WO2000001242A1 - Continuous shock wave food processing with shock wave reflection - Google Patents

Continuous shock wave food processing with shock wave reflection Download PDF

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Publication number
WO2000001242A1
WO2000001242A1 PCT/US1999/015110 US9915110W WO0001242A1 WO 2000001242 A1 WO2000001242 A1 WO 2000001242A1 US 9915110 W US9915110 W US 9915110W WO 0001242 A1 WO0001242 A1 WO 0001242A1
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WO
WIPO (PCT)
Prior art keywords
conduit
container
meat
shock
liquid
Prior art date
Application number
PCT/US1999/015110
Other languages
English (en)
French (fr)
Inventor
B. John Long
Original Assignee
Hydrodyne R & D, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hydrodyne R & D, Inc. filed Critical Hydrodyne R & D, Inc.
Priority to EP99932221A priority Critical patent/EP1091651A1/en
Priority to IL14065799A priority patent/IL140657A/en
Priority to JP2000557698A priority patent/JP2002519045A/ja
Priority to NZ509173A priority patent/NZ509173A/en
Priority to CA002336476A priority patent/CA2336476A1/en
Priority to BR9911811-4A priority patent/BR9911811A/pt
Priority to AU48576/99A priority patent/AU765513B2/en
Publication of WO2000001242A1 publication Critical patent/WO2000001242A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C9/00Apparatus for tenderising meat, e.g. ham
    • A22C9/002Apparatus for tenderising meat, e.g. ham by electric treatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/015Preserving by irradiation or electric treatment without heating effect
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/015Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation

Definitions

  • the present invention relates to the treatment of meat by shock waves to effect tenderization and/or the killing of microorganisms.
  • REVIEW OF THE RELATED TECHNOLOGY Meat can be tenderized and at least partially sterilized by shock waves (acoustic or pressure pulses) from explosions caused typically by a chemical explosive charge or a capacitive discharge between two electrodes, such as shown in the U.S. patents to John Long 5,273,766 and 5,328,403, and pending applications.
  • a shock wave travels outward from the explosion site at the speed of sound (or somewhat higher in the case of high- intensity shock waves) and, like an audible sound echoing from a wall, will reflect from a shock-wave reflective surface.
  • shock wave The condition for reflection of a shock wave is that the speed of sound, which varies depending on the medium through which it travels, changes at an interface between two media.
  • a pressure wave travels in water at about 1500 meters per second; the same wave travels in stainless steel at 5800 meters per second, nearly four times faster.
  • This difference in the speed of sound is close to the difference in speed for shock waves, which are basically high pressure sound waves; they propagate by the same mechanism as sound does, but are sharp pulses and typically have a much higher sound intensity or pressure rise (sometimes called "overpressure") than most sounds.
  • the meat was placed in plastic bags which were lined along the bottom of a hemispherical steel shell, the shell was filled with water, and an explosion was set off in the geometrical center.
  • the shock wave travelled outward to reach all the meat at roughly the same time and hit the meat with roughly the same overpressure or shock wave intensity, passing through the packaging film and meat twice due to the reflection from the steel shell.
  • the meat and the enclosing bags having an acoustic or mechanical impedance close to that of water, do not appreciably reflect the shock pulse .
  • This embodiment works very well in tenderizing and at least partly sterilizing the meat lined along and adjacent the inner wall of the shell, but it has some drawbacks.
  • this embodiment is inherently a batch operation, and the equipment is expensive.
  • a stainless steel hemisphere four feet in diameter and two inches thick is not cheap, and the equipment needed for moving blast shields, water changers, and so on is complex and costly. Packing and removing the meat is slow, and further delays are mandated by safety concerns; workers should not load the hemisphere while the explosive is rigged, for example.
  • the explosive force in the aforementioned embodiment is not balanced.
  • the geyser of blast gases, steam, and spray out the top of the hemisphere causes a large reaction force which drives the hemisphere downwardly, and this must be resisted by large springs, dashpots, and so on, this additional equipment also being expensive.
  • a special blast-shield dome above the shell as in Long USP 5,841,056 is needed to absorb the force of the geyser.
