WO2000017273A1 - Sliding member for conveyor apparatus - Google Patents

Sliding member for conveyor apparatus Download PDF

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Publication number
WO2000017273A1
WO2000017273A1 PCT/JP1999/005008 JP9905008W WO0017273A1 WO 2000017273 A1 WO2000017273 A1 WO 2000017273A1 JP 9905008 W JP9905008 W JP 9905008W WO 0017273 A1 WO0017273 A1 WO 0017273A1
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WO
WIPO (PCT)
Prior art keywords
sliding member
transfer device
resin composition
weight
sliding
Prior art date
Application number
PCT/JP1999/005008
Other languages
French (fr)
Japanese (ja)
Inventor
Naomitsu Nishihata
Kiyomi Ohuchi
Masahito Tada
Original Assignee
Kureha Kagaku Kogyo K.K.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kureha Kagaku Kogyo K.K. filed Critical Kureha Kagaku Kogyo K.K.
Publication of WO2000017273A1 publication Critical patent/WO2000017273A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/201Composition of the plastic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L81/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
    • C08L81/02Polythioethers; Polythioether-ethers

Definitions

  • the present invention relates to a sliding member for a transfer device formed from a resin material, and more particularly, to a transfer device formed by molding a resin composition containing polyarylene sulfide, a fluororesin, and conductive carbon black.
  • the present invention relates to a mounting sliding member.
  • the sliding member for a transport device of the present invention is excellent in heat resistance, slidability, friction characteristics, abrasion resistance, mechanical properties, and the like. Therefore, it is particularly suitable for applications such as a rotary bearing of a semiconductor transfer device, a transfer roller, and a pulley. Background art
  • PAS Polyarylene sulfide
  • PPS polyphenylene sulfide
  • sliding members made of synthetic resin are excellent in heat resistance, sliding characteristics (sliding properties, low dynamic friction coefficient, wear resistance), mechanical properties, etc., and can be precision molded by injection molding.
  • the partner material is not damaged.
  • the synthetic resin sliding member generates static electricity, It may be required to have an insufficient conductivity.
  • rotating bearings it is required that the rotating shaft does not vibrate or generate frictional noise due to sliding with the rotating shaft.
  • a transfer device using belt transmission the driving force of a motor is transmitted to a rotating shaft and a transfer roller via a belt, and the transfer force is obtained by rotating a transfer roller mounted on the rotation shaft.
  • sliding members such as a rotary bearing for fixing the rotary shaft, a transport roller mounted on the rotary shaft, and a pulley for transmitting the driving force of the motor to the rotary shaft are used.
  • the rotating shaft and the rotating bearing, the transport roller and the rotating shaft, the belt and the pulley, the belt and the transport opening roller slide, respectively, so that the rotating bearing, the transport roller, and the pulley It is necessary to select a material with excellent sliding characteristics.
  • the gear also requires sliding characteristics.
  • lubricants such as fluoroplastics, fibers such as aramide fibers, potassium titanate fibers, and carbon fibers have been used to improve friction and wear characteristics and mechanical strength. It has been proposed to incorporate reinforced reinforcement.
  • Japanese Patent Application Laid-Open No. 3-292366 proposes a wear-resistant resin composition comprising a filler such as PPS, a fluororesin, and an aramide fiber.
  • Japanese Patent Application Laid-Open No. Hei 6-168638 discloses a magnet for a developing apparatus in which PPS contains a reinforcing material such as aramid fiber and potassium titanate fiber, and a lubricant. A resin composition for a roll gap holding opening has been proposed.
  • Japanese Unexamined Patent Publication No. 2-1875753 discloses a resin for a sliding member in which a heat-resistant thermoplastic resin such as PAS is mixed with polytetrafluoroethylene resin powder, pitch-based carbon fiber, and carbon beads.
  • Japanese Patent Application Laid-Open No. H10-36669 describes a composition in which potassium titanate powder, carbon fiber, and polytetrafluoroethylene are blended in a thermoplastic resin such as PPS.
  • a resin composition for a moving member has been proposed.
  • fibrous reinforcing materials such as aramide fiber, potassium titanate fiber, and carbon fiber are all very hard materials
  • sliding materials formed from a PAS resin composition containing these fibrous reinforcing materials are used.
  • the component has a problem that the sliding counterpart material is easily damaged, and the damage deteriorates the friction and wear characteristics.
  • a sliding member containing such a fiber-like reinforcing material is applied to a rotating bearing of a transport device or the like, a hard fibrous filler protrudes from a sliding surface between the rotating shaft and the rotating bearing. There were problems such as vibrating the rotating shaft and generating noise due to friction.
  • a heat-resistant sliding bearing for an electrophotographic apparatus includes a PPS resin, a tetrafluoroethylene resin, a molten fluororesin, and an aromatic polyester resin.
  • Heat-resistant sliding bearings composed of a resin composition containing, as an essential component, at least one heat-resistant synthetic resin selected from the group consisting of polyimide resins, polyimide resins, polyether ketone resins, aromatic polyamide resins, and phenolic resins
  • this heat-resistant slide bearing does not contain a hard fiber-like filler such as carbon fiber, there is no problem such as damaging the mating material.
  • this heat-resistant sliding bearing has poor compatibility of each component, poor mechanical properties, and poor sliding characteristics ⁇ creep characteristics. In addition, it does not have an antistatic function.
  • An object of the present invention is to provide excellent heat resistance, slidability, friction characteristics, abrasion resistance, mechanical properties, and the like, and to provide an antistatic property by controlling the electrical resistivity within a desired range.
  • An object of the present invention is to provide a sliding member for a transfer device.
  • Another object of the present invention is to provide a sliding member for a transfer device that does not damage a mating member, vibrate a rotating shaft, or generate noise due to friction.
  • the present inventors have conducted intensive studies to overcome the problems of the prior art, and as a result, by mixing polyarylene sulfide, fluororesin, and conductive carbon black in an appropriate amount ratio, fibrous reinforcement has been achieved. It has been found that a resin composition suitable for a resin material of a sliding member for a transport device can be obtained without containing any material.
  • a sliding member formed from the resin composition has excellent heat resistance, sliding properties (sliding property, low dynamic friction coefficient, wear resistance), mechanical properties, and the like, and also has antistatic properties. I have.
  • this sliding member is connected to the rotating bearing of the transfer device, When applied to feed rollers, pulleys, etc., there is no risk of damaging the mating material, vibrating the rotating shaft, generating noise due to friction, and also causing the possibility of destruction of the semiconductor due to static electricity. .
  • the present invention has been completed based on these findings.
  • the present invention provides a sliding member for a transfer device formed by molding a resin composition containing 20 to 50% by weight of a fluororesin (B) and 1 to 20% by weight of a conductive force pump rack (C).
  • the PAS used in the present invention is mainly composed of an arylene sulfide repeating unit represented by the formula [-A r — S—] (where —A r — is an arylene group). It is an aromatic polymer.
  • the PAS used in the present invention usually contains at least 50 mol%, preferably at least 70 mol%, Preferably, the polymer contains 90 mol% or more.
  • arylene group examples include p-phenylene group, m-phenylene group, and substituted phenylene group (the substituent is preferably an alkyl group having 1 to 6 carbon atoms, or a phenylene group. ), P, p 'diphenylene sulfone group, p, p'-biphenylene group, p, p '-diphenylene carbonyl group, naphthylene group and the like.
  • PAS polymers having mainly the same arylene groups are preferred. From the viewpoint of processability and heat resistance, a copolymer containing two or more arylene groups can also be used.
  • PPS having a repeating unit of p-phenylene sulfide as a main component is particularly preferable because of excellent workability and easy industrial availability.
  • polyarylene ketone sulfide, polyarylene ketone ketone sulfide, and the like can be used.
  • Specific examples of the copolymer include a random or block copolymer having p-phenylene sulfide repeating units and m-phenylene sulfide repeating units, a phenylene sulfide repeating unit, and an arylene ketone ketone sulfide.
  • PASs examples thereof include a random or block copolymer having a repeating unit of styrene and a repeating unit of arylene sulfone sulfide.
  • These PASs are preferably crystalline polymers.
  • PAS is a linear polymer from the viewpoint of toughness and strength.
  • Such a PAS can be obtained by a known method of polymerizing an alkali metal sulfide and a dihalogen-substituted aromatic compound in a polar solvent (for example, Japanese Patent Publication No. 63-33775). it can.
  • alkali metal sulfide examples include lithium sulfide, sodium sulfide, potassium sulfide, rubidium sulfide, and cesium sulfide.
  • Sodium sulfide produced by reacting NaSH and Na ⁇ H in the reaction system can also be used.
  • dihalogen-substituted aromatic compounds include p-dichlorobenzene, m-dichlorobenzene, 2,5-dichlorotoluene, p-dibromobenzene, 2,6-dichloronaphthalene, 1-methoxy2,5— Dichlorobenzene, 4, 4'-dichlorobiphenyl, 3, 5-Dichloro mouth benzoic acid, p, p '-Dichlorodiphenyl ether, 4, 4'-Dichlorodiphenyl sulfone, 4, 4 '-Dichlorophenyl sulphoxide, 4, 4'-Dichlorodiphenyl ketone, etc. Can be. These can be used alone or in combination of two or more.
  • a small amount of a polyhalogen-substituted aromatic compound having three or more halogen substituents per molecule can be used in order to introduce a slight branched or cross-linked structure into the PAS.
  • Preferred examples of the polyhalogen-substituted aromatic compound include 1,2,3—trichlorobenzene, 1,2,3—tribromobenzene, 1,2,4_trichlorobenzene, 1,2,4— Trihalogen-substituted aromatic compounds such as tribromobenzene, 1,3,5-trichlorobenzene, 1,3,5-tribromobenzene, 1,3-dichloro-5-bromobenzene, and alkyl-substituted products thereof Can be mentioned.
  • 1,2,4-trichlorobenzene, 1,3,5-trichlorobenzene, and 1,2,3-trichlorobenzene are preferred from the viewpoints of economy, reactivity, and physical properties. More preferred.
  • polar solvent examples include N-alkylpyrrolidone such as N-methyl-2-pyrrolidone (hereinafter abbreviated as NMP), 1,3-dialkyl-1-imidazolidinone, tetraalkylurea, and trialkylhexaalkylphosphate.
  • NMP N-methyl-2-pyrrolidone
  • 1,3-dialkyl-1-imidazolidinone 1,3-dialkyl-1-imidazolidinone
  • tetraalkylurea examples of the polar solvent
  • polar solvent examples include N-alkylpyrrolidone such as N-methyl-2-pyrrolidone (hereinafter abbreviated as NMP), 1,3-dialkyl-1-imidazolidinone, tetraalkylurea, and trialkylhexaalkylphosphate.
  • Aprotic organic amide solvents such as amides, are preferred because of high stability of the reaction system and easy production of high molecular weight polymers.
  • the PAS used in the present invention has a melt viscosity measured at a temperature of 310 and a shear rate of 1200 seconds of 20 Pas or more, and is preferably Is 20 to 500 Pa * s, more preferably 25 to 450 Pa * s. If the melt viscosity of PAS is too low, the mechanical properties may be insufficient. If the melt viscosity of PAS is too high, the moldability in injection molding or extrusion molding may be insufficient.
  • the PAS used in the present invention can be used after it has been washed after polymerization, but may be further treated with an aqueous solution containing an acid such as hydrochloric acid or acetic acid or a mixed solution of water and an organic solvent; It is preferable to use one that has been treated with a salt solution such as ammonium.
  • a salt solution such as ammonium.
  • the use of PAS with a pH of 8 or less in a mixed solvent in which acetone and water are adjusted to a volume ratio of 1: 2 by post-treatment after polymerization will further improve fluidity and mechanical properties. Can be.
  • the PAS used in the present invention is desirably a granular material having an average particle diameter of 100 zm or more. If the average particle size of the PAS is too small, the amount of feed during melt extrusion by the extruder will be limited, and the residence time of the resin composition in the extruder will be prolonged, causing a problem of deterioration of the resin composition. There is a risk. It is also undesirable in terms of manufacturing efficiency.
  • the upper limit of the average particle diameter is about 20000 im, and in most cases is about 1500; m.
