Title MethodJiquid composition, and use of such a liquid composition when sealing water-bearing capillaries in rock.
Technical field
The present invention relates to a method for sealing water-bearing capillaries in rock, and to a liquid composition which is used in the method. The invention also relates to the use of such a liquid composition in the method in connection with sealing roof, walls and/or floor in a tunnel when tunnelling through highly water-bearing, porous rock.
The invention has its main application when tunnelling through highly water-bearing, porous rock layers, but can also be utilised for other similar applications, for instance when mining or constructing water power plants.
Background of the invention
In connection with tunnelling through water-bearing rock layers having crack formations or water-bearing capillaries/pores, the permeation of ground water and/or surface water through the tunnel walls can be a major problem. Besides the fact that the permeating water complicates the tunnelling itself, if it comes to the worst, it can also result in the completed tunnel being weakened.
Therefore, a number of different methods for sealing rock in connection with tunnelling and other work in rock are previously known.
Among the previously known methods, so-called concrete lining can be mentioned, which involves internal lining of the tunnel walls with suitably designed, moulded concrete layers or pre- fabricated concrete elements. In case the water pressure in the rock walls surrounding the tunnel is very high, a special liquid-impermeable membrane must be inserted between the rock wall and the concrete layers facing the tunnel.
There are also a number of previously known sealing methods comprising injection of a suitable sealing agent in drill holes in the rock wall, so that a continuous distribution of the sealing agent is obtained in the capillaries and cracks of the rock wall. After a polymerisation or another chemical reaction, the injected sealing agent forms an impermeable surface layer of the rock wall.
Examples of such previously known sealing agents for sealing rock walls are cement suspensions and liquid compositions comprising polymerisable organic compounds.
When sealing concrete, it is previously known to utilise water glass, i.e. aqueous solutions of sodium silicates having molar ratios between Na2O : SiO2 in the interval between 1.6 and 4, wherein the silicates react with free calcium present in the concrete in order to form a water-insoluble calcium silica hydrate gel which seals capillaries and cracks in the concrete. In connection with sealing aged or carbonated concrete with a content of free calcium which is too low, it has previously been suggested that the concrete should be pre- treated with calcium acetate before the water glass treatment in order to supply free calcium. Sealing concrete using water glass can, for instance, be performed by means of brushing, rolling or low-pressure spray application.
Since the calcium silica gel, which is desired from a sealing point of view, cannot be formed in rock types having no or only a low content of free calcium, it has previously been suggested to inject water glass at high pressure together with certain polymerisable organic compounds as cross-linking agents when sealing rock walls in order to be able to obtain a sealing layer in the treated rock wall having similar sealing properties as the above-mentioned, advantageous calcium silica hydrate gel.
However, the previously known methods for sealing water-bearing capillaries, pores and cracks in rock have proved to have certain disadvantages.
Accordingly, sealing methods comprising concrete lining, or concrete lining in combination with liquid-impermeable, special membranes, are technically complicated and very costly.
When injecting sealing agents such as cement suspensions, which contain solid particles, it has proved to be difficult to obtain a sufficient penetration depth in certain types of rock, for example rock types with capillaries /pores which are smaller than about 5 μm.
Particularly in rock with high flows of ground water, the injection of liquid compositions comprising polymerisable organic compounds has proved to cause problems with discharges of health-impairing residual monomers and other undesired chemical compounds, both into the working environment, the ground water, and the environment.
Also the injection of water glass together with polymerisable organic compounds as cross- linking/gel-forming agents has proved to cause problems with discharges of health- impairing and/or chemical compounds which are not easily biologically degraded, such as for example formaldehyde, into the ground water and/or the environment.
Summary of the invention Accordingly, the first object of the present invention is to provide a method which solves the above-mentioned problems, and which enables capillaries, pores and cracks in rock walls with water-bearing capillaries to be sealed in an efficient and environmentally adapted way.
In accordance with claim 1 , this obj ect is achieved by means of the method comprising to drill holes in an adapted hole pattern in the rock, to inject a liquid composition comprising a silica carrier in aqeuos solution into the holes at a high pressure, so that the liquid composition thereby forces away water in the water-bearing capillaries within a sealing area enclosing the hole pattern. According to the invention, the liquid composition further comprises a calcium carrier in aqueous solution, wherein the silica carrier and the calcium carrier together with at least water, at a controlled gel-formation rate, form an irreversible
calcium silica hydrate gel in the sealing area after inj ection, so that water transport through the water-bearing capillaries within the sealing area is permanently prevented.