  • the width of the layer of meat which can be tenderized is limited by the duration of the shock pulse, because if all the meat is to be subjected to intensity doubling then the thickness of the shock pulse must be at least twice the thickness of the meat, so that the pulse intensity will be doubled throughout the thickness of the meat. If the pulse is of very short duration, its trailing edge will have passed into the meat layer just as the leading edge is reflecting from the steel, and only the portion of meat closest to the steel will experience the doubled shock intensity; the rest will undergo two passes of the non- doubled shock wave.
  • the width of the shock pulse in meters is roughly 1500 m/s divided by the pulse duration in seconds .
  • the layer of meat could be spaced further away from the shock-wave reflective inner surface of the hemispherical shell, and the greater intensity of the shock wave would make up for the intensity doubling. If the meat were moved inwardly by about 29% of the hemisphere radius (precisely, 1.000 minus 0.707) then the single-pass shock wave intensity would be just as great as the doubled intensity at the inner surface of the hemisphere, even if the explosion energy were not increased. (The shock wave would pass outwardly through the meat and then, after reflection from the steel surface, pass back inwardly through the meat . ) This shows that placing the meat directly against or closely adjacent a reflective surface is not essential.
  • the present invention employs a container for the meat which, unlike thick stainless steel, has as little reflectivity as possible so that the shock wave passes through it freely.
  • the container can be made "acoustically transparent", i.e. with a mechanical or acoustical impedance approximately the same as water, so that a sound wave or a shock wave will pass through the container without being significantly diverted in direction or delayed in passage.
  • the container may be made of a material in which the speed of sound is similar. Such materials are available. In gum rubber, for example, the speed of sound is only 3% higher than in water, and several more durable plastics are close enough in their acoustic impedances to water that they are quite suitable for the meat container.
  • TYGON which is a plasticized vinyl polymer; others are polyethylene and polypropylene.
  • Other plastics can be routinely tested for acoustic transparency and durability in the explosive environment. If a hemispherical meat container made of TYGON or the like were suspended concentrically inside the hemispherical shell, the meat could be tenderized without the need for reflection, as discussed above.
  • the present invention exchanges the earlier hemispherical geometry for an essentially cylindrical geometry, while in some embodiments the batch container is exchanged for a conduit (e.g. a TYGON tube) through which the meat product is pumped or carried in the case of hamburger or the like
  • a conduit e.g. a TYGON tube
  • the present invention preferably provides a roughly hollow cylindrical shock reflector surrounding the plastic conduit or static meat holder and the explosion site or sites, so that the shock waves are internally reflected. Even if the geometry is not so precise that shock wave reflections are perfectly arrayed, the reflector serves as a reverberant chamber in which the many shock wave echoes produce a quasi-hydrostatic pressure pulse.
  • shock waves are preferably from surfaces at a distance from the plastic conduit and the meat.
  • the meat in such a continuous process is preferably subjected to a plurality of shock wave passages in short succession, which create the quasi-hydrostatic pressure wave effect of overlapping pulses, either through overlapping of the shock waves and a consequent increase of the shock intensity, or by failure of the meat or bacteria therein to "recover" from one shock before the next shock quickly arrives.
  • the shock waves may impinge on the meat either directly, by reflection, or after plural reflections from a number of surface areas of the reverberant cylindrical chamber.
  • the provisional applications by the present inventor disclose multiple-explosion arrangements which use a number of charges or electrodes.
  • the multi-explosion arrangement has many advantages, including nullified recoil by canceling of explosive impulses, and ready adaptation to continuous processing.
  • the use of several explosions creates the need for precise timing of the explosions if their shock waves are to hit the plastic conduit and pass through the meat simultaneously. Timing is especially important to achieve the desired quasi-hydrostatic pressure tenderization. If the charges or electrodes are at the same distance from the conduit, the timing requirement is that the explosions be precisely synchronized.
  • a spherical shock wave expands rapidly and uniformly until it encounters a change in acoustic impedance and is reflected or refracted.
