Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
  • H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
  • H01R13/6473—Impedance matching
  • H01R13/6474—Impedance matching by variation of conductive properties, e.g. by dimension variations
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
  • H01R13/02—Contact members
  • H01R13/22—Contacts for co-operating by abutting
  • H01R13/24—Contacts for co-operating by abutting resilient; resiliently-mounted

Definitions

• This invention relates to RF connector devices, and more particularly to a connector which provides an interconnect between a pin and a flat conductor.
• Coaxial connectors can be used for connecting between two mating parts, each having a soldered pin, one entering the connector from each side.
• the connector typically has a crimped or finger socket that "grabs" the mating pin.
• the invention is a connector which provides an RF interconnect between a pin and a flat conductor.
• the connector employs two bundles or "buttons" fabricated of densely packed gold plated wire for the electrical connection to the devices.
• the buttons are both housed in a dielectric sleeve and are themselves connected by a solid conductor.
• the connector device as a result of the densely packed wire buttons, provides a robust electrical connection, but also provides for misalignment of the flat connector in addition to variations in the exact location of the pin.
• the length of the pin in the mating part can vary considerably, but the connector device still provides a controlled impedance interconnect over microwave frequencies.
• the connector can be installed in a larger assembly thus providing a large number of interconnections to be mating simultaneously. This is accomplished by providing clearances and tapers in the mating housing.
• This invention provides a robust and simple electrical connection which also is impedance controlled, by appropriate selection of ratios of the conductor pin or wire bundle diameter to the dielectric diameter, as in a coaxial transmission line.
• One side of the connector provides a blind mate connection for a pin without having to mechanically grab the pin, as is needed for a split finger contact.
• the other side of the connector provides another blind mate connection without using solder or mechanical fastening. This end also allows considerable variation in the pin length.
• FIG. 1 is a diagrammatic side cross-sectional view of a first embodiment of a connector assembly in accordance with the invention.
• FIG. 2 is a simplified exploded, cross-sectional view of a connector as in FIG. 1 with an upper housing and a printed wiring board having a flat conductor to which electrical contact is to be made.
• FIG. 3 is a simplified exploded, cross-sectional view of an installation including a plurality of connectors in accordance with the invention, with the connectors installed in an upper housing, and in position for assembly to a lower housing.
• FIG. 4 is a view similar to FIG. 3, but showing the lower housing in position, and with a mating component having exposed pins positioned for installation.
• FIG. 5 is a view similar to FIG. 4, but showing the completed assembly.
• the apparatus 50 includes a dielectric body 60, which in this embodiment is a two piece structure including a top body member 70 and a bottom body member 80.
• the body members 70 and 80 are each fabricated of a dielectric material.
• One material suitable for the purpose is TEFLON (TM), but other dielectric materials can alternatively be used.
• the body member 70 has a region 70C of reduced diameter with respect to that of the portion 72, defining a shoulder 70D.
• This shoulder provides a stop surface for registering the position of the top body member when inserted into the mating assembly, so that the top surface 70 A is flush with a surface of the mating assembly.
• the top body member 70 has a central opening 74 formed therethrough, with a gold plated wire bundle 76 pressed into the opening.
• the bundle is fabricated of densely packed thin gold plated wire, has a 20 mil (0.020 inch) diameter in this embodiment, and protrudes a short distance from a first end 70A of the top body member so that, when installed, the bundle 76 can make electrical contact with the mating circuitry.
• the bundle is fabricated of cylindrical wire having a thickness in the range of 1 mil to 2 mils.
• the top body member 60 also is adapted to receive a portion of a solid, electrically conductive pin 90.
• An end of the pin is inserted into the opening 74 from the bottom end 70B of the top body member.
• the pin makes contact with the wire bundle 76.
• the pin is fabricated of beryllium copper that is gold over nickel plated, i.e. there are two plating layers on the copper, the first nickel, the second gold.
• Another exemplary pin construction is brass overplated with gold.
• the pin 90 is tightly pressed into both the top and bottom body members.
• the bottom body 80 is also made out of TEFLON (TM), and also provides a housing for the solid pin 90.
• the bottom body provides a long hollow cylinder which houses another gold plated wire bundle 86.
• the bundle 86 makes intimate contact with the solid pin 90 for electrical connection.
• the wire bundle 86 is recessed within the opening 82 formed in the body 80, leaving an open region 84 in which a mating pin can be received.
• the height of the bundle is specified in accordance with the mating pin to ensure proper electrical continuity.
• the body 80 has a tapered section 88 which leads into the opening 82 to facilitate the receiving of the mating pin into the region 84.
• the diameters of the pin 90, wire bundles and the body 60 are tightly controlled to maintain a specific characteristic impedance.
• the pin 80 has a diameter of .035 inch, the body member 80 has a diameter of .060 inch, and the largest diameter of the body member 70 is .115 inch.
• the top body member 70 can be attached to the bottom body member in various ways.
• the top and bottom body members 70 and 80 can be fabricated to snap fit together. This snap fit can be needed when the dimensions are so small that in some applications press fitting the pin into the body 5 members, and/or bonding the elements together with epoxy, may not be sufficient to reliably secure together the elements of the assembly.