Furthermore, a second object of the present invention is to provide a liquid composition for use when sealing by means of the method according to the invention, and which allows a sufficient penetration depth independently of the rock type.
In accordance with claim 10, this second object is achieved by means of the liquid composition comprising a silica carrier in aqueous solution, and being intended for injection in rock. According to the invention, the liquid composition further comprises a calcium carrier in aqueous solution, wherein the silica carrier and the calcium carrier together with at least water are capable of forming an irreversible, permanent calcium silica hydrate gel after injection.
A third object of the present invention is to propose a particularly preferred use for the liquid composition and the method according to the invention.
In accordance with claim 18, this object is achieved by means of using of a liquid composition according to the invention in a method according to the invention in connection with sealing roof, walls and/or floor of a tunnel when tunnelling through highly water-bearing, porous rock.
Detailed description of preferred embodiments
In the following, a preferred embodiment of a method according to the invention will be described.
The method comprises to drill holes in an adapted hole pattern in the rock which is to be sealed. Thereby, the hole pattern, i.e. hole depth, the number of holes per m2, and the location of the holes, is determined by the properties of the rock in question and the requirements for sealing effect.
The method further comprises to inject a liquid composition with a silica carrier in aqueous solution into the holes at a high pressure, so that the liquid composition thereby forces away water in the water-bearing capillaries within a sealing area enclosing the hole pattern.
When practising the method according to the preferred embodiment, the rock normally will be possible to seal circularly with between 300 and 1000 mm around each injection hole, but deviations both upwards and downwards can occur depending on the characteristics of the rock and the injection pressure. Accordingly, the hole pattern should be adapted to the possible penetration depth, so that a sealing which fully covers the rock portion in question is obtained.
According the invention and the preferred embodiment, the liquid composition further comprises a calcium carrier in aqueous solution, wherein the silica carrier and the calcium carrier together with at least water, at a controlled gel-formation rate, form an irreversible calcium silica hydrate gel in the sealing area after inj ection, so that water transport through the water-bearing capillaries within the sealing area is permanently prevented.
In the preferred embodiment, the silica carrier comprises sodium water glass, while the calcium carrier comprises calcium acetate.
In an advantageous embodiment of the method, the silica carrier is provided in the form of a first aqueous solution with 20 - 40 weight-% sodium silicate, while the calcium carrier is provided in the form of a second aqueous solution with 20 - 40 weight-% calcium acetate. Thereby, the ratio between the first and the second aqueous solution is between 1 : 3 and 1 : 1 during the injection.
However, it is also conceivable with embodiments of the invention where the silica carrier and/or the calcium carrier comprise(s) or is/are constituted of other chemical compounds, as long as they are capable of providing calcium and silica, respectively, to the desired calcium silica hydrate gel and allow(s) the method to be practised in an efficient and environmentally adapted way.
In another advantageous embodiment of the method, the gel-formation rate is controlled by means of adding an accelerator or a retarder to the liquid composition, before or during the injection into the rock wall. In most cases, an addition of a retarder will be the case in this embodiment. One purpose with the addition of an retarder is to reduce the gel- formation rate, so that a sufficient penetration depth can be obtained. However, cases may occur where an addition of an accelerator is necessary, for example when larger cracks are present in the portion of the rock which is to be sealed. The retarder can preferably be provided as an additive in the aqueous solution of the silica carrier, and such aqueous solutions are commercially available. The accelerator and the retarder can be of any previously known type which is suitable for the purpose.
The gel-formation reaction which is desired according to the invention, and results in the formation of an irreversible calcium silica hydrate gel, requires the presence of carbonic acid (carbon dioxide in water). In some cases, the water which is supplied with the liquid composition according to the invention together with the water in the water-bearing capillaries in the rock contains a sufficient amount of carbonic acid for the reaction. By means of supplying additional carbon dioxide to the liquid composition, the gel- formation rate can be increased.