  • the expanding spherical shock wave from the single explosion can be diverted and reflected so that the reflections impinge on the meat in the conduit from several directions in a short time .
  • the present invention greatly speeds the processing of meat (or other products) by moving the shock- wave reflective surfaces further away from the meat and positioning and supporting the meat with the use of an acoustically transparent conduit, and by providing the shock-wave reflective surface in the form of a cylinder or its equivalent.
  • the present invention thus meets a main object of providing improved treatment, and it also meet the object of overcoming other deficiencies in the earlier embodiments noted above.
  • Fig. 1 is a partially schematic perspective view of the invention.
  • Fig. 2 is a cross-sectional view, taken perpendicular to a conduit axis, of a first embodiment.
  • Figs. 3a and 3b are an elevational and schematic view of a second embodiment .
  • Fig. 4 is a schematic view of a third embodiment.
  • Fig. 5a is a plan view of a cylindrical reflector inside a cylindrical-hemispherical tank
  • Fig. 5b is an elevational view of the arrangement of Fig. 5a;
  • Fig. 5c is a plan view of a meat container inside the cylindrical reflector;
  • Fig. 5d is an elevational view of the container of
  • Fig. 5e is an side view of an explosive strip
  • Fig. 5f is a frontal view of an explosive strip.
  • Fig. 6a is a plan view of tank with moving cylindrical reflectors.
  • Fig. 6b is an elevational view of the arrangement of Fig. 6a. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
  • shock wave acoustic pulse
  • pressure spike acoustic pulse
  • shock wave also encompass high-energy square waves, sinusoidal waves, and the like generated by loudspeakers and underwater sirens.
  • a sound having a frequency is merely a repetition of shock waves, and by Fourier's theorem a shock wave is composed of frequencies.
  • the present invention contemplates treatment of food products by high- intensity sounds, whether in discrete pulses or not;
  • FIG. 1 shows the invention in schematic and theoretical overview.
  • a food product P which might be for example deboned chicken parts in water as illustrated, or instead a semi-solid cylinder of hamburger, i.e. a meat slurry, moves through a plastic or other acoustically transparent conduit 100 in the direction of large arrow A, propelled by a mixer/pump 120 coupled to a feed pipe 110.
  • Water W contained in a surrounding tank 400, surrounds the conduit 100; for clarity, only a corner of the tank 400 is depicted.
  • the sectioned end of the conduit 100 is coupled to another pipe (not shown) or other means to deliver the food product P from the tank 400 for further processing.
  • the conduit 100 is preferably made of a plastic or other material acoustically impedance- matched to water, the preferred liquid.
  • the food product, or mixture of food pieces and water is itself largely composed of water. Therefore the region of the conduit 100 consists of either water or substances which are acoustically similar to water and therefore this region is substantially acoustically homogeneous. Shock waves or sounds can pass across it with no great deflection or reflection.
  • Adjacent the conduit 100 is a wave generator, preferably an explosive device 200. It may be a chemical explosive, e.g. in strip form, a set of spark electrodes, or a mechanical device which produces a shock wave or a sound of sufficient comparable energy (e.g. a siren) .
  • the explosive device 200 is coupled to a detonation circuit or capacitive discharge release circuit 220 which controls the timing of the explosion and also provides energy for the explosion in the case of electric-discharge or electromechanical wave generation (e.g. it includes capacitors) .
  • a shock wave expands outwardly.
  • One portion of the shock wave passes directly through the conduit 100 as indicated by arrow SI.
  • Other portions of the shock wave, labeled S2 and S3, are reflected from the shock-waves reflection surface, here represented by baffles or reflectors Rl and R2 , which in theory might be for example heavy spring-mounted steel plates, and pass through the conduit 100 as indicated by the corresponding arrows.
  • baffles or reflectors Rl and R2 which in theory might be for example heavy spring-mounted steel plates
  • shock waves SI, S2 , and S3 can be made generally simultaneous by properly positioning the reflectors Rl and R2.
  • shock wave generators 200 may be placed symmetrically on either side of the conduit 100 (not shown in Fig. 1) ; this arrangement also will provide for balanced impulses onto the conduit 100 when the two generators 200 are both exploded simultaneously. Also, there could be three wave generators spaced 120° apart, and so on.