  • the mixing ratio of PAS is 30 to 79% by weight, preferably 40 to 75% by weight, and more preferably 45 to 75% by weight, based on the total amount of the resin composition. If the proportion of PAS is too small, the mechanical strength may be reduced and the creep properties may be insufficient. If the blending ratio of PAS is too small, the injection moldability and extrusion moldability may be insufficient when polytetrafluoroethylene is used as the fluororesin. If the proportion of PAS is too large, good sliding characteristics cannot be obtained, and the conductivity may be insufficient. Fluororesin
  • the fluororesin used in the present invention is not particularly limited.
  • polytetrafluoroethylene PTFE
  • tetrafluoroethylene / hexafluoropropylene copolymer FEP
  • FFA tetrafluoroethylene Z Fluoroalkyl vinyl ether copolymer
  • PCTFE Polychlorinated trifluoroethylene
  • PVDF polyvinylidene fluoride
  • VDF polyvinylidene fluoride
  • VDF vinylidene fluoride / hexafluoropropylene tetrafluoroethylene copolymer
  • polyfluoroethylene Vinyl chloride Ethylene Z tetrafluoroethylene copolymer (ETFE), Ethylene Z Chloro trifluoroethylene copolymer (ECTFE)
  • Propylene Z Tetrafluoroethylene copolymer Tetrafluoroethylene Z Perfluoroalkyl perfluorovinyl ether copolymer,
  • the mixing ratio of the fluororesin in the resin composition is 20 to 50% by weight, preferably 23 to 50% by weight, and more preferably 23 to 48% by weight. If the blending ratio of the fluororesin is too large, the creep characteristics and moldability will be insufficient, and if the blending ratio of the fluororesin is too small, the sliding characteristics may be insufficient.
  • Conductive carbon black The conductive carbon black used in the present invention is not particularly limited as long as it is a conductive force pump rack.
  • acetylene black, water black, thermal black, and channel black can be used.
  • conductivity or semi-conductivity In order to minimize the deterioration of mechanical properties and formability due to the addition of a pump rack, it is preferable to develop conductivity or semi-conductivity with a small amount of addition.
  • a conductive black having a conductivity of at least 360 m 1/100 g can be suitably used.
  • the DBP oil absorption of the conductive black can be measured by the method specified in ASTM D224. Specifically, a conductive force pump rack is put in one chamber of the measuring device (Absortpotmote ter), and DBP (n-dibutyl phthalate) is added at a constant speed into the one chamber. As the DBP is absorbed, the conductivity of the pump rack increases, and the amount of DBP absorbed is calculated from the amount of DBP absorbed up to a certain degree. Viscosity is detected by a torque sensor.
  • the upper limit of the amount of DBP oil absorption of the conductive carbon black is usually about 75 Oml lO Og.
  • the DBP oil absorption is preferably about 400 to 600 m1 / 100 g.
  • the ratio of the conductive force to the pump rack depends on the conductivity of the conductive carbon black, the structure, the DBP oil absorption, the melt viscosity of the PAS resin, the target resistivity of the resin composition, and the like. Considering these factors comprehensively, the mixing ratio of the conductive pump rack is 1 to 1 based on the total amount of the resin composition. 20% by weight, preferably about 2 to 10% by weight, and more preferably about 2 to 7% by weight. If the compounding ratio of the conductive carbon black is too large, the moldability and the mechanical properties are reduced, and if it is too small, it becomes difficult to achieve a desired resistivity.
  • the resin composition used in the present invention preferably has a resistivity (JISK 7194, 4 probe method) in the range of 1 XI00 to 1 XI 015 ⁇ ⁇ cm .
  • the resistivity is more preferably in the range of 1 ⁇ 10 1 to 1 ⁇ 10 13 ⁇ ⁇ cm. If the resistivity of the resin composition is too high, the antistatic property becomes insufficient. It is possible to achieve a desired resistivity within the range of the mixing ratio of the conductive car pump rack.
  • various fillers can be blended as required, in addition to the above components.
  • fillers include myriki, silica, talc, alumina, kaolin, calcium sulfate, calcium carbonate, titanium oxide, ferrite, clay, graphite, glass powder, zinc oxide, nickel carbonate, iron oxide, and iron oxide.
  • Granular or powdery fillers such as quartz powder, magnesium carbonate, barium sulfate and the like can be mentioned.
  • fillers those having cleavage properties, such as graphite, talc, my force, and clay, suppress the amount of abrasion while maintaining the excellent sliding characteristics of the sliding member for a transport device. This is preferable because the durability can be dramatically improved.
  • graphite is particularly preferable because it has an effect of greatly suppressing abrasion.
  • hard fillers such as carbon beads, like hard fibrous fillers, are not preferable because they vibrate the rotating shaft and generate noise due to friction.
  • fillers can be used alone or in combination of two or more. Can be used together. These fillers are used in an amount of usually not more than 20% by weight, preferably not more than 15% by weight, more preferably not more than 10% by weight, based on the total amount of the resin composition. In many cases, the content of the cleaving filler or the like is 5% by weight or less, and typically, about 1 to 5% by weight, a sufficient effect of improving the wear resistance can be obtained.
  • the sliding member for a transport device of the present invention substantially does not contain a hard fibrous filler (fibrous reinforcing material), which damages the mating material, vibrates the rotating shaft, and generates noise due to friction. I like it because it doesn't let me.
  • a small amount of a fibrous filler may be blended within a range that does not impair the object of the present invention.
  • a fibrous filler include glass fiber, carbon fiber, asbestos fiber, silica fiber, aluminum fiber, zirconium fiber, boron nitride, silicon nitride fiber, boron fiber, potassium titanate fiber, and the like.
  • Inorganic fibrous materials such as stainless steel, aluminum, titanium, steel, and brass; High-melting organic fibrous materials such as polyamide, fluororesin, polyester resin, and acrylic resin; fibrous fillers such as Is mentioned. These fibrous fillers can be used alone or in combination of two or more.
  • the filler may be treated with a sizing agent or a surface treatment agent, if necessary.
  • a sizing agent or the surface treatment agent include functional compounds such as epoxy compounds, isocyanate compounds, silane compounds, and titanate compounds. These compounds may be used after being subjected to a surface treatment or a sizing treatment on the filler in advance, or may be added at the same time when the composition is prepared.
  • compounds that easily bleed may be added. Addition is not preferred.
  • additives other than the filler include, for example, an impact modifier such as an epoxy group-containing one-year-old olefin copolymer, and a resin modifier such as ethylene glycidyl methacrylate.
  • Lubricants such as pen erythritol tetrastearate, thermosetting resins and antioxidants, UV absorbers, nucleating agents such as boron nitride, flame retardants, and coloring agents such as dyes and pigments Can be added.
  • a low molecular weight material that is liable to be precluded. Absent.
  • a resin composition can be prepared by using equipment and a method generally used for preparing a thermoplastic resin composition, using a predetermined amount of each component as described above.
  • each raw material component is premixed using a mixer such as a Henschel mixer or a tumbler, and if necessary, additives such as fillers are added and further mixed, and then a single-screw or twin-screw extruder is used. It can be used, kneaded, and melt-extruded to form a molding pellet. It is also possible to adopt a method in which some of the necessary components are batched together and then mixed with the remaining components.
  • the molding pellet can be formed into a sliding member for a transfer device by a general melt molding method such as injection molding or extrusion molding.
  • the sliding member for the transfer device is not particularly limited. Rolling bearings, roller bearings, sliding bearings, transport rollers, pulleys, etc. can be mentioned. More specific applications include heat resistance, slidability, friction and abrasion characteristics, mechanical properties, and moderate resistivity, and are used in, for example, electrophotographic copying machines, laser-beam printers, electrostatic Various sliding members in an image forming apparatus such as a recording apparatus, for example, a bearing for holding a gap of a developing roll, a sliding bearing of a heating roller in a fixing unit, and a sliding bearing of a pressure roller can be exemplified.
  • the sliding member for a transfer device of the present invention is excellent in antistatic properties, high-temperature rigidity, flame retardancy, heat resistance, chemical resistance, dimensional stability, creep resistance, etc., and is free from contamination by bleed components. Particularly, it is suitable for applications such as rotating bearings of semiconductor transfer devices, transfer rollers, and pulleys.
  • the resistivity was measured in accordance with JIS K 7194 (Testing method for measuring resistivity of conductive plastic by 4-probe method).
  • a rotary bearing is created as a sliding member for transport, and this is assembled into a transport device.
  • Slidability small coefficient of dynamic friction and better sliding
  • abrasion resistance small wear is better
  • vibration small is better
  • sound small is better
  • the load on the sliding surface of the rotating bearing of the conveyor is about 4 kg
  • the relative speed of the sliding surface to the rotating shaft is 30 mZ s
  • the material of the rotating shaft is SUS304.
  • the melt viscosity of the PAS was measured using a capillary pyrograph (manufactured by Toyo Seiki Co., Ltd.) at a temperature of 310 and a shear rate of 1200 Z seconds.
  • the polymerization vessel N- methyl-2-pyrrolidone (NM P) 7 2 0 kg , and 4 6.
  • sulfide sodium containing 2 1 wt% of sodium sulfide (N a 2 S), 5-hydrate 4 2 0 kg After replacing with nitrogen gas, the temperature was gradually raised to 200 with stirring to distill out 160 kg of water. At this time, 62 mol of H 2 S volatilized at the same time.
  • p-dichrobenzene (p DCB) 364 kg and NMP 250 kg were added, and the mixture was reacted at 220 ° C. for 4.5 hours with stirring. Thereafter, 59 kg of water was injected while stirring was continued, the temperature was raised to 255 ° C, and the reaction was carried out for 5 hours. After the reaction was completed, the content was cooled to around room temperature, and the content was passed through a 100-mesh screen to sieve the granular polymer, washed twice with acetone, and washed three times with water to obtain a washed polymer.
  • p DCB p-dichrobenzene
  • washed polymer was washed with a 3% aqueous solution of ammonium chloride, and then washed with water. After dehydration, the recovered granular polymer was dried at 105 for 3 hours.
  • the polymer thus obtained (A yield was 89%, melt viscosity was 140 Pa's, pH was 6.5, and average particle diameter was about 90 Om.
  • Each component having the composition shown in Table 1 was uniformly driven by a Henschel mixer, and then supplied to a 45 mm ⁇ twin-screw kneading extruder (PCM-45, manufactured by Ikegai Iron & Steel Co., Ltd.). The mixture was kneaded at 34O 0 C to produce a pellet. After drying the obtained pellets at 150 ° C for 6 hours, the mold temperature was set to 144 t and the cylinder temperature was set to 300 to 3 ° C by an injection molding machine (IS-75 manufactured by Toshiba Machine Co., Ltd.). At 40, a cylindrical rotating bearing having an outer diameter of 12.5 mm, an inner diameter of 8.3 mm, and a width of 14 m, and a flat plate for measuring electrical resistivity were produced. Table 1 shows the results.
  • PAS (Ai) 56.5 71.2 53.6 54.5 100.0 81.0 70.0 51.5 94.0 42.0
  • PAS A 2 49.0 pairs PTFE 40.0 48.0 25.0 40.0 40.0 15.0 40.0 55.0 Carbon black 3.5 3.0 3.8 3.4 3.5 4.0 3.5 6.0 3.0 Graphite 3.0
  • PTFE polytetrafluoroethylene powder (Kitamura Co., Ltd., KT-400M)
  • Rotary bearings for transfer devices made of an object exhibit a sufficient antistatic effect due to low electrical resistivity, have a low dynamic friction coefficient, and have excellent sliding characteristics. Furthermore, even in practical tests, it has excellent slidability and wear resistance, and does not generate vibration or noise even when sliding on the rotating shaft.
  • it is not an essential component, it is for a transport device containing a small amount of a cleavable filler.
  • the rotational bearing (Examples 4 and 5) can further improve the wear resistance and sliding characteristics. it can.
  • a PAS sliding member not filled with conductive carbon black and PTFE (Comparative Example 1) has poor slidability due to a high dynamic friction coefficient, and has no antistatic effect because it is an insulating material. .
  • a sliding member with a low PTFE compounding ratio (Comparative Example 2) is inferior in sliding characteristics and abrasion resistance and cannot be used as a rotary bearing.
