712A1 (fr) 2002-05-30

Family

ID=8170480

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2001/013284 WO2002042712A1 (fr) 2000-11-24 2001-11-16 Systeme modulaire permettant d'etablir une installation industrielle

Country Status (5)

Country Link
US (1) US20040055225A1 (fr)
EP (1) EP1336075A1 (fr)
JP (1) JP2004527679A (fr)
CN (1) CN1474931A (fr)
WO (1) WO2002042712A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007079561A1 (fr) * 2006-01-16 2007-07-19 Ptz Bioenergy Fontes Alternativas De Energia Industria Comercio E Servicos Ltda. Micro centrale electrique pour systemes de generation a biomasse
EP2226574A3 (fr) * 2009-03-06 2013-11-13 LichtBlick ZuhauseKraftwerk GmbH Centrale de chauffage en bloc modulaire
EP3686698A1 (fr) * 2019-01-24 2020-07-29 ABB Schweiz AG Création automatisée d'installations industrielles modulaires

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4629594B2 (ja) * 2006-02-20 2011-02-09 株式会社日立製作所 モジュール評価方法及び装置
CN101736925B (zh) * 2007-09-27 2012-06-20 中国核工业二三建设有限公司 用于核电站核岛的模块化建造方法
US8216627B2 (en) * 2008-06-03 2012-07-10 Ablett Richard F Plant waste bio-product pomace extract concentrates and processes of producing same

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0849435A2 (fr) * 1998-04-01 1998-06-24 Christian S. Michaelsen Centrale d'énergie
JPH10260284A (ja) * 1997-03-17 1998-09-29 Hitachi Ltd プラントの建屋とその建屋の建設方法並びにその建設に用いられるモジュール構造物
DE19934412C1 (de) * 1999-07-22 2000-11-09 Siemens Ag Speisewasser-Pumpanordnung für ein Kraftwerk, insbesondere für eine GUD-Anlage
EP1052559A1 (fr) * 1999-05-12 2000-11-15 L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Nécessaire et procédé de construction de plusieurs installations industrielles complexes

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US3925679A (en) * 1973-09-21 1975-12-09 Westinghouse Electric Corp Modular operating centers and methods of building same for use in electric power generating plants and other industrial and commercial plants, processes and systems
US6320271B1 (en) * 2000-06-21 2001-11-20 Canatxx Energy, L.L.C. Power generation system and method of construction

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10260284A (ja) * 1997-03-17 1998-09-29 Hitachi Ltd プラントの建屋とその建屋の建設方法並びにその建設に用いられるモジュール構造物
EP0849435A2 (fr) * 1998-04-01 1998-06-24 Christian S. Michaelsen Centrale d'énergie
EP1052559A1 (fr) * 1999-05-12 2000-11-15 L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Nécessaire et procédé de construction de plusieurs installations industrielles complexes
DE19934412C1 (de) * 1999-07-22 2000-11-09 Siemens Ag Speisewasser-Pumpanordnung für ein Kraftwerk, insbesondere für eine GUD-Anlage

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
PATENT ABSTRACTS OF JAPAN vol. 1998, no. 14 31 December 1998 (1998-12-31) *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007079561A1 (fr) * 2006-01-16 2007-07-19 Ptz Bioenergy Fontes Alternativas De Energia Industria Comercio E Servicos Ltda. Micro centrale electrique pour systemes de generation a biomasse
EP2226574A3 (fr) * 2009-03-06 2013-11-13 LichtBlick ZuhauseKraftwerk GmbH Centrale de chauffage en bloc modulaire
US9267706B2 (en) 2009-03-06 2016-02-23 Lichtblick Zuhausekraftwerk Gmbh Modular communal heating and power station
EP3686698A1 (fr) * 2019-01-24 2020-07-29 ABB Schweiz AG Création automatisée d'installations industrielles modulaires
WO2020152025A1 (fr) * 2019-01-24 2020-07-30 Abb Schweiz Ag Création automatisée d'installations industrielles modulaires

Also Published As

Publication number Publication date
CN1474931A (zh) 2004-02-11
US20040055225A1 (en) 2004-03-25
JP2004527679A (ja) 2004-09-09
EP1336075A1 (fr) 2003-08-20

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