WO1994012281A1 - Procede et appareil pour traiter des objets en verre contenant des produits dangereux - Google Patents
Procede et appareil pour traiter des objets en verre contenant des produits dangereux Download PDFInfo
- Publication number
- WO1994012281A1 WO1994012281A1 PCT/FI1993/000478 FI9300478W WO9412281A1 WO 1994012281 A1 WO1994012281 A1 WO 1994012281A1 FI 9300478 W FI9300478 W FI 9300478W WO 9412281 A1 WO9412281 A1 WO 9412281A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- crushed material
- objects
- drum
- washing
- water
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 47
- 230000008569 process Effects 0.000 title claims abstract description 43
- 239000011521 glass Substances 0.000 title claims abstract description 30
- 239000000383 hazardous chemical Substances 0.000 title claims abstract description 15
- 238000012545 processing Methods 0.000 title description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 73
- 239000000463 material Substances 0.000 claims abstract description 63
- 238000005406 washing Methods 0.000 claims abstract description 48
- 239000007788 liquid Substances 0.000 claims abstract description 27
- 239000007921 spray Substances 0.000 claims abstract description 24
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims abstract description 7
- 230000005484 gravity Effects 0.000 claims abstract 2
- 239000002244 precipitate Substances 0.000 claims description 15
- 230000009471 action Effects 0.000 claims description 6
- 238000005352 clarification Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims 2
- 238000007789 sealing Methods 0.000 claims 1
- 238000011282 treatment Methods 0.000 abstract description 11
- 230000003749 cleanliness Effects 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 abstract description 2
- 238000011144 upstream manufacturing Methods 0.000 abstract 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 30
- 229910052753 mercury Inorganic materials 0.000 description 30
- 238000001556 precipitation Methods 0.000 description 16
- 239000003795 chemical substances by application Substances 0.000 description 14
- 239000000126 substance Substances 0.000 description 13
- 239000007864 aqueous solution Substances 0.000 description 12
- 239000002245 particle Substances 0.000 description 12
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- 238000012546 transfer Methods 0.000 description 7
- 238000007664 blowing Methods 0.000 description 6
- 238000005189 flocculation Methods 0.000 description 6
- 230000016615 flocculation Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 239000003518 caustics Substances 0.000 description 5
- 238000013461 design Methods 0.000 description 5
- 230000014759 maintenance of location Effects 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 231100001261 hazardous Toxicity 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000008213 purified water Substances 0.000 description 3
- 238000000197 pyrolysis Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011491 glass wool Substances 0.000 description 2
- 239000013056 hazardous product Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003405 preventing effect Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 150000004763 sulfides Chemical class 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- KJLPSBMDOIVXSN-UHFFFAOYSA-N 4-[4-[2-[4-(3,4-dicarboxyphenoxy)phenyl]propan-2-yl]phenoxy]phthalic acid Chemical compound C=1C=C(OC=2C=C(C(C(O)=O)=CC=2)C(O)=O)C=CC=1C(C)(C)C(C=C1)=CC=C1OC1=CC=C(C(O)=O)C(C(O)=O)=C1 KJLPSBMDOIVXSN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- JJWSNOOGIUMOEE-UHFFFAOYSA-N Monomethylmercury Chemical compound [Hg]C JJWSNOOGIUMOEE-UHFFFAOYSA-N 0.000 description 1
- 102100026933 Myelin-associated neurite-outgrowth inhibitor Human genes 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical compound NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 1
- 238000009298 carbon filtering Methods 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229960002089 ferrous chloride Drugs 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 150000002731 mercury compounds Chemical class 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000003923 scrap metal Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- CDMIYIVDILNBIJ-UHFFFAOYSA-N triazinane-4,5,6-trithione Chemical compound SC1=NN=NC(S)=C1S CDMIYIVDILNBIJ-UHFFFAOYSA-N 0.000 description 1
- ACWBQPMHZXGDFX-QFIPXVFZSA-N valsartan Chemical class C1=CC(CN(C(=O)CCCC)[C@@H](C(C)C)C(O)=O)=CC=C1C1=CC=CC=C1C1=NN=NN1 ACWBQPMHZXGDFX-QFIPXVFZSA-N 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/0056—Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
- B02C19/0068—Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for specially adapted for breaking-up fluorescent tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
- B03B9/06—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
- B03B9/061—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
- B03B9/062—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial the refuse being glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/80—Destroying solid waste or transforming solid waste into something useful or harmless involving an extraction step
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/005—Preliminary treatment of scrap
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/52—Recovery of material from discharge tubes or lamps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/60—Glass recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Definitions
- the present invention relates to a process in accordance with the preamble of claim 1 for processing fluorescent lamps and similar objects chiefly made from glass that contain hazardous materials so as to convert said contained hazardous materials into a nonhazardous form.