  • a large amount of carbon fiber The sliding member filled with fiber (Comparative Example 3) and the sliding member in which part of PAS was replaced with carbon beads in Example 1 (Comparative Example 4) had a low resistance factor, and thus had a sufficient antistatic effect. While exhibiting low dynamic friction coefficient and excellent sliding characteristics, vibration and noise are generated by sliding with the rotating shaft, making it impractical.
  • ADVANTAGE OF THE INVENTION According to this invention, it is excellent in heat resistance, slidability, friction characteristics, abrasion resistance, mechanical physical properties, etc., and can provide an antistatic property by controlling the electrical resistivity in a desired range.
  • a sliding member for a device is provided.
  • the sliding member for conveyance of the present invention does not damage the mating member, vibrate the rotating shaft, or generate noise due to friction.
  • the transfer sliding member of the present invention is particularly suitable for applications such as a rotary bearing of a semiconductor transfer device, a transfer roller, and a pulley.

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Abstract

A sliding member for conveyor apparatuses which is obtained by molding a resin composition comprising 30 to 79 wt.% polyarylene sulfide having a melt viscosity of 20 Pa.s or higher as measured at 310 °C and a shear rate of 1,200 sec-1, 20 to 50 wt.% fluororesin, and 1 to 20 wt.% conductive carbon black. The member is excellent in heat resistance, sliding properties, frictional properties, wearing resistance, mechanical properties, and antistatic properties.

Description

明細 搬送装置用摺動部材 技術の分野  Description Sliding member for conveyor equipment Field of technology
本発明は、 樹脂材料から形成された搬送装置用摺動部材に関し、 さらに詳しくは、 ポリアリーレンスルフイ ド、 フッ素樹脂、 及び導 電性カーボンブラックを含有する樹脂組成物を成形してなる搬送装 置用摺動部材に関する。 本発明の搬送装置用摺動部材は、 耐熱性、 摺動性、 摩擦特性、 耐摩耗性、 機械的物性などに優れており、 しか も電気抵抗率を所望の範囲に制御して帯電防止性を付与することが できるため、 特に半導体搬送装置などの回転軸受け、 搬送ローラ、 プーリなどの用途に好適である。 背景技術  The present invention relates to a sliding member for a transfer device formed from a resin material, and more particularly, to a transfer device formed by molding a resin composition containing polyarylene sulfide, a fluororesin, and conductive carbon black. The present invention relates to a mounting sliding member. The sliding member for a transport device of the present invention is excellent in heat resistance, slidability, friction characteristics, abrasion resistance, mechanical properties, and the like. Therefore, it is particularly suitable for applications such as a rotary bearing of a semiconductor transfer device, a transfer roller, and a pulley. Background art
ポリ フエ二レンスルフイ ド (以下、 P P S と略記) に代表される ポリアリ一レンスルフイ ド (以下、 P A S と略記) は、 耐熱性、 難 燃性、 耐薬品性、 寸法安定性、 機械的性質等に優れたエンジニアリ ングプラスチックであり、 電気 · 電子部品、 精密機械部品、 自動車 部品などとして用途が広がっている。  Polyarylene sulfide (hereinafter abbreviated as PAS) represented by polyphenylene sulfide (hereinafter abbreviated as PPS) is excellent in heat resistance, flame retardancy, chemical resistance, dimensional stability, mechanical properties, etc. It is an engineering plastic that has been widely used in electrical and electronic parts, precision machine parts, automotive parts, and so on.
近年、 P A Sは、 前記の諸特性を活かして、 軸受けやギアなどの 摺動部材としての用途においても、 その需要が増大している。 一般 に、 合成樹脂製の摺動部材には、 耐熱性、 摺動特性 (摺動性、 低動 摩擦係数、 耐摩耗性) 、 機械的物性などに優れるとともに、 射出成 形により精密成形が可能で、 さらには、 相手材を傷つけないことが 要求される。 また、 合成樹脂製の摺動部材には、 静電気を発生させ ないだけの導電性を有することが要求されることがある。 さらに、 回転軸受けなどの用途では、 回転軸との摺動により、 回転軸を振動 させたり、 摩擦音を発生させたり しないことが要求される。 しかし ながら、 従来公知の P A S製の摺動部材では、 これらの諸特性を十 分に満足させることは困難であった。 以下、 これらの点について、 具体的に説明する。 In recent years, demand for PAS has been increasing even in applications as sliding members such as bearings and gears, taking advantage of the above-mentioned various properties. Generally, sliding members made of synthetic resin are excellent in heat resistance, sliding characteristics (sliding properties, low dynamic friction coefficient, wear resistance), mechanical properties, etc., and can be precision molded by injection molding. In addition, it is required that the partner material is not damaged. In addition, the synthetic resin sliding member generates static electricity, It may be required to have an insufficient conductivity. Furthermore, in applications such as rotating bearings, it is required that the rotating shaft does not vibrate or generate frictional noise due to sliding with the rotating shaft. However, it has been difficult for conventional sliding members made of PAS to sufficiently satisfy these characteristics. Hereinafter, these points will be specifically described.
一般に、 ベルト伝動による搬送装置では、 モータの駆動力をベル トを介して回転軸や搬送ローラに伝え、 回転軸に装着された搬送 ローラを回転させることにより搬送力を得ている。 このような搬送 装置においては、 回転軸を固定する回転軸受け、 回転軸に装着され た搬送ローラ、 モータの駆動力を回転軸に伝えるプーリなどの摺動 部材が用いられている。 すなわち、 このような搬送装置においては 回転軸と回転軸受け、 搬送ローラと回転軸、 ベルトとプーリ、 ベル トと搬送口一ラが、 それぞれ摺動するため、 回転軸受け、 搬送ロー ラ、 及びプーリの材質には、 摺動特性に優れた材質を選ぶ必要があ る。 また、 ベルトの代わりにギア等を介して駆動力を回転軸に伝え るタイプの搬送装置においては、 その歯車にも摺動特性が要求され る。  In general, in a transfer device using belt transmission, the driving force of a motor is transmitted to a rotating shaft and a transfer roller via a belt, and the transfer force is obtained by rotating a transfer roller mounted on the rotation shaft. In such a transport device, sliding members such as a rotary bearing for fixing the rotary shaft, a transport roller mounted on the rotary shaft, and a pulley for transmitting the driving force of the motor to the rotary shaft are used. In other words, in such a transport device, the rotating shaft and the rotating bearing, the transport roller and the rotating shaft, the belt and the pulley, the belt and the transport opening roller slide, respectively, so that the rotating bearing, the transport roller, and the pulley It is necessary to select a material with excellent sliding characteristics. Also, in a transfer device of a type that transmits a driving force to a rotating shaft via a gear or the like instead of a belt, the gear also requires sliding characteristics.
従来より、 P A Sを摺動部材に適用するに際して、 摩擦 · 摩耗特 性、 機械的強度などを改良するために、 フッ素樹脂などの潤滑材、 ァラミ ド繊維、 チタン酸カリウム繊維、 炭素繊維等の繊維状補強材 を配合することが提案されている。 例えば、 特開平 3 — 2 9 2 3 6 6号公報には、 P P S、 フッ素樹脂、 及びァラミ ド繊維などの充填 材からなる耐摩耗性樹脂組成物が提案されている。 特開平 4 一 6 3 8 6 6号公報には、 P P Sに、 ァラミ ド繊維、 チタン酸カリウム繊 維などの補強材、 及び潤滑材を含有させた現像装置のマグネッ ト ロールギャップ保持コ口用樹脂組成物が提案されている。 特開平 2 - 2 1 8 7 5 3号公報には、 P A Sなどの耐熱性熱可塑性樹脂に、 ポリテ トラフルォロエチレン樹脂粉末、 ピッチ系炭素繊維、 及び 力一ボンビーズを配合した摺動部材用樹脂組成物が提案されている, 特開平 1 0 — 3 6 6 7 9号公報には、 P P Sなどの熱可塑性樹脂に チタン酸カリウムゥイス力一、 炭素繊維、 及びポリテトラフルォロ エチレンを配合した摺動部材用樹脂組成物が提案されている。 Conventionally, when applying PAS to sliding members, lubricants such as fluoroplastics, fibers such as aramide fibers, potassium titanate fibers, and carbon fibers have been used to improve friction and wear characteristics and mechanical strength. It has been proposed to incorporate reinforced reinforcement. For example, Japanese Patent Application Laid-Open No. 3-292366 proposes a wear-resistant resin composition comprising a filler such as PPS, a fluororesin, and an aramide fiber. Japanese Patent Application Laid-Open No. Hei 6-168638 discloses a magnet for a developing apparatus in which PPS contains a reinforcing material such as aramid fiber and potassium titanate fiber, and a lubricant. A resin composition for a roll gap holding opening has been proposed. Japanese Unexamined Patent Publication No. 2-1875753 discloses a resin for a sliding member in which a heat-resistant thermoplastic resin such as PAS is mixed with polytetrafluoroethylene resin powder, pitch-based carbon fiber, and carbon beads. Japanese Patent Application Laid-Open No. H10-36669 describes a composition in which potassium titanate powder, carbon fiber, and polytetrafluoroethylene are blended in a thermoplastic resin such as PPS. A resin composition for a moving member has been proposed.
しかしながら、 ァラミ ド繊維、 チタン酸カリウム繊維、 炭素繊維 などの繊維状補強材は、 いずれも非常に硬い材料であるため、 これ らの繊維状補強材を含有する P A S樹脂組成物から形成した摺動部 材は、 摺動する相手材を損傷させ易く、 かつ、 その損傷によって摩 擦 · 摩耗特性が低下するという問題があった。 また、 このような繊 維状補強材を含有する摺動部材を搬送装置の回転軸受けなどに適用 した場合、 回転軸と回転軸受けとの摺動面に硬い繊維状充填材が突 き出して、 回転軸を振動させたり、 摩擦による音を発生させるとい う問題があった。  However, since fibrous reinforcing materials such as aramide fiber, potassium titanate fiber, and carbon fiber are all very hard materials, sliding materials formed from a PAS resin composition containing these fibrous reinforcing materials are used. The component has a problem that the sliding counterpart material is easily damaged, and the damage deteriorates the friction and wear characteristics. In addition, when a sliding member containing such a fiber-like reinforcing material is applied to a rotating bearing of a transport device or the like, a hard fibrous filler protrudes from a sliding surface between the rotating shaft and the rotating bearing. There were problems such as vibrating the rotating shaft and generating noise due to friction.
特開平 5 — 1 1 7 6 7 8号公報には、 電子写真装置用の加熱定着 用の耐熱性滑り軸受けにおいて、 P P S樹脂に、 四フッ化工チレン 樹脂、 溶融フッ素樹脂、 並びに、 芳香族ポリエステル樹脂、 ポリイ ミ ド樹脂、 ポリエーテルケトン樹脂、 芳香族ポリアミ ド樹脂、 及び フエノール樹脂からなる群から選ばれる一種以上の耐熱性合成樹脂 を必須成分として添加した樹脂組成物からなる耐熱性滑り軸受けが 提案されている。 この耐熱性滑り軸受けは、 炭素繊維などの硬い繊 維状充填材を含んでいないため、 相手材を損傷させるなどの問題が ない。 しかしながら、 この耐熱性滑り軸受けは、 各成分の相溶性が 悪く機械的物性が不十分であり、 摺動特性ゃクリープ特性も不十分 で、 しかも帯電防止機能を持っていない。 Japanese Patent Application Laid-Open No. Hei 5-1-117678 describes that a heat-resistant sliding bearing for an electrophotographic apparatus includes a PPS resin, a tetrafluoroethylene resin, a molten fluororesin, and an aromatic polyester resin. Heat-resistant sliding bearings composed of a resin composition containing, as an essential component, at least one heat-resistant synthetic resin selected from the group consisting of polyimide resins, polyimide resins, polyether ketone resins, aromatic polyamide resins, and phenolic resins Have been. Since this heat-resistant slide bearing does not contain a hard fiber-like filler such as carbon fiber, there is no problem such as damaging the mating material. However, this heat-resistant sliding bearing has poor compatibility of each component, poor mechanical properties, and poor sliding characteristics ゃ creep characteristics. In addition, it does not have an antistatic function.