  • any liquid may be used to transmit the shock waves through the tank 400 and/or to transport the food product P, in particular an aqueous mixture of water and such substances as salts, pH adjusting substances, disinfectants, surfactants, etc., can be used.
  • the acoustic impedance of the conduit 100 may be adjusted accordingly by appropriate selection of the material from which the conduit is made. It is noted that the liquid in the tank 400 may be different from the liquid in the conduit 100. These two liquids may have somewhat different acoustic impedances, but these are preferably as close as possible.
  • shock waves passing over the conduit will not be substantively diverted (reflected or refracted) and the meat P inside the conduit 100 will be treated as desired.
  • the invention contemplates dropping food pieces or extruding food vertically through water without the use of a distinct conduit.
  • the explosive device 200 and cylindrical reflector would be deployed about a vertical axis instead of the conduit 100, i.e. the conduit would be absent.
  • such an embodiment requires careful and difficult balancing of the shock waves in opposing directions to prevent the meat pieces from being blown apart .
  • Fig. 2 is a cross section of a first preferred embodiment taken on a plane perpendicular to the axis of the tubular plastic conduit 100, which is filled with pieces of food (e.g. chicken pieces, plastic film wrapped beef, or hamburger) and liquid flowing in a direction into or out of the plane of the paper.
  • the conduit 100 is immersed in the liquid 401 filling the tank 400, and this liquid 401 also fills the annular space 302 of the cylinder 303 appearing in the cross section of Fig. 2 as a generally football-shaped opening.
  • the cylinder 303 includes a generally concentric cylindrical inner surface 307 of a heavy chamber wall, and two paraboloidal surfaces 301.
  • the explosive device in this embodiment includes two pair of electrodes 201, each of the four electrodes having a respective insulating sheath 203, each pair coupled to a capacitive discharge device (not shown in Fig. 2) such as disclosed in WO 98/54975 and a corresponding U.S. patent application.
  • the electrical parts exclusive of the electrodes are kept dry by a watertight shield 205.
  • the spark gap of each pair of electrodes 201 is geometrically centered on the focus of the surrounding parabolic reflecting surface 301.
  • the two parabolic reflecting surfaces (paraboloids of revolution) share a common axis, shown by a dash-dot line.
  • shock wave When a discharge takes place through either pair of electrodes, the sudden release of energy creates a shock wave followed by a gas bubble.
  • the major portion of the shock wave (in terms of spherical angle) reflects off the parabolic surface, creating a plane shock wave which proceeds from the shock generator directly across the cylindrical chamber, through the conduit 100 and the meat therewithin, and onto the opposite parabolic reflector, which reflects the shock wave, for the second time, onto the other pair of electrodes .
  • the converging shock wave may create a secondary local pressure rise from which the wave may again radiate causing some back-and-forth reverberation.
  • Both pairs of electrodes 201 are desirably discharged simultaneously, doubling the energy imparted to the food product and preventing any net imbalance of force on the conduit from the shock wave or subsequent gas bubble .
  • the cylindrical surface 307 is preferably approximately as long as its diameter and the ends of the explosion containment cylinder 303 (bounded by the cylindrical surface 307) are preferably open to permit water to be blown out of the ends by the force of the gas bubble created by the explosion (i.e. the water moves into and out of the plane of the paper) .
  • the explosion is radially contained by the strong cylinder walls, which are preferably made of stainless steel. Because of the cylindrical symmetry, the impulse imparted to the meat is balanced, and there is no net force tending to blow the meat, or the conduit, away from its central location as long as the explosions are simultaneous and of equal energy.
  • FIG. 3a shows a second embodiment in which only one shock generator is used but in which the shock waves hit the conduit from opposite directions, creating a balanced force and a quasi-hydrostatic pressure rise.
  • Mounted inside the tank 400 are an explosion chamber 210, a treatment chamber 310, and a toroidal pipe 230 supported on a cross member 402. As in Fig. 2, the conduit 100 is perpendicular to the plane of the paper.