- the invention also concerns an apparatus in accordance with the preamble of claim 1 suited for implementing said process.
- a great variety of light sources such as fluorescent lamps and sodium vapor lamps contain toxic materials, thus turning such lamps into hazardous waste when dis ⁇ carded.
- the same problem pertains to mercury-containing thermometers, picture tubes, switches and other devices incorporating environmentally hazardous materials. If such a device is broken, the contained hazardous material is released into the environment, whereby for instance the mercury contained in fluorescent lamps can be carried over to the biological life cycles as it is easily converted by microbes into methyl mercury, which is toxic and readily accumulated in the nutrient enrichment pathway.
- the fluorescent lamps being processed are sorted and manually placed on a feed conveyor, after which the ends of the fluorescent lamps are cut off and the inner wall of the glass tube is cleaned by air blowing.
- the fluorescent phosphor material and the mercury adhering to the inner surface as a powdered layer are carried along with the blowing air into air-tight tanks where the blowing air is filtered by means of activated carbon filters prior to discharge into the atmosphere.
- the glass and metal parts of the lamps are then transferred to recycling.
- This process is handicapped by the highly manual steps of lamp sorting and placing, and the relatively inferior scrubbing result attainable by means of air blowing.
- the quality of the discharged blowing air must be continually monitored and the filters must be periodically replaced to avoid mercury release into the environment.
- the spent filters pose an environmental hazard, because the filtered substances in them are not bound into chemically nonhazardous compounds.
- the waste batch being treated is placed in a distillation chamber, which is heated to 400 - 500 °C and brought to a partial vacuum by means of a vacuum pump.
- the mercury is evaporated and thus detached from the waste, after which it can be flushed away from the chamber along with the exiting air flow.
- Organic matter is removed from the air flow by incineration at approx. 800 °C and the flue gas is cooled to a relatively low temperature, whereby the mercury is condensed and thus separated from the air flow.
- the rest of the spent carrier gas must be cleaned by means of, e.g., active carbon filtering and then removed from the system with the help of the vacuum pump.
- the dry distillation process is slow and highly energy-consuming, because the material being treated, as well as the vacuum chamber, must be heated to a high temperature for each batch and next, subsequent to distillation, again cooled, whereby energy losses occur.
- a sorting apparatus has been developed in which the glass tubes are crushed, the coarse glass particles and metal are separated from the fine-grain glass grit in a vibrating screen and only the fine-grain material is subjected to the distillation step. This is possible as the mercury is chiefly adhered to the fine-grain material and thus the coarse material can be taken to recycling without further processing.
- the major drawback of this process is the batchwise operation and that mercury may be released in substantial amounts into the environment along with the coarse fraction of crushed material.
- a wet process in use is based on placing the tubes being treated into a tank which is filled with a liquid so that the tubes remain below the liquid upper level. Next, the tubes are crushed by lowering a crushing plate, which during the loading step was elevated above the basin, toward the basin bottom, whereby the tubes are crushed. o The metals and the metallic vapors are bound into sulfides in the liquid.
- the crush ⁇ ing apparatus which is placed on a truck can be discharged into a special container and subsequently the container contents' are processed at a central waste treatment plant.
- the drawbacks of this apparatus include its batchwise operation and that the crushed material and spent liquid must be transported to further processing in a 5 special plant.
- the apparatus is suited for receiving small batches of fluorescent lamps in, e.g., suburbs, but not for continuous industrial-scale processing of objects containing hazardous substances.
- the apparatus can be designed for fixed operation, whereby its batchwise function still remains its greatest drawback.