一方、 半導体 (半導体素子、 半導体部品、 集積回路部品、 搭載部 品など) の搬送装置では、 回転軸と回転軸受けとの間の摩擦により 発生する静電気により、 搬送装置上の半導体が破壊されることがあ り、 歩留まりが悪いという問題点があった。 しかしながら、 従来、 静電気を発生させることのない適度の導電性を有し、 同時に、 回転 軸を振動させたり、 回転軸との摺動により摩擦音を発生することが なく、 しかも優れた摺動特性を兼ね備えた合成樹脂製の摺動部材は 提供されていない。 発明の開示  On the other hand, in a transfer device for semiconductors (semiconductor elements, semiconductor components, integrated circuit components, mounted components, etc.), the static electricity generated by friction between the rotating shaft and the rotating bearing may destroy the semiconductor on the transfer device. There was a problem that the yield was poor. However, conventionally, it has an appropriate conductivity without generating static electricity, and at the same time, does not vibrate the rotating shaft or generate frictional noise due to sliding with the rotating shaft, and has excellent sliding characteristics. No synthetic resin sliding member is provided. Disclosure of the invention
本発明の目的は、 耐熱性、 摺動性、 摩擦特性、 耐摩耗性、 機械的 物性などに優れ、 しかも電気抵抗率を所望の範囲に制御して帯電防 止性を付与することことができる搬送装置用摺動部材を提供するこ とにある。  An object of the present invention is to provide excellent heat resistance, slidability, friction characteristics, abrasion resistance, mechanical properties, and the like, and to provide an antistatic property by controlling the electrical resistivity within a desired range. An object of the present invention is to provide a sliding member for a transfer device.
本発明の他の目的は、 相手材を損傷したり、 回転軸を振動させた り、 摩擦による音を発生させたり しない搬送装置用摺動部材を提供 することにある。  Another object of the present invention is to provide a sliding member for a transfer device that does not damage a mating member, vibrate a rotating shaft, or generate noise due to friction.
本発明者らは、 前記従来技術の問題点を克服するために鋭意研究 した結果、 ポリ アリーレンスルフイ ド、 フッ素樹脂、 及び導電性 カーボンブラックを適切な量比で配合することにより、 繊維状補強 材を実質的に含有することなく、 搬送装置用摺動部材の樹脂材料に 適した樹脂組成物の得られることを見いだした。 該樹脂組成物を成 形してなる摺動部材は、 耐熱性、 摺動特性 (摺動性、 低動摩擦係数 耐摩耗性) 、 機械的物性などに優れるとともに、 帯電防止性をも有 している。 したがって、 この摺動部材を搬送装置の回転軸受け、 搬 送ローラ、 プーリなどに適用すると、 相手材を損傷したり、 回転軸 を振動させたり、 摩擦による音を発生させたりすることがなく、 さ らに、 静電気の発生による半導体の破壊のおそれもない。 The present inventors have conducted intensive studies to overcome the problems of the prior art, and as a result, by mixing polyarylene sulfide, fluororesin, and conductive carbon black in an appropriate amount ratio, fibrous reinforcement has been achieved. It has been found that a resin composition suitable for a resin material of a sliding member for a transport device can be obtained without containing any material. A sliding member formed from the resin composition has excellent heat resistance, sliding properties (sliding property, low dynamic friction coefficient, wear resistance), mechanical properties, and the like, and also has antistatic properties. I have. Therefore, this sliding member is connected to the rotating bearing of the transfer device, When applied to feed rollers, pulleys, etc., there is no risk of damaging the mating material, vibrating the rotating shaft, generating noise due to friction, and also causing the possibility of destruction of the semiconductor due to static electricity. .
本発明は、 これらの知見に基づいて、 完成するに至ったものであ る。  The present invention has been completed based on these findings.
本発明によれば、 温度 3 1 0 :、 剪断速度 1 2 0 0ノ秒で測定し た溶融粘度が 2 0 P a · s以上のポリアリーレンスルフイ ド ( A ) 3 0〜 7 9重量%、 フッ素樹脂 (B) 2 0 ~ 5 0重量%、 及び導電 性力一ポンプラック ( C) 1〜 2 0重量%を含有する樹脂組成物を 成形してなる搬送装置用摺動部材が提供される。 発明を実施するための最良の形態  According to the present invention, at a temperature of 310: a polyarylene sulfide (A) having a melt viscosity of not less than 20 Pa · s measured at a shear rate of 1200 ns, 30 to 79% by weight The present invention provides a sliding member for a transfer device formed by molding a resin composition containing 20 to 50% by weight of a fluororesin (B) and 1 to 20% by weight of a conductive force pump rack (C). You. BEST MODE FOR CARRYING OUT THE INVENTION
ポリアリーレンスルフイ ド (P A S ) Polyarylene Sulfide (P AS)
本発明で使用する P A S とは、 式 [一 A r — S— ] (ただし、 — A r —は、 ァリーレン基である) で表されるァリーレンスルフィ ドの繰り返し単位を主たる構成要素とする芳香族ポリマ一である。  The PAS used in the present invention is mainly composed of an arylene sulfide repeating unit represented by the formula [-A r — S—] (where —A r — is an arylene group). It is an aromatic polymer.
[一 A r — S—] を 1モル (基本モル) と定義すると、 本発明で使 用する P A Sは、 この繰り返し単位を、 通常 5 0モル%以上、 好ま しくは 7 0モル%以上、 より好ましくは 9 0モル%以上含有するポ リマ一である。  If [Ar—S—] is defined as 1 mol (basic mol), the PAS used in the present invention usually contains at least 50 mol%, preferably at least 70 mol%, Preferably, the polymer contains 90 mol% or more.
ァリーレン基としては、 例えば、 p—フエ二レン基、 m—フエ二 レン基、 置換フエ二レン基 (置換基は、 好ましくは、 炭素数 1〜 6 のアルキル基、 またはフエ二レン基である) 、 p , p ' ージフエ二 レンスルホン基、 p, p ' —ビフエ二レン基、 p, p ' —ジフエ二 レンカルボ二ル基、 ナフチレン基などを挙げることができる。 P A S としては、 主として同一のァリ一レン基を有するポリマーを好ま しく用いることができるが、 加工性や耐熱性の観点から、 2種以上 のァリ一レン基を含んだコポリマーを用いることもできる。 Examples of the arylene group include p-phenylene group, m-phenylene group, and substituted phenylene group (the substituent is preferably an alkyl group having 1 to 6 carbon atoms, or a phenylene group. ), P, p 'diphenylene sulfone group, p, p'-biphenylene group, p, p '-diphenylene carbonyl group, naphthylene group and the like. As the PAS, polymers having mainly the same arylene groups are preferred. From the viewpoint of processability and heat resistance, a copolymer containing two or more arylene groups can also be used.
これらの P A Sの中でも、 p —フエ二レンスルフィ ドの繰り返し 単位を主構成要素とする P P Sが、 加工性に優れ、 しかも工業的に 入手が容易であることから特に好ましい。 この他、 ポリアリーレン ケトンスルフィ ド、 ポリアリーレンケトンケトンスルフィ ドなどを 使用することができる。 コポリマーの具体例としては、 p —フエ二 レンスルフィ ドの繰り返し単位と m—フエ二レンスルフィ ドの繰り 返し単位を有するランダムまたはブロックコポリマ一、 フエ二レン スルフィ ドの繰り返し単位とァリーレンケトンケトンスルフィ ドの 繰り返し単位とァリ一レンスルホンスルフィ ドの繰り返し単位を有 するランダムまたはブロックコポリマーなどを挙げることができる, これらの P A Sは、 結晶性ポリマーであることが好ましい。 また、 P A Sは、 靭性ゃ強度などの観点から、 直鎖状ポリマ一であること が好ましい。  Among these PAS, PPS having a repeating unit of p-phenylene sulfide as a main component is particularly preferable because of excellent workability and easy industrial availability. In addition, polyarylene ketone sulfide, polyarylene ketone ketone sulfide, and the like can be used. Specific examples of the copolymer include a random or block copolymer having p-phenylene sulfide repeating units and m-phenylene sulfide repeating units, a phenylene sulfide repeating unit, and an arylene ketone ketone sulfide. Examples thereof include a random or block copolymer having a repeating unit of styrene and a repeating unit of arylene sulfone sulfide. These PASs are preferably crystalline polymers. In addition, it is preferable that PAS is a linear polymer from the viewpoint of toughness and strength.
このような P A Sは、 極性溶媒中で、 アルカリ金属硫化物とジハ ロゲン置換芳香族化合物とを重合反応させる公知の方法 (例えば、 特公昭 6 3 — 3 3 7 7 5号公報) により得ることができる。  Such a PAS can be obtained by a known method of polymerizing an alkali metal sulfide and a dihalogen-substituted aromatic compound in a polar solvent (for example, Japanese Patent Publication No. 63-33775). it can.
アルカリ金属硫化物としては、 例えば、 硫化リチウム、 硫化ナト リウム、 硫化カリウム、 硫化ルビジウム、 硫化セシウムなどを挙げ ることができる。 反応系中で N a S Hと N a〇Hを反応させること により生成させた硫化ナトリウムなども使用することができる。 ジハロゲン置換芳香族化合物としては、 例えば、 p—ジクロ口べ ンゼン、 m —ジクロ口ベンゼン、 2, 5 —ジクロロ トルエン、 p— ジブロモベンゼン、 2 , 6 —ジクロロナフタレン、 1 —メ トキシー 2 , 5 —ジクロロベンゼン、 4 , 4 ' —ジクロロビフエニル、 3, 5 —ジクロ口安息香酸、 p , p ' —ジクロロジフエニルエーテル、 4 , 4 ' —ジクロロジフエニルスルホン、 4 , 4 ' —ジク ロロジ フエニルスルホキシド、 4, 4 ' —ジクロロジフエ二ルケトンなど を挙げることができる。 これらは、 それぞれ単独で、 あるいは 2種 以上を組み合わせて使用することができる。 Examples of the alkali metal sulfide include lithium sulfide, sodium sulfide, potassium sulfide, rubidium sulfide, and cesium sulfide. Sodium sulfide produced by reacting NaSH and Na〇H in the reaction system can also be used. Examples of dihalogen-substituted aromatic compounds include p-dichlorobenzene, m-dichlorobenzene, 2,5-dichlorotoluene, p-dibromobenzene, 2,6-dichloronaphthalene, 1-methoxy2,5— Dichlorobenzene, 4, 4'-dichlorobiphenyl, 3, 5-Dichloro mouth benzoic acid, p, p '-Dichlorodiphenyl ether, 4, 4'-Dichlorodiphenyl sulfone, 4, 4 '-Dichlorophenyl sulphoxide, 4, 4'-Dichlorodiphenyl ketone, etc. Can be. These can be used alone or in combination of two or more.
P A Sに多少の分岐構造若しくは架橋構造を導入するために、 1 分子当たり 3個以上のハロゲン置換基を有するポリハロゲン置換芳 香族化合物を少量併用することができる。 ポリハロゲン置換芳香族 化合物の好ましい例としては、 1 , 2, 3 — トリクロ口ベンゼン、 1 , 2, 3 — トリブロモベンゼン、 1 , 2 , 4 _ トリクロ口べンゼ ン、 1, 2 , 4— トリブロモベンゼン、 1 , 3, 5 — トリクロ口べ ンゼン、 1 , 3 , 5 — トリブロモベンゼン、 1, 3 —ジクロロー 5 一ブロモベンゼンなどのトリハロゲン置換芳香族化合物、 及びこれ らのアルキル置換体を挙げることができる。 これらは、 それぞれ単 独で、 あるいは 2種以上を組み合わせて使用することができる。 こ れらのなかでも、 経済性、 反応性、 物性などの観点から、 1, 2 , 4一 トリクロ口ベンゼン、 1, 3, 5 — トリクロ口ベンゼン、 及び 1, 2, 3 — トリクロ口ベンゼンがより好ましい。  A small amount of a polyhalogen-substituted aromatic compound having three or more halogen substituents per molecule can be used in order to introduce a slight branched or cross-linked structure into the PAS. Preferred examples of the polyhalogen-substituted aromatic compound include 1,2,3—trichlorobenzene, 1,2,3—tribromobenzene, 1,2,4_trichlorobenzene, 1,2,4— Trihalogen-substituted aromatic compounds such as tribromobenzene, 1,3,5-trichlorobenzene, 1,3,5-tribromobenzene, 1,3-dichloro-5-bromobenzene, and alkyl-substituted products thereof Can be mentioned. These can be used alone or in combination of two or more. Of these, 1,2,4-trichlorobenzene, 1,3,5-trichlorobenzene, and 1,2,3-trichlorobenzene are preferred from the viewpoints of economy, reactivity, and physical properties. More preferred.