  • the ends of both halves of the toroidal pipe 230 are coupled into both the explosion chamber 210 and the treatment chamber 310, so that the water inside can flow clockwise or counterclockwise as seen in Fig. 3a.
  • the schematic cut-away Fig. 3b shows how the sections of the toroidal pipe 230 connect with the treatment chamber 310.
  • a discharge wire 207 is seen passing from outside to the explosion chamber 210 in Fig. 3a.
  • An explosion inside the explosion chamber 210 creates shock waves which travel along the inside of the toroidal pipe, bouncing off the reflective curved surfaces of the pipe 230 as they progress, and reaching the treatment chamber simultaneously because of the equal lengths of the two sections of the toroidal pipe coupling the explosion chamber 210 to the treatment chamber 310.
  • the balanced shock wave impact from opposite sides prevents sideways force on the shock-wave transparent and meat containing conduit 100, and the use of a single shock generator obviates the need for synchronizing two or more shock generators at any single axial location.
  • the present invention includes the use of more than two pipes to convey shock pulses in balanced fashion to the treatment chamber 310. Any number greater than two can be used, and if of equal length can be of any shape.
  • Fig. 4 depicts a third embodiment of the present invention.
  • the cylindrical surface 307 of Fig. 2 is flattened into a chamber having a surface 307' with an elliptical cross section. At one focus of the ellipse is the electrode pair 201 and centered at the other focus is the meat containing conduit 100.
  • a geometrical property of the ellipse is that rays from one focus, internally reflected from the inner wall of the elliptical chamber 307', converge at the other focus. Because of this property, the shock wave from the electrode 201 will converge onto conduit 100 from all sides and impinge at all points on the conduit surface simultaneously, except that the shock wave coming directly from the electrode 201 will pass through the conduit 100 before the arrival of the rest of the shock front, bounce off the far wall, and then hit the conduit again at the same time as the rest of the shock front reaches the outside of the conduit.
  • the shock wave will not converge precisely on the center of the conduit, except directly opposite the explosion. The convergence at other locations along the conduit will not be precisely centered. If the shock wave comes from a line explosion (e.g., a strip of explosive in the same position as the electrode of Fig. 4) the shock wave will impinge on the conduit 100 simultaneously and uniformly along its length corresponding to the length of the strip explosive.
  • a line explosion e.g., a strip of explosive in the same position as the electrode of Fig. 4
  • the shock wave will impinge on the conduit 100 simultaneously and uniformly along its length corresponding to the length of the strip explosive.
  • a lens can be made by immersing in the tank 400 a hollow air-filled shell shaped like an optical converging lens .
  • the conduit or container wall (or some portion of it) can act as a lens to control the convergence and/or divergence of the waves in the liquid inside and outside the container/conduit.
  • FIGs. 5a-5f and 6a-6b Two further alternative and preferred embodiments are schematically illustrated in Figs. 5a-5f and 6a-6b.
  • Figs 5a-5f illustrate a static or batch system
  • Figs. 6a and 6b illustrate a continuous or semi-continuous (intermittent) system involving a conveyor.
  • Both embodiments as illustrated use chemical explosive strips 520 placed against the inside wall of a shock-wave reflective steel cylinder 530 with an inner cylindrical surface 307" acting as a reflector.
  • Both systems can also be adapted to use electrical discharge explosion in place of the explosive strip 520 (not shown in Figs. 5a-5f) .
  • the explosive strips 520 are preferably adhered to metal straps 522 having upper hooks 523 which hook over the upper edge of the shock-wave reflective cylinder 530.
  • the chemical explosive strips 520 preferably used in the illustrated embodiment have a sticky backing. This explosive is commercially available in sheets and can be cut into strips which are then placed on the metal straps 522 that hang from the upper edge of the cylinder 530.
  • the straps 522 can be installed in a matter of seconds along the interior of the cylinder. The strips 522 survive the explosion and can be used repeatedly.
  • a preferred embodiment of the cylinder 530 is open-ended, made of stainless steel, with a wall 2 inches (5 cm) thick, 26 inches (66 cm) long on the axis and with an inside diameter of 52 inches (132 cm) .