- the invention is based on feeding the objects being processed through a liquid spray 0 air lock into a crusher, where they are crushed and the obtained crushed material is washed with the help of high-pressure liquid jets, after which the glass and the metals are separated from the liquid and the liquid is treated to neutralize and separate the hazardous substances.
- the greatest economical advantage of the invention is its continuous function. Continuous operation offers the lowest possible energy and manpower need.
- the crushing and washing steps of the objects being processed are fully separated from 5 the environment, and the objects are fed intact to the crushing step.
- the process provides good occupational health safety.
- the duration of the cleaning step can be adjusted and the apparatus achieves extremely low residual contents.
- the mercury contents of processed glass and metal can be reduced at a 0 level of 6 to 2 mg/kg, thus rendering the final products well suited for reuse.
- Water spent in the process is also efficiently purified from mercury to a low level even permitting direct discharge to a communal sewer, while in practice the water is advantageously recycled for use in the water spray air lock and as washing water, whereby the amount of water escaping the process is minimal.
- This small quantity of 5 water leaves the system only as adhered to the crushed glass and metal plus the filtrated precipitate.
- the apparatus and process can be applied to objects and substances of various kinds without design changes. Obviously, the choice of the process chemicals is dictated by the materials contained in the objects to be processed.
- a further benefit of the invention is that it can have a modular construction, thus permitting easy transfer when necessary. This benefit is of . particular value in the erection of new installations as the equipment can be completely assembled and tested prior to its delivery to the user.
- the invention is next examined in greater detail with the help of the annexed drawings in which
- Figure 1 shows a block diagram of the process according to the invention.
- FIG. 2 shows a flow diagram of the process according to the invention.
- FIG. 3 shows a more detailed diagram of the entrance side equipment of the process.
- the flow scheme of the treatment pro ⁇ cess according to the invention is outlined.
- the intact fluorescent lamps are first fed to the crushing unit where their glass parts are crushed and the aluminum socket parts are flattened thereby separating from the glass.
- the lamps are fed to the crush- ing unit via a water spray air lock to prevent hazardous vapors possibly released from the lamps during their crushing from escaping into the environment.
- the crushed material exiting the crushing unit is washed by high-pressure water jets, the washed material is dewatered and the glass particles and aluminum socket parts are separated from each other and shipped to reuse at glass/glass wool plants and scrap retailers.
- the water used in the water spray air lock and washing steps is treated to remove mercury and fluorescent phosphors mixed with the water.
- the pH of the water is first adjusted to a proper level for the ensuing process step by adding a caustic, after which a precipitation agent is dosed in the water.
- the precipitation step may involve different kinds of auxiliary treatments, of which flocculation is indicated in Fig. 1.
- the water is routed to a clarification basin and the overflow of the clarifier is recycled back to the start of the process for use in the water spray air lock or as washing water.
- the pH of the overflow is adjusted to a proper level by acid addition to the water.
- the underflow of the clarifier which contains the metal precipitate is taken to a filter, wherefrom the filtered water is recycled back to the water spray air lock and washing steps, while the mercury containing precipitate is removed for transfer to a proper storage.
- the processing of discarded fluorescent lamps in the apparatus starts by the loading of the lamps into a feeder hopper 29 of a conveyor 1.
- the feeder hopper 29 is a downward tapering tank having its bottom downward slanted toward the receiving 5 end of the conveyor and said slanted bottom is provided with hole through which the lamps can land on the receiving end of the conveyor 1.
- the belt of the conveyor 1 is made from rubber and has crosswise placed comb plates 30 at fixed spacings that pick one lamp at a time from the feeder hopper onto the conveyor 1.
- the conveyor 1 operates upward slanted and lifts the fluorescent lamps in a transverse position to 0 the upper part of a crusher feed cone 2 wherefrom they fall through a water spray air lock down along the feed cone 2 and into the throat of a two-roll crusher 3 located at the lower end of said feed cone.
- the conveyor 1 and the crusher feed cone 2 are encased in an entirely air-tight manner, whereby no harmful substances can escape from the housing into the environment.
- the housing roof of the crusher 5 feed cone 2 is provided with a hatch through which objects with a shape different from that of a fluorescent lamp can be tipped into the feed cone 2.