極性溶媒としては、 N—メチル— 2 —ピロリ ドン (以下、 NM P と略記) などの N—アルキルピロリ ドン、 1, 3 —ジアルキル一 2 一イミダゾリジノン、 テトラアルキル尿素、 へキサアルキルりん酸 トリアミ ドなどに代表されるァプロチック有機アミ ド溶媒が、 反応 系の安定性が高く、 高分子量のポリマーが得られやすいので好まし い。  Examples of the polar solvent include N-alkylpyrrolidone such as N-methyl-2-pyrrolidone (hereinafter abbreviated as NMP), 1,3-dialkyl-1-imidazolidinone, tetraalkylurea, and trialkylhexaalkylphosphate. Aprotic organic amide solvents, such as amides, are preferred because of high stability of the reaction system and easy production of high molecular weight polymers.
本発明で使用する P A Sは、 温度 3 1 0 、 剪断速度 1 2 0 0 秒で測定した溶融粘度が 2 0 P a · s以上のものであり、 好ましく は 2 0〜 5 0 0 P a ' s 、 より好ましくは 2 5〜 4 5 0 P a * sで ある。 P A Sの溶融粘度が小さすぎると、 機械的性質が不十分とな るおそれがある。 P A Sの溶融粘度が大きすぎると、 射出成形や押 出成形での成形性が不十分となるおそれがある。 The PAS used in the present invention has a melt viscosity measured at a temperature of 310 and a shear rate of 1200 seconds of 20 Pas or more, and is preferably Is 20 to 500 Pa * s, more preferably 25 to 450 Pa * s. If the melt viscosity of PAS is too low, the mechanical properties may be insufficient. If the melt viscosity of PAS is too high, the moldability in injection molding or extrusion molding may be insufficient.
本発明で使用する P A Sは、 重合終了後の洗浄したものを使用す ることができるが、 さらに、 塩酸、 酢酸などの酸を含む水溶液また は水一有機溶剤混合溶液により処理されたもの、 塩化アンモニゥム などの塩溶液で処理を行ったものなどを使用することが好ましい。 特に、 重合後の後処理により、 アセトンと水を容積比 1 : 2に調整 した混合溶媒中での p Hを 8以下にした P A Sを用いると、 流動性 及び機械的性質をより一層向上させることができる。  The PAS used in the present invention can be used after it has been washed after polymerization, but may be further treated with an aqueous solution containing an acid such as hydrochloric acid or acetic acid or a mixed solution of water and an organic solvent; It is preferable to use one that has been treated with a salt solution such as ammonium. In particular, the use of PAS with a pH of 8 or less in a mixed solvent in which acetone and water are adjusted to a volume ratio of 1: 2 by post-treatment after polymerization will further improve fluidity and mechanical properties. Can be.
本発明で使用する P A Sは、 1 0 0 z m以上の平均粒子径を有す る粒状物であることが望ましい。 P A Sの平均粒子径が小さすぎる と、 押出機による溶融押出の際、 フィード量が制限されるため、 樹 脂組成物の押出機内での滞留時間が長くなり、 樹脂組成物の劣化の 問題が生じるおそれがある。 また、 製造効率上も望ましくない。 平 均粒子径の上限は、 2 0 0 0 i m程度であり、 多くの場合 1 5 0 0 ; m程度である。  The PAS used in the present invention is desirably a granular material having an average particle diameter of 100 zm or more. If the average particle size of the PAS is too small, the amount of feed during melt extrusion by the extruder will be limited, and the residence time of the resin composition in the extruder will be prolonged, causing a problem of deterioration of the resin composition. There is a risk. It is also undesirable in terms of manufacturing efficiency. The upper limit of the average particle diameter is about 20000 im, and in most cases is about 1500; m.
P A Sの配合割合は、 樹脂組成物全量基準で、 3 0〜 7 9重量% であり、 好ましくは 4 0〜 7 5重量%、 より好ましくは 4 5〜 7 5 重量%である。 P A Sの配合割合が少なすぎると、 機械的強度が低 下するとともに、 ク リープ特性が不充分になるおそれがある。 P A Sの配合割合が少なすぎると、 フッ素樹脂としてポリテトラフルォ 口エチレンを用いる場合には、 射出成形性及び押出成形性が不十分 となるおそれがある。 P A Sの配合割合が多すぎると、 良好な摺動 特性が得られず、 また、 導電性が不十分になるおそれがある。 フッ素樹脂 The mixing ratio of PAS is 30 to 79% by weight, preferably 40 to 75% by weight, and more preferably 45 to 75% by weight, based on the total amount of the resin composition. If the proportion of PAS is too small, the mechanical strength may be reduced and the creep properties may be insufficient. If the blending ratio of PAS is too small, the injection moldability and extrusion moldability may be insufficient when polytetrafluoroethylene is used as the fluororesin. If the proportion of PAS is too large, good sliding characteristics cannot be obtained, and the conductivity may be insufficient. Fluororesin
本発明で使用するフッ素樹脂は、 特に制限はなく、 例えば、 ポリ テトラフルォロエチレン ( P T F E) 、 テトラフルォロエチレン/ へキサフルォロプロピレン共重合体 ( F E P ) 、 テトラフルォロェ チレン Zパ一フルォロアルキルビニルエーテル共重合体 ( P F A) ポリクロ口 トリフルォロエチレン ( P C T F E) 、 ポリフッ化ビニ リデン ( P V D F ) 、 フッ化ビニリデン /へキサフルォロプロピレ ン テトラフルォロエチレン共重合体、 ポリフッ化ビニル、 ェチレ ン Zテトラフルォロエチレン共重合体 (E T F E) 、 エチレン Zク ロロ トリフルォロエチレン共重合体 ( E C T F E) 、 プロピレン Z テトラフルォロエチレン共重合体、 テトラフルォロエチレン Zパー フルォロアルキルパーフルォロビニルエーテル共重合体、 フッ化ビ ニリデン へキサフルォロプロピレン共重合体、 フッ化ビニリデン _ /クロ口 トリフルォロエチレン共重合体、 テトラフルォロエチレン エチレン イソブチレン共重合体、 エチレン へキサフルォロプ ロピレン共重合体、 テトラフルォロエチレン/ェチルビ二ルェ一テ ル共重合体等を挙げることができる。 これらの中でも、 耐熱性、 摺 動特性などの点で、 P T F E、 F E P , P F Aなどが好ましい。 こ れらのフッ素樹脂は、 それぞれ単独で、 あるいは 2種以上を組み合 わせて使用することができる。  The fluororesin used in the present invention is not particularly limited. For example, polytetrafluoroethylene (PTFE), tetrafluoroethylene / hexafluoropropylene copolymer (FEP), tetrafluoroethylene Z Fluoroalkyl vinyl ether copolymer (PFA) Polychlorinated trifluoroethylene (PCTFE), polyvinylidene fluoride (PVDF), vinylidene fluoride / hexafluoropropylene tetrafluoroethylene copolymer, polyfluoroethylene Vinyl chloride, Ethylene Z tetrafluoroethylene copolymer (ETFE), Ethylene Z Chloro trifluoroethylene copolymer (ECTFE), Propylene Z Tetrafluoroethylene copolymer, Tetrafluoroethylene Z Perfluoroalkyl perfluorovinyl ether copolymer, vinylidene fluoride hexaf Fluoropropylene copolymer, vinylidene fluoride _ / black mouth Trifluoroethylene copolymer, tetrafluoroethylene ethylene isobutylene copolymer, ethylene hexafluoropropylene copolymer, tetrafluoroethylene / ethylvinyl One-ter copolymers and the like can be mentioned. Among these, PTFE, FEP, PFA, and the like are preferable in terms of heat resistance, sliding characteristics, and the like. These fluororesins can be used alone or in combination of two or more.
樹脂組成物中のフッ素樹脂の配合割合は、 2 0〜 5 0重量%でぁ り、 好ましく は 2 3〜 5 0重量%、 よ り好ましくは 2 3〜 4 8重 量%である。 フッ素樹脂の配合割合が多すぎると、 クリープ特性及 び成形性が不十分となり、 フッ素樹脂の配合割合が少なすぎると、 摺動特性が不十分になる場合がある。  The mixing ratio of the fluororesin in the resin composition is 20 to 50% by weight, preferably 23 to 50% by weight, and more preferably 23 to 48% by weight. If the blending ratio of the fluororesin is too large, the creep characteristics and moldability will be insufficient, and if the blending ratio of the fluororesin is too small, the sliding characteristics may be insufficient.
導電性カーボンブラック 本発明で使用する導電性カーボンブラックは、 導電性力一ポンプ ラックであれば特に制限はなく、 例えば、 アセチレンブラック、 ォ ィルファーネスブラック、 サーマルブラック、 チャンネルブラック を用いることができる。 導電性力一ポンプラックの添加による機械 物性及び成形性の低下を最小限度に抑えるには、 少量の添加量で導 電性または半導電性を発現させることが好ましく、 その観点から、 D B P吸油量が 3 6 0 m 1 / 1 0 0 g以上の導電性力一ボンブラッ クを好適に用いることができる。 Conductive carbon black The conductive carbon black used in the present invention is not particularly limited as long as it is a conductive force pump rack. For example, acetylene black, water black, thermal black, and channel black can be used. In order to minimize the deterioration of mechanical properties and formability due to the addition of a pump rack, it is preferable to develop conductivity or semi-conductivity with a small amount of addition. However, a conductive black having a conductivity of at least 360 m 1/100 g can be suitably used.
導電性力一ボンブラックの D B P吸油量は、 A S TM D 2 4 1 4で規定された方法により測定することができる。 具体的には、 測 定装置 (A b s o r p o t o m e t e r ) のチャンバ一の中に導電 性力一ポンプラックを入れ、 そのチャンバ一の中に、 一定の速度で D B P ( n _ジブチルフタレート) を加える。 D B Pを吸収するに 従い、 導電性力一ポンプラックの粘度は上昇し、 ある程度に達した 時までに吸収した D B Pの量から D B P吸油量を算出する。 粘度の 検出は、 トルクセンサ一で行う。  The DBP oil absorption of the conductive black can be measured by the method specified in ASTM D224. Specifically, a conductive force pump rack is put in one chamber of the measuring device (Absortpotmote ter), and DBP (n-dibutyl phthalate) is added at a constant speed into the one chamber. As the DBP is absorbed, the conductivity of the pump rack increases, and the amount of DBP absorbed is calculated from the amount of DBP absorbed up to a certain degree. Viscosity is detected by a torque sensor.
導電性力一ボンブラックの D B P吸油量が小さすぎると、 樹脂組 成部の抵抗率を所望の程度にまで低下させるのに多量の導電性カー ボンブラックを配合する必要があり、 成形性や機械的物性が低下す るおそれを生じる。 導電性カーボンブラックの D B P吸油量の上限 は、 通常、 7 5 O m l ノ 1 0 O g程度である。 D B P吸油量は、 好 ましくは 4 0 0〜 6 0 0 m 1 / 1 0 0 g程度である。  If the DBP oil absorption of conductive black is too small, it is necessary to mix a large amount of conductive carbon black in order to reduce the resistivity of the resin composition to a desired level. There is a risk that the physical properties may be reduced. The upper limit of the amount of DBP oil absorption of the conductive carbon black is usually about 75 Oml lO Og. The DBP oil absorption is preferably about 400 to 600 m1 / 100 g.