• the top body member 70 has an underlip feature 78, and the bottom member 80 an exposed edge lip feature 88, which is snap fitted into the underlip feature.
• the snap features could be reversed as between the top and bottom body members if space permits.
• Another attachment technique is to press fit the solid pin 90 into each body member 70 and 80. The interference fit will ensure that the entire connector remains assembled.
• a third attachment technique is to bond the body members 60 and 70 together. The pin 90 is reduced in diameter in a section within each of the top and bottom body members. Adhesive is placed into a small hole in each of the bodies. The 5 adhesive then captivates the pin within each body and holds the assembly together.
• the body members have step reduction changes in the diameters of the holes formed therein, to provide respective registration surfaces engaging the ends of the pin 90. While in this exemplary embodiment, there are changes in conductor diameter through the interconnect length of the connector, these are matched by corresponding o changes in diameter of the dielectric sleeve structure to maintain a constant characteristic impedance through the interconnect length. The diameters of the bundles 78, 86 are reduced with respect to the pin diameter to compensate for the reduction in the hole diameter.
• FIGS. 2-5 show a sequence of mating the various parts in an installation.
• the top body member of the connector 50 is to make contact with a printed wiring board 110 having a flat conductor region 112 formed on a lower surface thereof.
• the top body member 70 is fitted into a bore 116 formed in an upper housing member 114.
• the bore 116 has a region 118 of reduced diameter to create a stop shoulder 118 A, against which the shoulder 70D of the connector 50 will engage when the top body 70 has been fully inserted into the bore 116 of the housing 114.
• the housing member 114 is preferably fabricated of an electrically conductive material such as aluminum.
• FIG. 3 shows the substrate 110, the housing 114 and the connector 50 in exploded cross-sectional form.
• the connector 50 can be employed in an installation requiring many connections, and therefore many connectors 50. This is shown in FIGS. 3-5, wherein the upper housing member 114 receives a plurality of the connectors 50 in a spaced relationship in a plurality of receptacles 116. It will be noted that the receptacles are cooperatively sized with the connectors so that, when the connectors are inserted into the receptacles such that the respective shoulder surfaces 70D, 118 A are in engagement, the end surface 70A of the connector is flush with the surface 114A of the housing 114.
• FIG. 3 shows the assembly of the printed wiring board 110 with flat conductor 112, mated against the top surface of the upper housing member 114, so that the exposed tips of the wire bundle 76 of each connector 50 makes contact with a corresponding flat conductor region 112 on the lower surface of the printed wiring board 110.
• the board 110 can be secured to the housing 114 using threaded fasteners, or by other conventional techniques, if needed.
• This assembly is in turn mated to a lower housing member 120 which has a plurality of receptacle openings 122 formed therein to receive the bottom body members 80 of the connectors 50.
• the lower housing 120 is fabricated of an electrically conductive material such as aluminum.
• the lower housing 120 has oversized and tapered receptacle openings 122, thus allowing the connectors 50 to be gently aligned into the housing 120.
• the entrance opening size is 50% larger than the diameter of the body member 80.
• the entrance to opening 122 is oversized to .090 inch diameter, to provide +/- 15 mil radial tolerance.
• the lower housing 120 is assembled together with the upper housing member 114, so that the connectors 50 are captured therebetween.
• the housings 120 and 114 can be secured together by conventional fastening techniques, if needed, e.g. threaded fasteners.
• the next step in the assembly process is to assemble a lower mating component 130 having a plurality of protruding aligned conductive pins 132 which are to be received in the bottom body members 80 of the connectors 50 to make electrical contact with the wire bundles 86.
• a mating component with a plurality of components, there could of course be more than one component 130, each with one or more pins.
• the pins 132 connect to circuitry (not illustrated) comprising the mating component 130.
• the component 130 has a generally planar surface 134 from which the pins protrude, and this surface is brought toward the lower surface of the top housing, with the pins 132 entering the pin receptacles 84 of each connector.
• FIG. 5 shows the finished installation, so that connections are made between flat conductor regions formed on the surface 110A of the printed wiring board 110 and corresponding pins 132 which extend transversely to the surface 110A. Numerous connections can therefore be installed to allow multiple blind mate RF connections.
• This invention provides a robust and simple electrical connection which also is impedance controlled.
• the one side of the connector provides a blind mate connection for a pin without having to mechanically grab the pin, like a split fmger contact.
• the other side of the connector provides another blind mate connection without using solder or mechanical fastening. This end also considerable variation in the pin length. Further, by integrating them into an assembly, multiple connections can be made between larger devices in a blind mate method.

Landscapes

• Coupling Device And Connection With Printed Circuit (AREA)
• Multi-Conductor Connections (AREA)
• Connector Housings Or Holding Contact Members (AREA)

Priority Applications (2)

Applications Claiming Priority (2)

Publications (1)

Family

ID=23085724

Family Applications (1)

Country Status (3)

Citations (5)

• 2000
  • 2000-01-28 JP JP2000608477A patent/JP3378569B2/ja not_active Expired - Fee Related
  • 2000-01-28 WO PCT/US2000/002279 patent/WO2000059077A1/en not_active Application Discontinuation
  • 2000-01-28 EP EP00913287A patent/EP1084524A1/de not_active Withdrawn

Patent Citations (5)

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