- the upper end of the conveyor 1 has a curtain of plastic strips through which the fluorescent lamps pass.
- the purpose of the curtain is to prevent water and crushed 0 glass from splashing onto the conveyor 1.
- the lamps pass through water spray air locks formed by two nozzle manifolds 4.
- the nozzle mani ⁇ folds 4 are placed in a recess in the wall of the crusher feed cone 2, and each nozzle ejects a sideways fanned jet.
- the fanned jets are aligned obliquely downward so as to overlap at their edges, whereby the water spray air lock formed at the wall of the crusher feed cone 2 is homogeneous thus preventing the access of rising vapors through the air lock.
- the nozzles 4 are located in two vertically displaced manifolds thus causing the lamps falling in the cone 2 to pass through two water spray air locks.
- the location of the lower water spray air lock is selected so as to permit a lamp of longest possible size to fit in a vertical position in the space between the crusher 3 and the lower water spray air lock, whereby all lamp sizes are subjected to crushing only after completely falling below the water spray air lock, thus prevent- ing any release of hazardous substances from the breaking lamps through the water spray air locks.
- the lamps e"ter the crusher 3 formed by two parallel, rotating rolls.
- the perimeter of the rolls is provided with longitudinal grooves which pull the objects entering the throat of the crusher to the gap between the rolls and crush them.
- the gap between the rolls is adjustable in the range 2 - 25 mm and the gap is preferably adjusted such that the rolls crush the lamps into particles of equal size and slightly flatten the aluminum socket parts adhering to the ends of the lamps. Obviously, further processing of crushed material with a homo- geneous particle size is easier than that of a wide particle size distribution.
- the glass particles, aluminum parts and the water sprayed from the nozzles 4 are taken into a pipe 5 exiting at the lower end of a washing drum 6.
- the crushed material is transferred in the pipe 5 by means of high- pressure water jets.
- the washing drum 6 is placed in a slightly inclined position and its inclination can be adjusted to control the washing step.
- the lower end of the drum 6 has an opening and an exit nozzle 7 through which the washing water and the water carried over with the crushed material are removed from the drum 6.
- the opening to the exit nozzle 7 is provided with screen plate 31, which prevents the crushed material from exiting the drum 6 along with the removed water. Another function of the screen plate 31 is to determine the water level in the drum 6. For approx.
- the inner perimeter of the drum 6 is provided at its lower end with lifting vanes 32 which during the rotation of the drum tend to elevate the crushed material that enters at the lower end of the drum 6 onto inner perimeter of the drum 6.
- lifting vanes 32 which during the rotation of the drum tend to elevate the crushed material that enters at the lower end of the drum 6 onto inner perimeter of the drum 6.
- the center axis of the washing drum 6 is formed by a pipe 8 having a row of wash ⁇ ing jet nozzles 33 aligned toward the layer of crushed material elevated above the o water level.
- the washing of the crushed material in the drum takes place so that the lifting vanes 32 elevate the crushed material from the bottom of the drum 6 and the high-pressure water jets ejected from the washing jet pipe 8 wash the crushed material against the inner perimeter of the drum.
- the washing effect is accentuated by the abrasion of the crushed particles against each other, whereby a good washing 5 result is obtained.
- the inner perimeter of the washing drum 6 over the section not having the lifting vanes 32 is provided with a segmentally assembled lift auger 34, which transfers the washed material to the upper end of the washing drum 6.
- the central pipe 8 of the 0 washing jets extends essentially over the entire length of the lifting auger 34, and the washing of the particles is thus continued also in this section of the drum 6.
- the lifting vanes 32 at the lower end of the drum are inclined so as to effect a slight upward 5 transfer of the crushed material in the drum. As the angle of the vanes 32 is adjustable, this parameter can be varied to control the retention of the crushed material in the actual cleaning stage.
- a retention of approximately four minutes is desirable, which is achieved by a drum rotational speed of 8 r/min, whereby each particle is theoretically subjected 32 times both to a water jet and rotated through a 0 full mixing cycle in the washing section.
- a multistage washing action is achieved by means of a continuously operating drum.