導電性力一ポンプラックの配合割合は、 導電性カーボンブラック の導電性、 構造、 D B P吸油量、 P A S樹脂の溶融粘度、 樹脂組成 物の目標抵抗率などに依存する。 これらを総合的に勘案すると、 導 電性カ一ポンプラックの配合割合は、 樹脂組成物全量基準で、 1〜 2 0重量%であり、 好ましくは 2〜 1 0重量%、 より好ましくは 2 〜 7重量%程度である。 導電性カーボンブラックの配合割合が多す ぎると、 成形性や機械的物性が低下し、 少なすぎると、 所望の抵抗 率を達成することが困難となる。 The ratio of the conductive force to the pump rack depends on the conductivity of the conductive carbon black, the structure, the DBP oil absorption, the melt viscosity of the PAS resin, the target resistivity of the resin composition, and the like. Considering these factors comprehensively, the mixing ratio of the conductive pump rack is 1 to 1 based on the total amount of the resin composition. 20% by weight, preferably about 2 to 10% by weight, and more preferably about 2 to 7% by weight. If the compounding ratio of the conductive carbon black is too large, the moldability and the mechanical properties are reduced, and if it is too small, it becomes difficult to achieve a desired resistivity.
本発明で使用する樹脂組成物は、 抵抗率 ( J I S K 7 1 9 4、 4探針法) が 1 X I 00 〜 1 X I 015Ω · c mの範囲内にあること が好ましい。 抵抗率は、 よ り好ましく は 1 X 1 0 1 〜 1 X 1 0 13 Ω · c mの範囲内である。 樹脂組成物の抵抗率が高すぎると、 帯電 防止性が不十分となる。 導電性カーポンプラックの前記配合割合の 範囲内で、 所望の抵抗率を達成することが可能である。 The resin composition used in the present invention preferably has a resistivity (JISK 7194, 4 probe method) in the range of 1 XI00 to 1 XI 015 Ω · cm . The resistivity is more preferably in the range of 1 × 10 1 to 1 × 10 13 Ω · cm. If the resistivity of the resin composition is too high, the antistatic property becomes insufficient. It is possible to achieve a desired resistivity within the range of the mixing ratio of the conductive car pump rack.
充填剤 filler
本発明の搬送装置用摺動部材には、 前記各成分以外に、 必要に応 じて、 各種充填剤を配合することができる。 充填剤としては、 例え ば、 マイ力、 シリカ、 タルク、 アルミナ、 カオリ ン、 硫酸カルシゥ ム、 炭酸カルシウム、 酸化チタン、 フェライ ト、 クレー、 黒鉛、 ガ ラス粉、 酸化亜鉛、 炭酸ニッケル、 酸化鉄、 石英粉末、 炭酸マグネ シゥム、 硫酸バリウム等の粒状または粉末状充填剤を挙げることが できる。  In the sliding member for a transporting device of the present invention, various fillers can be blended as required, in addition to the above components. Examples of fillers include myriki, silica, talc, alumina, kaolin, calcium sulfate, calcium carbonate, titanium oxide, ferrite, clay, graphite, glass powder, zinc oxide, nickel carbonate, iron oxide, and iron oxide. Granular or powdery fillers such as quartz powder, magnesium carbonate, barium sulfate and the like can be mentioned.
これらの充填剤の中でも、 黒鉛、 タルク、 マイ力、 クレーなどの 劈開性を有する充填剤は、 搬送装置用摺動部材の優れた摺動特性を 保持しつつ、 摩耗量を抑制し、 それによつて、 耐久性を飛躍的に高 めることができるため好ましい。 なかでも黒鉛は、 摩耗性を大きく 抑制する効果があるので、 特に好ましい。 一方、 カーボンビーズの ような硬い充填剤は、 硬い繊維状充填剤と同様に、 回転軸を振動さ せたり、 摩擦による音を発生させたりするため、 好ましくない。  Among these fillers, those having cleavage properties, such as graphite, talc, my force, and clay, suppress the amount of abrasion while maintaining the excellent sliding characteristics of the sliding member for a transport device. This is preferable because the durability can be dramatically improved. Among them, graphite is particularly preferable because it has an effect of greatly suppressing abrasion. On the other hand, hard fillers such as carbon beads, like hard fibrous fillers, are not preferable because they vibrate the rotating shaft and generate noise due to friction.
これらの充填剤は、 それぞれ単独で、 あるいは 2種以上を組み合 わせて使用することができる。 これらの充填剤は、 樹脂組成物全量 基準で、 通常 2 0重量%以下、 好ましくは 1 5重量%以下、 より好 ましくは 1 0重量%以下の割合で使用される。 劈開性を有する充填 剤などは、 多くの場合 5重量%以下、 典型的には 1 〜 5重量%程度 の配合量で十分な耐摩耗性の向上効果を得ることができる。 These fillers can be used alone or in combination of two or more. Can be used together. These fillers are used in an amount of usually not more than 20% by weight, preferably not more than 15% by weight, more preferably not more than 10% by weight, based on the total amount of the resin composition. In many cases, the content of the cleaving filler or the like is 5% by weight or less, and typically, about 1 to 5% by weight, a sufficient effect of improving the wear resistance can be obtained.
本発明の搬送装置用摺動部材は、 硬い繊維状充填剤 (繊維状補強 材) を実質的に含有しないことが、 相手材を損傷したり、 回転軸を 振動させたり、 摩擦による音を発生させたり しないために、 好まし い。 ただし、 本発明の目的を損なわない範囲内において、 少量の繊 維状充填剤を配合してもよい。 このような繊維状充填剤としては、 例えば、 ガラス繊維、 炭素繊維、 アスベス ト繊維、 シリカ繊維、 ァ ルミナ繊維、 ジルコニァ繊維、 窒化硼素、 窒化ケィ素繊維、 硼素繊 維、 チタン酸カリウム繊維などの無機繊維状物 ; ステンレス、 アル ミニゥム、 チタン、 鋼、 真ちゆう等の金属繊維状物 ; ポリアミ ド、 フッ素樹脂、 ポリエステル樹脂、 アクリル樹脂などの高融点有機質 繊維状物質 ; 等の繊維状充填剤が挙げられる。 これらの繊維状充填 剤は、 それぞれ単独で、 あるいは 2種以上を組み合わせて使用する ことができる。  The sliding member for a transport device of the present invention substantially does not contain a hard fibrous filler (fibrous reinforcing material), which damages the mating material, vibrates the rotating shaft, and generates noise due to friction. I like it because it doesn't let me. However, a small amount of a fibrous filler may be blended within a range that does not impair the object of the present invention. Examples of such a fibrous filler include glass fiber, carbon fiber, asbestos fiber, silica fiber, aluminum fiber, zirconium fiber, boron nitride, silicon nitride fiber, boron fiber, potassium titanate fiber, and the like. Inorganic fibrous materials; Metal fibrous materials such as stainless steel, aluminum, titanium, steel, and brass; High-melting organic fibrous materials such as polyamide, fluororesin, polyester resin, and acrylic resin; fibrous fillers such as Is mentioned. These fibrous fillers can be used alone or in combination of two or more.
充填剤は、 必要に応じて、 集束剤または表面処理剤により処理さ れていてもよい。 集束剤または表面処理剤としては、 例えば、 ェポ キシ系化合物、 イ ソシァネー ト系化合物、 シラン系化合物、 チタ ネー卜系化合物の官能性化合物が挙げられる。 これらの化合物は、 充填剤に対して予め表面処理または集束処理を施して用いるか、 あ るいは組成物の調製の際に同時に添加してもよい。 ただし、 半導体 搬送装置用摺動部材などのように、 摺動部材からのブリード成分に よる汚染が厳しく制限される用途では、 ブリードし易い化合物の添 加は好ましくない。 The filler may be treated with a sizing agent or a surface treatment agent, if necessary. Examples of the sizing agent or the surface treatment agent include functional compounds such as epoxy compounds, isocyanate compounds, silane compounds, and titanate compounds. These compounds may be used after being subjected to a surface treatment or a sizing treatment on the filler in advance, or may be added at the same time when the composition is prepared. However, in applications where contamination by bleed components from sliding members is severely restricted, such as sliding members for semiconductor transport equipment, compounds that easily bleed may be added. Addition is not preferred.
その他の添加剤 Other additives
本発明の樹脂組成物には、 充填剤以外のその他の添加剤として、 例えば、 エポキシ基含有ひ一才レフイ ン共重合体のような衝撃改質 材、 エチレングリシジルメタクリ レートのような樹脂改良剤、 ペン 夕エリスリ ト一ルテトラステアレートのような滑剤、 熱硬化性樹脂 や酸化防止剤、 紫外線吸収剤、 ボロンナイ トライ ドのような核剤、 難燃剤、 染料や顔料等の着色剤等を適宜添加することができる。 た だし、 前記したとおり、 半導体搬送装置用摺動部材などのように、 摺動部材からのブリード成分による汚染が厳しく制限される用途で は、 プリ一ドし易い低分子量物などの使用は好ましくない。  In the resin composition of the present invention, other additives other than the filler include, for example, an impact modifier such as an epoxy group-containing one-year-old olefin copolymer, and a resin modifier such as ethylene glycidyl methacrylate. Lubricants such as pen erythritol tetrastearate, thermosetting resins and antioxidants, UV absorbers, nucleating agents such as boron nitride, flame retardants, and coloring agents such as dyes and pigments Can be added. However, as described above, in applications where contamination by bleed components from the sliding member is severely limited, such as a sliding member for a semiconductor transfer device, it is preferable to use a low molecular weight material that is liable to be precluded. Absent.
樹脂組成物 Resin composition
本発明では、 前記の如き各成分の所定量を用いて、 一般に熱可塑 性樹脂組成物の調製に用いられる設備と方法により樹脂組成物を調 製することができる。 例えば、 各原料成分をヘンシェルミキサー、 タンブラ一等の混合機を用いて予備混合し、 必要があれば、 充填剤 等の添加剤を加えてさらに混合した後、 1軸または 2軸の押出機を 使用して混練し、 溶融押出して、 成型用ペレッ トとすることができ る。 必要成分の一部をマス夕一バッチとしてから、 残りの成分と混 合する方法を採用してもよい。 また、 各成分の分散性を高めるため に、 使用する原料の一部を粉砕し、 粒径を揃えてから混合し、 溶融 押出することも可能である。 さらに、 成型用ペレッ トを、 射出成形 や押出成形などの一般的溶融成形加工法により、 搬送装置用摺動部 材に成形加工することができる。  In the present invention, a resin composition can be prepared by using equipment and a method generally used for preparing a thermoplastic resin composition, using a predetermined amount of each component as described above. For example, each raw material component is premixed using a mixer such as a Henschel mixer or a tumbler, and if necessary, additives such as fillers are added and further mixed, and then a single-screw or twin-screw extruder is used. It can be used, kneaded, and melt-extruded to form a molding pellet. It is also possible to adopt a method in which some of the necessary components are batched together and then mixed with the remaining components. Also, in order to enhance the dispersibility of each component, it is also possible to pulverize a part of the raw materials to be used, adjust the particle size, mix, and extrude. Further, the molding pellet can be formed into a sliding member for a transfer device by a general melt molding method such as injection molding or extrusion molding.
搬送装置用摺動部材 Sliding member for transfer device
搬送装置用摺動部材としては、 特に限定されないが、 例えば、 回 転軸受け、 コロ軸受け、 滑り軸受け、 搬送ローラ、 プーリなどを挙 げることができる。 より具体的な用途としては、 耐熱性、 摺動性、 摩擦 · 摩耗特性、 機械的物性、 適度の抵抗率などの諸特性を活かし て、 例えば、 電子写真複写機、 レーザ一ビームプリ ンター、 静電記 録装置などの画像形成装置における各種摺動部材、 例えば、 現像 ロールのギャップ保持コ口軸受け、 定着部における加熱ローラの滑 り軸受け、 加圧ローラの滑り軸受けなどを挙げることができる。 また、 本発明の搬送装置用摺動部材は、 帯電防止性、 高温剛性、 難燃性、 耐熱性、 耐薬品性、 寸法安定性、 耐クリープ特性などに優 れ、 ブリード成分による汚染がないので、 特に半導体搬送装置など の回転軸受け、 搬送ローラ、 プーリなどの用途に好適である。 実施例 The sliding member for the transfer device is not particularly limited. Rolling bearings, roller bearings, sliding bearings, transport rollers, pulleys, etc. can be mentioned. More specific applications include heat resistance, slidability, friction and abrasion characteristics, mechanical properties, and moderate resistivity, and are used in, for example, electrophotographic copying machines, laser-beam printers, electrostatic Various sliding members in an image forming apparatus such as a recording apparatus, for example, a bearing for holding a gap of a developing roll, a sliding bearing of a heating roller in a fixing unit, and a sliding bearing of a pressure roller can be exemplified. In addition, the sliding member for a transfer device of the present invention is excellent in antistatic properties, high-temperature rigidity, flame retardancy, heat resistance, chemical resistance, dimensional stability, creep resistance, etc., and is free from contamination by bleed components. Particularly, it is suitable for applications such as rotating bearings of semiconductor transfer devices, transfer rollers, and pulleys. Example
以下に実施例及び比較例を挙げて、 本発明についてより具体的に 説明するが、 本発明は、 これらの実施例のみに限定されるものでは ない。  Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples, but the present invention is not limited to only these Examples.