Accordingly, in another advantageous embodiment of the method according to the invention, the gel-formation rate is controlled by means of adding carbon dioxide (CO2) to the liquid composition before or during injection into the holes. The addition of carbon dioxide to the liquid composition is conveniently performed before injection into the drill holes, but can also be accomplished by means of pressurized injection of carbon dioxide into a drill hole simultaneously as the liquid composition is inj ected. The supply of carbon dioxide can be accomplished in any way suitable for the purpose.
In a further advantageous embodiment of the method according to the invention, the gel- formation rate is controlled by means of controlling the temperature of the liquid composition before or during the injection. Thereby, it can be mentioned that an increase of the temperature increases the gel-formation rate. In this embodiment, the temperature
control is accomplished by means of a suitable heating or cooling device, for example an electric heating coil or a cooling coil in the container where the liquid composition is stored.
In a particularly advantageous embodiment of the method according to the invention, the injection of the liquid composition is performed by means of a high-pressure pump in connected to an injection tube having a mixing nozzle and an externally enclosing sealing sleeve for sealing against the rock, wherein the injection pressure is above about 100 bar. Thereby, the high pressure is necessary in order to obtain a sufficient penetration depth. In this embodiment, the silica carrier and the calcium carrier in aqueous solution are pumped via separate first and second supply tubes to the mixing nozzle, while accelerator or retarder is pumped to the mixing nozzle via a third supply tube. Furthermore, if necessary, in this embodiment carbon dioxide is added to the liquid composition before or during injection, while the temperature, the addition of, and the proportions between silica carrier and calcium carrier, accelerator or retarder, and possible carbon dioxide are controlled with the purpose of influencing the gel-formation rate of the injected liquid composition. Thereby, the temperature, the addition of, and the proportions between the different supplied chemical components have to be adapted to the prevailing conditions, for example the capillary structure, the water pressure, and the temperature of the rock.
The basic equipment required for high-pressure inj ection of sealing agents into rock should be well-known to the person skilled in the art, and will not be described in any greater detail herein.
In particularly preferred embodiments of the invention, the chemical compounds which are released during the gel-formation essentially consist of acetic acid, and possibly other naturally occurring compounds which are biologically degradable in the short term. In this way, it is ensured that the method according to the invention can be performed in an environmentally adapted way.
In the following, a preferred embodiment and a number of advantageous embodiments of a liquid composition according to the invention will be described.
The liquid composition comprises a silica carrier in aqueous solution and is intended for injection into rock. According to the invention and the preferred embodiment, the liquid composition further comprises a calcium carrier in aqueous solution, wherein the silica carrier and the calcium carrier together with at least water are capable of forming an irreversible, permanent calcium silica hydrate gel after injection. In the preferred embodiment, the silica carrier comprises sodium water glass, while the calcium carrier comprises calcium acetate.
In an advantageous embodiment of the liquid composition, the silica carrier is constituted of a first aqueous solution with 20 - 40 weight-% sodium silicate, while the calcium carrier is constituted of a second aqueous solution with 20 - 40 weight-% calcium acetate, wherein the ratio between the first and the second aqueous solution is between 1 : 3 and 1 : 1 during the injection. However, it is also conceivable with embodiments of the liquid composition with other suitable carriers and proportions.
In still another advantageous embodiment, the liquid composition comprises an accelerator or a retarder which has been added to the liquid composition before or during the inj ection.
According to one advantageous embodiment of the liquid composition, the retarder is included as an additive in the above-mentioned first aqueous solution.
According to another advantageous embodiment of the invention, the liquid composition comprises carbon dioxide which has been added to the liquid composition before or during the injection.
In still another advantageous embodiment, the gel-formation rate of the liquid composition can be controlled by means of controlling the temperature of the liquid composition.
In particularly advantageous embodiments of the liquid composition according to the invention, primarily acetic acid, and possibly other naturally occurring compounds which are biologically degradable in the short term, is/are released during the gel-formation after the injection.
The present invention is particularly advantageously practised by means of using a liquid composition according to the invention in a method according to the invention in connection with sealing of roof, walls and /or floor in a tunnel when tunnelling through highly water-bearing, porous rock. The present invention should by no means be regarded as being limited to the above-mentioned embodiments, but the scope of the invention is defined in the attached claims.