- the entrance end of the lifting auger has a controllable vane segment whose angle control permits the adjustment of the amount of crushed material lifted from the drum onto the auger 34 per revolution.
- This transfer rate is desirably controlled essentially equal to feed rate of untreated crushed material entering the drum 6.
- the retention of the crushed particles on the auger section 34 is approximately two minutes during which time they are further subjected 16 times to the washing action of the high-pressure water jets.
- the retention of the crushed material in the drum can be additionally controlled by altering the inclination angle of the washing drum 6. Appropriate positions for the control elements are easiest found by means of practical tests.
- the crushed material transferred to the upper section of the washing drum 6 is re ⁇ moved from the drum 6 via a nozzle 9 landing next in a screen drum 10, where the crushed glass is separated from the aluminum socket parts of the fluorescent lamps.
- the screen drum 10 is an inclined drum with an envelope made from steel fabric of appropriate mesh.
- the crushed material enters the drum from its upper end and starts moving toward the lower end of said drum 10, whereby the crushed glass with a particle size smaller than that of the aluminum socket parts of the lamp can fall through the envelope mesh of the drum 10 onto a conveyor 11, wherefrom it is conveyed to a crushed glass container 12.
- the aluminum parts travel to the lower end of the screen drum 10 and land on a conveyor 13 and further to a metal scrap container 14.
- the conveyors 11 and 13 can be of any conventional type of conveyor and standardized containers can be advantageously employed as storage containers.
- the separated materials can be then transported in the containers to reuse.
- the water discharged from the washing drum 6 is treated in the following manner.
- the washing water is pumped to a precipitation tank 17 along a line 15 with the help of a pump 16.
- the pH of the aqueous solution is adjusted to a proper level for precipitation.
- the pH adjustment is implemented by caustic addition (10 % caustic solution) by means of a dosing pump.
- the desired amount of caustic is added to the inlet side of the transfer pump 16, whereby good mixing of the caustic in the washing water flow is attained.
- a precipitation agent is added to the aqueous solution, whereby the mercury and other heavy metals react so as to form salts of extremely low solubility.
- the precipitation agent employed can be sodium sulfide, dithiocarbamate or trimercaptotriazine or any other suitable reagent.
- the last one of the listed agents is commercially known by the trade name TMT 15.
- the entering aqueous solution is stirred by a mixer 18 to 5 attain good mixing of the precipitation agent with the aqueous solution, and the detention of the mixed solution in the tank 17 is about 10 minutes.
- the mixing of the required amount of precipitation agent takes places in the precipi ⁇ tation tank.
- the dosing pump for the precipitation agent can be controlled manually o or automatically according to the feed rate of the entering aqueous solution.
- the feed rate of the precipitation agent is set to correlate with the mercury concentration of the aqueous solution.
- the precipitation agent is overdosed to the precipitation process to ensure that all mercury is positively reacted with the precipitation agent. 5
- the coagulation agent employed can be any conventional water treatment chemical such as ferrous sulfate, ferrous chloride 0 or lime.
- the mixture is agitated vigorously by means of a high- efficiency mixer 20 to attain complete mixing of the different chemicals in the aqueous solution.
- a flocculation agent is added to the overflow aqueous solution and the mixture is further subjected to mild agitation by 5 means of a mixer 22.
- the flocculation agent employed can be any conventional water treatment chemical such as polyacrylamide.
- the flocculation tank 21 From the flocculation tank 21 the aqueous solution flows to a clarifier 23 in which the precipitate settles onto the bottom of the clarifier 23.
- the overflow of the clarifi- cation stage is routed to a purified water tank 24, wherefrom it is further pumped back to the washing process and the water spray air lock along lines 25 and 26.
- the purified water tank is provided with a liquid level switch which performs water replenishment to the system by controlling a magnetic valve.
- the underflow from the clarifier is removed from the clarifier tank and routed to, e.g., a pressurized plate filter 27 in which the precipitate cake accumulates on the plate outer surface. From the vertical filter plate the precipitate is easily removed by compressed-air blowing or water jets. The precipitate is collected in a precipitate container 28 and the filtrate is recycled back to the purified water tank 24 of the clarifier 23.
- the mercury content of intact fluorescent lamps is approx. 100 ppm, while variations about the quoted value do occur and a continual trend to lower concentrations exists.