なお、 物性の測定方法は、 以下に示すとおりである。  The methods for measuring physical properties are as shown below.
( 1 ) 抵抗率  (1) Resistivity
抵抗率は、 J I S K 7 1 9 4 (導電性プラスチックの 4探針法 による抵抗率測定試験方法) に準拠して測定した。  The resistivity was measured in accordance with JIS K 7194 (Testing method for measuring resistivity of conductive plastic by 4-probe method).
( 2 ) 動摩擦係数  (2) Dynamic friction coefficient
荷重 = 5 X 1 0 5 p &、 速度 = 0 2 m Z s、 相手材=アルミ二 ゥム、 走行時間 = 1 5時間の条件で 鈴木式摩擦摩耗試験を行い、 動摩擦係数を求めた。  The Suzuki friction and wear test was performed under the conditions of load = 5 X 105 p &, speed = 0 2 mZs, mating material = aluminum, and running time = 15 hours, and the dynamic friction coefficient was determined.
( 3 ) 搬送装置用摺動部材の評価  (3) Evaluation of sliding members for transfer equipment
搬送用摺動部材として回転軸受けを作成し、 これを搬送装置に組 み込み、 摺動性 (動摩擦係数が小さく、 かつ、 円滑に摺動するほど 良好) 、 耐摩耗性 (摩耗量が少ないほど良好) 、 振動 (少ないほど 良好) 、 及び音 (小さいほど良好) について、 それぞれ下記の 4段 階で評価した。 なお、 搬送装置の回転軸受け摺動面にかかる荷重は 約 4 k g、 摺動面の回転軸との相対速度は 3 0 mZ s 、 回転軸の材 質は S U S 3 0 4である。 A rotary bearing is created as a sliding member for transport, and this is assembled into a transport device. Slidability (smaller coefficient of dynamic friction and better sliding), abrasion resistance (smaller wear is better), vibration (smaller is better), and sound (smaller is better) Each was evaluated in the following four stages. The load on the sliding surface of the rotating bearing of the conveyor is about 4 kg, the relative speed of the sliding surface to the rotating shaft is 30 mZ s, and the material of the rotating shaft is SUS304.
A : 極めて良好、 A: Very good,
B : 良好、 B: Good,
C : やや悪い、 C: Somewhat bad
D : 悪い。 D: Bad.
( 4 ) 溶融粘度  (4) Melt viscosity
P A Sの溶融粘度は、 キヤピログラフ (東洋精機社製) を使用し て、 温度 3 1 0で、 剪断速度 1 2 0 0 Z秒の条件で測定した。  The melt viscosity of the PAS was measured using a capillary pyrograph (manufactured by Toyo Seiki Co., Ltd.) at a temperature of 310 and a shear rate of 1200 Z seconds.
( 5 ) P A Sの p H  (5) P A S pH
アセトン : 水 = 1 : 2 (容積比) の混合溶媒中で、 P A Sの p H を測定した。 より具体的には、 ポリマー 2 0 gに対して、 アセトン 5 0 m l を添加してよく混合し、 さらにイオン交換水 1 0 0 m l を 加え、 振盪機にて 3 0分間振盪した後、 上澄み液 6 0 mm l を分取 し、 その p Hを測定した。  The pH of PAS was measured in a mixed solvent of acetone: water = 1: 2 (volume ratio). More specifically, to 20 g of the polymer, add 50 ml of acetone, mix well, add 100 ml of ion-exchanged water, shake for 30 minutes with a shaker, and then remove the supernatant. 60 mml was collected and its pH was measured.
[合成例 1 ] P A S (A T) の合成  [Synthesis Example 1] Synthesis of P AS (A T)
重合缶に、 N—メチルー 2—ピロリ ドン (NM P ) 7 2 0 k g , 及び 4 6. 2 1重量%の硫化ナトリウム (N a 2S ) を含む硫化ナ トリウム , 5水塩 4 2 0 k gを仕込み、 窒素ガスで置換後、 攪拌し ながら徐々に 2 0 0 まで昇温して、 水 1 6 0 k gを溜出させた。 このとき、 同時に 6 2モルの H 2 Sが揮散した。 The polymerization vessel, N- methyl-2-pyrrolidone (NM P) 7 2 0 kg , and 4 6. sulfide sodium containing 2 1 wt% of sodium sulfide (N a 2 S), 5-hydrate 4 2 0 kg After replacing with nitrogen gas, the temperature was gradually raised to 200 with stirring to distill out 160 kg of water. At this time, 62 mol of H 2 S volatilized at the same time.
上記脱水工程後、 重合缶に、 p—ジクロ口ベンゼン ( p D C B ) 3 6 4 k g、 及び NM P 2 5 0 k gを加え、 攪拌しながら 2 2 0 °C で 4. 5時間反応させた。 その後、 攪拌を続けながら水 5 9 k gを 圧入し、 2 5 5 °Cに昇温して 5時間反応させた。 反応終了後、 室温 付近まで冷却してから、 内容物を 1 0 0メッシュのスクリーンに通 して粒状ポリマーを篩分し、 アセトン洗 2回、 さらに水洗 3回を行 い、 洗浄ポリマ一を得た。 さらに、 この洗浄ポリマ一を 3 %塩化ァ ンモニゥム水溶液で洗浄した後、 水洗を行った。 脱水後、 回収した 粒状ポリマ一を 1 0 5 で 3時間乾燥した。 このようにして得られ たポリマー (A の収率は 8 9 %、 溶融粘度は 1 4 0 P a ' s 、 p Hは 6. 5、 平均粒子径は約 9 0 O mであった。 After the above dehydration step, p-dichrobenzene (p DCB) 364 kg and NMP 250 kg were added, and the mixture was reacted at 220 ° C. for 4.5 hours with stirring. Thereafter, 59 kg of water was injected while stirring was continued, the temperature was raised to 255 ° C, and the reaction was carried out for 5 hours. After the reaction was completed, the content was cooled to around room temperature, and the content was passed through a 100-mesh screen to sieve the granular polymer, washed twice with acetone, and washed three times with water to obtain a washed polymer. Was. Further, the washed polymer was washed with a 3% aqueous solution of ammonium chloride, and then washed with water. After dehydration, the recovered granular polymer was dried at 105 for 3 hours. The polymer thus obtained (A yield was 89%, melt viscosity was 140 Pa's, pH was 6.5, and average particle diameter was about 90 Om.
[合成例 2 ] P A S (A?) の合成  [Synthesis example 2] Synthesis of P AS (A?)
重合缶に、 NM P 7 2 0 k gと 4 6. 2 1重量%の硫化ナトリウ ムを含む硫化ナトリウム · 5水塩 4 2 0 k gを仕込み、 窒素ガスで 置換後、 攪拌しながら徐々に 2 0 0 * まで昇温して、 水 1 5 8 k g を溜出させた。 このとき、 同時に 6 2モルの H2Sが揮散した。 上記脱水工程後、 重合缶に、 p D C B 3 7 1 k gと NM P 1 8 9 k gを加え、 攪拌しながら 2 2 0 :で 4. 5時間反応させた。 その 後、 攪拌を続けながら水 4 9 k gを圧入し、 2 5 5 °Cに昇温して 5 時間反応させた。 反応終了後、 室温付近まで冷却してから、 内容.物 を 1 0 0メッシュのスクリーンに通して粒状ポリマーを篩分し、 ァ セトン洗 2回、 さらに水洗 3回を行い、 洗浄ポリマーを得た。 さら に、 この洗浄ポリマ一を 0. 6 %の塩化アンモニゥム水溶液で洗浄 した後、 水洗を行った。 脱水後、 回収した粒状ポリマ一を 1 0 5 °C で 3時間乾燥した。 このようにして得られたポリマ一 (A2) の収 率は 9 2 %、 溶融粘度は 5 5 P a * s 、 p Hは 6. 2、 平均粒子径 は約 5 0 0 mであった。 [実施例 1〜 5、 及び比較例 1〜 6 ] In a polymerization vessel, charge 70 kg of NMP 72 and 420 kg of sodium sulfide pentahydrate containing 46.2% by weight of sodium sulfide, replace with nitrogen gas, and gradually stir with stirring. The temperature was raised to 0 * and 158 kg of water was distilled off. At this time, 62 mol of H 2 S volatilized at the same time. After the dehydration step, 371 kg of pDCB and 189 kg of NMP were added to the polymerization vessel, and the mixture was reacted with 220: 4.5 for 4.5 hours with stirring. Thereafter, 49 kg of water was injected while stirring was continued, the temperature was raised to 255 ° C, and the reaction was performed for 5 hours. After the completion of the reaction, the content was cooled to around room temperature, and the contents were passed through a 100-mesh screen to sieved the granular polymer. . Further, the washed polymer was washed with a 0.6% aqueous solution of ammonium chloride, and then washed with water. After dehydration, the collected granular polymer was dried at 105 ° C for 3 hours. The yield of the polymer (A 2 ) thus obtained was 92%, the melt viscosity was 55 Pa * s, the pH was 6.2, and the average particle diameter was about 500 m . [Examples 1 to 5, and Comparative Examples 1 to 6]
表 1 に示す組成の各成分をヘンシェルミキサーで均一にドライブ レンドし、 次いで、 4 5 mm φ二軸混練押出機 (池貝鉄鋼社製 P C M - 4 5 ) へ供給し、 シリ ンダー温度 2 6 0〜 3 4 0 °Cにて混練を 行い、 ペレッ トを作製した。 得られたペレッ トを 1 5 0 °Cで 6時間 乾燥した後、 射出成型機 (東芝機械社製 I S— 7 5 ) により、 金型 温度 1 4 5 t:、 シリ ンダー温度 3 0 0〜 3 4 0 で、 外径 1 2. 5 mm、 内径 8. 3 mm, 幅 1 4 mの円筒状の回転軸受け、 及び電気 抵抗率測定のための平板を作製した。 結果を表 1 に示す。 Each component having the composition shown in Table 1 was uniformly driven by a Henschel mixer, and then supplied to a 45 mm φ twin-screw kneading extruder (PCM-45, manufactured by Ikegai Iron & Steel Co., Ltd.). The mixture was kneaded at 34O 0 C to produce a pellet. After drying the obtained pellets at 150 ° C for 6 hours, the mold temperature was set to 144 t and the cylinder temperature was set to 300 to 3 ° C by an injection molding machine (IS-75 manufactured by Toshiba Machine Co., Ltd.). At 40, a cylindrical rotating bearing having an outer diameter of 12.5 mm, an inner diameter of 8.3 mm, and a width of 14 m, and a flat plate for measuring electrical resistivity were produced. Table 1 shows the results.