  • Lifting eyes 531 may be provided along the upper edge of the cylinder 530.
  • the meat is placed in a cylindrical container 500 (shown in Figs. 5c and 5d) having a body 502 and a tight lid 501 held in place thereon, such as by frictional forces or retaining means of various types, and preferably the container 500 is made of plastic material, e.g. TYGON, having an acoustic impedance close to that of water.
  • the container 500 thus corresponds to the conduit 100 of the earlier described embodiments.
  • the lid 501 preferably has a check or burp valve to permit escape of liquid when the container 500 is squeezed by the gas bubble .
  • the diameter of the container 500 is preferably smaller than the radius of the open-ended stainless steel cylinder 530 by about 8 inches (20 cm) , resulting in a four-inch (10 cm) annulus between the container 500 and the reflective cylinder wall 307" of the cylinder 530.
  • the container 500 was a commercially available RUBBERMAID garbage can formed of plasticized vinyl plastic.
  • Figs. 5a and 5b show an optional basket 450, which may be made of quarter- inch (0.6 cm diameter) stainless steel rod with openings about 4 inches (10 cm) square.
  • the basket 450 may be used to support and retain the plastic container 500, and may itself be supported on a support 454.
  • the container 500 may be eliminated and the meat packed directly in the basket 450, but this also is not preferred for reasons given above.
  • the entire assembly, submerged in water within the tank 400, may rest on the tank bottom which may have a generally hemispherical shape as shown in Fig. 5b, although the shape of the tank 400 is irrelevant.
  • the container 500, and/or the basket 450 and support 454, can be placed into the hemispherical tank or other water containing structure by a crane (not shown) .
  • Other types of supports can be used in place of the support 454.
  • the cylinder 530 is spaced about 12 inches (30 cm) from the hemispherical bottom of the tank 400. This space is sufficiently large to permit the gas bubble to vent without moving the cylinder 530.
  • a closed container alone with a suitable support to hold it in position, without the open basket 450.
  • a container 500 is preferably a water-tight container formed of a material which is an acoustic match with water, e.g. plasticized vinyl plastic, filled with meat and then filled with the inert or meat-treating liquid, e.g. water or water containing additives.
  • the strip chemical explosive 520 is placed at 90° locations around and along the inner wall 307" of the cylinder 530 as best shown in Fig. 5a. and extends the height (length) of the cylinder.
  • the length, thickness, width and positioning of the explosive strips can be varied. It has been found that when the explosive is detonated at a distance as close as four inches from the bagged meat packed within the container 500, neither burn nor rupture of the bag around the meat occurs . The result on some tougher cuts of meat subjected to this treatment has been a 50% improvement in tenderization over the use of earlier embodiments in which the meat is placed against or closely adjacent the hemispherical wall of the tank 400.
  • the present invention and especially the embodiments of Figs. 5a-5f and 6a-6b have a number of advantages as compared to the previous methods and apparatus .
  • All of the energy of the explosion is directed inwardly toward the meat so that substantially all of the energy of the explosion acts on the meat to effect its tenderization and/or destruction of microorganisms on or in the meat.
  • the cylinder 530, 303, 310 e.g. in the use of the hemispherical tank 400 with the explosive discharge occurring at the focus of the hemisphere, half of the energy is directed upwardly causing displacement of water from the tank, whereas only the other half is directed downwardly and outwardly toward the meat .
  • the strip explosive for example, the energy from the explosive which would otherwise be directed radially outwardly is reflected back inwardly by the cylinder wall in the same direction as the remainder of the explosive discharge.
  • a water impervious container 500 containing the meat and potable water in accordance with present invention solves this problem. For example, if a cylindrical container in which the meat is loaded is filled with potable water and sealed, the meat cannot come into contact with the water outside the container even if a meat packaging bag experienced a rupture. The same is true with respect to the continuous movement embodiments of Figs. 2-4.
  • Figs. 6a- 6b show a related embodiment in which preferably the same cylinder 530 as is in the embodiment of Figs. 5a-5f is used, but with trunnions 532 or the like and other minor modifications.