- the mercury content of the washed glass is below 6 mg/kg, and the glass can be shipped as such for reuse in, e.g. a glass wool plant.
- Aluminum sockets of fluorescent lamps The mercury content of aluminum socket parts is below 4 mg/kg, and the aluminum can be reused and shipped as such to a scrap metal vendor or smelter.
- This precipitate contains the mercury washed from the fluorescent lamps, as well as the fluorescent phosphor materials.
- the fluorescent phosphors are not environ ⁇ mentally hazardous compounds.
- the metals are contained in the precipitate as sulfides or TMT-bound mercury compounds or other compounds which have an extremely low solubility in water and are nonreactive with other substances, thus being nonhazardous to the environment. According to the tests performed (EPA shaking test), the precipitate is compatible with threshold limits set for materials acceptable at dump sites.
- the apparatus can be varied in multiple ways within the scope of the annexed claims.
- the conveyor feeding the objects to be processed into the crusher feed cone 2 can have varied forms of design and even omitted, whereby 5 the objects can be fed into the crusher feed cone 2 manually for instance.
- the feeding of fluorescent lamps through the water spray air lock 4 is advantageously implemented so that the objects pass through the air lock one by one at short inter ⁇ vals thus keeping the air lock as air-tight as possible. Satisfactory air-tightness is obtainable by a single water spray air lock alone, while the number of such air locks 0 is preferably two or possibly even more.
- the shape and design of the crusher feed cone 2 can be varied by a wide latitude.
- the crusher 3 can have an alternative design of a single-roll crusher or a jaw crusher, while the continuous-function crushers of the roll crusher type are optimally 5 suited for implementing the desired continuous function of the apparatus according to the present invention.
- the washing drum 6 can be replaced by other arrangements capable of subjecting the crushed material to the effect of multiple sequentially working high-pressure water jets.
- An alternative embodiment is formed by a com ⁇ bination of a vibrating conveyor with multiple crosswise aligned water jets.
- the screen drum 10 can be replaced by different types of screens and other separating apparatuses, while the above-described separating equipment of the screen drum type again is considered optimal owing to the easy implementation of the continuous separation it can provide.
- the chemical treatment of the washing water as such is well recognized in the art and also a great number of different water treatment chemicals are in conventional use. A person skilled in the art has no difficulty in finding proper chemicals and dosing rates for each type of waste material being processed.
- the characterizing pro ⁇ perty of the present invention related to the above-discussed process stage is the re ⁇ cycling of the process water, whereby a low make-up water consumption is attained and release of spent water to the sewer can be avoided. If desired, addition of detergents or other chemicals to the water pumped to the water spray air lock and washing jets is possible though not mandatory owing to the substantially good wash ⁇ ing efficacy obtainable by virtue of the present invention even without such additional measures.
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Food Science & Technology (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP51279894A JPH08503415A (ja) | 1992-11-20 | 1993-11-15 | 危険な物質を含有するガラス製物体の処理方法およびその装置 |