表 1 実施例 比較例 Table 1 Example Comparative example
1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 6
PAS (Ai) 56.5 71.2 53.6 54.5 100.0 81.0 70.0 51.5 94.0 42.0PAS (Ai) 56.5 71.2 53.6 54.5 100.0 81.0 70.0 51.5 94.0 42.0
PAS A2) 49.0 組 PTFE 40.0 48.0 25.0 40.0 40.0 15.0 40.0 55.0 カーボンブラック 3.5 3.0 3.8 3.4 3.5 4.0 3.5 6.0 3.0 黒鉛 3.0 PAS A 2 ) 49.0 pairs PTFE 40.0 48.0 25.0 40.0 40.0 15.0 40.0 55.0 Carbon black 3.5 3.0 3.8 3.4 3.5 4.0 3.5 6.0 3.0 Graphite 3.0
タルク 一 2.0  Talc one 2.0
 One
CF 30.0  CF 30.0
一 カーボンビーズ 5.0  I Carbon beads 5.0
抵抗率 Ω · cm 2E + 01 4E+ 01 1E+ 12 3E+01 5E+ 01 1E+ 16 3E + 01 8E+00 1E+ 12 8E+ 01 物 動摩擦係数 0.16 0.14 0.19 0.14 0.15 0.45 0.23 0.18 0.19 0.46  Resistivity Ωcm 2E + 01 4E + 01 1E + 12 3E + 01 5E + 01 1E + 16 3E + 01 8E + 00 1E + 12 8E + 01 Coefficient of friction 0.16 0.14 0.19 0.14 0.15 0.45 0.23 0.18 0.19 0.46
摺動性 A A B A A D D B A D 外観 耐摩耗性 B B B A A B D C A A D 不良 性  Sliding A A B A A D D B A D Appearance Abrasion resistance B B B A A B D C A A D Defect
振動 A A A A A A B D D A  Vibration A A A A A A B D D A
A A A A A A B D C A AAAAAABDCA
(脚注) (Footnote)
( 1 ) P T F E : ポリテトラフルォロエチレン粉末 (喜多村社製、 K T - 4 0 0 M)  (1) PTFE: polytetrafluoroethylene powder (Kitamura Co., Ltd., KT-400M)
( 2 ) 力一ポンプラック : D B P吸油量 5 0 0 m l / 1 0 0 gの導 電性カ一ボンブラ ック、 ケッチェンブラック TME C 6 0 0 J D (ライオン社製)  (2) Power pump rack: Conductive carbon black, Ketjen black with a DBP oil absorption of 500 ml / 100 g, TME C 600 JD (Lion)
( 3 ) タルク : クラウンタルク D RTM (松村産業株式会社)  (3) Talc: Crown Talc D RTM (Matsumura Sangyo Co., Ltd.)
( 4 ) C F : 炭素繊維、 カーボンファイバー M— 1 0 7 T (呉羽 化学工業社製)  (4) CF: carbon fiber, carbon fiber M—107 T (manufactured by Kureha Chemical Industry Co., Ltd.)
( 5 ) カーボンビーズ : ベルパール TMC _ 8 0 0 0 (鐘紡社製) 考察 (5) Carbon beads: Bellpearl C_800 (Kanebo)
表 1 に示された実験結果から明らかなように、 P A S 3 0〜 7 9 重量%、 フッ素樹脂 5 0〜 2 0重量%、 及び導電性カーボンブラッ ク 1〜 2 0重量%を配合した樹脂組成物からなる搬送装置用回転軸 受 (実施例 1〜 5 ) は、 電気抵抗率が低いため十分な帯電防止効果 を発揮するとともに、 動摩擦係数が低く、 摺動特性に優れる。 さら に、 実用試験においても、 摺動性、 耐摩耗性に優れ、 回転軸と摺動 しても振動や音が発生したりすることがない。 本発明においては、 必須成分ではないが、 少量の劈開性充填剤を配合した搬送装置用.回 転軸受け (実施例 4及び 5 ) は、 耐摩耗性及び摺動特性をさらに改 善することができる。  As is clear from the experimental results shown in Table 1, a resin composition containing 30 to 79% by weight of PAS, 50 to 20% by weight of fluororesin, and 1 to 20% by weight of conductive carbon black. Rotary bearings for transfer devices made of an object (Examples 1 to 5) exhibit a sufficient antistatic effect due to low electrical resistivity, have a low dynamic friction coefficient, and have excellent sliding characteristics. Furthermore, even in practical tests, it has excellent slidability and wear resistance, and does not generate vibration or noise even when sliding on the rotating shaft. In the present invention, although it is not an essential component, it is for a transport device containing a small amount of a cleavable filler. The rotational bearing (Examples 4 and 5) can further improve the wear resistance and sliding characteristics. it can.
これに対して、 導電性カーボンブラック及び P T F Eを未充填の P A S製摺動部材 (比較例 1 ) は、 動摩擦係数が高いため摺動性に 劣り、 また、 絶縁材料であるため帯電防止効果がない。 P T F Eの 配合割合が少ない摺動部材 (比較例 2 ) では、 摺動特性、 耐摩耗性 に劣り、 回転軸受けとして使用することができない。 多量の炭素繊 維を充填した摺動部材 (比較例 3 ) 、 及び実施例 1 において P A S の一部をカーボンビーズに置き換えた摺動部材 (比較例 4 ) は、 抵 抗率が低いため、 十分な帯電防止効果を発揮するとともに、 動摩擦 係数が低く摺動特性に優れるが、 回転軸との摺動により振動や音が 発生し、 実用に供することができない。 フッ素樹脂未充填の摺動部 材 (比較例 5 ) は、 動摩擦係数が高く、 実用試験においても摺動性 及び耐摩耗性が不充分であった。 P T F Eの配合量を 5 5 %と高く した摺動部材 (比較例 6 ) は、 射出成型で得られる部材の外観が著 しく不良となった。 産業上の利用可能性 On the other hand, a PAS sliding member not filled with conductive carbon black and PTFE (Comparative Example 1) has poor slidability due to a high dynamic friction coefficient, and has no antistatic effect because it is an insulating material. . A sliding member with a low PTFE compounding ratio (Comparative Example 2) is inferior in sliding characteristics and abrasion resistance and cannot be used as a rotary bearing. A large amount of carbon fiber The sliding member filled with fiber (Comparative Example 3) and the sliding member in which part of PAS was replaced with carbon beads in Example 1 (Comparative Example 4) had a low resistance factor, and thus had a sufficient antistatic effect. While exhibiting low dynamic friction coefficient and excellent sliding characteristics, vibration and noise are generated by sliding with the rotating shaft, making it impractical. The sliding member not filled with fluororesin (Comparative Example 5) had a high coefficient of kinetic friction, and was insufficient in slidability and wear resistance even in a practical test. In the case of the sliding member in which the content of PTFE was increased to 55% (Comparative Example 6), the appearance of the member obtained by injection molding was significantly poor. Industrial applicability
本発明によれば、 耐熱性、 摺動性、 摩擦特性、 耐摩耗性、 機械的 物性などに優れ、 しかも電気抵抗率を所望の範囲に制御して帯電防 止性を付与することができる搬送装置用摺動部材が提供される。 本 発明の搬送用摺動部材は、 相手材を損傷したり、 回転軸を振動させ たり、 摩擦による音を発生させたりすることがない。 本発明の搬送 用摺動部材は、 特に、 半導体搬送装置などの回転軸受け、 搬送ロー ラ、 プーリなどの用途に好適である。  ADVANTAGE OF THE INVENTION According to this invention, it is excellent in heat resistance, slidability, friction characteristics, abrasion resistance, mechanical physical properties, etc., and can provide an antistatic property by controlling the electrical resistivity in a desired range. A sliding member for a device is provided. The sliding member for conveyance of the present invention does not damage the mating member, vibrate the rotating shaft, or generate noise due to friction. The transfer sliding member of the present invention is particularly suitable for applications such as a rotary bearing of a semiconductor transfer device, a transfer roller, and a pulley.

Claims

請求の範囲 The scope of the claims
1 - 温度 3 1 0 t:、 剪断速度 1 2 0 0 秒で測定した溶融粘度 が 2 0 P a ' s以上のポリアリーレンスルフイ ド (A) 3 0〜 7 9 重量%、 フッ素樹脂 (B) 2 0〜 5 0重量%、 及び導電性カーボン ブラック (C) 1〜 2 0重量%を含有する樹脂組成物を成形してな る搬送装置用摺動部材。 1-Temperature 310 t: Polyarylene sulfide having a melt viscosity measured at a shear rate of 1200 seconds of 20 Pa's or more (A) 30 to 79% by weight, fluororesin (B ) A sliding member for a transfer device formed by molding a resin composition containing 20 to 50% by weight and conductive carbon black (C) 1 to 20% by weight.
2. ポリアリ一レンスルフイ ド (A) が、 2 0〜 5 0 0 P a ' s の溶融粘度を有するものである請求項 1記載の搬送装置用摺動部 材。 2. The sliding member for a transport device according to claim 1, wherein the polyarylene sulfide (A) has a melt viscosity of 20 to 500 Pa's.
3. ポリアリ一レンスルフイ ド ( A ) が、 アセ トン : 水 = 1 : 2 (容積比) の混合溶媒中で測定した p Hが 8以下のものである請 求項 1記載の搬送装置用摺動部材。 3. The slide for a transfer device according to claim 1, wherein the polyarylene sulfide (A) has a pH of 8 or less measured in a mixed solvent of acetone: water = 1: 2 (volume ratio). Element.
4. ポリアリーレンスルフイ ド (A) が、 1 0 0 zm以上の平 均粒子径を有する粒状物である請求項 1記載の搬送装置用摺動部材, 4. The sliding member according to claim 1, wherein the polyarylene sulfide (A) is a granular material having an average particle diameter of 100 zm or more.
5. フッ素樹脂 (B) が、 ポリテトラフルォロエチレン、 テト ラフルォロエチレン へキサフルォロプロピレン共重合体、 または テトラフルォロエチレン パ一フルォロアルキルビニルェ一テル共 重合体である請求項 1記載の搬送装置用摺動部材。 5. When the fluororesin (B) is polytetrafluoroethylene, tetrafluoroethylene hexafluoropropylene copolymer, or tetrafluoroethylene perfluoroalkyl vinyl ether copolymer The sliding member for a transfer device according to claim 1, wherein
6. 導電性力一ポンプラック (C) が、 S e O m l Z l O O g 以上の D B P吸油量を有するものである請求項 1記載の搬送装置用 摺動部材。 6. The transfer device according to claim 1, wherein the conductive force pump rack (C) has a DBP oil absorption of Se O ml Z l OO g or more. Sliding member.
7. 樹脂組成物が、 粒状または粉末状充填剤を 2 0重量%以下 の割合で更に含有するものである請求項 1記載の搬送装置用摺動部 材。 7. The sliding member for a transfer device according to claim 1, wherein the resin composition further contains a particulate or powdered filler in a proportion of 20% by weight or less.
8. 充填剤が、 劈開性を有するものである請求項 7記載の搬送 装置用摺動部材。 8. The sliding member for a transfer device according to claim 7, wherein the filler has a cleavage property.
9. 劈開性を有する充填剤が、 黒鉛、 タルク、 マイ力、 及びク レーからなる群より選ばれる少なく とも一種の充填剤である請求項 8記載の搬送装置用摺動部材。 9. The sliding member for a transport device according to claim 8, wherein the filler having a cleavage property is at least one kind of filler selected from the group consisting of graphite, talc, my force, and clay.
1 0. 樹脂組成物中の劈開性を有する充填剤の含有量が 1〜 5 重量%である請求項 8記載の搬送装置用摺動部材。 10. The sliding member for a transport device according to claim 8, wherein the content of the cleaving filler in the resin composition is 1 to 5% by weight.
1 1 . 樹脂組成物が、 l x l oO 〜 l X 1 0 l5Q ' c mの範囲 内の抵抗率を有する請求項 1記載の搬送装置用摺動部材。 1 1. Resin composition, lxl oO ~ l X 1 0 l5 Q ' conveying device for sliding member according to claim 1 having a resistivity in the range of cm.
1 2. 回転軸受け、 コロ軸受け、 滑り軸受け、 搬送ローラ、 ま たはプーリである請求項 1記載の搬送装置用摺動部材。 1 2. The transport device sliding member according to claim 1, which is a rotary bearing, a roller bearing, a slide bearing, a transport roller, or a pulley.
1 3. 半導体搬送装置用回転軸受けである請求項 1記載の搬送 装置用摺動部材。 1 3. The sliding member for a transfer device according to claim 1, which is a rotary bearing for a semiconductor transfer device.
PCT/JP1999/005008 1998-09-17 1999-09-14 Sliding member for conveyor apparatus WO2000017273A1 (en)

Applications Claiming Priority (2)

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JP28196998A JP4209974B2 (en) 1998-09-17 1998-09-17 Sliding member for transfer device
JP10/281969 1998-09-17

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