  • the two open ends of the heavy- duty shock-wave reflective cylinder 530 again produce a balanced force so that the cylinder 530 does not move as a result of the explosion, because the gas bubble exhausts with equal force from both open ends of the cylinder.
  • Figs. 6a and 6b uses a conveyor or track 650, shown schematically, for continuous or intermittent (semi- continuous) operation.
  • the conveyor 650 may be, for example, a set of continuous belts running on rollers and having indentations for the trunnions 532 of the cylinder 530.
  • the meat P is packed within the container 500 as in the other embodiment of Figs. 5a-5f, centered within the steel cylinder 530.
  • Figs. 6a and 6b show an elongated tank 400, preferably of 3/4-inch (2 cm) thick stainless steel embedded in concrete.
  • This elongated and simplified tank provides an improvement over the embodiment of Figs 5a-5d as illustrated, due to the high cost of the hemispherical tank and its supporting structure, which can weigh many tons.
  • the tank 400 of Figs 6a-6b can be quite large, e.g. 14 ft. long, 8 ft. wide and 8 ft. deep.
  • a bubble curtain may be placed around the sides of the tank 400.
  • a steel plate 672 is located at a distance of about 3 feet (0.9 m) from the bottom of the cylinder. This steel plate 672 is for example 6 ft (1.8 m) in diameter and 3 inches (8 cm) thick.
  • the steel plate 672 is supported by springs 674, desirably Belleville springs, on the tank bottom. Dashpots 676 are also preferably provided, which act as shock absorbers to mitigate the downward force of the shock wave and gas bubble. The springs 674 return the plate to its previous position after deformation caused by the explosion.
  • the energy from the upwardly forced water is absorbed by a hood or explosion shield 671 located above the tank.
  • the hood is desirably not attached to the tank itself because of the upward kinetic energy in the water, a result of the expanding gas bubble .
  • the container 500 filled with water and meat is placed into the heavy-duty cylinder 530 by arrangements such as those of Figs. 5a-5f, probably with the use of a crane 632 due to the substantial weight involved.
  • the cylinder 530 is engaged to the conveyor 650, which moves the cylinder 530 to the explosion position under the hood and below the water level. After explosive discharge, the cylinder 530 is moved again, preferably to the opposite end of the tank where it is removed by a crane 632. While this is occurring, another cylinder is lowered into the tank and moved into position for firing. (Alternately, the cylinder 530 is carried in a circular path, so as to return to its starting point. Also, it can be arranged to obviate the need to stop at the firing point.)
  • an acoustic impedance of a conduit material is "similar" to the acoustic impedance of the surrounding liquid if a shock wave impinging on the conduit is refracted or reflected at the surfaces of the conduit to such a small extent that food products in liquid inside the conduit are subjected to a sufficient shock wave intensity, in spite of such refraction or reflection, to tenderize and/or sterilize the food product.
  • the acoustic impedance of the conduit wall may be partly a function of wall thickness or structure (e.g. porosity) .
  • a shock wave may pass through a very thin layer of steel which would substantially reflect the shock wave if the steel were thicker.
  • the present invention contemplates adjusting the path distance from the explosion to the conduit (including any reflections or refractions) to account for such variations.
  • refraction i.e. acoustic lensing
  • the delay in transit time from the explosion to the conduit will take into account the different speed of the shock wave within the refractive medium.
  • an air-filled bladder inside a liquid can change the angle of a shock wave and by suitably shaping the bladder the shock wave can be refracted onto the conduit; but the shock wave will be slowed while in the air and arrive later than if it had passed through liquid.