AU54234/94A AU5423494A (en) | 1992-11-20 | 1993-11-15 | Process and apparatus for processing glass objects containing hazardous materials |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI925304A FI925304A0 (fi) | 1992-11-20 | 1992-11-20 | Foerfarande och apparatur foer rengoering av lysroer |
FI925304 | 1992-11-20 | ||
FI930330A FI94569C (fi) | 1992-11-20 | 1993-01-27 | Menetelmä ja laitteisto haitallisia aineita sisältävien lasisten esineiden käsittelemiseksi |
FI930330 | 1993-01-27 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1994012281A1 true WO1994012281A1 (fr) | 1994-06-09 |
Family
ID=26159368
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FI1993/000478 WO1994012281A1 (fr) | 1992-11-20 | 1993-11-15 | Procede et appareil pour traiter des objets en verre contenant des produits dangereux |
Country Status (4)
Country | Link |
---|---|
JP (1) | JPH08503415A (fr) |
AU (1) | AU5423494A (fr) |
FI (1) | FI94569C (fr) |
WO (1) | WO1994012281A1 (fr) |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1996003213A1 (fr) * | 1993-02-23 | 1996-02-08 | Wistech Plc | Appareil de traitement de dechets |
GB2385290A (en) * | 2002-02-16 | 2003-08-20 | Peter Robert Rawlings | Glass recycling apparatus |
DE102004028496B3 (de) * | 2004-06-11 | 2005-11-24 | Griag Glasrecycling Ag | Verfahren und Vorrichtung zum Entschichten von Materialchips |
GB2438380A (en) * | 2006-05-26 | 2007-11-28 | Crt Heaven Ltd | Apparatus and method for removing a glass coating |
WO2011049521A1 (fr) * | 2009-10-19 | 2011-04-28 | Sweden Recycling Sl | Procédé et dispositif pour la séparation d'un matériau récupérable à partir de produits contenant du mercure |
WO2011054418A1 (fr) * | 2009-10-27 | 2011-05-12 | Allgaier Werke Gmbh | Procédé et dispositif de traitement de rognures de verre |
CN103316755A (zh) * | 2013-07-16 | 2013-09-25 | 罗德明 | 一体式磁化还原选矿设备及其工艺流程 |
CN106423509A (zh) * | 2016-11-30 | 2017-02-22 | 广东隽诺环保科技股份有限公司 | 浮水物料清洗线 |
RU169731U1 (ru) * | 2016-05-19 | 2017-03-30 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Московский государственный технологический университет "СТАНКИН" (ФГБОУ ВО "МГТУ "СТАНКИН") | Устройство для дробления стеклотары |
RU177626U1 (ru) * | 2017-09-01 | 2018-03-02 | федеральное государственное бюджетное образовательное учреждение высшего образования "Кузбасский государственный технический университет имени Т.Ф. Горбачева" (КузГТУ) | Модернизированная приемо-измельчительная установка для флуоресцентных ламп и ртутных термометров |
CN108339834A (zh) * | 2018-02-12 | 2018-07-31 | 李奕菲 | 一种智能废旧玻璃处理装置 |
CN108772410A (zh) * | 2018-07-02 | 2018-11-09 | 湖南巨强再生资源科技发展有限公司 | 一种废玻璃渣回收循环系统 |
CN109382195A (zh) * | 2018-12-04 | 2019-02-26 | 江苏绿途环保科技有限公司 | 一种玻璃罐头回收粉碎机 |
CN110252780A (zh) * | 2019-07-24 | 2019-09-20 | 常晶晶 | 一种化妆品生产废弃物的环保处理设备及方法 |
CN113245044A (zh) * | 2021-06-17 | 2021-08-13 | 安徽索维机电设备制造有限公司 | 全自动真空式篮式研磨机 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013061544A1 (fr) * | 2011-10-24 | 2013-05-02 | シャープ株式会社 | Appareil d'élimination d'un substrat de verre et d'un panneau le comprenant et procédé d'élimination d'un substrat de verre et d'un panneau le comprenant |
CN104353538B (zh) * | 2014-11-06 | 2017-01-18 | 四川旭华制药有限公司 | 一种预加工混合机自动上料装置 |
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US4607798A (en) * | 1980-10-29 | 1986-08-26 | Odlin Kenneth F | Lamp crushing machine |
EP0248198A2 (fr) * | 1986-05-31 | 1987-12-09 | Paul Herborn | Installation pour la mise au rebut de lampes fluorescentes ou des lampes sous pression de gaz |
US5106598A (en) * | 1989-02-10 | 1992-04-21 | Cogar Michael J | Lamp reclamation process |