  • conduit or container as well as the leavy-duty shock-wave reflective container or cylinder, can have for example an octagonal cross-section.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Meat, Egg Or Seafood Products (AREA)
PCT/US1999/015110 1998-07-02 1999-07-02 Continuous shock wave food processing with shock wave reflection WO2000001242A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
EP99932221A EP1091651A1 (en) 1998-07-02 1999-07-02 Continuous shock wave food processing with shock wave reflection
IL14065799A IL140657A (en) 1998-07-02 1999-07-02 Continuous shock wave food processing with shock wave reflection and apparatus therefor
JP2000557698A JP2002519045A (ja) 1998-07-02 1999-07-02 衝撃波の反射を利用した連続的な食品の処理方法
NZ509173A NZ509173A (en) 1998-07-02 1999-07-02 Continuous shock wave food processing with shock wave reflection
CA002336476A CA2336476A1 (en) 1998-07-02 1999-07-02 Continuous shock wave food processing with shock wave reflection
BR9911811-4A BR9911811A (pt) 1998-07-02 1999-07-02 Processo para tratar um produto alimentìcio, e, aparelho
AU48576/99A AU765513B2 (en) 1998-07-02 1999-07-02 Continuous shock wave food processing with shock wave reflection

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US9162198P 1998-07-02 1998-07-02
US60/091,621 1998-07-02
US11561099P 1999-01-12 1999-01-12
US60/115,610 1999-01-12
US12692199P 1999-03-29 1999-03-29
US60/126,921 1999-03-29

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AU (1) AU765513B2 (ja)
BR (1) BR9911811A (ja)
CA (1) CA2336476A1 (ja)
IL (1) IL140657A (ja)
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WO2001000037A1 (en) * 1999-06-29 2001-01-04 Hydrodyne Incorporated Improved system for treating meat
WO2004045293A1 (en) * 2002-11-18 2004-06-03 Hydrodyne Incorporated Improvement in shock wave tenderization of meat

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US20080171115A1 (en) * 2005-03-17 2008-07-17 National University Corporation Kumamoto Universit Method of Treating Food and Food Obtained by This Method
JP5338413B2 (ja) * 2009-03-23 2013-11-13 パナソニック株式会社 Ih調理器
JP5338419B2 (ja) * 2009-03-24 2013-11-13 パナソニック株式会社 Ih調理器
CN102038027B (zh) * 2010-09-21 2014-12-17 江应红 一种可输出多种波形的牛肉电刺激嫩化仪
CN106579244A (zh) * 2016-12-19 2017-04-26 合肥徽徽逗食品有限公司 一种苹果花开胃微波变功率膨化花生及其制备方法
CN106605886A (zh) * 2016-12-19 2017-05-03 合肥徽徽逗食品有限公司 一种荔枝核行气微波变功率膨化花生及其制备方法
CN106605885A (zh) * 2016-12-19 2017-05-03 合肥徽徽逗食品有限公司 一种红葡萄皮降血压微波变功率膨化花生及其制备方法
CN106579241A (zh) * 2016-12-19 2017-04-26 合肥徽徽逗食品有限公司 一种蒲公英叶利尿热微波变功率膨化花生及其制备方法
CN106579242A (zh) * 2016-12-19 2017-04-26 合肥徽徽逗食品有限公司 一种葡萄叶利湿微波变功率膨化花生及其制备方法
CN106579243A (zh) * 2016-12-19 2017-04-26 合肥徽徽逗食品有限公司 一种红茶助消化热微波变功率膨化花生及其制备方法
CN106722667A (zh) * 2016-12-19 2017-05-31 合肥徽徽逗食品有限公司 一种芦苇叶生津微波变功率膨化花生及其制备方法

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WO2001000037A1 (en) * 1999-06-29 2001-01-04 Hydrodyne Incorporated Improved system for treating meat
US6306029B1 (en) 1999-06-29 2001-10-23 Hydrodyne Incorporated System for treating meat
WO2004045293A1 (en) * 2002-11-18 2004-06-03 Hydrodyne Incorporated Improvement in shock wave tenderization of meat

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NZ509173A (en) 2003-10-31
EP1091651A1 (en) 2001-04-18
IL140657A (en) 2004-02-19
JP2002519045A (ja) 2002-07-02
CN1314787A (zh) 2001-09-26
BR9911811A (pt) 2001-03-27
AU765513B2 (en) 2003-09-18
IL140657A0 (en) 2002-02-10
CA2336476A1 (en) 2000-01-13
CN1100485C (zh) 2003-02-05
AU4857699A (en) 2000-01-24

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