-
1993
- 1993-01-27 FI FI930330A patent/FI94569C/fi not_active IP Right Cessation
- 1993-11-15 WO PCT/FI1993/000478 patent/WO1994012281A1/fr active Application Filing
- 1993-11-15 AU AU54234/94A patent/AU5423494A/en not_active Abandoned
- 1993-11-15 JP JP51279894A patent/JPH08503415A/ja active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US4607798A (en) * | 1980-10-29 | 1986-08-26 | Odlin Kenneth F | Lamp crushing machine |
EP0248198A2 (fr) * | 1986-05-31 | 1987-12-09 | Paul Herborn | Installation pour la mise au rebut de lampes fluorescentes ou des lampes sous pression de gaz |
US5106598A (en) * | 1989-02-10 | 1992-04-21 | Cogar Michael J | Lamp reclamation process |
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1996003213A1 (fr) * | 1993-02-23 | 1996-02-08 | Wistech Plc | Appareil de traitement de dechets |
GB2385290A (en) * | 2002-02-16 | 2003-08-20 | Peter Robert Rawlings | Glass recycling apparatus |
DE102004028496B3 (de) * | 2004-06-11 | 2005-11-24 | Griag Glasrecycling Ag | Verfahren und Vorrichtung zum Entschichten von Materialchips |
GB2438380A (en) * | 2006-05-26 | 2007-11-28 | Crt Heaven Ltd | Apparatus and method for removing a glass coating |
US8574517B2 (en) | 2009-10-19 | 2013-11-05 | Midas Investments Limited | Method and device for separation of recoverable material from products containing mercury |
WO2011049521A1 (fr) * | 2009-10-19 | 2011-04-28 | Sweden Recycling Sl | Procédé et dispositif pour la séparation d'un matériau récupérable à partir de produits contenant du mercure |
CN102725077A (zh) * | 2009-10-19 | 2012-10-10 | 米达斯投资有限公司 | 从含汞产品中分离可回收材料的方法和装置 |
EP2490832A4 (fr) * | 2009-10-19 | 2015-10-14 | Op Technologies Ltd | Procédé et dispositif pour la séparation d'un matériau récupérable à partir de produits contenant du mercure |
WO2011054418A1 (fr) * | 2009-10-27 | 2011-05-12 | Allgaier Werke Gmbh | Procédé et dispositif de traitement de rognures de verre |
US9144805B2 (en) | 2009-10-27 | 2015-09-29 | Allgaier Werke Gmbh | Method and device for preparing broken glass |
CN103316755A (zh) * | 2013-07-16 | 2013-09-25 | 罗德明 | 一体式磁化还原选矿设备及其工艺流程 |
RU169731U1 (ru) * | 2016-05-19 | 2017-03-30 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Московский государственный технологический университет "СТАНКИН" (ФГБОУ ВО "МГТУ "СТАНКИН") | Устройство для дробления стеклотары |
CN106423509A (zh) * | 2016-11-30 | 2017-02-22 | 广东隽诺环保科技股份有限公司 | 浮水物料清洗线 |
CN106423509B (zh) * | 2016-11-30 | 2018-08-28 | 广东隽诺环保科技股份有限公司 | 浮水物料清洗线 |
RU177626U1 (ru) * | 2017-09-01 | 2018-03-02 | федеральное государственное бюджетное образовательное учреждение высшего образования "Кузбасский государственный технический университет имени Т.Ф. Горбачева" (КузГТУ) | Модернизированная приемо-измельчительная установка для флуоресцентных ламп и ртутных термометров |
CN108339834A (zh) * | 2018-02-12 | 2018-07-31 | 李奕菲 | 一种智能废旧玻璃处理装置 |
CN108772410A (zh) * | 2018-07-02 | 2018-11-09 | 湖南巨强再生资源科技发展有限公司 | 一种废玻璃渣回收循环系统 |
CN108772410B (zh) * | 2018-07-02 | 2024-02-02 | 湖南巨强再生资源科技发展有限公司 | 一种废玻璃渣回收循环系统 |
CN109382195A (zh) * | 2018-12-04 | 2019-02-26 | 江苏绿途环保科技有限公司 | 一种玻璃罐头回收粉碎机 |
CN110252780A (zh) * | 2019-07-24 | 2019-09-20 | 常晶晶 | 一种化妆品生产废弃物的环保处理设备及方法 |
CN113245044A (zh) * | 2021-06-17 | 2021-08-13 | 安徽索维机电设备制造有限公司 | 全自动真空式篮式研磨机 |
Also Published As
Publication number | Publication date |
---|---|
FI94569B (fi) | 1995-06-15 |
FI930330A (fi) | 1994-05-21 |
JPH08503415A (ja) | 1996-04-16 |
AU5423494A (en) | 1994-06-22 |
FI930330A0 (fi) | 1993-01-27 |
FI94569C (fi) | 1995-09-25 |
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